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Quadrennial Preventative Maintenance Training Manual

1. Filter Mouthpiece inside Disinfection Tank Replacement OER Pro 3010H 01 Note Drain the disinfectant prior to performing this procedure Wear protective gloves to prevent corrosive material from contacting skin 1 0 Removing the gas and water tubes 1 1 Unlock the quick lock connector on the hose connected to the incoming water valve Quick lock connector 1 2 Place the water tube to the left hand side Important The water tube must be moved Place water tube here out of the way Tools 1 3 Wipe fluid off of the water supply valve Cloth towel or Paper towel 1 4 Verify that there is an O ring in the water supply valve 1 5 Inspect the O ring for damage Tools 1 6 Remove the gas vent tube that is ENEE R connected to the disinfection solution A tank cover screwdriver Reagent alcohol Important Apply alcohol to the tube if it is too tight to remove Gas vent tube OERO088V01 Filter Mouthpiece inside Disinfection Tank Replacement OER Pro 3010H 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventat
2. 1 1 1 2 1 3 1 4 1 5 Verify that the packing material is correctly placed on the cleaning tub or the upper rear panel Align the screw holes of the upper rear panel with the screw holes at the rear side of the cleaning tub Insert 2 screws CBK4x10UO into the screw holes to loosely secure the upper part of the rear panel to the rear side of the cleaning tub Push and hold down the upper rear panel Tighten the 2 screws CBK4x10UO at a tightening torque of 0 686 0 098 Nm Important The upper rear panel must be pushed down and held in place during screw tightening 2 screws CBK4x10U0 Upper rear panel unit Upper Rear Panel Unit Installation OER Pro 3011C 07 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions Page 49 of 79 CN1001103 17FS020 R04 OLYMPUS Quadrennial Preventative Maintenance Page 50 of 79 Hinge Unit Installation OER Pro 3011 05 1 0 Installing the hinge unit 1 1 Position the hinge unit so that the 4 screws are in the center of the oblong screw holes Important The oblong screw holes are on the hinge unit Tools
3. 3010H 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 21 of 79 Tools 6 3 Insert the joint into tank hose 1 as far as the water supply gasket groove Joint Reagent alcohol Lubricate here if necessary l Joint Tank hose 1 Important Lubricate the water supply packing on the joint if there is too much friction Water supply gasket Tools 6 4 Verify that the distal end of the tube is still in the drain hole SE9186 sealant part OT 9492 6 5 Apply a drop of sealant to the threads of the drain nut 6 6 Tighten the drain nut into the drain hole of the tank Important The drain nut must be securely Gamed Verify that the distal end of l the tube is still in the drain hole 7 0 Assembling the disinfection solution tank Fluid level sensor 7 1 Place the tank fluid level sensor in the disinfection solution tank 7 2 Screw the tank cover onto the disinfection solution tank 7 3 Verify that the assembled parts appear as shown Tank cover OERO088V01 Filter Mouthpiece inside Di
4. 5 11 5 12 Tools 5 13 Silicon glue OER0088V01 Insert the CH block AU into the equipment from the rear Important do not snag the tubes or wires especially the harness for the 3 port valve Insert CH block AU from the rear Replace the old gaskets with new gaskets Gasket Gasket Important There are two different gas kets Connector GU Replace the old connectors GU with new connectors GU Verify that the gasket is not damaged Place the gasket on the CH block AU Align the holes on the gasket with the screw holes on the CH block AU Place the CH block AU and the gasket under the cleaning tub Connectors Verify that the new gaskets are compressed out uniformly CH block Place the new gaskets into the AU connectors GU Align the holes on connector GU and the CH block AU Apply a drop of silicon glue on the threads of the connectors GU Important Apply only a drop Electric Valve in the CH Block AU Replacement OER Pro 30101 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative
5. otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools 4 0 Installing the electric valve Phillips 4 1 Align the screw holes on the new screwdriver electric valve and bracket B Nejilock 1401C 4 2 Tighten the two CCUK5x6 screws into PAA AAS the screw holes 4 3 Apply Nejilock to the heads of the screws 4 4 Verify that the electric valve in and out ports are positioned correctly 4 5 Remove the old seal tape from the CH block AU 4 6 Remove the old seal tape from the joint on the D block Tools 4 7 Clean the threads with an alcohol ether treated cleaning tissue Teflon tape 4 8 Wrap new Teflon tape 2 times around Alcohol ether Cleaning tissue OERO0088V01 the threads on the joint on the CH block AU and D block as shown Page 44 of 79 Electric valve AU OUT Bracket B t t CCUK5x6UO si screws D block Remove seal tape CH block AU D block Wrap Teflon tape 2 times each CH block AU Electric Valve in the CH Block AU Replacement OER Pro 30101 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed wri
6. 18 Disinfectant Pump Head Replacement OER Pro B3009Y 01 2 0 00 eee 23 Channel Pump Replacement OER Pro 80101 01 0 0 c cee ees 25 Relief Valve Replacement OER Pro 8010E 02 0 0 ees 28 3 Port Valve Replacement OER Pro 380101 02 0 0 0 0 eens 30 1 2 Inch Check Valve in the CH Block CU Replacement OER Pro 30101 03 34 Electric Valve in the CH Block AU Replacement OER Pro 30101 05 4 40 Upper Rear Panel Unit Installation OER Pro 3011C 07 0 0 0 0 cc ees 49 Hinge Unit Installation OER Pro 3011C 05 0 0 0 0 eens 50 Top Cover Unit Installation OER Pro 30110 06 6ccscascs ceees be teatdenen en eden de owns 24 51 Top Cover Position Adjustment OER Pro 30110 04 0 0 es 56 Relief Valve Pressure Adjustment OER Pro 8011L 03 0 0 00 eee 58 O ring on the Leak Tester Air Connector Replacement OER Pro 3010H 02 61 O ring on the Auxiliary Water Forceps Elevator Connector Replacement OER Pro 8010H 03 62 Alcohol Detergent Pump Replacement OER Pro 3010F 02 0 0 0 cee ee 63 O Ring on the Supply Water Piping Disinfection Connector Replacement OER Pro 3010H 04 67 Rubber Gasket Replacement OER Pro 8010G 02 0 0 0 ee eee 68 Sensor Cover Cleaning OER Pro 3010G 04 5 cs du bcd cow bw Ge oe en Se ORs Oe EO KDC HOE OS
7. America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance OERO0088V01 5 24 5 295 5 26 5 27 5 28 5 29 Reconnect the BO V connector Reconnect the connector labeled 38 Important The connector labeled 38 is smaller Connect the hose that goes from the circulation nozzle to the 3 port valve Install the quick lock connector Tighten the tie wrap as shown Important The binding removed earlier can be used again Connect the quick lock under the water supply piping unit Electric Valve in the CH Block AU Replacement OER Pro 30101 05 Reconnect Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions Page 48 of 79 Connect quick lock and tube Release binding Quick lock CN1001103 17FS020 R04 OLYMPUS Quadrennial Preventative Maintenance Upper Rear Panel Unit Installation OER Pro 3011 07 Tools 1 0 No 2 torque bit Torque driver Tools Cutter OER0088V01 Installing the upper rear panel unit
8. Hex wrench 6 mm Hexagonal wrench 0 71 mm L Laptop computer N Nejilock 1401C part OT 1026 No 2 Phillips Screwdriver No 2 Phillips screwdriver No 2 Phillips screwdriver bit No 2 torque bit No 2 torque driver bit No 2 Phillips screwdriver No 2 Phillips screwdriver bit No 2 torque driver bit O Open head for torque wrench 22 mm OERO088V01 Open head wrench 14 mm Open head wrench 17 mm P Paper Paper towel Paper towels Phillips screwdriver Phillips screwdriver No 2 Precision flat screwdriver Precision flathead screwdriver Protective gloves R Reagent alcohol Ruler S SE9186 sealant part OT 9492 Serial cable Single edged razor Software maintenance tool Sony Bond Sony bond 7 Teflon tape Tie wrap Torque driver Torque screw driver bit No 2 Torque screwdriver Torque screwdriver bit No 2 Torque wrench Tweezers W Wire cutter Wire cutters Wrench CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 4 of 79 Precautions on Disassembly and Rea
9. OLYMPUS Quadrennial Preventative Maintenance Page 70 of 79 Next Maintenance Date Setup OER Pro 30109 03 1 0 Setting the next maintenance date 1 1 Turn the equipment on 1 2 Connect the communication cable to the PC and the OER Pro 1 3 Run the software maintenance tool 1 4 Select Settings on the main menu bar Select OER Pro AW Maintenance Tool settings o m Pakes Communication status Equipment S N C Circulation Pump 3po F Drain Pump 3 oc mp and V 1 I Disinfectant Purnp 4 ee n rid C CH Pump 5 K I Exhaust Port V Cose anan Test C GHV Clsey Z C Buzzer M 1 5 Select Maintenance from the drop n OER Pro AW Maintenance Tool down menu Data T Modell Logging Settngstw Hepi Important The Maintenance Setup win lt slect ee ee ere dow displays Maint ae oe alntenance I Circulation Pump 3pa rie Volume umpiH C EJE Pump 3 ESAT mp and V I I Disinfectant Pumpi oes rid CH Pump 5 JK I Exhaust Port V Close anan Test r GHV Clhseyf C Buzzer M 1 6 Setthe next maintenance date as one ar year from the current date hetafon Date onnoi00 One year Curnulative Reprocess imes from the YY MMS DD current p Next Maintenance Date E or jor date Next Maintenance Reprocess 2500 Times BOA Ack Roe t w3i 2345 6789101112 13141516171519 2021222324252 a 2007 14 13 OERO088V01 Next Maintenance Date Setup OE
10. reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 78 of 79 Inspection Results Reporting OER Pro 3010H 06 1 0 Reporting the inspection results Process is used only by Olympus FSEs 1 1 Report the inspection results via mobile tech link Important Report any parts of the inspec tion that failed CN1001103 17FS020 R04 OER0088V01 Inspection Results Reporting OER Pro 3010H 06 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 79 of 79 Revision History RL ow bescipton mer evewer Dae Aoprover a Initial Document Creation OERPro Service David Moriyama CB William Arroyo 12 23 09 Joel Munar 01 19 10 1000380 Level B 17FS020 Revise OERPro Octennial PM Updates David Moriyama CB William Arroyo 04 30 10 Joel Munar 05 13 10 1000680 17FS021 Revise Sensor Cover Cleaning Add Chp David Moriyama Gk William Arroyo 09 15 10 Joel Munar 09 16 10 1001099 47FS019 OT Mod 142p2032 OESPro Artwork Screw David Moriyama Gk William Arroyo 09 24 10 Joel Munar 09 2
11. the connectors 3 1 3 2 3 3 Disconnect the AL V connector Important This connector is for the alco hol valve unit Scratch away any sealant that is on the connector Important There may not be sealant Disconnect the connector marked 1 Important This connector is for the pres sure sensor Disassembling the CH block CU 4 1 Remove the 2 screws that secure the CH block CU 1 2 Inch Check Valve in the CH Block CU Replacement OER Pro 30101 03 Copyright 2010 by Olympus America Inc Page 35 of 79 AL V connector bak HBCK4x6UO screws CN1001103 17FS020 R04 This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools 4 2 Remove the 6 screws securing the p fixing plate and the AL valve base to screwdriver i Tools 4 3 Remove the hose joint from the CH block CU Adjustable wrench Tools 4 4 Remove the 1 2 check valve from the CH joint Adjustable wrench Tools 5 0 Assembling the CH block CU Alcohol ether 5 1 Clean the threads of the screws of the Cleaning tissue Tools 5 2 Teflon tape 3 3 OER0088V01 new 1 2 ch
12. valve i om o 8 8 roaa Check valve 1 2 Pe a a Mechanical damage Channel block CU CH block o g a a Mechanical damage Electric valve Pea Mechanical damage ater supply valve om 4 fiona war CH block A s ft r Mechanical damage Electric valve 1 1 Mechanical damage A E E ee 9 Packing 1 Fiionalwear Cushion 1 Mechanical damage 1 Lock solenoid oe a Mechanical damage Lock E ring ER3UO 21 Mechanical damage 1 One is spare CPU battery Battery eae ee Battery exhaustion O ring on auxiliary water forceps elevator O ring 2 2 2 Frictional wear connector e E a E E fremerwew e Pome 2 Mechanical damages Ong on spol water ing direct comecar Ong ft 1 1 errama Topcovernibberneckng Packing Note Replace all O rings and packing upon disassembly to reduce the risk of fluid leakage Reasons memo Stain Chemical damage Chemical damage Chemical damage PO N N PO N N s OER0088V01 Periodic Maintenance Replacement Parts Units OER Pro 3010J 04 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadr
13. 01103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 40 of 79 Electric Valve in the CH Block AU Replacement OER Pro 30101 05 Note The hinge unit and the upper rear panel must be removed before this procedure is performed Please see the chapters associated with these removal procedures 1 0 Preparing for the electric valve replacement 1 1 Verify that the top cover unit has been removed 1 2 Verify that the hinge unit has been removed 1 3 Verify that the upper rear panel has been removed 2 0 Removing the CH block AU 2 1 Disconnect the quick lock under the water supply piping unit Quick lock 2 2 Place the disconnected hose in a stable position that allows access to the CH block AU hose 2 3 Disconnect the CH block AU hose Disconnect OERO088V01 Electric Valve in the CH Block AU Replacement OER Pro 30101 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this docume
14. 04 This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance OERO0088V01 7 0 Recording the equipment settings 7 1 7 2 7 3 Connect the software maintenance tool and download all parameters before performing maintenance Document all functional and operational parameters manually if the software maintenance tool is not available Reassemble parts according to the original configuration This regards the following items especially Parts Parts o Special considerations Such as Such as insulating tubes andmylarsheets tubes and mylar sheets ees E E L eS are clamped to avoid coming in contact with heat originating from high voltage parts Insulators Cover screws with Which suppress the emitted noise toothed washers Which are used for clamping cables or harnesses Important Failure to attach parts in the original configurations poses the risk of noise radiation and reduced electrical safety even if product functions are not impaired 8 0 Other precautions 8 1 8 2 8 3 Verify only the specified parts are used Important The parts and components
15. 1 2 Tighten the 4 screws temporarily for top Hinge unit o cover adjustment No 2 Phillips screwdriver Four CCUK4x12U0O screws OERO088V01 Hinge Unit Installation OER Pro 3011C 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Top Cover Unit Installation OER Pro 3011 06 Note If this repair requires more detail please refer to the OER Pro technical guide for component level repair instructions 1 0 Attaching the top cover unit to the hinge cover Page 51 of 79 unit 1 1 Insert the hinge unit between the top Top cover unit cover and the cover frame Hinge unit ___ a Tools 1 2 Tighten the 4 screws and washers into i the hinge unit and the top cover unit illips screwdriver temporarily Top cover unit CBK4x10U0 screws and HWB4UO washers 1 3 Close the top cover 1 4 Open the top cover 1 5 Adjust the top cover s position until the top cover packing uniformly contacts the cleaning tub casing Tools 1 6 Tighten the 4 screws at Torque driver 1 274 0 098 N m Top cover T
16. 1026 OERO088V01 3 0 Removing the electric valve 3 1 3 2 3 3 3 4 3 5 3 6 3 3 8 3 9 3 10 3 11 3 12 3 13 Electric Disconnect the CH block A from the D block valve AU CH B hose electric valve AU Disconnect the joint with the D block from the electric valve AU Loosen the screws of the H band that secures the CH B hose Loosen the CH B hose from CH block p Ti Vee amp H bands Loosen the screws of the H band that secures the CH hose Loosen the CH hose from CH block A Connect the CH B hose to new CH block A Tighten the screws of the H band that secures the CH B hose to 2 8 0 1 Nm torque Connect the CH hose to new CH block A Tighten the screws of the H band that secures the CH hose to 2 8 0 1 Nm torque Disconnect CH block A CH hose Remove the 2 screws that secure the electric valve AU to the B bracket Detach bracket B from the electric valve AU Electric valve AU Bracket B l li CCUK5x6U0 si screws Tighten the 2 screws in the bracket B screw holes temporarily Important These screws are needed to connect bracket B to the new electric valve AU Electric Valve in the CH Block AU Replacement OER Pro 30101 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or
17. 8 0 1 Nm torque CH block 1 2 Inch Check Valve in the CH Block CU Replacement OER Pro 30101 03 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 39 of 79 6 5 Connect the tube from the CH block unit to the alcohol pump Connect the tube Tools 6 6 Tie the connected tube with tie wraps Wire cutter Important Place the heads of the Tube Ti tie wraps at opposite sides of the tube RANEA Place heads of tie wraps on opposite sides of tube Tools 7 0 Connecting the connectors Sony Bond 7 1 Connect the AL V connector Important This connector is for the alco hol valve unit KA connector 7 2 Apply Sony Bond to the joint of the connector Tools 7 3 Connect the connector marked 1 Sony Bond Important This connector is for the pres sure sensor 7 4 Apply Sony Bond to the joint of the connector 8 0 Connecting the pump joint 8 1 Connect the pump joint to the channel pump Pump joint Channel pump OERO0088V01 1 2 Inch Check Valve in the CH Block CU Replacement OER Pro 30101 03 CN10
18. 8 10 Torque 17FS020 CN1001103 17FS020 R04 Revision History OER0088V01 THIS IS A CONTROLLED DOCUMENT PROPRIETARY INFORMATION FOR INTERNAL USE ONLY Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions
19. At the time of reassembly insert the con nectors or flexible cables firmly until the contact points are seated all the way Do not forget to fasten the lock Do not pinch cable parts when the cover or shield is assembled Hold the PC boards carefully to avoid causing damage to the boards Important Do not scratch the boards or cables with tools such as screwdriver When the board is disassembled the board must be held properly so that excessive force will not be applied to the board and warping caused by stress will not occur 5 0 Precautions for handling disinfectant solutions 5 1 32 5 3 Preview this manual to determine if draining the LCG is required Consider replacing the internal water filter and performing a Water System Piping Disinfection prior to draining LCG Read all precautions carefully before handling the disinfectant solution Use disinfectant solution only as instructed Important It is especially important to know what to do 1f disinfectant solution comes in contact with skin Precautions on Disassembly and Reassembly OER Pro 3010G 01 Copyright 2010 by Olympus America Inc Page 6 of 79 CN1001103 17FS020 R04 This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited
20. B M Recovery Openj C F Recovery Y Close D H Bottle Sens inner EL CH Pressure Sens r Dran V OpenWe Lid Sens Finont a Tee Temperaure Sere P Oran Cisse QF P Lid Sens Side 14 Tub Temperature Sens ee See ee Dis P actvatedtime See Pour Desinfectant S Mote Disinfectant pump wall not iumned off sutomabe aiy oe Tum off ine Qisinfectent Pune manuaali with Sand by _ _ rouse rest p000 Process No filers aoe eta a Scope SM Void 18 min 01 sec Process Time Scope Model Void 5 User Na vaid T mm 483eC Remaining Time User Hame Void Software maintenance tool CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools 1 9 Adjustable wrench 1 10 Hex wrench 6 mm 1 11 1 20 1 21 1 22 OERO088V01 Check CH pump 5 and Bypass V close O to circulate water Wait for 20 seconds to remove air from the pipe Uncheck CH pump 5 on the maintenance tool to stop water circulation Open the top cover and remove the connector jig from the connectors Close th
21. CH Block CU Replacement OER Pro 30101 03 Note The CH block CU must be removed before this procedure can be performed 1 0 Disconnecting the pump joint 1 1 Place a piece of cloth under the pump joint Channel Important Fluid may leak when the pump pump joint is removed 1 2 Disconnect the pump joint from the pump Tools 2 0 Disconnecting the tubes No 2 Phillips 2 1 Loosen the H bands that secure the screwdriver tubes to the CH block CU CH block CU Loosen Important One tube comes from the front plate One tube comes from the cleaning tub 2 2 Disconnectthe tubes from the CH block CU CH block CU Disconnect OERO088V01 1 2 Inch Check Valve in the CH Block CU Replacement OER Pro 30101 03 CN1001103 17FS020 R04 a ga eT OTTO ET FCAT ON C 0 eee Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools Wire cutter 3 0 Tools Precision flathead screwdriver Tools 4 0 No 2 Phillips screwdriver OERO0088V01 2 3 Cut the tie wrap connecting the tube on the alcohol pump unit Disconnecting
22. Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools 3 0 No 2 Phillips screwdriver Tools 4 0 Cloth or Paper towel OERO0088V01 Installing new pump head 3 1 3 2 Align a brand new pump head along the shaft of the pump Install the pump head by tightening the pump head screws until they stop Connecting the pump joints 4 1 4 2 4 3 Tighten the pump joints onto the disinfectant pump until they stop Wipe off excess solution from the pump joints with a cloth or paper towel Verify that the pump joints are not loose Important Care must be taken when tight ening the pump joints to prevent cross threading Cloth or paper towel Disinfectant Pump Head Replacement OER Pro 3009Y 01 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions Page 24 of 79 Pump joint CN1001103 17FS020 R04 OLYMPUS Quadrennial Preventative Maintenance Page 25 of 79 Channel Pump Replacement OER Pro 30101 01 Tools 1 0 Removing the pump
23. Maintenance Tools 5 14 Tighten both connectors GU through the hole in the cleaning tub and into the E E hole on the CH block AU Connector securing jig Important The gasket must be com part NJ 3611 pressed out uniformly 5 15 Verify that the gasket is compressed out uniformly 5 16 Verify that there are no gaps between the tab gasket and CH block AU Tools 5 17 Align the screw holes on the CH block p AU and the cleaning tub Phillips screwdriver 5 18 Tighten the two CCUK5x6UO screws Nejilock 1401C into the screw holes ESE 5 19 Apply Nejilock to the screw heads Tools 5 20 Reconnect the CH block AU hoses to the CH block BU and the CH block CU 5 21 Tighten the screw on the H band around the CH block BU hose at 2 352 0 098 Nm torque Torque driver 5 22 Tighten the H band to secure the hose at 2 8 0 1 Nm torque 5 23 Reconnect the CH V to the connector terminal on the rear side of the equipment Page 47 of 79 Connectors GU Cleaning tub Two CCUK5x6UO screws k CH block AU Tighten CH block CU Reconnect OER0088V01 Electric Valve in the CH Block AU Replacement OER Pro 30101 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus
24. OLYMPUS OER Pro Biomed Quadrennial Preventative Maintenance TRAINING REPAIR MANUAL OER0088V01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 2 of 79 Table of Contents Precautions on Disassembly and Reassembly OER Pro 3010G 01 0 00 006 4 Periodic Maintenance Replacement Parts Units OER Pro 3010J 04 0 2 020000 9 Side Panel L Disassembly OER Pro 3010E 01 0 0 ee eee 10 Side Panel R Disassembly OER Pro 3010F 01 2 0 0c eens 11 Top Cover Unit Removal OER Pro 8011C 01 0 0 0 0 0 ee eee eee 12 Hinge Cover Removal OER Pro 3009W 01 2 0 ee eens 13 Hinge Unit Removal OER Pro 30110 02 2 0 0c eee eee eens 14 Rear Panel Removal OER Pro 3009W 02 2 0 0 0 ne eee eee 15 Upper Rear Panel Unit Removal OER Pro 30110 03 0 00 ee 16 Silencer Replacement OER Pro 30100 01 0 0 ee eee 17 Filter Mouthpiece inside Disinfection Tank Replacement OER Pro 3010H 01
25. Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance OERO0088V01 5 4 Wear the appropriate personal protective equipment when handling the disinfectant solution Refer to the safety information provided by the disinfectant solution manufacturer Important Wearing personal protective equipment will prevent skin contact with disinfectant solution and inhalation of vapors To avoid adverse physical effects be care ful not to touch the disinfectant solution directly or inhale vapors If any disinfectant solution gets into eyes rinse immediately with large amounts of fresh water and consult a medical special ist Personal protective equipment should fit properly Chemical resistant gloves must be long enough to ensure there is no exposed skin Personal protective equipment must be inspected before use and replaced periodi cally before it becomes damaged 6 0 Electrical shock safety warnings 6 1 6 2 Turn off the power and unplug the power cord before removing the cover of the unit to avoid electrical shock Beware of residual voltages Important The unit may contain residual charges in capacitor components Take care to avoid electric shock when opening the top cover Precautions on Disassembly and Reassembly OER Pro 3010G 01 Copyright 2010 by Olympus America Inc Page 7 of 79 CN1001103 17FS020 R
26. R Pro 3010J 03 CN1001103 17FS020 R04 a a I ra ce a EN Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 71 of 79 1 7 Click on the Setup button f e e Installation Date nTa Important Clicking the Setup button n ede Re makes the changes effective YY MMs OD Next Maintenance Date E or jor Next Maintenance Reprooess 2500 Times Click EB 20021 E BAB ask t M FEER 6 T A 9101112 13141516171819 20212223242526 2726293031 1 2 220074143 1 8 Turn the equipment off 1 9 Turn the equipment on 1 10 Record the maintenance date and the maintenance engineer s name on the information card Important The information card is attached to the front door unit OERO088V01 Next Maintenance Date Setup OER Pro 3010J 03 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Ol
27. RO088V01 Upper Rear Panel Unit Removal OER Pro 3011C 03 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 17 of 79 Silencer Replacement OER Pro 3010 01 Tools 1 0 Replacing the silencer Wrench 1 1 Remove the silencer from the compressor by hand Important If it is too tight to remove by hand use a wrench 1 2 Discard the old silencer Compressor 1 3 Tighten the new silencer onto the compressor by hand Important Do not use a tool to tighten the silencer Silencer OER0088V01 Silencer Replacement OER Pro 3010C 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 18 of 79
28. ct the CH V from the terminal Ea on the rear side of the equipment Precision flat screwdriver Disconnect Tools 2 9 Loosen the H band that secures the 7 hose to the CH block CU No 2 Phillips screwdriver Important CH block CU Loosen One tube comes from the front plate One tube comes from the cleaning tub 2 10 Disconnect the hose from the CH block CU fe Disconnect CH block CU 2 11 Disconnect the BO V connector 2 12 Disconnect the connector labeled 38 Important The 38 connector is smaller 2 13 Remove the CH block AU and its gasket from the rear side of the equipment Important Do not snag the cables when taking out the CH block AU Remove CH block AU from the rear OERO088V01 Electric Valve in the CH Block AU Replacement OER Pro 30101 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 43 of 79 Tools Torque driver No 2 torque driver bit Tools Phillips screwdriver Tools Phillips screwdriver Nejilock 1401C part OT
29. e maintenance tool Connect the connector jig to the four connectors gray x 2 and yellow x 2 on the cleaning tub Close the top cover Check Recovery V close D and Drain V close F on the maintenance tool Check Water supply V 3 port V 8 to supply water to the cleaning tub Verify that the tub middle level sensor on the maintenance tool lights Uncheck Water supply V only Q again to stop water supply Relief Valve Pressure Adjustment OER Pro 3011L 03 Cleaning tub 2 ER Pro AW Mainbenance Tool gt Tank Error Ly Sens E Maan Power F Leakage TestPurp I Battle Tray LockiG Teck Mid Ly Sens Dis Pump Status F Circulation Purnp 3port VAI Detergent Purnp H Tarik Low Ly Sens E Sport v Status Water F Tank Bottes lw Sens I Drain Pump 3 F Alcohol Pump and Wil 7 3 pot V Status Circulation F Disinfectant Pump 4 F Compressor Tank Eome Lv Sens 148 PCPOUT signal I CH Pump s I Utrasouned lt M Tub Float Sens i F Exhaust Pon V Ciose6 M Heater L Tub Error Ly Sens 0 usa F CHV CloseX7 l Burzer M Tub Mid Lv Sens E us I Water supply V port VWE Dilution WN Tub Low Lv Sens o usi F Bypass VicosekO F pane Sens DrainPan 0 USO F Circulabon Fuma Oni Leakage Sens Boties 169 AD Reference Voltage F Wat v 5 EEI Water supply W Oniy Q Bottle Sens Front 164 Water Lv Sens Ref Voltage F Lid Loeki F aport V Water iA F 3 port V Circula oni
30. e top cover Check CH pump 5 to start water circulation Check CH V close 7 to close the CH valve At this time the bypass valve must have been closed Use an adjustable wrench to loosen the nut and a 6 mm hex wrench to tighten the adjustment screw Adjust the relief valve with the adjustment screw until the value of CH pressure sensor on the maintenance tool becomes between 180 and 200 Upon completion of the adjustment sequentially check and uncheck CH V close 7 on the maintenance tool to open and close the CH valve several times Important Verify that the value of CH pressure sensor on the maintenance tool does not exceed the range between 180 and 200 Securely tighten the nut to prevent loosening of the relief valve Verify that the value of CH pressure sensor on the maintenance tool is within the range between 180 and 200 even after fixing of the nut If the value of CH pressure sensor deviates from the specified range adjustment must be repeated Uncheck CH Pump 5 to stop water circulation Relief Valve Pressure Adjustment OER Pro 3011L 03 Copyright 2010 by Olympus America Inc Page 59 of 79 Adjustment screw Nut CN1001103 17FS020 R04 This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent o
31. eck valve with an alcohol ether treated cleaning tissue Wind Teflon tape around the threads of the new 1 2 check valve Verify that the arrow on the check valve is positioned correctly 1 2 Inch Check Valve in the CH Block CU Replacement OER Pro 30101 03 Copyright 2010 by Olympus America Inc t Page 36 of 79 AL valve base CCUK4x6UO Sy y Screws Hose joint CH block CU 1 2 check valve CH joint p H 1 2 check valve Wind Teflon tape CN1001103 17FS020 R04 This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools 5 4 Tighten the 1 2 check valve into the CH joint at 2 94 0 098 Nm torque Torque wrench Open head for torque wrench 22 mm Tools 5 5 Tighten the hose joint unit into the CH block at 2 94 0 098 Nm torque 5 6 Tighten the hose joint unit as required Torque wrench Open head for torque wrench to properly position the assembly for 22 mm mounting Tools 5 7 Tighten the 6 screws to attach the fixing 7 plate and the AL valve base to the CH eels block CU screwdriver No 2 Tools 5 8 A
32. ed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools 2 0 Preparing the relief valve Reagent alcohol 2 1 Teflon tape 2 2 Clean the threads of screw with alcohol Wrap a piece of Teflon tape around the screw of the new relief valve Important The orientation of the thread and the Teflon tape has to be opposite Do not wrap the Teflon tape around the first or second thread of the screw head The length of the Teflon tape is 3 or 4 times the circumference of the screw Wrap it uniformly 3 0 Assembling the relief valve 3 1 OERO0088V01 Attach the relief valve to the leakage test block by hand Relief valve Page 29 of 79 Teflon tape Relief valve Relief valve Relief Valve Replacement OER Pro 3010E 02 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions Keep Teflon tape away from first or second thread of the screw head Leakage test block Attach the relief valve CN1001103 17FS020 R04 OLYMPUS Quadrennial Preventative Maintenance Page 30 of 79 3 P
33. ee Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 33 of 79 4 6 Insert the tubes to the 3 port valve G icktasteners Important The tubes must be inserted straight into the 3 port valve 4 7 Attach the quick fasteners to secure the tubes Side view Quick fasteners 4 8 Attach the BO V connector for the 3 port valve BO V connector 4 9 Connect the 2 pin connector 38 to the 3 port valve Tools 4 10 Apply Sony bond to the electrical connections Sony bond OERO088V01 3 Port Valve Replacement OER Pro 30101 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 34 of 79 1 2 Inch Check Valve in the
34. ennial Preventative Maintenance Page 10 of 79 side Panel L Disassembly OER Pro 3010E 01 Tools 1 0 Removing side panel L No 2 Phillips 1 1 Remove the 9 screws HCBK4x6U0O Side panel L unit screwdriver holding the side panel L unit HCBK4x6UO lt OERO088V01 Side Panel L Disassembly OER Pro 3010E 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 11 of 79 side Panel R Disassembly OER Pro 3010F 01 Tools 1 0 Removing side panel R No 2 Phillips 1 1 Remove 9 screws HCBK4x6UO Side panel R unit screwdriver holding side panel R unit OER0088V01 Side Panel R Disassembly OER Pro 3010F 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the lates
35. erewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 23 of 79 Disinfectant Pump Head Replacement OER Pro 3009y 01 Note Protective gloves must be worn when handling the parts that may spill disinfectant solution Skin contact must be avoided Tools 1 0 Disconnecting the pump joints Cloth 1 1 Place a cloth or paper towel under the pump joints to protect other electronics or from solution Paper towel 1 2 Unscrew and disconnect the pump joints 1 3 Wipe off excess solution from the pump joints with a cloth or paper towel Cloth or paper towel Pump joint Tools 2 0 Removing the pump head No 2 Phillips 2 1 Remove 3 screws holding the pump screwdriver head Important Each screw has 2 washers 2 2 Remove the pump head Pump head Remove 3 screws OER0088V01 Disinfectant Pump Head Replacement OER Pro 3009Y 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America
36. f Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 60 of 79 2 0 Draining the water from the cleaning tub 2 1 Verify that the drain hose is connected prior to draining water 2 2 Check CH V Close 7 to close the CH valve 2 3 Click Drain V Open E to open the drain valve 2 4 Check Drain Pump 3 to turn off the drain pump 3 0 Verify water has finished draining from the cleaning tub 4 0 Uncheck Drain Pump 3 to turn off the drain pump 5 0 Turn the equipment off OERO088V01 Relief Valve Pressure Adjustment OER Pro 3011L 03 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 61 of 79 O ring on the Leak Tester Air Connector Replacement OER Pro 3010H 02 1 0 Replacing the O ring 1 1 Place a forefinger and thumb at the 9 and 3 o clock positions on the O ring on the air leak tester connector O ring Air leak tester connector 1 2 Push
37. ge static electricity must be used whenever it is necessary to touch the boards or other electrical components LT MT E PEPEE EE EEE EE 4 0 Precautions for parts handling 4 1 Be aware of all assembly parts and avoid dropping any parts into the chassis 4 2 Pick up any dropped parts Important Take care not to drop the screws toothed washers nuts or washers into the chassis Should any parts be dropped be sure to pick the parts up OER0088V01 Precautions on Disassembly and Reassembly OER Pro 3010G 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance OERO0088V01 4 3 4 4 4 5 4 6 Avoid causing damage to the cables or harnesses during disassembly and assembly Inspect the connector to verity if a lock is present on the connector Release the lock on the connector before pulling the connector harness out Important Use extreme care when disconnecting the cable connectors If a lock is present on the connector the lock must be released before pulling out the connector
38. he bracket 3 1 Align the screw holes on the new 3 port valve and the bracket Tools 3 2 Tighten the two CCUK4x6UO screws Apply Nejilock into the holes with a torque of Torque anyer 1 274 0 098 N m Nejilock 1401C 3 3 Apply Nejilock to the heads of the Pele ieee tightened screws Bracket 3 port valve unit OER0088V01 3 Port Valve Replacement OER Pro 30101 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 32 of 79 4 0 Installing the 3 port valve and bracket 4 1 Replace the O rings on each of the three tubes Side view O ring Rear view Tools 4 2 Align the screw holes on the bracket Apply Nejilock and the frame Frame Torque driver ia 4 3 Tighten two CCUK4x6U0O screws into ejilock 1401C part OT 1026 the holes with a torque of 1 274 0 098 N m Bracket 4 4 Apply Nejilock to the tightened screw heads Tools 4 5 Apply alcohol to the O rings on the tubes Reagent alcohol OERO088V01 3 Port Valve Replacement OER Pro 30101 02 CN1001103 17FS020 R04 eee ee SUR re Fe ee a es ee
39. ism is parallel as shown Important If the R cam is parallel proceed to the R cam in next chapter correct position If the R cam is not parallel continue with the next procedure after removing the front panel see the Front Panel Replace ment manual R cam in incorrect position OERO088V01 Top Cover Unit Installation OER Pro 3011C 06 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 53 of 79 Note The following steps are only necessary if the R cam is not parallel Tools iusti j Tools 5 0 Adjusting the R cam primary EPER Phillips 5 1 Loosen the 4 screws on the lock screwdriver mechanism Lock mechanism 5 2 Open and close the top cover 5 3 Verify that the R cam is parallel R cam in correct position R cam in incorrect position Tools 5 4 Tighten the 4 screws into the lock idhien mechanism at 1 274 0 098 N m j Torque driver Torque screw driver bit No 2 Lock mechanism OER0088V01 Top Cover Unit Installation OER Pro 3011C 06 CN1001103 17FS020 R04 Copyright 2010 by Oly
40. ive Maintenance Removing the disinfection tank cover Break the glue bond holding the 4 electrode connectors in place Remove the 4 electrode connectors from the disinfection tank solution Remove the disinfection tank solution cover Remove the tank fluid level sensor Important Wear protective gloves when removing the tank fluid level sensor Wipe the solution off of the tank fluid level sensor Inspect the inside of the disinfection solution tank 3 0 Removing the drain nut Tools 2 0 Tweezers 2 1 or Flathead 2 2 screwdriver Tools 29 Protective gloves Cloth towel 2 4 or Paper towel 2 5 2 6 3 1 Tools 4 0 Protective gloves 4 1 OERO088V01 Unscrew the drain nut in the disinfection solution tank Replacing the filter mouthpiece Pull tank hose 1 out of the disinfection solution tank Important Wear protective gloves when removing hose 1 The joint the filter mouthpiece and the tube are attached to hose 1 Make sure all the parts are removed together Filter Mouthpiece inside Disinfection Tank Replacement OER Pro 3010H 01 Page 19 of 79 Electrode connector Disinfection solution tank with cover and fluid level sensor removed Disinfection Drain nut solution tank Joint Tank hose 1 a Filter mouthpiece CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Repr
41. joints Disconnect CH P Wire cutter 1 1 Cut the tie wraps that holds the cable from the channel pump 1 2 Disconnect the connector labeled CH P at the bracket Cut the tie wraps Tools 1 3 Place paper towels under the pump joints of the channel pump Paper towels Important The paper towels will catch any fluid that may leak 1 4 Remove the pump joints from both sides of the channel pump Tools 2 0 Removing the channel pump bracket and the E channel pump Phillips screwdriver 2 1 Remove the two CCUK4x6UO screws that secure the channel pump bracket to the equipment chassis CCUK4x6UO Screws 2 2 Remove the channel pump bracket and the channel pump together OER0088V01 Channel Pump Replacement OER Pro 30101 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools 3 0 Detaching the channel pump bracket from the Phillips screwdriver 3 1 3 2 channel pump Remove the four CCUK4x20U0 screws that secure the channel pump bracket to the channel pump Remove the four BNW5UO washe
42. k k J ii a i a A CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 69 of 79 sensor Cover Cleaning OER Pro 3010G 04 Tools 1 0 Cleaning the sensor cover A B Cloth 1 1 Remove the sensor cover A B from the ar electrode sensor Paper towel Important Do not allow direct skin con tact with the solution as the disinfectant solution is harmful to the skin 1 2 Wipe the inside of the sensor cover A B to remove residue 1 3 Insert to attach the sensor cover A B onto the electrode sensor Sensor cover A Sensor cover B OERO0088V01 Sensor Cover Cleaning OER Pro 3010G 04 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions
43. ling side panel R Si ide panel unit No 2 Phillips 1 1 Align side panel RU with the screw screwdriver bit holes on the frame Torque driver 1 2 Secure side panel with 9 screws HCBK4x6UO at the specified torque 1g of 1 274 0 098 Nm o Neg N it OER0088V01 Side Panel R Installation OER Pro 3010F 03 CN1001103 17FS020 R04 eS ee ee Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 77 of 79 Electrical Safety Test OER Pro 3010H 05 1 0 Performing the electrical safety test 1 1 Perform the electrical safety test Important For final inspection details refer to chapter 6 of the OER Pro Biomed Service Manual OER0088V01 Electrical Safety Test OER Pro 3010H 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for
44. mpus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 54 of 79 5 5 Apply Nejilock around the heads of the screws securing the lock mechanism Apply Nejilock Important Do not apply Nejilock unless the R cam is parallel Lock mechanism Note The following steps are only necessary if the R cam is still not parallel after the primary adjustment Tools 6 0 Adjusting the R cam secondary Phillips 6 1 Loosen the 4 screws shown screwdriver Screws 6 2 Open and close the top cover 6 3 Verify that the R cam is parallel R cam in correct position R cam in incorrect position OER0088V01 Top Cover Unit Installation OER Pro 3011C 06 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Q
45. ngages the cleaning tub on all sides Important If the top cover gasket is misaligned adjust the top cover by following the instructions in the Top Cover Replacement repair manual If the top cover gasket is properly aligned continue to the next step Verify that the gap between the front panel and the cover hook is 1 0 5 mm Important If the gap is not within specifi cation loosen the screws that secure the cover hook and adjust as necessary Inspecting the top cover 2 1 2 2 2 3 2 4 Mount the gas filter to the top cover Open and close the top cover several times Verify that the top cover works smoothly and stops at a 70 5 angle Make the following adjustments if necessary First Second Symptom adjustment adjustment Top cover opens slow Top cover doesn t Set dial on absorber to a lower number Lower the absorber Set dial on absorber to a higher number Raise the absorber Top Cover Position Adjustment OER Pro 3011C 04 Copyright 2010 by Olympus America Inc 1 0 5mm Cover hook 70 45 Lower and raise absorber with these screws Adjust dial with hexagonal wrench SN CN1001103 17FS020 R04 This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictl
46. nt or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 41 of 79 2 4 Disconnect the hose that connects the 3 port valve to the circulation nozzle 3 port valve Disconnect quick lock and tube Tools 2 5 Remove both connectors GU from the cleaning tub Connectors GU 1 4 Driver handle Connector securing jig part NJ 3611 Cleaning tub Tools 2 6 Remove the two CCUK5x6UO screws Shi that secure the CH block AU to the gaan cleaning tub screwdriver Two CCUK5x6UO Screws CH block AU 2 7 Release the tie wrap around the CH V S Release binding Important Do not cut the tie wrap The tie wrap is reusable OER0088V01 Electric Valve in the CH Block AU Replacement OER Pro 30101 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 42 of 79 Tools 2 8 Disconne
47. oduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 20 of 79 4 2 Remove hose 1 from the joint 4 3 Verify that the water supply gasket is vormi present Water supply packing Tools 4 4 Cut the edge of a new tube at 110 5 mm Ruler Wi 4 5 Cutthe distal end of the tube at a 45 ire cutter angle 4 6 Insert the tube into the a new filter mouthpiece Important The filter mouthpiece must point down 4 7 Assemble tank hose 1 as shown 110 mm Tank 45 hose 1 angle ilter mouthpiece Tube Tools 5 0 Cleaning off the excess disinfectant solution Gloves Important The technician must be wearing pro Cloth tective gloves to perform these steps ar 5 1 Wipe out the inside of the disinfectant solution tank to remove the residual CPAT ONE disinfectant solution Important Do not allow direct skin con tact with the solution as the disinfectant solution is harmful to the skin 6 0 Installing tank hose 1 6 1 Place tank hose 1 into the disinfection solution tank 6 2 Insert the distal end of the tube into the drain hole of the tank Insert the distal end of the tube all the way into the drain hole OERO088V01 Filter Mouthpiece inside Disinfection Tank Replacement OER Pro
48. of this product are designed to operate under certain anticipated vibration heat chemical expo sure and voltage conditions Always replace parts with those specified in the parts list Verify only the specified jigs and tools are used Important The use of any unspecified jigs or tools may damage the system or the components under repair This will pre vent the product from functioning prop erly or performing optimally Comply with the torque rated values if they are in the manual Precautions on Disassembly and Reassembly OER Pro 3010G 01 Copyright 2010 by Olympus America Inc Page 8 of 79 CN1001103 17FS020 R04 This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPU Quadrennial Preventative Maintenance Page 9 of 79 Periodic Maintenance Replacement Parts Units OER Pro 3010u 04 Yearly 4 years 8 years Part of replacement Part changed changed changed Silencer in compressor Pump head 1 Mechanical and ae chemical damage um oe Pump 1 1 Mechanical and chemical damage C 2 r Relieve valve for water leakage pump 1 Mechanical damage eas Electric valve fT fT Mechanical damage ort
49. or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools 1 0 Phillips screwdriver Page 14 of 79 Hinge Unit Removal OER Pro 3011 02 Removing the hinge unit 1 1 1 2 1 3 1 4 Verify that the top cover unit has been removed Important For safety purposes the top cover unit must be removed before the hinge unit Loosen the 4 screws that secure the hinge unit Important One of the screws is tightened into the ground line Remove the screws and washers Important There are 2 washers and 4 screws Remove the hinge unit Important It is easier to remove the hinge unit if the top cover unit is held in the up position or removed during the procedure Note If repairs require more details than provided here please refer to the OER Pro technical guide for component level repair instructions OERO088V01 CCUK4x12U0 screw Ground line CCUK4x12U0 screw HWB4UO washer HWB40U0 washer CCUK4x12U0 screws Hinge Unit Removal OER Pro 3011C 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means elec
50. or bracket 4 8 Bind the cable from the channel pump as shown Tie the tie wraps OER0088V01 Channel Pump Replacement OER Pro 30101 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 28 of 79 Relief Valve Replacement OER Pro 3010E 02 Tools 1 0 Removing relief valve g The relief valve for the leakage test pump is located under Wrench 1 1 Detach the relief valve from the leakage the leakage test block and above the draining pump test block Important If needed a wrench may be used to detach the relief valve Leakage test pump Draining pump Relief valve Detach the relief valve Relief valve OER0088V01 Relief Valve Replacement OER Pro 3010E 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Print
51. orque screw unit driver bit No 2 CBK4x10U0 screws and HWB4U0 washers 2 0 Adjusting the hinge height 2 1 Close the top cover 2 2 Adjust the hinge height until there is a Top cover 4 0 0 5 mm gap between the top cover and the cleaning tub i i 4 0 0 5 mm Important The hinge height must be adjusted on both sides OER0088V01 Top Cover Unit Installation OER Pro 3011C 06 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 52 of 79 3 0 Attaching the hinge unit to the upper rear panel unit Tools 3 1 Tighten the 4 lower screws at 1 274 0 098 N m 3 2 Apply Nejilock around the heads of the 4 lower screws Torque driver No 2 Phillips screwdriver Terquescicw Important Do not apply Nejilock to the driver bit No 2 heads of the screw with the washer Nejilock 1401C part OT 1026 CCUK4x12U0 screws 4 0 Inspecting the top cover unit 4 1 Verify that the top cover packing is around the circumference of the top cover groove 4 2 Close the top cover 4 3 Verify that the R cam of the lock mechan
52. ort Valve Replacement OER Pro 30101 02 1 0 Removing the 3 port valve and bracket 1 1 Place a cloth towel under the tubes Important Fluid may leak during this procedure 1 2 Detach the 3 quick fasteners Quick fasteners Side view Quick fasteners Rear view Tools 1 3 Disconnect the tubes connected to the 3 port valve Cloth towel Tools 1 4 Remove the two CCUK4x6UO screws EE 7 that secure the 3 port valve and lal Phillips bracket screwdriver i Bracket OER0088V01 3 Port Valve Replacement OER Pro 30101 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 31 of 79 1 5 Disconnect the BO V electrical connector 1 6 Disconnect the 2 pin connector 38 1 7 Remove the 3 port valve and bracket Tools 2 0 Detaching the bracket from the 3 port valve CCUK4x6UO screws Phillips 2 1 Remove the two CCUK4x6UO screws screwdriver that fasten the 3 port valve to the bracket Bracket 2 2 Remove the 3 port valve from the i bracket 3 port valve unit 3 0 Attaching the 3 port valve to t
53. ove the four CCUK4x6UO screws holdi he diaoh its No 2 Phillips olding the diaphragm pump units Screwdriver 1 7 Replace diaphragm pump unit with a brand new one OERO088V01 Alcohol Detergent Pump Replacement OER Pro 3010F 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 65 of 79 Tools 2 0 Installing alcohol detergent pump No 2 Phillips 2 1 Secure 4 screws CCUK4x6U0O screwdriver bit holding the diaphragm pump units at Torque driver rt specified torque of 1 274 0 098 m 2 2 Apply Nejilock around the screw heads 2 3 Tighten the 2 screws holding the DA CCUK4x6UO screws pump bracket at the specified torque of 1 274 0 098 Nm 2 4 Apply Nejilock around the screw heads 2 5 Reconnect tubes with joints Tie wraps Tools 2 6 Secure the joints with 2 tie wraps Wire cutter Tie wraps OERO088V01 Alcohol Detergent Pump Replacement OER Pro 3010F 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olymp
54. pply Nejilock to the heads of the 6 screws Nejilock 1401C part OT 1026 Page 37 of 79 Seal tape CH joint 1 2 check valve Hose joint unit CH block AL valve base Fixing plate CCUK4x6UO screws CCUK4x6UO screws AL valve base Fixing Apply plate gt ae Nejilock Apply Nejilock OER0088V01 1 2 Inch Check Valve in the CH Block CU Replacement OER Pro 30101 03 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools Torque driver 6 1 No 2 torque driver bit Tools 6 2 Nejilock 1401C part OT 1026 6 3 Tools 6 4 Torque driver No 2 torque driver bit OERO0088V01 Page 38 of 79 6 0 Attaching the tubes Tighten the 2 screws into the CH block CU and the frame at 1 274 0 098 Nm torque HBCK4x6UO screws Apply Nejilock to the heads of the SCrews Apply Nejilock Connect the tubes from the front plate and the cleaning tub to the CH block CU CH block CU Tube from front plate Tighten the H bands to secure the tubes at 2
55. ro 3009w 04 Tools 1 0 Installing the rear panel No 2 Phillips 1 1 Insert the rear panel unit below the CBK4x10UO screwdriver bit upper rear panel unit Torque driver 1 2 Align screw holes 1 3 Secure the rear panel unit with 7 screws HCBK4x6UO and 2 screws CBK4x10UO at the specified torque HCBK 1 274 0 098 Nm HCBK4xBUIO CBK 0 686 0 098 Nm Rear panel unit OERO088V01 Rear Panel Installation OER Pro 3009W 04 CN1001103 17FS020 R04 a a SE rs SON Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 74 of 79 Hinge Cover Installation OER Pro s009w 06 Tools 1 0 Installing the hinge cover No 2 Phillips 1 1 Connect the hinge cover covering the screwdriver bit hinge unit a Fox TOGUE anyer 1 2 Align screw holes a arr 1 3 Secure the hinge cover with 4 screws CBK4x14U0 CBK4x14U0O at the specified torque of 0 686 0 098 Nm _ Hinge cover OER0088V01 Hinge Cover Installation OER Pro 3009W 06 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the conten
56. rs from the screws 4 0 Installing the new channel pump 4 1 4 2 4 3 4 4 Tools 4 5 Torque driver OER0088V01 Align the screw holes on the new channel pump and the channel pump bracket Place four BNW5UO washers on four CCUH4x20U0 screws Tighten the four screws into the screw holes Important Tighten the screws until only 1 thread is visible Align the screw holes on the chassis and the channel pump bracket Tighten two CCUK4x6UO screws into the screw holes with a torque of 1 274 0 098 N m Page 26 of 79 Screws and washers Screws and washers Screw head Only one thread visible Channel pump unit CCUK4x6U0 Screws Channel Pump Replacement OER Pro 30101 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 27 of 79 4 6 Tighten the joints onto both sides of the Tighten pump joints by hand channel pump by hand Important Care must be taken when tight ening the pump joints to prevent cross threading 4 7 Connect the CH P connector to the connect
57. s 69 Next Maintenance Date Setup OER Pro 8010J 03 0 0 0 ce eens 70 Final Functional Inspection OER Pro 8010G 03 0 2 0 0 eee eee 72 Rear Panel Installation OER Pro 3009W 04 0 0 0 nee ee eee 73 Hinge Cover Installation OER Pro S009W 06 0 0 eee eee eee 74 Side Panel L Installation OER Pro 3009W 05 nnana anaana anaana 75 Side Panel R Installation OER Pro 3010F 03 nannaa naana ccc a 76 Electrical Safety Test OER Pro 3010H 05 2 0 0 ee eee ees TI Inspection Results Reporting OER Pro 8010H 06 0 0 0 ce eee 78 soe FISIO a ee ere ee ee ee ee eee ee ee ee ee eee ee eee ee ee ee ee Te 79 OEROO88V01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 3 of 79 Equipment Material and Tool Requirements Numerics 1 4 Driver handle A Adjustable wrench Alcohol ether C Cleaning tissue Cloth Cloth towel Connector securing jig part NJ 361 1 Cutter E ESD mat ESD wrist strap F Flathead screwdriver H
58. sinfection Tank Replacement OER Pro 3010H 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 22 of 79 7 4 Connect the gas vent tube to the disinfection solution tank Electrode connector 7 5 Connect the 4 electrode connectors to the disinfection solution tank Gas vent tube Tools 7 6 Apply Sony bond around the 4 electrode connectors Sony bond 7 Insert the water tube into the water inlet valve 7 8 Lock the quick lock connector to hold the water tube in place Important The quick lock connector is located under the water supply valve Quick lock connector 8 0 Securing the drain nut and sensor cover 8 1 Verify that the drain nut has no slack or rattle 8 2 Tighten the sensor cover on the top of the tank Drain nut 8 3 Verify that the sensor cover is not loose Sensor cover OERO088V01 Filter Mouthpiece inside Disinfection Tank Replacement OER Pro 3010H 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained h
59. ssembly OER Pro 3010G01 1 0 Chemical handling safety warnings 1 1 Select a well ventilated location when using organic solvents 1 2 Thoroughly rinse any bodily areas that have come into contact with organic solvents as soon as possible Important Not doing so may lead to potentially dangerous health risks 1 3 When using organic solvents handle with caution Important These solvents may ignite if exposed to flame 1 4 Always replace the lids back onto organic solvent containers before leaving the workbench 2 0 Sharp edges safety warning 2 1 Repair with extreme caution to avoid injury Important Take extra caution with metal parts as the edges may be sharp OERO088V01 Precautions on Disassembly and Reassembly OER Pro 3010G 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 5 of 79 Tools 3 0 Protecting the equipment ESD mat 3 1 Use ESD safety equipment to protect ESD wrist strap the product against static electricity Important A conductive mat or wristband to dischar
60. t document revisions OLYMPUS Quadrennial Preventative Maintenance Page 12 of 79 Top Cover Unit Removal OER Pro 3011 01 Tools 1 0 Removing the top cover unit Phillips 1 1 Loosen and remove the 4 screws that screwdriver secure the top cover unit Top cover unit 1 2 Remove the top cover unit 4 HCBK4x10U0O screws OER0088V01 Top Cover Unit Removal OER Pro 3011C 01 CN1001103 17FS020 R04 a S Se SO Pea S Se A ON Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 13 of 79 Hinge Cover Removal OER Pro 3009W 01 Tools 1 0 Removing the hinge cover No 2 Phillips 1 1 Open the top cover screwdriver Important The top cover may have already been removed at this point 1 2 Remove 4 screws CBK4x14U0 holding the hinge cover 1 3 Remove the hinge cover Hinge cover OER0088V01 Hinge Cover Removal OER Pro 3009W 01 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document
61. ter piping disinfection connector OERO088V01 O Ring on the Supply Water Piping Disinfection Connector Replacement OER Pro 3010H 04 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 68 of 79 Rubber Gasket Replacement OER Pro 3010G 02 Tools i Tools 1 0 Removing the old rubber gasket eee Cloth 1 1 Remove the rubber gasket from the top cover P Corner 1 or Paper towel Top Cover P Corner 2 Corner 3 1 2 Wipe out the groove area on the top cover P to remove any residue Important Do not allow skin contact with the solution as the disinfectant solution is harmful to the skin 2 0 Inserting the new rubber gasket 2 1 2 2 2 3 2 4 2 5 OER0088V01 Align the rubber gasket notch with the groove at the top of top cover P Insert at corner 1 corner 2 and then corner 3 Fit the rest of the rubber gasket accordingly Verify that the entire rubber gasket is in place Check for fluid leaks after installation Rubber Gasket Replacement OER Pro 3010G 02 t Fy A
62. the O ring forward to create slack 1 3 Remove the O ring with the other forefinger 1 4 Insert a new O ring onto the air leak tester and the connector OERO088V01 O ring on the Leak Tester Air Connector Replacement OER Pro 3010H 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 62 of 79 O ring on the Auxiliary Water Forceps Elevator Connector Replacement OER Pro 3010H 03 Tools 1 0 Replacing the O ring oe ring 1 1 Place a thumb and forefinger on the 9 and 3 o clock position on the O ring on the auxiliary water forceps elevator connector Auxiliary water forceps elevator connector 1 2 Push the O ring forward to create slack 1 3 Remove the O ring with the other forefinger 1 4 Insert a new O ring onto the auxiliary water forceps elevator connector OEROO88V01 O ring on the Auxiliary Water Forceps Elevator Connector Replacement OER Pro 3010H 03 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the proper
63. tronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 15 of 79 Rear Panel Removal OER Pro 3009w 02 Tools 1 0 Removing the rear panel CBK4x10UO No 2 Phillips 1 1 Open the top cover i screwdriver Important The top cover may have already been removed at this point 1 2 Remove 7 screws HCBK4x6UO holding the rear panel unit 1 3 Remove 2 screws CBK4x10U0 holding the upper rear panel unit HCBK4x6UO Rear panel unit OERO0088V01 Rear Panel Removal OER Pro 3009W 02 CN1001103 17FS020 R04 T Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 16 of 79 Upper Rear Panel Unit Removal OER Pro 3011 03 Tools ools 1 0 Removing the upper rear panel unit CBK4x10UO screws Phillips 1 1 Loosen the 2 screws that secure the screwdriver upper rear panel 1 2 Remove the screws 1 3 Remove the upper rear panel OE
64. ts contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 75 of 79 Side Panel L Installation OER Pro 3009w 05 Tools 1 0 Installing the side panel L No 2 Phillips 1 1 Align the side panel LU to the side Side panel unit screwdriver bit panel main unit Torque driver 1 2 Align screw holes of the side panel LU the frame and the waterproof cover lt a 1 3 Secure the side panel LU with 9 screws E HCBK4x6UO at the specified torque of 1 274 0 098 Nm J Wh HCBK4x6UO pe 4 D a 12 N i te ie z PN OER0088V01 Side Panel L Installation OER Pro 3009W 05 CN1001103 17FS020 R04 a Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 76 of 79 Side Panel R Installation OER Pro 3010F 03 Tools 1 0 Assemb
65. tten consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 45 of 79 Tools 4 9 Connect the CH block AU to the in side of the electric valve 4 10 Connect the joint on the D block to the Torque wrench Open head ees D block Open head 4 11 Tighten both connections at wrench 17 mm 2 94 0 098 Nm torque CH block AU 4 12 Verify that the hoses on CH block AU are at 40 in reference to the horizontal plane of bracket B Horizontal plane of bracket B Tools 5 0 Installing the CH block AU Ruler 5 1 Cuta piece of cushion 5x10 at Single edged razor 70 5 mm Tools 5 2 Place the cushion on the electric valve as shown Electric valve Exacto knife Place cushion here OERO088V01 Electric Valve in the CH Block AU Replacement OER Pro 30101 05 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 46 of 79 9 3 5 4 9 9 5 6 5 5 8 9 9 5 10
66. ty of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 63 of 79 Alcohol Detergent Pump Replacement OER Pro 3010F 02 1 0 Removing alcohol detergent pump 1 1 Remove all five connectors on the connector bracket Connector bracket 1 2 Remove electrical connector on the DA pump units l Alcohol pump i l Detergent pump OER0088V01 Alcohol Detergent Pump Replacement OER Pro 3010F 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 64 of 79 Tools 1 3 Cut the tie wraps connecting the tubes on the DA pump unit Wire cutter 1 4 Disconnect the tubes Tools 1 5 Remove the two CCUK4x6UO screws EEE p that hold the DA pump unit ne No 2 Phillips Screwdriver CCUK4x6UO screw x 2 Tools 1 6 Rem
67. uadrennial Preventative Maintenance Page 55 of 79 Tools 6 4 Tighten the 4 screws at 1 274 0 098 N m Torque driver Torque screw driver bit No 2 Tighten Tools 6 5 Apply Nejilock around the heads of the P SCrews Nejilock 1401C part OT 1026 Important Do not apply Nejilock unless f Apply the R cam is parallel Nejilock OER0088V01 Top Cover Unit Installation OER Pro 3011C 06 CN1001103 17FS020 R04 a S S NS I SE ee A ON Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Tools Phillips screwdriver Hexagonal wrench 0 71 mm OERO0088V01 Page 56 of 79 Top Cover Position Adjustment OER Pro 3011 04 Note Perform the following only if the top cover unit and the hinge unit have been replaced or detached 1 0 2 0 completely open Top cover opens fast Top cover bounds Inspecting the lid gasket and the gap between the front panel and cover hook 1 1 1 2 1 3 Inspect the top cover gasket alignment while opening and closing the top cover several times Verify that the gasket evenly e
68. us America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 66 of 79 2 Connect the electrical connectors of the DA pump units Important Make sure that the connector is not loose when pulled t Alcohol pump ir t Detergent pump 2 8 Reconnect all five connectors on the connector bracket Connectors Connector bracket OERO088V01 Alcohol Detergent Pump Replacement OER Pro 3010F 02 CN1001103 17FS020 R04 Copyright 2010 by Olympus America Inc This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 67 of 79 O Ring on the Supply Water Piping Disinfection Connector Replacement OER Pro 3010H 04 1 0 Replacing the O ring O ring 1 1 Remove the O ring on the supply water piping disinfection connector Supply water piping disinfection connector 1 2 Insert anew O ring on the supply wa
69. y prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page5 of79 3 0 Finaltightening Torque 3 1 Tighten the absorber adjustment screwdriver screws at 1 274 0 098 Torque 3 2 Apply Nejilock to the heads of the screwdriver bit No2 Screws Nejilock 1401C part OT 1026 OER0088V01 Top Cover Position Adjustment OER Pro 3011C04 CN1001108 17FS020 R04 ee en rN ee Od a BD ey ee OD ed oe 0 ee ee es Oe ee ee ee Le ee USE ONL Y Ccpyrigtd 2010 by Olympus America Ire This document and the conterds contained herewith remain the prcperty cJ Olympus America Inc Reproduction of this documentor any partthereci by any means electronic or otherwise without the expressed written consentofOlympus Americalrc is strictly p10hibited PTinted ccpies are for refererce only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 58 of 79 Relief Valve Pressure Adjustment OER Pro 3011L 03 Note If the relief valve or the CH pump unit is replaced the following adjustments should be performed Tools Laptop computer 1 1 Software maintenance tool 1 2 1 3 Tools 1 4 Serial cable 1 5 1 6 1 7 1 8 OER0088V01 1 0 Adjusting the relief valve pressure Remove the retaining rack the washing case and the connection tubes from the tub Connect the PC and start the softwar
70. ympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance 1 0 2 0 3 0 4 0 5 0 6 0 7 0 OERO0088V01 Final Functional Inspection OER Pro 3010G03 Verify that the drain hose is securely attached to the facility drain Start a performance test cycle Perform final inspection while the test cycle runs Important For final inspection details refer to chapter 6 of the OER Pro Biomed Service Manual Verify that there are no fluid leaks Verify that the cycle has completed without errors Verify the disinfectant concentration if program B was used during maintenance Verify that the original settings have not changed e LCG usage setting e Program2 e Program3 e Leak test setting Date and time Final Functional Inspection OER Pro 3010G 03 Copyright 2010 by Olympus America Inc Page 72 of 79 CN1001103 17FS020 R04 This document and the contents contained herewith remain the property of Olympus America Inc Reproduction of this document or any part thereof by any means electronic or otherwise without the expressed written consent of Olympus America Inc is strictly prohibited Printed copies are for reference only and may not contain the latest document revisions OLYMPUS Quadrennial Preventative Maintenance Page 73 of 79 Rear Panel Installation OER P

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