S082852z Contents
Contents
1. NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT CHAPTER 6 TO USED IN ANY WAY DETRIMENTAL THE INTEREST OFTHE CATCIO amp C12 ENGINES NAVISTAR INTERNATIONAL TRANSPORTATION CORP DIAGNOSTIC 2 AAA 1650 T F ns AN SYS CONTROLLER E 5 sera 61 CLUSTER AG 1500 tation TE 1652 REF SPLICE 4820 pass RU oe ha hav J B MINIFUSE 4001 IGN FEED CH02 14 r ri 22 SYS CONTROL ca 11 PONE 4008 c tz ai SEGE 4E Y DASH Jao 464001119 847 KSU D 4103 m E T gt gt 8 58 8 8 5 Be gt 58 88 USED Wiss r gt sd BATTERIES COMP lt FEED 9 4 600 gre ug 0260 ENGINE GND 6340 WA p is W gt a p HUD 2 A CLEANPWR ECMPOS amp GND da k 4 La d 683 9261 BEES Bu Se SE 28 Es Y B Y Dy Y 5 Y 8 Y 9 38 V 49 esy steve LOW COOLA2. SUNG 8 SWITCH 1809 a I AY ARBRCAD Y y 1810 STOP LIGHT b 45 3 WAR BRAKES TI e E mw E BRAKES w WIAIR BRAKES d mL 4 184 7 gt o 2 6020 6001 TURN SAL ne d 1810 SE 1800 XN ms ic 7800 s k 014 2 El ONLY ONE STOP LIGHT SWTICH USED qu 4 7 7601 QS gt ii gt TO FUSE BLOCK 1010 Ea ed 42 43 4 8518600 amp 73747500 CIRC DIAGRAMS PEC PRODUCTIONRELEASE A Diii 187001 ADDED BODYBUILDER B PSOTTRH AB039390 Figure 54 Electronic Engine Controls 8 Engine Cruise Control and Body Builder Connections 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 55 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 6 5 CATERPILLAR C10 AND C12 ENGINES P 5
3. INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER INTERNATIONAL TRUCK AND ENGINE CORPORATION WINDOWS AND LOCKS POWER ABC z CAB FUSE BLOCK TALTON m 1013 F35 5 5 8 B B B A A ROOE IP CREWDOOR 2600 Te amp DOOR LEFT CREW DOOR POD SIGNAL DOOR POD MET POD SIGNAL 3209 2601 3209 ADDRESS 2 gt t4 ADDRESS 2 ADDRESS 1 gt lt lt ii lt ADDRESS 1 DATA gt Ba Oey HO O81 er O R lt DATA DATA gt Ty BR lt lt DATA E GND amp I SH lt lt GND pros a gt gt TWH lt lt POWER gt B 11 8 ug 7 POWER ios 8 8 Ej WINDOW Tif lt WINDOW Ei LOCK me lt LOCK LOCK gt LOCK DOOR DOOR PODLOAD PODLOAD 3210 5 8210 3 A A B B A A B Ly W bod bod n 3002 3002 OOK amp 73747500 CIRC DIAGRAMS PEC PRODUCTIONRELEASE A PS2778H ABO8 52367 05 Figure 32 Crew Doors Windows and Locks Power
4. INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER INTERNATIONAL TRUCK AND ENGINE CORPORATION MIRRORS HEATED LIGHTED amp POWER SYSTEM CONTROLLER L 1601 CAB FUSE Th BLOCK CAB FUSE 00 FA qu B gd A M 104 5 C F26 m CABFUSE BLOCK 1012 DRIVER POWER MIRROR gt SEE CHO2_11 SO WER I P5 18RD 5 IL i HEATER 18 2 8 18BK A by 1681 PASSENGER DOONIP d amp MIRROR 8 3003 sa MIRROR gt f SWITCH gt 1889 gt Ae lt 180 a gt 18RD N D gt NOR gt gt Ee SL IGN ja SEE Tn ru Le lt lt G G Iam df lt lt lt lt LIGHT L Iriri 18BK gt ARB p gt joon gt 9 WWE Real ca DOORIP MIRROR 3000 8 5860 k 73141500 CIRC DIAGRAMS 16JAN01 PRODUCTIONRELEASE RETEASENO PARTNO SHEET 5278H 52367 07 Figure 34 Mirrors Heated Lighted and Power 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL
5. SENDER 8601 28 AUX FWD DASH CAB FUSE 4305 BLOCK 1011 PANEL LIGHT d BUSS BAR HVAC 1002 s Don B F10 SEE 08 TT Al D ME r V35 PASS THRU y IN 55 A41 18GY A41 G 18WH 18GY GROUND 1003 CONSOLE IP 152435440 PREMIUM 2503 se s 88 DOME READING LIGHT sgh phase COMPASS TEMP UNIT CHANGE REV REFERENCE DRAWN CHK DATE NAME PEC 16IANOI PRODUCTION RELEASE A 249148585 amp 7 74 7300 CIRC DIAGRAMS Sj P52778H AUGO ABQS SI367 Figure 30 Compass and Temperature Display 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 31 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 4 FRONT DOORS WINDOWS AND LOCKS POWER P 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER INTERNATIONAL TRUCK AND ENGINE CORPORATION WINDOWS AND LOCKS POWER NEGATIVE STUD
6. NAVISTAR INTERNATIONAL TRANSPORTATION CORP DIGITAL CLOCK KTE BE 528 50 EB s Q Fy a 5 ai E s mr LEFT CONSOLE gt RIGHT CONSOLE gt to RADIO POWER An gt F RIGHTFRONT LEFT FRONT 715 9 RADIO MEMEORY ROOF CONN Ag RADIO 1 m to PANELLIGHT T LEFT REAR 2 RIGHT REAR 1 RIGHT REAR B o LEFT REAR GROUND H 10 CLOCK T DATE CHANGE REV REFERENCE NAME UNDLCK 40 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS PARTNO P54634F AB08 99367 16 Figure 43 Digital Clock PTC 43 5082852 44 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 17 TRANSMISSION ALLISON LCT COLUMN SHIFTER P 17 NAVISTAR INTERNATIONAL TRANSPORTATION ELECTRICAL CIRCUIT DIAGRAM TORE URED IN ANY WAY DETRIMENTAL TO Tis INTEREST OF TRE NAVISTAR INTERNATIONAL TRANSPORTATION CORP XMSN ALLISON LCT COLUMN SHIFTER 8 19 4001 5 Ta 4004 B kk 85 875 687A RELAY 2 64 2 lt XMSN 19 4705 BCU IL 5m 7305 NSBU SW 18 VEHICLE 7301 CHK DATE CHANGE REV REFERENCE DRAWN NAME U
7. 18 2 7 DRIVETRAIN 1939 DATA LINK CHASSIS 7 19 2 8 GROUNDS CHASSIS 8 20 2 9 GROUNDS CHASSIS P 9 uuu eee ectccenecessccccensamesseeesees3 21 2 10 GROUNDS IP 22 2 11 GROUNDS IP P ff ioter non Insti rr IIT e o PARI ERR 23 2 12 IGNITION GAB 12 aaa 24 2 13 IGNITION CAB P 13 RR RODA rtm RR awa S Es 25 2 14 IGNITION FEEDS CHASSIS P 14 2 26 PLELZRIDUgURLIC mE 27 3 CAB ACCESSORIES CHAPTER 3 10 28 3 1 CIGAR LIGHTER AND POWER FEEDS P 1 28 3 2 CB POWER P 2 Ri e eR PU ERR aoaaa ii 29 3 3 COMPASS AND TEMPERATURE DISPLAY 3 30 3 4 FRONT DOORS WINDOWS AND LOCKS POWER 4 31 3 5 CREW DOORS WINDOWS AND LOCKS POWER 5 32 3 6 HORN DUAL ELECTRIC P 6 cien ilr
8. INTERNATIONAL TRUCK AND ENGINE CORPORATION ETHER START SWITCH 1010 CAB FUSE BLOCK EE 1013 CAN CX gt gt RO or BUS BAR 55 5 1003 o 8 SEE CH02 11 PANEL LIGHT ay lt BUSS BAR 1002 SEE 08 35 PASS THRU 4014 J21F 18IN em dignis gt FWD CHASSIS DASH THERMAL SWITCH P 6650 A gn Se 56 lt SPLICE BLOCK iewi 6704 ETHER START PE FOR USE WITH i CAT ENGINES ETHER ENGINE CONTROL ENGINE BLOCK ALVE BLOCK GND 6340 6302 ENS EE NCE 40 4 ARSIBSQ amp 73741500 CIRC DIAGRAMS PEC 161AN01 PRODUCTIONRELEASE A 49448980 A ATAT gt JKP 11JANO2 ADDEDCATENGINE B 55047 SHEET P52778H 2100400 AE 8 52369 02 Figure 49 Ether Start 5082852 50 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 5 3 SNOW VALVE P 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM BG THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION SNOW VALVE
9. 4 1 5 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART 5 5 1 6 NAVPAK ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION P 6 1 7 CIRCUIT DIAGRAM INSTRUCTIONS 7 1 7 1 8 CIRCUIT DIAGRAM INSTRUCTIONS P 8 8 1 9 SCHEMATIC SYMBOL 9 9 1 10 RELAY FUNCTIONS P 10 1 6 orent RI en 10 1 11 LAMP BULB CHART P 11 2 11 1 12 NAVPAK ECM V8 AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER IDENTIFICATION P 12 u correr i Ra diye sees ree eo eddie 12 2 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS CHAPTER 2 13 2 1 ACCESSORY P f ll 40001 ceci eee k kh Sau rrr de rupis 13 2 2 BATTERY FEEDS P 2 a 14 2 3 BATTERY 15 2 4 1708 DATA LINK sins todd E 16 2 5 SWITCH DATA LINK P 5 5 iere reip 17 2 6 DRIVETRAIN 1939 DATA LINK P 6
10. 5082852 4 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 4 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART P 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER INTERNATIONAL TRUCK AND ENGINE CORPORATION IDENTIFICATION AND LOCATION CONT CIRCUIT NUMBER AND IDENTIFICATIONS CONT C 5 CAB REAR FLOOD LIGHT omen pe qp es tt eee STOP LIGHTS STOP LIGHTS BODY BUILDER CONNECTION BACK UP LIGHTS LTBL BACK UP LIGHTS BODY BUILDER CONNECTION gt gt mesma 42149 44 85 8600 7974 7500 CIRC DIAGRAMS 16JANO1 PRODUCTION RELEASE P54304U P52778H 15 8 52365 04 Figure 4 Circuit Number Identification and Location Chart Cont 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 5 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART P 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS
11. 60 7 6 AIR PRESSURE INPUT CIRCUIT P 6 0 0 0 61 7 7 AXLE TEMPERATURE FWD REAR AND REAR AXLES GAUGE INPUT CIRCUIT P 7 62 7 8 FUEL GAUGE INPUT CIRCUIT SINGLE TANK DIFFERENTIAL LOCK WARNING LAMPS P MUNERE MIROR 63 7 9 GAUGES AND WARNING LIGHTS FUEL FILTER RESTRICTION AND WATER IN FUEL EIGHT SAP Eta 64 7 10 GAUGES AND WARNING LIGHTS PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP GAUGE P Rud A 65 7 11 GAUGES AND WARNING LIGHTS AMMETER 11 66 LIGHTS CHAPTER t tt a ade AA Nd rrr 67 8 BACK UP LIGHTS P EEE e Hoo Rc 67 8 2 LIGHT SYSTEMS CLEARANCE MARKER PARK TAIL TURN AND STOP LAMPS P OR DELE 68 8 3 LIGHT SYSTEMS CLEARANCE MARKER PARK TAIL TURN AND STOP LAMPS a igh con skeen auch M LM 69 8 4 LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES 4 70 8 5 DOME LIGHT MAP 5 71 8 6 DOME LIGHT MAP LIGHT CONT P 6 eene nnnm nemen nennen 72 8 7 FOG LIGHT AND WORK LIGHT P 7 222sseceeecceccceceeeeeeeceeecceceeeseseeeeeeeeeeaaeneeeeess 73 8 8 HEADLIGHTS 8 2 euo e oeste 74 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To iii September 30 200
12. 16 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 4 1708 DATA LINK P 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 1708 DATA LINK INTERNATIONAL TRUCK AND ENGINE CORPORATION N EATON AUTOSHIFT TRANSMISSION W AIR ABS BRAKES AIR ABS ECU 1 DASH CENTER CHASSIS 9700 W HYD ABS BRAKES DIAGNOSTIC 1650 AUTOSHIFT SELECTOR 7905 lt W EATON AUTOSHIFT 10 TRANSMISSION PASS THRU 9 10 AT DASH 4014 Ix a coo ECU 5 XMSN CONN BLACK 4705F2 7204F W ALLISON WTEC TRANSMISSION ECM CONN 6007 W I6 HEUI ENGINES DATE CHANGE REFERENCE DRAWN PEC 16JANO1 PRODUCTION RELEASE P54304U UOODAG9 eRe 85 6600 8 La rA CIRC DIAGRAMS 19JUNO0 PEC 18JUNO1f ADDED IDM2 6011 P54634F P52778H Figure 16 1708 Data Link AE08 52366 04 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 17 2 5 SWITCH DATA LINK 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION E
13. ax 49 mn 18LTBL Wan AL F17 TOIGNRELAY 5 SCHO D 2E B 1 DOF A XN 005 0012 WITCH BUL gt TO IGNITION AB lt RELAY ELECT SYSTEM 4 CONTROLLER 1600 1600 OWER MIRRORS gt CH3 PG BODY BUILDERS CONN CH 9 PG AME CBRADIO Wim gt CH3 PGN RADIO Wires CH 3 PG 8 CHK DATE CHANGE REV REFERENCE DRAWN PRODUCTIONRELEASE a HOZD ND TNISICCRC DIAGRAMS P52778H OWAUGOO 52366 01 13 5082852 14 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 2 BATTERY FEEDS CAB P 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM aon INTERNATIONAL TRUCK AND ENGINE CORPORATION BATTERY FEEDS CAB 2A CAB FUSE AUXPWR CHAP 3 01 BLOCK d an 9 CAR X OWNER OPERATOR fiif Lo 1910 o y OPTIONAL GAUGEPACK CH311 3A ACHOWR 5 7 AS DOMELT RADIOMENORY cus cH 805 1012 E HVAC CONTROL KEYSW amp DAG CH20L1215 2 Be 10
14. 41708 DATALINK BAROMETRIC AIR PRESS SENSOR BNO1 BRAKE STATUS 1 BNO2 BRAKE STATUS 2 CAN SHLD DRIVETRAIN J1939 DATALINK SHLD CAN DRIVETRAIN J1939 DATALINK CAN DRIVETRAIN J1939 DATALINK CBE_SEL1 RETARDER EXHAUST BRAKE REQUEST CLS COOLANT LEVEL SENSOR CRUISE ON OFF DC POWER N DC POWER DC GROUND DC GROUND DDS DRIVELINE DISENGAUGED INPUT A DPS GROUND 4 ENGINE CRANK INHIBIT ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 INTERNATIONAL 16 ENGINE CONTROLLER CONNEC TERM IVS OWL PWR RLY RAS RPRF RPS RPS_RTN RVAR SCS SIL STI SUL TACA TACB TCSS SA VBREF 5V VBREF GND VCREF 5V VCREF GND um gt m 20 BHEBHBHEBEHEBBHHEBBBEBEH VIGN PIN NUMBER DESCRIPTION IDLE VALIDATION SWITCH OIL WATER WARNING LIGHT CEC MAIN POWER RELAY SIGNAL RESUME ACCELERATE PRESET SPEED REMOTE ACCELERATOR POS SENS SIG REMOTE ACCELERATOR POS SENS RTN VARIBLE SPEED SWITCH SET COAST SERVICE INTERVAL LIGHT SELF TEST INPUT SHIFT UP LIGHT TACHOMETER A TACHOMETER B TORQUE CURVE SELECTION INPUT TWO SPEED AXLE ACCELERATOR SENSOR SUPPLY ACCELERATOR SENSOR GROUND REMOTE ACCELERATOR SENS SUPPLY REMOTE ACCELERATOR SENSOR GND IGNITION FEED
15. ACCESSORY BODY BUILDER RELAY 10 gt TRAILER SOCKET GND CH9_11 GROUNDS CHASSIS 1014 TRAILER ABS CENTER PIN RELAY 11 18 i TRAILER LEFT TURN RELAY 9 11 TRAILER RIGHT TURN RELAY CH9 11 SIC TRAILER AUX CENTER PIN RELAY CH9 11 JM FUEL HEATER RELAY CH9 07 gt CRANK INHIBIT W AUTO NEUTRAL 1 05 STARTER GND 4036 due a p gt WORK LIGHT GND CH08 05 H GND FUEL FILTER WARNING LIGHT GND 09 4005 4006 FLOW SWITCH GND 09 8 POWER PARK GND 1 POWER PARK GND 35 gt EATON AUTOSHIFT GND JA HYDRAMAX MOTOR 08 MODULE 11 Je FORWARD REMOTE POWER MODULE CH9 15 AIR SUSPENSION SOLENOID CH9_17 Uno Po 449 44 85 8600 amp 73747500 CIRC DIAGRAMS 16 PRODUCTION RELEASE P54304U Tr 52778H AE08 52355 09 Figure 21 Grounds Chassis Cont 5082852 22 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 10 GROUNDS IP P 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUNDS P INTERNATIONAL TRUCK AND ENGINE CORPORATION DIAGNOSTIC CONNECTOR 1650 Arii gt MARKER LTR G
16. gt POWER WINDOW LOCK DRV TRAVEL CREW 05 1 TRANSMISSION GND D CH10_01 CH10_03 SNOW VALVE TRANSMISSION GND ARGA SWITCH CH10_03 1901 WG IP AIR HORN SW TERRE 06 SEE 5 03 MIRROR SWITCH ETHER START SEE 07 SWITCH 1010 SEE 05 02 59 CS TRIM GND CH3_03 AUTO NEUTRAL LIGHT SEE CH10_05 GROUND 1003 Figure 23 Grounds IP CAMAS 42 43 44 85 8600 amp BEN CIRC DIAGRAMS DA PAR P52778H 9AUGO0 08 52366 11 082852 24 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 12 IGNITION CAB P 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 TOBE USED IN ANY WAY DETRIMENTAL Tae INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION POWER DISTRIBUTION IGNITION CAB CAB FUSE BLOCK i012 62 E ceu A Qu Qc m E D2 m unu OE CHAP 64 in 2 wey gt E P D OPTIONAL WARNLIGHTS dele E C ja 100 SE W i OF gt CHAP 6 13 5 g ACCELERATOR DIODEASSY CH y CLUSTER NE 3 Qu
17. 04933 18GY E NEED Ec C MO COMPASS TEMPERATURE 10 AC 7 ie TOACCRELAY 9 NSi A SEE CHO2_01 E HEATER A C CONTROL CHAP 2 13 SERCHY 01 a amp ES PASS THRU OWNER OPERATOR 014 IGNITION FEED TT iK mm e 9 mi HYDPARKBRAKE 3 AD E o T g g SYSTEM A CONTROLLER IGN RELAY 1600 CAB FUSE it ig MEGAFUSE 100A 82 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS PEC PRODUCTION RELEASE a pe 18JUNO1 REVERSED TERM AT 4014 B P54634F P52778H 2210 00 AE 8 52366 12 Figure 24 Ignition Cab 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 25 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 13 IGNITION CAB P 13 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL THE INTEREST OF D RN BUTION INTERNATIONAL TRUCK AND ENGINE CORPORATION ne 1102 wa gt SRE CHO2 11 OD i gt SEECHO3_13 CAB FUSE BLOCK 1013 V o GIN gt ETHER START id Eig m SECHS 0 e BLOCK gt SNOW VALVE S
18. ze iE M ni Us y E PASS THRU 1014 gt gt e E gt gt e ae 42H43 HASIS00 amp 79 74 7500 CIRC DIAGRAMS PRODUCTION RELEASE A Sa TIT CIRCD Su PEC 187701 REVERSED 4014 TERMINALS B 54642 P52778H ian orm 10 Figure 37 2 Way Radio 5082852 38 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 11 SWITCH PACK OPTIONAL GAUGE PACK P 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION BLECTRICAL CIRCUIT DIAGRAM CHAPTER 3 TERRA Os nai INTERNATIONAL TRUCK AND ENGINE CORPORATION SWITCH PACK OPTIONAL GAUGE PACK CLUSTER 1500 CAB FUSE SYSTEM i LOCK STUD CONTROLER gt 1 1012 1851 1600 m SA 9 E H CAB FUSE 1 WITCH BLOCK 1101 SE iig _ 4 GROUND e AUD B sic Wm 5 POWER D4 lt BACKLIGHT A 9 9 lt SWITCHD L A CH AED SWITCH D L ADDRESS SEL u A gt GROUND s Am gt POWER gt BACKLIGHT OPTIONAL GAUGE SWITCH D L 80 e SWITCHDIL pH ADDRESS SEL BATTERY ACCESSARY gt gt GROUND g
19. 1858 AB AUS CAB FUSE BLOCK 1013 SEECHM q Ae p 5 4 AA SCHL 4 80 8 CABFUSEBLOCK i 5 gu 08 maus 4 0 SYSTEM 9 AE CONTROLLER 89 pom 160 P m 30 180 SI AD POD SIGNAL POD SIGNAL DOOR P DOOR IP 3202 ou 00 3202 ADDRESS2 LA ADDRESS 2 ADDRESS 1 gt BE 5 lt ADDRESS 1 B x DA BP gt D a DATA gt lt DATA Hh ui lt 8 A EN He A G F POWER gt lt POWER E tila WINDOW Wion WINDOW EE LOCK gt LOCK z LOCK LOCK DOOR POD LOAD POD TOAD ES 201 B A A B B A A B L b om NEA THE DOTTED LINES 3203 3100 3100 3203 ee ee 2j UDOTXPS 16JANO1 PRODUCTION RELEASE 15430 PARTNO SHEET P52778H SAT ABO8 52367 M Figure 31 Front Doors Windows and Locks Power 5082852 32 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 5 CREW DOORS WINDOWS AND LOCKS POWER P 5
20. 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 33 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 6 HORN DUAL ELECTRIC P 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION HORN DUAL ELECTRIC RIGHT SIDE ELECT HORN 8312 CITY HORN AIR HORN LEFT SIDE ELECT HORN GROUND 8311 ADAPTER 2 8801 RADIATOR GND GROUND ADAPTER 1 7 8800 W INSTRUMENT PANEL HORN SWITCH FWD CHASSIS DASH HORN 4301 SWITCH 1018 SYSTEM SYSTEM CONTROLLER 7 CONTROLLER 1600 BROWN FRONT PANEL LIGHT 4007 BUSS BAR E 1002 SEE 08 ELEC HORN 9 REFERENCE DRAWN NAME UODEDL2 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS 16JANO1 PRODUCTION RELEASE P54304U LI __ 19JUND0 AE08 52367 Figure 33 Horn Dual Electric 5082852 34 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 7 MIRRORS HEATED LIGHTED AND POWER P 7
21. ER x NE d ASE lt lt ZERO VOLT REFERENCE EP lt T i 7 17 M WASHER PUMP 1 EPA 18WH WASHER FLUID TET REF LEVEL SENSOR CHASSIS 1852 ao CONTROLLER 8802 0148 55 0 D6 12 LOW WASHER II FLUID LIGHT DIGITAL D PASS THRU AT DASH 4014 NOTE WASHER PUMP Pe i ALL DASH LINES REFER TO 9747 RH MRD MODELS gt 1867 SVS BLOCK BRO 4001 4485 8600 amp 737747500 CIRC DIAGRAMS PEC 1870401 REVERSED 4014 TERMINAL B PS GMF SHEET JKP 11JANO2 ADDED RH HDD amp 550437 52778H 10AUGOD AF08 52367 09 Figure 36 Windshield Wiper and Washer Pump 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 37 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 10 2 WAY RADIO P 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND 15 NOT BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF va INTERNATIONAL TRUCK AND ENGINE CORPORATION s BATTERY ot x 4 amp B SE 9 2 WAY RADIO 0 Q NEGATIVE CONN 9263 LWAYRADIO POSITIVECONN 1 264 58 WAY RADIO 1 1 CONN B 6334
22. Speakers 5082852 36 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 9 WINDSHIELD WIPER AND WASHER PUMP P 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECIRICALCIRCUITDIAGRAM CHAPTER3 INTERNATIONAL TRUCK AND ENGINE CORPORATION WINDSHIELD WIPER AND WASHER PUMP WIPER MOTOR SYSTEM CONTROLLER 4015 BLUE 408 Bt JB JR lt WIPER HIGH 1607 WINDING WY 224 x2 GND 4 40H x3 By Ex RS WIPER PWR B MER SYSTEM CONTROLLER RELAY 4004 2 4003 4003 81 5 825 R R1 2 m M R22 Ri 5 Ri 1 i R23 GND R1 3 e e mu R2 1 4006 ee 20 gt TURN SIGNAL Connie SWITCH 1810 CONNECTOR 1600 WIPER 0 1800 Xm 2 lt WIPER 0 WIPER 1 e e 2m lt WIPER 1 WIPER 2 5 o H A 4 WIPER2 20WH 7 m 3 v
23. 47 5 FANS AND ENGINE ACCESSORIES CHAPTER 5 48 5 1 FAN WIRING era d 48 BO ETHER P dete us LLL a D Ed 49 SNOW VALVE D 350r retta scouts 50 6 ELECTRONIC ENGINES CHAPTER 6 51 6 1 ELECTRONIC ENGINE CONTROLS 16 ENGINES 1 51 6 2 ELECTRONIC ENGINE CONTROLS I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS P 2 52 6 3 ELECTRONIC ENGINE CONTROLS V8 AVNT ENGINES 3 53 6 4 ELECTRONIC ENGINE CONTROLS V8 AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS 4 54 6 5 CATERPILLAR C10 AND C12 ENGINES P 5 aaa mre nnns 55 7 GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT CHAPTER 7 56 21 IPIGAUGE LIST a su la erre Todes d Scie co ess x dudes 56 7 2 WARNING LIGHT 5 2 57 7 3 WARNING LIGHTS CONTROLLED BY ENGINE TRANSMISSION ABS CONTROLLER P Be E E E 58 7 4 ENGINE OIL PRESSURE AND TEMP SPEEDOMETER TACH VOLTMETER AND WATER TEMP GAUGE CIRCUITS 4 59 7 5 IP GAUGES AND WARNING LIGHTS GAUGE CLUSTER 5
24. A i 40 6 FRAME m DASH PANEL GND 4005 NOTE FOR CIRCUIT FUSELINKS ARE 2 12BL WITH 4 GAUGE CHARGE CIRCUITS amp FUSBLINKS ARE 2 12BL WITH 2 GAUGE CHARGE CIRCUITS K2 GA amp FUSELINK ARE 2 1085 WITH 1 GAUGE CHARGE CIRCUITS K2 GB amp FUSELINK ARE 3 12BL 40 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS PEC 16JAN01 PRODUCTION RELEASE PUU DATE TART NO SHEET 18JUNO1 REVERSED 4014 TERMINALS B P54634F 527788 10AUGQ AE08 52368 01 Figure 45 16 HEUI Engines 5082852 46 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 4 2 V8 AVNT ENGINES P 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICALCIRCUITDIAGRAM CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT BE USED IN ANY WAY DETRIMENTAL THE INTEREST OF CHARGING AND CRANKING INTERNATIONAL TRUCK AND ENGINE CORPORATION V8 AVNT STARTER 150 amp POWER RELAY 4003 PASS THRU ATDASH 4014 qi KEYSWITCH gt AL 129 8 RDA 5 a AS R123 5 GLOW PLUG 25 9 x ENGINE ALTERNATOR DASH OPK SEE CH1
25. If HEU ENGINES EXHAUST BRAKE ENG Hs EXHAUST BRAKE i v z EXHAUST MULTIFED TERMINAL BUSS BAR gt 10 BRAKE 6500 BLOCK ENGINE 00 BLOCK xS FROM SECONDARY ENGINE NL COOLANT 8 splice 10 x SENSOR Wa D wok 0 n EM s 55 Ba 670 0280 1 f NE RP Td a KMA T ae Lg a ry a m ENGINBECM gel HEED FUSE gt 4108 005 2 ES gt VE 3 2 WT 30 5 ECM MODULE POWER S gt i 5 RELAY ze 4003 A 987 og 2 MIL Ri1 3 115 gt n N my gt POWER STARTER 4105 FROM PRIMARY 19 gt m s ENGINE MINI FUSE BLOCK 4001 ENGINE PASS THRU CMICAB SENSOR 4103 414 1800 g amp 1808 VS 3 iit 7 AT BN gt Em lt T gt At m lt 22 80 5 8 lt Boar 3 INT 4 INT 5 TNT TNT 18 gt m m gt lt Nn lt lt lt TE Lo 3 6545 CAB FUSE AR pay SEASONS CATED ON gt IGNITION FEED FROM CAB IR INTAKE Wr FUSE BLOCK 1011 1 2 SEM e LAN shua 4243J44 85 8600 amp 73 74 7500 CIRC DIAGRAMS 16JAN01 PRODUCTION RELEASE A RELEASENO nn EAR SHEET 18JUNO1 ADDED TEXTTODSCRPTN p P54634F _ PS2778H 104060 ABD8 52370 01 Figure 51 Electronic Engine Controls I
26. m gt HYDRAMAX MOTOR RELAY CH09_08 FUSEABLE LINK MAXIFUSE D m LM gt PTC BODY BUILDER FEED 01 fis 4009 5 m Jug I SRD 22780 4010 SYSTEM A CONTRO us n M 40 fis yp gt STARTER RELAY CHO2_15 CHO4_01 02 40 81 1 gt POWER PARK MOTOR 16 10RD gt MARKER RELAY FEED 10 18RD 145 gt TAIL MARKER RELAY COIL 10 10RD gt STOP RELAY FEED 10 Figure 15 Battery 5082852 484 STOPRELAY COIL 10 tay gt TRAILER ABS RELAY 11 gt EBD 5 TR gt TRLR RIGHT TURN RELAY 11 BA gt TRLR LEFT TURN RELAY 11 EER gt BODY ACCESSORY RELAY 9 10 meg BB Tr TRIR AUX CTR PIN RELAY 11 na gt MODULE CHO7_11 Un 18 gt FORWARD REMOTE POWER MODULE 15 aa f gt REAR REMOTE POWER MODULE 15 ma i9 us B gt FUEL HEATER amp WIF MODULE CHO7_09 CHO9_07 s Ves TD gt EATON AUTOSHIFT 06 E DA gt AIR ABS RELAY 02 T gt HYD ABS MOD RELAY 06 EH xA ER g gt HYD ABS ECU RELAY 04 ta TE EU 9 12194489800 amp 740475 CIRC DIAGRAMS PEC PRODUCTIONRELEASE D52788 3QTUNOO ABOB 52366
27. vai drR Race er riores 33 3 7 MIRRORS HEATED LIGHTED AND 7 34 3 8 RADIO ENTERTAINMENT SPEAKERS P 8 35 3 9 WINDSHIELD WIPER AND WASHER PUMP P 9 36 3 10 2 WAY RADIO P 10 eere eee tees manned ri IRR RR RR RII 37 3 11 SWITCH PACK OPTIONAL GAUGE PACK 11 38 3 12 LIGHTED AIR SHIELD P 12 eevee eden cee nn 39 3 13 ROOF AUX LOAD P 13 u ra aa ces 40 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 14 SATELLITE COMMUNICATION QUALCOMM MCT AND IMCT SYSTEMS P 14 41 3 15 SELF CONTAINED AIR SEAT P 15 1001 3 42 3 16 DIGITAL CLOCK P 16 a e creed 43 3 17 TRANSMISSION ALLISON LCT COLUMN SHIFTER 17 1 1 44 4 12V CHARGING CRANKING SYSTEM CHAPTER 4 000secceccceeeeeeeceeeeeeeccaeeseeeeseneeeees 45 4 1 16 ENGINES 1 aaa e SER cec 45 4 2 V8 AVNT ENGINES P 2 46 4 3 CATERPILLAR ENGINES 3
28. 2 L ra 1 A 1n B Lu gt Ko _ gt lt BR 1 1 a 4 v Rs c x i iN ag LOI p lt BS TT lt 5 6 1011 x FROM PRIMARY 2 IGNITION FEED tex gt FUSE BLOCK 011 EE 42143 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS PBC PRODUCTION RELEASE HORE SIS SHEET PEC 18 001 MULTIPLE CHANGES B PF 1OAUGOO ABQB 52370 8 Figure 53 Electronic Engine Controls V8 AVNT Engines 5082852 54 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 6 4 ELECTRONIC ENGINE CONTROLS V8 AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS P 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM mit THIS PRINTIS PROVIDED ON A RESTRICTED BASIS AND I NOT ELECTRONICENGINE CONTROLS V8 AVNT Ue REEL OF ENGINE CRUISE CONTROL amp BODY BUILDER CONNECTIONS STEERING WHEEL SWITCHES TO RUELFLTER 6708 E 8 8 8 S 5 B ET VARABLEPTORABLE RVAR gt BODY E B PRESETIO INABLE RORE BUILDER VEHICLE SPD SENSOR CAL CNTRL 5 CAL gt RESUMEPTO SPEED RAS gt gt 1 TACHOMETER CONTROL TACH gt 18VT
29. 2002 To 11 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 11 LAMP BULB CHART P 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION CHART BULB APPLICATION CANDLEPOWER OR WATTS BULB TRADE NUMBER BACK UP LIGHTS 32 CANDLEPOWER GE1156 CLEARANCE amp INDENTIICATI 3 CANDLEPOWER GE193 COURTESY LIGHT CANDLEPOWE 168 DOME LIGHT Ta 12 CANDLEPOWER GE561 FOG LIGHTS 55 CANDLEPOWER VH550 HEAD LIGHTS LOW BEAN 65 WATTS GE9007 HIGH S 65 WATTS GE9007 INSTRUMENT CLUSTER GAUGE BACK LIGH Ee 77 0825270538 3 GAUGE WARNING LED REp 0828272109 3 RANGE INHIBIT LED YELLOV w 829272109 4 COLD AMBIENT PROTECTION LED YELLO M7 0825272109 4 FUEL FILTER LED YELLOW lt 829272109 4 WARN ENGINE LED YELLOW qas 0825272109 4 STOP ENGINE LED RED 0825272109 3 BRAKE PRESSURE LED 08252721093 BRAKE FLUID LED 825272109 3 WAIT TO START LED YELLOW 825272109 4 CHECK TRANSMISSION LED YELLOVWie 0825272109 4 TRAILER ABS LED YELLOVfm 0825272109 4 WASHER FLUID LED YELLOv f 08282721094 LEFT TURN SIGNAL LED GREEN 0828272109 2 TRACTION CONTROL LED GREEN 7 325272109 2 WATER IN FUEL LEDIYELLOW as g
30. CIRCUIT DIAGRAMS 3 8 RADIO ENTERTAINMENT SPEAKERS P 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTERS Ca Ere Bano INTERNATIONAL TRUCK AND ENGINE CORPORATION RADIO ENTERTAINMENT SPEAKERS ux AQ AGE 1300 gt 1RDKBL Qu 5 8 ES ABOI 18LTGN ASSL J8LTGN ABK TSLTGN 18LTGN ARSE T8LTGN PREMIUM n ROOF ROOF CONN CONN 2505 2000 8 54 A AB X 1 LEFT CONSOLE RIGHT LEFT REAR SER MA RIGHT REAR SPEAKER 2302 2301 WIPREMIUM 2304 CAB TRIM ONLY RADIO 1301 RADIO CONN 1300 S AO Y aY oO my 5 6 6 I 1 533435 2 2 EERSS S a2 2 Qo NOTE REAR SPEAKER WIRING IS THE S SAME FOR STD EXTENDED AND TRAVEL CREW CAB EV 42 43 44 95 8600 amp 73 74 7500 CIRC DIAGRAMS PEC PRODUCTION RELEASE A Bu TO ORCD sm PEC 1870001 REMOVED CLOCK TC B P54634F 52788 ito ABO8 52367 08 Figure 35 Radio Entertainment
31. DRAWN NAV ET eee foo 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS PEC PRODUCTION RELEASE A SRST NC 18JUNO1 REVISED 4014 PINOUTS 54634 52778 ogAUGoo AE08 52366 06 Figure 18 Drivetrain 1939 Data Link Cab 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 19 2 7 DRIVETRAIN 1939 DATA LINK CHASSIS P 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICALCIRCUITDIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT BE USED IN ANY WAY DETRIMENTAL THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION DRIVETRAIN 1939 DATA LINK CHASSIS NOTE NOT ALL MODULES NEED BE PRESENT 11939 BACKBONE BY PASSES MISSING Y SPLICES W AIR ABS BRAKES ECU 41 4024 2 DC S W AMMETER or PYROMETER 4 11939 PAM SPLICE 11939 2 4051 x X PAM MODULE _ Y 63 1 iv 9 1 4087 4 2 0SHLD T 2 EOM DU 63 1 3 Sen
32. HYD PRESSURE GOVERNORSENSOR HDS gt gt REMOTE ACCELERATOR POS SENSOR RPS lt S gt 19 q 4 s 8 RESUME ACCEL SWITCH RAS SHu vy ci ad 5 SETCOASTSWITCH SCS 2 BODY Ad REMOTE VARIABLE RVAR SHE BUILDER Gna By REMOTE gt 80 HYD PRESSURE GOVERNOR 9 150 OILWATERLAMP OWL T ENGINE WARNING LAMP WARN gt p T lt VEHICLE SPD SENSOR CHANA VSSCALA 25 Fem TACHOMETER CHANNELA TACA gt ma 48 lt TRANSFER CASESWITCH XCS P pe 39 gt STOPLIGHT 184 W E 1814 Xm sg BI m SEE STOE LIGHT ENG TRANS S gt PF SE XMSN 5 DASH m TRANS SPEED 45 NOTE CAB FUSE ONLY ONE STOP LIGHT SWITCH USED WIAIR BRAKES amp W TRACTOR are 01 CAB FUSE WE gt 101 2 ee oes 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS PEC 16 1 PRODUCTION RELEASE 54304 RELEASE NO i SHEET PEC 1870001 FLIPPED REF SET 1823 P54634F P52778H 08 52370 Figure 52 Electronic Engine Controls I6 HEUI Engine Cruise Control and Body Builder Connections S082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 53 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 6 3 ELECTRONIC ENGINE CONTROLS V8 AV
33. NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER INTERNATIONAL TRUCK AND ENGINE CORPORATION IDENTIFICATION AND LOCTION CONT CIRCUIT NUMBER AND IDENTIFICATIONS CONT CIRCUIT COLOR DESCRIPTION NUMBER WINDSHIELD WIPER POWER WINDOWS CIGAR LIGHTER gt Hm CU NTERCOMMUNICATIONS TRANSMISSION CONTROLS ELECTRONIC AXLE SHIFT CONTROL ANTILOCK BRAKE SYSTEM EXHAUST EMISSION AIR HORN ELECTRIC SOLENOID ACTUATED M uono UOODLCK 42 43 44 85 8600 79 74 7500 CIRC DIAGRAMS 16 01 PRODUCTION RELEASE P54304U h gt 18JUNO1 ADDED CLOCK TO 86 52778 15 00 Figure 5 Circuit Number Identification and Location Chart Cont 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 6 NAVPAK ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION P 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION TERM DESCRIPTION PIN AAT AMBIENT AIR TEMP SENSOR ACD A C DEMAN APS ACCELERATOR POS SENSOR 11708 DATALINK
34. WARNING SNOW VALYE IGN RELAY 1013 fm SEE 2 13 m OPTIONAL WARNING ay LIGHT CONNECTOR SNOW VALVE 55 SWITCH 1901 ES GROUND BUSS BAR 1008 D ADGA m SS BAR 1002 S Z os SEE 08 m PASS THRU zi si si 4914 SNOW VALVE 4120 ro BA DA C BR AR SNOW VALVE MODULE CHK DATE CHANGE REV REFERENCE DRAWN NAME PEC PRODUCTIONRELEASE A mano RU 800 47347510 CIRC DIAGRAMS PS2778H 2UUNQ 08 52360 Figure 50 Snow Valve 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 6 ELECTR 6 1 ELECTRONIC ENGINE CON ONIC ENGINES CHAPTER 6 TROLS I6 HEUI ENGINES P 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT ELECTRONIC ENGINE CONTROLS BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION
35. nennt esse terea 90 9 15 REMOTE POWER UNITS SOLENOID PACKS REMOTE ENGINE SPEED CONTROLLER P RM TERRE NCMO 91 9 16 HYD POWER PARK 16 92 9 17 AIR SUSPENSION P 17 a cc La eda edo eee eeu 93 9 18 AUX TRAILER ACC CONTROLLED 18 94 9 19 AUX TRAILER BTRY CONTROLLED 19 4 2 10020 95 9 20 LIFT AXLES NON STEERABLE P 20 96 9 21 AXLES STEERABLE P 21 8 97 9 22 AIR ACTUATED PARK BRAKE P 22 2 2 98 9 23 ANTILOCK BRAKE SYSTEM WABCO AIR P 23 99 9 24 ANTILOCK BRAKE SYSTEM WABCO AIR 24 2 2 2 100 9 25 LIFT AXLES WITH MULTIPLES FOR SS MODELS P 25 101 9 26 FUEL WATER SEPARATOR WITH 12VDC FUEL PREHEATER P 26 102 10 TRANSMISSIONS CHAPTER 10 103 10 1 ALLISON LCT TRANSMISSION 1 103 10 2 ALLISON MD TRANSMISSION P 2 104 10 3 ALLISON MD TRANSMISSION CONT 3 111 105 10 4 ALLISON MD TRANSMISSION CONT 4 1 106 10 5 TRANSMISSION WTEC MD W AUTO NEUTRAL 5 107 10 6 EATON AUTOSH
36. 0 05 a CONN WIAUTONEUTRAL S A 4103 M STARTER SOLENODMEGA S A 4105 FUSE FUSIBLE Hi yp BATTERIES S m MAXIFUSE E 10RD 10RD AARD BLOCK I PN 8 45 4000 CRANK MOTOR 1 ABK M SOLENOID 55 3 ES 18PK S BLOCK CRANKING GND ge ENGINE MOTOR z2 hf FEED 2 FUSE 5 6020 5 te 9254 FRAME ECM T GND NEGATIVE ECM POSITIVE 9260 GND 3 4005 Be BB 9 TO ECM2 CLEAN POWER GROUND CONN LV B GND 63 NOTE SEE 6 03 FOR CIRCUIT K18 FUSELINK IS 1085 FOR CIRCUIT K14H FUSELINKS ARE 2 12BL FOR CIRCUIT K2 FUSELINKS ARE 2 12BL ee ae NEE AS ARSIBEQO amp 19141500 CIRC DIAGRAMS PEC 187UNO1 CHANGED FUSE size 8 UA g 424340858608 TAT SHEET JKP 11JANO2 REV CRANKING MOTOR 550432 P52778H 1040000 52368 02 Figure 46 V8 AVNT Engines 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 4 3 CATERPILLAR ENGINES P 3 NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4 THIS PRINT
37. 00 7801 7803 7900 7901 P 47 158 12 48 CONNECTOR COMPOSITES 7905 7906 8000 8001 8102 8150 8151 8200 P 159 12 49 CONNECTOR COMPOSITES 8201 8301 8310 8311 8312 8400 8500 8501 8502 8502A P 49 aaah eae 160 12 50 CONNECTOR COMPOSITES 8503 8503A 8505 8506 8507 8508 8509 8600 8601 8602 E a E 161 12 51 CONNECTOR COMPOSITES 8700 8701 8800 8801 8802 8803 P 51 162 12 52 CONNECTOR COMPOSITES 9001 9002 9100 9101 9102 9254 9255 P A y ny E P p EU a stn 163 12 53 CONNECTOR COMPOSITES 9260 9261 9262 9263 9264 9265 9303A tank us Base Ma Ruste mma 164 12 54 CONNECTOR COMPOSITES 9404 9405 9501 9502 9503 9504 9505 9506 P foe PECADO A EM AN 165 12 55 CONNECTOR COMPOSITES 9507 9508 9509 9510 9511 9512 9513 9514 0515 55 166 12 56 CONNECTOR COMPOSITES 9516 9517 9518 9519 95204 95208 95200 9520 BSG iR tone ee 167 12 57 CONNECTOR COMPOSITE 9700 P 57 emere 168 12 58 CONNECTOR COMPOSITE 9700 P 58 1111 169
38. 00 moe INSTR CLUSTER CH7 05 war D IGNITION RELAY 1012 D4 SEE CHO2_12 MEGA FUSE ACCESSORY RELAY 1012 64 SEE CH2 01 STUD v PWRWIN LOCK DRIVER SEE CH3 itn PWR WIN LOCK DRY TRAVEL CREW T0 CH3 5 30A W aS PWR WIN LOCK PASS SEE CH M MS ie PWR WIN LOCK PASS TRAVEL CREW CH3 5 B ng 8 OPTIONAL IGN RELAY 1013 G4 SEE CH 213 10RD a pape TBD SEECH3 13 amp AR SHEID 10204 ko Satellite Communication 5 BI Self Contained Air Seat SEE 15 TBD mp ee REFRENG CIRC DIAGRAMS PEC SAN PRODUCTION RELEASE A PSBUU SHEET PRODUCTIONRELEASE B M2rmH muwo 00 Figure 14 Battery Feeds Cab 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 15 2 3 BATTERY P 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 148 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT BE USED IN ANY WAY DETRIMENTAL THE INTEREST OF 12V POWER DISTRIBUTION INTERNATIONAL TRUCK AND ENGINE CORPORATION BATTERY CONT FROM START SOLENOID as 4 No V9 AMAA gt CAB FEED 01 02 12 15
39. 12 59 CONNECTOR COMPOSITES 9715 97154 97158 59 170 12 60 CONNECTOR COMPOSITES 9716 97164 97168 P 60 171 12 61 CONNECTOR COMPOSITES 9717 97174 97178 P 61 172 12 62 CONNECTOR COMPOSITES 9718 9719 9720 9733 9734 9736 9762 9763 P CM M ET 173 12 63 CONNECTOR COMPOSITES 9777 9800 P 63 174 12 64 CONNECTOR COMPOSITES 9870 9871 9811 9812 9814 9815 9820M 9850 9900 99004 P 64 175 082852 vi 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 INSTRUCTIONS AND CHARTS CHAPTER 1 1 1 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART P 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER INTERNATIONAL TRUCK AND ENGINE CORPORATION IDENTIFICATIOIN AND LOCATION PREFIX DESIGNATIONS LOCATION Cab instrument Panel Module Cab Driver Control Module Cab Header Cle
40. 2 ELECTRICAL CIRCUIT DIAGRAMS 8 9 AUX HEADLIGHTS AUX PARK AUX TURN 9 2 75 8 10 PANEL LIGHTS P 1 0 76 9 CHASSIS ACCESSORIES CHAPTER 9 77 9 1 AIR DRYER AND HEATED DRAIN VALVE P 1 a nennen senes 77 9 2 ANTILOCK BRAKE SYSTEM ABS AIR P 2 eme eene 1 78 9 3 ANTILOCK BRAKE SYSTEM ABS AIR TRACTION CONTROL P 3 79 9 4 ANTILOCK BRAKE SYSTEM ABS HYDRAULIC P 4 80 9 5 ANTILOCK BRAKE SYSTEM ABS HYDRAULIC 5 81 9 6 ANTILOCK BRAKE SYSTEM ABS HYDRAULIC 6 82 9 7 TWO SPEED AXLE SWITCH W MANUAL TRANSMISSION FUEL HEATER N WARN LIGHTS A PIC TEC NECEM E 83 9 8 BRAKE SYSTEM 8 84 9 9 FUEL TRANSFER PUMP 9 85 9 10 BACK OF CAB BODY BUILDER AND TRAILER STOP TAIL MARKER P 10 86 9 11 BODY BUILDER AND TRAILER TURNS CENTER PIN ABS CENTER PIN AUX P 11 87 9 12 BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS P 12 88 9 13 BODY BUILDER AND TRAILER SOCKET END OF FRAME EOF SOCKET AND BODY BUILDER Pi E 89 9 14 AIR SOLENOID 4 WAY PACK P 14 a eren
41. 2 11 CONNECTOR COMPOSITES 1300 1301 1400 1402 1500 1510 P 11 122 12 12 CONNECTOR COMPOSITES 1553 1554F 1555 1600 1601 1650 P 12 123 12 13 CONNECTOR COMPOSITES 1652 1657M 1658 1659 1800 P 13 124 12 14 CONNECTOR COMPOSITES 1804 1807 1808 1809 1810 1811 1812 1813 1814 1835 342 ecu Lote agi oL Ene 125 12 15 CONNECTOR COMPOSITES 1820 1822 1823 1824 1828 1860 1861 1901M 1915 DB IN ee IKE TT 126 12 16 CONNECTOR COMPOSITES 1916 1917M F 1918 1920 2000 2002M 2003M 2004M 2005M P EE ED ue 127 12 17 CONNECTOR COMPOSITES 2006M 2007F 2021F 2021M 2022F 2022M 2112M 2113M 2114 2115M 2116 2117M 2301M 2302M 2303 Si Sun s n na 128 ere CONNECTOR COMPOSITES 2304 2305M 2306 2307F 2308F 2502F 2502M 2503F 2600F M P 18 2124 441 129 12 19 CONNECTOR COMPOSITES 2601M F 2602M F 3000M 3000F 3002M 3003 3100M 3200F M 3201M 3202 3203M P 19 130 12 20 CONNECTOR COMPOSITES 3204M 3209 3210M 3211M 4000 P 20 131 12 21 CONNECTOR COMPOSITE 4001 P 21 mme 132 12 22 CONNECTOR C
42. 4810 4820 4830 4840 4850 4900 P 35 146 12 36 CONNECTOR COMPOSITES 4910 4950 4951 4952 6001 6002 P 36 147 12 37 CONNECTOR COMPOSITES 6007 6008 6009 6011 6012 P 37 148 12 38 CONNECTOR COMPOSITE 6013M 38 149 12 39 BLANK PAGE 32 ia yaaa te ded desee 150 12 40 CONNECTOR COMPOSITES 6200 6316 6323 6332 6333 6334 6400 6401 6406 6407 6409 6500 6550 P 40 4 151 12 41 CONNECTOR COMPOSITES 6703 6704 7103 7104 7104A P 41 152 12 42 CONNECTOR COMPOSITES 7200 7202 7203 42 153 12 43 CONNECTOR COMPOSITES 7204 7205 7206 43 154 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 12 44 CONNECTOR COMPOSITES 7207 7208 7211 7212 7213 7300 7301 tah Bs 155 12 45 CONNECTOR COMPOSITES 7302 7304 7305 7306 7307 7309 7500 7502 7600 7601 P 156 12 46 CONNECTOR COMPOSITES 7603 7604 7605 7606 7607 7608 7609 7610 7611 7700 P 157 12 47 CONNECTOR COMPOSITES 78
43. 6 HEUI Engines 5082852 51 52 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 6 2 ELECTRONIC ENGINE CONTROLS 16 ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS P 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT ELECTRONIC ENGINE CONTROLS If HEUI ENGINE TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CRUISE CONTROL amp BODY BUILDER CONNECTIONS INTERNATIONAL TRUCK AND ENGINE CORPORATION WITH MANUAL TRANSMISSION FROM PRIMARY ENGINE FAN DRIVE Oe DASH STEERING WHEEL SWITCHES 4068 4103 1235 gt KOF gt CH 280 Vo BODY BUILDER fg fE MINI FUSE BLOCK Wm LEAN JEJEJE 8 4001 WIAIR FAN DRIVE 6 gb lg E 4 HYD PRESSURE GOVERNER ENABLE HGE 2 REMOTE VOLTAGE REFERENCE VCREF gt py ch av CLUTCH REMOTE ACCEL POS SENSOR RIN RPS_RIN lt gt SWITCH 3 DIN 1807 REMOTE VOLTAGE REP GND VCREF GND RM
44. 7400 7500 8500 8600 SERIES Built January 1 2002 To 27 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 15 START P 15 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM pu THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TOBE USED IN ANY WA Y DETRIMENTAL TO THE INTEREST OF 12VOLT POWER DISTRIBUTION START MEGAFUSE 10A MAS 10RD 62 E e A FUSEBLOCK 2 1012 B 5A H2 F 02 B2 MAXIFUSE 58 BLOCK 4000 AS SWITCH 729 ORR 1008 o fis 1100 Quo B SHE 5 fU JL WAUTONSUTRAL 4 se 47 7 NAUTONEUTRAL TOENGINE Ch 12 i ERU 4014 R22 JUS 18PK RM START SOLENOID RD 1 d 12 4008 STARTER RELAYS NOTE SHOWN NOT WITH WTEC AUTONEUTRAL ALSO SEE CHIO 5 NEL SE EXTEND amp 73747800 CIRC DIAGRAMS ANM PRODUCTIONRELEASE UMD PETG 18JUNO1 REVERSED 4014TERMINAL B P52778H 100 ABU 32366 5 Figure 27 Start 5082852 28 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 CAB ACCESSORIES CHAPTER 3 3 1 CIGAR LIGHTER AND POWER F
45. 898530 amp 7347500 CIRC DIAGRAMS 18JUN01 MULTIPLE CHANGES P54634F RELEASE NO DATE PARTNO SHEET P54304U 08 52367 2 Figure 39 Lighted Air Shield S082852 40 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 13 ROOF AUX LOAD P 13 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ROOF AUXLOAD INTERNATIONAL TRUCK AND ENGINE CORPORATION TE IPIAUX ROOF CONNECHON Vi v BUSSB R 2021 2 1003 om 1014 5 CAB FUSE 4 SEE CH02_13 FUSE BLOCK s 1012 pr G AUX ROOF LOAD 68 CAB FUSE RT AUX ROOF LOAD BLOCK M M SWITCH CONNECTOR 1913 Ai a PANEL LIGHT 3 ADAPTER S BUSS BAR 1002 lt bi SEECHOS 08 Mn amp 9 iewi REV REFERENC IU uA TRI CRC AGRA 254304 pm ABQS 32367 n Figure 40 Roof Aux Load 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DI
46. A I 3 1 D gt sep cm 11 4014 2 4 li 4 2 5 gt 11 N AMMETER 8 2 06 59 3 OR 3 Heap 11 PYROMETER 21 4 11939 3 042000 Ul 188 11939 WTEC ENG LCT SPLICE ASH 11939 11939 103 7209M 6008M 1 EE on 54 6020 d 4 2 mr p 4 e 3h Stil 3 gt gt CANG Xe 20SHLD 21 4 4 2 CAN SHLD H3 1939 3 e CAN fion N 11939 W WTEC __ W8 AVNT EQUI CONN al G 6007 Ze lt lt mell ar gt 3 gt WITHOUT WIEC SEE Chapter 10 Sheet 1 WITHOUT LCT WIIG CHK DATE CHANGE REV REFERENCE DRAWN PEC 18JUNOL UPDATED PINSIN 7204F B 54634 EMBS A 9747500 CIRC DIAGRAMS SHEET JKP 11JAN02 ADDED SHT CALLOUT CH02 C 5537 __ P52778H 22JUN00 AB08 52366 07 Figure 19 Drivetrain 1939 Data Link Chassis 5082852 20 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 8 GROUNDS CHASSIS P 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION GROUNDS CHAS
47. AGRAMS 3 14 SATELLITE COMMUNICATION QUALCOMM MCT IMCT SYSTEMS P 14 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT SATELLITE COMMUNICATION TO USED IN ANY WAY DETRIMENTAL THE INTEREST INTERNATIONAL TRUCK AND ENGINE CORPORATION QUALCOMM MCT amp IMCT SYSTEMS MSG LIGET CAB FUSE OPT WARN LIGHT BLOCK ye Yr CONNECTOR 1014 1555M 1 as 11708 PUBLIC NP 1660 Jr d 21 BI 5 coe Tipe PUBIC QUALCOMM POWER NEG STUD x gear yy io MCT SYSTEM IMCT SYSTEM POWER CONN KT QUALCOMMPWROONN TELLITE COMMUNICATION SYSTEM L DIF 16 EET i MM VOVEVE E BYAYCYD a T 1 BS AS 11 66 58 5 IMCT SYSTEM d VC VE WF VA VB VD 2703M YE T B YD E D BEBE ns tikes COMMUNICATION Y Y Yc CONNECTOR UNIT 9 TERMINAL SATELLITE COMMUNICATION QUALCOMM SYSTEM PANICBUTIQN 4 NOT USED NOTUSED 5 J Bak 284 SA ANTENNA CONNE
48. BIT BAROMETRIC AIR PRESSURE ACCELERATION POSITION SENSO 1 Nor POPULATE J1708 DATALINK J1708 DATALINK NOT POPULATE GENSET SPEED CONTROL 4 KL 31B SENSOR REFERENCE GROUND o 0 72 7 0 1 2 3 e 20 2i 21 2 22 2 23 2 24 2 UOODLOK 42 43 44 85 8600 8 73 74 7500 CIRC DIAGRAMS Figure 12 8 Controller Connectors and X4 Pin Number Identification 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 13 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS CHAPTER 2 2 1 ACCESSORY P 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT BR USED IN ANY WAY DETRIMENTAL THE INTEREST OF ACCESSORY INTERNATIONAL TRUCK AND ENGINE CORPORATION ea MEGAFUSE 1012 n x Q 8 MAS jus I AMAA DIAG E TORD ARD Ahk CONN C 1650 B 8 B EY S T3 amp 1100 949 Pow LA C 22 18PK my ACCESSORY 1012 gt amp CAB USE 86 30 v Y P CAB FUSE 4 85 21870
49. C ENGINE CONTROL V8 AVNT MFG INTERNATIONAL V8 6 0 LITER ELECTRONIC ENGINE CONTROL 16 MFG INTERNATIONAL NGD 16 DT466 4 DT HT530 ELECTRONIC ENGINE CONTROL DATE CHANGE REFERENCE DRAWN NAME oo xe 4243441858600 797747500 CIRC DIAGRAMS 16JANO1 PRODUCTION RELEASE P54304U m P52778H 10AUGO0 eE 08 52965 08 Figure 8 Circuit Diagram Instructions Cont 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 9 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 9 SCHEMATIC SYMBOL CHART P 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION DESCRIPTION MALE FEMALE IN LINE CONNECTION FEMALE TERMINAL MALE TERMINAL GROUND FUSE LIGHT EMITTING DIODE RESISTOR SWITCH CONTACT NORMALLY OPEN SWITCH CONTACT NORMALLY CLOSED JUNCTION POINT SPLICE SWITCH PRESSURE SWITCH MANUAL MECHANICAL RELAY SUPPRESSED SOLENOID GENERAL USAGE MOTOR ELECTRIC CIGAR LIGHTER ELECTRICAL CIRCUIT DIAGRAM SCHEMATIC SYMBOL CHART DESCRIPTION SPEAKER SOUND SYSTEM MAGNETIC SWITCH LIGHT SINGLE FILMENT LIGHT DOUBLE FILAMENT SENDER OIL WATER FUEL TEMPERATURE CHAPTER 1 B REPERENCE DRAWN NAME 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRA
50. CTION CONNECTOR CHK DATE CHANGE REV REFERENCE UOODLCK 2j 5 CIRC DIAGRANS RELEASE PART NO SHEET ABO8 52367 Figure 41 Satellite Communication Qualcomm MCT and IMCT Systems 5082852 42 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 15 SELF CONTAINED AIR SEAT P 15 NAVISTAR INTERNATIONAL TRANSPORTATION CORP ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3 TORE CARD IN ANY WAY DETRIMENTAL TO TH NIMEST OF TEE NAVISTAR INTERNATIONAL TRANSPORTATION CORP SELE CONTAINED ATR SEAT FROM BATT FEED FUSE E37 A 38 DASH GROUND STUD g 9 B AIRSEAT 1918 CHK DATE CHANGE REV REFERENCE NAME UOOARW2 43 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS DATE PART NO SHEET ___ 52367 5 Figure 42 Self Contained Air Seat 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 16 DIGITAL CLOCK PTC P 16 NAVISTAR INTERNATIONAL TRANSPORTATION CORP THIS PRINT JS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL THE INTEREST OF THE ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3
51. EEDS P 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT 15 PROVIDED ON A RESTRICTED BASIS AND IS NOT USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION CIGAR LIGHTER amp POWER FEEDS CAB FUSE BLOCK CIGLTR CIGAR LIGHTER 01 PWR STANDARD EQUIPMENT 1854 63 H 12202 CIGLTR ATI G Feet 10WH 14WH CIG LTR STUD GND 1851 amp 1853 POINTA TOPOINTA TORONTA OPTIONAL WIRING 1 CAB FUSE BLOCK AUXILIARY CIGLTR 011 POWER PWR SOURCE 10 1860 62 Hm CH2 PG2 T ARGA Beel be 14WH 14WH TOPOINTA DEA OPTIONAL WIRING 2 CABFUSEBLOCK AUXILIARY TWO POST 1011 POWER PWR SOURCE 10 1861 62 m 0H 2 962 Mn Keto E 0 0 nu FONT OPTIONAL WIRING 3 CAB FUSE BLOCK UXILIAR CIGLTR 1011 POWER PWR SOURCE 10 1860 G2 m CH2 PG2 P Hit g et lt TWO POST PWR SOURCE 1861 60AMP POWER FEED PTC BODY BUILDER DCM BATT FEED BODY BUILDER ws 1870 P14 WM Sak m t ib CHK DATE CHANGE REV REFERENCE DRAWN 16 PRODUCTION RELEASE A ND CIRC DIAGRANS P52778H 26
52. GRAMS 16 PRODUCTION RELEASE 543040 mr 15MAY00 8 52365 Figure 7 Circuit Diagram Instructions 5082852 8 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 8 CIRCUIT DIAGRAM INSTRUCTIONS P 8 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION CIRCUIT DIAGRAM INSTRUCTIONS G ABBREVIATIONS COLOR NOUN AND ENGINE COLOR ABBREVIATION NOUN ABBREVIATION AQ AQUA LT GN LIGHT GREEN A G ROUND BK BLACK OR ORANGE acca ACCESSORY BL BLUE PK PINK AC AIR CONDITIONER IGNITION BN BROWN PL PURPLE AUX AUXILIARY IGN DKGN DARKGREEN RD RED AWG AMERICAN WIRE GAUGE IND INDICATOR B L LEFT GD GOLD SIL SILVER BAT BATTERY i Mrs GY GRAY TN TAN GN GREEN VT VIOLET CONN CONNECTION OR CONNECTOR W O WITHOUT LT BL LIGHT BLUE WH WHITE DRL DAYTIME RUNNING LIGHTS OPT OPTIONAL ENG ENGINE R RIGHT FWD FORWARD 5 START OR SENDER GA GAUGE THERMO THERMOSTAT w WITH ENGINE ABBREVIATION ISM MFG CUMMINS 10 8 LITER ELECTRONIC ENGINE CONTROL N14E PLUS MFG CUMMINS 14 LITER ELECTRONIC ENGINE CONTROL 10 12 MFG CATERPILLAR 10 3 LITER ELECTRONI
53. IFT TRANSMISSION 6 0 108 10 7 EATON AUTOSHIFT TRANSMISSION CONT 7 002 21 109 10 8 EATON LIGHTNING TRANSMISSION P 8 0 109 11 AIR CONDITIONING CHAPTER 11 110 111 HVAG SYSTEMS nca Ns 110 11 2 AIR CONDITIONING ONLY 2 111 12 CONNECTOR COMPOSITES CHAPTER 12 112 12 1 CONNECTOR COMPOSITES 10 71 72 345 1 2 1 112 12 2 CONNECTOR COMPOSITES 4204 4208 520 521 522 523 524 P 2 113 12 3 CONNECTOR COMPOSITES 1002 1003 1010 3 114 12 4 CONNECTOR COMPOSITE 1011 4 115 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 12 5 CONNECTOR COMPOSITE 1012 5 116 12 6 CONNECTOR COMPOSITE 1013 6 117 12 7 CONNECTOR COMPOSITE 1014 7 118 12 8 CONNECTOR COMPOSITES 1018 1019M 1020M 1021M 1022M 1023M 1025M 119 12 9 CONNECTOR COMPOSITES 1027M 1100 11014 1101 1102 P 9 120 12 10 CONNECTOR COMPOSITES 1104 1106 1200 1210 10 121 1
54. IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL THE INTEREST OFTHE GHARGING AND CRANKING NAVISTAR INTERNATIONAL TRANSPORTATION CORP N ALTERNATOR o9 39 FUSIBLE 5 LINKS E BATTERIES 2 2 I l M 54 Oo G b 16K iJ pa BLOCK CRANKING EE GND MOTOR OVERCRANK 6303 B 616 DCM CLUTCH 1800 SWITCH Pd DASH 1863 END FRAM ENG Vis AL A gt gt rT 4005 4103 gt L m Ns JA 1 Taek NOT W 58 PASS THERMAL 9 8 TERMINAL OVERCRANK 4014 CHO2_15 DASH ENG 4103 si E n 8 MAXIFUSE Leli 400 xt Vk 18 me ROM 4 AMPS 4 212 46 41 BATTFEED 08 e AS NOTES FOR 4 GAUGE CHARGE CIRCUITS K2 FL amp K2A FL FUSELINKS ARE 2 1251 FOR 1 GAUGE CHARGE CIRCUITS K2D FL K2E FL amp K2F FL FUSELINKS ARE 3 10RS FOR 1 GAUGE CHARGE CIRCUITS K2B G amp CHK DATE CHANGE REV REFERENCE DRAWN NAME UQUDLCK 4243 4485 8600 amp 73 74 7500 CIRC DIAGRAMS RELEASE DATE PART NO SHEET 550437 01 0402 08 52368 03 Figure 47 Caterpillar Engines 5082852 48 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 5 FANS AND ENGINE ACCESSORIES CHAPTER 5 5 1 FAN WIRING P 1 INTERNATIONAL TRUCK A
55. JUN00 AEQ8 52367 01 Figure 28 Cigar Lighter and Power Feeds 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 2 CB POWER P 2 Figure 29 Power INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION CB POWER a 8 CABFUSE E BLOCK 23 1012 All GE 1 6 E 1098 IWA ROOE IP 12 11 M ONE 2000 1851 Z CONSOLE ROOF T 2502 89 CB RADIO Ay ys POWER 2303 CHK DATE CHANGE REV REFERENCE DRAWN PEC PRODUCTION RELEASE WERE VL ARSRGD amp TNISICCRC AGRIS 0 5082852 29 30 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 3 COMPASS AND TEMPERATURE DISPLAY P 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT BE USED IN ANY WAY DETRIMENTAL THE INTEREST OF COMPASS AND INTERNATIONAL TRUCK AND ENGINE CORPORATION TEMPERATURE DISPLAY
56. K AND ENGINE CORPORATION IDENTIFICATION AND LOCATION CIRCUIT NUMBER AND IDENTIFICATIONS CONT gt s 1 2 LTBL ACCESSORY FEED PK IGNITION FEED IGNITION FEED BODY BUILDER CONNECTOR BATTERY FEED KEY SWITCH FEED STARTER CONTROL U GLOW PLUG PRE HEATER ENGINE SHUTDOWN REMOTE POWER MODULE U N COLD START CONTROLS ETHER ENGINE FAN SHUTTERS gt ENGINE EXHAUST BRAKE a PYROMETER AMMETER VOLTMETER INSTRUMENTS AND GAUGES ENGINE WATER TEMPERATURE ENGINE OIL TEMPERATURE N TRANSMISSION OIL TEMPERATURE AXLE OIL TEMPERATURE DATE CHANGE REFERENCE DRAWN NAME U00JXP9 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS 16 PRODUCTION RELEASE P54304U RELEASENO DA PART NO ______ 277 O9AUGOO 08 52365 02 Figure 2 Circuit Number Identification and Location Chart Cont 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 3 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART P 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORA
57. LECT SYSTEM CONTROLLER 1600 O xD 2 swircH PASSENGER PACK 3204 1101 DOOR POD SIGNAL 3202 ELECTRICAL CIRCUIT DIAGRAM SWITCH DATA LINK LEFT CREW DOOR POD SIGNAL 3209 c edu U00JXP9 16JANO1 PRODUCTION RELEASE P54304U mr P52778H 25AUG00 Figure 17 Switch Data Link NAME 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS CHAPTER 2 RIGHT CREW DOOR POD Pop 4 SIGNAL 3209 5082852 18 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 6 DRIVETRAIN 1939 DATA LINK CAB P 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND 15 TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION DRIVETRAIN 1939 DATA LINK CAB TERMINATING DASH PASS THRU RESISTOR 4014 1657M 2094 200E 040 5006 2972 2002 2806 120 2886 BER BER BOER BER BENE TO 1 gt 2 3 DRIVETRAIN lt 465 lt gt J1939 48 SE 55 5555 SEE 02 07 OPTIONAL GAUGES ELECT SYSTEM DIAGNOSTIC 1659 CONTROLLER CONNECTOR 1600 1650 CLUSTER 1500 AUTO HVAC W EATON 1658 AUTOSHIFT OPTIONAL GAUGE PACK 1510 SEE CH10_07 lt SEE CH10_07 lt SEE CH07_05 SEE CH07_05 CHK DATE CHANGE REV REFERENCE
58. MS 16JANO1 PRODUCTION RELEASE 2543040 19 08 52365 Figure 9 Schematic Symbol Chart 5082852 10 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 10 RELAY FUNCTIONS P 10 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER TOBEUSED IN ANY WAY DETRINENTAL T0 THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION RELAY FUNCTIONS AND WIRING GUIDE RELAY FUNCTIONS MINIATURE RELAY FUNCTION AND WIRING GUIDE 1 5 30 86 087 3 4 5 RELAY SCHEMATIC ENERGIZING COIL 2 NORMALLY CLOSED CONTACT COMMON CONTACT a sh S ENERGIZING COIL TYPICAL RELAY INSERTION END gt A 3 x aA T B Bex 86 FUSEBLOCK SOCKET CONNECTOR SOCKET CABLE INSERTIN END RELAY INSERTION END MICRO RELAY FUNCTION AND WIRING GUIDE RELAY SCHEMATIC 02870 2 54 COMMON CONTACT NORMALLY OPEN CONTACT ENERGIZING COIL GE Gib TYPICAL RELAY INSERTION END CHK DATE CHANGE REV REFERENCE DRAWN NAME PRODUCTIONRELEASE A Ps DICK aie amp 73 74 7500 CIRC DIAGRAMS Sn ABIB 52365 10 Figure 10 Relay Functions 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1
59. ND AG DOMELTGND CH8 4 SYSTEM CONTROLLER 1600 18WH WASHER GND 9 ABS CLUSTER GND CH7_05 CLUSTER GND 05 gt FBIGN RELAY GND 12 RADIO GND CH3_08 4 gt HVAC CONTROL GND 01 Wi SWITCH PAK GND CH3 11 CIGARLTR GND 01 CAB GND amp Mfo AUX PWR GND CH3 1 1852 185 AtL GAH SYSTEM CONTROLLER wl 1601 TR gt GND 01 CHK DATE CHANGE REV REFERENCE DRAWN NAME PRODUCTIONRELEASE A MONNE eo TANG CIRC DIAGRAMS mm 9400 AB08 52366 0 Figure 22 Grounds IP 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 23 2 11 GROUNDS IP P 11 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION GND STUD 1858 1862 1552F ARE IGN RELAY GND CH2 13 SHIFTER GN ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 GROUNDS IP AA iG COURTESY LIGHT DRV 04 MGR COURTESY LIGHT PASS CH8 04 POWER WINDOW LOCK DRV 04 AA MJ POWER WINDOW LOCK PASS 04 A POWER WINDOW LOCK PASS gt TRAVEL CREW CH3_05
60. ND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 5 FAN WIRING 16 WITH FAN SOLENOID ENGINE DASH 4103 FAN AIR SOLENOID MINI FUSE BLOCKS 4001 SEE 4 42 V8 AVNT FAN RELAY 4002 MINI FUSE BLOCKS 4001 SEE 2 4 42 ENGINE DASH fauno Figure 48 Fan Wiring FAN SOLENOID ENGINE HARNESS CONN 6401 _____ W BODYBUILDER CONNECTIONS WITH FAN CLUTCH FAN CLUTCH ELECTRIC FAN ENGINE BLOCK GROUND 6412 ECM2 6021 FOR V8 ELECTRIC FAN RELAY CONTROL ENGINE HARNESS 6401 FOR 16 Ken SINGLE BOX DRAWN NAME U00JXP9 4214344 85 8600 Es ree CIRC DIAGRAMS RELEASE NO SHEET P52778H 10AUGO00 AE08 52369 01 4103 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 5 2 ETHER START P 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT ELECTRICAL CIRCUIT DIAGRAM CHAPTER 5 TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
61. NT 649 ECM 6013 CHK DATE CHANGE REV REFERENCE DRAWN NAME 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS RELEASE NO DATE PART NO SHEET 550437 1608001 AB08 52370 05 Figure 55 Caterpillar C10 and C12 Engines 5082852
62. NT ENGINES P 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TOBE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SAW CONTROLS INTERNATIONAL TRUCK AND ENGINE CORPORATION CLEAN POWER amp GROUND NEGATIVE 6323 6280 BATTERIES ea o 1 0 HS pi MONE BCM POSITIVE ENGINE ECM BLOCK cw power gt 0 FRED 9261 FEED FUSE gt st BE 301800 105 254 gt n EE MINEFUSEBLOCKS ENGINEECM gt Fel 4001 98 3 RES m ECMISO amp MIN 59686 RELAY gt RA y REL LZ E ENGINE m DASH B 0 mamay R n gt lt 5 18 FROM PRIMARY gt JIVA ase 1138 gt Ns 3 M 1187 mA ES 19 4 gt M oe SENSOR 5 Km PASTRU CONN me 1808 B 4014 1800 AS m lt q int gt Mast amp 1804 m i T 9 lt lt eu gt rod a nm 9 59
63. OMPOSITE 4002 P 22 0 2 22004 111 133 12 23 CONNECTOR COMPOSITE 4003 P 23 1 4 0 2211 134 12 24 CONNECTOR COMPOSITES 4004 4007 4008 4009 4010 P 24 135 12 25 CONNECTOR COMPOSITE 4014 P 25 00 ccccccseeeeeeeccnenseseceeceeaeseeeeeeeeeaaeness 136 12 26 CONNECTOR COMPOSITE 4014 P 26 nemen nenne 137 12 27 CONNECTOR COMPOSITES 4015 4017 4018 4019 4020 4021 4022 4023 P iii c Ea MI IC Ii E 138 12 28 CONNECTOR COMPOSITES 4024 4030 4031 4032 4033 4040 4041 4050 4051 4052 EDO RAN CRUNCH 139 12 29 CONNECTOR COMPOSITES 4054 4056 4058 4060 4061 4062 4087 4098 4070 4071 et aga tete us que LA i s 140 12 30 CONNECTOR COMPOSITE 4103 30 1 141 12 31 CONNECTOR COMPOSITES 4105 4111 4120 4301 31 142 12 32 CONNECTOR COMPOSITES 4305 4410 4410B 4410C 4410D 4410E 4410H 4410M 4411 P 32 sponte even setzt 143 12 33 CONNECTOR COMPOSITES 44114 4411B 4412 4415 4450 4450A 44604 4460 P 33222 144 12 34 CONNECTOR COMPOSITE 4705 P 34 0 104 4 0 145 12 35 CONNECTOR COMPOSITES
64. OODLCK _ 423 44 8518600 amp 73 74 7500 CIRC DIAGRAMS RELEASE NO DATE PART NO SHEET 550437 2JANO2 AB08 52367 17 Figure 44 Transmission Allison LCT Column Shifter 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 4 12V CHARGING CRANKING SYSTEM CHAPTER 4 4 1 16 ENGINES P 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4 THIS PRINT IS PROVIDED ON RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CHARGING AND CRANKING INTERNATIONAL TRUCK AND ENGINE CORPORATION STARTER amp POWER RELAY 4005 PASS TERU ATDASH 4014 KEYSWITCHS _ Lo gn ws 1100 B B bs S gt 6 4 m EE rj ALTERNATOR EIE a ENGINE gt SERCHILUS a DASH NOTE B a Pese WAUTONEUTRAL V 2 C0 eo 40 q STARTER rae 5 4101 MEGAFUSE FUSIBLE ag N SEE NOTE LINKS g M BATTERIES MAXIFUSE MOTOR BLOCK 4000 MORD 2080 48 SOLENOID M e 16 m EE 8 H A pc 18K NM BLOC MOTOR PROTECTION PROTECTION 2
65. RETARDER EX HAUST BRAKE ENABLE 6 TRANSMISSION KICKDOWN VEHICLE SPEED SENSOR p pe pr EL CHANGE REFERENCE DRAWN NAME 00JXP9 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS 16JANO1 PRODUCTION RELEASE Ps4304U P52778H 09AUGO0 06 Figure 6 NAVPAK ECM 16 Engine Controller Connector Pin Number Identification VEHICLE SPEED SENSOR SPEEDOMETER SIGNAL A SPEEDOMETER SIGNAL B AE08 52365 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 7 CIRCUIT DIAGRAM INSTRUCTIONS P 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION CIRCUIT BIAGRAMINS THUCTIONS SWITCH AND RELAY POSITIONS AS SHOWN CIRCUIT DIAGRAMS INDICATE NORMAL POSITION B MULTIPLE CONNECTIONS ARE DISPLAYED ON WITH IGNITION OFF UNLESS OTHERWISE NOTED SCHEMATIC AS SHOWN REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FRO MORE COMPLETE INFORMATION 30 86 24 AND OR 12 87 087 85 SWITCH RELAY SUPPRESSED SWITCH AR IER SINGLE IN LINE CONNECTORS DISPLAYED MANUAL MECHANICAL MAGNETIC GROUND AS SHOWN WITH OR WITHOUT CONNECTOR SUPPRE
66. SERVICE MANUAL SERVICE MANUAL SECTION 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS Truck Model 4200 Start Date 10 16 2000 Date 09 30 2002 Start Date Start Date Start Date Start Date Start Date Start Date Start Date Truck Model 4300 10 16 2000 Date Truck Model 4400 10 16 2000 Date Truck Model 7300 12 01 2001 Truck Model 7400 12 01 2001 Truck Model 7500 12 01 2001 Truck Model 8500 01 01 2002 End Date Truck Model 8600 01 01 2002 End Date 5082852 01 01 2002 5082852 End Date End Date End Date 09 30 2002 09 30 2002 09 30 2002 09 30 2002 09 30 2002 09 30 2002 09 30 2002 Copyright 01 01 2002 International Truck and Engine Corporation 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS Table of Contents 1 INSTRUCTIONS AND CHARTS CHAPTER 1 2 1 1 1 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART P 1 1 1 2 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART 2 2 1 3 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART 3 3 1 4 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART P 4
67. SIS 495 HYD ABS GND 09 04 HYD ABS GND 09 04 195 8 HYD ABS MOD GND 09 04 gt HYD MOD PUMP RELAY GND 9 06 ABS WARN LIGHT RELAY GND CH09 06 ABS EVENT RELAY GND CH09 06 AIR ABS GND cHO9 02 STARTER AIR ABS GND 02 GND 4036 4036 AIR ABS GND 09 02 gt ABS ECU POWER RELAY GND 9 02 REAR REMOTE SOLENOID POWER MOD Wii GND CHO9_15 JBL 1939 GND 9 15 35 is gt SYSTEM CONTROLLER SHD GND 09 15 gt FWD REMOTE POWER MOD 9 15 FWD ONLY rE FWD REMOTE POWER MOD CH09_15 FWD AND REAR YSW R gt FWD CHASSIS GND 6 02 PRIMARY IGN RELAY GND CH02 14 tg REAR CHASSIS GND W CH07_08 CH08_01 02 CH09_01 09 180 gt WIPER MOTOR GND 09 U00XP9 4243418518500 7374 7500 CIRC DIAGRAMS 16JANO1 PRODUCTION RELEASE P54304U E TT 52778H 08 52356 08 Figure 20 Grounds Chassis 5082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 21 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 9 GROUNDS CHASSIS P 9 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION 53 4 BODY BUILDER GND CH9_10
68. SSED NUMBER U uuu C PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE CIRCUIT BREAKER CONNECTORS LOCATION CIRCUIT NUMBER WIRE GAUGE WIRE COLOR LOCATION IN FUSE CIRCUIT BUSS IN PRINTED BREAKER CONNECTION CIRCUIT IN BREAKER CONNECTOR S INSTRUMENT CLUSTER VOLTMETER A f RATING u 20A D MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS as ARR ASN 188 SWITCHES RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND OR INTERNAL CONNECTIONS OR CONTACTS WIRE A12A A128 CONTACT CONNECTION INTERNAL IRE CONNECTION CONNECTION USSED CONTACT F18 19 20 CIRCUIT 11 DENOTES ANY COMMON GROUND MORE THAN ONE CIRCUIT ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER E G CIRCUIT 97 CRUISE CONTROL IS IDENTIFIED PER EXAMPLE NOTE FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER THE LETTER G NOR THE COLOR WHITE SHALL BE USED GROUND CIRCUITS ARE DESCRIBED THUS PIGTAIls 1 G R32 G 11 GA R32 GA 1 11 GB B32 GB UFFIX LOCATION COMMON GROUN 15 NOT A SUFFIX BUT IS NOT A SUFFIX BUT INDICATES CIRCUIT NUMBER INDICATES A GROUND INDIVIDUAL GROUN A GROUND CIBGUIT CIRCUIT CIRCUIT NUMBER ammo CIRC _________ U00DLCK 42 43 44 85 8600 amp 73 74 7500 CIRC DIA
69. T OF CONTROLLER CONNECTORS X3 amp X4 PIN INTERNATIONAL TRUCK AND ENGINE CORPORATION NUMBER IDENTIFICATION CONNECTOR X3 CONNECTOR X4 TERM DESCRI 1 TERY POWER U DESCRIPTION U m m 55 o FUEL PUMP MONITIOR FUEL LEVEL INDICATOR IGNITION FEED ENGINE COOLANT LEVEL MAIN POWER RELAY GROUND GROUND DISENAGE SWITCH FUEL PUMP CONTROL TORQUE CURVE SELECT SWITCH TACHOMETER CONTROL DRIVETRAIN J1939 DATALINK DRIVETRAIN 1939 DATALINK RESUME ACCELERATE oF POPULATED VSS_CAL VEHICLE SPEED SENSOR 1 A E BA KL 87 BATTERY POWER NOT POPULATE m I VBREF SENSOR REFERENCE VOLTAGE LSI SPARE LOW SPEED INOUT 2 ajz 2 gt NO VEHICLE SPEED SENSOR EHICLE SPEED SENSOR LE IDLE VALIDATION SWITCH POPULATE EFAN ELECT FAN CONTROL 5 150 SPARE4 LOW SIDE OUTPUT 4 POPULATE n VI NOT POPULATE N gt o 1 PIN EN E ES E E EJ E lt 2 gt 2 o S gt L z I POPULATE LIBRATION VEHICLE RETARDER ENABLE RPRE REMOTE PRESET PTO ENABLE RVAR REMOTE VARIABLE PTO ENABLE SET COAST ESHTR ELECTRONIC SHUTTER RELAY ENGINE CRANK INHI
70. TION CHAPTER 1 INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION CONT CIRCUIT NUMBER AND IDENTIFICATIONS CONT CIRCUIT NUMBER DESCRIPTION ENGINE OIL LEVEL COOLANT LEVEL ENGINE OIL PRESSURE FUEL LEVE FUEL 9 AIR DRYER HEATER LOW AIR PRESSURE WARNING AIR TEMPERATURE FRONT AXLE ENGAGED lt POWER DIVIDER LOCK PDL WARNING PARK BRAKE WARNING A a ANTI THEFT WARNING POWER TAKE OFF WARNING gt N SPEEDOMETER Q d gt o HOMETER 9 lt lt lt lt lt lt lt lt lt DIFFERENTIAL LOCK WARNING LIGHT SWITCH FEED DIMMER SWITCH FEED lt lt HEADLIGHT HI BEAM HEADLIGHT LO BEAM PARKING MARKER LIGHTS a URN SIGNAL FEED 2 URN SIGNAL LIGHTS LEFT E L OR LT GN TURN SIGNAL LIGH TURN SIGNAL LIGH TURN SIGNAL LIGH ITS LEFT BODY BUILDER CONNECTION ITS RIGHT ITS RIGHT BODY BUILDER CONNECTION _ ammo _________ UOODLCK 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS 16JANO1 PRODUCTION RELEASE 543040 e I i o fd 15 00 08 52365 03 Figure 3 Circuit Number Identification and Location Chart Cont
71. WITCH IGNITION E 1013 2 7 T 10 2WAYRADIO SEE CHIE 10 AGE 1014 gt SATELLITE COMMUNICATION UAL COMM IMCT SYSTEM gt SER 15 SA p SEE CHO9 20 CAB FUSE Ti SEE CH 9 21 BLOCK 1013 EATON AUTOSEIFT RELAY AE p nm gt AUTOSHIFT T DISPLAY SELECTOR SEE CHIO 07 LCT SHIFTER CHM 01 a ae ee 42H ANBSIBSOD amp 7371417500 CIRC DIAGRAMS 129 16JANDI PRODUCTIONRELEASE A manu THIS Sm PEC ADDED LIFT AXLES 54634 09 600 08 52366 1 Figure 25 Ignition Cab Cont 5082852 26 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 2 14 IGNITION FEEDS CHASSIS P 14 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK ND ENGINE CORPORATION IGNITION FEEDS CHASSIS 9 BACKUP LIGHT MANUAL XMSN 01 MINI FUSE 100 BACKUP LIGHT LCT CH10 1 BACKUP LIGHT W EATON AUTOSHIFT BACKUP LIGHT RELAY WTEC CH10_02 BACKUP LIGHT RELAY WTEC CH10_02 1138 ENGINE DASH CONN V8 AVNT CH6 03 V
72. arance Lights Cab Roof Rear Panel Cab Left Door Doors Cab Right Door Doors Cab Sleeper Cab Dash outside Engine Radiator L Transmission Chassis Front End Cab Dash Panel Forward Chassis Center Section Cab Dash Panel to Cab RR Xmbr Chassis Wheel Base Section Chassis Suspension Rear Axle Axles Chassis AF Section Stop Tail Turn Lights CIRCUIT NUMBER AND IDENTIFICATIONS CIRCUIT NUMBER COLOR DESCRIPTION LTBL ALTERNATOR FIELD 3 DKBL 1708 DATA LINK SWITCH DATA LINK GY 1708 DATA LINK SWITCH DATA LINK Q SERIAL DATA COMMUNICATION J1922 5 YL DRIVE TRAIN J1939 DATA LINK GN DRIVE TRAIN J1939 DATA LINK mm LOW VOLTAGE ELECTRONIC FEED 9 VOLTS ALTERNATOR RESISTANCE ama so oo DIAGRAMS 0 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS 16 PRODUCTION RELEASE Ps4304U _ ogaucoo 08 52365 Figure 1 Circuit Number Identification and Location Chart 5082852 2 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 2 CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART P 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER INTERNATIONAL TRUC
73. t d SWITCH PACK BACKLIGHT DRIVETRAINIIS29 50 GROUND DRIVETRANJIS Ak E POWER Ke BACKLIGHT x lt SWITCH D L gt y SWITCH D L P3 Led ADDRESS SEL T1014 Pr E GROUND E POWER 13 p c Pu Bee b BACKLIGHT 555 P SWITCHDIL4 7939 E P gt SWITCHDIL 169 pH ADDRESS SEL SWITCH PACKS CONNECT 1101 OF NEXT SWITCH Un GAUGE PACK TO LAST SWITCH PACK a at 4043 45 86 amp 73 74 7500 CIRC DIAGRAMS PEC 18 PRODUCTIONRELEASE A PAETNG SENT 18 0 01 ADDEDADZCISLIBL B 08 52367 1 Figure 38 Switch Pack Optional Gauge Pack S082852 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To 39 September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 3 12 LIGHTED AIR SHIELD P 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3 Ca Ere Bano INTERNATIONAL TRUCK AND ENGINE CORPORATION LIGHTED AIR SHIELD Ve da IPJAUX ROOF CONNECTION 1 0 GROUND 1003 nl SYSTEM 5 88 CABFUSEBLOCK CONTROL o SAB D s 00 1600 o BATTERY FRED SEE 2 2 CONTROL HEADLIGHTS OR PARK LIGHTS amp ACC LUNES CI REV REFERENCE 42344
74. t 0825272109 4 PARK FLUID LED LIGHT RED e M M 825272109 3 CHECK ELECTRICAL SYSTEMS LED YELLO Wim 0825272109 4 PARK BRAKE LED RED 77 325272109 3 CRUISE CTRL LED Cs 0825272109 2 ANTILOCK BRAKING SYSTEM LED YELLOW 825272109 4 RIGHT TURN LED GREEN 0828272109 2 COOLANT LEVEL LED RED 0825272109 3 SEAT BELT LED RED w 0825272109 3 HIGH BEAM ICON LED BLU Eim M 825272109 5 CHECK AIR CONDITIONER LED ELLOw 0009070109 4 RETARD OVER HEAT LED RED 082S272109 3 PTO THROTTLE LED RE 082S272109 3 MAP LIGHT CANDLEPOWER v 1816 SIDE MARKER 2458 STOP amp TURN TAIL amp LICENSE PLATE 32 3 CANDLEPOWER 1157 TURN SIGNAL MARKER FENDE 3157 TURN SIGNAL amp MARKER LIGH 2356 WORK TRAILER HOOK UP LIGH 4411 UOODLCK 42 43 44 85 8600 amp 73 74 7500 CIRC DIAGRAMS 16JANO PRODUCTION RELEASE p54304U Peere REVISED DRWG SHEET P54634F Ps2778H 20JUNo0 AE08 52365 11 Figure 11 Lamp Bulb Chart 5082852 12 4200 4300 4400 7300 7400 7500 8500 8600 SERIES Built January 1 2002 To September 30 2002 ELECTRICAL CIRCUIT DIAGRAMS 1 12 8 CONTROLLER CONNECTORS AND X4 PIN NUMBER IDENTIFICATION P 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM GUABTENA THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT INTERNATIONAL NAVPAK ECM V8 AVNT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTERES
75. us ECM 24 ENGINE CONN 16 6 01 DAWISOLENIOD SA WICLUTCH vars FANSOLENIOD secmsor Fi 61 ISIN F1 B2 1237 FANCLUTCH 1 EXHAUST BRAKE RELAY 01 E WASHER PUMP 09 WP xm ua gt LCT COLUMN SHIFTER CH03 17 IGN SENSE LCT CH10_01 ie IGN SENSE WTEC CH10_03 oh pa HYD ABS FEED 04 ma l hd ABS WARN RELAY CHO9_06 naf K P DRYER 01 HEATED DRAIN VALVE 01 FIRS cat Sa 1 FUEL TRANSFER PUMP 09 09 10A 161 mo 11 AIR SUSPENSION CH09 17 9 WTEC AUTO NEUTRAL RELAY CHI0 05 tik FUEL HEATER RELAY 09 9 07 AIR ABS RELAY 02 IGNITION 189 TRAILER ABS CENTER PIN 4840 JI3 W PASS THRU 4014 KEYSWINCH ane Tac megs 86 65876 O87A PRIMARY IGNITION E MAXIFUSE 4003 9 30 4000 GND taney 8 us CHK DAT ae n 5 8600 amp 73 74 7500 CIRC DIAGRAMS PEC IBUNOL REV40M TERMINALS B nie 85 8600 amp TAT SHEET 11JAN02 ADDED LCT SHIFTER 550432 5278H 10AUGO0 AB08 52366 14 Figure 26 Ignition Feeds Chassis 5082852 4200 4300 4400 7300
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