Service Information
Contents
1. BINKS Service Bulletin SBBI 21 068 G Replaces SBBI 21 068 F 83G GALVANIZED AND 33S STAINLESS STEEL TANKS Small Tank Up to 2 8 Gallons IMPORTANT Read and follow all instruc tions and SAFETY PRECAUTIONS before using this equipment Retain for future ref erence DESCRIPTION Binks pressure feed tanks are intended for use as a pressure container to supply mate rial at a constant preset pressure up to a maximum of 110 psi The tanks are built to ASME specifications Galvanized Tanks Halogenated hydarbon solvents for example 1 1 1 trichloroethane and methylene chloride can chemically react with aluminum parts and compo nents and cause an explosion haz ard These solvents will also cor rode the galvanized tank coating Read the label or data sheet for the material Do not use materi als containing these solvents with galvanized pressure tanks Stain less steel tank models may be used with halogenated solvents CAUTION Refer to specifications chartto ensure that fluids and solvents being used are chemically compatible with the tank wetted parts Before placing fluids or solvents in tank always read accompanying manufacturer s literature STANDARD FLUID REGULATED TANKS Single Regulation Standard type tanks for use on jobs where precision control of both fluid and atomiza tion air pressures is not required Also used where atomization air can be taken from filter regulator air line2. Set Screw 1 4 20 x 1 4 s s Agitator Shaft 1 2 Agitator Propeller Kit includes items 29 amp 30 Set Screw 1 4 20 x 3 8 s s Agitator Propeller When replacing either Ref Nos 20 or 25 you must order Plug Air Manifold KK 4990 Galvanized or KK 4991 Stainless Steel which Street Elbow 1 4 18 NPT Brass includes both parts Sa SS 2707 Air Relief Valve KK 5013 Clamp Pin amp Screw Kit includes 1 each of Items 3 4 5 amp 6 e Purchase locally PAGE 6 SBBI 21 068 G ACCESSORIES QMS 435 BOTTOM OUTLET CONVERSION KIT Fittings that allow standard top outlet tank to feed from bottom by removing plug in bottom port Kit includes stainless steel shutoff valve and all stainless steel parts KO Ol q Replacement Part No Description Qty 1 1 Adapter 3 4 NPT to 3 4 14 NPS M Reducer Bushing 3 4 to 1 Ball Valve 1 x 1 NPT F 150 PSI Pipe Nipple Street Elbow 1 Provides standard fluid pres sure control only For use when atomization air is con trolled by a separate filter regulator Kit includes pres sure regulator with gauge inlet and outlet shutoff valves and connection fit tings Refer to 77 2781 for regulator service parts Valve Regulator Gauge 150 Ibs Bushing 3 8 m x 1 4 f Supplied Regulator Pipe Plug 1 4 NPT Supplied Reg HAR 511 83 1290 e Purchase locally QMS 4003 NO REGULATION KIT Use when fluid pressure in tank i
3. pressure 6 Turn on atomization air to spray gun at source of supply 7 Testspray Forfurther instructions see spray gun service bulletin SB 2 001 8 Ifan air motor drive is used start the agitator by slowly opening the needle valve Air motor speed should be regu lated according to the nature of the material being agitated PREVENTIVE MAINTENANCE To clean equipment proceed as follows 1 Turn off the air supply 2 Follow pressure relief procedure on page 1 3 Turn T handle adjusting screw on tank fluid regulator counterclockwise until no spring pressure is felt 4 Loosen thumb screws 5 tip clamps 6 back and tip lid 12 to one side of tank Do not remove lid from tank 5 Loosen spray gun air cap retaining ring about three turns 6 Turnonairsupply 7 Cup cloth over air cap on the gun and pull trigger This will force material back through the hose into the tank 8 Empty and clean tank and parts that come into contact with material Usea solvent compatible with material being used 9 Pour solvent into tank 10 Replace lid and tighten thumb screws andclamps 11 Spray until clean solvent appears 12 Repeat steps 4 through 8 LUBRICATION Refer to the service manual provided with the air motor for lubrication information The bearings in the agitator bearing assem bly are impregnated with a special non SERVICE CHECKS CONDITION CAUSE CORRECTION A Air escaping from
4. DRIVE Low air consumption motor mounts easily on tanks equipped for material agitation Slow back and forth motion ensures proper agitation Operates at 10 to 30 cycles per minute Used with agitator assembly shown on page 8 For more information see Part Sheet 77 2788 QMG 35 GALVANIZED BENT FLUID TUBE OR QMS 53 1 STAINLESS STEEL BENT FLUID TUBE QMS 79 SHORTER PROFILE AGITATOR PADDLE If air bubbles cavitation form in material a shorter paddle and bent fluid tube takes the intake farther away from the agitator DISPOSABLE TANK LINERS Molded polyethylene tank liners reduce solvent waste and tank cleanup time The liner is made of tough durable leakproof poly ethylene and can be used with all compatible materials PT 78 K10 Kit of 10 tank liners PT 78 K60 Kit of 60 tank liners PROSPECTOR PRESSURE TANK STRAINERS FOR 2 GALLON TANKS Prospector strainers are an economical way to remove foreign material from paint stain lacquer and coatings Inner Diameter 8 75 222 25mm Outer Diameter 10 625 269 87mm Height Depth 0 2 625 66 67mm Case Qty Seectanterecdacececatnnecctisicnaeeeeteneeenton 20 PTS 2Gal K20 200 0 00005 200 micron approx 65 wire mesh PTS 2Gal K20 400 00008 400 micron approx 37 wire mesh PTS 2Gal K20 600 55 600 micron approx 28 wire mesh PAGE 8 SBBI 21 068 G AGITATOR ASSEMBLY FOR GE
5. port on regulatorcap Pressure creepage registered on gauge Material tends to settle out rapidly Air leakage at agitator seal Paint getting into bearing assembly of agitator Fluid or air leak at lid gasket Air mixing with paint 1 Brokenordamaged diaphragm Dirty or worn valve seat in regulator Not enough agitation of material Defective seal assembly Paint level in tank too high Defective agitator shaft seal Thumb screw not tight Defective lid gasket Fluid tube not sealed to lid Excessive agitation 1 Replace diaphragm Clean or replace valve seat Increase agitation Replace Do not fill tank above agitator bearing assembly Replace Tighten Replace Tighten fluid tube into lid Reduce speed of agitator NOTE Occasionally check pressure gauge The needle should return to zero with no pressure on the gauge SBBI 21 068 G PAGE 5 2 Gallon Steel Tank Exploded View Note 1 Use a Teflon based thread sealant on Refer to Accessories all air fluid connections for optional agitators and drives Refer to Accessories Note 2 for regulator options Open side of Shaft Seal 23A faces downward 16 Retainer 23B required only if tank is s 34 used for vacuum operaton 19 OR 5 16 18 Hex Head Nut 2 Required Used only with OR bottom outlet 15 5 16 18 x 3 4 Long oe PO Hex Head Bolt 14 a j 7 1 Required ee gt 2 Used with no Sufficie
6. 1 2 9 1 2 13 13 16 13 3 8 TE e 83G 211 D Single Reg Std Agitation 25 83G 221 D Double Reg Std Agitation Stainless Steel 83G 213 I Single Reg Opt Agitation Basic tank not including regulators or agitation STAINLESS MODELS 2 8 GAL Air Fluid 83S Regulation Agitation 835 220 Double Reg VIrec Ne J ator USeS direct MOUNT alr motor and air adjusting valve 838 211 D Single Reg Std Agitation 838 221 D Double Reg Std Agitation I Indirect Drive Agitator Air motor coupled to 83S 213 I Single Reg Opt Agitation gearbox for higher torque at lower speeds 835 200 A 835 223 Double Reg Opt Agitation A No air regulation no agitation Uses OMS 835 226 Double Reg Recip Agitation 4003 No Regulation Kit for air connection SPECIFICATIONS Bd GALVANIZED TANKS STAINLESS STEEL TANKS Maximum Working Pressure 110 psi 110 psi Plate 12 gauge 0 105 In thick 14 gauge 075 in thick Plate 3 16 in thick 3 16 in thick 3 8 in pipe 3 8 in pipe Stainless Steel Stainless Steel Bottom Outlet Optional Kit 304 Stainless Steel 304 Stainless Steel 3 4 in NPS M outlet 3 4 in NPS M outlet TO ASSEMBLE REGULATORS AND HOSE TO TANK Assemble single regulator to Assemble double regulator to manifold using an 11 16 wrench manifold using an 11 16 wrench Assemble hose to either manifold using a 5 8 wrench PAGE 4 SBBI 21 068 G Mix and prepare material to be used accord ing to manu
7. 7 2007 Illinois Tool Works Inc All rights reserved Printed in U S A
8. AR REDUCED DRIVE All hardware needed to provide agitation of materials in tank except air motor drive which must be selected separately Replacement Replacement 27 Part No Part No Galvanized Stainless Steel Description QMS 46 QMS 447 KK 5049 OMG 409 OMS 407 SSG 8184 K2 Same KK 5042 Retaining Nut Thrust Collar Kit includes items 28 and 29 Thrust Collar Set Screw 5 16 18 x 3 8 Thrust Washer Kit 2 washers in kit Bearing Assembly O Ring Shaft Seal Kit Fits 5 8 shaft with gear reduced air motors Shaft Seal Retainer Agitator Shaft Agitator Propeller Kit includes items 38 and 39 Agitator Propeller gt Open side of E 34 Shaft Seal 34 faces 26 33 downward Retainer 35 used for ca vacuum operation Not required if tank is used for pressure Hex Socket Head only Cap Screw 5 16 18 x 1 1 4 i 36 Stainless Steel e Purchase locally 39 37 WARRANTY This product is covered by Binks 1 Year Limited Warranty Binks Worldwide Sales and Service Listing www binks com ITW Industrial Finishing Binks has authorized distributors throughout the world For technical assistance or the distributor nearest you see listing below U S Canada Technical Service Office 195 Internationale Blvd Glendale Heights IL 60139 Toll Free Telephone 1 888 992 4657 U S A and Canada only Toll Free Fax 1 888 246 5732 A BINKS An Illinois Tool Works Company 1 0
9. equipment This information relatesto USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following terms to draw your attention to certain equipment labels and portions of this Service Bulletin Please pay special attention to any label or information that is highlighted by one of these terms Important information to alert you to a Important information that tells how to Information that you should pay situation that might cause serious injury prevent damage to equipment or how to special attention to if instructions are not followed avoid a situation that might cause minor injury The following hazards may occur during the normal use of this equipment Please read the following chart HAZARD CAUSE SAFEGUARDS Solvents and coatings can be highly Adequate exhaust must be provided to keep the flammable or combustible especially air free of accumulations of flammable vapors when sprayed Smoking must never be allowed in the spray area Fire extinguishing equipment must be present in the spray area Fire Vapors from flammable liquids can Keep tank at least 10 feet away from sources of Pressure Tank catch fire or explode ignition Ignition sources include hot objects mechanical sparks and arcing non explosion proof electrical equipment Certain materials may be harmful if Follow the requirements of the Material Safety inhaled or if there is contact with the Data Sheet supplied b
10. facturer s instructions Strain material through a fine mesh screen to remove lumps skin and foreign matter that might enter and clog fluid passages and or spray equipment 1 Follow pressure relief procedures above 2 To add material to 2 gallon tanks re move lid and pour directly into the tank or container Note If desired a U S or metric 1 gallon pail of fluid can be placed directly into the tank 3 Replace the lid assembly and tighten thumb screws 5 securely 4 Theairsupplytothetank should include a filter water separator to filter dirt from the air and remove water and oil Con nect the air supply line to the tank inlet valve 5 Connect the material hose to fluid outlet ball valve 13 USING BOTTOM OUTLET PORT The pressure tank has a 1 inch NPT drain port in the bottom of the tank Bottom outlet kits may be connected into the drain port Use bottom outlet feature when top outlet is not desirable Direct bottom outlet piping to either of two holes located in tank skirt A dolly to raise the tank off the floor is not required OPERATION 1 Close air inlet valve to tank Turn handle on regulator counterclockwise until spring tension is relieved 2 Turn on air supply to tank 3 Open air inlet valve to tank 4 Open fluid outlet valve 5 Turn handle on tank pressure regula tor clockwise to pressurize tank Clock wise increases material pressure coun terclockwise will decrease material
11. nt Length agitation 12 Gauge Wire Not Shown 13 11 Note 5 16 Lock Washer Orient gasket 11 with ridge on 1 Required gasket facing towards the lid 7 23A _23 See Parts List Tank Skirt Ref 3 23B Note 2 Replacement Replacement Ref PartNo 2 gal Part No 2 gal 25 No Galvanized Stainless Steel Description Standard with re ite ue e 26 gt 24 1 TIA 5110 Same Safety Valve Assembly 110 psi g 2 PT 78 K10 K60 Same Disposable Tank Liner 10 or 60 each Clevis Pin n Cotter Pin 1 8 dia x 1 in lg Thumb Screw gt with hand e gear driven ep agitation ug Fluid Tube direct drive agitator OQMS 53 1 Fluid Tube OMS 80 1 Same Lid Gasket Santoprene OMG 400 OMS 416 Tank Lid VA 540 VA 527 316 s s Ball Valve brass SSP 1939 s s 90 St Elbow 3 8 18 NPT F Plug 3 8 18 NPT s s OMG 416 QMS 430 Agitator Assembly Direct Drive includes items 17 through 30 QN 97 Same Carrying Handle OQMG 429 OMS 428 Air Motor Refer to SBBI 19 087 for service parts KK 4990 KK 4991 Adapter Kit Includes items 20 21 25 and 26 Adapter Setscrew 1 4 20 x 1 4 SSG 8184 K2 Same O Ring Kit Kit of 2 KK 5041 Same Shaft Seal Kit Fits 1 2 shaft with direct drive air motor See pg 8 for gear reduced models 16 aaa Shaft Seal For bottom outlet Retainer conversion remove Seal Retainer Kit Includes and discard plug items 20 21 25 amp 26 Shaft Coupling
12. pplications requiring extremely sensitive nonfluctuating low pressure control Kit in cludes one extra sensitive gauge one extra sensitive regulator inlet and outlet shutoff valves and connection fittings Refer to SBBI 6 131 for regulator service parts 17 SSP 8217 ZN VA 542 SSP 2629 ZN Swivel Adapter Valve Tee Male Branch Hex Reducer Bushing 3 8 x 1 4 Galvanized Extra Sensitive Regulator Gauge 30 Ibs HAR 501 83 1414 e Purchase locally VS 534 FLUID STRAINER Primary fluid strainer that attaches between fluid outlet valve and fluid hose to strain material Components made of stainless steel with a nylon filter Comes standard with 100 mesh screen For more information see SBBI 7 072 HFRL 508 HFRL 509 CLEAN AIR CONTROL UNITS These units are designed to remove dirt pipe scale and most liquid aerosol Includes an automatic drain which expels liquids which accumulate in the filter bowl 29 3100 SCRUBS HAND CLEANER TOWELS Scrubs are a pre moistened hand cleaner towel for painters No water is needed SBBI 21 068 G PAGE 7 QS 5012 INDIRECT AGITATOR DRIVE Standard duty 1 2 hp agitator drive with 15 1 gear reduction Operates from 20 to 120 rpm Mounts on agitator shaft Includes throttling valve fittings and hose for connection to air supply on tank lid Used with agitator assembly shown on page 8 For further information see SBBI 19 087 31 381 RECIPROCATING AIR MOTOR
13. rking pressure of this tank is 110 psi Static electricity is created by the flow of fluid through the pressure tank and hose If all parts are not properly grounded sparking may occur Sparks can ignite vapors from solvents and the fluid being sprayed If static sparking or slight shock Is experienced while using this equipment stop spraying immediately Ground the pressure tank by connecting one end of a 12 gauge minimum ground wire to the pressure tank and the other end to a true earth ground Local codes may have additional grounding requirements See illustration page 5 for grounding and grounding hardware required WARNING Pressure Relief Procedure High pressure can cause a serious injury Pressure is maintained ina pressure tank after the system has been shut down Before attempting removal of fill plug or cover pressure must be relieved using the following steps 1 Turn off the main air supply to the tank 2 Close air inlet valve located on tank air manifold 3 Bleed off air inthe tank by turningtheairrelief valve thumb screw counterclockwise Wait until all the air has escaped through the valve before removing the pressure tank cover or fill plug 4 Leave the air relief valve open until you have reinstalled the cover or fill plug Cont d on Pg 4 PAGE 2 SBBI 21 068 G SAFETY PRECAUTIONS This manual contains important information that all users should know and understand before using the
14. s Provides standard fluid pressure control only Equipped with pressure regulator pressure gauge air bleed down valve safety valve and inlet and outlet air valves For conversion to double regulation use kit OMS 436 STANDARD AIR AND FLUID REGULATED TANKS Dual Regulation Precision controlled tanks for use with mate rials that are best applied at low closely controlled fluid and atomization air pres sures Used with portable air compressors or with air lines when no other means of air pressure regulation is available Equipped with two regulators one for fluid pressure the other for atomization air pressure two pressure gauges air bleed down valve safety valve and inlet and outlet valves AGITATION Pressure tanks can be equipped with differ ent types of fluid agitation or no agitation Air pressure loads that are higher than design loads or changes to the pressure feed tank can cause the tank to rupture or explode e A safety valve protects the tank from overpressurization During each use pull ring onthe safety valve to make sure it operates freely and relieves air pressure If the valve is stuck does not operate freely or does not relieve air pressure it must be replaced witha safety valve having the same rating Do not eliminate make adjustments to or substitutions to this valve e Changes to the air tank will weaken it Never drill into weld or change the tank in any way e Maximum wo
15. s regulated by some other separate controls Kit includes air shutoff valve gaugeto read fluid pressure in tank and fittings Swivel Coupling 1 4 NPS M x 1 4 NPT F Street Tee 1 4 Gauge 150 Ib Valve 83 1290 VA 542 e Purchase locally QMS 4007 DUAL REGULATOR KIT STANDARD Provides independent controls for fluid pressure in tank and atomization air pressure Kit includes two regulators with gauges inlet and outlet shutoff valves and connection fittings Refer to SBBI 6 147 and 77 2781 for regulator service parts Replacement Part No Description Qty 10 VA 542 HAR 507 83 1355 83 4233 Regulator Gauge 100 Ibs D M Nipple 1 4 x 3 8 Universal Pipe Thread Gauge 150 Ibs HAR 511 Regulator SSP 8217 ZN Swivel Adapter Bushing 3 8 m x 1 4 f Supplied Regulator Pipe Plug 1 4 NPT Supplied Reg 83 1290 e Purchase locally QMS 436 CONVERSION TO DOUBLE REGULATOR ASSEMBLY KIT Adapts to tanks equipped with single regulator to provide independent pressure control of atomization air and fluid pres sures Converts OMS 4006 single regulator to a QMS 4007 dual regulator Refer to SBBI 6 147 for regulator service parts Replacement Part No Description Qty HAR 507 Regulator 83 1355 Gauge 100 Ibs 83 4233 D M Nipple 1 4 x 3 8 Universal Pipe Thread Pipe Plug 1 4 NPT Supplied Reg e Purchase locally QMS 4010 EXTRA SENSITIVE REGULATOR KIT Use with electrostatic spray or other a
16. y your coating material skin manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment must be as prescribed by an industrial hygienist or safety expert and be NIOSH approved Explosion Hazard Making changes to pressure tank will Never drill into weld or modify tank in any way Pressure Tank weaken it Rupture Do not adjust remove or tamper with the safety valve If replacement is necessary use the same type and rating of valve General Safety Improper operation or maintenance Operators should be given adequate training in the may create a hazard safe use and maintenance of the equipment in ac cordance with the requirements of NFPA 33 Chapter 15 in U S Users must comply with all local and national codes of practice and insurance company requirements governing ventilation fire precautions operation maintenance and housekeeping in the U S these are OSHA Sections 1910 94 and 1910 107 and NFPA 33 SBBI 21 068 G PAGE 3 GALVANIZED MODELS DIMENSIONS 2 8 GAL Air Fluid 83G Regulation Agitation Inside Inside Height Overall Overall Diameter at Center Width Weight Inches Inches Inches Inches Pounds 83G 210 Single Reg No Agitation 83G 220 Double Reg No Agitation 9
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