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auxiliary brake/ run/ turn signal conversion kit - Harley
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1. ar turn signal lamps illuminate along with the original stop lamp when brakes are applied 14 Following instructions in Service Manual install the seat WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b SERVICE PARTS See Figure 3 and Table 1 2of3 is01485 Figure 3 Service Parts Turn Signal Module Kit Table 1 Service Parts Table Item Description Quantity Part Number 1 Lens red 2 68217 00 2 Strap cable 4 10006 3 Tail light Turn signal module 69468 06 J03677 3 of 3
2. cMOTOR HARLEY DAVIDSON WY J03677 INSTRUCTIONS REV 2005 09 16 AUXILIARY BRAKE RUN TURN SIGNAL CONVERSION KIT GENERAL Kit Number 69463 06 Models This kit is designed for installation on 2004 and later XL Sportster model motorcycles AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer Kit Contents See Figure 3 and Table 1 WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a NOTE Red turn signal lenses may not be legal in all states Check your local regulations NOTE This kit requires up to 4 5 amps additional current from the brake light circuit while brakes are applied J03677 NOTICE It is possible to overload your motorcycle s charging
3. n signal module 3 from the kit and mate the 6 place Multilock module connectors to the corresponding male and female harness connections Snap connectors into place NOTE Due to the very limited space underneath the seat there is no single best location to secure the module You will need to work the module into existing open space When positioning the module make sure that the connectors and module will J03677 not be bound and that the wiring will not be pinched when the seat is re installed 8 Using the cable straps 2 from the kit secure the module connector and wiring to the frame or to other harnesses in area under seat Install the ICM unit using the lockwashers and nuts Tighten securely 10 Locate the notch in the original amber turn signal lens and insert a coin or a flat blade screwdriver into the notch Carefully twist the coin or screwdriver until the lens pops out of the rear turn signal housing Repeat for the other rear turn signal lens 11 Obtain the red turn signal lenses 1 from the kit Snap a red lens into the turn signal housing Repeat for the other lens 12 Reinstall the Maxi Fuse and the left side cover WARNING Be sure that all lights and switches operate properly before operating motorcycle Low visibility of rider can result in death or serious injury 00316a 13 Start the motorcycle and make sure that both left and right turn signals function properly and that both re
4. system by adding too many electrical accessories If your combined electrical accessories operating at any one time consume more electrical current than your vehicle s charging system can produce the electrical consumption can discharge the battery and cause vehicle electrical system damage See a Harley Davidson dealer for advice about the amount of current consumed by additional electrical accessories or for necessary wiring changes 0021 1b INSTALLATION 1 Following instructions in Service Manual remove seat 2 On the left side side of the bike remove the side cover amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1 Maxi Fuse 2 Battery Figure 1 Disconnect Maxi Fuse 3 See Figure 1 Locate and disconnect the Maxi Fuse 1 4 See Figure 2 Remove the two screws and lockwashers 1 securing the ICM module 2 to the frame Save hard ware for installation 1 of 3 Please dispose of materials responsibly ICM 1 2 3 Harness and 6 place amp multilock connector 4 Front of motorcycle Figure 2 6 Place Amp Multilock Connector 5 Next to the ICM module is a 6 place Amp Multilock con nector 3 joining a wiring harness coming up from under frame just behind fuel tank and continuing toward the rear fender 6 Disconnect the 6 place male from female harness con nectors 7 See Service Parts illustration Obtain the tur
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