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Eclipse® Technical Manual

1. U1 48V 48V POT POT Ground Ground 48V 48V POT POT Ground Ground Light ER dui alt 4 48V RD RD RD PM1 5 8 Ge J12 4 48V CB1 BK BK J1 11 48V BK BK BK JO eu PM1 EK 5 BK Light RD RD pp CONE geng adi OGNE ys iion BK JE swi PK BU J1 10 Sen O E F BK Run C D A F Start A B C D BU L1 93 95 10 SW2 YE J4 amp 7 SHLD J18 Shield Mow 15 y 945 RD A RD J14 acy YE OG E 15 V Gnd L8 BK BK 119 ond E Backlap Kg J4 2 SHLD SHLD J1 7 e SHLD JET Shield SS J4 3 RD RD DS a BK J52 Gnd L J4 4 BK BK J1 6 L CLR 45 3 Wiper 0 o RD J54 45 V U2 RD 5 5 sv CLR J5 6 Wiper BK J5 7 Gnd J5 8 Shield SHLD BK CR 2 R1 RD X lan RD CLR BK E R2 SHLD Y Engine Switch Battery Power L X PMIG Module Ignition Coil Gas Engine Power Module Light Kit ECLIPSE Reference Part Item Illustration Number Description Serial Numbers Notes B1 See 19 1 N S 12 Volt SLA Battery B2 See 19 1 N S 12 Volt SLA Battery GE B3 See 19 1 N S 12 Volt SLA Battery Battery Power Module Only B4 See 19 1 N S 12 Volt SLA Battery CB1 See 3 1 4169341 25 Amp Circuit Breaker Included with Harness F1 See 19 1 4105800 50 Amp Fuse Main Battery Po
2. Li Lo Ls La Ls Le L7 Reel Roller Bearing Reel Motor Bearing Housing Right Side Traction Drum Bearing Housing Left Side Traction Drum Bearing Housing Reel Bearing Housing Pulley Shaft Bearing Hub Pulley Shaft Assembly Wheel Hub Assembly PARTS CATALOG 13 13 1 HOW TO USE THE PARTS CATALOG Abbreviations Indented Items N S Not serviced separately can only be obtained Indented items indicate component parts that are by ordering main component or kit included as part of an assembly or another component AR Variable quantity or measurement is required These parts can be ordered separately or as part of the to obtain correct adjustment main component Symbols such as 6 next to the item number indicate that a note exists which contain additional information important in ordering that part Item Part No Qty Description Serial Numbers Notes e 1 123456 1 Mount Valve Indicates a piece part Sel 789012 1 Valve Lift Includes Items 2 and 3 3 345678 14 Handle Serviced part included with Item 2 4 CNIS D 1N Seal Kit Non serviced part included with Item 2 5 901234 1 0 x 2 Hex Head 13 2 TO ORDER PARTS 1 Write your full name and complete address on the 5 Send or bring the order to an authorized Jacobsen order Distributor 2 Explain where and how to make shipment 6 Inspect all shipments on receipt If any
3. 2 00 0 078 0 076 0 074 0 072 0 070 0 069 0 067 0 065 0 064 EEN 1 987 1 933 1 882 1 834 1 788 1 745 1 703 1 663 1 626 2 10 0 082 0 080 0 078 0 076 0 074 0 072 0 070 0 069 0 067 2 086 2 030 1 976 1 926 1 878 1 832 1 788 1 747 1 707 2 20 0 086 0 084 0 082 0 079 0 077 0 076 0 074 0 072 0 070 EZ 2 186 2 126 2 071 2 017 1 967 1 919 1 873 1 830 1 788 2 30 0 090 0 088 0 085 0 083 0 081 0 079 0 077 0 075 0 074 2 285 2 223 2 165 2 109 2 056 2 006 1 958 1 913 1 869 2 40 0 094 0 091 0 089 0 087 0 084 0 082 0 080 0 079 0 077 2 384 2 320 2 259 2 201 2 146 2 093 2 044 1 996 1 951 2 50 0 098 0 095 0 093 0 090 0 088 0 086 0 084 0 082 0 080 2 484 2 416 2 353 2 293 2 235 2 181 2 129 2 079 2 032 2 60 0 102 0 099 0 096 0 094 0 092 0 089 0 087 0 085 0 083 2 583 2 513 2 447 2 384 2 325 2 268 2 214 2 162 2 113 2 70 0 106 0 103 0 100 0 097 0 095 0 093 0 091 0 088 0 086 CEE 2 682 2 610 2 541 2 476 2 414 2 355 2 299 2 246 2 195 2 80 0 110 0 107 0 104 0 101 0 099 0 096 0 094 0 092 0 090 MAIN 2 782 2 706 2 635 2 568 2 503 2 442 2 384 2 329 2 276 2 90 0 113 0 110 0 107 0 105 0 102 0 100 0 097 0 095 0 093 2 881 2 803 2 729 2 659 2 593 2 530 2 469 2 412 2 357 3 00 0 117 0 114 0 111 0 108 0 106 0 103 0 101 0 098 0 096 2 980 2 900 2 823 2 751 2 682 2 617 2 555
4. 67 4105660 89 4105800 89 93 4108920 71 73 4108924 71 73 4114788 eie 71 4117466 61 63 4127051 55 4127335 69 73 4427340 5 irse 55 4127981 61 63 4128662 55 4128707 55 4128725 67 79 412899398 55 4130762 55 41314096 55 ARE IE RE MEE 55 4131618 57 4136324 55 93 4136325 55 4136328 55 4136366 55 4136994 71 4137308 55 AIT auiem 71 4138778 71 4139660 69 4139661 69 4139662 69 4139678 55 4140144 63 4140145 63 4440147 iue 63 4140148 63 4140151 71 4140152 71 4140162 71 4140163 738 4140164 738 4140166 71 4140284 cainii 73 4140285 738 4140373 87 4145428 55 93 4145785 cesses 85 4146678 83 414
5. 4165263 Floating Head Power Module Mount 4164220 Support Literature Technical Manual 4170162 Operator Training Video 4166960 Fixed Head Repair Manual nnen 4181380 Floating Head Repair Manual 4181381 en 9 2 SPECIFICATIONS 2 8 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY DEKNAPALINA 3A CBOTBETCTBME PROHL EN O SHODE OVERENSSTEMMELSESERKLZERING CONFORMITEITSVERKLARING VASTAVUSDEKLARATSIOON VAATIMUSTENMUKAISUUSVAKUUTUS DECLARATION DE CONFORMITE KONFORMITATSERKLARUNG AHAOZH ZYMMOPOOSHE MEGFELEL S GI NYILATKOZAT DICHIARAZIONE DI CONFORMIT ATBILSTIBAS DEKLAR CIJA ATITIKTIES DEKLARACIJA DIKJARAZZJONI TAL KONFORMIT DEKLARACJA ZGODNO CI DECLARA O DE CONFORMIDADE DECLARA IE DE CONFORMITATE VYHL SENIE O ZHODE IZJAVA O SKLADNOSTI DECLARACI N DE CONFORMIDAD DEKLARATION OM VERENSST MMELSE Business name and full address of the manufacturer TeproBcko ume n Dien agpec Ha npomsaBonvTrena Obchodni jm no a pln adresa v robce Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja rinimi ja t ielik aadress Valmistajan toiminimi ja t ydellinen osoite Nom commercial et adresse compl te du fabricant Firmenname und vollst ndige Adresse des Herstellers ETTWVUHIG kai TAXUSPOMIKT die Buvon karaokeuaorr A gy rt zleti neve s teljes c me Ragi
6. 57 4179720 iae snare evers 67 4179780 nre 67 4180300 57 4180321 57 4182521 85 4182522 85 4193060 59 4203321 93 4204840 83 42049920 83 4204921 83 4207260 65 71 81 93 4208160 61 4208162 61 4223946 67 4225502 hus 67 42444968 90 4244850 90 4245270 ese 89 4246 VEE RE ER Ee 90 4251470 57 4255530 e 59 4255550 59 4256290 55 5000102 65 5000412 65 5000415 75 5000457 65 5001101 75 5002151 5 75 5002577 nnn 75 5002905 79 500534 67 75 503532 inen 85 545940 67 554847 ER 79 62293 EE 79 eo EE EE es 59 63306 59 68668 89 645279 cens 71 INDEX 97 World Class Quality Performance And Support Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technicians backe
7. gt Change from previous revision 71 ECLIPSE 11 1 Outer Reel Assembly Floating Head Units Only Serial No 63301 Serial No 63303 Serial No 63312 Serial No 63314 All All All All Serial No 63326 Serial No 63328 Serial No 63330 Serial No 63332 All All All All 72 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 4108920 1 Rear Roller 18 Used on 63301 63314 63328 and 63332 1 1004990 1 Rear Roller 22 Used on 63303 63312 63326 and 63330 2 4108924 1 Shaft 18 Roller Used on 63301 63314 63328 and 63332 2 3010422 1 e Shaft 22 Roller Used on 63303 63312 63326 and 63330 3 3010286 2 e Seal 4 3010712 2 e Bearing 5 1002224 2 Zerk Bolt 6 365246 2 Shoulder Bolt 7 4171380 1 Casting Counterweight 8 446130 4 Lockwasher 1 4 Heavy 9 400118 2 Screw 1 4 20 x 1 3 4 Hex Head 10 2811027 1 Shield Reel 18 Used on 63301 63314 63328 and 63332 10 4174640 1 Shield Reel 22 Used on 63303 63312 63326 and 63330 11 403782 2 Screw 1 4 20 x 3 4 Truss Head 12 443102 4 Nut 1 4 20 Hex 13 453023 2 Flat Washer 1 4 14 343616 2 Stud 15 352737 2 Screw 1 4 20 x 7 8 Sq Hd Set 16 3008438 1 Roller Bracket 17 3008439 1 Roller Bracket 18 3005692 2 Knob Front Roller Adjusting 19 441674 2 Carriage Bolt 5 16 18 x 1 3 4 20 445795 4 Nut 5 16 18 Spiralock Flange 21 400184 2 Screw 5 16 18 x 3
8. 12 13 14 Disengage the reel switch to stop blades when not mowing Disengage the reel switch when crossing paths or roadways Look out for traffic Stop and inspect the equipment for damage immediately after striking an obstruction or if the machine begins to vibrate abnormally Have the equipment repaired before resuming operation Before you clean adjust or repair this equipment always disengage all drives engage parking brake turf key switch OFF and disconnect power connector to prevent injuries Slow down and use extra care on hillsides Use caution when operating near drop offs Look behind and down before backing up to be sure of a clear path Use care when approaching blind corners shrubs trees or other objects that may obscure vision Never use your hands to clean cutting units Use a brush to remove grass clippings from blades Blades are extremely sharp and can cause serious injuries 4 4 STARTING STOPPING 1 Prepare power module to energize unit Battery Power Module Disconnect battery charger and connect power connector Gen Set Power Module a Check oil level and fuel supply then open fuel valve lever P b Move the choke lever N to the CLOSED position c Set engine switch M to ON and power switch D to RUN position d Start the engine e Once engine starts move choke lever N to the OPEN position Make certain O P C bail C is disengaged reel
9. Energize Unit S Disengaged Reel Switch ___ Forward Rotation Position Parking Brake Engaged a 4165241 3002753 OFF Backlap Position en 14 SPECIFICATIONS 2 Mower Weight 063300 92 3 Kg 063311 113 0 Kg 063301 110 4 Kg 063312 123 5 Kg 063302 101 6 Kg 063313 101 3 Kg 063303 109 3 Kg 063314 119 5 Kg 063304 105 8 Kg 063315 114 9 Kg 4139678 To Engage Traction IY f 1 Slide bail to the left v dn 2 Squeeze bail to handle l Zi ses en 15 3 CONTROLS 3 1 ICONS GE Traction A Parking Brake Throttle KA Power Off Engaged Disengaged Fast Slow x ei om Slide Bail Left Power On P N ED O Power Up Squeeze bail to handle Never attempt to operate the machine unless you have read the Safety and Operation Manual the Parts and Maintenance Manual and know how to operate all controls correctly Familiarize yourself with the icons shown above and what they represent Learn the location and purpose of all the controls before operating this mower 3 2 HANDLE CONTROLS A Parking Brake Used whenever the mower is left H LCD Controls Used to navigate through menus unattended or as a service brake while transporting Always use transport tires when transporting up or down hills To prevent injury always use transport tires when transporting unit up or down hills G Speed Paddle Sets maximum traction dri
10. 2 Replace do not components adjust worn or damaged 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Do not change speed limit settings or overspeed the drive motors HANDLE BRAKE BAND Figure 5A P 1 1 16 D s Y 7 8in 27 mm 22 mm SH B Figure 5B en 31 5 ADJUSTMENTS ALL UNITS 5 4 HANDLE 1 To adjust the angle of the handle bar F loosen screw D on both sides of the mower and adjust the handle bar to the desired position After adjusting handle bar adjust bracket E so that the handle bar just rests on the bottom of the slot in bracket Tighten screw D 5 5 TRACTION BELTS To prevent permanent damage to the belt do not twist fold bend or overtighten the belt To adjust belt G assemble 5 16 18 x 1 hex head screw K and 5 16 18 hex nut L to bottom of bearing bracket H Loosen nuts J Place bedknife gauge bar M on top of roller and under screw K Tighten screw K until belt G deflects 1 10 2 5 mm with 1 2 Ib 0 45 0 91 kg load applied at mid span Tighten nuts J and remove 5 16 18 x 1 screw K and lower nut L Place hardware
11. 4 Motor RD 8 Wire Z RD 5 Power RD m 6 Connector Module BK Connection Bn 7 BK 8 BK BK 4 Engine Ground Da w aa E BK oo oos ze bes avaxray as Ewe ax Chassis DC oC Co oo op M M ZC oC oC A tt cm r cem ac da Ground Ka BK GAOLOONOOL ENOS JOSO Controller Controller Reel Controller Traction 12 Pin Connector Motor Connector Motor Connector 94 Fluids and Compounds Hydraulic Fluid 5001405 Two 2 1 2 Gallon Container of ISO VG68 Oil Gs 5001404 One 5 Gallon Pail of ISO VG68 Oil WAY 2500548 Two 2 1 2 Gallon Container of 10W30 Oil 2500546 One 5 Gallon Pail of 10W30 Oil 503409 Two 2 1 2 Gallon Container of ATF Fluid 503407 One 5 Gallon Pail of ATF Fluid 2 Cycle Oil 554599 Twenty Four 8 Ounce Plastic Container 5 Grease 5000067 One 5 Gallon Pail OO Grease ps a 5000068 Twenty Four 8 Ounce Tube OO Grease Paint 4184140 12 Ounce Orange Aerosol Can 2500789 Twelve 1 Quart Can Orange L 546409 Two 1 Gallon Can Orange 5002631 Hunter Green Aerolol Can 838140 16 Ounce Ransomes Green Aerosol Can 4112764 1 Quart Can Ransomes Green Lapping Compound 5002488 One 10 Pound Pail of 80 Grit 5002490 One 25 Pound Pail of 80 Grit 5002489 One 10 Pound Pail of 120 Grit 5002491 One 25 Pound Pail of 120 Grit Specialty Compound 365422 5 3 Ounce Tube of Electrical Insulating Gel m wo 5001581 14 Ounce Can of Lubriplate Multi Lube A 523248 Chain Lubricant 4136736 Zin
12. Harness Power Module 2 REF 1 25 Amp Circuit Breaker Reference CB1 See 3 1 22 1 3 REF 1 Key Switch Reference SW1 See 3 1 22 1 4 REF 1 Reel Switch Reference SW2 See 3 1 22 1 5 REF 1 LCD Display Reference U2 See 3 1 22 1 6 4146678 1 Harness LCD Module 7 REF 1 Bail Lever Potentiometer Reference R2 See 1 1 22 1 8 REF 1 Throttle Potentiometer Reference R1 See 1 1 22 1 9 REF 1 M806A Controller Reference U1 See 4 1 22 1 10 4204920 1 Harness Traction Motor 11 REF 1 Traction Motor Reference M1 See 15 1 22 1 12 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 13 REF 1 Reel Motor Reference M2 See 7 1 10 1 22 1 14 443106 2 Nut 5 16 18 Hex 15 452006 2 Flat Washer 5 16 16 446134 2 Lockwasher 5 16 17 4204840 1 Harness Reel Motor Change from previous revision 83 ECLIPSE 17 1 Genset Power Source erlal No 63304 erial No 63327 erlal No 63300 Serial No 63301 All Serial No 63305 All Serial No 63328 All Serial No 63302 All Serial No 63325 All Serial No 63303 All Serial No 63326 All 84 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 443106 4 Nut 5 16 18 Hex 2 441687 4 Carriage Bolt 5 16 18 x 3 3 503532 1 Engine 4HP Honda 4 320774 1 Key 3 16 x1 1 2 Square 5 446136 5 Lockwasher 5 16 Heavy 6 4165761 2 Plate Engine Mount 7 4166120 1 Generator 1kW 8 450504 8 Scr
13. 2 495 2 438 3 10 0 121 0 118 0 115 0 112 0 109 0 106 0 104 0 102 0 099 3 080 2 996 2 918 2 843 2 772 2 704 2 640 2 578 2 520 3 20 0 125 0 122 0 119 0 116 0 113 0 110 0 107 0 105 0 102 3 179 3 093 3 012 2 934 2 861 2 791 2 725 2 661 2 601 3 30 0 129 0 126 0 122 0 119 0 116 0 113 0 111 0 108 0 106 GESIN 3 278 3 190 3 106 3 026 2 950 2 879 2 810 2 745 2 682 3 40 0 133 0 129 0 126 0 123 0 120 0 117 0 114 0 111 0 109 GEN 3 378 3 286 3 200 3 118 3 040 2 966 2 895 2 828 2 764 en 20 CONTROLS 3 11 Blade Reel FOC Table Product No 63300 63301 63302 63303 63311 63312 63313 63314 Standard Reel Mow S ENS RE AE AE MENS AE GE SA 2 0 0 107 0 104 0 089 0 087 X 2 709 2 636 i E a se i2 Ge e a gt SC 2 268 2 217 2 1 0 112 0 109 0 106 0 103 0 101 0 098 0 096 0 094 0 092 EREN 2 845 2 768 2 695 2 626 2 56 2 498 2 438 2 382 2 328 2 2 0 117 0 114 0 111 0 108 0 106 0 103 0 101 0 098 0 096 X 2 98 2 9 2 823 2 751 2 682 2 617 2 555 2 495 2 438 0 123 0 119 0 116 0 113 0 110 0 108 0 105 0 103 0 100 3 7 3 116 3 032 2 952 2 876 2 804 2 736 2 671 2 609 2 549 2 4 0 128 0 125 0 121 0 118 0 115 0 112 0 110 0 107 0 105 eR 3 251 3 163 3 08 3 001 2 926 2 855 2 787 2 722 2 66 2 5 0 133 0 130 0 126 0 123 0 120 0 117 0 114 0 112 0 109 CRM 3
14. 20 1 Decal Ramp Warning Change from previous revision 61 ECLIPSE 6 1 Frame Assembly Floating Head Units Serial No 63301 Serial No 63303 Serial No 63312 Serial No 63314 All All All All Serial No 63326 Serial No 63328 Serial No 63330 Serial No 63332 All All All All 62 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 4140145 1 Frame R H Side 2 4163680 1 Frame LH Side 3 4168481 1 18 Front Crossbar EE 63332 3 4140147 1 22 Front Crossbar Usedom 63909 63914 EE ahd 63330 4 4168480 1 18 Rear Crossbar Used on 63301 63314 63328 and 63332 4 4140148 4 2 gt Rear Crossbar Used on 63303 63312 63326 and 63330 5 400258 6 Screw 3 8 16 x 3 4 Hex Head 6 446142 10 Lockwasher 3 8 Heavy 7 366796 2 Kickstand Mounting Bracket 8 400262 2 Screw 3 8 16 x 1 Hex Head 9 400260 3 Screw 3 8 16 x 7 8 Hex Head 10 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 11 443810 4 Nut 3 8 16 Hex Jam 12 4127931 1 Decal Patent 13 REF 1 Serial Plate 14 4117466 1 Decal 96 db Noise 15 1000018 1 18 Kickstand Used on 63301 63314 63328 and 63332 15 132674 1 22 Kickstand Used on 63303 63312 63326 and 63330 16 444850 3 Nut 3 8 16 Center Lock Jam 17 364164 1 Spring 18 4140144 1 Limit Bracket 19 400230 2 Screw 5 16 24 x 1 1 2 Hex Head 20 332844 2 Spring Compression 21 453009 6 Flat Was
15. 5 16 18 x 1 11 4104080 1 Battery Tray 12 2811206 1 Clip 13 REF 1 Power Module Mount 14 68668 1 Battery Pack See 19 1 15 4140373 1 Decal Warning Change from previous revision 87 ECLIPSE Serial No All 19 1 Battery Case 88 ECLIPSE Item Part No Qty Description Serial Numbers Notes 68668 1 Battery Case Does Not Include Batteries 1 4105660 Ile Screw Nylon 2 452004 2 e Flat Washer 1 4 3 4105800 Ile Fuse 50A Reference F1 See 22 1 4 447214 1 Lockwasher 5 16 Internal 5 443106 1 e Nut 5 16 Hex 6 2811664 2 Cable 7 2811662 1 Main Cable 8 366984 Ile Grommet 9 2811663 2 Cable Jumper 10 403741 8 Screw 8 32 x 5 8 Hex Head 11 444306 8 Nut 8 32 Hex 12 446112 8 e Lockwasher 8 Heavy 13 4101600 2 Strap Battery Case 14 4245270 1 Gauge Battery Reference U4 See 22 1 15 2811221 1 Lid Battery Case Includes Decals 16 455058 2 e e Flat Washer 1 4 17 444708 2 e e Locknut 1 4 20 Center Lock 18 2811220 1 Handle Battery Case 19 404022 2 Screw 1 4 20 x 1 Truss Head 20 4170001 1 e Decal Danger 21 22 2809762 1 Battery Case Lower Half 23 408851 8 Screw 1 4 20 x 3 4 Hex Self Tap 24 453023 8 e Flat Washer 1 4 25 N S 4 Battery 12V Reference B1 B2 B3 B4 See 22 1 26 402006 2 Screw 6 32 x 1 2 Slotted Round 27 450419 2 Flat Washer 6 28
16. LCD displays available in Maintenance Mode are factory reset system voltage travel speed reel speed total hours on machine traction motor current draw reel motor current draw total motor current draw set mow speed set power source maintenance hours set reel speed set display units calibrate speed paddle and calibrate bail lever To enter Maintenance Mode press both orange buttons K and L when Jacobsen Version X XX is on the display Use the orange buttons K or L to select and the black button J to enter the digits for the Mechanic Mode pin NOTE The PIN for Maintenance Mode is 6789 NOTE The Maintenance Mode PIN can be customized to a setting of your choice Please contact your Jacobsen Dealer or Jacobsen Technical Support 1800 848 1636 Option 2 for complete instructions For backlap screens see Section 10 4 Factory Reset To reset controller to factory default values press either of the orange buttons K or L on the front cover until the Factory Reset screen is on the LCD display Press the black button J to reset values back to factory default settings Maximum Mow Speed3 4 Mph 5 5 kph Reel Speed 2200 rpm Fixed FOC Setting 0 146 Display units English Fixed FOC Setting To set the fixed FOC press either of the orange buttons K or L on the front cover until the FOC x xxx CHANGE screen is on the LCD display Press the black button J to enter set mode Use the ora
17. Start the engine and adjust the engine throttle position until an output voltage of 59 volts is achieved at generator power connector Stop the engine and install throttle lever cover Connect generator power connector 10 1 GENERAL Before you adjust clean or repair this equipment always disengage all drives engage parking brake turn power off and disconnect power connector to prevent serious injury 1 Adjustment and maintenance should always be performed by a qualified technician If proper adjustments cannot be made contact an Authorized Jacobsen Dealer 2 Inspect the equipment on a regular basis establish a maintenance schedule and keep detailed records Keep the equipment clean Keep all moving parts properly adjusted and lubri cated c Replace worn or damaged parts before operating the machine d Keep shields in place and all hardware securely fastened 10 2 TIRES OPTION 1 Keep tires properly inflated to prolong tire life Check pressure only when the tires are cool 2 Use an accurate low pressure tire gauge 6 8 psi 0 413 0 551 BAR 10 3 WHEEL BEARING The bearing has the word LOCK and an arrow stamped on the face When replacing the bearing make absolutely certain that the bearing is being installed in the proper direction or rotation For the Right wheel install the bearing with the LOCK arrow to the Outside of the bearing housing For the Left wheel install the bear
18. este autorizat s compileze dosarul tehnic si este stabilit n Comunitate Podpis osoby poverenej vystaven m vyhl senia v mene v robcu ktor m technick dokument ciu a je opr vnen spracova technick podklady a ktor je umiestnen v Spolo enstve Podpis osebe poobla ene za izdelavo izjave v imenu proizvajalca ki ima tehni no dokumentacijo in lahko sestavlja spis tehni ne dokumentacije ter ima sede v Skupnosti Firma de la persona responsable de la declaraci n en nombre del fabricante que posee la documentaci n t cnica y est autorizada para recopilar el archivo t cnico y que est establecido en la Comunidad Undertecknas av den som bemyndigad att uppr tta deklarationen tillverkarens v gnar innehar den tekniska dokumentationen och r bemyndigad att sammanst lla den tekniska informationen och som r etablerad i gemenskapen 2006 42 EC Annex Il 1 A 2 Tim Lansdell Technical Director Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT England 2006 42 EC Annex Il 1 A 10 Vasant Godhalekar VP of Engineering Jacobsen A Textron Company 11524 Wilmar Blvd Charlotte NC 28273 USA Certificate Number Homep Ha ceptucbukart slo osv d en Certifikatnummer Certificaatnummer Sertifikaadi number Hyv ksynt numero Num ro de certificat Bescheinigungsnummer Api8p g Niototrointikov Hitelesit si sz m Numero del certificato Sertifikata n
19. 0 78 105 10 24 in lb Nm 35 4 0 45 5 1 1 2 13 ftlb Nm 57 772 75 10 80 108 107 145 10 32 in Ib Nm 40 4 5 50 5 7 1 2 20 ft lb Nm 64 86 7 85 115 90 122 120 162 12 24 in lb Nm 50 5 7 65 7 3 9 16 12 ft lb Nm 82 111 109 148 115 156 154 209 1 4 20 in lo Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in Ib Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ftlb Nm 113 153 151 204 159 215 211 286 5 16 18 in lb Nm 157 17 7 210 23 7 220 24 8 305 34 4 5 8 18 ftlb Nm 128 173 170 230 180 244 240 325 5 16 24 in lb Nm 173 19 5 230 26 0 245 27 6 325 36 7 3 4 10 ft lb Nm 200 271 266 360 282 382 376 509 3 8 16 ft lb Nm 23 81 1 31 42 0 32 43 3 44 59 6 3 4 16 ft lb Nm 223 302 298404 315 427 420 569 3 8 24 ft lb Nm 26 35 2 35 47 4 37 50 1 50 67 8 7 8 14 ft lb Nm 355 481 473 641 500 678 668 905 METRIC FASTENERS e poa into SIZE UNITS Aluminum Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry M4 Nm in lb 3 83 34 5 11 45 2 0 18 M5 Nm in Ib 1 80 16 2 40 21 4 63 41 6 18 54 6 63 59 8 84 78 7 75 68 10 3 910 4 0 35 M6 Nm in Ib 3 05 27 4 07 36 7 87 69 10 5 93 11 3 102 15 0 133 13 2 117 17 6 156 6 8 60 M
20. 2 6 BATTERY POWER MODULE To ensure the longest battery life possible the batteries are not shipped with the power module and must be ordered separately For optimum range and performance use batteries that equal or exceed the Amp hour rating listed System Voltage 48 Volt DC Batteries 4 12 volt valve regulated non spillable sealed lead acid batteries Charger 5 Amp 48 Volt DC dual input voltage 115 230 Volt AC 50 60 Hz Recommended Battery CSB battery is the Jacobsen recommended battery for use in the Eclipse mower Battery Brand Battery Part Number CSB EVX12200 Length Width Height Weight Rating Volts Qty in mm in mm in mm Ibs kg Amp Hr Req d 7 1 8 3 6 9 16 14 7 20 12 4 181 76 167 6 7 CSB batteries can be ordered from these CSB distributors or from any local battery dealer Electronic Distributing 920 Brookstown Ave Winston Salem NC 27101 Phone Number 800 777 1096 Fax Number 336 723 1098 E Mail billedi bellsouth net E Mail Contact Name Bill Turner URS Electronics 123 N E 7th Portland OR 97232 Phone Number 800 955 4877 Fax Number 503 232 3373 E Mail mark twietmeyer ursele com Contact Name Mark Twietmeyer en 8 Alternate Batteries These alternate batteries are also currently available These batteries have the same dimensions and amp hour
21. 4 Hex Head 22 4140163 1 Bracket Panhard Rod 23 4140164 1 Screw 3 8 16 x 1 1 4 Special 24 4140284 1 Bar Left Support 25 4140285 1 Bar Right Support 26 443810 1 Nut 3 8 16 Hex Jam 27 N S 1 Inner Reel Assembly See 12 1 28 4127335 2 Decal Danger Change from previous revision 73 ECLIPSE 12 1 Inner Reel Assembly Floating Head Units Only Serial No 63301 All Serial No 63303 All Serial No 63312 All Serial No 63314 All Serial No 63326 Serial No 63328 Serial No 63330 Serial No 63332 All All All Standard Style Bedknives Secured with screws Optional MagKnife Bedknives Part Number Description Part Number Description 5000098 18 Low Profile 4131371 18 Low Profile 5002888 18 Super Tournament 4131373 18 Tournament 503478 22 Low Profile 4131004 18 Super Tournament 503477 22 High Profile 4131369 22 High Profile 5002887 22 Super Tournament 4131001 22 Low Profile Standard Bedknife 4131370 22 Tournament 4131003 22 Super Tournament 74 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 4170204 1 Frame 18 Reel Used on 63301 63314 63328 and 63332 1 5002577 1 Frame 22 Reel Used on 63303 63312 63326 and 63330 2 400192 8 Screw 5 16 18 x 1 1 2 Hex Head 3 446142 1 Lockwasher 3 8 Heavy 4 4225504 1 15 Blade 18 Left Hand Reel U
22. 4 79 4 673 4 562 4 456 4 354 2 6 0 218 0 212 0 206 0 201 0 196 0 191 0 187 0 182 0 178 5 535 5 385 5 243 5 109 4 981 4 86 4 744 4 634 4 528 2 7 0 226 0 220 0 214 0 209 0 204 0 199 0 194 0 189 0 185 CENE 5 748 5 592 5 445 5 306 5 173 5 047 4 927 4 812 4 703 2 8 0 235 0 228 0 222 0 217 0 211 0 206 0 201 0 196 0 192 On 5 961 5 799 5 647 5 502 5 364 5 234 5 109 4 99 4 877 29 0 243 0 236 0 230 0 224 0 219 0 213 0 208 0 203 0 199 6 173 6 007 5 848 5 699 5 556 5 421 5 291 5 168 5 051 3 0 0 251 0 245 0 238 0 232 0 226 0 221 0 216 0 210 0 206 6 386 6 214 6 05 5 895 5 748 5 607 5 474 5 347 5 225 3 1 0 260 0 253 0 246 0 240 0 234 0 228 0 223 0 218 0 213 CEN 6 599 6 421 6 252 6 092 5 939 5 794 5 656 5 525 5 399 3 2 0 268 0 261 0 254 0 248 0 241 0 235 0 230 0 225 0 219 ERIN 6 812 6 628 6 454 6 288 6 131 5 981 5 839 5 703 5 573 3 3 0 277 0 269 0 262 0 255 0 249 0 243 0 237 0 232 0 226 7 025 6 835 6 655 6 485 6 322 6 168 6 021 5 881 5 748 3 4 0 285 0 277 0 270 0 263 0 256 0 250 0 244 0 239 0 233 7 238 7 042 6 857 6 681 6 514 6 355 6 204 6 06 5 922 en 23 3 CONTROLS 3 5 GAS POWER MODULE CONTROLS M Engine Switch The engine switch enables and disables the engine ignition system The engine switch must be in the ON position for the engine to run Turning the e
23. 444304 2 Nut 46 32 Hex Change from previous revision 89 ECLIPSE 20 1 Fixed Head Motor Clamp Serial No All 90 Item Part No Qty Description Serial Numbers Notes 1 4244463 1 Clamp Front Cordset Connector 2 4244850 1 Clamp Rear Cordset Connector 3 434029 2 Screw 1 4 20 x 1 Hex Socket 4 445784 2 Nut 1 4 20 Whizlock Flange 5 4246112 1 Bracket Clamp 6 434028 1 Screw 1 4 20 x 3 4 Socket Head 7 446130 2 Lockwasher 1 4 Heavy 8 453023 2 Flat Washer 1 4 9 404022 1 Screw 1 4 20 x 1 Truss Head 10 443102 1 Nut 1 4 20 Hex Change from previous revision ECLIPSE Serial No All 21 1 Floating Head Motor Clamp Item Part No Qty Description Serial Numbers Notes 1 4244463 1 Clamp Front Cordset Connector 2 4244850 1 Clamp Rear Cordset Connector 3 434029 2 Screw 1 4 20 x 1 Hex Socket 4 445784 2 Nut 1 4 20 Whizlock Flange 5 4246112 1 Bracket Clamp 6 434011 1 Screw 1 4 20 x 5 8 Socket Head 7 446130 3 Lockwasher 1 4 Heavy 8 453023 4 Flat Washer 1 4 9 434054 1 Screw 1 4 20 x 1 3 4 Socket Head 10 443102 2 Nut 1 4 20 Hex 11 4244893 1 Support Cable 12 404022 1 Screw 1 4 20 x 1 Truss Head gt Change from previous revision 91 ECLIPSE 22 1 Electrical Schematic Serial No All
24. 63331 Used on 63301 63303 63312 7 4140154 1 Floating Head Pulley Cover 63314 63326 63328 63330 and 63332 8 4102241 1 Cover Belt 9 4104641 1 Belt 130 Tooth 10 2811108 1 Pulley 23 Tooth 11 4152677 1 Mount Motor 12 4207260 1 Motor Brushless Bi Directional Reference M1 See 22 1 13 463029 1 Key Woodruff 14 367554 2 Bearing Needle 15 446130 3 Lockwasher 1 4 Heavy 16 444708 3 Locknut 1 4 20 Center 17 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 18 452006 1 Flat Washer 5 16 19 446134 1 Lockwasher 5 16 20 443106 1 Nut 5 16 18 Hex 21 434055 1 Screw 14 20 x 1 3 8 Socket Head 22 400262 2 Screw 3 8 16 x 1 Hex Head 23 453011 2 Flat Washer 3 8 24 446142 2 Lockwasher 3 8 Heavy 25 443110 2 Nut 3 8 16 Hex 26 434034 2 Screw 10 24 x 1 Socket Head 27 400106 3 Screw 1 4 20 x 5 8 Hex Head 28 434031 1 Screw 1 4 20 x 3 4 Socket Head 29 403744 3 Screw 10 24 x 1 2 Hex Head 30 359864 AR Thrust Washer 31 366707 1 Ball Bearing 32 443806 2 Nut 5 16 24 Hex Jam Used on 63301 63303 63312 33 452002 3 Flat Washer 10 63314 63326 63328 63330 and 63332 34 434042 2 Screw 1 4 20 x 1 1 2 Socket Head gt Change from previous revision 81 ECLIPSE Serial No All 16 1 Clamps and Wire Harness Light Kit Power Module Connector 82 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 4204921 1
25. 8 1 SAFETY Batteries contain dilute sulfuric acid which can result in severe burns Hydrogen gas is formed within a battery during the charging cycle Hydrogen in concentrations of 4 and higher are explosive and can be ignited by open flame or an electrical spark A battery explosion will cause sulfuric acid and battery components to be thrown over a large area with considerable force Always observe the following warnings when working on or near batteries The electrolyte in a storage battery is a dilute acid which can cause G severe burns to the skin and eyes um Treat all electrolyte spills to the body T 4 and eyes with extended flushing with clear water Contact a physician immediately Always wear a safety shield or approved safety goggles when charging batteries TRO16 Hydrogen is explosive in concentrations as low as 4 and is generated in the charging cycle of electric mowers Because it is lighter than air it will collect in the ceiling of buildings necessitating proper ventilation Air exchanges of 5 changes per hour is considered the minimum requirement Never smoke around batteries Never charge batteries in an area that has open flame or electrical equipment that could cause an electrical arc Be sure that the key switch is off all electrical accessories are turned off and power connector is disconnected before starting work on vehicle Remove all jewelry watches ring etc Wrap wrenc
26. BATTERY POWER MODULF 8 Figure 8B BK Wire Og Gn Wire RD Wire Figure 8D en 43 8 BATTERY POWER MODULE 8 7 REPLACING BATTERY PACK The battery pack A is designed to be easily lifted out and replaced This allows the mower to quickly return to service should the batteries become discharged or fail Additional battery packs are available as an accessory See Section 2 7 To prevent injury or property damage place mower on kick stand before removing battery pack Full battery packs weigh approximately 55 lbs Use proper lifting techniques when moving them To remove battery tray 1 Park tractor on a solid level area Set parking brake and remove key from switch Disconnect battery connector B place mower on kickstand 4 Push and hold battery release latch C down and lift battery pack A away from mower 5 Reverse procedure to install pack Be sure pack is completely seated on frame and secure en 44 Figure 8E 9 1 ENGINE IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with the power module Read the engine manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order replacement engine manual
27. ENEE 75 319085 77 S200 4 RE 85 332844 woes 63 336962 ooo eects 75 338675 s 67 338766 ii 79 343616 69 73 ea EE EE 71 352737 69 73 359864 aa nnnnnnnnnnaenenna 81 360111 nm 79 361451 77 79 363047 EE s 67 eo io EE 55 364164 61 63 SOAAA E 69 364900 67 75 365246 ss 73 DEED nist 65 EE 79 366317 enne 71 366424 ss 65 366648 67 366650 ee 67 366653 ees 65 366693 eee 77 366695 eee eee 77 3666996 77 366697 77 79 366698 77 36669 77 366700 eee ee 77 366701 77 366702 ss 77 366704 ss 79 366705 ee aia 79 366707 ee 81 366708 ee 55 366709 65 366716 un 79 ea ER EE 79 366718 79 366719 es 79 366726 ss 65 366727 nnen 65 366737 ee ee 79 366742 ete 79 366796 61 63 366984 ee ee 89 367029 67 77 367164 67 75 367512 ene 65 367554 As se dean 81 395367 nn 77 395418 77 ets ak EE EE 77 4101600 89 44102241 eim 81 4104080 87 4104282 57 4104641 81 4104720 65 67 71 4105281
28. K and L in a safe place for future adjustments To adjust belt N loosen pivot hardware P and pivot motor housing towards front of mower until belt deflects 1 10 2 5 mm with 1 2 Ib 0 45 0 91 kg load applied at mid span Tighten hardware P en 32 Figure 5C Fixed Head Mower Shown Floating Head Mower Similar Figure 5D 5 6 FRONT ROLLER WEIGHT The weight on the front roller is adjustable Adjust the front roller weight as required to meet your turf needs To prevent injury or property damage place mower on kick stand before removing battery pack Full battery packs weigh approximately 55 lbs Use proper lifting techniques when moving them Battery Power Module To adjust front roller weight disconnect power connector R and remove battery pack S Loosen hardware T place battery pack back onto mower take mower off kickstand and slide battery mounting tray U as required Gen Set Power Module Loosen engine mounting hardware V and slide engine W as required To adjust the front roller weight a To increase front roller weight slide battery tray U or engine W towards front of mower b To decrease front roller weight slide battery tray U or engine W towards rear of mower c Use the decal on the power module mount as a guide for adjusting the front roller weight Aligning the oil dra
29. buttons K or L on the front cover until the maintenance hours screen is on the LCD display Press the black button J to reset maintenance hours to zero The system can track a maximum of 999 9 hours Motor Type Select Select the part number for the reel and traction motors used on your equipment The two motors have different control voltage to output RPM characteristics The eclipse mower uses motor part no 4160533 or 4205222 Do not select 4153940 SY Part Number Part Number 4153940 4160533 4205222 DO NOT SELECT THIS MOTOR TYPE Figure 3E Display Units To set the display units press either of the orange buttons K or L on the front cover until the units screen is on the LCD display Press the black button J to enter set mode Use the orange buttons to select the desired setting Units must be set to English or metric Calibrate Speed Paddle Before calibrating the speed paddle check that paddle stops are properly adjusted See Section 5 3 To calibrate the paddle press either of the orange buttons K or L on the front cover until the thumb lever screen is on the LCD display Press the black button J to enter set mode Move the throttle paddle through its entire range of movement to determine minimum and maximum values Values displayed will change as controls are moved Calibrate Bail Lever To calibrate the bail lever press either of the orange buttons K or L on the front cover until the ba
30. compressed air 12 2 MAINTENANCE CHART For smooth operation of pivot points and other friction points apply several drops of SAE 30 oil every 50 hours or as required Do not over grease reel bearing L2 Damage to the motor may result This damage is not covered under the warranty To lubricate point L4 remove L H transport wheel and mounting bracket E to gain access to fitting Turn the traction drum if pulley F is blocking the fitting then insert grease gun through hole and carefully apply grease To lubricate points L7 remove transport wheel nut A from end of shaft and pull wheel hub D off Remove collar B and bushing C then pack bearing with lithium grease Recommended Service and Lubrication Intervals Charge Batteries Lubricant Type Belt Tension Air Cleaner W Combustion Chamber V Engine Oil VY Fuel Line VY Fuel Strainer V Spark Plug Y Valve Clearance Grease Locations L1 L5 L6 L7 A Adjust C Clean l Inspect Indicates initial service for new machines I Manual grease gun with NLGI Grade 2 Service Class LB II Engine Oil See 9 2 Battery Power Module V Gen Set Power Module L Lubricate R Replace AR As Required en 51 12 MAINTENANCE amp LUBRICATION CHARTS 12 3 LUBRICATION CHART L en 52
31. make adjustments with the engine running 4 Do not operate mower or attachments with loose damaged or missing components Whenever possible mow when grass is dry 5 First mow in a test area to become thoroughly familiar with the operation of the mower and control levers To prevent damage to the reel and bedknife never operate the reels when they are not cutting grass Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge 6 Study the area to determine the best and safest operating procedure Consider the height of the grass type of terrain and condition of the surface Each condition will require certain adjustments or precautions Only use accessories and attachments approved by Jacobsen 7 Be aware of mower discharge direction and never direct discharge of material toward bystanders Never allow anyone near the machine while in operation The owner operator is responsible for injuries inflicted to bystanders and or damage to their property Before mowing pick up all debris such as rocks toys and wire which can be thrown by the machine Enter a new area cautiously Always operate at speeds that allow you to have complete control of the mower 8 Use discretion when mowing near gravel areas roadway parking areas cart paths etc Stones discharged from the mower may cause serious injuries to bystanders and or damage the equipment en 26 9 10 11
32. not include batteries 63316 Mower Caddy Battery Pack Mounting Kit 68660 Transport TINGS un tenoren coerente e Be ged 62293 Mower Caddy 68648 Mower Caddy 18 Fixed Head Latch Kit 68649 Mower Caddy 22 Fixed Head Latch Kit 68650 Mower Caddy 26 Fixed Head Latch Kit 68651 Mower Caddy 22 Floating Head Latch Kit 63310 22 in Turf Groomer 122 Units Requires 67965 67966 Turf Groomer Adapter Kn 67965 Solid Rollers 18 in with Scraper nanne ee ee ee ee ee ee ee 68626 22 In With Scrapef eiie e emi ES 68530 26 in with Scraper eee ees ee ee ee ee ee ee 68627 Grooved Rollers 18 in Machined Steel ee ee ee ee ee ee ee ee ee ee ee ee 68616 22 in Assembled DISC nennen 68527 22 in Machined Aluminum nnen 68614 22 in Machined Steel nnen 68613 22 in Segmented Holler 68673 26 in Machined Aluminum nennen 68617 26 in Machined Steel nnen 68628 Floating Head Reels 22 in 11 Blade Reel eet 63308 22 in 15 Blade Heel 63333 18 in 11 Blade Heel oo ee ee ee ee ee ee ee ee ee ee ee ee ee 63309 18 in 15 Blade Reel 62824 Right Hand Reel Conversion Kit 4172485 Left Hand Reel Conversion Kit 4172441 Additional Power Modules Gen Set Power Module nnen RR 63305 Battery Power Module neee 63306 Fixed Head Power Module Mount
33. parts are dam aged or missing file a claim with the carrier before 3 Give product number name and serial number that is stamped on the name plate or serial plate of your product 7 Do not return material without a letter of explanation listing the parts being returned Transportation charges must be prepaid accepting 4 Order by the quantity desired the part number and description of the part as given in the parts list Use of other than Jacobsen authorized parts will void the warranty 13 3 PARTS CATALOG TABLE OF CONTENTS UN RI Handle and GontrolS EED REDE eR e cete Ere 54 P euis ciues os Handle Attach 56 Ki RE Handle ei UE 57 e Di E Power Module Mounting Plate nnn vansenrennenrenseerensnerensnenennnenrenennennnnerennnevennnenennnenvennnevensnenennaenennen 58 m RE Frame Cp 60 oi RE EE a Clu m e IT 62 ro RE Lower Unit ER EE EE EE EE N EE kane ck EE 64 EES T e ER EE ER EE RE EE EE OE 66 Ch EIE Grass Shield and Roller Brackets nnn Re ennnenennennenennnennenennmennennnenennvenneenennenneennnnenneennenennnennnvenen 68 10 1 Floating Head Reel Connectlon ccce sen gR see ansao Be ed ERG EER Ee EK a aa n be AE Gee Ee sa cc annee eO a KERE Ek se od 70 11 1 jede 72 PA EE RENE Inner Reel Assembly X 74 KN KT Differential and Rollers 76 EW Es ae eel se
34. to move the bedknife to the reel or away from the reel 2 Once the spring is totally collapsed as a result of many adjustments the bedknife cannot be moved Back off adjuster A before adjusting B 3 For most applications compress the spring to 1 in 25 mm 4 Start adjustment at the leading edge of the reel followed by the trailing end The leading end of the reel blade is the end that passes over the bedknife first during normal rotation Handle the reel with extreme care to prevent personal injury and damage to the cutting edges 5 Turn adjuster B clockwise to bring the bedknife closer to the reel or counterclockwise to back the bedknife away from the reel a Slide a feeler gauge or shim stock 0 001 0 003 in 0 025 0 075 mm between the reel blade and the bedknife Do not turn the reel 6 4 CUTTING HEIGHT Note Make sure the bedknife is properly adjusted before setting the cutting height See Section 6 3 1 Push kickstand down and tip mower back on it s handle Gen Set Power Modules Do not leave the mower tipped back for an extended length of time or oil may migrate into the combustion chamber 2 Loosen nuts D on both sides just enough to allow knob C to raise the front roller Raise both sides an equal amount 3 Set gauge screw G to the desired cutting height F Measure from the gauge bar E to the underside of the screw head G then tighten wing nut to lock the adju
35. to select reset or change values Figure 3B Audible Alerts indicate one of three conditions detected by the LCD Display and a corresponding message would show on the display A solid tone indicates low system voltage A fast beeping 2 per second alert indicates an over voltage condition A slow beeping 1 every 3 seconds alert indicates mower is in backlap mode Alert Displays In addition to the standard displays for each mode there are four displays that are used to alert the operator mechanic of a problem the needs to be corrected Alert Displays LOW BATTERY REEL 41 8 VDC MOTOR FAULT OVERVOLTAGE TRACTION CHECK VOLTAGE MOTOR FAULT Figure 3C Low Voltage display is shown when system voltage drops below 42 Volts DC for 30 seconds and an solid tone alarm will sound Press the black button J to silence the alarm Return mower to storage area or install a fully charged battery pack Reel motor will not operate with low voltage on the display Overvoltage Check Voltage display is shown when system voltage is above 60 Volts DC and a fast 2 per second beeping alarm will sound If not corrected controller will shut down after 60 seconds Check generator output before restarting system See Section 9 3 Reel Motor Fault display is shown when a reel motor short circuit is detected or the reel motor current draw exceeds 30 Amps for one second Reel motor will not operate until the problem is re
36. 0 130 0 127 0 124 0 120 0 117 0 114 0 112 0 109 0 107 EEN 331 3 222 3 137 3 057 2 98 2 908 2 838 2 772 2 709 2 1 0 137 0 133 0 130 0 126 0 123 0 120 0 117 0 115 0 112 XB 3 477 3 383 3 294 3 21 3 129 3 053 2 98 2 911 2 845 2 2 0 143 0 140 0 136 0 132 0 129 0 126 0 123 0 120 0 117 EET 3 643 3 544 3 451 3 362 3 278 3 198 3 122 3 05 2 98 2 3 0 150 0 146 0 142 0 138 0 135 0 132 0 129 0 126 0 123 3 808 3 705 3 608 3 515 3 427 3 344 3 264 3 188 3 116 2 4 0 156 0 152 0 148 0 144 0 141 0 137 0 134 0 131 0 128 ED 3 974 3 866 3 765 3 668 3 576 3 489 3 406 3 327 3 251 2 5 0 163 0 159 0 154 0 150 0 147 0 143 0 140 0 136 0 133 4 139 4 027 3 921 3 821 3 725 3 634 3 548 3 465 3 387 2 6 0 169 0 165 0 161 0 156 0 153 0 149 0 145 0 142 0 139 4 305 4 188 4 078 3 974 3 874 3 78 3 69 3 604 3 522 2 7 0 176 0 171 0 167 0 162 0 158 0 155 0 151 0 147 0 144 ERIN 4 47 4 35 4 235 4 127 4 023 3 925 3 832 3 743 3 658 2 8 0 183 0 178 0 173 0 168 0 164 0 160 0 156 0 153 0 149 DN 4 636 4 511 4 392 4 279 4 172 4 071 3 974 3 881 3 793 2 9 0 189 0 184 0 179 0 174 0 170 0 166 0 162 0 158 0 155 4 802 4 672 4 549 4 432 4 321 4 216 4 116 4 02 3 929 3 0 0 196 0 190 0 185 0 181 0 176 0 172 0 168 0 164 0 160 4 967 4 833 4 706 4 585 4 47 4 361 4 258 4 159 4 064 3 1 0 202 0 197 0 191 0 187 0 182 0 177 0 1
37. 00 14 EC Det britiske bemyndigede organ for 2001 14 EF Engels adviesorgaan voor 2000 14 EG hendkuningriigi teavitatud asutus direktiivi 2000 14 EU m istes Direktiivin 2000 14 EY mukainen ilmoitettu tarkastuslaitos Isossa Britanniassa Organisme notifi concernant la directive 2000 14 CE Britische benannte Stelle f r 2000 14 EG Koivotroinu vog Opyaviau6s Hvwp vou Baoieiou yia 2000 14 EK 2000 14 EK egyes lt kir lys gbeli bejelentett szervezet Organismo Notificato in GB per 2000 14 CE 2000 14 EK AK re istr t organiz cija JK notifikuotosios jstaigos 2000 14 EC Korp Notifikat tar Renju Unit g al 2000 14 KE Dopuszczona jednostka badawcza w Wielkiej Brytanii wg 2000 14 WE Entidade notificada no Reino Unido para 2000 14 CE Organism notificat in Marea Britanie pentru 2000 14 CE Notifikovany org n Spojen ho kr ovstva pre smernicu 2000 14 ES Britanski prigla eni organ za 2000 14 ES Cuerpo notificado en el Reino Unido para 2000 14 CE Anm lt organ f r 2000 14 EG i Storbritannien Number 1088 Sound Research Laboratories Limited Holbrook House Little Waldingfield Sudbury Suffolk CO10 OTH Operator Ear Noise Level Oneparop Ha uuporg Ha AONOBUM OT YXOTO wym Hladina hluku v oblasti u oper tora St jniveau i forers grehgjde Geluidsniveau oor bestuurder M ratase operaatori k rvas Melutaso k ytt j n korvan kohdalla Niveau de bruit hauteur des oreilles de l op rateur Schallpeg
38. 1 Bushing 9 500534 1 Bearing Cup and Cone 10 4128725 1 Grease Fitting 11 4105281 1 Bearing Housing 12 366650 1 Grease Seal 13 545940 1 Bushing 14 500534 1 Bearing Cup and Cone 15 446136 3 Lockwasher 5 16 Heavy 16 367164 1 Spacer Reel Shaft 17 453011 1 Flat Washer 3 8 18 400294 1 Screw 3 8 24 x 3 4 Hex Head 19 364900 1 Nut 20 4179780 1 Seal Carrier 21 366648 1 Grease Seal 22 367029 1 Nut 3 4 16 Hex Nylock Jam 23 338675 1 Cover 24 400108 2 Screw 1 4 20 x 3 4 Hex Head 25 304745 1 Washer 26 434036 3 Screw 5 16 18 x 1 1 4 Socket Head 27 446130 2 Lockwasher 1 4 Heavy 28 363047 1 Spring 29 471242 2 Fitting Relief Change from previous revision 67 ECLIPSE 9 1 Grass Shield and Roller Brackets Fixed Head Units Only Serial No 63300 Serial No 63302 Serial No 63304 All Serial No 63311 All All All Serial No 63313 Serial No 63315 Serial No 63325 Serial No 63327 All All All All Serial No 63329 All Serial No 63331 All 68 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 4139661 1 Grass Shield 18 Inch SE 63300 63313 63327 and 1 4139660 1 Grass Shield 22 Inch ood ONE 1 BIED end 63329 1 4139662 1 Grass Shield 26 Inch Used on 63304 and 63315 2 4127335 2 Decal Danger 3 241828 1 Bracket Catcher Mounting R H 4 241827 1 Bracket Catcher Mo
39. 331101651 6331104500 6331201651 6331204500 6331301651 6331304500 6331401651 6331404500 6331501651 6331504500 6332501651 6332504500 6332601651 6332604500 6332701651 6332704500 6332801651 6332804500 6332901651 6332904500 6333001651 6333004500 6333101651 6333104500 6333201651 6333204500 Engine Deuraren Motor Motor Motor Mootor Moottori Moteur Motor Mnxav Moduln v Motore Dzin js Variklis Sa a Netta Installata Silnik Motor Motor Motor Motor Motor Motor Hybrid Models Honda GX 120 Gas Battery Models Aspen Motor 48V Brushless DC Net Installed Power HerHa nHcTannpaHa MOWHocT ist instalovan v kon Installeret nettoeffekt Netto ge nstalleerd vermogen Installeeritud netov imsus s Asennettu nettoteho Puissance nominale nette Installierte Nettoleistung KaBapr eykateotnp vn iox s Nett be p tett teljesitm ny Potenza netta installata Paredz t t kla jauda Grynoji galia Wisa tal Qtug Moc zainstalowana netto Pot ncia instalada Puterea instalat net ist in talovan v kon Neto vgrajena mo Potencia instalada neta Nettoeffekt Hybrid Models 2 98 kW 3000 RPM Battery Models 1 3 kW 2200 RPM en 10 SPECIFICATIONS 2 Cutting Width LLlupouwna Ha pasate ka ezu Skeerebredde Maaibreedte L ikelaius Leikkuuleveys Largeur de coupe Schnittbreite M kos pioiv a V g si sz
40. 387 3 295 3 208 3 126 3 048 2 974 2 903 2 835 2 771 2 6 0 139 0 135 0 131 0 128 0 125 0 122 0 119 0 116 0 113 CAEN 3 522 3 427 3 337 3 251 3 17 3 093 3 019 2 949 2 882 2 7 0 144 0 140 0 136 0 133 0 130 0 126 0 123 0 121 0 118 CELE 3 658 3 559 3 465 3 376 3 292 3 212 3 135 3 062 2 993 2 8 0 149 0 145 0 141 0 138 0 134 0 131 0 128 0 125 0 122 CD 3 793 3 691 3 593 3 501 3 414 3 33 3 251 3 176 3 103 0 155 0 150 0 147 0 143 0 139 0 136 0 133 0 129 0 127 GYM 3 929 3 822 3 722 3 626 3 536 3 449 3 367 3 289 3 214 0 160 0 156 0 152 0 148 0 144 0 140 0 137 0 134 0 131 ED 4 064 3 954 3 85 3 751 3 658 3 568 3 483 3 402 3 325 0 165 0 161 0 157 0 153 0 149 0 145 0 142 0 138 0 135 CEN 4 199 4 086 3 978 3 876 3 78 3 687 3 6 3 516 3 436 0 171 0 166 0 162 0 158 0 154 0 150 0 146 0 143 0 140 GD 4 335 4 218 4 107 4 001 3 901 3 806 3 716 3 629 3 547 0 176 0 171 0 167 0 162 0 158 0 155 0 151 0 147 0 144 CA 4 47 4 35 4 235 4 127 4 023 3 925 3 832 3 743 3 658 0 181 0 176 0 172 0 167 0 163 0 159 0 155 0 152 0 148 GN 4 606 4 481 4 363 4 252 4 145 4 044 3 948 3 856 3 768 en 21 3 CONTROLS 9 Blade Reel FOC Table Product No 63303 63312 Optional Reel Mow eed 5 1800 1900 1950 2000 2050 2100 2150 2200 2 0
41. 4 61 63 163892 75 164056 79 164057 nes 77 164063 79 2000097 55 2000072 69 20001468 81 202947 eese 77 REN E 77 22081 KEE 77 24 AE 69 241828 69 EA OE denn 77 241836 77 211920 tms 79 2809762 89 2809837 87 28099090 56 2809901 56 28100996 77 2811027 73 2811055 75 2811071 81 2811107 81 2811108 81 2811110 81 2811206 87 2811220 89 2811221 s 89 2811222 ern 67 E RE 81 2811559 56 2812384 65 71 3001278 81 3001600 65 3002758 57 3004484 77 3005692 69 73 3008438 738 3008439 73 3008974 69 30091938 65 75 96 INDEX 3010286 71 73 3010422 71 73 3010712 71 73 304745 67 75 308028 77 308030 77
42. 4170162 GB rev G Technical Manual Eclipse InCommand 63300 Eclipse 118 18 11 Blade Reel Gen Get 63313 Eclipse 118 18 11 Blade Reel Battery Pack 63327 Eclipse 118 18 15 Blade Reel Gen Set 63331 Eclipse 118 18 15 Blade Reel Battery Pack 63301 Eclipse 118F Floating 18 11 Blade Reel Gen Set 63314 Eclipse 118F Floating 18 11 Blade Reel Battery Pack 63327 Eclipse 118F Floating 18 15 Blade Reel Gen Set 63332 Eclipse 118F Floating 18 15 Blade Reel Battery Pack 63302 Eclipse 122 22 11 Blade Reel Gen Set 63311 Eclipse 122 22 11 Blade Reel Battery Pack 63325 Eclipse 122 22 15 Blade Reel Gen Set 63329 Eclipse 122 22 15 Blade Reel Battery Pack 63303 Eclipse 122F Floating 22 11 Blade Reel Gen Set 63312 Eclipse 122F Floating 22 11 Blade Reel Battery Pack 63326 Eclipse 122F Floating 22 15 Blade Reel Gen Set 63330 Eclipse 122F Floating 22 15 Blade Reel Battery Pack 63304 Eclipse 126 26 7 Blade Reel Gen Set 63315 Eclipse 126 26 7 Blade Reel Battery Pack WARNING WARNING If incorrectly used this machine can cause severe go injury Those who use and maintain this machine should be JACOBSIN trained in its proper use warned of its dangers and should ff A Textron Company read the entire manual before attempting to set up operate adjust or service the machine When Performance Matters United Ki
43. 7 Replacing Battery Pack 44 10 GEN SET POWER MODULE 10 1 Engine scissors ara rd 45 10 2 Engine Oil nee 45 10 3 Engine Speed nen 46 10 4 Fuel EE sene tetra need sca xe eter ie antes 46 11 MAINTENANCE 11 1 Generali gd zetwerk e 47 11 2 Tires Option ne 47 11 3 Wheel Bearing ii EE EE Ee 47 11 4 Backlapping and Grinding 48 11 5 Storage zein so te RETTEN COS 49 12 TROUBLESHOOTING 12 1 General 50 13 MAINTENANCE amp LUBRICATION CHARTS 13 1 General zi uuu RE arte EU E Rn 51 13 2 Maintenance Chart 51 13 3 Lubrication Chart 52 14 PARTS CATALOG 14 1 How To Use The Parts Catalog 53 14 2 To Order bas 53 14 3 Parts Catalog Table of Contents 53 gt Change from previous revision en 3 1 1 1 SAFETY OPERATING SAFETY EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operator s should receive instruction from someone familiar with the equipment before being allowed to operate the machine 10 Safety is dependent upon the awareness concern and prudence of those who operate or service the equipment Never allow minors to operate any equipment It is your responsibility to read this manual and all publications associated with this equipment Engine Manual Battery Charger Manual accessories and attachments If the ope
44. 717 2 Clutch Sleeve 14 445801 2 Nut 5 8 18 Hex Jam Lock 15 366718 2 Latching Collar 16 366697 4 Bushing 17 446136 4 Lockwasher 5 16 Heavy 18 400188 2 Screw 5 16 18 x 1 Hex Head 19 361451 1 Washer Left Side Only 20 415513 2 Set Screw 1 4 20 x 1 2 21 366742 2 Brake Band Pin 22 446130 2 Lockwasher 1 4 Heavy 23 400108 2 Screw 1 4 20 x 3 4 Hex Head 24 366737 2 Spacer 25 434032 2 Screw 5 16 18 x 1 3 4 Socket Head 26 443106 1 Nut 5 16 18 Hex 62293 1 Pneumatic Transport Tire Kit Optional Accessory 27 360111 2 e Valve 28 554847 2 e Tire 29 5002905 2 e Wheel Gray 30 271920 2 e Wheel Spacer 31 434049 6 Screw 5 16 18 x 2 Socket Head 32 366719 2 Latch 33 366716 6 Spacer 34 366704 2 e Spring 35 A52004 12 e Flat Washer 5 16 36 444718 6 Locknut 5 16 18 Center gt Change from previous revision 79 ECLIPSE 15 1 Belts and Drive Motors Serial No All Os M kl WW 7 BEINN er Jo Mi II IA WEEN A0 E C Fixed Head Frame Shown Floating Head Similar 80 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 446116 2 Lockwasher 10 2 2000148 1 Bracket Bearing 3 2811071 1 Belt Polychain 80 Tooth 4 2811223 1 Pully 18 Tooth 5 2811107 1 Pully 112 Tooth 6 3001273 1 Shaft Used on 63300 63302 63305 7 2811110 1 Fixed Head Pulley Cover 63311 63313 63315 63325 63327 63329 and
45. 73 0 169 0 165 E 5 133 4 994 4 863 4 738 4 619 4 507 4 399 4 297 4 199 3 2 0 209 0 203 0 198 0 193 0 188 0 183 0 179 0 175 0 171 ERIN 5 298 5 155 5 019 4 891 4 768 4 652 4 541 4 436 4 335 3 3 0 215 0 209 0 204 0 199 0 194 0 189 0 184 0 180 0 176 5 464 5 316 5 176 5 044 4 917 4 798 4 683 4 574 4 47 3 4 0 222 0 216 0 210 0 205 0 199 0 195 0 190 0 186 0 181 5 629 5 477 5 333 5 196 5 066 4 943 4 825 4 713 4 606 CONTROLS 3 7 Blade Reel FOC Table Product No 63304 63315 Standard Reel and 63303 63312 Optional Reel Mow T 1900 1950 2000 2050 2100 2150 2200 2 0 0 168 0 163 0 159 0 155 0 151 0 147 0 144 0 140 0 137 EEN 4259 4 142 4 033 3 93 3 832 3 738 3 649 3 564 3 483 2 1 0 176 0 171 0 167 0 162 0 158 0 155 0 151 0 147 0 144 KE 4 47 4 35 4 235 4 127 4 023 3 925 3 832 3 743 3 658 2 2 0 184 0 179 0 175 0 170 0 166 0 162 0 158 0 154 0 151 EI 4 683 4 557 4 437 4 323 4 215 4 112 4 014 3 921 3 832 2 3 0 193 0 188 0 183 0 178 0 173 0 169 0 165 0 161 0 158 4 896 4 764 4 638 4 52 4 407 4 299 4 197 4 099 4 006 2 4 0 201 0 196 0 191 0 186 0 181 0 177 0 172 0 168 0 165 ERM 5 109 4 971 4 84 4 716 4 598 4 486 4 379 4 277 4 18 2 5 0 210 0 204 0 198 0 193 0 189 0 184 0 180 0 175 0 171 5 322 5 178 5 042 4 913
46. 7696 ens 55 4152677 81 4156781 55 4156930 71 4163680 63 4163760 85 4164220 59 4165020 57 93 4165062 57 93 4165244 57 4165263 59 4165280 61 4165281 61 4165761 85 4166120 85 93 4166900 59 93 4167380 55 4167388 61 4167640 59 4167920 55 4168022 61 41680293 61 4168401 nr ineisrainns 61 4168480 63 4168481 63 4168727 71 4169040 71 4169341 57 93 4169840 61 63 4170001 89 4170202 67 4170208 67 4170204 75 4170220 75 4170321 85 4170500 85 4171380 ee 73 4171680 ee 93 4172080 85 4172520 56 4172521 ions 56 41729465 67 4174640 73 41740644 ees 57 4174680 61 63 4174688 71 4176800
47. 8 Nm in lb 7 41 65 9 98 88 19 1 69 25 5 226 27 3 241 36 5 323 32 0 283 42 6 377 17 0 150 M10 Nm ft Ib 14 7 11 19 6 14 37 8 29 50 5 37 54 1 40 72 2 53 63 3 46 84 4 62 33 9 25 M12 Nm ft lb 25 6 19 34 1 25 66 0 48 88 0 65 94 5 70 125 92 110 81 147 108 61 0 45 M14 Nm ft lb 40 8 30 54 3 40 105 77 140 103 150 110 200 147 175 129 234 172 94 9 70 en 34 FIXED HEAD REEL ADJUSTMENTS 6 6 1 GENERAL Before you adjust clean or repair this equipment always disengage all drives engage parking brake turn power off and disconnect power connector to prevent serious injury 1 Adjustments and maintenance should always be performed by a qualified technician If proper adjustment cannot be made contact an authorized Jacobsen Dealer 6 2 REEL TO BEDKNIFE Pre adjustment Check 1 Check the reel bearings for end play or radial play If there is any abnormal movement of the reel up and down or side to side adjust or replace components as needed Handle the reel with extreme care to prevent personal injury and damage to the cutting edges 2 Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks a The cutting edges of the reel blades and bed knife must be sharp free of burrs and show no signs of rounding off b The bedknife and bedknife backing must be securely tightened The bedknife must be s
48. Head Used on 63301 63314 63328 63332 6 4114788 1 Grass Catcher 22 Floating Head Used on 63303 63312 63326 63330 7 352726 2 Bushing 8 453023 9 Flat Washer 1 4 9 446128 4 Lockwasher 1 4 Med 10 443102 5 Nut 1 4 20 Hex 11 400108 4 Screw 1 4 20 x 3 4 Hex Head 12 4140152 1 Mount Right Side Catcher 13 4140151 1 Mount Left Side Catcher 14 471221 1 Grease Fitting 1 4 28 90 15 460312 4 Hairpin 16 366317 1 Rod End 3 8 24 17 4104720 1 O Ring Motor 18 4207260 1 Motor Brushless Bi Directional Reference M2 See 22 1 19 4167400 1 Plate Motor Adapter 20 4169040 1 Rod Panhard 18 Used on 63301 63314 63328 63332 20 4138778 1 Rod Panhard 22 Used on 63303 63312 63326 63330 21 4140162 1 Ball Joint Inline Linkage 22 4140166 2 Pin Threaded 23 434024 4 Screw 5 16 18 x 3 4 Socket Head 24 434010 3 Screw 1 4 20 x 1 3 4 Socket Head 25 443110 2 Nut 3 8 16 Hex 26 443112 2 Nut 3 8 24 Hex 27 445785 1 Nut 3 8 24 Left Hand Hex 28 471214 2 Grease Fitting 29 446142 5 Lockwasher 3 8 Heavy 30 453011 5 Flat Washer 3 8 31 463029 1 Key Woodruff 32 845279 1 Seal O Ring 33 REF 1 Reel Assembly See 11 1 34 4156930 2 Screw 3 8 24 x 1 Special 35 2812384 1 Coupler 36 403782 1 Screw 1 4 20 x 3 4 Truss Head 37 REF 1 Reel Ground Wire Part of Harness 4165060 38 446130 1 Lockwasher 1 4 Heavy 39 417242 1 Fitting Relief
49. Loctite to nut P then thread nut onto the reel shaft until the nut is 1 27 32 46 mm from the end of the reel shaft 7 6 REEL ASSEMBLY REMOVAL The reel assembly can be removed for maintenance or to use a different reel 1 Remove hairpin and washer and slide the lift hangers off the pins 2 Disconnect motor electrical connectors and reel ground wire Whenever the reel motors are disconnected from the harness cover the connectors on the motor to prevent debris from entering motor 3 Remove hairpin and flat washer and lift panhard rod off of reel bolt 4 Slide the head of gauge screw H over the bedknife L and adjust the knob K to close the gap between the screw head and bedknife Then tighten locknut G 5 Repeat Steps 4 and 5 on opposite end Complete adjustment to one end before adjusting opposite end 6 Tighten nuts G and recheck each end Figure 7E 3 Fill reel bearing housings with NLGI Grade O grease after adjusting spring Figure 7F Gen Set Power Modules Do not leave the mower tipped back for an extended length of time or oil may migrate into the combustion chamber 4 Tip the unit back onto the handle and slide the reel away from the mower 5 Reel assembly is reverse of removal Hand tighten motor conections only do not use wrenches to tighten motor connection en 39 8 BATTERY POWER MODULE
50. ad Similar Item Part No Qty Description Serial Numbers Notes 1 2811559 2 Bolt Handle Mount 2 447224 2 Lockwasher 5 8 Internal Tooth 3 443828 2 Nut 5 8 18 Hex Jam 4 4172521 1 Right Side Handle Stop 5 4172520 1 Left Side Handle Stop 6 2809900 1 Left Side Torsion Spring 7 2809901 1 Right Side Torsion Spring 8 455012 2 Flat Washer 3 4 9 458006 2 Retaining Ring 1 2 Truarc 10 400262 2 Screw 3 8 16 x 1 Hex Head 11 446142 2 Lockwasher 3 8 Heavy 12 453011 2 Flat Washer 3 8 gt Change from previous revision ECLIPSE 3 1 Handle Cover Serial No All CLISI JACOBSEN Item Part No Qty Description Serial Numbers Notes 1 4174641 1 Front Cover 2 4165020 1 Key Switch REFERENCE SW1 See 22 1 3 4131618 1 Key 4 4165062 1 Switch Rocker REFERENCE SW2 See 22 1 5 4251470 1 LCD Display REFERENCE U2 See 22 1 6 402056 4 Screw 8 32 x 3 8 Slotted e 7 4169341 1 25 Amp Circuit Breaker REFERENCE CB1 See 22 1 8 4180300 1 Boot Protector 9 4176800 1 Decal Eclipse 100 Series 10 3002753 1 Decal Parking Brake 11 4165241 1 Decal Reel 12 4104282 1 Decal Key Switch 13 4180321 1 Palnut e Included in Power Module Harness 4165060 Change from previous revision 57 ECLIPSE Serial No All 4 1 Power Module Mounting Plate Floating Head Units Fixed Head Frame Shown Floating Head Simi
51. batteries will need attention to keep them maintained and prevent discharge In high temperatures the chemical reaction is faster while low temperatures cause the chemical reaction to slow down If a fully charged battery is allowed to sit unused it will slowly self discharge When the battery charge level falls to 80 of its full charge it should be recharged If a battery is allowed to fully discharge and is left in a discharged state sulfation takes place on and within the plates This condition is not reversible and will cause permanent damage to the battery In order to prevent damage the battery should be recharged In winter conditions the battery must be fully charged to prevent the possibility of freezing A fully charged battery will not freeze in the most severe of winter climates Although the chemical reaction is slowed in cold temperatures the battery must be stored fully charged and disconnected from any circuit that could discharge the battery Disconnect the charging plug from the mower power connector The batteries must be cleaned and all deposits neutralized and removed from the battery case to slow self discharge The batteries should be tested or recharged at thirty day intervals MAINTENANGE 10 Battery Power Module After Storage 1 Fully charge the batteries Make certain that the tires are properly inflated Remove all oil from the reels and bedknife Adjust bedknife and cutting height Gen Set Pow
52. c Spray Corrosion Protection Biodegradable Hydraulic Fluid 5003102 One 55 Gallon Drum Jacobsen GreensCare 68 di 5003103 One 5 Gallon Pail Jacobsen GreensCare 68 SA 5003105 One 55 Gallon Drum Jacobsen GreensCare 46 5003104 One 5 Gallon Pail Jacobsen GreensCare 46 4115976 One 55 Gallon Drum Jacobsen GreensCare 32 4115977 One 5 Gallon Pail Jacobsen Greens Care 32 4114701 GreensCare Bio Flush 5003106 Twenty Four 14 Ounce Tube Greens Care Grease O Ring Kit 5002452 SAE O Ring Boss 3 32 2 Tube O D lt gt 5002453 Common O Ring Kit 5002454 O Ring Face Seal ORFS 4 24 ORS Tube Size Right Start Kit for New Machines See your local Jacobsen Dealer On Time Maintenance Kit See your local Jacobsen Dealer Refer to the Operator s manual or the Parts amp Maintenance Manual for the correct hydraulic oil requirements for your machine Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings See your local Jacobsen Dealer for a copy 1000018 61 63 1000019 61 1000024 77 1000027 77 1000476 79 1000477 79 10004890 75 1002224 738 1004756 75 10049990 71 73 132655 E 77 132658 79 132663 79 13267
53. cket Hd 8 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 9 446142 8 Lockwasher 3 8 Heavy 10 443110 2 Nut 3 8 16 Hex 11 365501 2 Bolt Bedknife Shoe 12 454017 2 Shim Bedknife Shoe 13 400258 6 Screw 3 8 16 x 3 4 Hex Head 14 3001600 2 Bedknife Block 15 366726 4 Bolt Special 16 366727 2 Rod 17 366653 6 Spacer 18 367512 2 Spacer 19 366709 2 Spring 20 4207260 1 Motor Brushless Bi Directional Reference M2 See 22 1 21 2812384 1 Coupler Assembly 22 4104720 1 O Ring 23 434010 3 Screw 1 4 20 x 1 3 4 Socket Head 24 463029 1 Key Woodruff gt Change from previous revision 65 ECLIPSE 8 1 Reel Fixed Head Units Serial No 63300 Serial No 63302 Serial No 63304 All Serial No 63311 All All All Serial No 63313 Serial No 63315 Serial No 63325 Serial No 63327 All All All All Serial No 63329 All Serial No 63331 All 66 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 4225502 1 15 Blade 18 Reel Used on 63327 and 63331 1 4223946 1 15 Blade 22 Reel Used on 63325 and 63329 1 4170202 1 11 Blade 18 Reel Used on 63300 and 63313 1 4172945 1 11 Blade 22 Reel Used on 63302 and 63311 1 4170203 1 7 Blade 26 Reel Used on 63304 and 63315 2 471214 2 Grease Fitting 3 4167541 1 Adaptor Motor 4 458013 1 Snap Ring 5 4104720 2 O Ring 6 4179720 1 Bearing Housing 7 366650 1 Seal 8 545940
54. d by Genuine Jacobsen Parts provide reliable high quality product support When Performance Matters Jacobsen A Textron Company EEN den ae 11108 Quality Drive Charlotte est Road Ransomes Europark Ipswich NC 2827 ne English Company Registration No 1070731 8273 www ransomesjacobsen com www Jacobsen com 800 848 1636 44 0 1473 270000
55. d release clip 4 7 GRASS CATCHER 1 When the basket is about two thirds 2 3 full of grass clippings move the mower off the green 2 Stop on a flat surface disengage O P C bail engage parking braket turn key switch OFF and disconnect power connector 3 Remove and empty the grass clippings from the mower To prevent serious injury always disengage O P C bail and disconnect power connector before emptying grass catcher OPERATION 4 Always disengage reel switch prior to transporting the mower more than a few feet Push the mower forward off the kickstand start the unit and engage the O P C bail When using a vehicle to transport the mower apply parking brake turn key switch OFF and disconnect power connector Figure 4E en 29 4 OPERATION 4 8 DAILY MAINTENANCE 1 Park the mower on a flat level surface Engage parking brake and turn key switch to off position 2 Grease and lubricate all points if required To prevent damage to reel motor do not over grease reel bearings Damage of this nature is not covered by the factory warranty 3 To prevent fires wash the mower after each use Disconnect connector and remove the battery pack from the mower before washing Battery Power Modules battery a Use only fresh water for equipment cleaning your Use of salt water or effluent water will encourage rust and corrosion of metal parts resulting in p
56. ded gasoline 85 octane minimum Refer to the engine s operator manual for fuel recommendations when using blended fuel SPECIFICATIONS 2 Low Profile 1 8 7 32 3 2 5 6 mm cut Tournament 3 32 5 32 2 4 4 mm cut Super Tournament 1 16 7 64 1 6 2 8 mm cut Frequency of Cut 15 Blade Reel 0 064 0 133 in 1 6 3 4 mm 11 Blade Reel 0 087 0 178 in 2 2 4 5 mm 9 Blade Reel 0 106 0 217 in 2 7 5 5 mm 7 Blade Reel 0 136 0 279 in 3 4 7 1 mm Mowing speed 0 3 4 m p h 5 31 km h Differential Full automotive type housed in traction drum Rear Drive Drum Machined aluminum alloy 2 Section 7 3 4 O D x 10 31 32 Battery Pack Mowers Weights Without Grass Catcher Lbs kg 63311 Eclipse 122 11 Blade 241 109 3 63312 Eclipse 122F 11 Blade 272 123 5 63313 Eclipse 118 11 Blade 223 101 3 63314 Eclipse 118F 11 Blade 263 119 5 63315 Eclipse 126 sssssss 253 114 9 63329 Eclipse 118 15 Blade 244 110 7 63330 Eclipse 118F 15 Blade 275 124 7 63331 Eclipse 122 15 Blade 226 102 5 63332 Eclipse 122F 15 Blade 266 120 7 en 7 2 SPECIFICATIONS
57. der som anv nds BS EN ISO 20643 BS EN ISO 5349 1 BS EN ISO 5349 2 BS EN 836 Technical standards and specifications used Vznon3BaHu TexHnyeckn cTrangaptn n cneyngpnkaynn Pou it technick normy a specifikace Brugte tekniske standarder og specifikationer Gebruikte technische standaards en specificaties Kasutatud tehnilised standardid ja spetsifikatsioonid K ytetyt tekniset standardit ja eritelmat Sp cifications et normes techniques utilis es Angewandte technische Normen und Spezifikationen Texvik rrp rurra Kal TTpodiaypap s Trou Xpnorporroim nkav M szaki szabv nyok s specifik ci k Standard tecnici e specifiche applicati Izmantotie tehniskie standarti un specifik cijas Panaudoti techniniai standartai ir technin informacija Standards u spe ifikazzjonijiet tekni i u ati Normy i specyfikacje techniczne powi zane Normas t cnicas e especifica es usadas Standardele tehnice si specifica iile utilizate Pou it technick normy a pecifik cie Uporabljeni tehni ni standardi in specifikacije Est ndares y especificaciones t cnicas utilizadas Tekniska standarder och specifikationer som anv nds B71 4 ISO 2631 1 The place and date of the declaration Macro n nara Ha neknapauusrra Misto a datum prohl en Sted og dato for erkl ringen Plaats en datum van de verklaring Deklaratsiooni v ljastamise koht ja kuup ev Vakuutuksen paikka ja p iv m r Lieu et dat
58. e de la d claration Ort und Datum der Erkl rung T rroc kai nuepounv a fAwons A nyilatkozat kelte hely s id Luogo e data della dichiarazione Deklar cijas vieta un datums Deklaracijos vieta ir data Il post u d data tad dikjarazzjoni Miejsce i data wystawienia deklaracji Local e data da declara o Locul si data declara iei Miesto a datum vyhl senia Kraj in datum izjave Lugar y fecha de la declaraci n Plats och datum f r deklarationen Jacobsen A Textron Company 11524 Wilmar Blvd Charlotte NC 28273 USA April 15 2011 en 11 2 SPECIFICATIONS 2 1 en 12 Signature of the person empowered to draw up the declaration on behalf of the manufacturer holds the technical documentation and is authorised to compile the technical file and who is established in the Community Nognuc Ha uoBeka yrreriHoMoujeH Da cecraBM neknapausira OT wMero Ha NPOU3BONMTENA KOTO NOpAbpxaL 4 TEXHUHECKATA AOKYMeHTALINA Me OTOpV3VpaH Aa U3TOTBU TexHUYeckua dalin n e perucrpupaH B OOWHOCTTa Podpis osoby opr vn n sestavit prohl en jm nem v robce dr et technickou dokumentaci a osoby opr vn n sestavit technick soubory a zalo en v r mci Evropsk ho spole enstv Underskrift af personen der har fuldmagt til at udarbejde erkl ringen p vegne af producenten der er indehaver af dokumentationen og er bemyndiget til at udarbejde den tekniske journal og som er baseret i n romr det Hand
59. e ged Parking Brake and Wheels nnnnnuunsnenenneenenenensenenennnenennnnensnnneeennenenenenennnenvennnevennnenennnenenenovennnneeenn 78 15 1 Belts and Drive Motors R 80 UL RE Clamps and Wire HarnesS us Ee EER ER Ge ve ED oe OR Eeer 82 17 1 esses Genset Power c 84 H Battery Power Source ee re Re Ee gee ees ere ee eb de ee cu rci eee De ee Ee veeg ee ee 86 19 1 Battery Case e DTP 88 20 EE EI Fixed Head Motor Clamp sevens coen zoe Vee Ed ke neden anne ek See ge ee REK EE N Gee deu ca aec Ke be Re Ee KG etn Ge ee ara sede ei 90 CAS EE OE NR Floating Head Motor Clambp seed EENS RE eg ases ee See de RE RE ed be ed 91 rra EE EE Electrical SchematiG ir ers er He REK bee eon Ee Ge Re ER es ee Ee ee RR ek ede KERE Ne ek BEKKE nananana 92 22 1 EE EE EE Wiring Diagram cs EE N OE EE EE N OE N EO AE 94 ECLIPSE 1 1 Handle and Controls SE gt Change from previous revision 54 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 366708 2 Flanged Bearing 2 4139678 1 Decal Bail Operation 3 400268 1 Screw 3 8 16 x 1 3 4 Hex Head 4 434029 4 Screw 1 4 20 x 1 Socket Head 5 443102 6 Nut 1 4 20 Hex 6 443110 2 Nut 3 8 16 Hex 7 444718 4 Locknut 5 16 18 Center 8 446142 1 Lockwasher 3 8 Heavy 9 4127051 1 Co
60. el am Bedienerohr Err rre o Bop Bou oe Aerroupy a A kezel f l n l m rt zajszint Livello di potenza sonora all orecchio dell operatore Trok a l menis pie operatora auss Dirban iojo su ma ina patiriamo triuk mo lygis Livell tal Hoss fil Widna tal Operatur Dopuszczalny poziom ha asu dla operatora Nivel sonoro nos ouvidos do operador Nivelul zgomotului la urechea operatorului Hladina hluku p sobiaca na sluch oper tora Raven hrupa pri u esu upravljavca Nivel sonoro en el o do del operador Ljudniv vid f rarens ra 63300 63304 79 dB a Leq 2006 42 EC 63311 63315 70 dB a Leq 2006 42 EC 63325 63328 82 dB a Leg 2006 42 EC 63329 63332 xx dB a Leg 2006 42 EC Harmonised standards used V3non3Bann XapMOHU3npaHu Crau apru Pou it harmonizovan normy Brugte harmoniserede standarder Gebruikte geharmoniseerde standaards Kasutatud htlustatud standardid K ytetyt yhdenmukaistetut standardit Normes harmonis es utilis es Angewandte harmonisierte Normen EVapHovlou va Trp turra Trou xpnoiporroirjnkav Harmoniz lt szabv nyok Standard armonizzati applicati Izmantotie saskanotie standarti Panaudoti suderinti standartai Standards armonizzati u ati Normy sp jne powi zane Normas harmonizadas usadas Standardele armonizate utilizate Pou it harmonizovan normy Uporabljeni usklajeni standardi Est ndares armonizados utilizados Harmoniserade standar
61. er Module 1 While the engine is warm remove drain plug drain the oil from the crankcase Install drain plug and refill with fresh oil Torque drain plug to 22 ft Ib 30 Nm 2 Clean exterior of engine Paint the exposed metal or apply a light coat of rust preventative oil 3 To prevent the build up of gum residues and vanish films fill the tank with stabilized fuel Use an anti oxidant fuel conditioner such STA BIL Read and follow the instructions on the container 4 Operate the engine for about 5 minutes to distribute the treated fuel Stop the engine close the fuel shut off valve and let the engine cool Drain fuel 5 Remove the spark plug and pour about one ounce of SAE 30 oil into the cylinder Crank engine slowly by hand to distribute oil over the cylinder wall Replace the spark plug 6 Pull the starter rope slowly until resistance is felt Continue pulling until the notch on the starter pulley aligns with the hole on the recoil starter At this point the intake and exhaust valves are closed Gen Set Power Module After Storage 1 Check or service the fuel filter and air cleaner 2 Check oil level in the engine crankcase 3 Fill the fuel tank with fresh fuel Open fuel shut off valve 4 Remove all oil from the cutting edges Readjust reel to bedknife and cutting height 5 Start the engine and allow enough time for the engine to become properly warmed and lubricated Never operate the engine wi
62. es in order to remove any residue that could cause the self discharge of the battery Rinse the entire area with low pressure clear water Cleaning should take place yearly or more often under extreme conditions BATTERY POWER MODULE 8 Before charging batteries Inspect the connector housings of the battery charger and battery pack for dirt or debris It is suggested to apply white lithium grease to both terminals to prevent corrosion Charge the batteries daily after use 1 1 2 GALLONS CLEAR WATER 4 1 4 CUP SODIUM BICARBONATE BAKING SODA 2 GAL GARDEN SPRAYER 1 1 2 GAL OF WATER TROO8 Figure 8A en 41 8 BATTERY POWER MODULE 8 5 BATTERY CHARGER The battery charger is designed to fully charge the battery pack Read the instruction manual included with the charger for proper operating procedure Before charging the following should be observed Portable chargers should be mounted on a platform above the ground or in such a manner as to permit the maximum air flow underneath and around the charger Serious damage to the charger overheating and potential for fire may result if the charger does not have sufficient air flow The charging must take place in an area that is well ventilated and capable of removing the hydrogen gas that is generated by the charging process A minimum of five air exchanges per hour is recommended The charging connector components are in good cond
63. ew M3 5 x 6 mm Pan Head 9 434060 4 Screw 5 16 24 x 7 8 Socket Hd 10 450697 8 Screw M5 8 x 16 mm Socket Hd 11 4145785 1 Cover Throttle 12 4163760 4 Iso Mount 13 REF 1 Power Module Mounting Plate 14 455043 4 Flat Washer 3 8 15 800646 1 Screw 5 16 24 x 1 1 4 Socket Head 16 450409 8 Lockwasher M5 17 450407 8 Lockwasher M3 18 4170321 1 Decal Maintenance 19 4170500 1 Trim Muffler 20 4172080 1 Valve Oil Drain 21 453009 4 Flat Washer 5 16 22 443806 4 Nut 5 16 18 Hex Jam 23 400218 1 Screw 5 16 14 x 1 2 Hex Head 24 4182521 1 Bracket Deflector 25 4182522 1 Cover Deflector 26 473142 1 Cable Tie Secures Generator Output Cable to deflector brackets Change from previous revision 85 ECLIPSE Serial No 63306 All Serial No 63314 All Serial No 63331 All 18 1 Battery Power Source Serial No 63311 All Serial No 63315 All Serial No 63332 All Serial No 63312 All Serial No 63329 All Serial No 63313 All Serial No 63330 All 86 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 2809837 2 Spring Extension 2 444708 6 Locknut 1 4 20 Center 3 443102 8 Nut 1 4 20 Hex 4 446130 4 Lockwasher 1 4 Heavy 5 441604 4 Carriage Bolt 1 4 20 x 1 6 400108 2 Screw 1 4 20 x 3 4 Hex Head 7 443106 3 Nut 5 16 18 Hex 8 446136 3 Lockwasher 5 16 Heavy 9 452006 3 Flat Washer 5 16 10 440082 3 Carriage Bolt
64. federal ordinances and recommendations from your fuel supplier e Check the engine oil at the start and end of each day before starting the engine If the oil level is low remove the oil filler cap and add oil as required Do not overfill 5 1 GENERAL Before you adjust clean or repair this equipment always disengage all drives engage parking brake turn key switch OFF and disconnect power connector to prevent serious injury 1 Adjustments and maintenance should always be performed by a qualified technician If proper adjustment cannot be made contact an authorized Jacobsen Dealer 5 2 BRAKE A properly adjusted brake requires 10 Ibs pull at top of brake lever to engage and must have 1 1 2 38 mm center to center when released 1 Minor adjustments are made at the handle Loosen nut A turn nut B to adjust the brake cable then tighten nut A 2 f adjustments cannot be made at the handle remove the transport wheel and make the adjustment at the brake band 3 Loosen screw C and pull cable to obtain desired brake tension Tighten screw C Readjust A and B 5 3 SPEED PADDLE STOPS 1 Loosen both nuts X Adjust positive paddle stop Y to 7 8 in 22 mm Adjust negative paddle stop Z to 1 1 16 in 27 mm 4 Tighten nuts X to lock adjustment After adjusting paddle stops the controller speed paddle calibration must be reset See Section 3 3 ADJUSTMENTS ALL UNITS 5
65. her 5 16 22 4169840 1 Decal Danger 23 443808 2 Nut 5 16 24 Hex Jam 24 4174680 1 Decal Weight gt Change from previous revision 63 ECLIPSE 7 1 Lower Unit Fixed Head Units Serial No 63300 All Serial No 63302 All Serial No 63304 All Serial No 63311 All Serial No 63313 All Serial No 63315 All Serial No 63325 All Serial No 63327 All Standard Style Bedknives Secured with screws Optional MagKnife Bedknives Part Number Description Part Number Description 5000098 18 Low Profile 4131005 22 Medium Section 5002888 18 Super Tournament 4131369 22 High Profile 503478 22 Low Profile 4131001 22 Low Profile 503477 22 High Profile 4131370 22 Tournament 5002887 22 Super Tournament 4131003 22 Super Tournament 5000141 26 Heavy Section Standard Bedknife Serial No 63329 All Serial No 63331 All ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 REF 1 Reel Assembly See 8 1 2 5000102 1 Bedknife Backing 18 2 5000457 1 Bedknife Backing 22 Standard Screw Style Bedknife 2 5000412 1 Bedknife Backing 526 Standard 2 N S 1 Bedknife Backing Magknife Magknife Option 3 REF 1 Bedknife See Chart 4 3009138 13 Screw 1 4 20 x 3 4 Soc Hd 5 446136 4 Lockwasher 5 16 Heavy 6 366424 1 Clamp Harness 7 434049 3 Screw 5 16 18 x 2 So
66. hes with vinyl tape to prevent the possibility of a dropped wrench from shorting out a battery which could result in an explosion and severe personal injury TRo17 Electrolyte spills should be neutralized with a solution of 1 4 cup 59 1ml of sodium bicarbonate baking soda dissolved in 1 1 2 gallons 5 7 liters of water and flushed with water Never disconnect a circuit under load at a battery terminal Wear appropriate protective clothing when working with batteries Electrolyte can cause severe burns to the eyes skin and clothing Full battery packs weigh approximately 55 lbs Use proper lifting techniques when moving them Batteries battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash your hands after handling 8 2 GENERAL The batteries used it this mower are sealed lead acid SLA maintenance free type Temperature is important when conducting tests on a battery and test results must be corrected to compensate for temperature differences As a battery ages it still performs adequately except that its capacity is diminished Capacity describes the time that a battery can continue to provide its design amperes from a full charge en 40 A new battery must mature before it will develop its maximum capacity A battery has a maximum life therefore good maintenance is des
67. igned to maximize the available life and reduce the factors that can reduce the life of the battery 8 3 MAINTENANCE Tool List Insulated wrench 3 8 Insulated wrench 11 32 Standard Screwdriver 8 4 CLEANING BATTERIES When cleaning the batteries do not use a water hose without first spraying with a solution of sodium bicarbonate baking soda and water to neutralize any acid deposits Use of a water hose without first neutralizing any acid will move acid from the top of the batteries to another area of the mower or storage facility where it will attack the metal structure or the concrete asphalt floor After hosing down the batteries a residue will be left on the batteries which is conductive and will contribute to the discharge of the batteries The correct cleaning technique is to spray the top and sides of the batteries with a solution of sodium bicarbonate baking soda and water This solution is best applied with a garden type sprayer equipped with a non metallic spray wand The solution should consist of 1 4 cup 59 1 ml of sodium bicarbonate baking soda mixed with 1 1 2 gallons 5 7 I of clear water In addition to the batteries special attention should be paid to metallic components adjacent to the batteries which should also be sprayed with the sodium bicarbonate baking soda solution Allow the solution to sit for at least three minutes use a soft bristle brush or cloth to wipe the tops of the batteri
68. il lever screen is on the LCD display Press the black button J to enter set mode Fully engage and disengage the bail lever to determine minimum and maximum values Values displayed will change as controls are moved CONTROLS 3 Standard start up screen Press both orange buttons during start screen Enter PIN Select reset to factory defaults Confirm reset Displays system voltage Displays travel speed of mower Fixed FOC Setting Change FOC Setting Displays reel rotation speed Displays total hours on unit Displays traction motor current Displays reel motor current Displays total motor current Change Max Mow Speed Mow Speed Setting JACOBSEN VERSION 1 27 ENTER PIN 6789 FACTORY RESET RESET NO YES SYSTEM VOLTS 48 0 VDC TRAVEL SPEED 3 4 MPH FOC 0 146 CHANGE FOC 0 146 lt OK gt REEL SPEED 2200 RPM HOURS 250 HR TRAVEL MOTOR 08 5 A REEL MOTOR o a gt MOTOR TOTAL 17 0A SET MAX MOW SPEED MAX MOW lt 3 4 MPH gt Fixed Reel Speed REEL SPEED 2200 RPM Fixed Reel REEL SPEED Speed setting lt 2200 RPM gt POWER SOURCE CHANGE GENSET POWER lt OK gt MNT 100 9 HR RESET MOTOR TYPE SELECT Select power Source Power Source Selection Displays maintenance hours Select motor used Motor 4160533 4153940 Selection lt OK gt Number 11 BLADES 9 selec
69. ildup and damage to the reel and bedknife b High quality grass with a good moisture content requires a closer gap near zero t E 0 8 mm Figure 7A LFO25 Figure 7B en 37 7 FLOATING HEAD REEL ADJUSTMENTS 7 3 BEDKNIFE ADJUSTMENT 1 Read Section 7 2 before making the adjustment 2 Start adjustment at the leading end of the reel followed by the trailing end The leading end of the reel blades is that end which passes over the bedknife first during normal reel rotation 3 Additional access to bedknife adjusting hardware B and C can be obtained by pressing the limit bracket A away from the reel as the mower is tipped back onto it s handle This allows the back side of the reel to pivot down and away from the frame Gen Set Power Modules Do not leave the mower tipped back for an extended length of time or oil may migrate into the combustion chamber 4 Use adjusters B and C to adjust gap Loosen bottom adjuster C and turn top adjuster B down Clockwise to close gap a Slide a feeler gauge or shim stock 0 001 0 003 0 025 0 075 mm between the reel blade and the bedknife Do not turn the reel b Adjust the trailing end of the reel to the same gap in a similar manner then recheck the adjustment at the leading end c When the reel is properly adjusted to the bedknife the reel will spin freely and you should be able to cut a piece of newspaper a
70. in Gen Set or the V notch in the battery tray Battery Tray with the desired line on the decal allows for consistent front roller weight setting Battery Power Module When desired weight is attained measure distance from edge of power module mount to tray U Remove battery pack S Recheck measured dimension and tighten hardware R Gen Set Power Module Tighten engine mounting hardware V ADJUSTMENTS ALL UNITS 5 Gen Set Power Module Figure 5E en 33 5 ADJUSTMENTS ALL UNITS 5 7 TORQUE SPECIFICATION All torque values included in these charts are approximate and are for reference only Use of these torque values is at your sole risk Jacobsen is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Jacobsen uses Grade 5 Plated bolts as standard unless otherwise noted For tightening plated bolts use the value given for lubricated AMERICAN NATIONAL STANDARD FASTENERS C 9 C C9 SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8 Lubricated Dry Lubricated Dry Lubri Dry Lubri Dry cated cated 36 32 in lb Nm i 20 2 3 B 7 16 14 ft lb Nm 37 50 1 50 67 8 53 718 70 94 9 38 32 in lb Nm 24 2 7 30 3 4 7 16 20 ft lb Nm 42 56 9 55 74 6 59 80
71. ing with the LOCK arrow to the Inside of the housing MAINTENANCE 10 e Keep tires properly inflated If installed 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Use the illustrations in the Parts Catalog as reference for the disassembly and reassembly of components 5 Recycle or dispose of all hazardous materials batteries lubricants etc according to local state or federal regulations 6 Do not change speed limit settings or overspeed the drive motors 7 After servicing reel or traction motor check to be sure motor connections are tight Hand tighten motor conections only do not use wrenches to tighten motor connection Unless you have the proper training tools and experience DO NOT attempt to mount a tire on a rim Improper mounting can produce an explosion that may result in serious injury Figure 10A en 47 10 MAINTENANCE 10 4 BACKLAPPING AND GRINDING Check for damage to the bedknife and reel blades Refer to Section 5 2 1 Determine if backlapping or grinding will restore the proper cutting edge For optimum performance use a bedknife grinder to touch up the blade then reassemble and adjust the bedknife to the reel as described in Section 5 2 Disconnect motor connections whenever turning the reel by mean
72. ith either a 50 or 60 Hz input voltage Make certain the AC power cord is equipped with an appropriate plug for the area you live in The charger is equipped with a grounding plug do not attempt to defeat its functionality An ungrounded electrical device may become a physical hazard that could result in an electrical shock or electrocution Note The AC power cord included with the battery charger is used with 115 V 60 Hz North America input voltage only If you live in an area where 115 V 60 Hz input voltage is not used a new AC power cord must be purchased locally The battery charger should fully charge the battery pack in approximately 5 hours with 115V AC input voltage Battery charging times may exceed 8 hours in areas where 100V AC input voltage is used Input Voltage Selector Position 2 0 1 Position 2 Spare a EP Fuse Holder 8 6 BATTERY INSTALLATION If the batteries have been cleaned and any acid in the battery tray area neutralized no corrosion to the surrounding area should be present Any corrosion found should be immediately removed with a putty knife and a wire brush The area should be washed with a solution of sodium bicarbonate baking soda and water and thoroughly dried before priming and painting with a corrosion resistant paint The batteries should be placed into the battery tray as shown in Figure 8B Using batteries w
73. ith the correct physical size will prevent movement but will not be tight enough to cause distortion of the battery case Inspect all wires and terminals Clean any corrosion from the battery terminals or the wire terminals with a solution of sodium bicarbonate baking soda and brush clean if required Use care to connect the battery wires as shown in Figure 8C and tighten the battery post hardware securely Protect the battery terminals and battery wire terminals with a commercially available protective coating Battery Pack Assembly 1 Install batteries into battery tray 2 Fasten fuse cable assembly D to battery pack with screws lockwashers and nuts 3 Fasten two cable jumper wires E into their respective positions 4 Thread the main cable F through the hole in the side of the battery case lid G 5 Attach the main cable F to the batteries and battery monitor M NOTE There wil be an Orange Green wire with insulated 1 4 terminal that is not used on the Eclipse mowers Seal end of the wire to prevent short circuits 6 Assemble the two halves of the battery case G and H with screws J flat washers K and battery casing straps L Refer to Section 2 6 for battery specifications Aerosol containers of battery terminal protectant must be used with extreme care Insulate the metal container to prevent the metal can from contacting battery terminals which could result in an explosion
74. ition and free from dirt or debris It is suggested to apply white lithium grease to both terminals to prevent corrosion The charger connector is fully inserted into the battery pack receptacle The charger connector cord set is protected from damage and is located in an area to prevent injury that may result from personnel running over or tripping over the cord set Install all chargers in accordance with the manufacturers instructions If the charger is operated in an outdoor location rain and sun protection must be provided Remove AC power cord from outlet before connecting or disconnecting battery charger to battery pack The charging DC cord is equipped with a polarized connector which fits into a matching receptacle on the battery pack If the charger is not operating correctly unplug charger from both the AC outlet and the battery pack and check the fuse If a new fuse is required order part number 4102780 from your Jacobsen Dealer There is one spare fuse included in the fuse holder en 42 AC Voltage The charger is equipped with an input voltage selector switch located on the rear of the charger Determine what input voltage is used in your area and set switch accordingly before connecting AC power cord This charger can be used with the following AC input voltages 100 130 V Set voltage selector to 115 V Position 1 200 240 V Set voltage selector to 230 V Position 2 NOTE Charger will operate w
75. l puterii acustice Garantovan hladina akustick ho v konu Zajam ena raven zvo ne mo i Nivel de potencia sonora garantizado Garanterad ljudeffektsniv 118 118F 94 dB A LWA 122 122F 95 dB A LWA 126 94 dB A LWA Conformity Assessment Procedure Noise OueHka 3a CbOTBETCTBME Ha npouenypara Llym Postup hodnocen pln n podm nek hluk Procedure for overensstemmelsesvurdering St j Procedure van de conformiteitsbeoordeling geluid Vastavushindamismenetlus m ra Vaatimustenmukaisuuden arviointimenettely Melu Proc dure d valuation de conformit bruit Konformit tsbeurteilungsverfahren Ger usch Ara ikaoia AgioA ynong 2upp ppwons O puBos Megfelel s g rt kel si elj r s Zaj Procedura di valutazione della conformit rumore Atbilst bas nov rt juma proced ra troksnis Atitikties vertinimo proced ra garsas Pro edura tal Valutazzjoni tal Konformit Hoss Procedura oceny zgodno ci poziom ha asu Processo de avalia o de conformidade n vel sonoro Procedura de evaluare a conformit tii zgomot Postup vyhodnocovania zhodnosti hluk Postopek za ugotavljanje skladnosti hrup Procedimiento de evaluaci n de conformidad ruido Procedur f r bed mning av verensst mmelse buller 2000 14 EC Annex VI Part 1 UK Notified Body for 2000 14 EC Horuacbutuupan opran B O6enunenoro kpancrao 3a 2000 14 EO Ufad certifikovan podle sm rnice 20
76. lar 58 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 63305 1 Gen Set Power Module See 19 1 2 63306 1 Battery Power Module See 20 1 3 4166900 1 Controller Eclipse 4 400110 4 Screw 1 4 20 x 1 Hex Head 5 453023 4 Flat Washer 1 4 6 444708 4 Locknut 1 4 20 Center Used on 63300 63302 63304 7 4165263 1 Mount Fixed Head Power Module 63311 63313 63315 63325 63327 63329 63331 Used on 63301 63303 63312 7 4164220 1 Mount Floating Head Power Module 63314 63326 63328 63330 63332 Used on 63300 63302 63304 8 400228 4 Screw 5 16 24 x 1 1 4 Hex Head 63311 63313 63315 63329 63331 Used on 63301 63303 63312 8 400226 2 Screw 5 16 24 x 1 Hex Head 63314 63330 63332 8 400186 4 Screw 5 16 18 x 7 8 Hex Head Used on 63325 and 63327 8 400186 2 Screw 5 16 18 x 7 8 Hex Head Used on 63326 and 63328 9 400244 2 Screw 5 16 24 x 2 3 4 Hex Head GC eg ee 10 400198 2 Screw 5 16 18 x 2 1 4 Hex Head Used on 63326 and 63328 Only 11 446136 4 Lockwasher 5 16 12 4167640 2 Cable Tie Tree 13 4193060 1 Decal Front Roller Weight 14 447212 1 Lockwasher 1 4 Internal Tooth 15 4255550 4 Female Female Iso Mount es S EE 16 4255530 4 Stud 5 16 18 x 5 16 24 x 1 ed On Quen eset oder ang 63328 Only 17 453009 4 Flat Washer 5 16 Used on 63325 63326 63327 and 63328 Only gt Change from previous revision 59 ECLIPSE 5 1 Frame Assemb
77. le Eclipse 122F base unit with floating 22 in 457 mm 11 blade reel and InCommand control system Battery power module Eclipse 122F base unit with floating 22 in 457 mm 15 blade reel and InCommand control system Gen Set power module Eclipse 122F base unit with floating 22 in 457 mm 15 blade reel and InCommand control system Battery power module Eclipse 126 base unit with 26 in 660 mm 7 blade reel and InCommand control system Gen Set power module Eclipse 126 base unit with 26 in 660 mm 7 blade reel and InCommand control system Battery power module An identification plate like the one shown listing the serial number is attached to the rear crossbar CE JACOBSEN aa PRODUCT OF U S A Fees Jas vox 63300001651 A Textron Company 1 800 848 1636 US EEC Sound Vibration M S Product Power Arms 63300 93 dBA 3 344 63301 94 dBA 3 110 63302 88 dBA 3 877 63303 88 dBa 5 061 63304 93 dBA 4 988 63311 83 dBA 0 822 63312 83 dBA 0 481 63313 84 dBA 0 661 63314 85 dBA 0 901 63315 86 dBA 0 882 63325 95 dBA 2 342 63326 95 dBA 3 055 62237 86 dBA 2 184 63328 86 dBA 3 181 63329 86 dBA 1 004 63330 86 dBA 1 066 63331 86 dBA 1 440 63332 86 dBA 0 661 2 2 MOWER Reel uiii 7 9 11 or 15 blades hardened high manganese carbon steel Reel Diameter 5 in 127 mm Cutting Width 18 22 or 26 in 457 559 or 660
78. less g Larghezza d taglio GrieSanas platums Pjovimo plotis Tikkonforma mad Direttivi Szeroko ci cia 118 118F 45 7 cm 122 122F 55 9 cm Largura de Corte L imea de t iere Sirka z beru Sirina reza Anchura de corte Klippbredd 126 66 1 cm Conforms to Directives B cbotBeTcTBne c nupekruaure Spl uje podminky sm rnic Er i overensstemmelse med direktiver Voldoet aan de richtlijnen 2004 108 EC Vastab direktiividele Direktiivien mukainen Conforme aux directives s Entspricht Richtlinien AkoAou note mod Tic O ny e Megfelel az ir nyelveknek 2006 42 EC Conforme alle Direttive Atbilst direkt v m Atitinka direktyv reikalavimus Valutazzjoni tal Konformit Dyrektywy zwi zane Cumpre as Directivas 2000 14 EC 2005 88 EC Respect Directivele Je v s lade so smernicami Skladnost z direktivami Cumple con las Directivas Uppfyller direktiv 2006 66 EC Conformity Assessment OueHka 3a CLoTBeTcTBye Hodnocen pln n podminek Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformit Konformitatsbeurteilung Aiarriorwon Zuppi pquong Megfelel s g rt kel s Valutazione della conformit Atbilst bas nov rt jums Atitikties vertinimas Livell tal Qawwa tal Hoss Imkejjel Ocena 2006 42 EC Annex VIII zgodno ci Avalia o de Conformidade Evaluarea conformit tii Vyhod
79. lkezik a m szaki f jl ssze llit s hoz s aki a k z ss gben letelepedett szem ly Firma della persona autorizzata a redigere la dichiarazione a nome del fabbricante in possesso Della documentazione tecnica ed autorizzata a costituire il fascicolo tecnico che deve essere stabilita nella Comunit Tas personas paraksts kura ir pilnvarota deklaracijas sastadiSanai razotaja varda kurai ir tehniska dokumentacija kura ir pilnvarota sagatavot tehnisko registru un kura ir apstiprinata Kopiena Asmuo kuris yra gana inomas kuriam gamintojas suteik galiojimus sudaryti i deklaracij ir kuris ja pasira turi visa technin informacij ir yra galiotas sudaryti technin s informacijos dokument Il firma tal persuna awtorizzata li tfassal id dikjarazzjoni f isem il fabbrikant g andha d dokumentazzjoni teknika u hija awtorizzata li tikkompila l fajl tekniku u li hija stabbilita fil Komunit Podpis osoby upowa nionej do sporz dzenia deklaracji w imieniu producenta przechowuj cej dokumentacj techniczn upowa nion do stworzenia dokumentacji technicznej oraz wyznaczonej ds wsp lnotowych Assinatura da pessoa com poderes para emitir a declara o em nome do fabricante que possui a documenta o t cnica que est autorizada a compilar o processo t cnico e que est estabelecida na Comunidade Semn tura persoanei imputernicite s elaboreze declara ia n numele produc torului care de ine documenta ia tehnic
80. long the full length of the reel when the paper is held at 90 to the bedknife Avoid excessive tightening or serious damage may result to bedknife and reel blades Reels must turn freely 4 Return mower to upright position Limit bracket A is spring loaded and should latch into bracket on reel en 38 Figure 7C GKV 1 Figure 7D FLOATING HEAD REEL ADJUSTMENTS 7 7 4 CUTTING HEIGHT Note Always make the reel to bedknife adjustment before adjusting height of cut Sections 7 2 and 7 3 1 Push kickstand down and tip mower back on its handle Gen Set Power Modules Do not leave the mower tipped back for an extended length of time or oil may migrate into the combustion chamber 1 Set desired cutting height on the gauge E a Measure distance between the underside of screw head and gauge block surface F b Adjust screw H to obtain desired height then tighten the wing nut 2 Loosen the nuts on the front roller brackets G just enough to allow the adjuster knob K to raise or lower the front roller 3 Place gauge E across bottom of front and rear rollers near one end of roller 7 5 REEL BEARING Any end play or radial play indicates bad bearings a weak tension spring or a backed off nut 1 Check bearing housing mounting hardware Tighten or replace components as required Carefully clean threads with degreaser 2 Apply a medium strength grade of
81. loves and handle the reel and bedknife with extreme care 2 Inspect the reel blades and bedknife to insure good sharp edges without bends or nicks a The leading edge of the reel blades must be sharp free of burrs and show no signs of rounding off b The bedknife and bedknife backing must be securely tightened The bedknife must be straight and sharp c A flat surface of at least 1 32 in 0 8 mm minimum must be maintained on the front face of the bed knife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003 0 025 to 0 076 mm must be maintained across the entire length of the reel and bedknife 5 The reel must be parallel to the bedknife An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife 6 Grass conditions will also affect the adjustment 2 Replace do not worn or components adjust damaged 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Do not change speed limit settings or overspeed the drive motors a Dry sparse conditions will require a wider gap to prevent heat bu
82. ly Fixed Head Units Serial No 63300 Serial No 63302 Serial No 63304 All Serial No 63311 All All All Serial No 63313 Serial No 63315 Serial No 63325 Serial No 63327 All All All All Serial No 63329 All Serial No 63331 All 60 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 4208160 1 Frame R H Side 2 4208162 1 Frame LH Side 3 4167383 1 18 Front Crossbar P a 63331 3 4165280 1 22 Front Crossbar SEET 63329 4168022 1 26 Front Crossbar Used on 63304 and 63315 4 4168401 1 18 Rear Crossbar Used on 63300 63313 63327 and 63331 4 4165281 1 22 Rear Crossbar Used on 63302 63311 63325 and 63329 4 4168023 1 26 Rear Crossbar Used on 63304 and 63315 5 400258 6 Screw 3 8 16 x 3 4 Hex Head 6 446142 10 Lockwasher 3 8 Heavy 7 366796 2 Kickstand Mounting Bracket 8 400262 2 Screw 3 8 16 x 1 Hex Head 9 400260 3 Screw 3 8 16 x 7 8 Hex Head 10 400268 2 Screw 3 8 16 x 1 3 4 Hex Head 11 443810 4 Nut 3 8 16 Hex Jam 12 4127931 1 Decal Patent 13 REF 1 Serial Plate 14 4117466 1 Decal 96 db Noise 15 1000018 1 18 Kickstand Used on 63300 63313 63327 and 63331 15 132674 1 22 Kickstand Used on 63302 63311 63325 and 63329 15 1000019 1 26 Kickstand Used on 63304 and 63315 16 444850 3 Nut 3 8 16 Center Lock Jam 17 364164 1 Spring 18 4169840 1 Decal Danger 19 4174680 1 Decal Weight
83. mm Height of cut 1 16 to 7 16 in 1 6 to 11 mm Bedknives Hardened carbon steel High Profile 5 32 7 16 4 11 mm cut 2 3 TRACTION AND DIFFERENTIAL Transport Tires Option 11 x 4 pneumatic bidirectional Reel Drive Independent direct drive motor Traction Drive Independent drive motor with two synchronous polyurethane belts Traction Reduction Ratio 15 15 1 2 4 WEIGHTS Gen Set Mowers Weights Without Grass Catcher Lbs kg 63300 Eclipse 118 11 Blade 203 92 3 63301 Eclipse 118F 11 Blade 243 110 4 63302 Eclipse 122 11 Blade 224 101 6 63303 Eclipse 122F 11 Blade 249 113 0 63304 Eclipse 126 ssssss 233 105 8 63325 Eclipse 118 15 Blade 206 93 4 63326 Eclipse 118F 15 Blade 246 111 6 63327 Eclipse 122 15 Blade 227 103 0 63328 Eclipse 122F 15 Blade 252 114 3 2 5 GEN SET POWER MODULE Engine nennen Honda GX 120 K1Q JG2 4 Cycle 4HP 2 98 kW at 4000 RPM Speed EE Engine speed set at factory for generator to produce 59 8 volts with no load dIE EE s Regular Grade Unleaded Fuel Tank 0 66 Gallon 2 5 liter Use clean fresh regular unlea
84. n place The Interlock System on this machine will shut off the reel and traction drive if the operator releases the O P C Operator Presence Control bail To protect the operator and others from injury never operate equipment with the Interlock System disconnected or malfunctioning 1 Before leaving the operator s position for any reason a Disengage all drives b Engage parking brake c Disconnect power connector 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders and pets Chock or block the wheels if the machine is left on an incline Never operate mowing equipment without the discharge deflector securely fastened in place By following all instructions in this manual you will prolong the life of your machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts and Accessories will void the warranty en 5 2 SPECIFICATIONS 2 1 en 6 PRODUCT IDENTIFICATION Eclipse 118 base unit with 18 in 457 mm 11 blade reel and InCommand control s
85. ng 4 366701 1 Grease Seal 5 366700 1 Grease Seal 6 241836 1 es Differential Gear 7 319085 1 Pin 8 458127 1 Snap Ring 9 395419 1 18 Roller Shaft 9 395367 1 22 Roller Shaft 9 395418 1 26 Roller Shaft 10 241835 1 Differential 11 463017 1 Key 9 Woodruff 12 308030 2 Thrust Washer 13 202947 2 Pinion Gear 14 415563 2 Set Screw 7 16 20 x 3 8 15 463007 2 Key 7 Wooodruff 16 308028 1 Pinion Shaft 17 220318 1 Bearing Housing 18 220319 1 Bearing Housing 19 366693 2 Bearing 20 2810096 1 Nut 1 14 Nylock Hex 21 164057 1 Seal Cover 22 366702 1 Grease Seal 23 471214 1 Grease Fitting 24 446136 5 Lockwasher 5 16 Heavy 25 366697 2 Spacer 26 366696 1 Spacer 27 3004484 1 Pulley 56 Tooth 28 366695 2 Locking Collar 29 367029 1 Nut 3 4 16 Hex Nylock Jam 30 434024 2 Screw 5 16 18 x 3 4 Socket Head 31 361451 2 Washer 32 434003 3 Screw 5 16 18 x 1 Socket Head Change from previous revision 77 ECLIPSE 14 1 Parking Brake and Wheels Serial No All 78 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 1000476 1 R H Hub 2 338766 1 Bearing 3 366705 2 e Grease Seal 4 164056 2 Brake Band 5 132663 1 Brake Mounting Bracket 6 132658 1 Seal Housing 7 365753 1 Grease Seal 8 4128725 1 Grease Fitting 9 164063 1 Brake Mounting Bracket 10 1000477 1 LH Hub 11 338766 1 Bearing 12 366705 2 e Grease Seal 13 366
86. ng the O P C bail and proceed off the green to turn around or simply release O P C bail and turn around e To turn to the right start by turning mower slightly to the left 2 When the mower has moved approximately 1 2 its own width to the left swing it around quickly to the right 3 and 4 guiding the mower with your right hand This method makes it possible to turn around quickly with very few steps Figure 4C To prevent damage to the reel and bedknife never Mowing Mowing operate the reels when they are not cutting grass Excessive friction and heat will develop between the bedknife and reel and damage the cutting edge en 28 Figure 4D 4 6 TRANSPORT WHEELS OPTIONAL Always engage parking brake and disconnect power connector before installing or removing the transport wheels Transport wheels are an optional accessory available through your Jacobsen Dealer Traction wheels are recommended when not using the Mower Caddy to move the mower from green to green 1 Push and hold the kickstand against the ground then pull the mower handle by the lift point back until the mower rests on the stand S 2 To remove wheels press retaining clip T away from hub and pull wheel off hub 3 To install wheels press retaining clip T place wheel on hub and turn the wheel backwards until studs on back of wheel line up with holes in hub U Push wheel in an
87. ngdom FOREWORD This manual contains safety operating adjustment maintenance troubleshooting instructions and parts list for your new Jacobsen machine This manual should be stored with the equipment for reference during operation Before you operate your machine you and each operator you employ should read the manual carefully in its entirety By following the safety operating and maintenance instructions you will prolong the life of your equipment and maintain its maximum efficiency If additional information is needed contact Jacobsen Dealer your Suggested Stocking Guide The serial plate is located on the rear crossbar of the frame Jacobsen recommends you record these numbers below for easy reference CE JACOBSEN oa PRODUCT OF U S A A Textron Company gop ag 1636 US kg kw To Keep your Equipment fully operational and productive Jacobsen suggests you maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids To order any of the following material 1 Write your full name and complete address on your order form 2 Explain where and how to make shipment O UPS O Overnight Q Regular Mail C 2nd Day Service Parts 3 Order by the quantity desired the part number and the description of the part 4 Send or bring the order to your authorized Jacobsen Dealer Qty Part No Descripti
88. nge buttons to raise K or lower L the FOC value to the desired setting press the black button to set speed Fixed FOC setting must be 0 or between 0 087 and 0 178 in 2 2 and 4 5 mm See Section 3 4 Maximum Mow Speed To set the maximum mow speed press either of the orange buttons K or L on the front cover until the set max mow speed screen is on the LCD display Press the black button J to enter set mode Use the orange buttons to raise K or lower L the maximum mow speed to the desired speed press the black button to set speed Maximum mow speed must be between 2 0 and 3 4 MPH 3 2 and 5 5 kph Fixed Reel Speed To set the fixed reel speed the FOC setting must be set to 0 then press either of the orange buttons K or L on the front cover until the set reel speed screen is on the LCD display Press the black button J to enter set mode Use the orange buttons to raise K or lower L the reel speed to the desired setting Fixed reel speed must be set between 1800 and 2200 rpm en 18 The Maximum Mow Speed and the Fixed Reel Speed are used to determine the FOC Frequency of Cut See Section 3 4 Power Source To set power source press either of the orange buttons K or L on the front cover until the Power Source screen is on the LCD display Press the black button J to change power source Select either Genset Power or Battery Power Maintenance Hours To reset maintenance hours press either of the orange
89. ngine switch to the OFF position stops the engine N Choke Lever The choke lever opens and closes the choke valve in the carburetor The CLOSED position enriches the fuel mixture for starting a cold engine The OPEN position provides the correct fuel mixture for operation after starting and for restarting a warm engine P Fuel Valve Lever The fuel valve opens and closes the connection between the fuel tank and the carburetor The fuel valve lever must be in the ON position for the engine to run When the engine is not in use leave the fuel valve lever in the OFF position to prevent carburetor flooding and to reduce the possibility of fuel leakage Before tipping mower back for adjustments the fuel lever must be moved to the OFF position to prevent fuel from leaking into the crankcase 3 6 BATTERY POWER MODULE CONTROLS R Battery Monitor Located on the removable battery pack displays battery charge level en 24 Figure 3G Figure 3H Figure 3l DAILY INSPECTION The daily inspection should be performed only with the parking brake engaged and power connector disconnected 4 2 Perform a visual inspection of the entire unit look for signs of wear loose hardware missing or damaged components INTERLOCK SYSTEM O P C The Interlock System is intended to protect the oper ator and others from injury by stopping the reel and drive mechanism as s
90. notenie zhodnosti Ocena skladnosti Evaluaci n de conformidad Bed mning av verensst mmelse Measured Sound Power Level l134epeHo HUBO Ha 3BYKOBa MOLUHOCT Nam en akustick v kon Malte lydstyrkeniveau Gemeten geluidsniveau M detud heliv imsuse tase Mitattu nitehotaso Niveau de puissance sonore mesur Gemessener Schalldruckpegel 2TOBUIOU VO TTITTESO Dank Iox og M rt hangteljes tm nyszint Livello di potenza sonora misurato Izm r tais ska as jaudas l menis I matuotas garso stiprumo lygis Livell tal Qawwa tal Hoss Iggarantit Moc akustyczna mierzona N vel sonoro medido Nivelul m surat al puterii acustice Nameran hladina akustick ho v konu Izmerjena raven zvo ne mo i Nivel de potencia sonora medido Uppm tt ljudeffektsniva 118 118F 94 dB A LWA 122 122F 93 dB A LWA 126 93 dB A LWA Guaranteed Sound Power Level FapaHtTupaHo HUBO Ha 3BykoBa MOLIHOCT Garantovan akustick v kon Garanteret lydstyrkeniveau Gegarandeerd geluidsniveau Garanteeritud heliv imsuse tase Taattu nitehotaso Niveau de puissance sonore garanti Garantierter Schalldruckpegel Eyyunu vo ettittedo NXNTIKTG IGXVOG Szavatolt hangteljesitm nyszint Livello di potenza sonora garantito Garant tais ska as jaudas l menis Garantuotas garso stiprumo lygis Livell tal Qawwa tal Hoss Iggarantit Moc akustyczna gwarantowana Nivel sonoro farantido Nivelul garantat a
91. on Qty Part No Description 4102780 4169341 4131618 50 Amp Fuse 25 Amp Clrcuit Breaker Ignition Key 2811106 2811070 Motor to Pulley Belt Pulley to Traction Drum Belt Service Support Material Qty Part No Description Qty Description Technical Manual Operator Training Video 4170162 4166960 Service Manual 2006 42 EC These are the Original instructions verified by Jacobsen A Textron Company O Copyright 2011 Jacobsen A Textron Company All rights reserved including the right to reproduce this material or portions thereof in any form en 2 Proposition 65 Warning This product contains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm LITHO IN U S A 4 2011 SAFETY 1 1 Operating Safety 000 5 4 1 2 Important Safety Notes 5 SPECIFICATIONS 2 1 Product Identification 6 2 2 MOWBRi snoert aat ee demand date heeds 7 2 3 Traction and Differential 7 2 4 Weights sei aanta waver sue eh 7 2 5 Gen Set Power Module 7 2 6 Battery Power Module 8 2 7 Accessories amp Support Literature 9 2 8 Declaration of Conformity 10 DECALS 3 1 Dor EE 13 CONTROLS 4 1 ICONS ss nee Hema did s ie DIL ees 8 16 4 2 Handle Controls 16 43 LCD Display 17 4 4 Freq
92. one sociale e indirizzo completo del fabbricante Uz muma nosaukums un pilna ra ot ja adrese Verslo pavadinimas ir pilnas gamintojo adresas Isem kummer jali u indirizz s i tal fabbrikant Nazwa firmy i pe ny adres producenta Nome da empresa e endere o completo do fabricante Denumirea comercial si adresa complet a produc torului Obchodn n zov a pln adresa v robcu s Naziv podjetja in polni naslov proizvajalca Nombre de la empresa y direcci n completa del fabricante Tillverkarens f retagsnamn och kompletta adress Jacobsen A Textron Company 11524 Wilmar Blvd Charlotte NC 28273 USA Product Code Kog Ha nponykra K d v robku Produktkode Productcode Toote kood Tuotekoodi Code produit s Produktcode Kw ik s rrpoi vrog Term kk d Codice prodotto Produkta kods Produkto kodas Kodi i tal Prodott Kod produktu C digo do Produto Cod produs K d v robku Oznaka proizvoda C digo de producto Produktkod 63300 63301 63302 63303 63304 63311 63312 63313 63314 63315 63325 63326 63327 63328 63329 63330 63331 63332 Machine Name HaumMeHoBaHve Ha mawnHarTa N zev stroje Maskinnavn Machinenaam Masina nimi Laitteen nimi Nom de la machine Maschinenbezeichnung Ovopao a unxavrjuaroc G pn v Denominazione della macchina lekartas nosaukums Ma inos pavadinimas Isem tal Magna Nazwa urz dzenia Nome da Maquina Numele echipamentului N zo
93. ool always close fuel shut off valve and remove the spark plug wire from the spark plug before storing Do not store unit near an open flame or flammable debris Battery Power Module 22 23 Before you clean adjust or repair this equipment disconnect the power connector Do not kickstand remove battery pack without unit on SAFETY 1 This machine is to be operated and maintained as specified in this manual and is intended for the professional maintenance of specialized turf grasses It is not intended for use on rough terrain or long grasses 1 2 IMPORTANT SAFETY NOTES A This safety alert symbol is used to alert you to potential hazards DIXI Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices nier i 61 J Indicates a potentially hazardous situation which if not avoided MAY result in property damage It may also be used to alert against unsafe practices For pictorial clarity some illustrations in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastened i
94. oon as the operator releases the O P C Operator Presence Control bail Never operate equipment with the Interlock System disconnected or malfunctioning Do not disconnect or bypass any switch To test the system a Place mower on the kickstand b Make certain reel switch is off Gen Set Power Module Start the engine Energize the unit a Slide bail to the left and engage O P C Bail b The drive motor and the wheels will begin to turn c Release the O P C bail The bail must disengage and drive motor must stop If the drive motor engages before the O P C bail is engaged or the drive motor continue to turn after the O P C bail is released stop the unit immediately and have the system repaired OPERATION 4 Make sure the mower is adjusted to the required cutting height Make sure the machine is lubricated and the transport tires are properly inflated Check the O P C system Check motor connections are tight Hand tighten motor conections only do not use wrenches to tighten motor connection en 25 4 OPERATION 4 3 OPERATING PROCEDURES To help prevent injury always wear safety glasses leather work shoes or boots a hard hat and ear protection 1 Under no circumstances should the unit be started with operator or bystanders standing in front of the reel Never run the engine in an enclosed area 3 Keep hands and feet away from moving parts and cutting units If possible do not
95. perator can prevent and is responsible for injuries inflicted to themselves to bystanders and damage to property en 4 11 12 13 14 15 16 17 Never operate equipment that is not in perfect working order or is without decals guards shields discharge deflectors or other protective devices securely fastened in place Never disconnect or bypass any switch Keep the unit clean Disconnect the power connector before storing Do not store unit near an open flame or flammable debris Place unit on a flat surface disengage all drives and engage parking brake before energizing the unit Local regulations may restrict the age of the operator Operate the machine across the face of the slope horizontally not up and down the slope vertically Never operate on wet grass Always operate at speeds that allow you to have complete control of the machine Be sure of your footing keep a firm hold on the handle and walk never run Gen Set Power Module 18 19 20 21 Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation Fuel is highly flammable handle with care See Section 4 8 Before you clean adjust or repair this equipment stop the engine disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting Disconnect the power connector Keep the engine clean Allow the engine to c
96. ratings but have not been tested by Jacobsen and no recommendation is stated or should be implied Contact your local battery dealer or the manufacturer for sourcing on these batteries Yuasa Enersys NPX 80 Panasonic LC X1220AP Panasonic LC X1220P Discover D12200 Power Sonic PSH 12180 B B Battery EB20 12 USE ONLY 12 VOLT SLA BATTERIES SPECIFICATIONS 2 2 7 ACCESSORIES amp SUPPORT LITERATURE Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty Accessories Lapping Compound 180 grit 554598 Orange Touch up Paint 12 oz spray 554598 18 in Fixed Head Grass Catcher 68122 18 in Floating Head Grass Catcher 4174683 22 in Fixed Head Grass Catcher 68123 22 in Floating Head Grass Catcher 4114788 26 in Fixed Head Grass Catcher 68124 22 in Push Brush Fixed Head Units 68611 22 in Front Roller Brush Fixed Head Units 68610 22 in Front Roller Brush Floating Head Units 68536 WAG TU EE 63307 Battery Charger eese 68661 Removable Battery Pack Does
97. rator cannot read English it is the owner s responsibility to explain the material contained in this manual to them Learn the proper use of the machine the location and purpose of all the controls before you operate the equipment Working with unfamiliar equipment can lead to accidents Never allow anyone to operate or service the machine or its attachments without proper training and instructions or while under the influence of alcohol or drugs Wear all the necessary protective clothing and personal safety devices to protect your head eyes ears hands and feet Long hair loose clothing or jewelry may get tangled in moving parts Operate the machine only in daylight or in good artificial light Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by Jacobsen Stay alert for holes in the terrain and other hidden hazards Inspect the area where the equipment will be used Pick up all the debris you can find before operating Beware of overhead obstructions low tree limbs electrical wires etc and also underground obstacles sprinklers pipes tree roots etc Enter a new area cautiously Stay alert for hidden hazards Do not carry passengers Keep bystanders and pets a safe distance away Never direct discharge of material toward bystanders nor allow anyone near the machine while in operation The owner o
98. remature deterioration or failure Damage of this nature is not covered by the factory warranty b Do not use high pressure spray c Do not spray water directly at electrical connectors generator motors or controller d Do not spray water into the cooling fins or the engine air intake Do not wash a hot or Use running engine compressed air to clean the engine Battery Power Module 4 Disconnect power connector and connect battery pack to charger en 30 Gen Set Power Module 5 Fill fuel tank at the end of each operating day Do not fill above the fuel strainer shoulder Close fuel valve when unit is not in use Use clean fresh unleaded gasoline 86 octane minimum Refer to the engine s operator manual for fuel recommendations when using blended fuel Handle fuel with care it is highly flammable Use an approved container The spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely 6 Store fuel according to local state or
99. rn off power switch and disconnect power connector then remove obstruction moving 5 To assure complete even cutting overlap swaths by 1 to 2 in 25 to 50 mm then make one or more passes around the perimeter of the green to clean ragged edges and separate the putting green surface from the apron For a more even playing surface and neater appearance alter the mowing pattern each time a green is mowed The patterns shown in Figure 4D are suggestions only the operator or course superintendant can arrange patterns to suit each green Use caution while operating on hillside and drop offs 1 Turn power OFF Place mower on kickstand and remove the transport wheels If installed 2 Engage the reel switch Push the mower forward off kickstand Start the unit 3 Position mower slightly off green a Adjust traction speed paddle B to provide a safe comfortable walking speed b Push handle down to lift the mower head above the grass then engage the O P C bail C c As the mower crosses the edge of the green lower the mower head to the ground and proceed across the green in a straight line When mowing lift up as required to keep handle centered in slots on handle stops Do not push down on handle when mowing or the mower head may lift off the grass Figure 4C d When the opposite side of the green is reached push down of the handle to lift the mower head without disengagi
100. rward direction en 48 Figure 10B Standard start up screen Press both orange buttons during start screen Enter PIN Place Reel Switch in Backlap position Select yes or no Engage Bail and release to start backlapping Display timer and adjust backlap reel speed Exit backlap mode JACOBSEN VERSION X XX ENTER PIN XXXX BACKLAP YES NO ENGAGE BAIL AND RELEASE BACKLAP 5 MIN lt 50 gt TURN BACKLAP SWITCH OFF Figure 10C 10 5 STORAGE General 1 Wash the mower thoroughly and lubricate Repair and paint damaged or exposed metal 2 Inspect the mower tighten all hardware replace worn or damaged components 3 Clean the tires thoroughly and store the tractor on the kickstand so the load is off the tires The front roller should be resting on a wood board 4 Keep the machine and all its accessories clean dry and protected from the elements during storage Never store equipment near an open flame 5 Wash the reel and bedknife thoroughly then repair and paint any damaged or exposed metal Lubricate all fittings and friction points 7 Backlap the reels then back the reel away from the bedknife Apply a light coat of rust preventative oil to the sharpened edges of the reel and bedknife To prevent personal injury and damage to the cutting edges handle the reel with extreme care Battery Power Module During periods of storage the
101. s contact the engine manufacturer The proper break in of a new engine can make a considerable difference to the performance and life of the engine 9 2 ENGINE OIL Check the engine oil at the start of each day before starting the engine If the oil level is low remove oil filler cap and add oil as required Perform initial oil change after the first 20 hours of operation Change oil every 100 hours thereafter See the engine manufacturer s Owners s Manual for detailed service information After adding or changing oil start and run engine at idle with all drives disengaged for 30 seconds Shut engine off Wait 30 seconds and check oil level Add oil to bring up to FULL mark on dipstick Use only SAE 10W30 engine oils with API classification SGSF CC CD GEN SET POWER MODULE 9 The mower is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following 1 Operate machine modestly for the first 25 hours 2 Allow the engine to reach operating temperature before operating at full load 3 Change the engine oil after the first 20 hours of operation 4 Refer to Section 12 2 and Engine Manual for specific maintenance intervals Oil Filler Cap Upper Oil Level Figure 9A en 45 9 GEN SET POWER MODULE 9 3 ENGINE SPEED The engine speed is set at the fac
102. s other than the reel motor When tightening hand tighten motor conections only do not use wrenches to tighten motor connection Start unit in backlap mode a Turn key D to start position and release Press both orange buttons G and H when Jacobsen Version X XX is on the display A Use the orange buttons G or H to select and the black button F to enter the four digits for the Maintenances mode pin Section 3 3 b Place reel switch E in backlap position BACKLAP YES NO screen will display Select YES to backlap If NO is selected TURN BACKLAP SWITCH OFF will be displayed c Engage O P C bail C and release Reel motor will begin turning a slow beeping 1 every three seconds alarm will sound and a five minute timer will start d Adjust reel speed between 1096 and 10096 using the orange buttons G or H e Apply lapping compound with a long handle brush along the entire length of the reel 180 grit is recommended Section 2 7 f Continue lapping and at the same time make a fine adjustment on the reel and bedknife until there is a uniform clearance along the full length of the cutting edges g Exit backlap mode by allowing the five minute timer to end placing reel switch E in the OFF position moving the O P C bail C or moving the thumb lever B h Turn key switch D to off position Carefully and thoroughly remove all lapping compound from reel and bedknife before running the reel in fo
103. sed on 63328 and 63332 4 4225505 1 15 Blade 22 Left Hand Reel Used on 63326 and 63330 4 4170220 1 11 Blade 18 Left Hand Reel Used on 63301 and 63314 4 5001101 1 11 Blade 22 Left Hand Reel Used on 63303 and 63312 5 1004756 1 Bearing Housing 6 500534 Ile Bearing Cup and Cone 7 336962 Ile Seal Grease 8 471214 1 Grease Fitting 9 471242 1 Vent Fitting 10 445795 8 Nut 5 16 18 Spiralock Flange 11 304745 1 Washer 12 458013 1 Snap Ring 13 367164 1 Spacer 14 2811055 1 Backing 18 Bedknife 14 5000415 1 Backing 22 Bedknife 15 See Chart 1 Bedknife 16 3009138 13 Screw 1 4 20 x 1 2 Flat Head 17 315298 2 Wheel Bolt 7 16 x 3 4 18 412503 4 Screw 3 8 16 x 1 1 4 Square Head 19 400294 1 Screw 3 8 24 x 1 Hex Head 20 453009 4 Flat Washer 5 16 21 1000480 1 Bearing Housing 22 500534 1 Bearing Cup and Cone 23 336962 1 Seal Grease 24 471214 1 Grease Fitting 25 471240 Ile Vent Fitting 26 5002151 1 Spring Compression 27 364900 1 Nut Reel 28 453011 1 Flat Washer 3 8 29 163892 1 Seal Change from previous revision 75 ECLIPSE 13 1 Differential and Rollers Serial No All 76 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 1000024 2 18 Smooth Roller 1 132655 2 22 Smooth Roller 1 1000027 2 26 Dimpled Roller 2 366699 1 Differential Gear Bushing 3 366698 1 Drum Bushi
104. solved Return mower to maintenance area for repair Turn reel switch off release bail turn key to off position and disconnect battery connector before checking for obstructions in reel Traction Motor Fault display is shown when a traction motor short circuit is detected or the traction motor current draw exceeds 30 Amps for one second Traction motor will not operate until the problem is resolved Return mower to maintenance area for repair Operator Mode is used by the operator for system voltage information travel speed FOC setting and reel speed Press the orange buttons K and L on the front handle cover to toggle between the different displays Operator Mode is view only no system settings can be changed If reel switch is placed into backlap position while in operator mode the reel motor will stop immediately and screen will display Turn Backlap Switch Off Backlap is only available in Superintendant Mode Standard start up screen JACOBSEN VERSION 1 27 Displays system voltage SYSTEM VOLTS 48 0 VDC Displays travel speed of mower TRAVEL SPEED 3 4 MPH Displays fixed FOC setting FOC 0 146 Displays reel rotation speed REEL SPEED 2200 RPM Display if Reel Switch TURN BACKLAP is placed in backlap SWITCH OFF position Figure 3D en 17 3 CONTROLS Maintenance Mode is used by the maintenance to set and adjust all functional values for the Eclipse Mower
105. stment 4 Place gauge bar between front roller and traction roller near the outer end of the rollers en 36 b Adjust the trailing end of the reel in the same manner then recheck the adjustment at the leading end c When the reel and bedknife are properly adjusted the reel will spin freely and will cut a piece of newspaper along the full length of the reel when the paper is held at 90 to the bedknife Rotation Figure 6B Figure 6C Slide screw head over bedknife H and adjust knob C so roller just contacts the gauge bar Tighten nut D Repeat Steps 4 and 5 on the opposite end of the reel then tighten nuts D Recheck and readjust the cutting height if necessary Figure 6D FLOATING HEAD REEL ADJUSTMENTS 7 7 1 GENERAL Before you adjust clean or repair this equipment always disengage all drives engage parking brake turn power off and disconnect power connector to prevent serious injury 1 Adjustments and maintenance should always be performed by a qualified technician If proper adjustment cannot be made contact an authorized Jacobsen Dealer 7 2 BEDKNIFE TO REEL Pre adjustment Check 1 Check the reel bearings for end play or radial play There should be no end play or radial play See Section 7 5 To prevent personal injury and damage to the cutting edges wear g
106. switch E is off and parking brake A is engaged Turn power switch D to start position and release LCD display G should show startup display for 5 seconds then switch to system voltage If system fails to initialize check to see if power connector is properly attached or if circuit breaker F is tripped Reset circuit breaker if necessary Check system voltage on LCD display G If the system voltage screen is not on the display press either of the orange buttons H to forward display to the correct screen If system voltage is low recharge batteries or check generator output before operating To mow or transport unit push O P C bail C to the left and engage To stop the unit release the O P C bail engage parking brake and set power switch to OFF position Battery Power Module Disconnect power connector and connect battery pack to charger Gen Set Power Module Turn engine switch M to off position and close fuel valve P OPERATION 4 Figure 4A A Ee Figure 4B en 27 4 OPERATION 4 5 MOWING ZN WARNING gt j To prevent serious injuries keep hands feet and clothing away from cutting unit when the blades are NEVER use your hands to clean cutting units Use a brush to remove grass clippings from blades Blades can be sharp and could cause injuries To clear obstructions from cutting unit disengage O P C bail engage parking brake tu
107. tekening van de persoon die bevoegd is de verklaring namens de fabrikant te tekenen de technische documentatie bewaart en bevoegd is om het technische bestand samen te stellen en die is gevestigd in het Woongebied henduse registrisse kantud isiku allkiri kes on volitatud tootja nimel deklaratsiooni koostama kes omab tehnilist dokumentatsiooni ja kellel on igus koostada tehniline toimik Sen henkil n allekirjoitus jolla on valmistajan valtuutus vakuutuksen laadintaan jolla on hallussaan tekniset asiakirjat joka on valtuutettu laatimaan tekniset asiakirjat ja joka on sijoittautunut yhteis n Signature de la personne habilit e r diger la d claration au nom du fabricant d tenir la documentation technique compiler les fichiers techniques et qui est implant e dans la Communaut Unterschrift der Person die berechtigt ist die Erkl rung im Namen des Herstellers abzugeben die die technischen Unterlagen aufbewahrt und berechtigt ist die technischen Unterlagen zusammenzustellen und die in der Gemeinschaft niedergelassen ist Yrroypagr at pou amp ouoio ornp vou yia TNV o vra n TNG AWON EK HEPOUG TOU KATAOKEUQAOT o OTTOIOG KAT XEI TNV TEXVIKA K EON KAI EXE TNV egouorod rnon va rat amp ivoprjos TOV TEXVIK PAKEAO KAI o OTTOIOG Eival ropiou vog ornv Korv rnra A gy rt nev ben meghatalmazott szem ly akinek jogaban all m dos tania a nyilatkozatot a m szaki dokument ci t rzi enged llyel rende
108. thout proper ventilation exhaust fumes can be fatal if inhaled en 49 11 TROUBLESHOOTING 11 1 GENERAL The troubleshooting chart below lists basic problems that may occur during start up and operation For more detailed information contact your area Jacobsen Dealer Symptoms Possible Causes Action Unit does not have 1 Power Connector Disconnected 1 Connect Power Connector power 2 Batteries Discharged 2 Fully charge battery pack 3 Engine not running 3 Start engine before attempting to energize unit 4 50 Amp fuse blown 4 Open battery tray and check fuse Replace 5 20 Amp circuit breaker tripped 5 Reset 6 Defective Battery 6 Perform load test replace batteries as needed 7 O P C bail engaged 7 Disengage bail and restart Engine will not 1 Choke in wrong position 1 See Engine Manual start 2 Empty fuel tank or dirty fuel 2 Drain and refill fuel tank with fresh clean fuel 3 Fuel Shut off valve closed 3 Open fuel shut off valve 4 Engine Spark Plug 4 See Engine Manual 5 Engine switch off 5 Turn engine switch to On Engine hard to start 1 Choke in wrong position 1 See Engine Manual or runs poorly 2 Dirty or incorrect fuel 2 Refill with proper grade clean fuel ae Beeren ae 3 Loose Wiring 3 Check spark plug wire 4 Air intake plugged 4 Clean air intake and air cleaner 5 Ventin fuel cap plugged 5 Clean fuel cap Mower does not 1 Power switch not on 1 Follow proper start up proced
109. tion CHANGE a BLADES lt DONE gt reel blades Display SELECT Units UNITS Change Display ENGEISH Units ii et i THUMB LEVER Paddle CALIBRATE ae THUMB LEVER 000 DONE 120 Setting Calibrate BAIL LEVER Bail Lever CALIBRATE Bail Lever BAIL LEVER Setting 040 DONE 096 Figure 3F en 19 3 CONTROLS 3 4 FREQUENCY OF CUT The FOC Frequency of cut is the distance in inches mm the machine travels forward between reel blades contacting the bedknife The FOC can be adjusted either by changing the Fixed FOC setting or by changing the maximum mow speed and the fixed reel speed on the LCD display Adjust FOC with Fixed FOC setting Changing the FOC setting to a value other than O will enable the fixed FOC mode and disable the reel speed setting As mower travel speed increases or decreases reel speed will automatically adjust as required to maintain set FOC Adjust FOC with Reel Speed Setting 1 Using the FOC charts determine the maximum mow speed and fixed reel speed required for the desired FOC 2 Start the unit in Superintendant mode Section 3 3 3 Set fixed FOC setting to 0 4 Set desired Maximum Mow Speed 5 Set desired Fixed Reel Speed NOTE Mow speed is measured in mph kph FOC is measured in inches millimeters 15 Blade Reel FOC Table Product No 63325 63326 63327 63328 63329 63330 63331 63332 Standard Reel wem 1900 1850 2000 2050 2100 2150 2200
110. tory for proper generator output However engine speed should be checked periodically and adjusted to 59 volts An output voltage greater than 60 volts will cause an alarm to sound and may cause system damage Controller will shut down after 60 seconds if the over voltage condition is not corrected Adjustment should be made with the engine at operating temperature using a volt meter 9 4 FUEL Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely Store fuel according to local state or federal ordinances and recommendations from your fuel supplier Never overfill or allow the tank to become empty Use clean fresh regular grade unleaded gasoline minimum 86 Octane See engine manual before using oxygenated blended fuel Do not fill above the fuel filler neck en 46 Stop the engine and disconnect the generator power connector Remove the throttle lever cover
111. traight and sharp c A flat surface of at least 1 32 in 0 8 mm minimum must be maintained on the front face of the bedknife Use a standard flat file to dress the bedknife 3 If wear or damage is beyond the point where the reel or bedknife can be corrected by the lapping process they must be reground 4 Proper reel to bedknife adjustment is critical A gap of 0 001 to 0 003 0 025 to 0 076 mm must be maintained across the entire length of the reel and bedknife 5 The reel must be parallel to the bedknife An improperly adjusted reel will lose its sharp edges prematurely and may result in serious damage to the reel and bedknife 6 Grass conditions will also affect the adjustment 2 Replace do not components adjust worn or damaged 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Do not change speed limit settings or overspeed the drive motors a Dry sparse conditions will require a wider gap to prevent heat buildup and damage to the reel and bedknife b High quality grass with a good moisture content requires a closer gap near zero E me SE 0 8 mm Figure 6A en 35 6 FIXED HEAD REEL ADJUSTMENTS 6 3 BEDKNIFE ADJUSTMENT 1 Adjuster A is used to increase or decrease the spring load on the bedknife Adjuster B is used
112. uency of Cut ne 20 45 Gas Power Module Controls 24 4 6 Battery Power Module Controls 24 OPERATION 5 1 Daily Inspection nen 25 5 2 Interlock System O P C 25 5 3 Operating Procedures 26 5 4 Starting Stopping 27 9 9 MOWING a un EE DERIT Der rn 28 5 6 Transport Wheels Optional 29 5 7 Grass Catcher 29 5 8 Daily Maintenance 30 ADJUSTMENTS ALL UNITS 6 1 General srt Ses iat USES 31 0 2 Brake o oo EER eed dE eee eee 31 6 3 Speed Paddle Stops 31 6 4 Handle 32 6 5 Traction Belts 32 6 6 Front Roller Weight 33 6 7 Torque Specification 34 FIXED HEAD REEL ADJUSTMENTS 7 1 General EE Rd nen aed ex 35 7 2 ReelToBedknife 35 7 3 Bedknife Adjustment 36 7 4 Cutting Height EE ee ee ee 36 Table of Contents 8 FLOATING HEAD REEL ADJUSTMENTS 8 1 General e oci toe eg re een aats 37 8 2 Bedknife To Reel 37 8 3 Bedknife Adjustment 38 8 4 Cutting Height ie ee ee eek ee 39 85 ReelBearing EE EE eae 39 8 6 Reel Assembly Removal 39 9 BATTERY POWER MODULE 9 1 EE A0 9 2 General venei Rer adat 40 9 3 Maintenance 2 2 4 41 9 4 Cleaning Batteries 41 9 5 Battery Charger nnen 42 9 6 Battery Installation 43 9
113. umurs Sertifikato numeris Numru ta ertifikat Numer certyfikatu Numero do Certificado Num r certificat slo osved enia tevilka certifikata Numero de certificado Certifikatsnummer 4170162 Rev G DECALS SPECIFICATIONS 2 Familiarize yourself with the following decals They are critical to the safe operation of the mower REPLACE DAMAGED DECALS IMMEDIATELY DANGER Keep hands and feet away from the cutting unit to prevent serious injury DANGER To prevent injury disengage all drives engage parking brake turn off key switch and disconnect power connector before working on machine or emptying grass catchers Read the manual before adjusting engine throttle lever A Wt DR e S DANGER 1 Keep a safe distance from the machine Keep bystanders away 2 Properly dispose of components from this machine Refer to local regulations for waste disposal and recycling 4169840 REVA 3 Refer to the manual for maintenance and service procedures 4 Do not spray water at electrical connectors motors or controllers Remove battery pack before pressure washing unit en 13 2 SPECIFICATIONS Familiarize yourself with the following decals They are critical to the safe operation of the mower REPLACE DAMAGED DECALS IMMEDIATELY Read the manual before adjusting front roller weight LO 4172240 Key Switch Off Position Run Position
114. unting L H 5 2000072 2 Bracket Roller Adjusting 6 343616 2 Stud Front Roller Adjusting 7 3005692 2 Adjusting Knob 8 441677 4 Carriage Bolt 5 16 18 x 1 1 2 9 444718 4 Locknut 5 16 18 Center 10 441674 2 Carriage Bolt 5 16 18 x 1 3 4 11 364441 2 Spacer 12 446136 2 Lockwasher 5 16 Heavy 13 443106 2 Nut 5 16 18 Hex 14 443102 4 Nut 1 4 20 Hex 15 352737 2 Set Screw 1 4 20 x 7 8 Square Hd 16 3008974 4 Grommet 17 400112 2 Screw 1 4 20 x 1 Hex Head 18 453023 2 Flat Washer 1 4 19 446130 2 Lockwasher 1 4 Heavy Change from previous revision 69 ECLIPSE 10 1 Floating Head Reel Connection Floating Head Units Only Serial No 63301 Serial No 63303 Serial No 63314 All All Serial No 63312 All Serial No 63326 Serial No 63328 Serial No 63330 Serial No 63332 All All All All 70 ECLIPSE Item Part No Qty Description Serial Numbers Notes 1 4108920 1 Rear Roller 18 Used on 63301 63314 63328 63332 1 1004990 1 Rear Roller 22 Used on 63303 63312 63326 63330 2 4108924 1 Shaft 18 Used on 63301 63314 63328 63332 2 3010422 1 Shaft 22 Used on 63303 63312 63326 63330 3 3010286 2 e Seal 4 3010712 2 e Bearing 5 4168727 1 Roller Mount 18 Used on 63301 63314 63328 63332 5 4136994 1 Roller Mount 22 Used on 63303 63312 63326 63330 6 4174683 1 Grass Catcher 18 Floating
115. ure react properly to 2 Parking brake engaged 2 Disengage parking brake CAES Lever 3 Reel switch in off position 3 Turn reel switch on 4 Broken Belt 4 Check and replace belts as needed 5 Bail lever not properly calibrated 5 Calibrate bail lever 6 Traction motor fault 6 Check LCD display service traction motor Reel does not cut 1 Reel to bedknife not adjusted 1 Adjust Reel to Bedknife or cuts unevenly 2 Reel switch in off position 2 Turn reel switch on 3 Reel motor fault 3 Check LCD display service reel motor 4 Low battery charge 4 Fully charge battery pack 5 Over Voltage condition 5 Adjust generator output en 50 MAINTENANCE amp LUBRICATION CHARTS 12 12 1 GENERAL The mower was designed for minimum lubrication Over greasing will produce high loads on the bearings thereby reducing the performance of the machine Over greasing reel bearings may also damage the electric motor voiding the warranty All maintenance intervals must be performed more frequently when operating in extremely dusty conditions Before you clean adjust or repair this equipment disengage all drives engage parking brake turn power off and disconnect power connector to prevent injuries 1 Always clean grease fittings before and after lubrication 2 Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications Apply grease with a manual grease gun and fill slowly until grease begins to seep out Do not use
116. v stroja Naziv stroja Nombre de la m quina Maskinens namn Eclipse 118 Hybrid 11 Blade Eclipse 118F Hybrid 11 Blade Eclipse 122 Hybrid 11 Blade Eclipse 122F Hybrid 11 Blade Eclipse 126 Hybrid 7 Blade Eclipse 122 Battery 11 Blade Eclipse 122F Battery 11 Blade Eclipse 118 Battery 11 Blade Eclipse 118F Battery 11 Blade Eclipse 126 Battery 7 Blade Eclipse 122 Hybrid 15 Blade Eclipse 122F Hybrid 15 Blade Eclipse 118 Hybrid 15 Blade Eclipse 118F Hybrid 15 Blade Eclipse 122 Battery 15 Blade Eclipse 122F Battery 15 Blade Eclipse 118 Battery 15 Blade Eclipse 118F Battery 15 Blade Designation MpegHasHayenne Ozna en Betegnelse Benaming Nimetus Tyyppimerkinta Pa ym jimas Bezeichnung Xapakrnpiop g Megnevez s Funzione Apz m jums Lithuanian Denominazzjoni Oznaczenie Designa o Specificatie Ozna enie Namen stroja Descripci n Beteckning Lawnmower Article 12 Item 32 Serial Number CepneH Homep S riov slo Serienummer Serienummer Seerianumber Valmistusnumero Num ro de s rie Seriennummer Zeipiak api p Sorozatsz m Numero di serie S rijas numurs Serijos numeris Numru Serjali Numer seryjny Numero de S rie Num r de serie S riov slo Serijska tevilka N mero de serie Serienummer 6330001651 6330004500 6330101651 6330104500 6330201651 6330204500 6330301651 6330304500 6330401651 6330404500 6
117. ve speed when O P C Bail is engaged Push side of lever to increase speed Push side of lever to decrease speed O P C Bail Slide bail slightly to the left and squeeze bail to start traction motor Traction motor speed is increased as the bail moves towards the handle Release bail to stop unit Key Switch The power switch turns the power on and off It has three positions OFF RUN and START Key switch must be in RUN position to start units equipped with Gen Set power module Reel Switch The reel switch is used to start and stop the reel and to enable backlap Circuit Breaker Used to protect controllers Push button in when tripped LCD Display Used to display operating conditions en 16 Figure 3A Keep hands and feet away from the cutting unit to prevent serious injury CONTROLS 3 3 3 LCD DISPLAY The LCD displays current functional values for the operation of the Eclipse mower and sounds one of three types of audible alerts The LCD operates in one of two modes Operator Mode Default and Maintenance Mode Use of Maintenance mode requires a four digit pin number Press either of the orange buttons K or L to change screen display or change values Push the right orange button K to go forward in the display list or increase setting value and push the left orange button L to go back in the display list or decrease setting value The black button J is used
118. ver Back 10 453023 4 Flat Washer 1 4 11 454020 1 Washer 7 16 Spring 12 454025 AR Washer 1 2 Spring 13 422504 1 Screw 4110 32 x 3 8 Set 14 4127340 1 Knob 15 461181 1 Groove Pin 3 16 x 3 4 16 2000067 1 Lever Brake 17 4136328 1 Plate Tilt 18 4128707 1 Screw 1 4 20 x 5 8 Socket Head Nylock 19 4256290 1 Cable O P C 20 434054 2 Screw 1 4 20 x 1 3 4 Socket Head Full Thread 21 446130 4 Lockwasher 1 4 Heavy 22 402020 2 Screw 6 32 x 1 3 4 Slotted 23 453005 2 Flat Washer 6 24 446106 2 Lockwasher 6 25 444304 2 Nut 46 32 Hex 26 4128933 4 Screw 5 16 18 x 1 1 2 Socket Head 27 4130762 2 Brake Cable Eclipse 118 118F 122 and 122F 27 4130474 2 Brake Cable Eclipse 126 28 4131414 1 Lever Brake 29 4137303 1 Paddle Speed 30 4136325 1 Bail Lever 31 4147696 1 Handle Overmolded 32 4167380 1 18 Handle Eclipse 118 and 118 F 32 4131406 1 22 Handle Eclipse 122 and 122F 32 4167920 1 26 Handle Eclipse 126 33 4145428 1 Switch Rotary REFERENCE R2 See 22 1 34 4136324 1 Hand Throttle Potentiometer REFERENCE R1 See 22 1 35 4128662 4 Screw 10 32 x 3 8 Socket Head 36 4136366 2 Spacer 3 8 x 5 16 37 4156781 1 Lever Bail 38 364154 1 Bushing 39 458001 1 Retaining Ring 3 8 40 NS 1 Top Cover Assembly See 3 1 gt Change from previous revision 55 ECLIPSE 2 1 Handle Attach Serial No All 56 Fixed Head Frame Shown Floating He
119. wer Module Only M1 See 15 1 4207260 Traction Motor m2 See 74 OF 4207260 Reel Motor Fixed Head Units R1 See 1 1 4136324 Hand Throttle Potentiometer R2 See 1 1 4145428 Bail Lever Potentiometer SW1 See 3 1 4165020 Key Switch SW2 See 3 1 4165062 Reel Switch U1 See 11 1 4166900 M806A Controller U2 See 3 1 4203321 LCD Display U3 See 19 1 4166120 Generator 1kW Gen Set Power Module Only U4 See 19 1 4171680 Battery Gauge Battery Power Module Only 93 ECLIPSE 22 1 Wiring Diagram Grey LCD Module Black LCD Module Connector Connector IDBDOOODG DDOD_ OHS a Oc RD CL BK g O axa tc m ac SHLD YE OG YE B SHLD BK lt m e ar SLD 1 2 YE OG Reel 3 08 Switch 4 8 BU DEED UU Rd A 6 BK Bail Lever BK CL e Potenimeter BK J in Throttl rottle i GLY Paddle Ar PKIBU m BK 3 Potenimeter B RD Key Switch C RD D OG YE E 0G YE F BK Reel e RD Motor BK 2 2 Wire Connector Engine Magneto cane o 3 Reel BK 4 Motor np g 8Wire o BU g Connector 20A Circuit RD 7 Breaker 8 ER Traction RD Headlight 1 BK e BK 3 AWI Option RD Connector 3 Traction BK
120. ystem Gen Set power module Eclipse 118 base unit with 18 in 457 mm 11 blade reel and InCommand control system Battery power module Eclipse 118 base unit with 18 in 457 mm 15 blade reel and InCommand control system Gen Set power module Eclipse 118 base unit with 18 in 457 mm 15 blade reel and InCommand control system Battery power module Eclipse 118F base unit with floating 18 in 457 mm 11 blade reel and InCommand control system Gen Set power module Eclipse 118F base unit with floating 18 in 457 mm 11 blade reel and InCommand control system Battery power module Eclipse 118F base unit with floating 18 in 457 mm 15 blade reel and InCommand control system Gen Set power module Eclipse 118F base unit with floating 18 in 457 mm 15 blade reel and InCommand control system Battery power module Eclipse 122 base unit with 22 in 559 mm 11 blade reel and InCommand control system Gen Set power module Eclipse 122 base unit with 22 in 559 mm 11 blade reel and InCommand control system Battery power module Eclipse 122 base unit with 22 in 559 mm 15 blade reel and InCommand control system Gen Set power module Eclipse 122 base unit with 22 in 559 mm 15 blade reel and InCommand control system Battery power module Eclipse 122F base unit with floating 22 in 457 mm 11 blade reel and InCommand control system Gen Set power modu

Eclipse® Technical Manual

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Eclipse® Technical Manual