Heritage Flat Top And Lock Kit Instruction Sheet - Harley
Contents
1. lt MOTOR2 HARLEY DAVIDSON MPA y J05068 INSTRUCTIONS REV 2012 11 14 HERITAGE FLAT TOP AND LOCK KIT GENERAL Kit Number 90300010 88373 10A Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required 3M Scotch Grip Plastic Adhesive 4693H 5 ounce tube Pop rivet gun WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a Kit Contents See Figure 6 and Table 1 INSTALLATION 1 Remove the saddlebags from the motorcycle 2 Lay saddlebag inner support board on lid up against lid seam and trace marker line on leather Adhesive is applied to the area inside the marker line and to the support board NOTE Textured side of the support board faces out 3 See Figure 1 Apply the adhesive Ambient temperature should be no lower than 65 F 18 C Flow an even coat of adhesive to cover both saddlebag lid and the support board and bond together while adhesive is tacky using firm pressure Allow one hour for the adhesive to set isO6603 1 Backing board Figure 1 Instal2. QS DI DI IN es S ee 1 Lock plate 2 Lock assembly Figure 5 Positioning lock plate 20f3 SERVICE PARTS is06526a EEL OD Figure 6 Service Parts Heritage Bags Flat Top and Lock Kit Table 1 Service Parts Table Item Description Quantity Part Number la Lock assembly 90300010 Lock assembly components 1b e Key 2 71452 91A 2 e Cam lock 2 Not sold separately 3 e Washer Not sold separately 4 e Anti rotation ring Not sold separately 5 e Nut Not sold separately 6 e Cam plate Not sold separately 7 e T bar Not sold separately 8 e Screw Not sold separately 9 Rivet blind 8 Not sold separately 10 Lock plate 2 90200063 11 Plain washer Type A 8 6717 12 Inner support right side not shown Not sold separately 13 Inner support left side Not sold separately 14 Inner saddlebag lid 2 Not sold separately Items mentioned in text but not included in kit A Saddlebag lid B Saddlebag tub C Detachable Saddlebag Conversion Kit J05068 3 of 3
3. l Backing Board 1 Anti rotation ring Figure 2 Cut Hole for Lock Assembly Remove center chrome stud from saddlebag lid See Figure 2 Locate the anti rotation ring the ring with prongs 1 on inside of lid opposite where chrome stud was removed Use a marker to draw a circle on the inside of the anti rotation ring where the lock will be installed Use a hobby knife to cut out the marked circle See Figure 6 and Table 1 Install flat washer 3 to lock assembly 2 Insert lock assembly through the hole in the lid and install anti rotation ring 4 with prongs to the leather side on the inside of the lid Install nut 5 over anti rotation ring and tighten with 7 8 inch wrench or socket J05068 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1of 3 Please dispose of materials responsibly 10 Install cam plate 6 T bar 7 and screw 8 Tighten screw to lock assembly Use the key to work the lock assembly to see if the cam is installed correctly 11 See Figure 3 Install saddlebag inner supports left 1 and right 2 Use 5 16 18 temporary bolts 3 nuts 4 and washers 5 not provided in kit to mount the frame which will assist in the installation of the lock plate 12 See Figure 5 Place lock plate 1 in a horizontal position on outside of the saddlebag tub Close the lid to center the lock plate with the lock assembly 2 with T bar not shown u
4. nder lid in horizontal position and carefully lift lid and mark location of lock plate 13 Maintain position of lock plate and with a wood block inside the saddlebag drill 3 16 inch holes using the lock plate as a template 14 See Figure 6 and Table 1 Use a pop rivet gun and blind rivets 9 and washers 11 to fasten lock plate to the saddlebag tub Washers will be placed on the inside of the saddlebag tub over the head of the pop rivet 15 Repeat steps for opposite saddlebag and install saddle bags to motorcycle 16 Ifinstalling this kit with Detachable Saddlebag Conversion Kit 90200641 Use hardware provided in that kit to attach Flat Top inner brackets to saddlebag Note large washers from Detachable Saddlebag kit should be discarded when installing with Flat Top and Lock kit is06529b ewer gt y 1 Saddlebag inner support left side not shown 2 Saddlebag inner support right side 3 Bolt 2 4 Nut 2 5 Flat washer 2 Figure 3 Temporary frame installation without quick detach saddlebag conversion kit 90200641 J05068 is07460a 1 Saddlebag inner support left side not shown 2 Saddlebag inner support right side 3 Bolt 2 4 Nut 2 5 Flat washer 2 Figure 4 Temporary frame installation with quick detach saddlebag conversion kit 90200641 ee I ae ey New SSSA ED ELIA ED P
Download Pdf Manuals
Related Search