w w w.hdonline s h o p .d e - HARLEY
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1. 60 97 4 Leather dressing Not Shown Not Sold Separately Saddlebag right Kit 90307 98 90309 98 5 Stalk turn signal 2 68490 97 Saddlebag right Kit 90300 98 90302 98A 6 Hole plug chrome 2 56239 93 17 Reflector red 2 59264 86 7 Hole plug rubber 2 58758 93 18 Screw pan head 2 2587 8 Washer 3 8 x 13 16 x 1 16 4 6701 19 Nut 2 7626W 9 Connector butt splice 4 Not 70585 93 20 Washer 2 6716 Shown 10 Locknut 3 8 24 2 7775 21 Chrome buckle with male clip 88304 07 Not Shown Kit 90300 98A 11 Locknut 3 8 16 2 7778 Chrome buckle with female clip 90474 07 Not Shown Kit 90307 98 12 Lockwasher 2 94081 90T Items mentioned in text but not included in kit Items 13 and 14 are used on models without rigid sideplates A Location A on fender support 13 Bolt hex 3 8 16 x 3 in 2 3526 B Turn signal housing 14 Nut Nylock 3 8 16 thin 2 7667 C Saddlebag support 2 J00929 4of42. 998 models Cut wires within turn signal housing about 3 in away from point where wires connect to the bottom of the bulb socket From underside of fender withdraw end of wires that are within turn signal housing support Figure 1 Item 4 into the inner fender area For 1999 2001 models From underside of fender with draw end of wires that are at the tail light into the inner fender area is03779 1 Lens 2 Directional housing 3 Bulb 4 Housing support 5 Screw lens 2 6 Bolt 5 16 in and lock washer Figure 1 Remove Stock Stalk 6 See Figure 1 Remove and discard 5 16 in bolt and lock washer 6 securing rear turn signal to fender Bolt and washer are located on inside of fender 7 See Figure 4 Install lockwasher 12 and rear turn signal housing B onto short threaded end 5 16 24 x 3 8 in of turn signal stalk 5 from kit Tighten securely Take care to avoid scratching or marring component chrome finish 8 Insert the wires through locknut 10 washer 8 and through the rear hole of the fender support 9 Remove and discard the vinyl conduit on the turn signal wires back to the fender support Be careful not to cut the turn signal wires 10 Install chrome hole plug 6 in fender support hole previ ously used for turn signal wire Install rubber plug 7 in hole of turn signal housing previously used for turn signal wire s NOTE If this kit is used with detachable side plates replace the spacers pr
3. cMOTOR HARLEY DAVIDSON WU J00929 INSTRUCTIONS REV 2006 09 19 DYNA RIGID MOUNT LEATHER SADDLEBAGS GENERAL Kit Number 90300 98A 90307 98 and 90680 97 Models For model fitment information please see the P amp A Retail Cat alog or the Parts and Accessories section of www harley davidson com English only This kit does not fit with FXDWG detachable sideplates Additional Parts Required Proper installation of this kit requires the separate purchase of the following parts which are available at a Harley Davidson dealer e Heat Gun HD 25070 e Heat Shield Attachment HD 41 183 e Packard Crimping Tool HD 38125 8 e Ultra Torch HD 39969 WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references Service Manual information A Service Manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer Kit Contents See Figure 4 and Table 1 INSTALLATION NOTE Perform the following tasks on one side of the motorcycle before proceeding to the opposite side To keep fender in alignment the front mounting point
4. flector Washer Locknut Lower center of saddlebag Se ona Figure 3 Install Reflector 8 Repeat steps to install saddlebag on opposite side of motorcycle Final Assembly WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a ae Reconnect battery positive cable first Check turn signals for proper operation o Install seat according to the instructions in the Service Manual WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 3of4 SERVICE PARTS is03784 Figure 4 Service Parts Dyna Rigid Mount Leather Saddlebags Table 1 Service Parts Dyna Rigid Mount Leather Saddlebags Item Description Quantity Part Number Item Description Quantity Part Number Items 1 and 11 are used on models with rigid sideplates 15 Saddlebag left Kit 90680 97 90773 97 1 Bolt hex head 3 8 16 x 3 1 4 in 3528 Saddlebag left Kit 90307 98 90308 98 2 2 Spacer 4 40950 98A Saddlebag left Kit 90300 98 90301 98A 3 Washer 2 6400HB 16_ Saddlebag right Kit 90680 97 907
5. n Match the color of the butt splice connector with the color of the crimp cavity of the crimping tool Using a Packard Crimping Tool crimp wires into the connector 2 of 4 WARNING Be sure to follow manufacturer s instructions when using the UltraTorch UT 100 or any other radiant heating device Failure to follow manufacturer s instructions can cause a fire which could result in death or serious injury 00335a e Always keep hands away from tool tip area and heat shrink attachment e Avoid directing the heat toward any fuel system compo nent Extreme heat can cause fuel ignition explosion e Avoid directing heat toward any electrical system compo nent other than the connectors on which heat shrink work is being performed e Be sure to turn the ON OFF switch to the OFF position after use 4 See Figure 2 Using the Ultra Torch Heat Gun with Heat Shield Attachment or other suitable radiant heating device heat the crimped splice to encapsulate the butt splice connection Apply heat from the center of the crimp out to each end until the meltable sealant exudes out of both ends of the connector 5 Reinstall bulb into turn signal housing socket Reinstall lens to turn signal housing 6 Center the reflector on lower center of bag and mark hole location 7 See Figure 3 Punch hole in saddlebag and mount reflector with pan head screw washer and locknut as shown J00929 is03781 Screw pan head Re
6. ore proceeding 00307a AAWARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 2 Disconnect battery cables negative cable first 3 See Figure 1 Remove lens 1 from rear turn signal housing 2 Remove bulb 3 from directional housing socket NOTE For FXD and FXDL models rear mounting point will mount at the rear hole on fender support bracket FXDWG will mount in the second to last hole 4 For 1996 1998 models Trace turn signal wires routing along underside of rear fender Remove cable strap located on topside of rear fender near the rubber grommet Bend internal fender clips outward Do not remove wires from the clips Gently pull all excess wire rearward along underside of fender and into turn signal housing to allow for additional length of wire within turn signal housing Bend fender clips back into place 1 of 4 For 1999 2001 models Trace turn signal wires routing along underside of rear fender to the tail light Remove wires from the connector Bend internal fender clips out ward Do not remove wires from the clips Gently pull all excess wire rearward along underside of fender and into tail light to allow for additional length of wire within tail light Bend fender clips back into place 5 For 1996 1
7. ovided in this kit Figure 4 Item 2 with detachable mounting points J00929 11 12 13 Place the saddlebag support C and spacer 2 on the long threaded end of turn signal stalk 5 Insert the turn signal wires through the long threaded portion of the turn signal stalk If the wires bind inside the turn signal stalk apply a drop of liquid dish soap on the end of the wires and insert again Wipe off excess dish soap from the turn signal wires Insert rear turn signal stalk through rear mounting hole in rear fender support and rear fender Install flat washer 8 and locknut 10 onto turn signal stalk on inside of rear fender Tighten finger tight Align rear turn signal housing so that its lens when installed will be aimed rearward for proper visibility While holding turn signal housing in position tighten locknut to 22 ft lbs 30 Nm Also tighten front mounting bolt to 27 ft lbs 37 Nm Reconnect Turn Signal Wires 1 See Figure 4 Strip a 3 8 in section of insulation from both ends of each turn signal wire now inside the turn signal housing B is03752 1 Stripped wire ends inserted in connector 2 Wire ends crimped in connector 3 Connector after heat has been applied Figure 2 Sealed Butt Splice Connectors See Figure 2 Insert turn signal wires prepared in Step 1 into opposite ends of a butt splice connector Connect black to black and violet brown to violet brow
8. will be mounted first Install Front Mounting Point 1 See Figure 4 Remove bolt from location A on the fender support A This will be the location for the front mounting point On FXD and FXDL models the rear mounting point will mount at the rear hole on the fender support bracket along with the turn signal as shown FXDWG will mount in the second to the last hole as shown J00929 NOTE Make sure you use the coarse 3 8 16 threaded nut in the next step Attempting to install the fine 3 8 24 threaded nut on bolt 1 will damage threads on both nut and bolt 2 Models with rigid sideplates Insert the 3 1 4 in bolt 1 through the washer 3 saddlebag and spacer 2 into the fender Then install the washer 8 and locknut 11 on the inside of the fender Tighten bolt until snug NOTE If this kit is used with detachable sideplates replace the spacers provided in this kit Figure 4 Item 2 with detachable mounting points 3 Models without rigid sideplates Insert the 3 in bolt 13 through the washer 3 saddlebag and spacer 2 into the fender Then install the washer 8 and locknut 14 on the inside of the fender Tighten bolt until snug Install Turn Signal Stalks and Rear Saddlebag Support 1 Remove seat according to the instructions in the Service Manual AWARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first bef
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