30 ton Terex - McAbee Construction
Contents
1. CONSTRUCTION CRANE RENTAL LIFT CHARTS 30 ton Terex 275 ton Grove 5275 20 ton Grove RT58D 165 ton Demag HC 400 20 ton P amp H R200 150 ton P amp H 9150 18 ton Grove RT58C 150 ton Demag Hydraulic 15 ton Grove RT58 80 ton Grove TM875 15 ton P amp H R150 45 metric ton Krupp 7 5 ton Case Carry Deck 30 ton Terex 25 ton Manitex Boom Truck 28 ton Grove RT528C 17 ton Manitex Boom Truck MODERN FLEET of RENTAL CRANES amp EQUIPMENT McAbee has a wide range of crane rental services to meet all your construction needs All McAbee Crane Rentals include fully certified operators experienced in each crane s operation load limits and maintenance schedule Complete rigging transfer and transport services are available to assist clients in the safe offloading and setting of large and heavy multimodal payloads McAbee cranes range in size to 275 ton units plus lift trucks to 14 ton units McAbee also rents other construction equipment H t P TEREX 200 RT 200XL SERIES Rough Terrain Cranes 20 30 tons 18 27 mt maximum lifting capacity 94 ft 28 6 m or 100 ft 30 5 m maximum boom length 141 ft 43 0 m or 147 ft 44 8 m maximum tip height Four section full power mechanically synchronized boom with single lever control Swingaway jib offsettable 0 15 or 30 Two speed main and auxiliary winches2. F WHEN ALL OUTRIGGERS ARE FULLY EXTENDED ON OUTRIGGERS 85 ON TIRES 7596 STABILITY PERCENTAGE POSA CLASS 10 105 MODEL RT 230XL 000 LBS USE THESE CHARTS ONLY W AUX WINCH 8900 LBS W O AUX WINCH 10 BOOM LENGTH 32 100 FT OUTRIGGER SPREAD 19 FT COUNTERWEIGHT e e Q e s e BOOM LENGTH 100 FT C 2 Bla BOOM LENGTH 56 FT BOOM LENGTH 89 FT over LOAD OVER LOAD OVER LOAD OVER LOAD over FRONT 360 RADIUS FRONT 360 RADIUS FRONT 360 RADIUS FRONT 360 RADIUS FRONT 360 LB M 8 8 M 8 FT B LB FT tB LB 11 700 10 400 51 1 7 600 6600 621 5 000 4400 73 1 500 2 900 841 2400 1 900 05 1 1600 14100 1 8 e ec 5 2 2 EUM mm t o e sis s 8 8 eg ELA 169 jr N q 2 a 2 o ca Pounds BOOM LENGTH 78 FRONT LOAD RADIUS FT BOOM LENGTH 45 FT ities ANGLE OVER FRONT 360 LB LB GE BE LOAD RADIUS FT 360 LB 19 400 19 400 BOOM LENGTH 32 FT BOOM LENGTH 67 FT OVER BS FRONT 18 E _ O rs 2 2 a gt c a 35 o lt a E 2 9 Lond d o Es
3. Quick reeving boom head and hook block Fully independent multi position out and down outriggers e Environmental operator s cab optimizes load visibility and productivity RCI 510 load system Rated Capacity Indicator Easy access for routine servicing of the engine transmission batteries etc provided by hinged lockable access doors Easy to read load chart books include range diagrams 12 month or 2000 hours warranty major weldments are 5 years or 10 000 hours simple available and cost effective Machines shown may have optional equipment TEREX RT 200 RT 200XL SERIES ough Terrain Cranes ig 220 RT 200XL 20 tons 18 mt 1 250 RT 250XL 25 tons 23 mt RT 275 RT 275XL 27 5 tons 25 mt RT 230 RT 230XL 30 tons 27 mt 94 ft 28 6 m or 100 ft 30 5 m FOUR SECTION FULL POWER MECHANICALLY SYNCHRONIZED BOOM WITH SINGLE LEVER CONTROL High strength four plate construction welded inside and out with embossed side plate holes to reduce weight and increase strength Single boom hoist cylinder provides boom elevation of 4 to 76 for easier reeving changes and close radius operation Quick reeving boom head no need to remove wedge from socket 360 house lock standard ENVIRONMENTAL EE FRATOR S ated Capacity Indicator RCI system including anti two block system with automatic function disconnects Deluxe six way adjustable
4. RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 LB LB FD 8 FD LB 8 LB LB FT FT FT 256 4900 240 I j l USE THESE CHARTS WHEN ALL OUTRIGGER BEAMS ARE NOT IN EITHER THE MID OR FULLY EXTENDED POSITION Lifting Capacities Pounds MODEL RT 230 m E y COUNTERWEIGHT STABILITY PERCENTAGE A30 94 boo m W AUX WINCH 8900 LBS ON OUTRIGGERS 85 W O AUX WINCH 10 000 LBS ON TIRES 75 BOOM LENGTH 30 94 FT PCSA CLASS 10 118 CAUTION po use this specification sheet as a load rating chart The format OUTRIGGER SPREAD 19 FT 7 of data is not consistent with the machine chart and may be subject to change SIDE STOW JIB ON FULLY EXTENDED OUTRIGGERS 26 FT OFFSETTABLE JIB 43 FT OFFSETTABLE JIB 0 OFFSET 15 OFFSET 30 OFFSET FT B NOTES FOR JIB CAPACITIES A For all boom lengths less than the maximum with erected the rated loads are determined by boom angle only in the appropriate column B For boom angle not shown use the capacity of the next lower boom angle C Usted radii are for extended main boom only NOTES FOR ON TIRE CAPACITIES A For Pick and Carry operations boom must be centered over the front of the crane with swing brake and Jock MAX 16 00 X 25 28PR 20 50 X 25 24PR BooM pitKacaRRY PICK amp CARRY FT STAT
5. stow on the carrier frame Complete controls and sight leveling bubble are located in the operators cab OPTIONAL EQUIPMENT Cold Weather Starting Aid Immersion Heater Pintle Hook e Clearance Lights Front Mounted Winch 20 000 Ibs 9072 kg Independent Rear or Four Mode Rear Wheel Steer FILTRATION 5 Full flow oil filtration system with bypass protection includes a removable 60 mesh 250 micron suction screen type filter and 5 micron replaceable return line filter HYDRAULIC RESERVOIR All steel welded construction with internal baffles and diffuser Provides easy access to filters and is equipped with an exter nal sight level gauge The hydraulic tank is pressurized to aid in keeping out contaminants and in reducing potential pump cavitation Capacity is 94 gal 355 liters Swing away hydraulic oil cooler is standard MAIN WINCH SPECIFICATIONS Hydraulic winch with bent axis piston motor and planetary reduction provides 2 speed operation with equal speeds for power up and down Winch is equipped with an integral automatic brake a grooved drum with tapered flanges for improved rope spooling a spring loaded cable roller and an electronic drum rotation indicator OPTIONAL AUXILIARY WINCH Hydraulic winch with bent axis piston motor power up and down equal speed planetary reduction with integral automatic brake cable roller and rotation indicator PERFORMANCE LO RANGE HI RANGE PERFORMANCE Max line spe
6. 1500 Jf USE THESE CHARTS ONLY WHEN ALL OUTRIGGERS ARE PINNED IN MID POSITION ON OUTRIGGERS RETRACTED LOADED BOOM BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH 32 FT 45 FT 56 FT 67 FT 78 FT 89 FT 100 FT LOAD LOAD LOAD LOAD LOAD LOAD LOAD 105 360 RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 j 5 D 08 FD LB FD B FD LB LB LB 3 800 401 MN CES ESAE CEN UEM RES NIIT DEN USE THESE CHARTS WHEN ALL OUTRIGGER BEAMS ARE NOT IN EITHER THE MID OR FULLY EXTENDED POSITION Lifting Capacities Pounds CAUTION Do not use this specification sheet as a load rating chart The format 7 of data is not consistent with the machine chart and may be subject to change FT OFFSETTABLE JIB 0 OFFSET 15 OFFSET 20 50 X 25 24PR PICK amp I als oi f ojx S 2 8 8 8 2 2 8 sis Fad gt 3 3 8 8 MAXIMUM PERMISSIBLE HOIST LINE LOAD WIRE ROPE 5 8 ROTATION RESISTANT COMPACTED STRAND 18X19 OR 19X19 MINIMUM BREAKING STRENGTH 22 7 TONS 5 8 6X19 OR 6X37 IWRC IPS PREFORMED RIGHT REGULAR LAY MINIMUM BREAKING STRENGTH 17 9 TONS ML OMMENDED TIRE PRESSURE ses s5PS Cusen SPS 8895 7088
7. _ 4 Cmm 4 2 TG T 8 6 7 398 449 220 840 5440 5859 2 35 23 140 254 2949 t222_ Fokso s 39 m 259 294 2040 MODEL RT 230XL COUNTERWEIGHT STABILITY PERCENTAGE W AUX WINCH 8900 LBS ON OUTRIGGERS 8596 W O AUX WINCH 10 000 LBS ON TIRES 75 BOOM LENGTH 32 100 FT OUTRIGGER SPREAD 19 FT PCSA CLASS 10 105 NOTES FOR JIB CAPACITIES A For all boom lengths less than the maximum with a Jib erected the rated loads are determined by boorn angle only In the appropriate column 8 For boom angle not shown use the capacity of the next lower boom angle C Listed radil are for extended malin boom only NOTES FOR ON TIRE CAPACITIES A For Pick and Carry operations boom must be centered over the rear of the crane with swing brake and lock engaged Use minimum boom point height and keep load close to ground surface Travel must be on smooth level surface B The load should be restrained from swinging NO ON TIRE OPERATION WITH JIB ERECTED C Without outriggers never maneuver the boom beyond listed load radil for applicable tires to ensure stability D Creep speed is crane movement of less than 200 Ft 61m In a 30 minute period and not exceeding 1 0 mph 1 6 km h E Refer to General Notes for additional Information W1 Rated loads as shown on Lift Charts pertain to this machine as originally manufactured and equipped M
8. and auxiliary lifting devices at the boom head must be added to the load When jibs are erected but unused add two 2 times the weight of any hook block slings and auxiliary lifting devices at the jib head to the load 7 Rated loads do not exceed 85 on outriggers or 75 on tires of the tipping load as determined by SAE Crane Stability Test Code J765a Structural strength ratings in chart are indicated with an asterisk 8 Rated loads are based on freely suspended loads No attempt shall be made to drag a load horizontally on the ground in any direction 9 The user shall operate at reduced ratings to allow for adverse job conditions such as Soft or uneven ground out of level conditions high winds side loads pendulum action jerking or sudden stopping of loads hazardous conditlons experience of personnel two machine lifts traveling with loads electric wires etc side pull on boom or Jib is hazardous Derating of the cranes lifting capacity is required when wind speed exceeds 20 MPH the center of the lifted load must never be allowed to move more than 3 feet off the center line of the base boom section due to the effects of wind inertia or any combination of the two Use 2 feet off the center line of the base boom for a two section boom 3 feet for a three section boom or 4 feet for a four section boom 10 The maximum load which can be telescoped is not definable because of variations In loadings and crane maint
9. including headlights tail lights dome light brake lights direc tional signals four way hazard flashers dome light and back up lights with audio pulsating back up alarm windshield washer wiper and skylight wiper R H and L H rear view mirrors dash lights and seat belt Circuit breakers protect electrical circuits HYDRAULIC CONTROL VALVES Valves are mounted on the upperstructure and are easily accessible Valves are mechanically operated and include one four spool valve for boom elevation telescope main winch boost and main winch one single spool valve for swing High pressure regeneration feature provides 2 speed boom extension Quick disconnects are provided for ease of installation of pressure check gauges OPTIONAL EQUIPMENT Auxiliary Winch Heater Defroster Air Conditioner 9 Work Lights Revolving Amber Light Independent Rear Wheel Steering Roof Mounted Spotlight STANDARD CARRIER EQUIPMENT CARRIER CHASSIS High strength chassis with four wheel drive and four wheel steer 4x4x4 Has box beam type construction with reinforc ing cross members a precision machined turntable mounting plate and integrally welded outrigger boxes Decking has skid resistant surfaces including tool storage compartment and access steps and handles left and right side and front and rear corners AXLES AND SUSPENSION Rear axle is a planetary drive steer type with total 10 in 0 25m of oscillation Automatic oscillati
10. lt o Q 2 gt Zi gt LL E O S c 2 O z O E od c E E ha lez c 2 9 c o a C 9 2 o o 2 Q 2 o c Q QO 5 ifting Capac 00 1 2 1 BOOM LENGTH 45 FT BOOM LENGTH 56 FT BOOM LENGTH 67 FT BOOM LENGTH 78 FT BOOM LENGTH 89 FT BOOM LENGTH 100 FT MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE JN OUTRIGGERS FULLY EXTENDED 25 Lifting Capacities Pounds MODEL RT 230XL COUNTERWEIGHT STABILITY PERCENTAGE 5 32 100 boom W AUX WINCH 8900 LBS ON OUTRIGGERS 85 W O AUX WINCH 10 000 LBS ON TIRES 75 BOOM LENGTH 32 100 FT POSA CLASS 10 105 A CAUTION Do not use this specification sheet as a load rating chart The format OUTRIGGER SPREAD 19 FT of data is not consistent with the machine chart and may be subject to change ON OUTRIGGERS MID POSITION MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH 32 FT 45 FT 56 FT 67 FT 78 FT 89 FT 100 FT LOAD LOAD LOAD LOAD LOAD LOAD LOAD RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 RADIUS RADIUS RADIUS 360 m e e ao FD 27 360 360 LB LB 278 12100 401 5700 511 3100 621
11. Operator s Parts and Safety Manuals supplied with this machine If these manuals are missing order replacements from the manufacturer through your distributor 3 These warnings do not constitute ail of the operating conditions for the crane The operator and Job site supervision must read the OPERATORS MANUAL CIMA SAFETY MANUAL APPLICABLE OSHA REGULATIONS AND SOCIETY OF MECHANICAL ENGINEERS ASME SAFETY STANDARDS FOR CRANES 4 This crane and its load ratings are in accordance with POWER CRANE amp SHOVEL ASSOCIATION STANDARD NO 4 SAE CRANE LOAD STABILITY TEST CODE J765A SAE METHOD OF TEST FOR CRANE STRUCTURE J1063 AND APPLICABLE SAFETY CODE FOR CRANES DERRICKS AND HOISTS ASME ANSI B30 5 DEFINITIONS 1 LOAD RADIUS The horizontal distance from the axis of rotation before loading to the center of the vertical hoist line or tackle with a load applied 2 LOADED BOOM ANGLE It is the angle between the boom base section and the horizontal after lifting the rated load at the rated radius The boom angle before loading should be greater to account for deflections The loaded boom angle combined with boom length give only an approximation of the operating radius 3 WORKING AREA Areas measured in a circular arc about the centerline of rotation as shown in the diagram 4 FREELY SUSPENDED LOAD Load hanging free with no direct external force applled except by the hoist rope 5 SIDE LOAD Horizontal force applied to the lift
12. due to the effects of wind inertia or any comblnation of the two Use 2 feet off the center line of the base boom for a two section boom 3 feet for a three section boom or 4 feet for a four section boom 10 The maximum load which can be telescoped is not definable because of variations in loadings and crane maintenance but it is permissible to attempt retraction and extension if load ratings are not exceeded 11 Load ratings are dependent upon the crane being maintained according to manufacturer s specifications 12 is recommended that load handling devices including hooks and hook blocks be kept away from boom head at all times 13 FOR TRUCK CRANES ONLY 360 capacities apply only to machines equipped with a front outrigger Jack and all five 5 out rigger Jacks properly set If the front 5th outrigger Jack is not prop erly set the work area Is restricted to the over side and over rear areas as shown on the Crane Working Positions diagram Use the 360 load ratings in the overside work areas 14 Do not lift with outrigger beams positioned between the fully extended and intermediate pinned positions 15 Truck Cranes not equipped with equalizing bogie beams between the rear axles may not be used for lifting on tires Truck Cranes equipped with equalizing beams and rear air suspension should dump the air before lifting on tires CLAMSHELL MAGNET AND CONCRETE BUCKET SERVICE 1 Maximum boom l
13. operator s seat has torsion bar suspension and adjustable head and arm rests Sound and weather insulated for comfort Removable front window hinged tinted glass skylight and sliding right hand window Dash mounted controls for swing boom telescope boom hoist and single lever two speed main winch pedals for swing brake and boom hoist Foot accelerator with hand throttle Complete instrumentation Environmentally sealed rocker switches Circuit breakers in cab For more information product demonstration or details on purchase lease and rental plans please contact your local Terex Cranes Distributor TC 499 1 Terex Cranes Inc 2001 RUGGED EASY TO MANEUVER CARRIER Box type chassis construction with reinforcing cross members Range shift type power shift transmission with integral torque converter neutral start 6 speeds forward 6 reverse Hydraulic four wheel power steering for 2 wheel 4 wheel or crab steer Full air over hydraulic drum type brakes with air dryer Fully independent hydraulic outriggers may be utilized fully extended to 19 ft 5 79 m in their 1 2 extended position or fully retracted Tail swing only 9 ft 2 74 m e Standard Cummins 6BT5 9 diesel engine Easy access for routine servicing of the engine transmission batteries etc is provided by hinged lockable access doors without the need to unbolt access panels E
14. safety glass throughout and rubber floor matting is mounted on vibration absorbing pads The cab has a sliding door on the left side framed sliding window on the right side hinged tinted all glass skylight and removable front windshield to provide optimized visibility of the load open or closed Acoustical foam padding insulates against sound and weather STANDARD UPPERSTRUCTURE EQUIPMENT The deluxe six way adjustable operator s seat is equipped with a mechanical suspension and includes head and arm rests CONTROLS All control levers and pedals are positioned for efficient opera tion Hand operated control levers include swing telescope boom hoist winch s shift vernier adjustable hand throttle and 360 house lock Switches include ignition engine stop two speed winch s lights horn windshield wipers defroster steering mode parking brake and outrigger controls Foot con trol pedals include swing brake boom raise boom lower ser vice brakes and accelerator INSTRUMENTATION AND ACCESSORIES In cab gauges include air pressure bubble level engine oil pressure fuel engine temperature voltmeter transmission tem perature and transmission oil pressure Indicators include low air high water temperature low oil pressure high transmission temperature audio visual warning low coolant audio visual warning hoist drum rotation indicator s and Rated Capacity Indicator Accessories include fire extinguisher light package
15. 0677 9466 USA 319 352 3920 FAX 319 352 5727 E mail waverly terexlifting com Litho in U S A 10U501T34 LIFTING STANDARD BOOM EQUIPMENT BOOM 30 94 ft 9 23 28 78 m four section full power boom Telescoping is mechanically synchronized with single lever control The synchronization system consists of a single telescope cylinder and high strength leaf chains to extend and retract the third section and tip section Boom is high strength four plate design welded inside and out with anti friction slide pads Boom side plates are made with stamped impressions to reduce weight and increase strength A single boom hoist cylinder provides for boom elevation of 4 to 76 degrees All 00 RT200XL TEREX rough terrain cranes specifications cylinders are equipped with integral hold valves Maximum tip height is 99 ft 30 17 m BOOM HEAD Welded to outer section of boom Four or five metallic load sheaves and two idler sheaves mounted on heavy duty anti friction bearings Quick reeving boom head Provisions made for side stow jib mounting OPTIONAL BOOM EQUIPMENT MAIN BOOM 30 72 ft 9 23 22 19 m three section full power boom OR 30 100 ft 9 23 30 61 m four section full power XL Series boom Telescoping is mechanically synchronized with single lever control The synchronization system consists of a single telescope cylinder and high strength leaf chains to extend and retract the tip sec
16. 60 LB BOOM LENGTH 39 FT LOAD 360 RADIUS Le FT BOOM LENGTH 30 OVER FRONT LB LOAD RADIUS FT OVER FRONT 08 121200 2100 15 2002 14000 453 0400 ses MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE a Lifting Capacities Pounds _ MODEL RT 230 COUNTERWEIGHT STABILITY PERCENTAGE 30 94 boom W AUX WINCH 8900 LBS ON OUTRIGGERS 85 W O AUX WINCH 10 000 LBS TIRES 75 BOOM LENGTH 30 94 FT PCSA CLASS 10 118 CAUTION po not use this specification sheet as a load rating chart The format OUTRIGGER SPREAD 19 FT A of data is not consistent with the machine chart and may be subject to change ON OUTRIGGERS MID POSITION BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH 30 FT 39 FT 50 FT 617 83 FT 94 FT LOAD LOAD LOAD LOAD LOAD RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 RADIUS 360 FT LB 08 FD 08 D 8 M LB 563 2400 673 1200 5 S 3 USE THESE CHARTS ONLY WHEN ALL OUTRIGGERS ARE PINNED IN MID POSITION 12 900 MAXIMUM CAPACITY AT 0 DEGREE BOOM ANGLE BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH BOOM LENGTH NE S 39 FT 50 FT 61FT 72 FT 83 FT x 94 FT LOAD LOAD LOAD LOAD LOAD LOAD LOAD RADIUS 360
17. 9 4 km h All performance data is based on a gross vehicle weight of 52 000 Ibs 23 583 kg 16 00 x 25 tires 4 x 4 drive Performance may vary due to engine performance Gradeability data Is theoretical and is limited by tire slip stability or engine oil pan design ENGINE SPECIFICATIONS Make and Model Type 6 cylinder 6 cylinder Bore and Stroke 402x4 72In 102x120mm 4 12 5 01 105 x 127 mm Displacement 359 cu In 5 9 1 402 cu In 6 6 I Max Gross Horsepower 130 hp 97 kw 2500 rpm 140 hp 105 kw 2400 rpm Max Gross Torque 384 Ibeft 521 Nem 1200 rpm 426 Ibeft 578 Nem 1450 rpm Aspiration turbocharged turbocharged Alr Filter dry type dry type Electrical System 12 volt 12 volt Alternator 102 amp 115 amp Battery 2 12V 1600 C C A 2 12V 1600 C C A Fuel Capacity Standard Cummins 6BTA5 9 Optional Caterpillar 3116 DIT 50 gal 189 50 gal 1891 GENERAL DIMENSIONS 3 Track width 6 7 50 2 02 m 16 00 x 25 tires 6 10 5 2 10m 20 5 x25tires PMOTES 4 Width of carrier ag Dimensions given assume the boom is fully retracted In travel position 8 0 2 44m 16 00 x 25 tires and 16 00 x 25 tires 20 5 tires reduce heights 1 0 25mm 8 8 2 64m 20 5 x 25 tires 2 Minimum ground clearance under transmission 20 62 0 52m Tire to frame angle 16 00 tires 20 5 tires axle bowls 19 12 0 49m Approach angle 25 1 24 1 lerods 20 38 0 52m Depart
18. ICATIONS AT ANY TIME WITHOUT NOTICE THE ONLY WARRANTY APPLICABLE IS OUR STANDARD WRITTEN WARRANTY APPLICABLE TO THE PARTICULAR PRODUCT AND SALE WE MAKE NO OTHER WARRANTY EXPRESSED OR IMPLIED TEREX CRANES 106 12th Street S E Waverly IA 50677 9466 USA 319 352 3920 FAX 319 352 5727 E mail Inquire terexwaverly com TC 492 1 Terex Cranes Inc 2002 Litho In U S A 502 90 TEREX RT 230XL rough terrain crane 30 ton capacity TM LIFTING range diagram amp lifting capacities BOOM DEFLECTIONS NOT SHOWN A Te Ras ERO He S EOM DIMENSIONS ARE FOR LARGEST FACTORY FURNISHED HOOK BLOCK AND HOOK amp BALL WITH ANTI TWO BLOCK ACTIVATED NEL s oh n SC be NOT 4 SDN Lio TiO SAC AE T EAS sim LOL IE Range 22 COLLE 1111 a gt Piagam TE LIU O 32 100 PEFPHHHDEEPRP 50 60 70 930 100 110 120 130 116 BOOM LENGTH IN FEET HEIGHT IN FEET FROM GROUND J CRANE CONDITIONS REDUCTION IN MAIN BOOM CAPACITY All Jibs In Stowed Position A Ub Aux Boom In Head Sheave 1000 165 HOOK BLOCK WEIGHTS Hook amp Ball 239 Lbs Hook Block 2 Sheave 680 Lbs Hook Block 3 Sheave 660Lbs THESE LINES DETERMINE THE LIMITS OF WORKING POSITIONS WHICH CORRESPOND TO Hook Block 4 Sheave 660 Lbs THOSE SHOWN ON THE CRAN CAPACITY CHART
19. IONARY CREEP STATIONARY engaged Use minimum boom point helght and keep CREEP 25 MPH load close to ground surface 360 STRAIGHT OVER FRONT 360 STRAIGHT OVER FRONT B The load should be restrained from swinging NO ON 45 900 24 200 100 23 700 TIRE OPERATION WITH JIB ERECTED 30 23 600 100 44200 34700 23700 10 C Without outriggers never maneuver the boom beyond 30 17 300 39 700 listed load for applicable tires to ensure stability 39 D Creep speed Is crane movement of less than 200 Ft 61m In a 30 minute period and not 39 exceeding 1 0 mph 1 6 knyh 50 E Refer to Genera Notes for additional Information 5 6 1 E WIRE ROPE 5 8 ROTATION RESISTANT COMPACTED STRAND 18X19 OR 19X19 MINIMUM BREAKING STRENGTH 22 7 TONS 5 8 6X19 OR 6X37 IWRC IPS PREFORMED RIGHT REGULAR LAY MINIMUM BREAKING STRENGTH 17 9 TONS STATIONARY 2 VAMPA TRAVEL 1600 X25258 115 PSI Czosoxas m sees 70 SAN GENERAL NOTES L SGENERAL Rated loads as shown on Lift Charts pertain to this machine as originally manufactured and equipped Modifications to the machine or use of optional equipment other than that specified can result in a reduction of capacity 2 Construction equipment can be hazardous if improperly operated or maintained Operation and maintenance of this machine shall be in compliance with the information in the
20. ave 11001145 ST OVER FRONT HOOK BLOGK WEIGHTS Hook amp Bali O A A A 23915 Hook Block 2 Sheave 680 Lbs Hook Block 3 Sheave 660 Lbs THESE LINES DETERMINE THE LIMITS OF Hook Block 4 Sheave 660 Lbs WORKING POSITIONS WHICH CORRESPOND TO THOSE SHOWN QN THE CRANE CAPACITY CHART STANDARD CARRIER EQUIPMENT continued Turning radius to center of outside tire 16 00 x 25 20 5 x 25 Two wheel 34 8 81 10 50m 34 10 38 10 63m Four wheel 19 3 44 5 88m 19 5 5 92m TRANSMISSION Range shift type power shift transmission with integral torque converter has neutral safety start 6 speeds forward and 6 speeds reverse Automatic pulsating back up alarm MULTI POSITION OUT amp DOWN OUTRIGGERS Fully independent hydraulic outriggers may be utilized fully extended in their 1 2 extended position or fully retracted Easily HYDRAULIC SYSTEM HYDRAULIC PUMPS Three gear type pumps one single and two in tandem driven off the transmission Combined system capability is 113 gpm 427 7 Ipm Includes manual pump disconnect Main and Auxillary Winch Pump 53 gpm 200 7 lpm 3 500 psi 246 1 kg cm Boom Hoist Telescope Pump 39 gpm 147 6 lpm 3 500 psi 246 1 kg cm Power Steering Outrigger and Swing Pump 21 gpm 79 5 lpm 2 500 psi 175 kg cm Always live even when pump disconnect is actuated removable steel floats each with an area of 254 in 1639 cm
21. design does not require removal of wedge and socket from rope HOOK amp BALL 7 0 ton 6 3 mt top swivel ball with hook and hook latch ee ee UPPERSTRUCTURE FRAME All welded one plece structure fabricated with high tensile strength alloy steel Counterweight is bolted to frame TURNTABLE CONNECTION Swing bearing is a single row ball type with external teeth The swing bearing is bolted to the revolving upperstructure and welded to the carrier frame SWING A hydraulic motor drives a double planetary reduction gear for precise and smooth swing function Maximum swing speed no load is 3 0 rpm SWING BRAKE Heavy duty multiple disc swing brake is mechanically actuated from operator s cab by foot pedal Brake may be locked on or used as a momentary brake A separate 360 mechanical house lock is also provided RATED CAPACITY INDICATOR Rated Capacity Indicator with visual and audible warning sys tem and automatic function disconnects Second generation pictographic display includes boom radius boom angle boom allowable load actual load and percentage of allow able load registered by bar graph Operator settable alarms provided for swing angle boom length boom angle tip height and work area exclusion zone Anti two block system includes audio visual warning and automatic function disconnects OPERATOR S CAB Environmental cab with all steel construction optimized visibili ty tinted
22. e c5 O s oO as e 236 lt C Toan uim CO gt x gt woe LIO Br re aa Pounds acities boom fting Cap Eo 94 L Lond kal o lt G o ler c c go e 0 id Q o lt c E L d E 5 js 21 lt 0 Lnd Q c je OUTRIGGER SPREAD 19 FT e Cc en lt Q o L o 2 gt 2 e Q gt c 1 t lt o a Lord c o ond N c Ld o c S Li a E x gt LL a m tc Lu 9 trc E lt O USE THESE CHARTS ONLY WHEN ALL OUTRIGGERS ARE FULLY EXTENDED OUTRIGGERS FULLY EXTENDED BOOM LENGTH 72 FT BOOM LENGTH 61 FT LOADED OVER FRONT LB BOOM LB 360 84 FT 360 LB BOOM LENGTH LOAD OVER RADIUS FRONT FT LB BOOM LENGTH 83 FT LOAD RADIUS 360 FT LB 360 LB BOOM LENGTH 72 FT OVER FRONT LB OVER RADIUS FRONT FT LB 67 3 4400 4 200 783 3 100 2 900 89 3 2 100 2 000 360 LB BOOM LENGTH 61 FT OVER FRONT LB LOAD RADIUS FT 60 BOOM LENGTH 50 FT OVER FRONT 3 LB LOAD RADIUS FT FT 3
23. ed no load First layer 205 fpm 62 5 m min 329 fpm 100 3 m min Same as main winch Fifth layer 297 90 5 m min 475 fom 144 8 m min Max line pull first layer Max line pull fifth layer Permissible line pull DRUM DIMENSIONS 10 62 in 270 mm drum diameter 17 53 in 445 mm length 18 25 in 464 mm flange dia Cable 5 8 in x 450 ft 16 mm x 137 2 m Cable type 5 8 in 16mm 6x19 IWRC IPS right regular lay preformed Min breaking strength 17 9 tons 16 2 mt 12 512 Ibs 5675 kg 8 662 Ibs 3929 kg 9 000 Ibs 4082 kg DRUM CAPACITY 7 298 Ibs 3310 kg 5 052 Ibs 2292 kg Max Storage 598 ft 182 3 m eth layer not a working layer Max Useable 479 ft 146 0 m Based on min flange height above top layer to comply with ANSI B30 5 DRUM DIMENSIONS AND CAPACITY Same as main winch DRUM CAPACITY Same as main winch OPTIONAL HOIST LINE MAIN WINCH AND OPTIONAL AUXILIARY WINCH 5 8 in 16 mm rotation resistant compacted strand 18x19 or 19x 19 Min breaking strength 22 6 tons 20 6 mt PERFORMANCE Standard Engine Maximum Speed 2 3 mph 3 7 km h 4 4 mph 7 1 km h Forward Drive Transmission Maxim tractive Gradeability Range i Effort Sta 37 856 Ibs 17 171 kg 19 254 Ibs 8734 kg 8 431 lbs 2917 kg 16 893 Ibs 7663 kg 8 589 lbs 3896 kg 2 849 Ibs 1292 kg 12 4 mph 20 0 km h 5 0 mph 8 0 km h 9 5 mph 15 3 km h 24 5 mph 3
24. ed load either on the ground or in the air NO LOAD STABILITY LIMIT The stability limit radius shown on the range diagrams is the radius beyond which it is not permitted to position the boom when the boom angle is less than the minimum shown on the applicable load chart because the machine can overturn without any load 7 BOOM SIDE OF CRANE The side of the crane over which the boom is positioned when in an OVER SIDE working position SET UP 1 Crane load ratings are based on the crane being leveled and standing on a firm uniform supporting surface 2 Crane load ratings on outriggers are based on all outrigger beams being fully extended or in the case of partial extension ratings mechanically pinned in the appropriate position and the tires free of the supporting surface 3 Crane load ratings on tires depend on appropriate inflation pressure and the tire conditions Caution must be exercised when increasing air pressures in tires Consult Operator s Manual for precautions 4 Use of jibs lattice type boom extensions or fourth section iid extended is not permitted for pick and carry operations 5 Consult appropriate section of the Operator s and Service Manual for more exact description of hoist line reeving 6 The use of more parts of line than required by the load may result in having insufficient rope to allow the hook block to reach the ground 7 Properly maintained wire rope is essential for safe crane operation C
25. enance but it is permissible to attempt retraction and extension if load ratings are not exceeded 11 Load ratings are dependent upon the crane being maintained according to manufacturer s specifications 12 it is recommended that load handling devices including hooks and hook blocks be kept away from boom head at all times 13 FOR TRUCK CRANES ONLY 360 capacities apply only to machines equipped with a front outrigger jack and all five 5 outrigger jacks properly set If the front 5th outrigger Jack is not properly set the work area is restricted to the over side and over rear areas as shown on the Crane Working Positions diagram Use the 360 load ratings in the overside work areas 14 Do not lift with outrigger beams positioned between the fully extended and intermediate pinned positions 15 Truck Cranes not equipped with equalizing bogie beams between the rear axles may not be used for lifting on tires Truck Cranes equipped with equalizing beams and rear air suspension should dump the air before lifting on tires CLAMSHELL MAGNET AND CONCRETE BUCKET SERVICE 1 Maximum boom length for clamshell and magnet service is 50 feet 2 Weight of clamshell or magnet plus contents are not to exceed 6 000 pounds or 90 of rated lifting capacities whichever is less For concrete bucket operation weight of bucket and load must not exceed 90 of rated lifting capacity g o WE RESERVE THE RIGHT TO AMEND THESE SPECIF
26. ength for clamshell and magnet service is 50 feet 2 Weight of clamshell or magnet plus contents are not to exceed 6 000 pourids or 90 of rated lifting capacities whichever is less For con crete bucket operation weight of bucket and load must not exceed 90 of rated lifting capacity WE RESERVE THE RIGHT TO AMEND THESE SPECIFICATIONS AT ANY TIME WITHOUT NOTICE THE ONLY WARRANTY APPLICABLE IS OUR STAN DARD WRITTEN WARRANTY APPLICABLE TO THE PARTICULAR PRODUCT AND SALE WE MAKE NO OTHER WARRANTY EXPRESSED OR IMPLIED TEREX CRANES 106 12th Street S E Waverly 50677 9466 USA www terexiiff com 319 352 3920 FAX 319 352 5727 E mall Inquire terexwaverly com TC 513 1 Terex Cranes Inc 2002 Litho in U S A 1R502K90
27. f the Operator s and Service Manual for more exact description of hoist line reeving 6 The use of more parts of line than required by the load may result in having insufficient rope to allow the hook block to reach the ground 7 Properly maintained wire rope is essential for safe crane operation Consutt Operator s Manual for proper maintenance and inspection requirements 8 When spin resistant wire rope is used the allowable rope loading shall be the breaking strength divided by five 5 unless otherwise specified by the wire rope manufacturer 9 Do not elevate the boom above 60 unless the boom is positioned in line with the crane s chassis or the outriggers are extended Failure to observe this warning may result in loss of stability GENERAL NOTES OPERATION 1 CRANE LOAD RATINGS MUST NOT BE EXCEEDED DO NOT ane TO TIP THE CRANE TO DETERMINE ALLOWABLE LOADS 2 When either radius or boom length or both are between listed values the smaller of the two listed load ratings shall be used 3 Do not operate at longer radii than those listed on the applicable load rating chart cross hatched areas shown on range diagrams 4 The boom angles shown on the Capacity Chart give an approxima tion of the operating radius for a specified boom length The boom angle before loading should be greater to account for boom deflec tion It may be necessary to retract the boom if maximum boom angle is insufficient to maintain rated rad
28. ius 5 Power telescoping boom sections must be extended equally 6 Rated loads include the weight of hook block slings and auxiliary lift ing devices Their weights shall be subtracted from the listed rated load to obtain the net load that can be lifted When lifting over the Jib the weight of any hook block slings and aux iliary lifting devices at the boom head must be added to the load When jibs are erected but unused add two 2 times the weight of any hook block slings and auxiliary lifting devices at the jib head to the load 7 Rated loads do not exceed 85 on outriggers or 75 on tires of the tipping load as determined by SAE Crane Stability Test Code J765a Structural strength ratings in chart are indicated with an asterisk 8 Rated loads are based on freely suspended loads No attempt shall be made to drag a load horizontally on the ground in any direction 9 The user shall operate at reduced ratings to allow for adverse Job conditions such as Soft or uneven ground out of level conditions high winds side loads pendulum action jerking or sudden stopping of loads hazardous conditions experience of personnel two machine lifts traveling with loads electric wires etc side pull on boom or Jib is hazardous Derating of the cranes lifting capacity is required when wind speed exceeds 20 MPH the center of the lifted load must never be allowed to move more than 3 feet off the center line of the base boom section
29. ngine compartment access doors 4 and operators cab are all keyed alike All outside compartments and fluid reservoir access doors caps have lockable latches or are equipped with padlock hasps e Standard 20 5 25 24 P R tires Tachometer and rear axle centering light standard POWERFUL TWO SPEED WINCHES eae CC peu ING v CA 14 474 fpm 144 m min maximum line speed 12 510 Ibs 5673 kg maximum line pull Single lever control e Integral automatic brake Electronic drum indicators Grooved drum tapered flanges and spring loaded cable roller for improved spooling HIGH CAPACITY DEPENDABLE HYDRAULIC SYSTEM Three gear pumps driven off the transmission Combined system capability is 113 gpm 428 Hydraulic reservoir with 94 gal 355 capacity and full flow oil filtration system OPTIONS INCLUDE e 72 ft 21 9 m main boom e 26 ft or 26 to 43 ft 7 92 or 7 92 to 13 11 m swing on jib Both offset 0 15 or 30 Auxiliary winch with rope Heater defroster air conditioner Cold weather starting aid e 16 00 x 25 28 tires CAT 3116 DIT diesel engine We reserve the right to amend these specifications at any time without notice The only warranty applicable is our standard written warranty applicable to the particular product and sale We make no other warranty expressed or Implied 4 TEREX CRANES 106 12th Street S E Waverly IA 5
30. odifications to the machine or use of optional equipment other than that specified can result in a reduction of capacity 2 Construction equipment can be hazardous if improperly operated or maintained Operation and maintenance of this machine shall be in compliance with the information in the Operator s Parts and Safety Manuals supplied with this machine If these manuals are missing order replacements from the manufacturer through your distributor 3 These warnings do not constitute all of the operating conditions for the crane The operator and Job site supervision must read the OPERATORS MANUAL CIMA SAFETY MANUAL APPLICABLE OSHA REGULATIONS AND SOCIETY OF MECHANICAL ENGINEERS ASME SAFETY STANDARDS FOR CRANES 4 This crane and its load ratings are in accordance with POWER CRANE amp SHOVEL ASSOCIATION STANDARD NO 4 SAE CRANE LOAD STABILITY TEST CODE J765A SAE METHOD OF TEST FOR CRANE STRUCTURE J1063 AND APPLICABLE SAFETY CODE FOR CRANES DERRICKS AND HOISTS ASME ANSI B30 5 DEFINITIONS 1 LOAD RADIUS The horizontal distance from the axis of rotation before loading to the center of the vertical hoist line or tackle with a load applied 28 2 LOADED BOOM ANGLE It Is the angle between the boom base section and the horizontal after lifting the rated load at the rated radius The boom angle before loading should be greater to account for deflections The loaded boom angle combined with boom length give only an approximation
31. of the operating radius 3 WORKING AREA Areas measured in a circular arc about the center line of rotation as shown in the diagram 4 FREELY SUSPENDED LOAD Load hanging free with no direct extemal force applied except by the hoist rope 5 SIDELOAD Horizontal force applied to the lifted load either on the ground or in the air NOLOAD STABILITY LIMIT The stability limit radius shown on the range diagrams is the radius beyond which it is not permitted to position the boom when the boom angle is less than the minimum shown on the applicable load chart because the machine can overturn without any load 7 BOOM SIDE OF CRANE The side of the crane over which the boom is positioned when in an OVER SIDE working position SET UP 1 Crane load ratings are based on the crane being leveled and standing on a firm uniform supporting surface 2 Crane load ratings on outriggers are based on all outrigger beams being fully extended or in the case of partial extension ratings mechanically pinned in the appropriate position and the tires free of the supporting surface 3 Crane load ratings on tires depend on appropriate Inflation pressure and the tire conditions Caution must be exercised when increasing air pressures in tires Corisuit Operator s Manual for precautions 4 Use of Jibs lattice type boom extensions or fourth section pullouts extended is not permitted for pick and carry operations 5 Consult appropr ate section o
32. on lockouts engage gen the superstructure is swung 10 in either direction Front le is planetary drive steer type rigid mounted to the frame for increased stability WHEELS amp TIRES Disc type wheels with full tapered bead seat rim 134 in 3 40 m wheelbase Standard 20 5 x 25 24 PR 16 00 x 25 28 P R SERVICE BRAKES Air over hydraulic drum type brakes on all four wheels 17 x 4 43 18 x 10 2 cm drum brakes PARKING BRAKE Transmission mounted spring set air released external caliper disk type emergency parking brake STEERING Hydraulic four wheel power steering for two wheel four wheel or crab steer is easily controlled by steering wheel A rear axle centering light is provided Optional TEREX RT230 rough terrain crane 30 ton capacity range diagram amp lifting capacities BOOM DEFLECTIONS NOT SHOWN 2 235 SH D als pate DIMENSIONS ARE FOR LARGEST FACTORY FURNISHED HOOK BLOCK AND HOOK amp BALL WITH ANTI TWO BLOCK ACTIVATED V LINES ZINI NEA 7 s 700 bo NEN NA W DX Jj E PM N 2 S COAT LN 127 D A VAN HEIGHT IN FEET FROM GROUND BOOM LENGTH IN FEET Diagram 30 94 boom a GROUND He I 50 5 70 90 100 110 120 130 146 CRANE WORKING CONDITIONS REDUCTION IN MAIN BOOM CAPACITY All Jibs In Stowed Position OLbs Aux In Head She
33. onsult Operator s Manual for proper maintenance and inspection requirements 8 When spin resistant wire rope is used the allowable rope loading shall be the breaking strength divided by five 5 unless otherwise specified by the wire rope manufacturer 9 Do not elevate the boom above 60 unless the boom is positioned in line with the crane s chassis or the outriggers are extended Failure to observe this warning may result In loss of stability OPERATION 1 CRANE LOAD RATINGS MUST NOT BE EXCEEDED DO NOT ATTEMPT TO TIP THE CRANE TO DETERMINE ALLOWABLE LOADS 2 When either radius or boom length or both are between listed values the smaller of the two listed load ratings shall be used 3 Do not operate at longer radii than those listed on the applicable load rating chart cross hatched areas shown on range diagrams 4 The boom angles shown on the Capacity Chart give an approximation of the operating radius for a specified boom length The boom angle before loading should be greater to account for boom deflection It may be necessary to retract the boom if maximum boom angle is insufficient to maintain rated radius Power telescoping boom sections must be extended equally Rated loads include the weight of hook block slings and auxiliary lifting devices Their weights shall be subtracted from the listed rated load to obtain the net load that can be lifted When lifting over the jib the weight of any hook block slings
34. tion Either boom is high strength four plate design welded inside and out with anti friction slide pads Boom side plates are made with stamped impressions to reduce weight and increase strength A sin gle boom hoist cylinder provides for boom elevation of 4 to 76 degrees All cylinders are equipped with integral hold valves Maximum tip height with 72 ft 22 19 m boom option is 79 ft 24 23 m Maximum tip height with 100 ft 30 61 m XL Series boom option is 107 ft 32 76 m JIBS 26 ft 7 92m side stow swing on one piece lattice type jib Single metallic sheave mounted on anti friction bear ing Jib is offsettable at 0 15 or 30 With 100 ft 30 61 m XL Series boom maximum tip height is 1 30 ft 39 62 m 26 43 ft 7 92 13 11 m side stow swing on lattice type jib Single sheave mounted on anti friction bearing Jib is extendible to 43 ft 13 11 m by means of a 17 ft 5 18 m manual pull out tip section roller supported for ease of extension Jib is offsettable at 0 15 or 30 With 100 ft 30 61 m XL Series boom maximum tip height is 147 ft 44 80 m AUXILIARY BOOM HEAD Removable auxiliary boom head has single metallic sheave mounted on anti friction bearing Removable pin type rope guard for quick reeving Installs on main boom peak only Removal is not required for jib use HOOK BLOCK Two three or four metallic sheaves on anti friction bear ings with hook and hook latch Quick reeving
35. ure angle 23 19 22 29 9 0 2 74 m 8 5 9 1 75 m 11 2 3 40 m eom 19 4 25 5 90 m 21 10 75 6 67 m Boom Length C 32 9 75m Boom 15 10 4 83m 27 1 8 25m 12 9 38 3 90m Fully extended outriggers 19 0 5 79m 20 6 6 25m 72 22 19m Boom 26 4 8 03m 37 7 11 46m 11 7 5 3 54m Pinned outriggers 13 2 4 01m 14 8 4 47m 94 28 78m Boom 26 4 8 03 37 7 11 46m 11 7 5 3 54m Fully retracted outriggers 7 45 2251 38 10 5 2 71 m 100 30 61m Boom 28 4 8 64m 39 7 12 06m 11 7 5 3 54m WEIGHTS amp AXLE LOADS LBS Add Options 26 7 92 m Swing on Jib Stowed Auxiliary Winch with Wire Rope Controls Etc TERTIA 30 ton 27 2 mt 4 Sheave Hook Block CITIICTTCITT REEINNE MNCN E NUN NUN NOTE Welghts are for factory supplied equipment and subject to 296 variation due to manufacturing tolerances WE RESERVE THE RIGHT TO AMEND THESE SPECIFICATIONS AT ANY TIME WITHOUT NOTICE THE ONLY WARRANTY APPLICABLE IS OUR STANDARD WRITTEN WARRANTY APPLICABLE TO THE PARTICULAR PRODUCT AND SALE WE MAKE NO OTHER WARRANTY EXPRESSED OR IMPLIED TEREX CRANES 106 12th Street S E Waverly 50677 9466 USA 319 352 3920 FAX 319 352 5727 E mail inquire amp terexwaverly com TC 463 7 Terex Cranes Inc 2002 Litho In U S A IR502K90 IET 8 Ec 2 sx om nu sg 7 woe amp co U
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