50518 Rodan RC Instruction.qxd
Contents
1. 42 B Parts E Z MOUNT eae Sa REN CER 42 C Load Cells and Load Cell Hardware ALL Models 43 D O Rings Sizes i cot toe erac a eft eta 44 E Replacing an RC Load Cell 45 F General Load Cell Information 46 Section 8 Accessories A Field Installed Rub Rail Installation 47 APPENDIX Foundation Check 48 APPENDIX Il 4 Section Analog 5 50 APPENDIX III 5 Section Analog Scale 48 APPENDIX IV 4 Section Intalogix Scale 48 5 03 12 Rev 11 Section 1 Introduction This Instruction manual provides installation instructions for the Fairbanks Modular Steel Field Pour Megabar model scales in both the Original and the EZ Under Mount designs For correct Rodan scale installation s use Methods and Procedures FF 2267 101732 Appendix 1 Certified prints setting plans supplied with the scale e This Instruction Manual 50518 The concrete foundation work must be performed according to the Certified prints issued for the specific customer and order number The name and order number for the particular customer will be on the prints 50518 6 0312 Rev 11 50518 Section 2 Description The Modular Steel Field Pour Megabar truck scales available in various lengths from 10 to 100 feet and widt2. 50518 28 0312 Rev 11 e E Z Under Mounts Adjust the End Checking Bolt so that they touch and prevent movement 11 8 BOLT 7 1 82 LG PART 61047 50581 26 b Install the side checking brackets Original Rodan types Bolt the brackets onto the end copings per the Certified drawings Set the bolts so that they touch the channels they bump against E Z Under Mounts Bolt the brackets to the end checking plates embedded in the end walls per Certified prints Set the bolts so that they touch the channels they bump against 7 Base Plate Completion Original Rodan types Check that all locating tools are properly aligned and flush with the receiver cups Drill the holes for the base plate anchors using a hammer drill and the 5 e drill bit Tap the anchors into clean holes and tighten the nuts securely E ZUnder Mounts Check that all locating tools are properly aligned and flush with the receiver cups Drill the holes for the outside base plate anchors using a hammer drill and the 5 e drill bit Tap the anchors into clean holes and tighten the nuts securely 50518 29 0312 Rev 11 8 Installing Load Cells Note Field Pour scales are poured formed and cured with locating tools in place Do NOT install load cells until cure strength is reached typically 28 30 days use a core sample to confirm a Unpack the load cells and mark each calibration certificate with the cell location pos
3. 2267 Issue 1 50518 50 03 12 Rev 11 A UJ EXC EXC SEN NC SHLD 516 Load Cell 1 EXC EXC SEN NC SHLD 516 Load Cell 3 EXPANSION 1 CELL 1 EXPANSION CELL 1 Appendix 4 Section Analog Scale SECTION 1 SECTION INDICATOR CELL 2 Load Cell 2 INDICATOR CELL 2 Load 4 Indicator A SEN NC SHLD 516 Load Cell 5 4 EXC Connection for Indicator SEN NC SHLD e All Cable connections MUST be a minimum 18AWG 6 conductor individually shielded cable e Sense leads MUST be used on all interconnections 50518 EXPANSION CELL 1 EXPANSION CELL 1 Load Cell 7 4 Section Analog 51 SECTION 1 SECTION INDICATOR CELL 2 Load Cell 6 INDICATOR CELL 2 Load 8 03 12 Rev 11 E EXC SEN NC SHLD 516 Load Cell 1 5 EXC EXC SEN NC SHLD SIG Load Cell 3 e All Cable connections MUST be a minimum 18AWG EXPANSION EXPANSION Appendix 5 Section Analog Scale INDICATOR of SECTION CELL 2 Load Cell 2 INDICATOR I SECTION CELL 2 Load Cell 4 Load Cell 5 E EXC EXC SEN SHLD 96 Load Cell 5 4 Connection for Indicator 6 conductor individually shielded cable EXC SEN NC SHLD 516
4. 5 Adjusting cells sections Try to install load cells of matching outputs in sections to reduce side to side errors When calibrating place weights directly over the cell or directly on the section being tested Adjust the potentiometers for the correct cell or section to compensate for differences 39 0312 Rev 11 50518 6 Cover Plates Original Style The cover plates bridge the gap between modules The plates are held in place with 34 x 1 1 2 bolts Use anti seize or grease on the bolts and bolt holes D Wiring SSCs and PPSs for Intalogix systems 1 Introduction Intalogix systems utilize smart sectional controllers SSCs and pit power supplies PPSs for load cell excitation and signal processing 2 Description There is one 1 SSC per section and one 1 PPS for the entire platform unless the number and resistance of the cells require a second pit power supply SSC boxes have four 4 terminals two 2 for load cells and two 2 for inter connecting to other SSC boxes or terminating to a pit power supply All cell section scale adjustments are made via the Intalogix system instrument 3 Installation a Boxes The box has tabs for bolting to adapters either in the space between modules or on the side of the EZ Under Mount modules 50518b b Wiring Cable used in all wiring must be a minimum of 18 AWG Use cable 17204 or 17246 Use appropriate service manual for the Indicator being in
5. EXPANSION CELL 1 EXPANSION EXPANSION CELL 1 e Sense leads MUST be used on all interconnections Load cell 7 50518 5 Section Analog 52 1 SECTION SECTION SECTION INDICATOR CELL 2 To Indicator Load Cell INDICATOR CELL 2 Load 6 INDICATOR CELL 2 Load Cell 8 03 12 Rev 11 Appendix IV 4 Section Intalogix Scale wm m m Black Black Black 2 2 Green 2 2 F Green Green Blue 3 3 Continue Ead Blue Blue J 5 5 u u i Shield 6 6 Shield Shield White 7 7 White White Red im 8 8 Red Red LELLE T 4 1 1 EX EX EX EX 2 2 EX EX EX EX 3 3 4 4 5 5 6 6 SHLD SHLD SHLD 7 7 516 516 516 8 8 SIG SIG SIG Black 1 1 Green x Continue 4 4 IF Blue 5 5 Required Shield 6 6 White 7 7 Red m 8 8 2 EX 4 1 1 EX EX 2 2 3 3 4 4 5 5 SHLD SHLD SHLD 6 6 SHLD Black 516 SIG 4510 47 516 n SIG SIG 516 8 8 SIG Orange Communication Shield PCB Assembly White 7 nis Red nni e 1 PPS at Midsection 50518 53 03 12 Rev 11
6. 20 x 10 20 x 11 20 x 12 23 x 10 23 x 11 23 x 12 304 x 10 30 4 x 11 304 x 12 40 4 x 10 40 4 x 11 40 4 x 12 47 x10 47 x 11 47 12 60 x 10 60 x 11 60 x 12 70 x 10 70 x 11 70 x 12 80 x 10 80 x 11 80 x 12 90 x 10 90 x 11 90 x 12 100 x 10 100 x 11 100 x 12 17 Number Sections 2 O O O O OI 01 OI O O DTA Lbs 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K Modules Q O B B B B N N N N N N N N N A A in i 5 03 12 Rev 11 50518 Section 3 Installation Installation consists of the following Foundation check layout and base plate setting Tools materials documentation and a crane Setting the modules Setting the modules on load cells Note Original style Rodans and the EZ Under Mount style differ in installation procedures Additional installation instructions are provided for the Field Pour deck in Section 4 of this manual A Preparations for Installations all Models Tools Equipment and Materials Required 1 Certified Prints 2 A mobile crane of sufficient capacity to safely li
7. gt x 4 x 6 module module Orig 54269 High Strength Bolt 1 3 w nut module module Orig 54249 Washer 1 module module Orig 73682 Shim receiver cup 1 16 All 64338 Shim receiver cup 1 8 All 64334 Shim receiver cup 3 16 All 63319 Side check bracket w bumper bolts 1 x 5 64208 Shim longitudinal 1 4 64209 Shim longitudinal 1 16 70045 Box hardware checking consisting of 8 each 64208 Shim end check 14 8 each 64209 Shim end check 1 16 4 each 64213 Bumper check block 4 each 70043 8 x 3 urethane check block 1 each 70094 Checking hardware kit B Parts EZ Mount Part No Description Scale Types 75458 1 1 8 7 x 4 w nut module module EZ Mount 54788 1 1 8 Lock Washer module module EZ Mount 54255 1 1 8 Flat Washer module module EZ Mount 75397 Load Cell Base Plate EZ Mount 61743 Clamp Bar Washer base plates All 62857 5 8 x 6 Anchor Bolts All 55010 Ground Rod Kit All 62112 Spray Paint Rodan Gray All 73682 Shim receiver cup 1 16 All 64338 Shim receiver cup 1 8 All 64334 Shim receiver cup 3 16 All 50518 43 03 12 Rev 11 Load Cells Load Cell Hardware ALL models LCF HR4020 2A Flintec Part No Description Scale Types after 12 10 99 70510 Load Cell 5 30t 1000 Ohm 2 mV V All SN 8131Q 72274 O Ring 5 INSIDE of Cup ANSI 222 All 64340 O Ring 5 OUTSIDE of Cup ANSI 228 All 70511 Receiver Cup 572 LOWER w anti rota
8. 11 47 x10 47 11 60 x 10 60 x 11 70 x 10 70 x 11 80 x 10 80 x 11 90 x 10 90 x 11 100 x 10 100 x 11 Number Sections 2 O QO QO O OQ A A A A N N N Rodan RC Field Pour Industrial Duty 60K DTAC DTA Lbs 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K Modules OI OI A A A N N N N N 03 12 Rev 11 50518 Product Number 90373 90025 90374 90026 90375 90027 90376 90028 90377 90029 90378 90030 90379 90031 90380 90032 90381 90033 90382 90034 90383 90035 90384 90036 Capacity Lbs 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 x 10 10 11 15 x 10 15 x 11 20 x 10 20 11 23 x 10 23 x 11 30 x 10 30 x 11 40 x 10 40 11 47 10 47 11 60 x 10 60 x 11 70 x 10 70 x 11 80 x 10 80 x 11 90 x 10 90 x 11 100 x 10 100 x 11 Number Sections 2 QO O QO A A WB C CQ N N NY N nm N Rodan RC Field Pour Heavy Duty 60K DTAC DTA Lbs 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K
9. and fill any gaps on the supporting blocks to get the modules aligned 5 Connecting the Modules Original Rodan types Bolt the modules channels together using the 1 2 x 4 x 6 spacers 1 x 3 bolts Insert the Ya x 4 x 6 spacer plates between the channels The bolts go through the back to back channels and the spacer Snug the bolts but do not tighten yet Spacer Bolt Hd e O 50518d 50518 27 03 12 11 E Z Under Mounts Bolt the modules together using the 11 8 x 4V2 bolt lock washer flat washers and nut provided Remember to shim the supporting blocks if necessary to align modules 11 8 7 X 4 1 2 HEX HD BOLT GRADE 8 W NUT PART 75458 1 1 8 LOCK WASHER PART 54788 1 1 8 FLAT WASHER PART 54255 2 REQ D PER BOLT 50518 25 S Warning Module to module bolts MUST be installed correctly and torqued properly after all lifting etc is completed Do NOT substitute or omit bolts 6 Checking Adjustment a Adjust End Checking Original Rodan Type Use the end checking shims provided to adjust end checking so that they touch and prevent movement TOP VIEW Scale m Shim to 1 8 nominal gap Check Block Urethane Check ow End Coping Angle Shim s PP 421 Coupling ep Nuts
10. at the corners lift the section in a level fashion 3 Disassemble the strain relief device then remove the old cell 4 Check upper and lower receiving cups and O rings for damage Replace as necessary and reapply grease 5 Insert the new cell into the upper receiving cup and position the anti rotation pin 6 Carefully lower the hydraulic jack s until the cell is set into the lower cup 7 Remove the cover of the SSC Jct box then loosen the gland bushing to free the cable Remove the old cell wires and connect new cell wires in the balance Box SSC Torque the cover screws to 18 20 in Ibs and tighten all gland nuts with a wrench to secure 8 Test and adjust scale as necessary 50518 46 0312 Rev 11 F General Load Cell Information Load Cell Part No Description Comments 70510 512 2 mV V 66K 30t 1000 Ohm 63951 6 2 mV V 50K 1000 Ohm 72139 7 2mVN 110K 50t 1000 Ohm 63215 7 2 mV V 56K 251 350 Ohm Used Before 10 98 64166 715 2 mV V 56K 251 1000 Ohm Correct Anti Rotation Pin Orientation 50518 47 03 12 Rev 11 Section 8 Accessories Rub Rails These accessories come in Factory installed and Field installed types A Field Installed Rub Rail Installation Use the print with the accessory for actual measurements Clean remove primer the areas to be welded for good penetration Weld stiffeners to the side weldments Bolt the gussets to
11. the scale in the middle is to use 14478 Instrument SVP This will allow separate connections to go in each direction toward the ends of the scale See Bulletin 50513 for the wiring diagrams 36 03 12 Rev 11 50518 Load Cell wiring color codes 5 12 RC Load Cell Color Code Color Black Green Red White Yellow Description Excitation Excitation Signal Signal Shield 6 RC Load Cell Color Code Color Black Red White Green Yellow Description Excitation Excitation Signal Signal Shield 7 RC Load Cell Color Code Color Black Green Red White Yellow Description Excitation Excitation Signal Signal Shield 7 RC Load Cell Color Code Color Black Green Red White Yellow 37 Description Excitation Excitation Signal Signal Shield 03 12 Rev 11 Wiring 1 Cells to Junction Box Terminal TB1 TB2 1 EXC EXC 2 EXC EXC 6 Shield Shield 7 SIG SIG 8 SIG SIG 2 Box to Box Terminal 4 EXC SENSE SENSE SHIELD SIG SIG CON O 3 Box to Instrument Terminal TB3 EXC EXC SENSE SENSE SHIELD SIG SIG CON O Q NN 50518 38 03 12 11 50518 Note Full Electronic scales been designed to provide protection from the effects of moisture The load cells have been c
12. the stiffeners and end weldments Weld pipe to the gussets Clean and paint paint provided all weld areas Warning Fairbanks does NOT recommend using foundation or ground installed guide rails along the sides of a truck scale platform Damage may occur to the scale if a truck hits the guide rail transferring damaging forces to the platform and the checking system Use of this style guide rail will void product warranty WELD STIFFENERS EQUALLY SPACED APART 2 REQ D EACH SIDE WELD THIS SIDE ONLY NO WELD 11 2 50518 19 NO WELD 11 2 TYP VERTICAL UP WELD 1 9 50518 48 03 12 11 Appendix I Foundation Check List Foundation Inspection FAIRBANK m ONNCANON IMSPECHON www FOUNDATION FIELD CHECK LIST an Field Form A Foundation Inspection should ALWAYS be performed prior to scale installation and to confirm correct foundation construction If possible this should be done prior to scale shipment Tools required Certified drawings and site plan L 2 to 4 level L 100 and 25 steel tapes 0 Hammer and concrete nails L Laser or builders level if possible String line construction string O Straight edge for pit foundations 2 x 4 very straight and 4 wider than pit walls Construction paint up side down type for marking concrete Perform the following Foundation Checks Refer to Methods and Procedures for complete descript
13. 0 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 x 10 10 x 11 15 x 10 15 x 11 20 x 10 20 x 11 23 x 10 23 11 30 10 30 11 40 x 10 40 x 11 47 10 47 x 11 60 x 10 60 x 11 70 x 10 70 x 11 80 x 10 80 x 11 90 x 10 90 x 11 100 x 10 100 x 11 Number Sections m m m rm m rm Rodan RC Megabar Heavy Duty 60K DTAC DTA Lbs 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K Modules 4444 N N N N N N 24 ck ck L 03 12 Rev 11 50518 Rodan RC Heavy Duty 80 DTAC Product Number 91685 91697 91709 91686 91698 91710 91687 91699 91711 91688 91700 91712 91689 91701 91713 91690 91702 91714 91691 91703 91715 91692 91704 91716 91693 91705 91717 91694 91706 91718 91695 91707 91719 91696 91708 91720 Capacity Lbs 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 x 10 10 11 10 x 12 15 x 10 15 x 11 15 x 12
14. 0 Ton 40 Ton 40 Ton 40 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 x 10 10 x 11 10 x 12 15 x 10 15 x 11 15 x 12 20 x 10 20 x 11 20 x 12 23 x 10 29 x11 23 x 12 30 4 x 10 30 4 x 11 30 4 x 12 40 4 x 10 40 4 x 11 40 4 x 12 47 10 47 x 11 47 x 12 60 x 10 60 x 11 60 x 12 70 x 10 70 x 11 70 x 12 80 x 10 80 x 11 80 x 12 90 x 10 90 x 11 90 x 12 100 x 10 100 x 11 100 x 12 15 Number Sections 2 O OI 1 OI 32 BR QO OQ GQ DTA Lbs 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K Modules Q gt I N N N N N N N N A A A A 03 12 Rev 11 50518 Product Number 90181 90193 90182 90194 90183 90195 90184 90196 90185 90197 90186 90198 90187 90199 90188 90200 90189 90201 90190 90202 90191 90203 90192 90204 Capacity Lbs 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 100 Ton 100 Ton 100 Ton 10
15. 04 90116 90105 90117 90106 90118 60107 90119 90108 90120 Capacity Lbs 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 x 10 10 x 11 15 x 10 15 x 11 20 x 10 20 x 11 23 x 10 23 x 11 30 x 10 30 x 11 40 x 10 40 x 11 47 x 10 47 11 60 x 10 60 x 11 70 x 10 70 x 11 80 x 10 80 x 11 90 x 10 90 x 11 100 x 10 100 x 11 Number Sections O GO m m nm OP Rodan RC Steel Deck Heavy Duty 60K DTAC DTA Lbs 60K 60 60 60 60 60 60 60 60 60 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K Modules N N N N N N 03 12 Rev 11 50518 Product Number 90121 90133 90145 90122 90134 90146 90123 90111 90147 90124 90136 90148 90125 90137 90149 90126 90138 90150 90127 90139 90151 90128 90140 90152 90129 90141 90153 90130 90142 90154 90131 90143 90155 90132 90144 90156 Capacity Lbs 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton
16. 0K Modules OI 01 O T GO GO O ND 03 12 Rev 11 50518 Product Number 91841 91865 91889 91842 91866 91890 91843 91867 91891 91844 91868 91892 91845 91869 91893 91846 91870 91894 91847 91871 91895 91848 91872 91896 91849 91873 91897 91850 91874 91898 91851 91875 91899 91852 91876 91900 Capacity Lbs 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 x 10 10 x 11 10 x 12 15 x 10 15 x 11 15 x 12 20 x 10 20 x 11 20 x 12 23 x 10 23 x 11 23 x 12 30 x 10 30 x 11 30 x 12 40 x 10 40 x 11 40 x 12 47 x 10 47 x 11 47 12 60 x 10 60 x 11 60 x 12 70 x 10 70 x 11 70 x 12 80 x 10 80 x 11 80 x 12 90 x 10 90 x 11 90 x 12 100 x 10 100 x 11 100 x 12 11 Number Sections 2 C1 OI C1 C1 amp A gt O GQ NN N N Rodan RC Field Pour Heavy Duty 80K DTAC DTA Lbs 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 8
17. 0K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K Modules QO N N N N N N N N N BA nn an 03 12 Rev 11 50518 Product Number 90157 90217 90158 90218 90159 90219 90160 90220 90161 60221 90162 90222 90163 90223 90164 90224 90165 90225 90166 90226 90167 90227 90168 90228 Capacity Lbs 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 x 10 10 11 15 x 10 15 x 11 20 x 10 20 x 11 23 x 10 23 11 30 x 10 30 x 11 40 x 10 40 x 11 47 10 47 11 60 x 10 60 x 11 70 x 10 70 x 11 80 x 10 80 x 11 90 x 10 90 x 11 100 x 10 100 x 11 Number Sections OI gt A GO GO GO O Corno m DTA Lbs 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K 60K Rodan RC Steel Deck Industrial Duty 60K DTAC Modules B Ri N N N N N N A 03 12 Rev 11 50518 Product Number 90097 90109 90098 90110 90099 90111 90100 90112 90101 90113 90102 90114 90103 90115 901
18. 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 x 10 10 x 11 10 x 12 15 x 10 15 x 11 15 x 12 20 x 10 20 x 11 20 x 12 23 x 10 23 x 11 23 x 12 30 x 10 30 x 11 30 x 12 40 x 10 40 x 11 40 x 12 47 x 10 47 x 11 47 12 60 x 10 60 x 11 60 x 12 70 x 10 70 x 11 70 x 12 80 x 10 80 x 11 80 x 12 90 x 10 90 x 11 90 x 12 100 x 10 100 x 11 100 x 12 14 Number Sections 2 C101 C1 C1 C1 amp gt C GQ GQ GQ GQ Co DTA Lbs 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K Rodan RC Steel Deck Industrial Duty 80K DTAC Modules QO N N N N N N N N N A BA an 03 12 Rev 11 50518 Rodan RC Steel Deck Heavy Duty 80K DTAC Product Number 91769 91793 91817 91770 91794 91818 91771 91795 91819 91772 91796 91820 91773 91797 91821 91774 91798 91822 91775 91799 91823 91776 91800 91824 91777 91801 91825 91778 91802 91826 91779 91803 91827 91780 91804 91828 Capacity Lbs 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 4
19. 518 44 0312 Rev 11 LCF HR4020 2 Flintec 64166 Load Cell 71 2 RC 50K 1000 Ohm 2 mV V All 98359 O Ring 71 RC Load Cell cell ENDS ANSI 218 All 64340 O Ring 7 RC Cup OUTSIDE ANSI 228 All 66980 Receiver Cup 79 RC Load Cell Upper and Lower All 64382 Roll Pin 1 2 x 21 anti rotation Baseplates All 63981 Anti Rotation Pin Load Cell 3 8 x 2 1 2 All 64350 Locating Tool 71 All 21912 Summing Junction Box complete 21842 Summing Junction PC Assembly ANSI XXX defines a standard O ring size O rings may be obtained at many hardware hydraulic or plumbing supply houses by using the number 50518 D O Rings 2 1 4 I D 2 1 2 OD 1 8 Thickness 1 3 4 1 0 2 1 8 OD 3 16 Thickness 1 1 2 1 0 1 3 4 1 8 Thickness 1 1 4 I D 1 1 2 OD 1 8 Thickness Q Q O 45 Part No 64340 ANSI 228 Outside of all load cell cups Part No 98947 ANSI 327 Inside of cup 7 load cells Part No 72274 ANSI 222 Inside of cup 5 1 2 load cells Part No 98359 ANSI 218 load cell ends 6 and 7 1 2 50518 O rings 03 12 Rev 11 E Replacing RC load cell 1 Remove power from the instrument 2 Lift the scale using a proper sized and rated hydraulic jack s at the corner s closet to the defective cell location Warning Lift scales ONLY at the corners On field pour and MegaBar scales use 2 properly rated hydraulic jacks at opposite sides
20. 60K 60K 60K Modules OI OI A A C C N N N 03 12 Rev 11 50518 Product Number 90037 90049 90061 90038 90050 90062 90039 90051 90063 90040 90052 90064 90041 90053 90065 90042 90054 90066 90043 90055 90067 90044 90056 90068 90045 90057 90069 90046 90058 90070 90047 90059 90071 90048 90060 90072 Capacity Lbs 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 40 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 70 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 10 10 11 10 x 12 15 x 10 15 x 11 15 x 12 20 x 10 20 x 11 20 x 12 23 x 10 23 x 11 23 x 12 30 x 10 30 x 11 30 x 12 40 x 10 40 x 11 40 x 12 47 x 10 47 x 11 47 x 12 60 x 10 60 x 11 60 x 12 70 x 10 70 x 11 70 x 12 80 x 10 80 x 11 80 x 12 90 x 10 90 x 11 90 x 12 100 x 10 100 x 11 100 x 12 10 Number Sections 2 O O OI IO PY Rodan RC Field Pour Industrial Duty 80K DTAC DTA Lbs 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 80K 8
21. Instruction Manual NES Rodan RC Motor Truck Scale Model 6010 Series 6020 Series 6030 Series AES 1997 2012 by Fairbanks Scales Inc 5051 8 All rights reserved Revision 11 03 12 Amendment Record Rodan RC 50518 Manufactured by Fairbanks Scales Inc 821 Locust Kansas City Missouri 64106 Created Issue 1 Issue 2 Issue 3 Issue 4 Issue 5 Issue 6 09 99 Product Update Load Cell changes Issue 87 06 00 Updated to the new Model Numbers Issue 8 09 01 Added EZ Under Mount design Issue 89 03 04 Added technical information and corrected drawings Issue 10 07 05 Revised replacement parts list Revision 11 03 12 Added changes for anti rotation pins on the load cells ECR 253 Disclaimer Every effort has been made to provide complete and accurate information in this manual However although this manual may include a specifically identified warranty notice for the product Fairbanks Scales makes no representations or warranties with respect to the contents of this manual and reserves the right to make changes to this manual without notice when and as improvements are made 50518 2 3 12 Rev 11 50518 3 342 Rev 11 50518 Table of Contents Section 1 Introduction Se
22. Original Rodan types Route the load cell cables through the holes in the channels to the SSC PPS mounting bar location in the center Install the strain relief clamps for load cell cables on the strain relief base that is welded onto the scale E Z Under Mounts Route the far side load cell cables to the conduits that go under the scale Install the strain relief clamps for load cell cables on the strain relief base that is welded onto the scale then run the cable end through the conduits to the PPS SSC mounting bar locations on the side 9 Final Checking Adjustment a Adjust End Checking Original Rodan types Remove shims on end checking to allow 1 6 to 1 8 clearance E Z Under Mount Adjust the End Checking Bolts to allow the to 1 8 clearance b Adjust side checking bolts to allow 1 6 clearance from channel 50518 31 03 12 11 50518 Section 4 Field Pour The Field Pour modules installation is much the same as the other models with some minor variations The basic procedure is to install the foundation for the scale install the base plates position and level the shoring install the platform modules with locator tools in place pour the deck cure the concrete then install the load cells A Concrete Specifications Use the Certified Prints for all concrete specifications B Shoring The recommended shoring is made up of the provided 4 x 4 timbers 12 feet long The crow
23. alibrated with the cable attached therefore the cable should NOT be cut The cable is connected directly to the balance box or SSC through a sealed bushing which MUST be tightened with pliers to keep water moisture out of the box All cabling should have a drip loop at the cell or box entry location to help prevent water entry On all boxes particularly Stainless Steel the black plastic fittings have O rings that can be forced out of position if the bushing itself is not tight To prevent this first tighten the inner nut securing the bushing in the hole then insert cable and carefully tighten gland with pliers until it is very snug Do not over tighten where bushing turns The cover MUST be secured with ALL screws tightened properly 18 20 in Ibs for protection against moisture Note Balance Boxes must have 1 pit ground rod in the pit for proper connection CAUTION Without adequate ground s surge voltage protection installation is not complete 4 Indicator Cable Connection Balance Box The two 2 cables from the two 2 center section boxes will enter the 14478 Instrument SVP and terminate there The cable from the indicator will connect at 14478 Instrument SVP as well Prepare the cable ends in the standard manner Use Appendix II for wiring instructions of all pit balance boxes Connect the indicator interface cable to the instrument in the scale house per the instructions in the appropriate indicator service manual
24. ave unmarked ends as well The conduit side of the center module should face the home run conduit the conduit side of the other modules must face the same way Both Types a Place blocks that will set the modules at a height slightly less than the finished height as safety blocks or for setting modules on b Lift the center module to a location above the four center load cell base plates OPTION 1 You may set the module directly on the locating tools and the blocks will act as safety stands Install a Load Cell Bearing Cup with O rings into the upper receiver of each corner grease will help hold the cup in place e Insert the upper end of the locating tool into the upper cup on the module Lower the module while holding the locating tool upright and guiding the bottom of the tool into the lower cup 23 0312 Rev 11 e When the center module is set on all four locating tools keep tension on the cables until the module is centered and straight Use hydraulic jacks to lift the unit slightly and shift the base plates to get the locating tools PLUMB and the top and bottom flanges FLUSH with the sides of the cup OPTION 2 Set the modules on the blocks first then onto locating tools e When the module is set on the blocks keep tension on the cables until the module is properly aligned e Use hydraulic jacks to lift the unit slightly then install the locating tools Shift the base plates to get the to
25. cedures and Certified prints Each base plate must be level and in full contact with the top of the pier Adjustments can be made by chipping the concrete or grouting thinly enough to fill in small imperfections under the base plates A maximum of 7 8 adjustment is allowed 2 Re check the locations of each base plate against the Certified Prints e Original Rodan types Insert two 1 roll pins into each base plate for anti rotation Position the plates with pins toward the OUTSIDE This will leave the load cell cable and the anti rotation pin exiting the cell to the INSIDE It is NOT necessary to install base plate anchors at this time e E Z Under Mounts Insert two 1 2 roll pins into each lower cup for anti rotation ZA WARNING The base plate s center anchor bolt 5 8 x 6 MUST be installed in each plate at this time 3 For 52 and 7 cell cups grease and install the inner O ring in each cup if they are not already installed On all cups grease the large outer O rings then install one in the groove on the outside of each cup Put a 3 16 shim on the lower cups grease the outsides then insert them into the base plates Lower cups for 577 or 7 load cells have pin which must be aligned between the two roll pins in the base plate 4 Place the upper cup with greased O ring on the edge of the the upper foundation next to each base plate 5 Place the proper sized load cell locating tool next t
26. ction 2 Description Rodan RC Field Pour Industrial Duty 60K DTAC Rodan RC Field Pour Heavy Duty 60K DTAC Rodan RC Field Pour Industrial Duty 80K DTAC Rodan RC Field Pour Heavy Duty 80K DTAC Rodan RC Steel Deck Industrial Duty 60K DTAC Rodan RC Steel Deck Heavy Duty 60K DTAC Rodan RC Steel Deck Industrial Duty 80K DTAC Rodan RC Steel Deck Heavy Duty 80K DTAC Rodan RC Megabar Heavy Duty 60K DTAC Rodan RC Megabar Heavy Duty 80K DTAC Section 3 Installation A Preparations for Installations all models B Foundation C Setting the Modules Section 4 Field Pour Installation A Concrete Specifications Der REP C Setting the field pour modules Section 5 Electrical Installation A Balance Box 21912 Installation for Analog Indicators B Load Cell wiring color codes dps D Wiring SSCs and PPSs for the Intalogix system ex beide F Groundlmd 29995 24 SR Acte e ES ee G Indicator to PPS Cable Connection 03 12 Rev 11 50518 Section 6 Maintenance Scale Maintenance 41 Section 7 Parts amp Part Replacement A Parts Original Style
27. enance Scale Maintenance 1 Check for accumulations of solid material under the scale which may affect the accuracy i e ice frozen mud debris 2 Have the customer clean under the platform regularly 3 Inspect load cells for damage to the ends cables Check cups and O rings for damage 4 The load cell bearing cups should be inspected cleaned and greased periodically 5 Inspect and adjust all check bolts using anti seize on the threads Mechanical Faults 1 Check all clearances around the scale for any obstructions or interference with the free movement of the platform 2 Check all check bolt clearances both with and without a concentrated load over each section one at a time 3 Check all load cells for plumb and level 4 Inspect the boxes for leaks the interior should be clean and dry If there is moisture inside clean then dry it out thoroughly Check that all connections at the terminal blocks are tight 50518 42 03 12 Rev 11 Section 7 Parts amp Parts A Parts Original Style Part No Description Scale Types 54511 3 4 10 x 1 Hex Bolt cover plates Orig 54236 3 4 Washer cover plates Orig 54207 High Strength Bolt 1 8 x 2 1 2 for lifting brackets All 64327 Load Cell Base Plate Orig 61743 Clamp Bar Washer base plates All 62857 5 8 x 6 Anchor Bolts All 63310 Interlocking Pin Original style Rodans Orig 55010 Ground Rod Kit All 62112 Spray Paint Rodan Gray All 63959 Spacer
28. ft and place the weighbridge modules Approximate maximum weights Steel modules 4 tons MegaBar modules 6 5 tons Field pour Modules 2 5 tons w concrete 25K 30K lbs 5 3 Four 4 equal length 20 ft lifting chains or cables with hooks to safely attach to the modules near each corner NOTE These MUST be requested in advance from the Crane Service Company 4 Machinists levels starrett 134 amp 132 6 5 Hand tools 6 Hammer Drill with 5 8 bit 16 long 18 03 12 11 7 Hydraulic jacks Use hydraulic jacks that have sufficient capacity a safety factor for the model scale you are installing Steel modules 10 ton hydraulic jacks 2 MegaBar modules 15 ton hydraulic jacks 2 Field pour Modules 30 ton hydraulic jacks 2 e 93296 30 ton jacks e 93297 Hand pump 93298 Hose 6 8 100 steel tape measure 9 Stringline or chalkline both 10 Prybars 11 Quality grease and anti seize 12 Load cell locating tools one for each load cell available from CPD Part No 71717 for 5 1 2 Part No 76623 for 7 13 4 x 4 x 12 timbers supplied for field pour models 50518 19 0312 Rev 11 50518 Foundation Before installing part of the scale the foundation must be checked for accuracy using Foundation Inspection Field Check List 2267 101732 see Appendix l 1 Layout and position the base plates in the proper locations using the Methods amp Pro
29. hs from 10 to 12 The scale is made up of modules of 10 15 20 or 23 4 in length All modules are assembled welded at the factory Megabar models have factory poured and cured concrete decks The scale should be located so that vehicles can approach and exit the scale as easily as possible The platform should be visible from the instrument location Drainage of surface water must be such that water does not collect under the scale Smooth and level approaches are required at each end of the platform to reduce loading shock and facilitate testing of the scale Approaches must conform to the requirements of the law in the state in which the scale is being installed In the absence of such laws the approaches must conform to paragraph UR 2 6 National Institute of Standards and Technology Handbook 44 which states that the first 10 feet must be level and on the same plane as the scale platform COC 96 089A2 7 0312 Rev 11 50518 Product Number 90433 90013 90002 90014 90003 90015 90005 90017 90006 90018 90007 90019 90008 90020 90009 90021 90010 90022 90011 90023 90012 90024 Capacity Lbs 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 30 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 60 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton 100 Ton Platform Size 10 10 10 x 11 15 x 10 15 11 20 x 10 20 x 11 30 x 10 30 x 11 40 x 10 40 x
30. ion of each step Recommended to copy check list and keep in job file ALWAYS familiarize yourself with the CERTIFIED foundation prints for the job you are working on as model numbers and specifications are subject to change 1 Site Plan and Certified Prints should be thoroughly reviewed to confirm accurate locations to the scale and all extra items scoreboards lights poles etc that are included in the bid or contract L 2 Check for truck and crane access overhead wires fences green concrete etc L Dimensional length and width check check all 4 sides and record on chart other side 4 Diagonal measurements check to verify that the foundation is square and record on chart other side These measurements should be equal or within 1 2 Greater error could result in the scale not fitting in the foundation 5 Check ALL pier heights to make sure they are the proper elevation and record on chart other side To high and the scale will not fit correctly to low could result in excessive shimming O 6 In pit foundations check walls to verify they are straight Straight walls are very important but are even more critical for modular scales like the Rodan series L1 7 Verify conduit locations and pull strings if needed 8 Verify ground rod locations Verify that drains and sump openings piped correctly and clear of debris L 10 Check the end coping to ensure they are centerline and that the c
31. ition b Starting at one end of the assembled platform place hydraulic jacks at the corners so the section can be lifted off the locating tool 2 hydraulic jacks may be required c Lift the platform so the load cell locating tool can be removed from the upper and lower bearing cups Once removed fill both cups with grease Caution Use eye protection Grease can shoot out of the cup at high velocity d For 6 71 2 Load Cells insert the load cell s upper end into the upper cup and align so the anti rotation pin in the cell goes between the two roll pins in the baseplate The anti rotation pin should be located on the cable entry side of the load cell For 51 2 or 7 load cells the bottom of the cell has two flatsides which must be aligned with the flats in the lower cup Carefully lower the scale hydraulic jacks while seating the bottom of the cell into the lower cup Check the scale s level and height particularly at the approaches Use the load cell shims provided to adjust load cell cups for correct height and to ensure that all cells share the proper amount of load Center section cells will have up to twice the deadload of end section cells 50518 30 0312 Rev 11 Once satisfied with height and level tighten the module to module bolts Original Rodan types The bolts must be torqued to 690 ft Ibs E Z Under Mounts The bolts must be torqued to 500 ft Ibs f Load cell cables
32. n of the shoring timbers should be up The actual dimensions of the timbers will depend on the distance from the foundation floor to the bottom of the modules Shims should be placed under each end and center of the shoring beams to achieve proper elevation The shoring timbers should be located equally spaced between the load cells See drawing on following page 32 03 12 11 SPACE THIRD wt o7 THIRD 5 lt THIRD POINTS SUPPORT EACH BEAM POINTS TYP SHIM UNDER EACH WOOD BEAM WOOD BEAM AT ENDS amp CENTER LOAD CELL LOCATING TOOL SEE DETAIL TwO wOOD BEAM PER PANEL EVENLY SPACED SET TOP OF ALL BEAMS 12 1 4 BELOW TOP OF FOUNDATION END WALL BEFORE SETTING PANELS IN PLACE LOAD CELL LOCATING TOOL NOTE SET SHORING BEAMS AT PROPER ELEVATION BEFORE SETTING SCALE PANELS q APPROACH 1 1 WALL NIN FOOTING 4 x 4 WOOD BEAM 2 REQ D PER PANEL SUPPLIED BY FACTORY ADJUST AS REQ D BLOCK AND OR SHIM UNDER EACH 4x4 AS REQ D AT EACH END AND CENTER SHIM MAT L NOT SUPPLIED WITH SCALE SPACE 8 THIRD POINTS SPACE THIRD POINTS DETAIL 50518 33 0312 Rev 11 1 X 50518 C Setting the field pour modules 1 The shoring timbers should be placed before setting scale modules Using the approach walls as the reference place the shoring timbers so they will be at the same elevation a
33. o each base plate 20 0312 Rev 11 Tool A Bearing gt Cups O Rings A Shim 50583 5 Note If this is a field pour installation see Section 4 of this manual C Setting The Modules 1 Preparing The Modules For Lifting Original Rodan types The original style modules must have lifting brackets installed at each corner before they can be lifted Use only the high strength bolts provided or parts from the factory Tighten the bolts as tight as possible 50518 21 0312 Rev 11 50583 4 us 6 2 Under Mounts newer modules complete with channel pieces welded to the sides for attaching lifting hooks NO bolts are needed 50518 23 50518 22 03 12 Rev 11 50518 2 Setting The Center Module The center module is always set first The center module will have four load cells to install all other modules will have two load cells The modules must be placed in the proper order and aligned in the foundation so that all modules fit correctly Original Rodan types These scales do NOT have a left right orientation and have unmarked ends The center module may be installed facing either direction as long as it is in the center The other modules will set upon the center module from either end E Z Under Mounts These scales HAVE a definite orientation because the cable conduit is welded to 1 side only These modules h
34. ols PLUMB and the top and bottom flanges FLUSH with the sides of the cup c Measure from each side of each end of the module to the end walls to be certain the module is plumb and square before removing tension d Once the tension on the lift cables is released remove the lift brackets and or hooks 50518 24 03 12 Rev 11 3 Setting End Modules Both Types a Interlocking Pin Original Rodan types Drive interlocking pin into each load cell bracket of the center module 2 50518 4 E Z Under Mounts No action required 50518 25 0312 Rev 11 b Module Placement Original Rodan types Guide the modules into place with the supporting blocks on the end of the module coming to rest on the center module load cell bracket interlocking pins Lower the other end of the module onto the load cell locating tools or blocks 4018 E Z Under Mounts Guide the modules into place with the supporting blocks on the end of the module coming to rest on the supporting blocks of the center module Lower the other end of the module onto the load cell locating tools or blocks 50518 24 50518 26 03 12 Rev 11 4 Before releasing tension the cables check the alignment of the end modules to the center module and to the end wall Original Rodan types Ensure end modules are aligned with the center module and the foundation E Z Under Mounts Use the provided shims to set height
35. oping is correct for the scale being installed 10 11 or 12 width etc Check all coping side and end for hollow areas Verify location of any all required embeds or pre installed baseplates i e Hwy System RR scales etc All of these dimensions will be located on the Certified foundation prints L 12 Layout To help in locating pre installed baseplates embeds load cell centerlines etc refer to Methods and Procedures section on Layout See other side for foundation amp Layout charts FF 2267 Issue 1 50518 49 03 2 Rev 11 xr 3 gt R Length amp Width Check 1 2 4 Y lt Y A B Measurement A to A Diagonial Measurements Check Measurement B to B B A Strings Pier Height Check Side View Pier 1 3 5 7 9 2 4 6 8 10 y Ile Load Cell Data Line _ concrete 1 nails Longitudinal Layout x G Pes HB 2 Y A Coping Length Concrete Nails B 1 2 of the coping length OR Centerline 4 Centerline of of Scale C Distance from Centerline to Load Cell Data Lines lt L 1B l l S 1 VIEW Lateral Layout E I l I I l I I l 1 1 l I I i B 1 91 Load Cell Data Line x 2
36. oved 34 03 12 Rev 11 50518 Warning Place hydraulic jacks ONLY at the CORNERS of the modules Hydraulic jacks must be placed on opposite sides to lift the module in a level position Lifting mid span or between load cells will cause cracks in the concrete 7 Install the load cells in place of the locator tools 8 Set end wall checking at 1 8 maximum 1 6 minimum Set side wall checking at 1 6 gap 35 0312 Rev 11 50518 Section 5 Electrical Ins A Balance Box 21912 Installation for Analog Indicators 1 Introduction Balance box 21912 is intended to be installed at the platform one box per section 2 Description Each Stainless Steel balance box has four 4 terminal blocks to connect two 2 load cells and two 2 cables for connection to the analog instrument Load cells and sections are adjusted by means of adjusting potentiometers Installation a Boxes The box has tabs for bolting to adapters either in the space between modules or on the side of the EZ Under Mount modules Attach the ground wire lug to one of the mounting bolt studs Tighten securely to provide a good electrical ground 1 0 5 505180 b Wiring Cable used ALL wiring MUST be a minimum of 18 AWG Use cable 17204 or an equivalent The balance boxes are interconnected from TB4 to TB3 beginning at the end section where the interface cable conduit enters the scale An alternate method if the conduit enters
37. s the bottom of the weigh bridge A tight string between the approach walls could be used 2 Install the modules as outlined in Section 2C of this manual starting with the center module WARNING The modules MUST be set on loading tools Do Not support load cell bracket with lumber as this will cause warping 3 Wedge additional shims as required under the end of the shoring timbers to ensure tight contact between the scale frame and the shoring Caution Make sure the edge beams of the scale are straight and not bowed down or in before pouring the concrete deck Do not install the load cells before the concrete deck is cured 4 Pour the concrete A spud type vibrator is required to remove any air bubbles and to work the material into all of the corners 5 A rough broom finish is recommended Crown concrete 1 4 to allow drainage Allow the concrete to cure until the required minimum strength as specified on the Certified Prints is achieved Caution At the time the deck is poured samples must be taken for later testing At the end of 14 days test the first sample A sample must pass the test at 4 000 psi before the scale can be placed into service A copy of the test report must be retained as part of the customer record in the service center or distributor location otherwise warranty will be void 6 After the concrete has cured remove all of the shoring The modules will have to be lifted so the shoring can be rem
38. stalled or Appendix Ill to connect PPSs and SSCs 40 0312 Rev 11 Note Intalogix installations utilize a different numbering system for load cells because digital addressing of the SSCs Number cells as follows With respect to the following starting position face the platform from where the indicator is located The cell at the upper left far side of the platform is Cell 1 The cell positions along the far side will be odd cell numbers the near side locations will be even cell numbers Note SSCs have connections for 2 load cells TB 1 and TB 2 The odd numbered cell should go to TB1 connection and the even numbered cell to TB2 connection E SSC Wire cells into each section s SSC per the appropriate manual Remember odd numbered cells go to cell 1 location and even numbered cells go to cell 2 location Load cell drain wires connect to ground lug on the sectional controller box exterior F Grounding SSCs 1 Intalogix systems must have 2 ground rods in the pit for proper connection Pit power supplies use a ground separate from the steel and SSC ground rod G Indicator to PPS Cable Connection Prepare the cable ends in the standard manner Use the appropriate manual for wiring instructions of all pit SSCs and power supplies Connect the indicator interface cable to the instrument in the scale house per the instructions in the appropriate indicator service manual 50518 41 0312 Rev 11 Section 6 Maint
39. tion pin All 70512 Receiver Cup 5 UPPER All 64382 Roll Pin 1 2 x 21 anti rotation baseplate All 63981 Anti Rotation Pin LOWER Receiver Cup 3 8 x 2 1 2 All 71717 Locating Tool 51 2 All 651145 50K 1008H Sensortronics 63951 Load Cell 6 RC 50K 1000 Ohm 2mV V Orig before 12 10 99 63952 Spacer 17 for use with 6 load cell Orig 98359 O Ring 712 RC Load Cell cell ENDS ANSI 218 All 64340 O Ring 6 Cup OUTSIDE ANSI 228 All 66980 Receiver Cup 6 Upper and Lower 64382 Roll Pin 1 2 anti rotation Baseplates All 63981 Anti Rotation Pin Load Cell 3 8 x 2 12 All 64354 Locating Tool 6 Orig 72139 Load Cell 7 RC 50t 1000 Ohm 2 mV V All 98947 O Ring 7 INSIDE of Cup ANSI 327 All 64340 O Ring 7 OUTSIDE of Cup ANSI 228 All 75952 Receiver Cup 7 LOWER w anti rotation pin All 75951 Receiver Cup 7 UPPER All 64382 Roll Pin 1 x 2 anti rotation base plate All 63981 Anti Rotation Pin LOWER Receiver 3 8 x 2 12 All 76623 Locating Tool 7 All LCF HR4020 1 Flintec 63215 Load Cell 71 2 RC 56K 350 Ohm 2 mV V Orig before 10 98 98359 O Ring 7 2 RC Load Cell cell ENDS ANSI 218 All 64340 O Ring 72 RC Cup OUTSIDE ANSI 228 All 66980 Receiver Cup 7 RC Load Cell Upper and Lower All 64382 Roll Pin 1 2 x 212 anti rotation Baseplates All 63981 Anti Rotation Pin Load Cell 3 8 x 2 12 64350 Locating Tool 71 2 All 73967 LCL Receiver cup 50
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