HS11 Manual - Thermopatch
Contents
1. 2 PM 170 3 PIN SPRING RETAINING PIN DOWEL 25 DIA x 3 21034 11 C 2 4 DH 6666 ROLLER SEALING CAM 5 24016 17 COLLAR LOCK PIN ROLL 094 DIA x 6 21033 09 B erat BLOCK SPACER UPPER EIS SEALING IRON 8 ASSEMBLY UPPER SEALING IRON LOCKWASHER 5 16 i mn HELICAL SPRING 10 2105014 5 16 18UNC x 2 1 4 LG SHCS thermopatch com MACHINE CHASSIS ASSEMBLY REV 080103 O O t O 4 4 5 E 4 NO QTY PART NO DESCRIPTION WELDMENT ASSEMBLY 1 1 42330 MACHINE CHASSIS BEARING BRONZE 2 e EE FLANGE 0 625 1 0 FITTING BULKHEAD 3 1 24030 57 x Ya FNPT LOCKWASHER INTERNAL L 22030 62 G TOOTH part 22030 67 HEX NUT 3 4 10UNC 1 2203966226 of 22030 67 FOOT MACHINE CHASSIS 9 70 DUR BUNA N 7 4 21023 22 WASHER 36 FLAT 6 32UNC x 50 LONG 9 BUT HD SOC HEX STRIP TEFLON 42643 INSULATION w PSA ASSEMBLY PNEUMATIC 10A 46573 SEALING CYLINDER 115 VOLT ASSEMBLY PNEUMATIC 10B 1 46862 SEALING CYLINDER 230 VOLT FITTING STRAIGHT li a N BULKHEAD SPC i 21051 28 C NUT HEX CYLINDER MOUNTING BIMBA 37 uio35 u33edouui un WIRING HARNESS AND CHASSIS ASSEMBLY TERMINAL BLOCK DH6681 8 amp TB MARKER STRIP DH6682 8 MOUNTE2. woo ydjedow4ay 48 OF EXTENSION SPR ON SEALING ARM P CONNECT END CONNECT END OF EXTENSION REV 080103 SPRING THROUGH EYELET ON MACHINE CHASSIS AND CHASSIS ASSEMBLY EU NN o 7 O 5 27 7 gt c lt O 2 I lt LLI 7 2 O O 2 O O 2 i lt LLI 7 UI a a I NS 49 DESCRIPTION Z D lt n QTY NO RETAINING RING SNAP E 0 250 SPRING EXTENSION 0 069 MUSIC WIRE ASSEMBLY UPPER HEATER IRON COVER WASHER FLAT 10 ZINC PLATED LOCKWASHER 10 INTERNAL ZINC PLATED 10 32UNC x 50 LG BUT HD SOC HEX D 9704 24080 23 Assem6 21023 01 A 07 A 21021 E 21061 03 W D 9 7 mtb WN woo ydjedow4ay REV 080103 TOP AND BOTTOM MACHINE COVER INSTALLATION UPPER TEFLON SHIELD AND LOWER SEALING PADS uio35 u33edouui un 51 thermopatch com ITEM QTY PART DESCRIPTION NO LOCKWASHER 8 1 4 INTERNAL 10 32UNF x 3 8 LG d E BUT HD SOC HEX LOCKWASHER 10 3 4 21021 07 INTERNAL ZINC PLATED ASSEMBLY COVER TOP 4 1 42344 MACHINE CHASSIS CUST SERVICE COVER
3. Material Silicone sponge rubber Silicone sponge rubber firm Silicone hard rubber solid Use For Applying mending patches emblems hot paper transfers and label tapes to garments and linens Applying smaller sized heat seal products or for higher sealing pressure than standard platen Smallest size applications spot sealing applying labels to confined areas of garments such as between trouser belt loops where extremely high inter platen pressure is required Gauge Air Pressure PSI Bar 42477 42515 INTER PLATEN PRESSURE 42516 Kg cm PSI Kg cm PSI Kg cm 0 4 19 1 3 32 2 3 20 1 4 0 5 26 1 8 43 3 0 0 6 32 2 2 54 3 8 12 O O 4 4 4 START UP SCREENS The HS11 heat sealing machine is equipped with a LCD display When power is switched on to the machine the following start up screens will be visible Screen 1 THERMOPATCH ALLIGATOR Screen 1 is the first screen to appear when power is switched on Screen 2 TOUCH GUARD TEST RING 123 WIRE 456 Screen 2 appears while the machine self tests the touch guard Actual numbers may be different If the touch guard is activated the following screen will appear The start up process will continue when the touch guard is cleared ENSURE TO
4. h 2 21063 07D soc HEX CAP SCREW 21051 28 c HEX NUT CYLINDER MOUNTINGF 58 thermopatch com PART NO DESCRIPTION AIR FILTER PRESSURE 1 22045 91 REGULATOR GAUGE 0 120 PSI AIR FILTER PRESSURE 1 22045 94 REGULATOR GAUGE 0 10 BARS 1 DH 6797 HOSE ADAPTER STREET ELBOW 90 1 4 i ps x Ya FNPT BULKHEAD FITTING 1 22030767 FNPT x 1 4 FNPT PNEUMATIC STRAIGHT 1 22005 58 FITTING 1 4 TUBE x 1 4 MNPT i ETE BRASS NIPPLE FITTING V4 MNPT x 1 4 MNPT 60 RUN WIRES 1 7 GND WIRE amp THERMOCOUPLE THRU 15 SHEATHING amp TAPE THIS 4 END w BLACK ELEC TAPE 5 G FUSE ITM 2 CONN TO THER FUSE ITM O O t O 4 4 5 E 4 61 O O xc O 4 4 5 E 4 NO QTY PART NO DESCRIPTION 1 1 42458 IRON SEALING 2 1 20018 11 THERMO FUSE 500 F PHSS 6 32UNC x Ya 3 3 21069 03 E SM STE 4 1 41717 SHIELD TEFLON 5 20003 20 PUSH ON CONNECTOR RING TERMINAL 8 6 2 20003 45 NON INSULATED gt i S PHSS 8 32UNC 1 4 8 1 21069 03 Em EIE THERMOCOUPLE J 9 1 20018 14 SERIES 36 LONG GROUND WIRE 16 Ga 10 i 23001 15 GREEN YELLOW 12 LONG WIRE 8 16Ga 8 1 2 11 1 23001 23 WEITE WIRE 7 16Ga
5. pressure as needed Turn the large black knob clockwise to increase pressure counterclockwise to decrease Check air gauge and repeat as needed DO NOT EXCEED 70 PSI To Apply a Patch or Emblem non embroidered 1 Setthe sealing time to desired period by pressing the up or down keypads to the proper setting see page 3 5 Menu Screens Screen 4 Center the work piece over the lower sealing pad Place the patch emblem etc over the work piece with the adhesive side toward the fabric 4 When hands are clear of the touch guard grasp the upper sealing head handle and lower the sealing head 5 As soon as the upper iron comes all the way down to the lower platen release The upper iron will automatically stay down to complete sealing The digital display will show elapsed time for the sealing cycle When it reaches the set seal time the upper iron will automatically return to the upright position CAUTION FOR BEST RESULTS SEALED MATERIAL SHOULD BE HANDLED CAREFULLY UNTIL IT HAS COOLED TO ROOM TEMPERATURE To Remove a Patch or Emblem 1 Setthe sealing time to the desired period by pressing up or down on the keypads see page 3 5 Menu Screens Screen 47 Place the work piece on the pad so the patch is centered O O 4 4 4 Lower the upper platen until the sealing cycle begins When the upper iron releases quickly peel the patch or emblem off the surface of the work pi
6. repair the wire before operating ENSURE TOUCH GUARD IS CLEAR The touch guard was activated during startup The startup sequence continues normally once the touch guard is cleared 15 O O 4 4 4 Hook Seal Errors NO HOOK SEAL RELEASE HOOKSEAL OR SOLENOID The hook seal switch did not release within 4 seconds after elapsed seal time The seal made is counted and the switch should release the upper sealing arm automatically This message indicates a possible failure of the solenoid that controls the hook seal switch LOST HOOK SEAL SWITCH PLEASE TRY AGAIN The hook seal switch lost contact before the seal cycle was completed The cycle is not counted The sealing arm reset automatically Wait for the arm to reset and try the seal again Heater and Temperature Errors UPPER HEATER FAILURE LOWER HEATER FAILURE PRESS ANY KEY PRESS ANY KEY The heater did not reach the set temperature in 20 minutes Press any key Try to set a lower temperature If this error message re occurs there may be a more serious failure see Problem Analysis and Solutions LOWER HEATER 250C LOWER HEATER 482F FAIL PRESS ANY KEY FAIL PRESS ANY KEY UPPER HEATER 250C UPPER HEATER 482F FAIL PRESS ANY KEY FAIL PRESS ANY KEY The heater has exceeded its maximum safe temperature or a thermocouple or circuit board has failed Machine operation will stop and an alarm will sound Press any k
7. 17 12 1 23001 23 WEITE SPADE CONNECTOR 6 13 2 D 3128 STUD WIRE 14 16 Ga 10 14 1 23001 23 ENTE i SHEATHING FIBERGLASS 6 LG WIRE 1 16 Ga 21 16 23001 23 WHITE 62 681 161010 1 O O t O 4 4 5 E 4 RUN WIRES 1 6 GND WIRE amp THERMOCOUPLE THRU ITM 15 SHEATHING amp TAPE THIS END w BLACK ELEC TAPE THERMO 7 FUSE ITM 2 lt 9 THERMOCOUPLE co 1 24 CONN TO THER FUSE ITM O O xc O 4 4 5 E 4 PART DESCRIPTION 1 1 42458 IRON SEALING 2 1 20018 11 THERMO FUSE 500 F PHSS 6 32UNC Ya 3 3 21069 03 E STL 4 1 41717 SHIELD TEFLON 5 6 20003 20 PUSH ON CONNECTOR RING TERMINAL 8 6 2 20003 45 NON INSULATED 5 i 21021 06 8 TOOTH PHSS 8 32UNC Ya 8 1 21069 03 F STN STL THERMOCOUPLE J 9 1 20018 14 SERIES 36 LONG GROUND WIRE 16 Ga 10 1 23091 15 GREEN YELLOW 12 LONG _ WIRE 5 16Ga 8 1 2 11 1 23001 23 WHITE WIRE 6 16Ga 26 12 1 23001 23 TE SPADE CONNECTOR 6 13 2 D 3128 STUD WIRE 15 16 Ga 10 14 1 23001 23 WOITE i5 i DH 6634 SHEATHING FIBERGLASS 15 LG WIRE 1 16 Ga 40 16 1 23001 23 WHITE 65 681 161010 1 Customer Service Thermopatch Corporation s U S and International network of sales representatives
8. 4 5 E 4 O O xc O 4 4 5 E 4 PART NO DESCRIPTION 1 1 42458 IRON SEALING 2 1 20018 11 THERMO FUSE 500 F 1 3 3 21069 03 PHSS 6 32UNC x STN STL 4 1 41717 SHIELD TEFLON 5 6 20003 20 1 4 PUSH ON CONNECTOR 14 PUSH ON CONNECTOR 6 2 20003 28 PIGGY BACK RING TERMINAL 8 NON 7 2 20003 45 INSULATED LOCKWASHER EXT 8 1 21021 06 B TOOTH 48 get PHSS 8 32UNC x 1 4 9 1 21069 03 F TN STL THERMOCOUPLE J GROUND WIRE 16 Ga 12 1 23001 15 GREEN YELLOW WIRE 1A 16 Ga 10 12 1 23001 23 WRITE WIRE 8 16 Ga 8 1 2 13 1 23001 23 ITE WIRE 5 16Ga 17 14 1 23001 23 WHITE SPADE CONNECTOR 6 15 2 D 3128 Sub WIRE 8A 16 Ga 10 1 8 16 1 23001 23 WHITE WIRE 2 16 Ga 36 17 1 23001 23 18 i DH 6634 SHEATHING ai 23 LOWER SEALING IRON ASSEMBLY 681 161010 1 O O t O 4 4 5 E 4 4 BACK ON 4 5 12 17 WIRE 2 TO FUSE NOTE Te 15 WRAP WIRES 2 4A amp 4 TOGETHER D w FIBERGLASS TAPE 45A CONN TO THERMO FUSE ITM 5 RUN WIRE No s 2 4 amp GND THROUGH SHEATHING ITM 1 8 1 5 PIGGY BACK ON 5A UPPER SEALING IRON ASSEMBLY REV 080103 25 O O O 4 4 5 E 4
9. AR MAIN SEAL ARM SHAFT 1 4 20UNC x 5 8 LG SOC HD CAP SCR PART NO Assem8 QTY 42345 PM 37 21063 05 K ITEM NO 3 9 Y AN EX S Y Ka N Si 42 uio35 u33edouui un 44 O O xc O 4 4 5 E 4 0 f ESZ FULCRUM ARM AND CHASSIS ASSEMBLY REV 080103 thermopatch com ITEM QTY PART NO DESCRIPTION NO 1 1 42346 MOUNTING BLOCK PIVOT 1 4 20UNC x 1 50 LG 2 2 21083 10 K SOC HD CAP SCR 3 2 42347 ARM FULCRUM 4 3 DH 6725 PIN PIVOT 312 5 Ss RETAINING RING SNAP E 0 250 46 uio35 u33edouui un COVERS AND CHASSIS ASSEMBLY ELECTRONICS BOX REV 080103 47 DESCRIPTION PART NO QTY ITEM NO ASSEMBLY LCD ELECTRONICS BOX WELDMENT ASSEMBLY FRONT COVER LOCKWASHER 8 INTERNAL TOOTH LG 32UNC x 3 8 BUT HD SOC HEX WELDMENT ASSEMBLY 8 LOWER HEATER GUARD 9 x ql 8 00 12 O SE i er 46566 42598 21021 06 48 21029 46577 21021 07 21061 02
10. BOTTOM 5 1 42457 MACHINE CHASSIS 8 32UNC 3 8 LG 6 4 2105242 BUT HD SOC HEX ASSEMBLY LOWER 42477 SEALING PAD ASSEMBLY UPPER TEFLON 40747 SHIELD POWER ENTRY MODULE CH N UPPER HEATER IRON 20056 33 HTR 1 GND na 42458 1 3 ELM 1 20032 13 J o 1 4 1 FU 1 T 7 ELM 2 Sen A pau F 32 4 4 lt 2 5 lt I eT asa i 6 l 6 1 20018 11 1 1 O O 1 71 500 F SW 1 i POWER 2 4 1 2 ON OFF 1 2 GND I 20032 14 1G 9 DH 6681 8 2 lt LOWER HEATER IRON 34 1 1 SW 1 L GND Ee 4 lt 7 42458 2 5 8 I gt 2 KS SE ELM 3 HTR 1 6 RED 2 HTR 2 7 lt e WEIT SOL ELM 4 8 RED 4 4 1 i 9 5 5 HTR 2 6 6 SOL ELECTRONICS LCD ENCLOSURE 7 7 a 46566 8 8 2 5 2 PLR 1 6 EN 9 D 40245 PLUG 40246 RECP 35 ACTIVATE PNEU CYL 501 1 PNEUMATI
11. C SOLENOID VALVE 22046 18 7 9 8 8 1571 5 Y 1571 2 TC 1 TC 2 DISENGAGE 501 1 4 4 LOWER HTR IRON UPPER HTR IRON LEGEND E HTR 2 HTR 1 CROSWT 9 MICROSWITCH aL TOUCH GUARD CH CHASSIS 20055 100 THERMOCOUPLES ME ELM ELEMENT HEATING 20018 14 FU FUSE E GND GROUND HEATER IRON JP CONNECTOR JUNCTION PLUG LS LIMIT SWITCH De ELECTRICAL SCHEMATIC 110v CONNECTOR PLU RECEPTACLE Fm 2 SOL SOLENOID PNEUMATIC i SW SWITCH TAS THERMOFUSE HIGH LIMIT TB TERMINAL BLOCK TC THERMOCOUPLE TGC TOUCH GUARD CIRCUIT 53 POWER ENTRY MODULE CH O O xc O 4 4 5 E 4 54 UPPER HEATER IRON 20056 33 HTR 1 CND a a ca MN JP3 e 20032 13 1S 1 m ELM 1 2 2 5A 250VAC EI l 20015 31 3 4 1 O 4 5 251 587 6 lt 6 SW 1 POWER T 77 12 ON OFF 1 2 G
12. D TO THE UNDERSIDE OF SEAL HOOK PLATE woo ydjedow4ay REV 080103 39 O O xc O 4 4 5 E 4 PART 46581 DESCRIPTION ASSEMBLY WIRE HARNESSS POWER ENTRY MODULE 46570 ASSEMBLY WIRE HARNESS MACHINE Assem4 ASSEMBLY MICRO SWITCH 21023 01 WASHER FLAT 10 ZINC PLATED 21063 03 J 10 32UNC x 3 8 LONG SOC HD CAP SCREW 21021 05 A LOCKWASHER 6 INTERNAL TOOTH ZINC PLATED 21060 08 E 6 32UNC x 5 8 LONG BINDER HD SCREW 21021 07 LOCKWASHER 10 EXTERNAL TOOTH ZINC PLATED SEAL HOOK AND LOWER IRON ASSEMBLY REV 080103 uio35 u33edouui un thermopatch com ITEM NO QTY PART DESCRIPTION ASSEMBLY SEALING ARM 1 1 Assem5 HOOK 2 1 DH 6655 PLATE ROLLER BRACKET 1 4 20UNC x 3 4 LG 3 3 21053 067K SOC HD CAP SCR LOCKWASHER 1 4 a 3 HELICAL SPRING SPACER INSULATING 5 1 42456 BOTTOM ASSEMBLY LOWER 6 1 Assemi HEATER IRON p LOCKWASHER 5 16 7 S HELICAL SPRING 8 4 21050 193 5 16 18UNC x 2 50 LG SOC HD CAP SCR 42 O 5 UPPER IRON AND CHASSIS ASSEMBLY REV 080103 uo2 uo 3edouuesui DESCRIPTION ASSEMBLY UPPER HEATER IRON SHAFT MAIN SEAL ARM COLL
13. HIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS AND ALL OTHER OBLIGATIONS OR LIABILITIES OF SELLER INCLUDING ANY TORT LIABILITY FOR NEGLIGENT DESIGN OR MANUFACTURE OF THIS PRODUCT OR OTHERWISE It is expressly agreed that Buyer shall not be entitled to recover any incidental or consequential damages as those terms are defined in the Uniform Commercial Code and that Buyer shall have no right of rejection or of revocation of acceptance of any part or of revocation of acceptance of any part or all of the goods covered hereby EC Declaration of Conformity for Machinery According to Annex II A of the Machinery Directive We Thermopatch B V Draaibrugweg 14 1332 Almere The Netherlands herewith declare on our own responsibility that the machinery heat seal machine Thermopatch HS 11 which this declaration refers to is in accordance with the conditions of the following Directive s 2006 42 EG Machinery directive 2004 108 EG EMC directive The Netherlands Almere 29 09 2009 Jan Bausch Director O O t O 4 4 5 E 4 O O O 4 4 4 Section 1 INTRODUCTION TO THE HS11 The HS11 is designed as a heavy duty heat seal machine for applying patches emblems hot paper transfers and identification tapes The sealing cycle is initiated by hand
14. IC FITTING 90 5 2 22015 38 ELBOW 1 4 TUBE x 3 8 MNPT PNEUMATIC FITTING 6 1 22005 57 STRAIGHT TUBE 1 8 MNPT PNEUMATIC MUFFLER 7 N BRASS 10 32UNC PNEUMATIC FITTING 90 8 2 22015 39 ELBOW Ya TUBE x 1 8 MNPT PNEUMATIC TUBING Ya 9 1 en O D x 6 LONG BLACK PNEUMATIC TUBING Ya 2 1 an x 6 LONG BLACK PNEUMATIC TUBING Ya 11 t 203213 Lem x 7 5 LONG BLACK 5 40UNC x 7 8 LONG 32 21063 07 0 Soc SCREW HEX NUT CYLINDER 13 1 21051 28 MOUNTINGE Re Ca 56 CR E d O O xc O 4 4 5 E 4 PNEUMATIC SEAL CYLINDER ASSEMBLY 230 volt REV 031209 57 O O xc O 4 4 5 E 4 PART NO DESCRIPTION PNEUMATIC CYLINDER SEAL ARM MOUNTING BRACKET Sor SOLENOID VALVE SOLENOID VALVE 4 WAY 3 22046 22 124 VOLT DIRECT CURRENT WIRE ASSEMBLY MAC 4 1 47086 ME PNEUMATIC FITTING 909 5 2 22015 38 ELBOW TUBE x 3 8 MNPT PNEUMATIC FITTING 6 1 22005 57 STRAIGHT TUBE x 1 8 MNPT PNEUMATIC MUFFLER JEN BRASS 10 32UNC PNEUMATIC FITTING 909 8 2 22015 39 ELBOW TUBE x 1 8 MNPT PNEUMATIC TUBING 1 4 i en O D x 6 LONG BLACK PNEUMATIC TUBING a 5 O D x 6 LONG BLACK PNEUMATIC TUBING Ya 42039 GD x 7 5 LONG BLACK as 5 40UNC x 7 8 LONG
15. ND 2 20032 14 1 lt 9 i TB 1 DH 6681 8 2 lt LOWER HEATER IRON 3 lt i 1 1 SW i L GND Hle 7 42458 2 5 ee m ge 5 8 2 SW 1 6 RED Nena 1 2 HTR 2 1 7 amp WHF SOL 1 ELM 3 8 lt RED 4 4 HTR 1 yl 9 5 5 HTR 2 cU M Ee 6 6 SOL Des ELECTRONICS LCD DISK zh ENCLOSURE 7 7 en 46566 8 8 TET 2 5 2 PLR 1 6 9 lt lt 40245 PLUG i 40246 RECP 35 ACTIVATE PNEU SOL 1 PNEUMATIC SOLENOID VALVE 22046 22 7 9 8 y O ENGAGE SOL 1 1 TC 1 LOWER HTR IRON UPPER HTR IRON LEGEND HTR 2 1 nal MICROSWITCH TOUCH GUARD CH CHASSIS 200552100 THERMOCOUPLES p ELM ELEMENT HEATING 20018 14 FU FUSE GND GROUND HTR HEATER IRON JP CONNECTOR JUNCTION PLUG LS LIMIT SWITCH CONNECTOR PLUG amp RECEPTACLE SOL SOLENOID PNEUMATIC SW SWITCH TAS THERMOFUSE HIGH LIMIT ELECTRICAL SCHEMATIC 220v LS TERMINAL BLOCK zer TGC TOUCH GUARD CIRCUIT uio35 u33edouui un thermopatch com ITEM NG QTY PART DESCRIPTION PNEUMATIC CYLINDER 1 1 42319 SEAL ARM MOUNTING BRACKET 2 SOLENOID VALVE SOLENOID VALVE 4 WAY 5 ps 110 50 120 60 VAC WIRE ASSEMBLY MAC 4 1 46569 PNEUMAT
16. PART NO DESCRIPTION NO 1 1 42458 IRON SEALING 2 1 20018 11 THERMO FUSE 500 F PHSS 6 32UNC x 4 3 3 21069 03 E STN STL 4 1 41717 SHIELD TEFLON 5 6 20003 20 PUSH ON CONNECTOR 14 PUSH ON CONNECTOR 6 2 20003 28 RING TERMINAL 8 7 2 20003 45 NON INSULATED 8 21021 06 B Ee TOOTH PHSS 8 32UNC x 4 9 1 21069 03 F STN STL THERMOCOUPLE J 10 1 20018 14 SERIES 36 LONG GROUND WIRE 16 Ga SPADE CONNECTOR 6 12 2 D 3128 STUD WIRE 5A 16Ga 17 13 1 23001 23 ie WIRE 5 16 Ga 17 14 1 23001 23 WATE B WIRE 4A 16 Ga 10 1 8 15 23001 23 WIRE 2 16 Ga 36 16 1 23001 23 WHITE WIRE 4 16 Ga 36 17 1 23001 23 WHITE 18 i DH 6634 26 UPPER SEALING IRON ASSEMBLY REV 080103 uio35 u33edouui un 27 Run Wire Through Sheathing and Tape This End of Sheathing With Electrical Tape Switch Terminal Position N O Run Both Wires Through Wire Sheathing Item No 7 Switch Terminal Position COM Apply a Drop of Loc Tite 242 Into Each Threaded Hole Prior To Assembly MICROSWITCH AND BRACKET ASSEMBLY REV 240209 O O xc O 4 4 5 E 4 O O xc O 4 4 5 E 4 NO QTY PART NO DESCRIPTION 1 1 20055 100 MICRO SWITCH DPDT MOUNTING BRACKET 2 1 44214 MICRO SWITCH 3 1 40925 BA
17. R NUT 6 32UNC 2B RING CONNECTOR 6 4 2 20003 34 STUD SIZE INSULATED ELECTRICAL WIRE 5 46 23001 21 20 GAUGE BLACK 23 LG EA SPADE CONNECTOR 6 6 2 D 3128 STUD SHEATHING FIBERGLASS 7 1 DH 6634 2 18 LG BINDER HEAD SCREW 8 2 21060 11 E 6 32UNC x 1 LG 29 THOROUGHLY LUBRICATE ROLLER CAM w GREASE PRIOR TO INSTALLATION SEALING HOOK AND BRACKET ASSEMBLY REV 080103 thermopatch com O O t O 4 4 5 E 4 PART NO DESCRIPTION 1 42753 HOOK SEALING 2 1 6666 ROLLER SEALING CAM 3 1 DH 6654 BRACKET SEALING HOOK 4 1 D 8362 PIN SEALING HOOK 5 2 21023 02 WASHER PLAIN FLAT 1 4 6 2 D 9702 RETAINING RING TRU ARC 5133 25 31 TOP PLATEN COVER ASSEMBLY REV 080103 woo ydjedow4ay O O xc O 4 4 5 E 4 PART DESCRIPTION NO 1 1 46555 ASSEMBLY TOP PLATEN HANDLE TOP IRON 2 1 46554 COVER gt 21061 07 1 4 20UNC x 1 LG F N BHSS 4 1 46568 ASSEMBLY TOUCH GUARD SPACER TOUCH GUARD 5 4 21028 50 INSULATOR SHOULDER 6 4 21028 51 NYLON w 8 32UNC x 5 8 LG 7 4 21061 04 C BUSH 93 SEALING ARM ASSEMBLY REV 080103 uio35 u33edouui un O O O 4 4 5 E 4 PART NO 42453 DESCRIPTION SEALING ARM MACHINED
18. RLY GROUNDED OUTLET WARNING THE SEALING IRONS MAY REACH TEMPERATURES AS HIGH AS 4509 2329 DURING NORMAL OPERATION APPROPRIATE CARE SHOULD BE TAKEN TO PREVENT SKIN BURNS ALWAYS KEEP HANDS CLEAR OF THE SEALING IRONS AND TOUCH GUARDS WHEN OPERATING MACHINE Two back up high limit thermostats prevent the temperature of either sealing iron from rising above 500 F 260 C in case either heat control malfunctions Before operating make sure all covers are in place and keep loose jewelry and clothing clear of machine during operation Before servicing machine unplug electrical power cord disconnect air supply and let sealing irons cool O O xc O 4 4 E 4 MACHINE SPECIFICATIONS Electrical requirements 10 amp 110 VAC 50 60 Hz 5 0 amp 220 50 60 Hz Maximum operating air pressure 70 PSI 4 8 Bar Time settings 1 0 30 seconds Heat range 150 450 F 66 2329 Shipping weight 65 Ibs 29 5 kg Length open 20 51 cm closed 23 58 cm Height open 21 53 closed 2 217 53 Width 2 20 Sealing iron size 5 x 6 13 x 15 cm Sealing pad size standard 5 x 6 13 x 15 cm optional 2 x 4 5 x 10 cm optional 1 3 16 x 4 3 x 10 Pedestal optional 32 81 cm high Garment tray optional 17 25 43 x 64 cm See page 11 for inter platen pressure OPERATING SPECIFICATIONS Temperat
19. Thermopatch Since 1934 HS11 MODEL HS11 HEAT SEAL MACHINE WITH ELECTRONIC HEAT CONTROLS AND LCD DISPLAY Operation amp Service Manual O O i O 4 5 4 Table of Contents WARRANTY 4 EC DECLARATION OF CONFORMITY FOR MACHINERY 5 SECTION 1 6 Introduction to the HS11 6 Safety Information 6 Machine Specifications 7 Operating Specifications 7 SECTION 2 Installation and Set Up SECTION 3 10 Machine Operation 10 Sealing Pads 12 Start Up Screens 13 Menu Screens 14 Error Screens 15 SECTION 4 17 Operations and Problem Analysis Problem Analysis and Solutions 17 SECTION 5 20 Maintenance 20 SECTION 6 21 Parts Identification and Location 21 CUSTOMER SERVICE 67 O O O 4 4 4 Warranty Thermopatch Corporation Syracuse New York Seller warrants this product to be free from defects in material and workmanship under normal use and service Any part which proves to be defective in material or workmanship within one 1 year of the date of original purchase for use will be repaired or replaced at Seller s option free of service or labor charges with a new or functionally operative part Seller s liability under the Warranty shall be limited to repairing or replacing at its own factory or through an authorized service distributor or dealer mate
20. UCH GUARD IS CLEAR Screen 3 PERFORMING SELF TEST PLEASE WAIT Screen 3 appears while the machine self checks its circuits Screen 4 HEATING PLEASE WAIT UNIT READY FOR UPPER 410F LOWER 375F OR PRODUCTION A B Screen 4 A appears while the upper and lower heat platens are being heated to the default or user set Fahrenheit temperatures If the user changes the temperature scale to Celsius during heating the temperatures will be displayed in degrees Celsius e g 105C Screen 4 B appears if the machine is turned on while the platens are at the default temperature Screen 5 UPPER 410F 10 0 LOWER 375F DC 123456 Screen 5 appears after the heat platens reach the default or user set temperatures The machine is now ready to seal The upper and lower temperatures are shown at left the time and daily count DC at the right To change any of these values see the following section Menu Screens 13 O O O 4 4 4 4 MENU SCREENS The default settings in the HS11 heat sealing machine can be changed as required To advance a menu screen press the MODE key To change the value or select an option press the up or down key If no button is pressed for 8 seconds the machine will exit the menu The following menu screens will appear in sequence Screen 1 select temperature scale SES EISE GIES IE DN F MODE NEXT Screen 1 appears when the MODE key
21. ack slightly Note The purpose of this screw is to prevent the machine from bouncing or moving across the table Pedestal Mounting optional Mount per separate instructions included with the pedestal Garment Tray optional The garment tray can be mounted so it is either level with the rubber platen or reversed so it is about 5 13 cm below 1 Remove two screws from each side of the machine 2 Place the garment tray in the desired position and attach with the four screws Completing the Installation 1 Attach filter assembly to air inlet at rear of machine Use pipe thread sealant or tape 2 Hand tighten or tighten lightly with a pipe wrench on the short piece of pipe between the machine and air filter 3 Plug the electrical power cord into a properly grounded outlet of the correct voltage amperage rating woo yojedow say Section 3 MACHINE OPERATION Operating Instructions 1 Turn the Power switch to ON The amber light on the switch will light indicating power is being supplied Allow approximately 10 15 minutes for the temperature to stabilize 2 Adjust upper and lower sealing temperatures as needed see page 3 5 Menu Screens Screen2 3 WARNING THE HEATED PLATENS MAY REACH TEMPERATURES AS HIGH AS 450 F 232 C DURING NORMAL OPERATION APPROPRIATE CARE SHOULD BE TAKEN TO PREVENT SKIN BURNS ALWAYS KEEP HANDS CLEAR OF THE HEATER PLATENS AND TOUCH GUARD WHEN OPERATING MACHINE 3 Adjust
22. ad does not fully rise Air solenoid valve not shifting Check Replace Leak or restriction in air line or connections Check Repair Heat transfers or patches etc not bonded properly to garment Insufficient sealing time Increase time Insufficient sealing pressure Increase sealing pressure Insufficient temperature Sponge rubber pad is worn Increase temperature on Teflon platen Replace Teflon cloth covers for upper lower platens are worn Clean Replace 18 O O t O 4 4 5 E 4 Adhesive bleed through POSSIBLE CAUSE Sealing time too long SOLUTION Decrease by 2 second increments Sealing pressure too high Decrease sealing air gauge pressure by 5 PSI or 5 Bar increments 19 O O O 4 4 E 4 Section 5 MAINTENANCE Teflon Fiberglass Shield Clean often by wiping with a soft clean rag A non flammable cleaner such as EZ Off part number DH 6873 may be used according to the manufacturer s instructions Never use a flammable solvent or abrasive cleaner To ensure the best heat sealing results regularly replace shield whenever it becomes torn or too soiled to clean From the side gently wedge a screwdriver between the sealing iron and the aluminum backing plate The shield may now be removed by applying gentle pressure Being carefu
23. as well as its internal Customer Service Department offer their assistance in the development of effective heat seal mending marking and identification programs Thermopatch markets a complete line of heat seal and marking machines as well as a complete line of materials and supplies Label Printing Machines manual automatic and computer controlled Marking Machines high speed permanent imprinting of decorative or informative marks on most woven fabrics Heat Seal Machines manual semi automatic and fully automatic with high inter platen pressure to assure excellent adhesion of label tapes and mending materials Mending Materials hundreds of weights colors weaves and fibers to match most industrial and institutional fabrics Label Tapes specially woven 100 cotton and blends with adhesives to match specific processing requirements Emblems high quality blank emblems with screen print or merrowed borders Hot Paper Transfers in sizes from 1 to 100 square inches in rolls or cut and stacked Custom or stock designs in one to four colors When ordering machine parts please include the model and serial number of the equipment U S A Thermopatch Corporation P O Box 8007 Syracuse New York 13217 8007 Phone 315 446 8110 Fax 315 445 8046 Toll Free 800 252 6555 U S A only Canada Thermopatch Canada Inc 25 Groff Place Unit 5 Kitchener Ontario N2bE 2L6 Phone 519 748 5027 Fax 519 748 1543 To
24. ece 10 O O t O 4 4 E 4 5 If the patch cools before it is removed repeat the procedure CAUTION USE EXTREME CARE IN HANDLING THE FABRIC IT WILL BE VERY HOT Applying Embroidered Emblems Embroidered emblems and emblems with embroidered borders also called Merrowed borders are a special case and usually should be sealed as follows See Section 5 Maintenance to remove the Teflon shield from the upper platen and to remove the sponge rubber pad from the lower platen 1 Mount the Teflon shield to the lower platen and the sponge rubber pad to the upper platen 2 Readjust the temperatures so that the lower platen is at 410 F 210 C and the upper platen is at 375 F 191 C 3 Set pressure at 60 PSI 4 1 Bar for the 5 x 6 13 cm x 15 cm platen 4 Set at 12 seconds This can be varied between 10 seconds for light fabrics and 14 seconds for heavy fabrics see page 3 5 Menu Screens Screen 4 5 Follow procedure for non embroidered emblems see above Note For very thick garments it may be necessary to increase the time setting even higher since it is very difficult to get the heat through the garment 11 O O xc O 4 4 5 E 4 Part Size SEALING PADS 42477 Standard 5 6 13 cm x 15 cm 42515 Optional 4 X 2 10 cm x 5 cm 42516 Optional 4 x 1 3 16 10 cm x 3 cm
25. ey to silence the alarm and return to normal mode Shut down machine and check thermocouple and circuit boards Repair or replace as needed before resuming operation of machine CAUTION HIGH TEMPERATURES CAN DAMAGE MACHINE AND CAUSE PERSONAL HARM DO NOT OPERATE IF HEATER FAILURE MESSAGE APPEARS 16 O O t O 4 4 5 E 4 Section 4 OPERATIONS AND PROBLEM ANALYSIS Sequence of Operations Connect air supply no electrical operations sealing head in upright position Switch power on heat goes on switch light goes on LCD screen displays start up menus Pull sealing head down micro switch engages energizing solenoid valve engaging sealing hook Timer is activated and begins counting Timer times out seal arm solenoid valve is de energized returning sealing platen to top position If power goes off or machine is unplugged the sealing platen stays in the up position If air is removed sealing platen remains up PROBLEM ANALYSIS AND SOLUTIONS Before referring to the information below check for proper set up and operation as outlined in Sections 2 and 3 Solutions are listed with the most probable ones listed first Some procedures may require completion by a person with some mechanical skill See Section 6 for Customer Service assistance or to order replacement parts 17 O O t O 4 o E 4 POSSIBLE CAUSE Machine is unp
26. is first pressed The current temperature scale is indicated in the upper right as an F for Fahrenheit default or C for Celsius Press the UP key to change to Celsius Press the DOWN key to change to Fahrenheit To advance to Screen 2 press the MODE key Screen 2 set upper platen temperature SET UPPER 410 UP DN MODE NEXT Screen 2 appears when the MODE key is pressed as described above The upper platen temperature is displayed in the upper right in the temperature scale chosen at Screen 1 Press the UP key to raise and the DOWN key to lower temperature The temperature can be changed in 2 F or 1 C increments To advance to Screen 3 press the MODE key Screen 3 set lower platen temperature SET LOWER TEMP 375F UP DN MODE NEXT Screen 3 operates like Screen 2 setting the temperature for the lower platen The lower platen temperature is displayed in the upper right shown is the default 375 F The temperature can be changed in 2 F or 1 C increments To advance to Screen 4 press the MODE key CAUTION DO NOT EXCEED 450 F 232 C AT EITHER PLATEN Screen 4 set seal time SET SEAL TIME 10 0 UP DN MODE NEXT Screen 4 appears when the MODE key is pressed at Screen 3 The seal time is shown in the upper right hand corner shown is the default 10 0 seconds The seal time can be changed in 0 1 second increments from 1 0 to 30 0 seconds Press the UP key to increase and the DOWN
27. key to decrease seal time To advance to Screen 5 press the MODE key 14 O 4 4 4 Screen 5 reset daily count DAILY COUNT 123456 DN RESET MODE NEXT Screen 5 appears when the MODE key is pressed at Screen 4 The daily counter displayed at upper right is the number of seals since the counter was last reset To reset the counter press the DOWN key then the MODE key to advance to Screen 6 To continue without resetting the counter simply press MODE to advance to Screen 6 Screen 6 information and exit TOTAL COUNT 12345678 PRESS MODE TO EXIT Screen 6 appears when the MODE key is pressed at Screen 5 This screen displays the total seal count and is for information only The total seal count cannot be changed Press the MODE key to exit and resume machine operation ERROR SCREENS The following screens represent error messages shown in the digital display Each screen is followed by an explanation of the error and the appropriate action to take Touch Guard Errors TOUCH GUARD ACTIVE PRESS ANY BUTTON The touch guard has been activated by contact Keep hands clear of touch guard and press any key to resume operation TOUCH GUARD WIRE BROKEN NOT FUNCTIONAL There is a fault in the touch guard wire This prevents the machine from operating without the touch guard safety feature This message will continue to appear until the wire is fixed Turn off the machine and
28. l of the heat install the new shield by holding it against the sealing iron and pressing to snap it into position Rubber Sealing Pads without Teflon Cover Clean often by wiping with a soft clean rag Replace the pad when it becomes worn Note To replace the rubber sealing pad use the same procedure as for the shield Compressed Air Supply Maintain a filtered air supply Check air filter daily Drain by pushing up on button at bottom of filter bowl General Keep inside of machine free of foreign material including lint Lubrication Place one drop of standard lubricating oil SAE 10 or equivalent at the following locations once a month e Pivot shafts for sealing arm at both ends of shaft where it enters case See Upper Iron and Chassis Assembly e Air cylinders where the rod enters the cylinder See Machine Chassis Assembly e Sealing hook pins and cam rollers both rollers and pins in the sealing hook and sealing arm See Sealing Hook and Bracket Assembly Fulcrum Arm and Chassis Assembly Be sure to wipe off any excess oil 20 Section 6 PARTS IDENTIFICATION AND LOCATION O O xc O 4 4 5 E 4 RUN WIRES 2 5 amp GND THRU O CONN TO THERMO on 8 LB FUSE ITM 2 9 Oc 9 DL Y d 16 CONN TO A 8A 77 et EN Sy GND 8 PIGGY 8A LOWER SEALING IRON ASSEMBLY REV 190509 O O t O 4
29. ll Free 800 265 6416 Canada only Australia Thermopatch Australia Inc Unit 9 477 Warrigal Road Moorabbin Victoria 3189 Phone 011 61 3 532 5722 Fax 011 61 3 532 5652 O O xc O 4 4 E 4 67 O O Ks O 4 4 5 4 Netherlands Thermopatch BV Germany France Draaibrugweg 14 P O Box 50052 Almere 1332 AD Netherlands Phone 011 31 36 549 1111 Fax 011 31 36 532 0398 Thermopatch Deutschland GmbH Grunteweg 33 26127 Oldenburg Germany Phone 011 49 441 380210 Fax 011 49 441 3802121 Thermopatch France 7 Rue Chappe Z I Des Garennes B P 1011 Les Mureaux Cedex 78131 France Phone 011 33 1 3022 0808 Fax 011 22 1 3022 1866 Internet Address http www thermopatch com E mail address sales thermopatch com 68 Thermopafch Since 1934
30. lugged or outlet has SOLUTION High or low heat no power Check ON li Electrical power switch or light is not ON or is 4 Bad fuse at power entry module Check Replace Loose or broken wires or connections Check Repair Machine is posco or outlet has Check Electrical power switch is not ON or Check Replace is defective Blown fuse on circuit board Replace No heat Defective sealing iron Replace Defective heat sensor Replace Defective temperature control Replace Defective high limit thermostat Replace Loose or broken wires or connectors Check Repair Defective heat sensor Replace Defective temperature control Replace Short between sensor wires high heat only Repair Replace Sealing pressure drops fluctuates or hisses Leak in air supply hose Repair Replace Dust oil or water in air lines regulator or solenoid air valves Disassemble and clean Timed sealing cycle does not activate Garment or cloth is too thick See Section 3 3 Leak in hose or connections Repair Replace Defective micro switch Replace Solenoid air valve not shifting RE SSC Mechanical binding Check Correct Cracked sealing hook Replace Cracked sealing arm Replace Missing or broken pins or cam rollers Replace and add grease Loose or disconnected wiring Check Correct Sealing he
31. rial which is determined by Seller to have been defective in manufacture and upon which a claim has been made by the original purchaser or user to Seller or an authorized distributor or dealer within the warranty period Claims under this Warranty will be honored only upon written approval by an authorized officer of Seller Approved return of parts or products will be on a prepaid transportation charges basis only Claims under this Warranty will be honored only upon Seller s determination that the claim is covered by this Warranty and Seller shall incur no obligation under this Warranty prior to such determination This Warranty does not apply 1 To any machinery or equipment which has been altered or repaired except by Seller or its authorized representatives or 2 to any machinery or equipment which has been subject to misuse negligence or accident including without limitation use and operation of such machinery or equipment while parts are loose broken out of order or damaged by the elements Parts replaced under this Warranty are warranted only through the remainder of the original Warranty Any and all claims for warranty service must include such information as Seller designates and shall include specifically the serial number of each unit if appropriate The foregoing shall constitute the sole and exclusive remedy of any using purchaser and the sole and exclusive liability of Seller in connection with this product T
32. ure The HS11 heat sealing machine will require approximately 10 15 minutes for the temperature to stabilize Check the digital readout for upper and lower platen temperatures CAUTION NEVER EXCEED 4509 2329 THE MAXIMUM SEALING IRON TEMPERATURE Sealing temperatures have been preset to 425 F 218 C upper iron 3759F 1919 lower iron Time Heat sealing cycle time is factory set to 10 0 seconds The sealing time can be changed as required to apply or remove a label Sealing Pressure Sealing pressure is factory preset at 60 PSI 4 1 Bar CAUTION NEVER EXCEED 70 PSI 4 8 Bar THE MAXIMUM OPERATING PRESSURE To adjust time or temperature settings press the MODE key and follow page 3 5 Menu Screens To adjust sealing pressure see page 3 1 Operating Instructions 7 O O xc O 4 4 E 4 Section 2 INSTALLATION AND SET UP Worktable Mounting 1 Setthe machine on the worktable in desired location 2 Draw a pencil line on the table at the front edge of the machine near the center 3 Move the machine out of the way and measure back 2 5 cm from the pencil line 4 Drill a 9 32 inch 7 mm diameter hole for a sheet metal table or 3 16 inch 5 mm diameter hole for a wood table Mount the wood screw or shoulder bolt supplied Reposition the machine so the keyhole slot in the bottom cover at the front drops over the head of the screw 7 Push the machine b
33. which causes the sealing head to lower Temperature time and sealing pressure can all be individually adjusted as required for the particular materials being sealed Upper and lower platen temperatures can be set independently in Fahrenheit or Celsius A new LCD screen with 3 button interface simplifies machine operation The machine develops 24 PSI inter platen pressure with the standard 5 x 6 platens Two optional smaller platens are available for even higher inter platen pressure SAFETY INFORMATION Each HS11 is equipped with a safety lock feature for the protection of the operator The pneumatic sealing cycle will not start until the upper sealing plate is within 5 32 4mm of the lower sealing platen If an obstruction is met before this point the sealing cycle will not occur THE SAFETY LOCK FEATURE IS PRESET AND SHOULD NOT BE TAMPERED WITH In addition to the safety lock feature there is a touch guard around the upper heater platen Should any obstruction contact the touch guard the machine will become inoperative An error message will appear on the LCD screen see Alarm Display Screens page 3 6 CLEAN MACHINE PARTS WITH NON FLAMMABLE CLEANING FLUIDS ONLY CAUTION WORKING AIR PRESSURE MUST NOT EXCEED 70 PSI 4 8 BAR AIR SUPPLY SHOULD NOT BE CONTAMINATED WITH DIRT OIL OR WATER The electrical system is three wire and fully grounded THIS THREE WIRE ELECTRICAL POWER CORD AND PLUG MUST ALWAYS BE USED WITH A PROPE
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