flhr/flstc auxiliary lamp independent control wire - Harley
Contents
1. i 5 l fia i 1 D ef 109B 4 3 2 1G i i i z tiap i T i Tin i fi PERR I Tep BK 1 32B 1 192A B lt i ules lt on eal A R ee sk 2 2 Bk 2 Le ax BK 777777777777 BK l x a S o 73RB WE WE GY BK 2 2 GY BK ee 1 1 GY BK 73LB A av k 73B 73A 1 Auxiliary lamp toggle switch 2 Four way toggle switch connector 109 3 Black wire from socket housing 109B cavity 1 4 Independent control wire harness 5 Black two way fender tip lamp connector 32 6 White two way auxiliary lamp connector 73 7 Splice wires with connector 70585 93 Figure 1 Wiring Diagram FLHR Installation J05535 5 Cut the terminals from the black wire of the auxiliary lamp independent control wire harness 4 and the black wire 3 from the COMMON terminal of the toggle switch 6 Splice the black wires 7 using a sealed splice connector red Part No 70585 93 purchased separately 7 Bring the two way fender tip lamp 5 connector 32 a black connector with black and orange white wires out through the headlamp opening Unplug the connector halves per the service manual appendix 8 Plug the auxiliary lamp independent control wire harness 4 connectors into the mating fender tip lamp connector halves 32A and 32B 9 Install the auxiliary lamp toggle switch to the back of the headlamp nacelle with the hex nut and lockwasher Tighten s2. cMOTOR HARLEY DAVIDSON WY J05535 INSTRUCTIONS REV 2012 07 20 FLHR FLSTC AUXILIARY LAMP INDEPENDENT CONTROL WIRE HARNESS GENERAL Kit Number 69200442 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements FLHR models will require separate purchase of a sealed splice connector red Part No 70585 93 For models with main circuit breaker Electrical Contact Lube H D Part No 99861 02 or equivalent is required after battery cable disconnection These items are available from a Harley Davidson dealer WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation and is available from a Harley Davidson dealer ELECTRICAL OVERLOAD NOTICE It is possible to overload your vehicle s charging system by adding too many electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the ve
3. e manual and remove the main fuse For Vehicles With Main Circuit Breaker WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a e See the service manual to remove the seat and disconnect the negative black battery cable from the negative battery terminal Retain all seat mounting hardware N For ALL models Turn the ignition key switch OFF if not already done Proceed to INSTALLATION for the specific model motor cycle 1of3 Please dispose of materials responsibly INSTALLATION FLHR Models 1 Remove the headlamp and housing from the headlamp nacelle per the service manual NOTE Electrical connectors are identified in the service manual by the numbers and letters shown here within brackets 2 See Figure 1 Remove the hex nut and washer from the front of the auxiliary lamp toggle switch 1 on the back of the headlamp nacelle Bring the toggle switch out through the headlamp opening along with the four way toggle switch connector 109 2 3 See the service manual appendix to unplug the connector halves Locate the black wire 3 coming from cavity 1 of socket housing 109B and trace it to the COMMON ter minal of the toggle switch 4 De pin the black wire and terminal from cavity 1 of socket housing 109B is07226 Ct BK
4. e side cover 3of3
5. ecurely 10 Tuck the toggle switch connector 109 fender tip lamp connector 32 and the auxiliary lamp independent control wire harness into the headlamp nacelle Proceed to RETURN TO SERVICE FLSTC Models NOTE Electrical connectors are identified in the service manual by the numbers and letters shown here within brackets 1 Remove the hex nut and washer from the auxiliary lamp toggle switch 1 on the rear of the left fork leg cover panel Bring the toggle switch out from behind the panel 2 See Figure 2 Unplug the insulated female terminal on the end of the low beam yellow wire 2 from the COMMON spade terminal on the back of the toggle switch Protect the yellow wire terminal with the shrink tube Part No 72249 94 from the kit This wire will not be recon nected 3 Plug the auxiliary lamp independent control wire harness 3 black wire and insulated female terminal into the toggle switch COMMON terminal 4 Locate the black two way fender tip lamp 4 connector 32 item 5 with black and orange white wires under the fuel tank on the left side Unplug the connector halves per the service manual appendix 5 Plug the auxiliary lamp independent control wire harness 3 connectors into the mating fender tip lamp connector halves 32A and 32B Tuck the connectors behind the fuel tank rubber trim 6 Install the auxiliary lamp toggle switch to the rear of the left fork leg cover panel with the hex nut and l
6. hicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 0021 1c J05535 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a The front auxiliary lamps require up to 4 56 amps additional current from the electrical system when illuminated Kit Contents This kit consists of a new wire harness and these instructions The 10 Amp blade type mini fuse red Part No 72462 00 and the shrink tube Part No 72249 94 are available PREPARATION NOTE For vehicles equipped with security siren e 2007 and later Verify that the Hands Free Fob is present Turn the ignition key switch to IGNITION e 2006 and earlier Disarm the siren with the key fob For Vehicles With Main Fuse WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 See the servic
7. ockwasher Tighten securely WARNING Be sure that steering is smooth and free without interfer ence Interference with steering could result in loss of vehicle control and death or serious injury 00371a e Be sure harness wires do not pull tight when handlebars are turned fully to left or right fork stops 7 Proceed to RETURN TO SERVICE 2of3 is07227a 143B 143A 32B _ 32A lt lt lt lt a E i 2 Clow 1 L1 How 1 t1 How alila Li 1 BK i x i BK z i ae i x O 1 n 1 a 1 1 1 1 Gy i i 2 i I I Li 1 i lt i i als i i x i i E i 109 O om n P ae com 4 gt cry wo H NO _ Off Q WE WE GY BK 2 2 GY BK 1 1 GY BK gt gt 73A 73B GY BK lt faa i O W 73LB GY BK ee K fi T Q 1 Auxiliary lamp toggle switch 2 Low beam yellow wire from back of toggle switch Unplug Do not reconnect 3 Independent control wire harness 4 Fender tip lamp 5 Black two way fender tip lamp connector 32 6 White two way auxiliary lamp connector 73 7 Headlamp 8 Position Lamp Figure 2 Wiring Diagram FLSTC Installation J05535 RETURN TO SERVICE NOTE Verify that the ignition key switch is in the OFF position before installing the main fuse or attaching the negative ba
8. ttery cable 1 Models with main fuse See the service manual and install the main fuse Models with main circuit breaker See the service manual and attach the negative battery cable Apply a light coat of Harley Davidson electrical contact lubricant Part No 99861 02 petroleum jelly or corrosion retardant material to the negative battery terminal Test the operation of the auxiliary lamps a Turn the ignition key switch to IGNITION but do not start the motorcycle The low beam headlamp should turn ON b Operate the auxiliary lamp switch ON and OFF The auxiliary lamps should turn ON and OFF with switch operation c Toggle the headlamp dimmer switch on the left handlebar control to HI to activate the high beam Operate the auxiliary lamp switch ON and OFF The auxiliary lamps should turn ON and OFF with switch operation d Turn the ignition key switch to ACCESSORY The headlamp should turn OFF Operate the auxiliary lamp switch ON and OFF The auxiliary lamps should turn ON and OFF with switch operation e Turn the ignition key switch to OFF Operate the auxiliary lamp switch ON and OFF The auxiliary lamps should not illuminate WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 3 See the service manual to install the seat FLHR models Install th
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