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1. Compress spring down install new coil spacer 94 2859 poly ring 90 4198 OE isolator and reinstall the spring Be sure to line up the previously applied coil spring reference mark a ir a 13 Now would also be a good time to inspect the front shocks for damage or fluid leak age Replace if necessary NOTE For improved performance Pro Comp rear shocks are recom mended See the chart on page 3 for ap plications For OE shock or OE length shock with re location bracket installation only 14 Install the shock relocation brackets 94 5273 drvr and 94 5276 pass into the lower shock mounts using the previously removed OE bolts and hardware Secure the OE shock lower mount into the shock relocation brackets using the supplied 14mm 2 0 X 80mm bolts and hardware Shock pw i Relocation bracket 94 5273 drvr and 94 5276 pass For Pro Comp shock without relocation bracket installation only 15 Unbolt and remove the OE shock from the vehicle Install the new Pro Comp shock using the previously removed OE hardware 16 Remove the factory front bump stop from the bump stop mounting cup Pliers and a back and forth rocking motion will assist in removal of the bump stop 17 Unbolt the bump stop mounting cup from the frame of the vehicle 62666 Revised 1 31 11 18 Thread the bump stop extension 94 8109 into the OE bump stop mounting cup hole NOTE Inserting
2. a fire extinguisher close at hand Foot pound torque readings are listed on the Torque Specifications chart at the end of the instructions These are to be used unless specifically directed otherwise Apply thread lock retaining compound where specified Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit is a positive experience variations in construction and assembly in the vehicle manu facturing process will virtually ensure that some parts may seem difficult to install Addition ally the current trend in manufacturing of vehicles results in a frame that is highly flexible and may shift slightly on disassembly prior to installation The use of pry bars and tapered punches for alignment is considered normal and usually does not indicate a faulty product However if you are uncertain about some aspect of the installation process please feel free to call our tech support department at the number listed on the cover page We do not recom mend that you modify the Pro Comp parts in any way as this will void any warranty ex pressed or implied by the Pro Comp Suspension company 3 62666 Revised 1 31 11 Tire Information Due to differences in manufacturing dimensions and inflated measurements tire and wheel combinations should be test fit prior to installation Tire and wheel choice is crucial in assuring proper fit performance and the safety of your Pro Comp equipped vehicle For this a
3. a screwdriver through the side holes on the extension and using the handle as a leverage point will help in properly tightening it 19 Install the OE bump stop cup to the bump stop extension 94 8109 using the sup plied 8mm nut and washer 94 8109 bump stop extension Smm Nut OE Bump amp Washer Stop Cup 20 Reinstall the previously removed factory bump stop into the bump stop mounting cup 21 Remove the cast track bar mount on driver side of frame Save the bolts and pal nuts Save the hardware for reuse es ie i a M Fa ja T _ d i _ a eS he Ms j s i b EA 3 el a ry a ki A se 7 a T is m N t i y a 1 7 Te i i x s sara a d M 4 sm es We Mia Me a Ye EONA a 22 Install track bar drop bracket 94 7008c using the previously removed OE bolts and pal nuts Use thread locker on the bolts Torque bolts to manufacturers specifications Do not install track bar at this time 94 7008c Trac Bar Drop Bracket a 23 Measure down 2 from the original brake line frame mounting hole and drill another 3 8 hole Secure the brake line bracket to the new hole in the frame using the pre viously removed OE hardware nting OE Mounting Hole OE Brake Line Bracket in Newly Drilled Hole 24 Torque the sway bar end link hardware according to manufacturers specifications 25 Remove the 2 bolts that secure the cen ter drive shaft bearing Lower bearing an
4. for each model and year denoted How ever Pro Comp reserves the right to update as necessary without notice and will not be held responsible for mis prints changes or variations made by vehicle manufacturers Please call when in question regarding new model year vehicles not listed by specific body or chassis styles or vehicles not originally distributed in the USA Please note that certain mechanical aspects of any suspension lift product may accelerate or dinary wear of original equipment components Further installation of certain Pro Comp products may void the vehicle s factory warranty as it pertains to certain covered parts it 1s the consumer s responsibility to check with their local dealer for warranty coverage before installation of the lift Warranty and Return policy Pro Comp warranties its full line of products to be free from defects in workmanship and materials Pro Comp s obligation under this warranty is limited to repair or replacement at Pro Comp s option of the defective product Any and all costs of removal installation freight or incidental or consequential damages are expressly excluded from this warranty Pro Comp is not responsible for damages and or warranty of other vehicle parts re lated or non related to the installation of Pro Comp product A consumer who makes the decision to modify his vehicle with aftermarket components of any kind will assume all risk and responsibility for potential damages in c
5. 2360 Boswell Road Chula Vista CA 91914 Phone 619 216 1444 Fax 619 216 1474 E Mail tech explorerprocomp com PRO COMP SUSPENSION Suspension Systems that Work PN 62666 2008 2010 Ford F250 F350 4WD 2 1 2 Spacer Kit This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record Part 94 7008c 94 2859 90 4198 94 5273 94 5276 90 6430 71 14080175 1000 72 14200816 73 01400030 94 8109 90 6758 73 00800030 90 4317 90 6759m 94 5996 90 6757 NOTE All part images may vary from catalog and instructions Description FRONT TRACK BAR DROP COIL SPACER POLY RING SHOCK RELOCATION MOUNTS Drvr SHOCK RELOCATION MOUNTS Pass HARDWARE KIT Shock Relocation 14mm 2 0 X 80mm HEX BOLT Gr 10 9 14mm 2 0 STOVER NUT Gr C 14mm HARDENED FLAT WASHER FRONT BUMP STOP EXTENSIONS HARDWARE PACK Bump Stop Mounting Cup Smm 1 25 HEX NUT Gr 10 9 Smm SAE FLAT WASHER 16mm DRIVE LINE SPACER HARDWARE PACK Drive Line Shim HEX BOLT Gr 8 SAE FLAT WASHER Qty ANN ae LO j LO j INNER FENDER RELOCATION BRACKET 2 HARDWARE PACK Inner Fender Brace 8 18 X 75 SELF DRILLING SCREW Wide Panel No Slip Clip on Nut 025 150 pd N 62666 Revised 1 31 11 62666 Revised 1 31 11 RECOMMENDED PRO COMP SHOCKS 2008 2010 Front Kear F250 F350 ES MX
6. 6 MX W Bracket 921553 MX6119 MX6018 W O Bracket 923553 MX6087 932008 MX6018 Introduction This installation requires a professional mechanic We recommend that you have access to a factory service manual for your vehicle to assist in the disassem bly and reassembly of your vehicle It contains a wealth of detailed information Prior to installation carefully inspect the vehicle s steering and driveline systems paying close attention to the tie rod ends ball joints wheel bearing preload pitman and idler arm Additionally check steering to frame and suspension to frame attaching points for stress cracks The overall vehicle must be in excellent working condition Repair or replace all worn or damaged parts Read the instructions carefully and study the illustrations before attempting installation You may save your self a lot of extra work Check the parts and hardware against the parts list to assure that your kit is complete Separating parts ac cording to the areas where they will be used and placing the hardware with the brackets before you begin will save installation time Check the special equipment list and ensure the availability of these tools Secure and properly block vehicle prior to beginning installation ALWAYS wear safety glasses when using power tools or working under the vehicle Use caution when cutting is required under the vehicle The factory undercoating is flammable Take appro priate precautions Have
7. TEERING STABILIZER 99 400 4 DEGREE REAR AXLE SHIM KIT Also check out our outstanding selection of Pro Como tires to compliment your new installation Front Installation 1 Position your vehicle on a smooth flat hard surface i e concrete or asphalt Block the rear tires and set the emergency brake 2 Measure and record the distance from the center of each wheel to the top of its fender opening Record below LF RF LR RR 3 Place the vehicle in neutral Place your floor jack under the front axle and raise the vehicle Place jack stands under the frame rails and lower the frame onto the stands Remove the jack and place the vehicle back in gear set the emergency brake and place blocks both in front and behind the rear wheels 4 Remove the front wheels Raise the axle using the floor jacks to re move the tension from the shocks 6 Unbolt the brake line from the frame 7 Remove the track bar bolt from the driver side frame mount Save this hardware for re use 8 Disconnect the end links to the sway bar frame brake line bracket and OE shocks both sides 10 11 12 62666 Revised 1 31 11 Lower the front axle as far as possible and Remove the spring mark or note spring orientation before removal Remove OE spring isolator Raise the differential and reconnect the sway bar end links Do not tighten at this time Remove the ABS line from the rear of the radius arm
8. d the install the carrier bearing spacer 90 4317 Use new bolts from pack 90 6759m and torque to 55 ft Ibs 62666 Revised 1 31 11 90 4317 Carrier E Bearing Spacer Bolts From Hardware Pack 90 6759m 26 Put wheels back on Torque to manufac turer s specifications and lower the vehi cle to the ground 27 Reinstall the track bar into the track bar bracket 94 7008c using the OE bolt Torque to ft Ibs i ma OE Trac c r Bar I 28 Recheck all hardware for tightness after off road use INNER FENDER RELOCATION BRACKET Test fit the bracket by temporarily install ing the bracket to get an idea of it s fit ment Use the holes in the bracket to mark the inner fender inner lip and the underside of the body for drilling Carefully drill an 1 8 hole in the under side of the body Carefully drill an 1 8 hole in the inner lip of the inner fender Secure the inner fender relocation bracket 94 5996 to the inner fender lip using the supplied 1 8 screw and the clip on nut Raise the assembly up to the previously drilled hole in the under side of the body and secure using the supplied 1 8 screw 194 5996 Inner Fender Relocation d Bracket 62666 Revised 1 31 11 62666 Revised 1 31 11 Use this only as a guide for hardware without a called out torque specification in the instruction manual Bok Torque and ID Decimal System Metric System All Torq
9. pplication we recommend a quality tire of ra dial design not exceeding 35 tall X 12 5 or 37 tall X 12 5 Violation of these recommendations will not be endorsed as acceptable by Pro Comp Suspen sion and will void any and all warranties either written or implied NOTE The use of 37 tires will slightly rub the radius arms at full turn NOTE Both tire fitments will require the inner fender to be pulled back to prevent rubbing See pg 8 for instructions Please Note Front suspension and head light realignment is necessary Speedometer and ABS recalibration will be necessary if larger tires 10 more than stock diameter are installed gt IT IS ADVISABLE THAT YOU HAVE HELP AVAILABLE WHEN INSTALLING THIS KIT SOME COMPONENTS ARE HEAVY AND AWKWARD AN ADDI TIONAL SET OF HANDS IS GOOD INSURANCE AGAINST INJURY Optional Equipment Available from your Pro Comp Distributor 52800B 52801B 52860B 52861B 52880B 52881B 2008 2010 SUSPENSION LIFT KITS 52470B 52460B 2008 FRONT DUAL SHOCK KITS Use with Suspension Lift Kit 52838B 52848B 2008 DUAL FRONT COIL OVER LIFT KITS 52858B 52868B 2008 DUAL FRONT COIL OVER UPGRADE KITS 22518 x2 2008 LEAF SPRINGS Use with Suspension Lift Kit 95 550SD x2 5 1 2 LIFT BLOCK Use with Suspension Lift Kit 95 400SD x2 4 LIFT BLOCK Use with Suspension Lift Kit LIGHTS 599 ALIGNMENT CAM KIT 72400 TRACTION BARS 72099 TRACTION BAR MOUNTING KIT 219567 DUAL S
10. proper maintenance or improper use of our products E Mail tech explorerprocomp com PLACE Website www explorerprocomp com WARRANTY REGISTRATION Fax 619 216 1474 10 saan TT HEG STRATON Ph 619 216 1444 i a HERE sed 11
11. uesin Ft Lbs Maximums po HM OB V2 18x 17S HHOS Grade 5 Graded D fr f No of Marks 2 G Grade Colt Strength D Nominal Diameter Inches T Thread Count Threads per Inch L Lensth Unches A Description Hex Head Cap Screw W 12 1 25x00 AACS FAY F Property Class Dolt Strength D Nominal Diameter iM illimeters T Thread Fitch Thread Width rum L Leneth Millimeters Descnp tion Hex Head Cap Screw Notice to Owner operator Dealer and Installer Vehicles that have been enhanced for off road performance often have unique handling characteristics due to the higher center of gravity and larger tires This vehicle may handle react and stop differently than many passen ger cars or unmodified vehicles both on and off road You must drive your vehicle safely Extreme care should always be taken to prevent vehicle rollover or loss of control which can result in serious injury or even death Al ways avoid sudden sharp turns or abrupt maneuvers and allow more time and distance for braking Pro Comp re minds you to fasten your seat belts at all times and reduce speed We will gladly answer any questions concerning the design function maintenance and correct use of our products Please make sure your Dealer Installer explains and delivers all warning notices warranty forms and instruction sheets included with Pro Comp product Application listings in this catalog have been carefully fit checked
12. urred as a result of their chosen modifications Warranty coverage does not include consumer opinions regarding ride comfort fitment and design Warranty claims can be made directly with Pro Comp or at any factory author ized Pro Comp dealer IMPORTANT To validate the warranty on this purchase please be sure to mail in the warranty card Claims not covered under warranty Parts subject to normal wear this includes bushings bump stops ball joints tie rod ends and heim joints e Discontinued products at Pro Comp s discretion Bent or dented product Finish after 90 days Leaf or coil springs used without proper bump stops Light bulbs Products with evident damage caused by abrasion or contact with other items Damage caused as a result of not following recommendations or requirements called out in the installation manuals Products used in applications other than listed in Pro Comp s catalog Components or accessories used in conjunction with other manufacturer s systems Tire amp Wheel Warranty as per Pro Competition Tire Company policy Warranty claims without Proof of Purchase Pro Comp Pro Runner coil over shocks are considered a serviceable shock with a one year warranty against leakage only Rebuild service and replacement parts will be available and sold separately by Pro Comp Contact Pro Comp for specific service charges Pro Comp accepts no responsibility for any altered product improper installation lack of or im

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