Home

SERVICE DATA

image

Contents

1. mm in Description PPF 2100 PPT 2100 PPT 2400 PPFD 2400 A Cylinder bore When plating is worn and aluminum can be seen B Piston outer diameter Min 32 10 1 264 33 90 1 335 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 7 98 0 3142 G Piston ring width Min 1 45 0 057 H Piston ring end gap Max 0 5 0 02 K Crankshaft runout Max 0 05 0 002 L Clutch drum bore Max 51 5 2 03 PPF 2100 PPT 2100 PPT 2400 PPFD 2400 SERVICE INFORMATION 1 6 Special tools 3 4 a 4mm 5 a 3mm 16 17 Key Part Number Description Used for 1 Tachometer Measuring engine speed 2 363018 00310 Washer Installing crankcase oil seal of starter side 3 483019 12330 Flange nut Removing magneto rotor flywheel Use key No 18 together 4 895610 79920 L hex wrench 4 mm Removing and installing hex socket bolts M5 5 895612 79920 L hex wrench 3 mm Removing and installing hex socket bolts M4 6 897701 06030 Bearing wedge Removing ball bearings on crankshaft 7 897701 14732 Bearing tool Removing and installing crankcase ball bearings 8 897702 30131 Piston pin tool Removing and installing piston pin Use 8 mm dia adapter 9 897705 11520 Bearing tool Removing and insta
2. 11 2 10 Assembling gear case eenen 12 Reference No 17 21C 00 y N ISSUED 200007 INDEX E KIORITZ CORPORATION 2 SERVICE INFORMATION 1 SERVICE INFORMATION 1 1 Specifications Models PPF 2100 Dimensions Length collapsed mmi in 2365 93 1 Length fully extended mm in N A Length with extension mm in 3288 129 5 Width mm in 230 9 06 Height mm in 221 8 70 Dry weight kg Ib 5 82 12 8 Engine Type KIORITZ air cooled two stroke single cylinder Rotation Counterclockwise as viewed from the output end Displacement cm3 in3 21 2 1 294 Bore mmi in 32 2 1 268 Stroke mm in 26 0 1 024 Compression ratio 6 5 Carburetor Type Diaphragm horizontal draught with primer purge pump Model ZAMA C1U K52 Ignition Type CDI Capacitor discharge ignition system in a single integrated piece w ESG Spark plug BPMR7A RCJ 7Y BPM7A CJ 7Y Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm U S fl 0z 420 14 2 Clutch Type Centrifugal 2 shoe slide Drive shaft Type Flexible Diameter Length mmi in 6 1 1854 0 24 73 0 Housing Operation Rod OD ID mm in 25 4 23 6 1 00 0 93 Length mm in 1829 72 0 Gear case Reduction ratio 1 5 Gear tooth Spiral bevel Spur Lubrica
3. 2400 SERVICE PROCEDURE 2 2 Checking oil line 1 Disconnect oil line from the auto oiler and remove oil tank from the gear case 2 Connect pressure tester 897803 30130 to the oil line A using appropriate connector pipe B recommended outer dia 4 5 mm 3 Apply pressure approximately 0 01 MPa 0 1 kgf cm 1 5 psi Pressure should not drop If the pressure drops leakage may be occurring at oil cap oil cap O ring oil tank oil line grommet or oil tank check valve Check them and replace defective part s 2 3 Checking oil filter and check valve 1 Pry out oil pipe grommet A and pull out oil line and oil filter B 2 Wash oil filter in suitable clean solvent or replace the filter with a new one if damaged 3 Remove oil tank check valve C and clean it 4 Check if the valve lips D are hardened or left opened Replace as required 5 Insert oil tank check valve until flush with oil tank 2 4 Replacing oil line and grommet w A B 1 Remove defective oil line and the grommet 2 Insert new oil line to the grommet as shown A 50 mm 2 in NOTE Apply an adhesive Loctite 424 or equivalent at the grommet 3 Connect oil filter to oil line 10 PPF 2100 PPT 2100 SERVICE PROCEDURE PPT 2400 PPFD 2400 2 5 Removing worm gear 1 Remove E ring washer sprocket another washer then auto oiler 2 Screw worm remover 8
4. M 5 30 40 3 4 25 35 system Carburetor M5 35 45 3 5 4 5 30 40 Throttle wire housing nut M 6 6 10 0 6 1 0 5 9 Fuel tank M 5 27 32 2 7 3 2 23 28 Clutch Clutch hub M 8 180 200 18 20 160 175 Engine Crankcase M 5 75 85 7 5 8 5 65 75 Cylinder M 5 75 85 7 5 8 5 65 75 Cylinder cover M 4 35 45 3 5 4 5 30 40 Muffler M 5 55 65 5 5 6 5 50 55 Top guard M 5 25 35 2 5 3 5 22 30 Gear Housing M 4 25 40 2 5 4 0 29 46 case Oil tank M 4 25 40 2 5 4 0 29 46 Auto oiler M 4 25 40 2 5 4 0 29 46 Regular bolt nut and screw M 3 6 10 0 6 1 0 5 9 M 4 15 25 1 5 2 5 13 22 M 5 25 45 2 5 4 5 22 40 M 6 45 75 4 5 7 5 40 65 Apply thread locking sealant See below 1 4 Special repairing materials Material Location Remarks Grease Drive shaft Gear case Lithium based grease or ECHO LUBE Rewind spring Starter center post Thread locking sealant Starter case Ignition coil Fan cover Carburetor insulators Fuel tank Cylinder cover Loctite 222 ThreeBond 1342 or equivalent Top guard Gear case housing Oil tank Loctite 242 or equivalent Auto oiler Adhesive Oil pipe grommet Loctite 424 or equivalent Bar stud Loctite 609 or equivalent Bearing PPFD 2400 shaft Liquid seal Gear case Loctite 593 DOW 732 or equivalent 6 SERVICE INFORMATION PPF 2100 PPT 2100 PPT 2400 PPFD 2400 1 5 Service limits
5. bolts tightening to torque specification of 2 5 4 0 Nem 25 40 kgfecm 29 46 inelbs 6 Install worm gear onto sprocket shaft Refer to 2 6 Inserting worm gear 7 Connect outlet oil line A to auto oiler 8 Apply small amount of lithium based grease to worm gear and install auto oiler with outlet oil line 9 Secure auto oiler with two hex socket bolts applying sealant Loctite 242 or equivalent 10 Install oil tank and route inlet oil line B through gear case and connect the oil line to auto oiler 11 Install washer sprocket another washer and E ring C NOTE Bevel of E ring must face washer as shown
6. 00 PPT 2100 PPFD 2400 Engine Idling speed rpm 2500 3000 2500 3000 Engine speed at maximum power rpm 7500 7500 Clutch in speed rpm 3700 4100 3700 4100 Compression pressure MPa kgf cm2 psi 0 85 8 5 121 0 75 7 5 107 Ignition system Spark plug gap mm in 0 6 0 7 0 024 0 028 Minimum secondary voltage at 1000 rom kV 15 Secondary coil resistance kQ 1 3 1 8 Pole shoe air gaps mm in 0 3 0 4 0 012 0 016 Ignition timing BTDC 33 28 28 Carburetor Model C1U K52 WT424B Type Diaphragm horizontal draught Supplier ZAMA Walbro Venturi Size mm in 8 5 0 335 7 94 0 313 Throttle Bore mm in 12 7 1 2 127 1 2 Idle speed screw initial setting turn in 3 4 3 4 H needle initial setting turn back 1 3 4 3 1 4 L needle initial setting turn back 1 3 4 2 1 4 Test Pressure minimum MPa kgf cm2 psi 0 05 0 5 7 0 0 05 0 5 7 0 Metering lever height mmi in 0 1 0 25 1 65 BTDC Before top dead center H needle High speed needle L needle Idle needle PPF 2100 PPT 2100 PPT 2400 PPFD 2400 SERVICE INFORMATION 1 3 Torque limits Descriptions Size kgfecm Nem inelbf Starter Pawl carrier M 8 80 100 8 10 70 90 system Starter case M 4 22 28 2 2 2 8 19 24 Ignition Ignition coil M 4 38 55 3 8 5 5 33 48 system Fan cover M 4 38 55 3 8 5 5 33 48 Spark plug M14 150 170 15 17 130 150 Fuel Carburetor insulator
7. 17 21C 00 PPF 2100 PPT 2100 PPT 2400 PPFD 2400 1 MWECHO SERVICE DATA POWER PRUNER with new gear case PPF 2100 PPT 2100 PPT 2400 PPFD 2400 INTRODUCTION CONTENTS page We are constantly working on technical 1 SERVICE INFORMATION 00008 2 improvement of our products For this reason 1 1 Specifications eee eceeeeceeeesteeeeee 2 3 technical data equipment and design are subject to 1 2 Technical data cccccccceeeeeseetteeeeeeees 4 change without notice All specifications 1 3 Torque limits sssrinin 5 illustrations and directions in this SERVICE DATA 1 4 Special repairing materials 0 c ee 5 are based on the latest products information 1 5 Service limits x sscccecsavecessveddesscasecstentbecsotians 6 available at the time of publication 1 6 Special tools 2 0 00 eeseeeeeeeeeeeceeeeneees 7 For further information to service these models 2 SERVICE PROCEDURE aaa 8 please refer to ECHO SERVICE MANUAL Ord No 2 1 Gear case Construction ce eeeeeeeeeeeereees 8 402 18 2 2 Checking oil line oo eee eeeeeeeeteeeeeteeeeeeees 9 2 3 Checking oil filter and check valve 9 2 4 Replacing oil line and grommet 4 9 2 5 Removing worm gear eeeeeeeeeeeeteeeeeeeeeees 10 2 6 Inserting worm gear sssessseresreeireeesn 10 2 7 Replacing bar stud sseseerrencrrnnns 10 2 8 Replacing drive gear and bearing 11 2 9 Replacing sprocket shaft gear 5
8. 97708 19835 A on to the worm 3 Insert handle B in the tool 4 Screw hex socket bolt C in the center of the handle until the bolt touches the center of sprocket shaft end 5 Tighten the bolt with wrench holding handle B until the worm comes off 2 6 Inserting worm gear NOTE Do not reuse removed worm gear Bore of the used worm gear may be enlarged and the worm gear may slip on sprocket shaft 1 Screw worm gear into the worm remover A 2 Apply oil to the tapered side of worm gear 3 Tap on to sprocket shaft until the worm gear bottoms 2 7 Replacing bar stud 1 Install two nuts on defective stud and tighten them against each other 2 Turn nut counterclockwise to remove stud If it is hard to remove stud hold defective stud in a vise and turn the gear case body counter clockwise or use a Suitable stud remover 3 Install two nuts to new stud and secure the nuts against each other NOTE Apply small amount of adhesive Loctite 609 or equivalent to the stud 4 Turn nut clockwise to install stud until it bottoms PPF 2100 PPT 2100 PPT 2400 PPFD 2400 SERVICE PROCEDURE 1 1 2 8 Replacing drive gear and bearing C N 4 1 Separate gear case and take out gear sets 2 Remove retaining ring A 3 Set the bearing cage on a vise or equivalent 4 Push out drive gear B NOTE Removed bearing may never be reused sinc
9. LBRO WT424B Ignition Type CDI Capacitor discharge ignition system in a single integrated piece w ESG Spark plug BPMR7A RCJ 7Y BPM7A CJ 7Y Starter Type Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Refer to Operator s manual Tank capacity cm U S fl 0z 420 14 2 Clutch Type Centrifugal 2 shoe slide Drive shaft Type Aluminum extrusion Fiberglass Upper OD mm in 15 1 0 59 15 8 0 62 Length mmi in 1588 62 5 2026 79 8 1760 69 3 Lower Length mmi in 1543 60 75 N A Housing Type Upper Lower Aluminum Fiberglass Upper OD ID mmiin 34 6 32 1 1 36 1 26 Length mmi in 1594 62 8 2032 80 0 356 14 0 Lower OD ID mmiin 46 5 38 9 1 83 1 53 Length mmi in 1524 60 0 1491 58 7 Gear case Reduction ratio 1 5 Gear tooth Spiral bevel Spur Lubrication Lithium based grease Guide bar Saw chain lubrication type Automatic Tank capacity oil cm3 U S fl oz 225 7 6 Sprocket Type Spur Number of teeth 6 Pitch in 3 8 Guide bar Type Sprocket nose Called length in 10 12 Gauge in 0 043 0 050 for Type 1E and Canada Saw chain Number of drive links 39 44 pitch in 3 8 Gauge in 0 043 0 050 for Type 1E and Canada Extension is an option OD Outer Dia ID Inner Dia 4 SERVICE INFORMATION PPF 2100 PPT 2100 PPT 2400 PPFD 2400 1 2 Technical data Models PPF 2100 PPT 24
10. e the cages are distorted 5 Push in new bearing s using oil seal tool C 897726 09130 For PPT 2100 2400 and PPFD 2400 If shaft connector D hit bottom inside of oil seal tool remove shaft connector and try again If not using oil seal tool set bearing on a vise supporting inner race and push in drive gear 6 Install retaining ring NOTE When replacing drive gear always replace bearings as a set 2 9 Replacing sprocket shaft gear 1 Remove retaining ring A using plier 2 Remove bearings on both sides by hand 3 Hold bevel gear by hand as shown and tap on the sprocket shaft to separate bevel gear from sprocket shaft 4 Install bevel gear B by hand on to sprocket shaft aligning double D slot C on the shaft and gear 5 Install bearing on to sprocket shaft and press together with bevel gear 6 Install sprocket side bearing and secure with retaining ring 12 PPF 2100 PPT 2100 SERVICE PROCEDURE PPT 2400 PPFD 2400 2 10 Assembling gear case 1 Clean sealing channels thoroughly on upper and lower case housings 2 Apply thin bead of black 100 silicon rubber sealant DOW 732 Loctite 593 or equivalent into channels NOTE Make sure to apply sealant on to channels cut in bearing support area on both halves of gear housings 3 Install gear sets 4 Apply 17 g 6 oz of lithium based grease to gears and gear housings 5 Install four 3 mm hex socket
11. lling con rod small end needle bearing 10 897708 19835 Worm remover Removing and installing worm for auto oiler 11 897712 04630 2 pin wrench Removing and installing pawl carrier 12 897714 24330 Oil seal tool Installing crankcase oil seals 13 897726 09130 Oil seal tool Removing clutch drum and installing drive gear ball bearing 14 897800 79931 Spark tester Checking ignition system 15 897803 30130 Pressure tester Checking carburetor and crankcase leakages 16 897835 16131 Pressure connector Checking crankcase and cylinder leakages 17 900100 08008 Bolt Removing magneto rotor flywheel Use key No 3 together 8 PPF 2100 PPT 2100 SERVICE PROCEDURE PPT 2400 PPFD 2400 2 SERVICE PROCEDURE Refer to SERVICE DATA of PPF 2100 2110 PPT 2100 2400 and PPFD 2400 Ref No 17 21 B 00 for servicing drive shaft Refer to SERVICE MANUAL of CS 3000 3050 3400 3450 or CS 4200 4400 for servicing auto oiler assembly 2 1 Gear case construction ay N ay INN A Nut for stud bolt G Retaining ring N Oil tank B E ring H Ball bearing O Oil tank cap C Washer I Drive gear P Oil strainer E F Bar stud bolt K Sprocket shaft R Inlet oil line Shaft connector L Bevel gear S Auto oiler assembly Except PPF 2100 M Check valve Outlet oil line D gt Sprocket J Worm gear Q Oil pipe grommet PPF 2100 PPT 2100 9 PPT 2400 PPFD
12. tion Lithium based grease Guide bar Saw chain lubrication type Automatic Tank capacity oil cm U S fl 0z 225 7 6 Sprocket Type Spur Number of teeth 6 Pitch in 3 8 Guide bar Type Sprocket nose Called length cm in 25 4 10 Gauge in 0 043 0 050 for Type 1E and Canada Saw chain Number of drive links 39 pitch in 3 8 Gauge in 0 043 0 050 for Type 1E and Canada Extension is an option OD Outer Dia ID Inner Dia PPF 2100 PPT 2100 PPT 2400 PPFD 2400 PPF 2100 PPT 2100 PPT 2400 PPFD 2400 SERVICE INFORMATION 3 Models PPT 2100 PPT 2400 PPFD 2400 Dimensions Length collapsed mmi in 2260 89 0 2734 107 6 2320 91 3 Length fully extended mm in 3410 134 3 3884 152 9 N A Length with extension mm in 5000 196 9 5468 215 3 3910 153 9 Width mm in 230 9 06 230 9 06 220 8 66 Height mm in 221 8 70 221 8 70 230 9 06 Dry weight kg Ib 7 27 16 0 7 85 17 3 6 95 15 3 Engine Type KIORITZ air cooled two stroke single cylinder Rotation Counterclockwise as viewed from the output end Displacement cm in3 21 2 1 294 23 6 1 440 Bore mm in 32 2 1 268 34 0 1 339 Stroke mm in 26 0 1 024 26 0 1 024 Compression ratio 6 5 6 3 Carburetor Type Diaphragm horizontal draught with primer purge pump Model ZAMA C1U K52 WA

Download Pdf Manuals

image

Related Search

Related Contents

  Manual - Chenbro  STARCOIN C&A User Manual Volume I of II    Alpine PXA-H701 User's Manual  Sun Blade X42B Service Manual  Maytag UXT5230AD Ventilation Hood User Manual  USER MANUAL Spectrum Air  Telegärtner L00006A0056 networking cable  Kontakt Player 3 Getting Started English  

Copyright © All rights reserved.
Failed to retrieve file