Installation Manual [PDF 1 MB]
Contents
1. www sealite com SLB1500 1500mm dia Navigation Buoy Installation amp Service Manual Version 2 1 www sealite com Product Features amp Technical Specifications lgeGarg a U Optional top marks and lights available Made from strong durable UV stabilised virgin polyethylene Non slip deck Rotationally moulded to 12mm float section and 7mm top section wall thickness Internal bracing ensures even lifting stresses Stainless steel mooring bush with replaceable inserts lifting bush ID 50 0 1 97 W 50 0 1 97 Nominal water level without mooring mooring bush ID 36 7 1 45 W 58 0 2 28 waw i cou SLB1500 Navigation Buoy IRUPOd GUO u UU asuaka a kaGhwatawawquawwaqhuywaqaawqkawaqqhuwwkhawawaquwaqa Page 4 Sealite Buoy Division Page 4 Why Choose Polyethylene Buoys Page 4 Mooring Requirements amp Regulations Page 4 SLB1500 Navigation Buoy Page 5 Product Components Page 6 ASSCMIDIY INSUUCHIONS L LLL LLL bA H na yekan eia Page Mooring INStructions j i iuisnl sin nanal kkneninadakuelanca an yaka danina Page 8 Marine Bu2. allowable under law The warranty does not extend to any lost profits loss of good will or any indirect incidental or consequential costs or damages or losses incurred by the purchaser as a result of any defect with the covered product Warrantor Sealite Pty Ltd has authorised distribution in many countries of the world In each country the authorised importing distributor has accepted the responsibility for warranty of products sold by distributor Warranty service should normally be obtained from the importing distributor from whom you purchased your product In the event of service required beyond the capability of the importer Sealite Pty Ltd will fulfil the conditions of the warranty Such product must be returned at the owner s expense to the Sealite Pty Ltd factory together with a photocopy of the bill of sale for that product a detailed description of the problem and any information necessary for return shipment Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor Sealite products are subject to certain Australian and worldwide patent applications Latest products and information available at www sealite com www sealite com SLB1500 Navigation Buoy Other Sealite Products Available Marine Lanterns Monitoring 1 12nm amp Control Systems Bridge amp Barge Lights Marine Buoys up to 3mt in diameter f d N
3. wear Chain must be replaced if any link wears to less than 3 5 of the original diameter Mooring Biannual Maintenance Inspect the ground chain and sinker Lanterns Maintenance e Please refer to the Installation Manual for the specific Marine Lantern fitted to the Buoy Latest products and information available at www sealite com www sealite com SLB1500 Navigation Buoy Sealite Buoy Warranty V2 1 Activating the Warranty Upon purchase the Sealite Pty Ltd warranty must be activated for recognition of future claims To do this you have two 2 options 1 Postal Registration please complete the Sealite Warranty Registration Card and return to Sealite within 30 days of your purchase 2 Online Registration please complete the Online Registration Form at www sealite com Sealite Pty Ltd will repair or replace your buoy product in the event of failure for a period of up to twelve months small buoy products less than 1500mm diameter amp a period of up to five years large buoy products 1500mm diameter amp larger from the date of purchase The unit must be returned to Sealite freight prepaid Warranty Terms 1 Sealite Pty Ltd warrants that any rotationally moulded buoy products Buoy Products will be free from defective materials and workmanship under normal and intended use subject to the conditions hereinafter set forth for a period of twelve 12 months for small buoy products up to under 1500mm diam
4. Highest tide plus half the maximum wave height Maximum Draft 605 ji Mooring Block 1000 kg Airweight Approximate sizes shown for a square concrete block G See tables for chain size and length Es li ccc S es sM en SS s GP SE GE EE PED EE GD PGA 1100 Latest products and information available at www sealite com www sealite com SLB1500 Navigation Buoy Marine Buoy Maintenance Sealite Marine Buoys are designed to require very little maintenance We recommend the buoy be inspected annually Inspection may need to increase depending on the local conditions and the position of the buoy IALA Recommendation AISM E 107 suggests moorings are inspected annually Marine Buoy Annual Maintenance Visually inspect buoy for damage Inspect the top mark for any damage Repair any broken or damaged section Clean buoy of animal debris Mooring Annual Maintenance e Check and clear the tail and ride chains from shells and algae e Check for wear on any shackle axis and check the tapered pins Any worn shackles must be replaced Check the free movement of each swivel around its head If any swivel head sticks it must be replaced e Check every link of the thrash length of the chain Check the diameter of the nips and sides and also inspect the welds on every link e If depth allows a worn riding chain may be reversed e Change a chain when any link shows excessive
5. e A returned product must be accompanied by a written description of the defect and a photocopy of the original purchase receipt This receipt must clearly list model and serial number the date of purchase the name and address of the purchaser and authorised dealer and the price paid by the purchaser On receipt of the product Sealite Pty Ltd will assess the product and advise the customer as to whether the claimed defect is covered by this warranty 6 Sealite Pty Ltd reserves the right to modify the design of any product without obligation to purchasers of previously manufactured products and to change the prices or specifications of any product without notice or obligation to any person Limitation of Liability To the extent permitted by section 68A of the Trade Practices Act 1974 Cth the liability of Sealite Pty Ltd under this Warranty will be at the option of Sealite Pty Ltd limited to either the replacement or repair of any defective product covered by this Warranty Seailite will not be liable to Buyer for consequential damages resulting from any defect or deficiencies Limited to Original Purchaser This Warranty is for the sole benefit of the original purchaser of the covered product and shall not extend to any subsequent purchaser of the product Miscellaneous Apart from the specific warranties provided under this warranty all other express or implied warranties relating to the above product is hereby excluded to the fullest extent
6. e correct chain size and length Attach Mooring Block e Fit and secure the Chain to the Mooring Block e The Buoy is now ready for deployment Chain Size Guide Water Depth Recommended Chain Size Metres Feet from swivel to mooring block 3 to 6 10 to 20 28mm 6 to 15 20 to 49 25mm 15 to 20 49 to 66 22mm 20 to 25 66 to 82 20mm Chain Length Guide Recommended Maximum Length of Chain Water Depth Best Practice 3 x Water Depth 17 5m For Reduced Water Circle Not less thank 25m use only where current lt 2kts 2 x Water Depth Note Recommendations given herein are advisory only As each buoy installation varies the buoy operator should establish fitness for purpose prior to installation Latest products and information available at www sealite com www sealite com SLB1500 Navigation Buoy D Shackle Grade S g25 with g29 pin Swivel Eye amp Eye g32 or larger 2 D Shackle Grade M g32 with g35 pin inside width 60 x length 114 slb1500_assemblyXX dxf Item Material Description SLC310 lantern shown NOTES 1 Shackles swivel and chain are to be load rated products 2 Total weight of buoy equipment plus wet weight of suspended mooring line should not exceed 280kg 3 All shackle pins are to be positively locked eg using 2mm S S wire to lock pin eye or use shackle pin with nut and split pin Minimum Freeboard 300 DE JA u Float Maximum Water Depth
7. eter and for a period of five 5 years for large buoy products including and over 1500mm in diameter from the date of purchase by the original purchaser 2 Sealite Pty Ltd will repair or replace at Sealite s sole discretion any Buoy Products found to be defective in material and workmanship in the relevant warranty period so long as the Warranty Conditions set out below are satisfied Warranty Conditions This Warranty is subject to the following conditions and limitations 1 The warranty is applicable to buoys manufactured from 1 1 2009 2 The warranty is void and inapplicable if a the product has been used or handled other than in accordance with the instructions in the owner s manual and any other information or instructions provided to the customer by Sealite b the product has been deliberately abused or misused damaged by accident or neglect or in being transported or c the defect is due to the product being repaired or tampered with by anyone other than Sealite or authorised Sealite repair personnel 3 The customer must give Sealite Pty Ltd notice of any defect with the product within 30 days of the customer becoming aware of the defect 4 No modifications to the original specifications determined by Sealite shall be made without written approval of Sealite Pty Ltd 5 The product must be packed and returned to Sealite Pty Ltd by the customer at his or her sole expense Sealite Pty Ltd will pay return freight of its choic
8. ite com www sealite com SLB1500 Navigation Buoy SLB1500 Navigation Buoy The Sealite SLB1500 is an extremely robust high visibility 1500mm dia navigation buoy perfect for a variety of installations including inland waterways harbour and coastal navaids The SLB1500 has a one piece rotationally moulded float section which incorporates an internal stainless steel brace that is linked between the lifting and mooring eyes This brace ensures even stresses across the buoy during lifting creating an incredibly robust AtoN with a service life of up to 20 years SPECIFICATIONS General Characteristics A Available Colours Focal Plane Height mm inches Total Float Volume lirs US gallon Nominal Freeboard mm inches Nominal Draft mm inches Reserve Buoyancy kgs Ibs Maximum Mooring Load kgs Ibs Draft Maximum mm inches Freeboard Minimum mm inches Safe Working Load Ipt kgs Ibs Submergence kg cm llb inches Physical Characteristics Material Wall Thickness mm inches Ballast kg lbs Filling Height mm inches Width mm inches Mass kg Ibs Product Life Expectancy Certifications Quality Assurance Intellectual Property Trademarks Warranty Lantern Options Options Available Red Green White Yellow as per IALA Recommendations 1960 77 s 1120 296 460 18 s 450 178 4 280 617 280 617 605 23 4 300 118 4 2300 5070 18 2 101 9 Rotationally moulded UV stabilized
9. oy Maintenance Page 10 Sealite Buoy Warranty Page 11 _ SEAMOOR SEALITE MOooRING CALCULATOR As a service to valued customers Sealite palei has developed an advanced mooring calculator based in IALA guidelines and experience from major users The system simulates site mooring based on local conditions Contact Sealite today for a FREE copy Version No Description Date Approved 1 0 Manual Launch June 2010 A Dixon 2 0 Update Quality Logo July 2011 J Dore 2 1 Update Spec Table May 2012 J Dore Latest products and information available at www sealite com www sealite com SLB1500 Navigation Buoy Introduction Congratulations By choosing to purchase a Sealite Buoy you have become the owner of one of the most advanced rotationally moulded polyethylene marine buoys in the world Sealite Pty Ltd has been manufacturing buoys for over 25 years and particular care has been taken to ensure your buoy gives years of service As a commitment to producing the highest quality products for our customers Sealite has been independently certified as complying with the requirements of ISO9001 2008 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your buoy and be able to maximise its o
10. perating function Sealite Buoy Division Sealite marine buoys are manufactured on site from rotationally moulded UV stabilised polyethylene and are designed to offer a low maintenance high visibility solution to marine navigation The Sealite buoy division provides turn key production of navigation buoys From tooling development raw materials selection and production to final testing and inspection Sealite guarantees superior quality and fast turn around times Sealite s buoy products are available in a wide range of configurations and sizes and can be economically shipped worldwide Why Choose Polyethylene Buoys e No painting e Inhibits growth e Increased interval between servicing e Routine maintenance on location Easily repaired in the unlikely event of damage e Lightweight for ease of deployment and maintenance e Environmentally friendly no use of toxic antifouling paint Mooring Requirements amp Regulations Please contact your local authority for any specific requirements regarding the deployment of buoys IALA also has guidelines and recommendations that should be followed All information given in this manual is advisory only Please consult with your local authority before deploying your buoy products Local conditions that need to be considered include Water depth Maximum currents Maximum wind speeds e Sinker size and weight Latest products and information available at www seal
11. te com www sealite com SLB1500 Navigation Buoy SLB1500 Assembly Instructions Check Components Unload all components from crate or container e Check all components are complete and correct Use assembly diagram on following page for full list of components Assembly Fit the top section to the float section using 8x M10 x 90mm stainless steel bolts M10 x 31 flat washers M10 spring washers and M10 nuts Fit the top mark assembly and lantern to the top section using M8 x 65 pre assembled M8 x 31 OD flat washer M8 spring washer and M8 nuts e Check the light operation Cover light with a dark jacket or towel and allow 60 seconds for the light to activate Fit the lug bushes to the mooring point if not already fitted Fit the D shackle to the mooring point Latest products and information available at www sealite com www sealite com SLB1500 Navigation Buoy SLB1500 Mooring Instructions Check Components e Unpack all Mooring and check all components are complete and correct Prepare amp Attach Chain Fit and secure 1 x 32mm Shackle and 1 x 32mm Swivel Eye through the Mooring Lug Bushes of the SLB1500 float section Note All Shackles must be positively locked For example use 3mm Stainless Steel wire to lock the pin eye or use a shackle pin with nut and split pin e Fit and secure a length of chain to the Swivel Eye using 1 x 32mm Shackle Note Please use the guides below to determine th
12. u 1 Area Lighting Mooring Systems amp Accessories Head Office Sealite Pty Ltd 11 Industrial Drive Somerville Vic 3912 Australia Tel 61 35977 6128 Sealite Fax 61 3 5977 6124 y Email info sealite com z 3 www sealite com Internet www sealite com Chaitty F EJ B taqa ranan mi Pemba gm a Sala Ch EL xsi Puai kin Bebi x RA JN V N ji ji at Taw Latest products and information available at www sealite com
13. virgin polyethylene internal 316 grade stainless steel bracing 12 1 2 float section 7 1 4 top section 70 154 Closed cell polyurethane foam float section 3500 1378 4 1500 591 8 220 485 gt 20 years ISO9001 2008 SEALITE is q registered trademark of Sealite Pty Ltd 5 years Sealite SL15 SL60 SL70 SLC310 or SLC420 lantern e Mould in graphics Sealite IALA recommended top marks Radar reflector e Specifications subject to change or variation without notice Subject to standard terms and conditions Latest products and information available at www sealite com www sealite com SLB1500 Navigation Buoy SLB1500 Product Components No Description Qty SLB1500 Float 1 with internal ballast amp fill SLB1500 Cone or SLB1500 Can 1 with internal brace 3 S S Bolt 10 x 90 min Grade 70 8 4 S S Penny Washer 10 x 31 OD s SS Spring Washer 10 8 SLC310 shown Lantern SLC310 shown SLB1250 Top Mark 970 Li 0 ND S S Bolt 8 x 65 min Grade 70 pre installed 42 S S Washer 8 x 31 OD S S Spring Washer 8 S S Plain Nut 8 min Grade 70 S S Socket Head Cap Screw 4 8 x 25 min Grade 70 16 S S Bolt 6 x 40 min Grade 70 S S Self Locking Nut 6 48 SLB1750 Lug Bush 2 D Shackle Grade M 32 with 35 1 pin inside width 60 x length 114 OOOO S 9SS9 GX CO N Latest products and information available at www seali
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