model 605 / 606 - North Star Engineered Products
Contents
1. 2 Raise lid secure from falling if necessary 3 Basket can be lifted straight up and out of machine no tools are needed Do not get fingers etc between curb sidewall and basket Do not drop basket B TO REPLACE BASKET 1 CAUTION Basket is heavy you will require assistance to lift basket or use an overhead hoist A Before replacing basket 1 Inspect corners of plastic hex ball 2400 29P if they are rounded replace hex ball If hex ball is damaged inspect inside of center post of basket for damage 2 Grease top of hex ball with medium weight lithium grease Failure to do so may result in excessive vibration and or excessive wear to center post and hex basketball 3 Examine your drain to be certain it is not blocked 2 Place the basket gently on the hex basket ball Do not drop basket Rotate the basket by hand until it engages the hex ball and falls into position A If after removing and replacing basket some vibration occurs try basket in another position on the hex basket ball 6 positions possible C REPLACE PLASTIC HEX BASKETBALL 2400 29P 1 Remove basket as per step A 2 Remove Phillips head screw top center in hex ball Phillips screw threads into the end of shaft to secure hex ball Use a rubber mallet and tap the bottom of the hex ball upwards until ball separates from the shaft 3 To replace place in proper position by lining up the square insert inside plastic ball with the shaf2. Operations And Maintenance Manual NSEP MODEL 605 606 CENTRIFUGE NORTH STAR ENGINEERED PRODUCTS DIVISION OF GLASSLINE CORPORATION PO Box 1141 Perrysburg OH 43552 Phone 419 726 2645 Fax 419 726 8583 Email sales northstarengineered com TEST amp INSPECTION SHEET SOLD TO MACHINE MODEL NSEP ORDER SERIAL NUMBER DATE MOTOR amp CONTROLS INVERTER S N CONTROL VOLTAGE MOTOR VOLTAGE INCOMING POWER MOTOR MFG MOTOR HORSEPOWER MOTOR S N MOTOR PULLEY SIZE MOTOR RPM DRIVE BELT DRIVE UNIT AND BASKET UNIT PULLEY SIZE BASKET RPM MAXIMUM BASKET WEIGHT CAPACITY TESTING RESULTS Test Result Inspection Criteria PROCEDURE NUMBER USED Voltage 230 460 230 460 STARTING AMPS 3 Phase Machine Lower Limit Upper Limit RUNNING AMPS Starting amps 10 5 22 11 BRAKING TIME Running amps 3 15 7 3 5 Braking time sec 10 45 INSPECTOR INITIALS 1 Phase Machine Lower Limit Upper Limit DO RESULTS FALL WITHIN SPECIFIED RANGES Starting amps pa ao Running amps 6 10 Braking time sec 15 45 YES Machine Accepted NO Machine Rejected NORTH STAR ENGINEERED PRODUCTS 28905 GLENWOOD RD PERRYSBURG OH 43551 FORM Z 00860 REV D 8 06 TEST amp INSPECTION SHEET SOLD TO MACHINE MODEL NSEP ORDER SERIAL NUMBER DATE MOTOR amp CONTROLS INVERTER S N CON
3. F TO REMOVE OR REPLACE CENTER UNIT TRUNNION RUBBERS BUMPER RUBBERS TRUNNION CAPS BUMPER CAPS PULLEY PULLEY HUB AND TRUNNION FRAME ASSEMBLY G TO REPLACE TRUNNION FRAME ASSEMBLY H TO RE INSTALL CENTER UNTI eserse cect ete oh c ea mal ma Baa ale ha I TO ADJUST THE BRAKE OR REPLACE THE BRAKE SHOE J TO LUBRICATE BRAKE SYSTEM eoim cone on taco casio nep tue aaa K TO REMOVE OR REPLACE BELT GUARD BELT BELT TENSION SPRING AND ADJUST BELT TENSION L TO REPLACE MOTOR MOTOR PULLEY AND MOTOR PULLEY HUB M TO REMOVE AND RE INSTALL CONTROL PANEL COVER N TO REPEC ACE LD SOLENOID AA AA net cc hic cone ELO DS LE oe O TO ADJUST OR REPLACE MICRO SWITCHES K 221 P TO LUBRICATE AND ADJUST LID HINGE BRAKE Q TO LUBRICATE AND ADJUST LID LOCK LEVER R TO REPLACE LID HINGE LID CLOSED LEVER LID HINGE FRAME LID HINGE BRAKE AND LID LOCK CAM S TO REPLACE TIMER 2e aceon AA T TO REPLACE OTHER ELECTRICAL PARTS U NSEP SERVICE MANUAL FOR 605 amp 606 FLUID DRIVE MODEL A TO REMOVE BASKET 1 CAUTION Basket is heavy 200 LBS empty You will require assistance to remove the basket
4. 1 8 Slip joint pliers 1 6 Slot head screwdriver 1 2 Phillips head screwdriver 1 Grease gun designed to fit 5 16 grease fittings and medium weight lithium grease 1 Socket wrench set from 1 4 to 1 3 8 or 1 2 drive 1 Adjustable wrench crescent type with capacity up to 1 1 2 1 16 oz Claw or ball peen hammer 1 Rubber mallet or lead hammer 1 Set of feeler gauges to use at 070 to 090 inches must fit through 1 2 hole to gauge runner gap 1 1 2 Brass drift 1 3 16 Brass drift 1 VOM or AMP meter WARRANTY Warranty information is contained on last page of this manual please read for details If a warranty situation occurs contact the factory directly 419 726 2645 You must provide the serial of your machine when warranty is involved PREVENTIVE MAINTENANCE These schedules will vary depending on use of machine If used often accelerate schedule accordingly ALWAYS TURN OFF POWER TO MACHINE BEFORE DOING ANY WORK ON IT Every 5 days or 15 hours of operation during the first 30 days of service or when a new brake shoe is installed Adjust brake for wear on the brake show with 2307 brake screw See INSTRUCTIONS FOR ADJUSTING BRAKE section further back in this manual for details This procedure is for the electric solenoid brake system Every 60 days turn off power to machine and check brake adjustment and adjust Every 90 days turn off power to machine and 1 Remove basket See
5. 2314 and nylon washers on top on the brake pin studs with a screwdriver 3 Depress brake solenoid plunger to relieve tension on shoe 4 Brake shoe now pulls straight up off of pins A If stuck tap lightly upward on both sides of the shoe using soft metal or wood B Move linkage around to lessen tension on shoe 5 After old shoe is removed clean old dirt and grease from brake pins Lightly grease sides of pins with medium lithium grease 6 Install new brake shoe on brake pins with casting number facing down on 2400 280 brake casting 2400 271 A Adjust linkage with solenoid plunger to align pins with holes in brake B Adjustment may be needed on 2307 bolt to fit new shoe on C Tap new shoe straight down on pins with rubber mallet D Replace nylon washers and snap rings 2314 Pliers work best on snap rings E Adjust brake with 2307 adjusting screw 1 Manually press in solenoid plunger and turn brake hub 2 If brake hub turns freely use 1 2 open end wrench to loosen the lock nut off 2307 screw counter clockwise until brake shoe just touches brake hub 3 Now turn the 2307 adjusting screw clockwise until brake hub just turns freely about 3 4 of a turn 4 If brake is adjusted correctly the solenoid plunger will travel only 3 8 to 1 2 to release the brake 5 Tighten lock nut to hold 2307 screw in place NOTE Brake will need more frequent adjustment during the first 30 days of operation or when a new brak
6. THE BRAKE ON YOUR NSEP MACHINE WILL REQUIRE SEVERAL ADJUSTMENTS IN THE FIRST 30 DAYS OF OPERATION IT IS IMPORTANT TO KEEP THE BRAKE PROPERLY ADJUSTED IT IS ESSENTIAL TO MAINTAIN ALL SAFETY SYSTEMS PREPARATION FOR USE AND INSTALLATION INSTRUCTIONS UNPACKING INSTRUCTIONS A Never top load centrifuge use fork lift or pallet jack on bottom skid only B Never stack or place anything on top of centrifuge when wrapped or unwrapped C Examine exterior of machine for any sign of damage and note on bill of lading 1 Scratched or damaged parts of machine 2 Broken pallet D Remove outer shipping shrink wrap 1 Remove any cardboard attached to machine 2 Basket may be removed at this time as per step F at this point the machine will be considerably lighter and easier to move 3 Maneuver machine near desired location 4 Remove machine from shipping pallet by removing bolts through legs and sliding or walking machine off the pallet CAUTION machine weighs approximately 800 do not use electrical boxes lid hinge frame or curb assembly to lift the machine lift with skirt or legs E Open lid of centrifuge fully and remove perforated basket See step A of service manual CAUTION basket weighs 200 1 It is best to remove basket from machine with a overhead hoist Lift basket straight up and completely out of machine and set aside 2 Remove all cardboard packing inside curb assembly 3 Inspect and make cer
7. control panel cover POWER SHOULD BE OFF TO MACHINE BEFORE ENTERING THE CONTROL BOX See step N of service manual for details 11 Lubricate 2254 lid lock lever with medium lithium grease 12 Lubricate 2399 lid hinge brake with medium weight lithium grease 13 Test the fall of the lid It should not fall freely Adjust 2398 hex cap screw to control fall of lid See step Q of service manual for details 14 Adjust lid lock lever adjusting screw 2256 if the lid can be raised above recessed area in curb assembly See step R of service manual for details 15 Inspect labels on machine Replace any worn labels SUMMARY OF SAFETY INFORMATION Basic safety for your NSEP centrifuge includes these important points Keep all safety and brake components adjusted to factory specifications Perform the scheduled or preventative maintenance on a regular basis Never force the lid of the machine open Use the emergency stop button if needed to stop the machine Always disconnect the power to the machine before doing any work on the machine Maintain all labels in good readable condition and contact NSEP for replacements of labels Put the machine out of order and disconnect the power if any unsafe condition arises o 4343 A tA U N Never defeat or bypass any of the safety systems built into the machine SAFETY TESTS Perform these simple safety tests every 30 days to check the safety systems of you machine If any pr
8. curb when lid lock solenoid is closed so that fingers cannot be inserted under lid when lid is locked B To adjust there is a bolt 2256 with a lock nut in the end of the lid lock lever 1 If lid can be opened more than 1 2 when locked loosen lock nut and adjust bolt until head of 2256 B bolt is as tight against the vertical surface of the 2253 B lid lock cam as possible BUT STILL ABLE TO LOCK AND UNLOCK WITHOUT CATCHING OR JAMMING Adjust as needed tighten lock nut into place 2 If lid lock lever cannot close completely loosen lock nut on adjusting bolt and turn bolt in until lever is just able to close without jamming Lid solenoid will buzz or hum loudly if jammed or unable to close completely Tighten lock nut into place 3 Operate lid lock lever and solenoid several times and test lid lock adjustment Then replace control panel cover S TO REPLACE LID HINGE LID CLOSED LEVER LID HINGE FRAME LID HINGE BRAKE AND LID LOCK CAM 1 Remove control panel cover 2291SS as per step N 2 Loosen set screw on lid closed lever and lid lock cam slide lid lock cam toward outside of box remove key from hinge shaft 3 Remove lid hinge brake adjusting bolt 2398 save this bolt 4 Remove nuts from bolts through lid hinge frame then remove two bolts through end of lid hinge frame CAUTION Use 3 16 brass rod or soft metal to drive bolts out so that you do not flare out the ends of the bolt or damage the threads 5 Use
9. or in tort including negligence and however and wherever instituted Upon the expiration of the warranty period all such liability shall terminate ORDER ACCEPTANCE GLASSLINE reserves the right to refuse any order An order shall be deemed accepted and a binding contract formed when the initial payment has been received and the order is acknowledged in writing by GLASSLINE CANCELLATION BY BUYER BUYER may cancel the order for all or any EQUIPMENT by written notice prior to shipment GLASSLINE will stop work on the order as soon as possible after receipt of written cancellation BUYER agrees to pay GLASSLINE for all costs incurred by GLASSLINE and or other suppliers attributed to the order including but not limited to components work in process labor burden and overhead Such payment will not transfer title to BUYER ARBITRATION AGREEMENT Any controversy or claim arising out of or relating to this agreement or the breach thereof shall be settled by arbitration in accordance with the rules of the American Arbitration Association and the statutes of the State of Ohio All hearings held in connection with any such arbitration shall be held in Toledo Ohio unless the parties agree otherwise in writing the award of the arbitrator s shall be final and binding upon the parties and the judgment upon and the award rendered by the arbitrator s may be entered in any court having jurisdiction thereof 3 9 2006 GLASSLINE Page 2 of2 TERMS AND CONDIT
10. the lid hinge shaft in place so that it will not turn while drilling new holes in hinge shaft 14 Double check lid lock cam positioning be sure it is correct 15 Drill the new holes straight down through the lid hinge if needed and lid hinge shaft use sharp 1 4 or D drill 16 Install the new lid hinge bolts and nuts securely 17 Adjust the lid hinge brake so that the lid will close but not fall freely as per step Q 18 Adjust the lid lock lever adjusting bolt so that the lid lock lever will close when the lid lock solenoid is closed and the lid cannot be opened more than 1 2 above the curb when locked as per step R 19 Adjust lid closed cam 2286 so that lid closed micro is closed then tighten into place with set screw as per step P 20 Test run machine several times and double check all adjustments 21 Replace control panel cover as per step N T TO REPLACE TIMER 1 Inside timer 605 A Turn off power to machine B Remove control panel as per step N C Mark and remove wires to timer D Remove the mounting screws holding timer to control panel E Install new timer reconnect wires to identical positions on new timer Double check voltage on replacement part F Set timer for desired length of cycle G Replace back panel cover and test run machine 2 Coin mech timer 606 A Remove access plate in rear of meter case and unwire and remove timer connected to coin slide and replace in the same ma
11. the unit pulley and the motor pulley should be in the same plane E Reinstall center unit as per step I H TO REPLACE TRUNNION RING 1 Remove trunnion ring as per step G 2 Slide 3 bumper rubbers onto square ends of trunnion hangers 3 Place trunnion ring in hangers on machine base they will only fit properly one way Check that the bumper rubbers are properly seated in the hangers If not consult factory 4 Replace the 3 bumper caps be sure that lip on the under side of the bumper cap is toward the outside of the machine Hand start the bolts 5 Tighten bolts securely I TO RE INSTALL THE CENTER UNIT 1 Remove the center unit as per step G 2 Replace center unit into trunnion ring with brake solenoid in back right side opposite motor 3 Replace trunnion caps as they were before you removed the center unit Lip on underside of cap goes toward outside of machine 4 Hand start bolts 5 Tighten bolts securely 6 Test movement of center unit A Stand at left front of machine and rock the top of the shaft away from and toward you The top of the shaft should move about 1 2 off center 1 If too loose or tight shim accordingly or call factory for service 7 Reconnect wires on brake solenoid as they were 8 Replace drive belt as per step L 9 Replace curb and basket as per steps E and B J TO ADJUST OR REPLACE BRAKE SHOE 1 Remove basket and curb as per steps A and C 2 Remove and save the two snap rings
12. 1 MICRO SWITCH 1 To replace lid closed micro A Remove control panel cover 2291SS as per step N B If replacing lid closed micro remove mounting plate 2283 mark and remove wires to micro switch then unbolt and replace micro do not over tighten bolts through micro or it will crack the body of the micro Replace the wires identically reinstall the mount plate then adjust as per next step C To adjust micro close lid of machine and check that lid closed cam NSEP part 2286 is closing the micro Be sure that micro switch arm is not hitting the black body of the micro switch D Micro switch mount plate can be adjusted up and down and tilted to refine adjustment Also lid closed cam NSEP part 2286 can be adjusted on hinge shaft by loosening the set screw Be sure all screws and set screws are tight when adjustment is completed 2 To replace and adjust lid locked micro A To replace lid locked micro remove mount plate 2284 then mark and remove wires so they can be replaced in identical way Then unbolt and replace micro do not over tighten bolts through micro or it will crack the body of the micro Replace the wires in identical positions see wiring diagram if unsure Reinstall the mount plate then adjust as per next step B To adjust this micro should close and click shut but not hit the body of the micro switch when the lid lick solenoid is completely closed 1 Depress solenoid plunger if it does not close com
13. A Never use resilient pads under legs this will increase vibration B Mount machine on a level surface C If installed on a wooden floor and excessive vibration is felt install a 4 X 4 jack under each leg from the floor below D Mounting bolts should be checked periodically for tightness OPERATING INSTRUCTIONS A Loading 606 amp 605 1 Never load basket with more than dry weight capacity 60 or above top of basket 2 Load evenly with a balanced load do not allow anything to hang over the top of basket 3 Loads should remain a few inches below the inside of the basket top B Operation 1 The machine is equipped with a timer with a range of 10 minutes longer timers optional 2 Lift lid load machine evenly close lid completely On 606 models there is no start button When lid is closed completely pull out stop button and the machine will start On model 605 check to make sure emergency button is pulled out then press green start button to start machine 3 Lid lock light will come on lid will lock and machine will run for pre set time Do not try to open the lid while red light is lit 4 At the end of the cycle the centrifuge will automatically stop Open lid only after red light has gone out C Emergency stop This machine is equipped with a push pull emergency stop button If the machine vibrates excessively or becomes noisy during the cycle or if it is obvious that something is between the basket an
14. CHED ON BASKET LBS COINAGE CENTS SERVICE KEY AND BOX 10 COIN METER MFG 11 COMMENTS ON MACHINE AND OPTIONS 12 INSPECTOR S NAME TEST RESULTS 3 605 606 amp 805 CENTRIFUGES SO CUSTOMER SERIAL 1 CYCLE TEST MACHINE 15 TIMES WITH MAXIMUM LOAD OF BASKET CAPACITY INCLUSIVE SAFETY EVALUATION CHECKED BY 5 OF THE 15 TEST CYCLES FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS CHECKED BY 3 OF THE 15 TEST CYCLES RECORD CYCLE TIME MINS amp SEC MINS amp SEC MINS amp SEC WELD COSMETICS CHECKED BY 5 PAINT COSMETICS CHECKED BY 8 9 VIBRATION TEST CONTROL BOX SIDE IN SEC CONTROL BOX TOP IN SEC COIN BOX SIDE IN SEC TOTAL IN SEC IF TOTAL IS GREATER THAN 1 5 MACHINE REJECTED ACCEPTED REJECTED WEIGHT CAPACITY ETCHED ON BASKET LBS COINAGE CENTS SERVICE KEY AND BOX 10 COIN METER MFG 11 COMMENTS ON MACHINE AND OPTIONS 12 INSPECTOR S NAME FOUR IMPORTANT POINTS REMOVE ALL SUPPORTS FROM UNDER AND AROUND BASKET BEFORE STARTING MACHINE WHEN REPLACING BASKET IN THE MACHINE SET IT GENTLY DOWN ON SHAFT AND ROTATE THE BASKET UNTIL IT DROPS DOWN AND SEATS AN IMPROPERLY INSTALLED BASKET CAN RESULT IN DAMAGE TO THE CENTER POST AND OR THE GYRO BALL DO NOT RESTRICT OR REDUCE DRAIN IN ANY WAY DO NOT HOOK UP MACHINE ON THE SAME DRAIN LINE AS OTHER EQUIPMENT BECAUSE A BACK WASH MAY RESULT
15. IONS Controlled Doc 12 22 05 3 Doc
16. KET TO REPLACE BRAKE SHOE 1 REMOVE 2314 SNAP RING AND 2400 99 1 NYLON WASHER ON 2400 275 1 AND 2400 276 1 STUDS 2 PULL OLD BRAKE SHOE STRAIGHT UP TO REMOVE 3 CLEAN GREASE AND DIRT FROM STUDS 4 LUBRICATE STUDS WITH A MEDIUM WEIGHT LITHIUM GREASE 5 PUT ON A NEW BRAKE SHOE AND INSTALL SNAP RINGS 6 ADJUST BRAKE SHOE LUBRICATE 3 LUBE POINTS EVERY 3 MONTHS USE MEDIUM WEIGHT GREASE Lube points only on old brake assembly s COST SAVINGS 1 BE SURE TO REPLACE BRAKE SHOE BEFORE RIVETS SCORE HUB ABOUT ONCE A YEAR DEPENDING ON USAGE BRAKE LINING SHOULD NEVER BE LESS THAN 1 8 FROM BRAKE SHOE 2 KEEP BRAKE PROPERLY ADJUSTED THIS WILL INCREASE SOLENOID LIFE AND DECREASE DOWNTIME GLASSLINE Glassline Corporation Phone 419 666 5942 28905 Glenwood Road P O Box 147 Fax 419 666 1549 Perrysburg OH 43552 0147 www glasslinecompanies com GENERAL TERMS AND CONDITIONS OF SALE This agreement sets forth general terms and conditions of sale The quotation and sales contract may incorporate additional and more specific commercial and technical requirements of sale The following general terms and conditions are mutually agreed between BUYER and GLASSLINE to be a part of the sales and purchase order documents 1 w p 90 mom D gt 3 9 2006 DEFINITIONS AND GENERAL TERMS AND CONDITIONS The term GLASSLINE shall refer to Glassline Corporation and all of its affiliated divisions The term EOUIPMENT shall
17. M TO REPLACE MOTOR 20059 OR MOTOR PULLEY 1 Remove drive belt as per step L 2 If changing pulleys only skip to step 5 3 Disconnect conduit from splice box on motor Disconnect wires from motor mark wires for reconnection See electrical diagram for details and wire locations 4 Motor and motor hanger can now be lifted straight up and be removed 5 If changing pulleys only disconnection of wire and conduit simply lift motor and hanger until hinge pins are free and turn motor on its side 6 To replace pulley sheaves and or pulley hub from motor A Remove bolts through pulley sheaves and remove old pulley sheaves B To remove pulley hub does not need to be removed to replace sheaves only remove set screw and slide pulley hub past key and off of end of shaft C To replace pulley hub position shaft and key tighten set screws D To replace pulley sheaves hand start the four bolts through the sheaves then tighten securely E To replace pulley hub position shaft and key tighten set screws F To replace pulley sheaves hand start the four bolts through the sheaves then tighten securely 7 If you are replacing the motor with a NSEP replacement motor follow this simple procedure the new motor will come with motor hanger pulley hub and pulley Simply slide motor hanger hinge pins into place then reconnect wires to motor splice box the same fashion they were removed See wiring diagram in owners manual 8 Re
18. QUIPMENT GLASSLINE will not be liable for any other injury loss damage or expense whether direct incidental or consequential including but not limited to labor loss of use downtime loss of material products income profit or production or increased cost of operation or spoilage of damage to material arising in connection with the sale installation use of or inability to use or the repair or replacement of or late delivery of GLASSLINE EQUIPMENT BUYER shall indemnify defend and hold harmless GLASSLINE and its directors officers agents and employees against any and all demands claims actions damages liabilities costs expenses including reasonable attorney fees and expenses and other losses of any kind whatsoever whether based upon theories of contract tort negligence strict liability warranty indemnification contribution statute or otherwise for personal injury or property damage caused by BUYER or by any of its directors officers agents employees or subcontractors arising out of or relating to the Equipment Buyer shall give GLASSLINE prompt written notice of any such matters and the full opportunity to defend itself against them This indemnity of BUYER shall survive the termination of this agreement The remedies and limitations set forth in this agreement are the exclusive remedies for claims based upon any defect in or failure of EQUIPMENT whether products or services whether such claims are presented in contract
19. TROL VOLTAGE MOTOR VOLTAGE INCOMING POWER MOTOR MFG MOTOR HORSEPOWER MOTOR S N MOTOR PULLEY SIZE MOTOR RPM DRIVE BELT DRIVE UNIT AND BASKET UNIT PULLEY SIZE BASKET RPM MAXIMUM BASKET WEIGHT CAPACITY TESTING RESULTS Test Result Inspection Criteria PROCEDURE NUMBER USED Voltage 230 460 230 460 STARTING AMPS 3 Phase Machine Lower Limit Upper Limit RUNNING AMPS Starting amps 10 5 22 11 BRAKING TIME Running amps 3 15 7 3 5 Braking time sec 10 45 INSPECTOR INITIALS 1 Phase Machine Lower Limit Upper Limit DO RESULTS FALL WITHIN SPECIFIED RANGES Starting amps pa ao Running amps 6 10 Braking time sec 15 45 YES Machine Accepted NO Machine Rejected NORTH STAR ENGINEERED PRODUCTS 28905 GLENWOOD RD PERRYSBURG OH 43551 FORM Z 00860 REV D 8 06 TEST RESULTS 3 605 606 amp 805 CENTRIFUGES SO CUSTOMER SERIAL 1 CYCLE TEST MACHINE 15 TIMES WITH MAXIMUM LOAD OF BASKET CAPACITY INCLUSIVE SAFETY EVALUATION CHECKED BY 5 OF THE 15 TEST CYCLES FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS CHECKED BY 3 OF THE 15 TEST CYCLES RECORD CYCLE TIME MINS amp SEC MINS amp SEC MINS amp SEC WELD COSMETICS CHECKED BY 5 PAINT COSMETICS CHECKED BY 8 9 VIBRATION TEST CONTROL BOX SIDE IN SEC CONTROL BOX TOP IN SEC COIN BOX SIDE IN SEC TOTAL IN SEC IF TOTAL IS GREATER THAN 1 5 MACHINE REJECTED ACCEPTED REJECTED WEIGHT CAPACITY ET
20. a 1 2 brass rod or other soft metal so as not to flare out end of hinge shaft to drive the lid hinge shaft slowly through the hinge frame and control box being sure that it is not hung up on hinge frame or lid hinge brake 6 If replacing lid lock cam or lid closed lever only remove hinge shaft enough to slip off old piece and slip on new piece 7 Slide new or old lid hinge shaft through the lid hinge frame and into the control box check to be sure nylon washers are between lid hinge frame and control box Use a brass or other soft metal to pound on lid hinge shaft to prevent flaring out end of shaft There may be water proofing rubber washers 2400 149G glued to the side of the control box with contact cement Be sure these are not loose use some grease on the hinge shaft to slide through these washers Replace and re glue if broken free from box 8 Replace lid closed safety lever lid hinge brake and lid cam on shaft before going through opposite side of control box 9 Be sure nylon washers are in place between lid hinge frame and control box 10 Center new hinge shaft 11 Install key in lid hinge shaft and slide lid lock cam over key and lock set screw in place 12 Close lid of machine and turn hinge shaft so that flat surface of lid lock cam is vertical so that when the lid lock solenoid is closed the lid lock lever is locked behind the lid lock cam 13 Reinstall and or tighten 2398 bolt through lid hinge brake to lock
21. ate of 1 1 2 per month on the total unpaid value of the EQUIPMENT will be charged if delivery is delayed at BUYER s request for more than thirty 30 days after buy off or if final payment is delayed beyond thirty days 30 after shipment BUYER shall execute and deliver to GLASSLINE such documents and financial statements as may be necessary to perfect the lien or security interest of GLASSLINE to protect the unpaid balance of the purchase price Page of 2 m All tools materials software programs designs or any technology created for the purpose of producing the EQUIPMENT are the sole property of GLASSLINE unless furnished by BUYER with the order All intellectual property created by GLASSLINE shall remain property of GLASSLINE WARRANTY GLASSLINE warrants against defects in material and workmanship Items manufactured by others but installed in or affixed to GLASSLINE EQUIPMENT are not warranted by GLASSLINE but bear only such express warranties if any of the manufacturer thereof GLASSLINE shall replace or repair at its choosing ex works GLASSLINE Perrysburg Ohio plant any defective manufactured parts without charge to BUYER The warranty does not apply to any labor charges for removal and or replacement or to any part thereof which has a life under normal usage inherently shorter than the warranty period The warranty will be active for a period of 1 Machinery 12 months from date of shipping 2 Replacement Repaired parts 6 m
22. bell over and drive the bearing out using a heavy drift along the inner edge of the bearing which will be exposed when turning over the top end cover assembly To remove the bottom bearing only it is not necessary to go through the above procedure since it can be removed from the bottom of the drive unit as follows Remove the cap screw and washer at the bottom of the shaft end of the drive unit Now remove the four cap screws securing the pulley sheaves to the pulley hub Remove the two set screws in the pulley hub and pry the pulley hub off the shaft Remove the square key Now remove the six cap screws securing the bottom end cover to the drive unit housing With the drive unit in an upright position tap this assembly lightly on the floor to assist in removing the bottom end cover from this assembly Now that the bottom end cover is removed from the assembly remove the snap ring securing the bottom bearing to the bottom housing Using a drift drive this lower bearing out of the bottom housing since the bearing edge will be visible from the underside of this housing End play in the shaft itself is normal and all adjustments or measurements made on the shaft should be made with the shaft driven fully down since it is normally used with a heavy basket on the shaft holding it in the full down position When assembling the drive unit remove the pipe plug in the oil chamber with the drive unit laying on its side with fill plug up so that the oil
23. d the curb push the emergency stop button Wait until the red signal light goes out before attempting to open the lid Rebalance the load checking to make certain that nothing has dropped between the basket and curb or investigate and correct the cause of noise or vibration Re start machine D Safety Operation 1 The lid must be closed for the centrifuge to start The lid safety cam 2286 will trip a micro switch completing the initial part of the circuit 2 When the start button is activated 605 or when coin is used 606 power is sent to a delay relay which supplies power to the lid lock solenoid for two seconds 3 Closure of the lid lock solenoid locks the lid and activates another micro switch 4 Power is sent through the emergency stop button and if in the out position power is sent to the motor relay starting the motor 5 The residual energy module R E M 2554 senses motor RPM and controls a contactor which in turn holds the lid lock solenoid closed while the motor is turning This safety must operate to continue to keep the lid locked If it does not the delay relay will release after two seconds opening the lid lock solenoid and its associated micro switch shutting down the entire panel TOOLS The tools and test equipment required for routine maintenance and most repairs for your NSEP centrifuge are as follows 1 ea Open end wrenches 1 4 to 1 1 ea Hex head Allen wrenches 1 8 3 16 and 5 16
24. does not escape Now start tightening the upper shaft nut down until the proper gap setting 090 between the impellers in the drive unit which can be visible through the oil hole in the oil chamber It would be necessary to turn the shaft nut down which will raise the shaft and open up the gap setting to the desired setting and can be measured with a feeler gauge Usually this will result in having one or two threads exposed above the upper shaft nut This is intended as a guide only and should not be interpreted as an accurate setting After achieving the proper gap setting tighten the two Allen set screws securely in the brake hub and in the upper shaft nut If oil is lost in oil chamber dump the remaining oil into a measuring device and add enough oil to have a total of 48 oz in the oil chamber Caution since too much oil in the drive unit could make it into a direct drive which causes a severe burden on the motor and could cause motor damage Too little oil will cause the unit to spin too slow for the pulley specs on a 605 machine If upon disassembly the shaft is badly scored or worn due to a seized bearing it will be necessary to replace the shaft a tight press fit is required on these parts 3210 DRIVE UNIT ASSEMBLY PART NUMBER DESCRIPTION 2400 29 Hex basket ball 2400 211 Main unit shaft 2400 216 Upper shaft nut 2400 218 Lower shaft nut N 08 2400 219 Bearing lock washer W 08 2400 178 Clutch runner key 1 4 ke
25. e is installed 6 Lube the 3 grease fittings on the brake assembly Old units only One on the 2306 brake adjusting arm and two on the brake shoe See INSTRUCTIONS FOR ADJUSTING BRAKE section for details 7 Reinstall curb and basket as per steps E and B K TO LUBRICATE BRAKE SYSTEM There are two grease fittings on either end of the brake shoe The third grease fitting is located on the 2306 brass brake adjusting arm To grease the brake shoe and adjusting arm remove basket and curb as per steps A and C The brake shoe and adjusting arm should be greased every time the curb and basket is removed for any maintenance See INSTRUCTIONS FOR ADJUSTING BRAKE section for details L TO REMOVE OR REPLACE BELT GUARD BELT BELT TENSION SPRING AND ADJUST BELT TENSION 1 Belt guard is held down with 1 hex head cap screw Remove cap screw and slide guard away from machine and free of motor shaft 2 Pull motor hanger away from machine to relieve tension on 2400 285 belt tension spring then flip 2167 belt tension bolt away from hanger 2400 337 Remove old belt 3 Belt can now be replaced Put belt on center unit pulley then on motor pulley 4 Pull motor hanger 2400 337 away from machine beyond the length of the 2400 285 spring and flip 2167 bolt into place 5 Do not over tighten belt It should be as loose as possible without slipping If too tight shorten 2400 285 belt tension spring If too loose shim out spring with flat washers
26. he guotation all shipments are ex works GLASSLINE Perrysburg Ohio plant BUYER bears all risks of loss or damage to the EOUIPMENT from the time the EOUIPMENT has been placed at the disposal of Buyer at GLASSLINE whether shipping is arranged by BUYER or on behalf of BUYER by GLASSLINE In any case shipments shall be made strictly according to Incoterms 2000 After the EOUIPMENT is placed at the reguired transfer point for BUYER GLASSLINE neither assumes responsibility for nor authorizes any expenses including electrical work plumbing compressed air supply millwright work extensions additions or materials necessary for the set up and operation of the EQUIPMENT in BUYER s plant or elsewhere It remains the BUYER s responsibility to meet all federal state and local codes and regulations Claims for shipping damage concealed or otherwise are the responsibility of BUYER and should be taken up with the delivering carrier within the stated time allowed for claims Claims for shipping shortages will not be allowed unless reported to GLASSLINE within 10 days of shipment TITLE Title to the EQUIPMENT thus delivered shall remain with GLASSLINE until the full purchase price has been received BUYER shall keep the EQUIPMENT fully insured with GLASSLINE named as loss payee until the purchase price is paid Neither BUYER nor GLASSLINE shall assign the applicable insurance contact without prior written consent of the other Monthly interest at the r
27. ifuge if the lid lock cannot be adjusted or any component is broken or disconnected put the machine out of service and contact NSEP Service Department at 419 726 2645 3 EMERGENCY STOP TEST Start the machine After one minute press the emergency stop button and record the time it takes from when the button is depressed until the lid releases If it takes longer than 60 seconds adjust the brake as outlined in the brake adjustment section of this service manual If the brake cannot be adjusted so that the lid releases in 60 seconds check the lining thickness on the brake shoe When the lining is less than 1 8 replace the brake shoe If the lid lock never releases or the lid can be opened while the basket is turning put the machine out of order disconnect power to the machine and call NSEP Service Department at 419 726 2645 4 MICRO SWITCH TEST Disconnect power to machine Remove control panel Inspect the mounting plates for both the lid closed micro and the lid locked micro K 221 to be sure that the mounting screws are tight Close the lid The lid closed cam 2286 should strike the micro switch arm so that a click is heard when the contact points close inside the micro switch The closure of the contact points can also be verified by testing the continuity across the micro switch terminals Close the lid Depress the lid lock lever 2254 1 behind the lid lock cam 2253 When fully depressed the lid lock lever 2254 1 should st
28. nner that the old timer was removed U TO REPLACE OTHER ELECTRICAL PARTS 1 TURN OFF POWER to machine 2 Remove control panel cover as per step N 3 Mark and remove the wires leading to the part so wires can be replaced identically on the new part 4 Remove the screws or other fasteners holding the part to the control panel and remove old part 5 Check voltage of replacement part to be sure it is the same as your CONTROL voltage 6 Install new part in control panel and replace wires in the same position as on the old part see wiring diagram for details 7 Test run machine then replace control panel cover as per step N PART 26210 26200 22750 K 221 51280 23350 54311 24500 24180 54220 ONLY 25540 ELECTRICAL CONTROL PANEL PARTS 605 amp 606 DESCRIPTION START BUTTON STOP BUTTON PILOT LIGHT 220 2 MICRO SWITCH LID LOCK SOLENOID 240 VOLT TIMER MOTOR CONTACTOR TIME DELAY RELAY TERMINAL BLOCK BRAKE SOLENOID FOR ELECTRIC BRAKE SYSTEM REM INSTRUCTIONS ON HOW TO ASSEMBLE AND DISASSEMBLE A 605 DRIVE UNIT The hex basketball is a press fit on the square at the top of the shaft First remove the Phillips head screw located at the top of the plastic hex ball The hex ball is now ready to be removed It will be necessary to drive this ball off the shaft using a lead hammer if possible or by protecting the ball with a piece of wood when driving it off with a hammer Next remove the
29. oblems develop between tests take the machine out of service disconnect the power to the machine and repair the cause of the malfunction Every 30 days 1 LID BRAKE TEST Open the lid so that it is 18 inches from the curb top and then test again at 8 inches from the curb top It should not fall freely but should stay in place in both positions If the lid closes by itself from either position tighten the lid brake adjusting screw 2398 until the lid will not fall on its own from either position 2 LID LOCK TEST Start the machine and try to lift the lid The lid should be locked If the lid can be lifted more than 1 2 above the recessed area of curb adjust the lid lock adjusting screw as follows loosen the jam nut 2556 and turn the adjusting screw 2256 B 1 2 turn counter clockwise Tighten the jam nut Again start the machine and attempt to open the lid If the lid can be opened more than 1 2 repeat adjustment procedure Once the lid has been adjusted so that it will not open 1 2 while machine is running check to be sure that the adjusting bolt 2256 B is not binding on the lid lock cam 2253 The lid lock solenoid 5128 or 5129 must be able to close completely If the solenoid cannot close completely it will make a loud humming noise If after repeated attempts the lid lock cannot be adjusted check the lid lock cam 2253 for cracks and the keyways on the shaft 2297 and cam 2253 for wear NEVER attempt to run the centr
30. onths from date of shipping Warranty shall be deemed waived by BUYER if 1 The EQUIPMENT is not properly installed by BUYER according to GLASSLINE installation instructions 2 The EQUIPMENT has been subjected to misapplication or misuse neglect damaging conditions or is modified in any way without written approval by GLASSLINE 3 The production or use of the EQUIPMENT for which it was not intended or on products out of specification The warranty set forth herein is in lieu of all other warranties whether express implied or statutory including those of merchantability and fitness of any product for a particular purpose and of any other obligation or liability on GLASSLINE s part of any kind or nature whatsoever The warranty granted herein is non transferable and is granted only to the original BUYER No employee agent or other representative has any authority to waive alter vary or add to the terms hereof without prior approval in writing signed by an officer of GLASSLINE LIMITATION OF LIABILITY It is expressly understood that GLASSLINE s liability for any damages arising out of or related to this transaction or for its EQUIPMENT whether in contract or in tort is limited to the repair or replacement of the parts thereof as stipulated in the warranty and is not to exceed the contract price in respect to which the claim is made BUYER is solely responsible for ensuring the safety of all personnel who may be in close proximity to the E
31. ormance under this agreement are not to be regarded as secret or submitted in confidence except as may be otherwise provided specifically in a document signed by a duly authorized representative of GLASSLINE This agreement supersedes all previous agreements written or verbal and contains the entire agreement between the parties TERMS AND CONDITIONS OF BUYER Should BUYER have standard terms of acceptance that it wishes to make a part of this agreement such terms must be provided at the time a guotation is reguested and agreed to in writing by GLASSLINE so that the costs of compliance to such terms as GLASSLINE may agree if any may be added to the bid GLASSLINE reserves the right to guote these compliance features separately and above their standard guotation DELIVERY AND CLAIMS The guoted shipment schedule is non binding The shipment schedule will be set at time of order and is contingent upon BUYER supplying a clear scope of supply all technical information and any reguired downpayment A new delivery date may be reguired depending on any technical or scope changes reguested after the order date or delays in receiving payments according to agreed dates GLASSLINE shall not be liable for delays in delivery caused by any reason beyond GLASSLINE s control including but not limited to force majeure supplier failure any interruption of GLASSLINE facilities or any act of any government or licensing authority Unless otherwise noted in t
32. ove solenoid shield Remove brake solenoid mounting screws Remove pin in brake solenoid plunger remember how it was connected Replace brake solenoid check voltage o n A tn FW Ne Replace linkage and pin NO Depress solenoid plunger and check brake adjustment as per step J 10 This is a good opportunity to inspect and replace trunnion and bumper rubbers brake shoe and lubricate brake pins See steps J K and G 11 Replace wires to brake solenoid and re insulate terminals 12 Replace curb and basket as per steps E and B G TO REPLACE CENTER UNIT AND OR TRUNNION AND BUMPER RUBBERS BUMPER TRUNNION CAPS PULLEY AND TRUNNION RING ASSEMBLY 1 Remove basket and curb as per steps A and D 2 Remove the two trunnion caps 2 bolts per cap Note that lip on underside of cap is toward outside of machine Replace the same way when reassembling 3 Remove wires at brake solenoid mark wires so they can be replaced the same way 4 Remove drive belt per step L 5 Lift center unit straight up out of skirt and set aside CAUTION this unit weighs approx 150 Ibs 6 To change pulley sheaves and or pulley on center unit A Remove unit as per step G 1 5 B Remove threaded fasteners in pulley sheaves and replace with new sheaves C To remove pulley hub from shaft remove set screws and pull off of keyed shaft D Replace pulley hub and pulley sheaves in same position as per old pulley When unit is back in place
33. place the belt belt tension spring 2400 285 and belt guard as per step L N TO REMOVE AND REINSTALL CONTROL PANEL COVER 2291SS ON BACK OF MACHINE TURN OFF POWER TO MACHINE BEFORE REMOVING COVERS 1 To remove 2291SS remove the 12 hex head screws from back panel If back panel is stuck on box lightly pry loose at gasket 2 To replace 2291SS hand start all screws then tighten in an even manner until gasket compresses and seals O TO REPLACE LID SOLENOID Remove control panel 2291SS per step N Remove pin and spacers in lid solenoid plunger Remove wires on solenoid mark and replace in same place on new solenoid Remove the four screws holding lid solenoid to control panel Replace solenoid check voltage be sure replacement solenoid matches control voltage Install lid solenoid link spacers and pin Depress lid solenoid plunger until completely shut OND tan t9 Ne Check micro switch adjustment A Micro switch arm should close and click shut but should not hit the black plastic body of the switch 1 Lid solenoid has some up and down adjustment 2 Micro switch mount plate has some up and down adjustment 9 Replace wires on solenoid spades See wiring diagram if unsure of placement 10 Turn on power to machine and test run through a cycle to be sure lid solenoid and micro switch are adjusted properly 11 Turn off power and replace control panel as per step N P TO ADJUST OR REPLACE K 22
34. pletely adjust solenoid up and down on mounting screws 2 Depress plunger again micro switch arm should click closed but not hit the body of the micro nor should the lid lick lever Adjust micro by raising lowering or tilting the mounting plate 3 Secure all screws 4 Turn on power and test run machine if either micro fails to close the machine will not run 5 Turn power off and replace control panel cover Q TO LUBRICATE AND ADJUST LID HINGE BRAKE NSEP PART 2399 1 To lubricate scheduled maintenance every 60 days A Remove control panel cover 2291SS per step N B Use a medium weight lithium grease on the 5 16 grease fitting on the hinge brake part 2399 Check lid adjustment 2 To adjust fall of lid open and close lid stop at various distances above the curb lid should stay in place by itself it should not fall freely but can be pulled shut easily A If too loose or falls too freely tighten 2398 bolt on lid hinge brake check lid again adjust as needed B If lid is too tight loosen 2398 bolt check again adjust as needed R TO LUBRICATE AND ADJUST LID LOCK LEVER NSEP PART 2254 1 1 Remove control panel cover 2291 as per step N 2 To lubricate lid lock lever there is a 5 16 grease fitting on the 2254 1 use a medium weight lithium grease 3 To adjust lid lock lever A Lid lock lever should fit behind lid lock cam such that the lid cannot be opened more then 1 2 above the
35. refer to any machine part product or service sold by GLASSLINE including subcontracted purchased items options The term BUYER shall refer to the buying company and where applicable its subcontractors The terms and conditions set forth in this agreement are effective at the receipt of order by BUYER and are subject to change by GLASSLINE without notice before receipt of order by Buyer Quotations are valid for 30 days unless noted otherwise No terms conditions understandings usage of trade dealings or agreements purporting to vary modify explain or supplement this agreement shall be binding unless and until hereinafter made in writing and signed by BUYER and GLASSLINE This agreement and its interpretation shall be governed by the laws of the State of Ohio If any provision or term of this agreement is held to be invalid void or unenforceable the remaining provisions and terms of the agreement shall remain in force and effect and shall in no way be affected impaired or invalidated thereby In all cases the rights and duties of the parties in a dispute arising out of this transaction shall be governed by the laws of the State of Ohio The delegation or assignment by BUYER of any or all of its duties or rights under this agreement without the prior written consent of GLASSLINE shall be void Any information suggestions or ideas transmitted by BUYER or GLASSLINE or any of their respective representatives in connection with the perf
36. rike the micro switch arm so that a click is heard when the contact points close inside the micro switch The closure of the contact points can be verified by the continuity across the micro switch terminals After adjustment be certain that neither the lid lock lever 2254 1 or the lid closed cam 2286 or the micro switch arm is able to strike the plastic body of the micro switches 5 CHECK GUARDS AND PROTECTIVE COVERS Inspect the belt guard cover the control panel cover and the motor fan cover to be sure they are in place and secure SERVICE MANUAL FOR 605 amp 606 INTRODUCTION This manual provides specific step by step instructions to assist in repairing and replacing specific parts of your machine It is designed to be used in conjunction with other materials including parts list parts manual electrical diagram brake assembly bulletin trouble shooting guide preventative maintenance schedule and the summary of safety information Together they provide adequate information to repair most of the machine ALWAYS TURN OFF POWER TO MACHINE BEFORE DOING ANY SERVICE WORK TABLE OF CONTENTS PO REMOVE PASKE aei EE E A TO REPLACE BASKET 5 25 cocoa aa sce te eee cee B TO REPLACE PLASTIC HEX BASKETBALL 2400 29P C TO REMOVE CURE 2657 a Det a HAT D TOREPWACE CURB octets e eet eel a leh ak e tene lah Malva ast a E TO REPLACE BRAKE SOLENOID
37. rubber shaft seal which covers the upper shaft nut Lay the drive unit on its side and loosen the pipe plug in the oil housing Do not completely remove the pipe plug since the oil would escape but it is most convenient to loosen it before further disassembly Now loosen the two Allen set screws in the upper shaft nut loosen and remove the shaft nut Loosen the two set screws on the brake hub If it is not possible to lift the hub off the shaft it may be necessary to drive the hub of as follows Since the hub is keyed on the shaft it is necessary to drive the hub straight along the vertical axis of the shaft First remove the bottom cover and oil can assemble Then remove the six cap screws securing the bottom end cover to the outer housing and turn the entire unit upside down Place a board on the floor to protect the end of the shaft Now using the weight of the drive unit and grasping the drive unit by its trunnion thump the end of the shaft on the board to assist in driving the brake hub off the shaft itself This action should drive the hub and the top end cover with bearing off the shaft and drive unit assembly While driving this assembly off the shaft observe the shaft key so not to damage the bearing while driving it off To remove the bearing from the top end cover remove the three cap screws securing the bearing cap to the top end cover At this time the brake shoe should be removed so the bearing can be removed Now turn the top end
38. step A of service manual for details Inspect plastic hex ball 2400 29P Replace basketball if the edges are worn or rounded Inspect inside of center post for rounding of corners replace if necessary Lubricate hex basketball with medium weight lithium grease 2 Remove the 3 fasteners securing the curb outer stainless shell to the base Lift off the curb See step D of service manual for details 3 Inspect brake shoe lining if brake lining is worn to within 1 8 of shoe replace with new brake shoe the rivets may score the hub replace worn shoe at once to avoid damage to the brake hub See step J of service manual for details 4 Lubricate brake shoe and brake arm 2306 at lube points with medium weight lithium grease See step K of service manual for details 5 Inspect trunnion rubbers and bumper rubbers for wear replace if necessary See step G of service manual for details 6 Inspect pulleys on motor and center unit for wear or rounding out of belt drive area replace if necessary See step G and M of service manual for details 7 Inspect drive belt for wear and proper belt tension belt should be as loose as possible without slipping on start up Replace and adjust as necessary See step L of service manual for details 8 Re install curb See step E of service manual for details 9 Lubricate 2400 29P hex ball then place basket gently on basketball See step B of service manual for details 10 Remove 2291SS
39. t square end and use a rubber mallet to tap onto the shaft IT IS CRITICAL THAT THE HEX BALL IS ON THE SHAFT CORRECTLY IF NOT DAMAGE WILL OCCUR TO THE BALL AND SHAFT IF THERE ARE ANY QUESTIONS PLEASE CALL NSEP S SERVICE DEPT AT 419 726 2645 Replace Phillips screw through top center of hex ball and thread into the end of the shaft 4 Lightly grease top of hex ball with medium weight lithium grease 5 Gently replace basket as per step B D TO REMOVE CURB 1 Remove basket as per step A 2 Remove 3 fasteners on inside of curb that secures curb to skirt legs 3 Remove curb if stuck simply rock to break loose glue on rubber mounts E TO REPLACE CURB 1 Inspect gaskets on legs replace if necessary 2 Replace curb on skirt assembly and align holes 3 Replace the 3 fasteners to fasten curb to skirt Hand start fasteners with gasket and bent washers gasket goes against curb 4 Tighten the 3 fasteners in a clockwise fashion do not over tighten 5 Put lid down and check lid curb alignment 6 If curb and lid are not properly aligned tighten appropriate curb fastener to refine alignment 7 Do not tighten bolts so tight that you bend the curb 8 Replace basket as per step B 9 Check outside of curb for leaks after first use F TO REPLACE BRAKE SOLENOID Turn off power to machine Remove basket and curb as per steps A and D Remove wires and insulation at brake solenoid mark and replace in same position Rem
40. tain that the basketball is lightly greased with medium weight lithium grease Do not reinstall basket until machine is bolted in place F Inspect exterior of machine for damage 1 Dents and scratches in lid curb assembly or control box 2 Inspect motor hanger for cracks in casting that may occur if the machine was dropped during shipping 3 Remove 2291SS control panel see step N of service manual and inspect for loose or cracked parts G Installation 1 Maneuver machine to its desired location Enough room should be allowed behind machine to give adequate clearance for service work 2 Mark location of holes through the two front legs and the rear leg 3 Remove the machine and drill mounting holes recommend using 2 1 2 X 1 2 lag bolts and lead anchors into concrete Mounting hardware is not provided 4 Replace machine and loosely bolt through two front legs and rear leg 5 Using the 1 1 4 leveling bolt 2400 163 on the rear of the belt guard level the machine as nearly as possible It will be necessary to use metal shims under rear leg if it is raised during this process 6 Tighten all mounting bolts 7 Gently replace basket assembly as per step B of service manual Cardboard packing should have been removed from under and around basket already If not remove the cardboard now before replacing basket 8 Turn basket slightly to be sure basket is properly seated on the hex basketball MOUNTING PRECAUTIONS
41. y 2400 226 Brake hub key 3 8 key 37320 9 cast iron pulley 37330 11 cast iron pulley 2400 149 Pulley hub washer 37280 Pulley hub 1 3 4 bore 37290 Pulley spacer ring 1 3 4 bore 2400 208 Bottom end cover 2400 205 Lower main bearing 2400 395 Retaining ring 2400 212 Lower clutch drive housing 2400 213 Clutch driver 2400 214 Upper clutch runner 2400 215 Upper clutch drive housing 20210 3 8 socket pipe plug 2400 204 Top end plate 2400 206 Upper main bearing 33810 Top bearing seal 33820 Seal sleeve 33830 Top bearing cap oil seal 2400 210 Brake hub 2400 223 Lower shaft bushing 2400 224 Clutch bushing 2400 259 O ring seal 2400 282 Water seal shaft 2400 207 Drive housing 2400 444 Trunnion rubber PARTS LIST FOR FOLLOWING PAGE 605 606 UNIT INSTRUCTIONS FOR ADJUSTING BRAKE ELECTRIC BRAKE SYSTEM 1 TURN OFF POWER TO MACHINE 2 REMOVE BASKET AND CURB 3 CONSULT PREVENTATIVE MAINTENANCE SECTION BEFORE CONTINUING 4 MANUALLY PRESS IN SOLENOID PLUNGER AND TURN BRAKE HUB 5 IF BRAKE HUB TURNS FREELY IN STEP 3 USE 1 2 OPEN END WRENCH TO LOOSEN LOCK NUT AND BACK OFF 2307 SCREW COUNTERCLOCKWISE UNTIL BRAKE SHOE TOUCHES BRAKE HUB 6 TURN THE 2307 ADJUSTING SCREW CLOCKWISE UNTIL BRAKE HUB TURNS FREELY ABOUT 3 4 OF A TURN 7 IF BRAKE IS ADJUSTED CORRECTLY THE SOLENOID PLUNGER WILL TRAVEL ONLY 3 8 TO 1 2 TO RELEASE THE BRAKE 8 TIGHTEN LOCK NUT TO HOLD 2307 SCREW IN PLACE 9 REPLACE CURB AND BAS
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