WR10 3/8" - US Plastic Corporation
Contents
1. MATERIALS TEMPERATURELIMITS amp COMPATIBILITY Materials of Construction Pumps MODEL Acetal Aluminum Cast Iron Hastelloy C Polypropylene PVDF Stainless Steel WR10 3 8 je je Diaphragms Valve Seats amp Valve Seals Thermoplastics 5 2 2 N 2 o 2 S 2 5 o z E E o 9 E SI s2 s 5 EIS Si B o o c E 2 22 s2 5 u 5 Za c e Seel o S E s EI 5 sS Ees x z ELASTOMERS e e 5b S S cgl amp 5aj c EI E DIAPHRAGMS e e VALVE SEATS VALVE SEALS e Temperature Limits BUNA N 10 F 12 C to 180 F 82 C PTFE 40 F 4 C to 220 F 105 C SANTOPRENE TPE XL 20 F 29 C to 300 F 149 C PLASTIC PUMPS can operate to the following temperature limits POLYPROPYLENE 32 F 0 C to 175 F 79 C PVDF 10 F 12 C to 225 F 107 C NOTE These are average temperatures Chemicals and solvents can have an effect on temperature limit Page 7 N NOLL IS ipee peser WARREN RUPP Declaration of Conformity Warren Rupp IDEX AODD Inc 800 N Main Street RO Box 1568 Mansfield Ohio 44901 1568 USA Certifies that Air Operated Double Diaphragm Pumps Series HDB HDF M Non Metallic S Non Metallic M Metallic S Metallic T Series G Series U Series EH and SH High Pressure W Series SMA and SPA Submersibles and Tranquilizer Surge Supressors comply with the European Community Directive 2006 422. 1 4 1 4 1 4 3 8 1 4 3 8 1 2 1 2 1 2 1 1 2 1 1 1 2 1 2 1 1 2 2 1 2 2 3 3 4 3 Page 3 TROUBLESHOOTING Symptom Pump cycles once Potential Cause s Incorrect pilot o ring placement Inner diaphragm plate installed backwards Deadhead system pressure meets or exceeds air supply pressure Air valve or center block gaskets installed incorrectly Recommendation s Reinstall pilot o rings in correct positions Reinstall inner diaphragm plate correctly Check system for pressure ratio to pump Install gaskets with holes properly aligned Pump will not operate oO P ah Pump is over lubricated Lack of air line size PSI CFM Worn o rings Wrong type of lubrication attack on o rings Debris in air valve Clogged manifolds ncorrect o ring placement Deadhead system pressure meets or exceeds air supply pressure Set lubricator on lowest possible setting or remove Elima Matic is designed for lube free operation Check the air line size and length compressor capacity HP vs cfm required Replace o rings Check compatibility of o rings with lubrication Clean air valve filter Clean suction or discharge manifolds piping Reinstall o rings in correct position Increase air supply pressure Pump cycles and will not prime or flow Cavitation on suction side Valve ball s not seating properly or sticking Valve ball s missing pushed into chamber Valve ball s seat s damaged or attac
3. model tag N Disconnect the compressed air line to the pump and allow all air pressure to bleed from pump prior to performing any maintenance on the pump Disconnect all intake discharge and air lines Drain the pump and dispose of fluid into a suitable container N All operators of the equipment should Y be properly trained to ensure safe working practices N Never allow the piping system to be supported X by the pump manifolds or valve housing These components are not designed to support structural weight and pump failure may result AN Noise levels can exceed 85 dBA Always wear ear and eye protection when operating or repairing pumps NOTICES Y Compressed air should not be applied to XY the exhaust port If this happens the pump will not function N Before disassembly of clamp band pumps bd mark a line from each liquid chamber to its corresponding air chamber This will ensure proper alignment when reassembling W The pump does not require continuous lubrication Page 1 WR10 SPECIFICATIONS amp PERFORMANCE Flow Rate adjustable to 0 6 8 gpm 261 Ipm Displacement Per Stroke 0
4. 0045 Gl 0 017 L Fra 757 240 1 AIR CONSUMPTION IN SCFM Inlet and Discharge 3 8 Female NPT BSP 704 A 100 SIE Air Inlet 0 25 Female NPT 654 90 Air Exhaust 0 25 Female NPT 60 2007 AR i 3 SEM NOE Suction Lift 15 4 57 m Dry 554 180 2 1 a 1 17 PIEE ccu equa md e 11 8 40 m Dry 504 1604 E 701 N 2d nal Max Particle Size Diameter 0 10 2 25 mm 45 1404 E eoL A VM KETTEN 78 dB A 40 120 a H 5 Shipping Weights 35 amp 50 N Polypropylene sssssse 3 Ibs 1 40 kg 304 1002 40 M EN kung cc cceceeee 2 25 804 S Se D ynar 4 5 Ibs 2 04 kg 20 2 30 X x S x 604 Be 3 104 4 EN S S 5 204 10 RN E 0 0 0 0 d m RK Meters Feet 0 1 2 3 4 5 6 7 8 9 Capacity in U S Gallons Per Minute H I T T T T j T T 0 5 10 15 20 25 30 35 Capacity in Liters Per Minute i dm 3 CAUTION Do not exceed 100 psig 6 8 bars air supply or liquid pressure i L 2 CAUTION Nonmetallic pumps and plastic components are not UV stabilized ba N Ultraviolet radiation can damage these parts and negatively affect material properties Do not expose to UV light for extended periods of time 4 09 m 104 3 8 Female NPT Opposite Side 1 4 Female NPT Fluid Suction 1 4 Female NPT Air Exhaust Air Inlet Connection Connection 5 D g v POLY POLY 572 5 13 145 130 t _ 2 79 KYNAR 71 5 08 KYNAR 129 5 67 0 94 3 144 24 S Removable Foot P A
5. 3 8 Female NPT 5 16 Mounting Hole Fluid Discharge Connection Front Side Bottom Inches mm Consult factory for certified drawings Page 2 INSTALLATION OPERATION amp MAINTENANCE The pump should be mounted in a vertical position In permanent installations the pump should be attached to plant piping using a flexible coupling on both the intake and discharge connections to reduce vibration to the pump A Comesi n and piping To further reduce vibration a surge suppressor next to the pump may be used The pump is powered by compressed air Compressed air is directed to the pump air chamber by the main air valve The compressed air is separated from the Air Exhaust fluid by a membrane called a diaphragm Pulsation Dampener The diaphragm in turn j a ap pl i es press ure on NN e the fluid and forces it l out of the pump JE gt Bien discharge While this is Suction pipe size should be at least the AODD PUMP same diameter as the inlet connection size even larger if highly a viscous fluid is to be S o See pumped If suction hose rwa Ber is used it must be of a s Shut Off Valve non collapsible HERR SINE reinforced type ER Discharge piping should be of at least the same diameter as the discharge connection It is critical especially on the suction side of the pump that all fittings and conne
6. EC on Machinery according to Annex VIII This product has used Harmonized Standard EN 809 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance poe Leahey October 20 2005 Signature of authorized pers Date of issue David Roseberry Engineering Manager Printed name of authorized person Title October 13 2009 Date of revision FLUID amp METERING C Revision Level C RIILLJOJUO JO UOHeJej 23ag Kynar is a registered tradename of Penwalt Corp Warren Rupp is a registered tradename of IDEX AODD inc WARREN RUPP WARREN RUPP INC A Unit of IDEX Corporation 800 North Main Street Mansfield OH 44901 1568 USA 419 524 8388 Fax 419 522 7867 www warrenrupp com FLUID amp METERING 2009 IDEX AODD Inc wr100m 1109
7. WR10 3 8 WARREN Bolted Plastic Pumps RUPP Operating Instructions WARREN RUPP IDEX AODD Inc e A Unit of IDEX Corporation e 800 N Main St P O Box 1568 Mansfield Ohio 44901 1568 USA Telephone 419 524 8388 Fax 419 522 7867 e www warrenrupp com Operating and Service Manual Model WR10 3 8 Bolted Plastic Pumps Table of Contents Warnings Cautions amp Notices cccccccccceesssssesseeeeeeeeeeeeeeenaas 1 Specifications amp Performance ssssssnnnnnneeneeeeessssnnnnnreeerrereeeno 2 Installation Operation amp Maintenance 3 Iroubleshooling nu ee ale 4 Parts ELISE pM ee 5 Pump Drawing Exploded View 6 Materials Temperature Limits amp Compatibility 7 Declaration of Conformity usssnnnnnneneeennnnnnnnneeeennnnnnnnnnnnnnnnnnnnnn 8 WARNINGS CAUTIONS amp NOTICES Please read all cautions warnings and notes completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual may damage the pump and void the factory warranty WARNINGS N To prevent static sparking the pump piping valves and containers must be grounded Fire or explosion can occur when handling flammable fluids and whenever discharge of static electricity is a hazard Pump exhaust may contain contaminants that can cause se
8. ctions are air tight or pumping efficiency will be reduced and priming will be difficult Manometer Make certain the air supply line and connections and compressor are capable of supplying the required pressure and volume of air to operate the pump at the desired flow rate The quality of the compressed air source should be considered Air that is contaminated with moisture and dirt may result in erratic pump performance and increased maintenance cost as well as frequent process down time when the pump fails to operate properly Shot Off Valve occurring the opposite O Union or Pipe Flange air chamber is Connection depressurized and Flexible Connection T Separator exhausted to atmosphere and fluid is drawn into the pump E IE suction The cycle again d I yum repeats thus creating a Pressure reducing Rn constant reciprocating action which maintains nn flow through the pump The flow is always in through the bottom suction connection and out through the top discharge connection Since the air pressure acts directly on the diaphragms the pressure applied to the fluid roughly approximates the air supply pressure supplied to the main air valve Recommended Piping Connections Pump Size Minimum Air Line Size Minimum Suction Line Size
9. ilot Shaft Snap Ring E503D Shaft Retainer E801B Shaft Retainer Screw E501C Muffler 06 034 DIAPHRAGM ASSEMBLY Description TPE PTFE Main Shaft O Ring E503B E503B Main Shaft 10 028 10 028 Inner Diaphragm Plate C126 C126 Outer Diaphragm Plate 10 023 Poly 10 040 Kynar 10 023 Poly 10 040 Kynar Diaphragm 10 032 XL 10 044 PTFE WET END ASSEMBLY Description Standard Polypropylene Option 1 Kynar Water Chamber 10 002 10 036 Water Chamber Bolt Long 10 052 10 052 Water Chamber Bolt Short 10 051 10 051 Valve Seat 10 022 Poly 10 039 Kynar Valve Seat Seal 10 073 XL 10 045 PTFE 10 073 XL 10 045 PTFE Valve Stem 10 005 10 038 Spring 10 030 10 030 Manifold 10 003 10 037 Foot Pad 10 035 10 035 Page 5 WR10 EXPLODED VIEW Torque Settings Water Chamber Bolts 40 in Ibs 4 5 N m Diaphragm Plates Rubber 60 in Ibs 6 8 N m T ji Diaphragm Plates PTFE 60 in Ibs 6 8 N m Air Valve Cap Screws 25 in Ibs 2 8 N m 000 DETAIL A Wetted End Kits Description Part Number Part Number Description Valve Spool U Cup P98 104A E8P XL KIT XL Elastomer Kit End Cap O Ring E500E E8 G KIT Geolast Elastomer Kit Air Diverter 10 075 E8P TX KIT PTFE Elastomer Kit Valve Insert E500H Valve Gasket E800J Pilot Shaft O Ring E503B Main Shaft O Ring E503B Page 6
10. ked by product Clogged suction line Check suction condition move pump closer to product Clean out around valve ball cage and valve seat area Replace valve ball or valve seat if damaged Use heavier valve ball material Worn valve ball or valve seat Worn fingers in valve ball cage replace part Check Chemical Resistance Guide for compatibility Clean suction manifold and or piping Pump running sluggish stalling Product leaking through exhaust Over lubrication cing Clogged manifolds Deadhead system pressure meets or exceeds air supply pressure Cavitation on suction side Lack of air line size PSI CFM Diaphragm failure or diaphragm plates loose Diaphragm stretched around center hole or bolt holes Excessive air supply pressure Set lubricator on lowest possible setting or remove Elima Matic is designed for lube free operation Clean or replace exhaust muffler Clean manifolds to allow proper air flow Check system to locate deadhead equilibrium Increase air supply pressure Check suction move pump closer to product Check the air line size length compressor capacity Replace diaphragms check for damage and ensure diaphragm plates are tight Check for excessive inlet pressure or air pressure Tighten bolts to recommended torque Check Operating Manual for recommendations Premature diaphragm failure Cavitation Excessive flooded suction pressure Misapplication chemical
11. physical incompatibility Wrong type of lubrication attack on air side Incorrect diaphragm plates or plates on backwards Incorrect shaft with corresponding elastomer Start up at full air pressure 1 Enlarge pipe diameter on suction side of pump 1 2 Move pump closer to product Raise pump place pump on top of tank to reduce inlet pressure 2 Add accumulation tank or pulsation dampener as close to the pump as possible 3 4 Consult Chemical Resistance Chart for compatibility with products cleaners temperature limitations and lubrication 5 6 Check Operating Manual to check for correct part and installation 7 Start up pump slowly manually or with Smart Start Breaking and bending shafts Build up of solids in water chamber Loose diaphragm plates ush pump start pump slow ighten diaphragm plates when replacing diaphragms Page 4 WR10 PARTS LIST AIR VALVE ASSEMBLY Item Description Qty Standard Polypropylene Air Valve Assembly Includes items 1 10 1 E800 1 10 048 1 E500B ASY Includes 2 P98 104A Valve Spool U Cup 2 P98 104A End Cap 2 E800D Includes 1 E800D ASY End Cap O Ring 2 E500E 1 1 1 4 A Valve Body Valve Spool Air Diverter 10 075 Valve Insert E500H Valve Gasket E800J Valve Screw 10 050 id olej oo som IR END ASSEMBLY Description Standard Polypropylene Center Section E801A Pilot Shaft E803A Pilot Shaft Spacer E503C Pilot Shaft O Ring E503B P
12. rious injury Take precautions to pipe exhaust away from work area if pumping chemicals hazardous or flammable materials CAUTIONS JN You must check the tightness of all hardware Le N prior to installation Maximum temperature limits are based on d X mechanical stress only Certain chemicals will significantly reduce maximum safe operating temperatures For chemical compatibility and temperature limits please refer to the Chemical Resistance Guide N Check temperature limits for all wetted X components when choosing pump materials Temperature limits may vary depending on the material N The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Please refer to the Chemical Resistance Guide for additional information A Thoroughly flush pump before installing into LL N process lines FDA and sanitary approved pumps should be cleaned or sanitized before use D Blow out air line for at least 15 seconds NEZ before attaching to pump to make sure that all debris is removed Use an in line air filter N Clamp style pumps fitted with PTFE or XLTPE N come standard from the factory with expanded PTFE liquid chamber gaskets PTFE gaskets cannot be reused X Tighten both outer pistons at the same XL time to ensure a tight fit when installing PTFE diaphragms See torque settings for additional details N Do not exceed the maximum inlet air pressure as stated on the pump
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