Maintenance/Service Manual
Contents
1.2. Hi 10 COND WIRE CODE NO COLOR 1 BLACK BLUE 20 GA 8 COND WIRE CODE 8 COND WIRE CODE BLACK TAN 20 GA 2 aa NO COLOR NO COLOR 3 BLACK LIGHT GREEN 20 GA 4 BLACK 14 GA al BLACK 14 GA 1 BLACK 14 GA 2 BLACK TAN 20 GA 2 BLACK TAN 20 GA 5 NOT USED 6 NOT USED 3 BLACK LIGHT GREEN 20 GA 3 BLACK LIGHT GREEN 20 GA T BLACK GREY 20 GA 4 BLACK BLUE 20 GA 4 BLACK BLUE 20 GA 8 BLACK VIOLET 20 5 BLACK GREY 20 GA 5 BLACK GREY 20 GA 9 NOT USED 6 BLACK VIOLET 20 GA 6
3. BK WH 18G 37 COND WIRE CODE 9 T HARNESS 50540 OR E50541A P3 PIN COLOR PIN COLOR PIN COLOR 1 PINK ORANGE 18G 14 NOT USED 27 BLUE YELLOW 18G 2 Se ee a zs RIVERINE 186 ea C BATTER FUSE BLOCK FB2 F4 DRAWING NOTES 3 NOT USED 16 NOT USED 29 NOT USED iud aa ir EA 4 NOT USED 17 NOT USED 30 NOT USED m Junctions only occur at intersections with junctions symbol e wann i To IGNITION FUSE BLOCK All other intersections are wire crossings without junctions 7 WHITE WIOLET 186 20 ORANGE RED m
4. BK 14G BK 14G ilm BK 14G BK BL 20G i BK TN 20G BK TN 20G BK TN 20G BK TN 20G 2 2 2 2 3 BK LT GN 20G BK LT GN 20G 3 3 BK LT GN 20G BK LT GN 20G 3 DASH DASH KNEEL TO C309 4 BK BL 20G BK BL 20G BK BL 20G BK 14G h TO C317 5 LT BL BL 18G LT BL BL 18G 5 5 LT BL BL 18G 5 DOOR DOOR ON OFF BODY SIDE BK RD 14G BK RD 14G 5 BK RD 14G PASSENGER BK 20G BK GY 20G BK GY 20G BK GY 20G SWITCH SWITCH SWITCH z P Pater zog AES Tae i SLIDING DOOR WHILT GN 180 WH LT GN 18G m WHILT GN 18G BK RD 14G 2 oe COM NO COLOR CODE WHILT GN 18G i TO OEM Tale Tas ol ol ABR COLOR ABR COLOR LT BL BL 18G 2 SIDE IMPACT BL BLUE LTGN LIGHT GREEN Tes lale S 2 BLACK OR ORANGE SENSOR BR BROWN PK PINK DK BL DARK BLUE RD RED GN GREEN TN TAN O gq GY GRAY VT VIOLET 9 SI 9 5 LT BL LIGHT BLUE WH WHITE a 7 7 OR 20G i VT 20G BK WH 18G BK WH 18G TO J3 OF 4 2 2 WH 18G 18G E50737A G5 oO oO o 19 o E D PREDEN WH RD OR 14G ai MOTOR RAMP A SES a OR BK 14G MOTOR E 3 MOTOR a oJ x NC E Pa E KFEEG GROUND lt P I MD i RAMP ddddda WHIBK 20G we DEPLOY Z Z Z Z Z Z MAGNETIC 988888 acus o SWITCH ENTRY AAAA c SWITCH EE EEE WH RD OR 12G Wa
5. 16G WH 16G BL WH 18G BK WH 18G CER mm um 1 TO J3 of E50737A 2 LIGHT BLUE BLUE 18 GA 24 COND WIRE CODE 24 COND WIRE CODE Ground NO COLOR NO COLOR xs 1 NOT USED 1 NOT USED 5 8 2 BLUE WHITE 18 2 BLUE WHITE 18 GA 6 COND WIRE CODE 3 LIGHTGREEN GREEN 18 GA 3 GREEN 9 COND 4 NOT USED 4 NOT USED xr NO COLOR 5 VIOLET 18 GA 5 VIOLET 9 COND mx 1 BLACK VIOLET 20 GA 6 BLACK WHITE 18 GA 6 BLACK 9 COND 2 VIOLET 20 GA Passenger C Pillar 3 BLACK WHITE 18 GA 7 BLACK 18 GA 7 BLACK 20 GA 8 NOT USED 8 RD Switch SAC GREY 0 GA Wall Mounted 9 YELLOW WHITE 18 GA 9 YELLOW 9 COND 7 4 Open Close Switch 10 NOT USED 10 NOT USED 6 ORANGE 20 GA P 11 USED 11 NOT USED Magnetic E501 78MMS 12 WHITE VIOLET 18 GA 12 WHITE 9 COND H 13 ORANGE LIGHT BLUE 18 GA 13 ORANGE 9 COND Entry n 14 VIOLET 18 GA 14 VIOLET 20 GA 6 COND WIRE CODE 16 20 E50250A01 COLOR 16 NOT USED 16 NOT USED 6 COND WIRE CODE 1 ORANGE BLACK 12 GA 7 NOT USED 17 NOT USED NO COLOR 2 WHITE ORANGE RED 12 GA 18 USED 18 NOT USED 1 WHITE 9 COND 3 RED 12 GA 19 NOT USED 19 NOT USED 2 VIOLET 9 COND 4 BLACK 12 GA 20 NOT USED 20 NOT USED 3 GREEN 9 COND 5 BLUE BLACK 12 GA 21 NOT USED 21 NOT USED 4 BLACK 9 COND 6 WHITE 12 GA 22 NOT USED 22 NOT USED 5 YELLOW 9 COND 23 NOT USE
6. 5 WHITE LIGHT GREEN 18 GA 09 Body Side E50547A Page 15B TO OEM Side Impact Sensor 2 COND WIRE CODE NO COLOR 1 WHITE LIGHT GREEN 18 GA
7. 5 VIOLET 18 GA e 6 ORANGE LIGHT BLUE 18 1 7 LIGHT GREEN GREEN 18 GA ri 8 BLACK WHITE 18 GA 3 COND WIRE CODE 3 COND WIRE CODE 9 BLUE WHITE 18 GA COLOR NO COLOR Kneel Actuator EE u 10 NOT USED WHITE 12 GA 1 BLUE BLACK 12 GA H 11 BLACK 18 GA NOT USED 2 NOT USED 12 YELLOW WHITE 18 GA BLUE BLACK 12 GA 3 WHITE 12 GA ems gt G Microswitch Microswitch Ramp Motor Stow 33421A Deploy 23184 amp Gear Box Page 18A Wiring Diagram 2006 amp 2007 Chrysler Conversion Foldout Ramp Front Passenger Seat Electrical Systems Memory ws Note Diagram includes some late 2005 conversions
8. 12G 2 5 BK 20G BK 20G 3 WH VT 18G BL WH 18G 1 BLAWH 18G WH 20G 3 1 WH 20G RAMP 2 LT GN GN 18G 3 3 GN 9 COND WH BK 14G 5 5 WH BK 14G e SWITCH STOW VT 18G 3 WH 18G VT 18G i VT 9 COND S swrcy no SWITCH 5 VT 18G BK WH 18G e BK 9 COND 9 5 OR LT BL 18G BK 18G zz BK 20G ul 7 LT GN GN 18G s gt 7 BK WH 180 YLIWH 18G YL 9 COND S BLMWH 18G fol 10 10 11 11 1 BK 18G WH VT 18G WH 9 COND WH 20G WH 20G WH 20G 5 YL WH 18G OR LT BL 18G A g OR 9 COND t zh C PILLAR VT 18G VT 20G VT 20G VT 20G VT 20G DOOR 9 WH 18G WH 20G 3 15 15 5 12G e 16 E SWITCH Tl WHORRD 126 2 x 3 RD 12G 19 19 4 BK 12G 201 20 5 BL BK 120 bi 21 6 WH 120 2 122 RD 106 RD 106 TO FUSE BLOCK BATTERY DRAWING NOTES _ RD 12G dH RD 10G Junctions only occur at intersections with junctions symbol OR BK 12G 2 5 ORIBK 12G i m WH OR RD 120 WH OR RD 12G All other intersections wire crossings with out junctions BK 12G 3 BK 10G 4 BK 10G BK 108 GROUND DESCRIPTION SYMBOL DESCRIPTION SYMBOL CONNECTOR MOTOR 7 JUNCTION s NO SWITCH WH 12G BL BK 12G KNEEL RN M BL BK 120 MOTOR MOTOR CHASSIS GROUND MOMENTARY SWITCH DER BL BK 12G 2 WH 128 WH 12G zh MOTOR MOTOR MOTOR Page 19B
9. GIL HARNESS E50540A OR E50541A P3 ORIRD 14G BATTER FUSE BLOCK FB2 F4 WHIPK 18G PKIOR 18G pj PK OR 18G IGNITION FUSE BLOCK LTGN BN 18G HA P LT GN BN 18G 3n dH LT GNAWH 180 186__ H E nn PK OR 18G PKOR 188 H H BL YL 18G BuvL 18G H H COLOR CODE wH OR 18G 2 WH OR 186 BL GN 18G BUGN 18G COLOR ABR COLOR WHIVT 18G HA L WHIVT 18G LT GN BN 18G LTGNWBN 18G H H BL BLUE LT GN LIGHT GREEN s WH OR 180 WH OR 18G 71 1 BACK en GRANGE BKLTGN 18G 8 186 JH o BR BROWN PK PINK 10 LT BL TN 14G LT BL TN 14G S 9 LT GN LT BL 18G LT GN LT BL 18G WHT 186 WHNT 180 DK BL DARK BLUE RD RED 11 m nol ho E GREEN TAN u hu GN 18G BKLTGN 188 GY GRAY VIOLET 13 hs an LIGHT BLUE WH WHITE BKOR i4G 1406 BK OR 146 LT GN LT BL 18G LTGNLTBL i8G M WH PK 18 WHIPK 18G 16 16 LT BL GY 18G LTBUGY 18G 8 15 LrGNWH 18G 7 1 LTGN WH 180 ni BKOR 146 BK OR 14G WH PK 18G WHIPK 18G an HLLLLLGNMH 18G LT 18G OR RD 14G PA OH RD 14G BK WH 18G BKWH 18G 5 PK OR 18 PK OR 18 WH PK 18 WHIPK 180 o 3 s 21 21 v Q H BwL 18G BL YL 18G B LT BUGY 18G LrBUGY 18G hi H D Q i 18G BL GN 18G a LH s LLONEN 186 LT GN EN 18G a g Sus 5 WHOR 186 WH OR 18G 4 BK 18G ek 1G 5 H ui OR RD
10. Nuun Item not shown WASHER UHMW 1 500 OD X 76 ID X 0 062 29680 Page 29 REPLACEMENT PARTS 2006 amp 2007 Chrysler Conversion Foldout Ramp Kneel Assembly Description Part Number WMT BKT KNEEL ACTUATOR E50614W ACT D12 21B5 07BRN EV2003 CARAVAN E51410 06 BOLT 1 2 13 X 3 HEX 10041 PIN CLEVIS 1 2 X 2 1 4 10908 SPACER W BEARING KNEEL SYSTEM EV2001 E50040A COTTER HAIR PIN 12531 PIN COTTERED 4 4 LEAF CHAIN 21759 PIN COTTER 1 32 X1 2 4X4 23173 RELEASE HANDLE ASSY KNEEL E40335A EMER RELEASE ACTUATOR KNEEL SYS E50113 KNEEL CABLE EC42042 1 2 3 4 5 6 7 8 a RS EE Item not shown Page 30 ee REPLACEMENT PARTS Exploded View 2006 amp 2007 Chrysler Conversion Foldout Ramp Kneel Assembly Note Diagram includes some late 2005 conversions Page 31 DIMENSIONS Dimensions 2006 amp 2007 Chrysler Conversion Foldout Ramp A 4 B C e A 0 8 ry Y t All dimensions are for reference only Foldout Ramp Door Opening Usable Width Slide Door 31 1 4 Door Opening Usable Height Slide Door 52 3 4 57 1 4 56 1 4 52 29 1 4 9 47 53 1 2 Overall Interior Floor Length Flat Area 82 Interior Width at B Pillars 60 1 4 Interior Height at Center of Va
11. Note Diagram includes some late 2005 conversions DRAWING NOTES BK WH 18G o 37 COND WIRE CODE S TO HARNESS 50540 E5
12. 10950 CHAIN NICKEL PLATED 35 ROLLER X 9 38 84314R009 38 LINK CHAIN 35 12454 BRACKET CABLE TENSIONER OUTER BLACK 52568 2907BK IN amp IN I lt IN IN N DECAL WARN CHAIN HAZ RAMP EVII 26134 6 NYLON WASHER 82070 000 LOCTITE BLUE 242 GEN PURPOSE 18822 SHRINK TUBING 1 2 14374R Item not shown NUT 10 32 HEX CENTER LOCK AUTO BK 34290BK Page 25 REPLACEMENT PARTS ee 2006 amp 2007 Chrysler Conversion Foldout Ramp Ramp Assembly Gear Motor and Base Assembly Description Part Number WMT MAIN RAMP HOUSING E90108WDK MOTOR RAMP ASSY KLAUBER 12V 1 2 RPM 51654AK2907 WMT ARM DRIVES RAMP GEAR MTR E40268W 07BK SUPPORT GEAR MOTOR FOLDING RAMP E40479BK STOW SWITCH SLIDER E40481 NUT SHOULDER 3 4 HEX 0 27 H 32385 WASHER NYLON 1 41DX11 16X 030 12690 BOLT 1 4 20 X 3 ZN FT AUTO BK 23976 NUT 1 4 20 HEX LOCK AUTO BK 10775 COLLAR SPLIT 3 4 SHAFT RMP MTR INNER BK 52565 2905BK SCREW 1 4 20 X 1 SOC HD CAP 24221 CAM MICRO SWITCH ADJUST EV 52573 2905 SCREW 10 32 X 3 8 SET 84015 000 SCREW 5 16 18 X 7 8 BUTTON HD W PATCH 81022 PLATE TAPPED 4 40 MICRO SWITCH 24998 MICRO SWITCH FLR LVL CUPPED 23184 SCREW 4 40 X 3 4 RD HD AUTO BK 11483 BOLT 1 4 20 X 1 2 BUT HD SOC AUTO BK 15733 ASSEMBLY FOLDING RAMP STOW SWITCH 33421A NUT 4 40 w LOCKWASHER AUTO BK 19537 PIN RAMP SUPPORT 96SC 29 RAMP 51815 2905 LATCH BOLT SUPPORT 29 RAMP 51541 2
13. Adjust support stop for more travel Page 9 TROUBLESHOOTING EE FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 6 00 POWER DOOR CLOSE 7 00 KNEEL SYSTEM RAISE Page 10 6 10 No Close Operation See 3 10 and 4 12 Controller did not see stowed signal Correct or contact Braun Product Support 6 20 Motor Runs Door Does Not Move 6 30 Faulty Operation See 3 30 6 40 Door Does Not Close Fully Door Kickback See 3 30 Ramp obstructing door Adjust ramp Stow Position micro switch inward toward cabin area See next page 6 50 Door Contacts Ramp When Closing 7 10 No Raise Operation Ramp Stow Position microswitch out of adjustment See 4 40 and 5 20 See 1 00 2 12 2 13 2 14 and 2 15 Adjust Ramp Stow Position micro switch inward toward cabin area See next page Connect repair harness or replace microswitch 7 20 Faulty Operation en MICROSWITCHES Ramp Microswitch Adjustment The ramp motor assembly is equipped with two microswitches the deploy microswitch and stow position microswitch The deploy microswitch cuts the ramp motor when the platform reaches a position where the ramp will complete the deploy function by the force of gravity ramp to ground level Stow Position Microswitch Slider Assembly Adjustment Screw Stow Position Microswitch Adjustment An adjustment screw moves the position of the
14. QO 75 I LTGNTN 18G 5 F LTGN TN 18G LT GN TN 18G B D No DL VITN 18G VIAN 18G VI TN 188 H L VI TN 18G VT TN 18G 28 A 8 SL _INATGN 186 TNILT GN 186 TNATGN 188 FY 106 TNLTGN 18G TNILT GN 18G 3 T H TN GN 18G TN GN 18G TN DKGN 188 FH TNGN 18G TN GN 18G a 2 18 VT BN 18G VT BN 18 VIBN 18G 12 124 18 VT BN 18 25 g aa mL VIMH 186 VTAWH 18G VIWH 188 j ML TN GN 18G TN GN 18G B BKJOR 14G 14 44 BK OR 14G 3n LTGN GY 18G L LTGNIGY 18G LT BK 18G LTBK 18G H E 35 rum EE E Eu e WH PK 18G SL WH PK 18G gu 2 25 OR RD 14G OR RD 14G BK OR 18G BK OR 18 H H LTGN YL 18G b LTGN YL 18G m o LTGN GN 18G 2 PX LTGN GN 18G 2H o 3 m BKOR 14G BK OR 14G a B LT GN YL 18G LTGNYL i8 HH C H HL LDGNGY 188 LT GN GY 18G LTGNWH 18G LT GN TN 18 LTGNIN 18G MH F 2 Hi C VLTGNTN 18a LT GN TN 18 LTGN OR 18G E LT GN GN 18G LTGN GN 18G p m QO Bi PK GN 18G PK GN 18G g FH L war se WHIPK 18G LT GN YL 18G 1 OR RD 146 OR RD 146 LT GN GN 18G d nung ps 2 2 C304 BODY SIDE o 8 8 30 30 3 3 9 9 31 31 4 4 B Tow 2 BK OR 12G BKOR 128 3 a B LT GN GY 18G LrGN GY 188 H H Q HZ a LT GN TN 18G LTGNTN 188 HH Hj amp BK 18G E BK 18G PK GN 18G PKIGN 186 HH H 6 BK 18G 83 B5 BK OR 18G 2n LT GN YL 18G WHIPK 18G wurk 18G H 5
15. 6 LT GREEN BROWN 18G O EG ORRD 180 st ise 7 WHITE ORANGE 10G z 2 7 WHITE ORANGE 18G LIO E50378A0501 BL YL 18G i LT BL GY 18G 8 NOT USED 5 5 9 LT BLUE TAN 18G 9 5 ORANGE RED G OR RD 14G PASSENGER SEAT N 186 9 ae 186 10 1 WHITETVIOUET 6G o S WHITE VIOLET 186 188 BK WH 18G 7 LT BUGY 18G n BEACK7LT GREEN BG Gn BLACK LT GREEN 18G WENT 186 LT BL GY 18G BK 18G NOTIUSED NOT USED BRET ON 188 LT BL TN 18G 7 LT BL YL 186 13 ae a8 NOT USED LT GN LT BL 18G BK WH 18G LT BUTN 18 14 LTGREEN LT BLUE 186 WH PK 18G 15 WHITE PINK 18G 14 LTGREEN LT BLUE 18G BK RD 18G BL GN 18G is WHITE PINK 160 LT BL GY 18G 16 LT BLUE GREY 18G 16 LT BLUE GREY 186 37 COND WIRE CODE o PIN COLOR PIN COLOR PIN COLOR o 1 PINK ORANGE 18G 14 NOT USED 27 BLUE YELLOW 18G 2 LTGREEN BROWN 186 15 BLACK ORANGE 14G 28 BLUE GREEN 18G 12 COND WIRE CODE tr 3 NOT USED 16 NOT USED 29 NOT USED BK OR 14G TO BG 502 PIN COLOR e 4 NOT USED 17 NOT USED 30 NOT USED 1 NOT USED E 5 NOT USED 18 LT GREEN WHITE 18G 31 NOT USED 2 DUACKZWHITESTSG E lt 6 WHITE ORANGE 18G 19 WHITE PINK 18G 32 BLACK RED 18G d WHITE7PINK IE a 7 WHITE VIOLET 186 20 ORANGE 146 33 BLACK WHITE 186 iU BLUEZGREY T88 o 8 NOT USED 21 NOT USED 34 LT BLUE GREY 18G 5 NOT USED e 9 BLACK LT GREEN 18G 22 NOT USED 35 LT BLUE TAN 186
16. 14G OR RD 14G Q SL LTBLITN 18G LT BUTN 18G BLYL 18G P BLYL 18G LT BL YL 18G LTBLYL 18G H SL WHNT 18G WHIVT 18G BUGN 18G Fd Z BL GN 18G LT BUTN 18G LTBUTN 18G8 Hy A 1 nk BSL GN 186 BK LT GN 18G BLIGN 18G BUGN 18G_ 4 4 m e 12 12 30 30 12 12 o LLGNAT BL 18G LT GNILT BL 18G Bk i8G 25 E BK RD 18G 2 BK OR 14G B 7 3 WH PK 18G WHIPK 18G BK 188 31 B BK WH 18G G 502 2 P LIBUGY 18G LT BUGY 18G LTBUGY 18G F ITBLGY 18G LT BL TN 18G 5 ss LT BL TN 18G LT GN DK BL 14G 5 i BK 188 34 B4 BKWH 18G BK 18G8 J 55 BK RD 18G TN BU 18G 2 s 4 4 a TN 18G 5 5 e mec 8 LEGNIDK BL 14G LT GN DK BL 14G TNVT 188 H H o H 5 TNL f 5 2 2 IN BU 18G TN BU 18G we BH wuvr G FA ES lt TN 18G TN 18G mz HL OR GN 18G OR GN 18 LTGNTN 14G D 5 SL OBATBL 18G OR LT BL 18G LTGNIDKBL 14G jj LTGNDK BL 14G LTGN DK BL 14G mum Gr x ZL 18 TN VT 186 TN DKBL 18G HH P __TN BL 18G TN BL 18 pz L INNL 18G TN YL 18 TN 18G HH PT IN 188 TN 18G vim e 2 2 OR GN 188 H 4 ORION 786 OR GN 18G TNATGN 18G HA D 1414 wHNT 18G WH VT 18G ORATBL 188 4 OR LTBL 18G OR LT BL 18G TN GN 18G 14 h4 lt E ug TNNT 188 HH FEL TNWT 18G TN VT 18G VIBN 18G F3 hs UJ lt 3 Tonm LT GN TN 14G TNIYL 18G 84 L TN YL 18G TN YL 18 VrwH 188 H B O u m WHNT 188 HH E WHNT 18G WHT 18G z gt
17. 18G BK OR 14G 18G LT GN GY 18G WH PK 18G E50379A0401 EKON 18G A 186 m WHIPK 18G LT GNIYL 18 4 COND WIRE CODE _ DRIVER SEAT OR RD 14G 2 LT GN TN 18G PIN COLOR 8 o LT GN YL 18G LT GN GN 18G 1 LT GREEN YELLOW 18G 13 COND WIRE CODE LT GN GN 18G 7 e 2 LT GREEN GREEN 186 o a PIN COLOR BK 18G 3 NOT USED FQ 1 BLACK ORANGE 14G BK OR 18G 4 NOT USED m 2 LT GREEN GREY 18G BK OR 14G o 3 LT GREEN TAN 18G LT GN GY 18G LT GN YL 18G K 4 PINK GREEN 18G LT GN TN 18G a LT GN GN 18G GB 5 NOT USED aL PK GN 18G a 6 WHITE PINK 18G WH PK 18G 37 COND WIRE CODE 13 COND WIRE CODE 7 ORANGE RED 146 OR RD 14G 9 PIN COLOR PIN COLOR PIN COLOR PIN COLOR S NOT USED ul 1 NOT USED 14 NOT USED 27 NOT USED 1 NOT USED iu NOT USED SIM 2 NOT USED 15 BLACK ORANGE 14G 28 NOT USED 2 LT GREEN GREY 18G a 0 NOT USED 3 NOT USED 16 LT GREEN GREY 18G 29 NOT USED LT GN GY 18G 3 LT GREEN TAN 18G e T NOT USED I 4 NOT USED 17 LT GREEN TAN 186 30 NOT USED LT GN TN 18G 4 PINK GREEN 18G 2 12 NOT USED 5 NOT USED 18 PINK GREEN 18G 31 NOT USED PK GN 18G 5 NOT USED O 13 NOT USED Wi 6 NOT USED 19 WHITE PINK 186 32 NOT USED WH PK 18G 5 6 WHITE PINK 18G m o 7 NOT USED 20 ORANGE RED 146 33 NOT USED OR RD 14G 7 ORANGE RED 14G ID NOT USED 21 LT GREEN YELLOW 18G 34 NOT USED 8 NOT USED
18. 18G LTGNN 188 H bg F um fal ho LTGNWH 18G 4 22 LT GN GN 18G LTGNIGN 18G HY m e n n LT GN OR 18G 25 25 12 12 5 nm 26 26 Bom a LT GN YL 18G 7 LT GN GN 18G 29 29 2 2 C304 BODY SIDE 30 30 3 3 31 31 4 4 32 32 R1 m LT GN YL 18G S LT GN GY 18G 180 Hi H Q nn LT GN GN 18G Ss Bs LT GN TN 18G LTGNTN 18G 5 C304 SEAT SIDE iH LT GN OR 18G Bk 18G s BK 18G PK GN 18G PK GN 18G AH o HE LT GNWH 18G BK 18G__ B BK OR 188 WHIPK 18G 180 j H UD OR RD 14G ORRD iG H H O 8 8 9 9 lt 10 no 0 11 11 g 12 12 m 13 13 Page 23A Page 24A Exploded View 2006 amp 2007 Chrysler Conversion Foldout Ramp Platform Assembly www Note Diagram includes som late 2005 conversions 17 z U EY U e 2 amp 2 9 a 4 OM Page 23B Page 24B en REPLACEMENT PARTS 2006 amp 2007 Chrysler Conversion Foldout Ramp Platform Assembly Description RAMP EXTENSION 29 25 AUTO 2004 CHRYSLER Part Number E50262DK 05 RAMP BASE 29 25 AUTO TOYOTA E90111DK SCREW 10 32X1 2 FHDHXS AUTO BLK W PATCH 17192P NUT 10 32 W LOCKWASHER AUTO BK 18349 HINGE WMT S S 2 X 1 4 X 29 18619W029 WASHER 1 4 FLAT AUTO BK 10062 BOLT 1 4 20X3 4 BHCS NYLK BKZN 25371 1 2 3 4 5 6 7 8 CAM CAST RAMP 34317 BUMPER RUBBER RECES 31 32 OD
19. 18G a 15 WHITE PINK 18G 16 LT BLUE GREY 18G 16 LT BLUE GREY 18G 37 COND WIRE CODE o PIN COLOR PIN COLOR PIN COLOR BK OR 14G TO BG 502 o 1 PINK ORANGE 18G 14 NOT USED 27 BLUE YELLOW 18G u 2 LTGREEN BROWN 18G 15 BLACK ORANGE 14G 28 BLUE GREEN 18G 12 COND WIRE CODE 3 NOT USED 16 NOT USED 29 NOT USED PIN COLOR 4 NOT USED 17 NOT USED 30 NOT USED u 5 NOT USED 18 LT GREEN WHITE 186 31 NOT USED K 6 WHITE ORANGE 18G 19 WHITE PINK 18G 32 BLACK RED 18G 26 COND WIRE CODE 2 26 COND WIRE CODE T 7 WHITE VIOLET 18G 20 ORANGE RED 14G 33 BLACK WHITE 18G COLOR PIN COLOR 4 LT BLUE GREY 18G COLOR 8 NOT USED Lu NOTUSED LT BEUE GREY 186 1 LTGREEN DKBLUE 14G 14 NOT USED m 5 NOT USED z o 9 BLACK LT GREEN 18G 22 NOT USED 35 LT BLUE TAN 18G 2 NOT USED 15 NOT USED gt 8 NOT USED 1 LT GREEN DK BLUE 14G o 7 NOT USED lt i NOT USED USED 36 BLACK WHITE 2189 3 TAN DK BLUE 18G 16 VIOLET TAN 18G 7 BLACK 186 o 5 a 11 LTGREEN LT BLUE 18G 24 NOT USED 37 BLACK RED 18G NOTUSED ds TANTUPGREEN ISO z HOF USED A NOF USED 12 NOT USED 25 NOT USED 5 TAN 18G 18 GREEN 18G 9 LT BLUE YELLOW 18G 13 USED 26 USED 6 ORANGE GREEN 186 19 VIOLET BROWN 18G 10 LT BLUE TAN 18G 5 TAN 18G 7 ORANGE LT BLUE 18G 20 VIOLET WHITE 18G 11 BLUE GR
20. 20G BK VT 20G s BK VT 20G SWITCH SWITCH SWITCH 7 7 7 7 BK RD 146 BK RD 146 BK RD 14G BK VT 20G 3 9 BK RD 14G 10 7 7 m d tno COLOR CODE ABR COLOR ABR COLOR lele 0 BL BLUE LTGN LIGHT GREEN SI BK BLACK OR ORANGE slala rele a BR BROWN PK PINK Ol DK BL DARK BLUE RD RED GN GREEN TN TAN GY GRAY VT VIOLET 8 8 8 8 LTBL LIGHT BLUE WH WHITE l l 5 gt 5 gt OR 20G 4 VT 20G BK WH 18G BK WH 18G 2 2 T WH 18G BL WH 18G g g A a o g lo O amp 2 o S s So o5 gt S 2 4 WH RD OR 14G A MOTOR z ORIBK 14G E MOTOR 9 8 2 g ice X I GROUND E COM NO a dagaaaa WHIBK 20G d 21212121212 MAGNETIC 2550165 Jno OJO Of O O O BK 14G ENTRY RIKI SWITCH z gt 5 5 gt 5 WH RD OR 12G 1b H OR BK 12G 7 5 7 BK 20G 3 s BK 20G SWITCH WHIVT 186 BL WH 18G 7 5 BL WH 18G WH 20G 3 la WH 20G LT GN GN 18G sl I3 GN 9 COND 14G WH BK 14G 4 SWITCH VT 18G 4 4 6 6 COM no WH 18G VT 18G 5 VT 9 COND SWITCH VT 18G BK WH 18G le BK 9 COND 9 OR LT BL 18G BK 18G BK 20G ul LT GN GN 18G a s l gt BK WH 180 YLWH 18G 9 s YL 9 COND BL WH 18G zol lal 11 11 n BK 18G WHNVT 18G 2 hz WH 9 COND 4 WH 20G TA WH 20G WH 20G YLIWH 18G OR LT BL 18G 13 ha OR 9 COND 7
21. 27 NOT USED LT GN GN 18G EJ 1 BLACK ORANGE 126 2 LT GREEN GREY 18G BK OR 140 2 2 TAN BLUE 18G 15 BLACK ORANGE 146 28 NOT USED 2 LT GREEN GREY 18G LT GREEN TAN 18G LT GN GY 18G E 3 TAN 186 16 LT GREEN GREY 18G 29 NOT USED 3 LT GREEN TAN 18G Co k 4 PINK GREEN 18G LT GN TN 18G 4 ORANGE GREEN 18G 7 LT GREEN TAN 186 30 NOT USED 4 PINK GREEN 18G A wi NOT USED zt PK GN 18G E 5 ORANGE LT BLUE 18G 18 PINK GREEN 18G 31 NOT USED 5 NOT USED WHITE PINK 18G WH PK 18G i 6 VIOLET 18G 19 WHITE PINK 18G 32 NOT USED BK OR 12G 6 WHITE PINK 18G a 7 ORANGE RED 14G OR RD 14G o 7 TAN YELLOW 18G 20 ORANGE RED 14G 33 NOT USED LT GN GY 18G 7 ORANGE RED 14G lo 8 NOT USED t 8 WHITE VIOLET 18G 21 LT GREEN YELLOW 18G 34 NOT USED LT GN TN 18G 8 NOT USED 9 NOT USED b 9 LT GREEN TAN 146 22 LTGREEN GREEN 18G 35 NOT USED PK GN 18G r 9 NOT USED 19 NOT USED z 10 VIOLET TAN 18G 28 NOT USED 36 BLACK 18G WH PK 18G 10 NOT USED t e 11 USED E TAN LT GREEN 18G 24 NOT USED 37 BLACK ORANGE 18G OR RD 140 11 NOT USED e 12 NOT USED 12 GREEN 186 25 NOT USED 12 NOT USED 13 NOT USED e 13 VIOLET BROWN 186 26 NOT USED 13 NOT USED Page 17B Page 18B een Wiring Diagram 2006 amp 2007 Chrysler Conversion Foldout Ramp Front Passenger Seat Electrical Systems Non Memory
22. BLACK LIGHT GREEN 20 GA BLACK BLUE 20 GA LIGHT BLUE BLUE 18 GA BLACK RED 14 GA BLACK 20 GA BLACK VIOLET 20 GA o x o c 2 o v NOT USED s WHITE LIGHT GREEN 18 GA TO C3 TO Figure 1 10 COND WIRE CODE z COLOR BLACK BLUE 20 GA BLACK TAN 20 GA BLACK LIGHT GREEN 20 GA BLACK 14 GA NOT USED NOT USED BLACK GREY 20 GA BLACK VIOLET 20 GA e o NOT USED BLACK RED 14 GA E50739A Wiring Diagram 2006 amp 2007 Chrysler Conversion Foldout Ramp Power Door Foldout Ramp amp Kneel System with Curtain Air bags 10 COND WIRE CODE 10 COND WIRE CODE z o COLOR z o COLOR BLACK 14 GA BLACK 14 GA BLACK TAN 20 GA BLACK TAN 20 GA BLACK LIGHT GREEN 20 GA BLACK LIGHT GREEN 20 GA BLACK BLUE 20 GA BLACK BLUE 20 GA LIGHT BLUE BLUE 18 GA LIGHT BLUE BLUE 18 GA BLACK RED 14 GA BLACK RED 14 GA BLACK GREY 20 GA BLACK GREY 20 GA BLACK VIOLET 20 GA BLACK VIOLET 20 GA s NOT USED USED 8 WHITE LIGHT GREEN 18 GA
23. BLACK VIOLET 20 GA 10 BLACK RED 14 GA 7 USED 7 NOT USED 8 BLACK RED 14 GA 8 BLACK RED 14 GA E50738A 5 E50548A iG BK WH 18G r J3 of E50737A 24 COND WIRE CODE 24 COND WIRE CODE NO COLOR NO COLOR 1 NOT USED 1 NOT USED 16G WH 16G 17 BL WH 18G 2 BLUE WHITE 18 GA 2 BLUE WHITE 18 GA Ll 6 COND WIRE CODE 3 LIGHTGREEN GREEN 18 GA 3 GREEN 9 COND Ground 4 NOT USED 4 NOT USED alle NO 5 VIOLET 18 GA 5 VIOLET 9 COND 5 5 1 BLACK VIOEET 20 68 2 BLACK WHITE 18 GA 6 BLACK 9 COND 2 VIOLET 20 GA Passenger C Pillar BLACK 18 GA BLACK 20 GA 29 BLACK WHITE 18 GA T S 4 BLACK 20 GA W all Mounted 2 Poru 5 BLACK GREY 20 GA 9 YELLOW WHITE 18 GA 9 YELLOW 9 COND a Close Switch 10 NOT USED 10 NOT USED 6 ORANGE 20 GA 11 USED 11 NOT USED E50178MMS 12 WHITE VIOLET 18 GA 12 WHITE 9 COND RD Switch 13 ORANGE LIGHT BLUE 18 13 ORANGE 9 COND Fi 14 VIOLET 18 GA 14 VIOLET 20 GA 6 COND WIRE CODE 15 WHITE 18 GA 15 WHITE 20 GA Magnetic NO COLOR 16 NOT USED 16 NOT USED 6 COND WIRE COD
24. GN 18G aH s s LrGNBN 16G LT GN BN 18G e lt 5 wuon isG WH OR 18G A Bs BK 18G H m ui OR RD 14G OR RD 14G 0 L LEBUTN 186 LT BUTN 18G BuvL 18G 25 BLYL 18G LT BL YL 18G Tey 1 H H lt WH VT 18G WHNT 18 BLIGN 18G BL GN 18G LT BUTN 18G LT BUTN 18G r 10 10 28 28 10 10 f BST GN 186 GN 18G c BL GN 18G BUGN 18G HY r4 m e 12 12 30 12 12 o mal LLGNLT BL 18G LT GN LT BL 18G Bk isG BK RD 18G T 1 1808 WHIPK 18G BK 18G a 22 BKWH 18G T Hel___ET BLIGY 18G LT BUGY 18G LTBUGY 18G Ka LTBUGY 18G LTBL TN 18G 2 F LTBL TN 18G BK 18G FL BK WH 18G BK 18G ES BKRD 18G BK OR 14G BG 502 1 1 2 2 2 3 4 4 5 5 6 6 BK OR 14G ARE BG 501 WHIPK 18G IGNITION FUSE BLOCK 10 10 11 11 12 12 13 13 an BK OR 14G BK OR 14G BKOR 14G 05 BKOR 14G BK 18G BK 18G_ 5 H TL LTGNGY 18G LT GN GY 18G LTGN GY 18G 18 LTGN GY 18G WHIPK 18 WHPK 18G H H o a GL LTGNTN 18G LT GN TN 18G LTGN N 18G 4 LTGN TN 18G LT GN GY 18G Lrewav 188 H 5 D Q j EL PKGN 18G PK GN 18G PKIGN 18G Z PK GN 18G owe WHIPK 18G 18 L WH PK 18G BK OR 18G BKOR 19G j 4 WH PK 18G WHIPK 18G OR RD 14G OR RD 14G lt H 3 146 OR RD 14G LTGNYL 18G LT GNWL 18G Au u 5 LTGN GN 18G I LTGN GN 18G LT GN YL 18G LTGNYL 18G H C ts a Bs LT GN TN
25. LT BL 18G 6 BLACK ORANGE 18G a 21 NOT USED 10 VIOLET TAN 18G 23 NOT USED 36 BLACK 18G TN VT 18G TNNT 18 7 NOT USED 22 NOT USED TAN LT GREEN 18G 24 LTGREEN WHITE 18G 37 BLACK 18G TN YL 18G TNIYL 18G 8 NOT USED 23 NOT USED 12 TAN DK GREEN 186 25 LT GREEN ORANGE 18G E WHVT 18G WHNT 18G 9 LTGREEN YELLOW 18G F 24 NOT USED 13 VIOLET BROWN 186 26 NOT USED LT GNAN 146 LT GNAN 14G 10 LT GREEN TAN 18G 25 NOT USED VT TN 18G VI TN 18G 11 LT GREEN GREEN 18G NOTUSED TN LT GN 18G TNILT GN 18G 12 NOTUSED TN GN 18G TN GN 18G VT BN 18G VT BN 18G 4 COND WIRE CODE 50565 E BKIOR 146 VC BK 166 4 COND WIRE CODE LT GN YL 18G DRIVER SEAT am LT GN GY 186 18G 3 N oon LT GN GN 186 LT GNITN 180 LT GN GY 18G PIN COLOR 8o o LT GREEN YELLOW 18G LT GN OR 18G PK GN 18G o 1 BKOR 18G 1 LT GREEN YELLOW 186 gt i 2 LTGREEN GREEN 1 86 Pe HMM 2 LT GREEN GREEN 186 5 3 LTGREEN ORANGE 18G ECON EE WHIPK 18G Er GN Y E88 3 NOT USED g 0 am LT GREEN WHITE 186 BE LT GIN TG 4 NOT USED LT GN YL 18G e LT GN GN 18G LT GN GN 18G BK 18G BK OR 180 2 13 COND WIRE CODE a 37 COND WIRE CODE 13 COND WIRE CODE PIN COLOR PIN COLOR PIN COLOR PIN COLOR LT GN YL 18G COLOR A 1 BLACK ORANGE 146 A 1 LTGREEN DKBLUE 14G 14 VIOLET WHITE 18G
26. immediately if a conver sion problem occurs Repairs should not be attempted by the consumer Contact the sales representative or call The Braun Corporation One of our national Product Support representatives will direct you to an authorized service technician who will in spect your vehicle The cause of the problem can be determined by locating the function and related symptom in the Troubleshooting Diagnosis Charts The specific cause and remedy can then be determined by process of elimination Elec trical Schematics and Wiring Diagrams are provided to aid in troubleshooting A Repair Parts section with ex ploded views and corresponding parts lists is also provided Cor rect the problem if possible If the problem continues contact The Braun Corporation FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 1 10 No Power to Conversion Systems Circuit Problem Poor ground connection Battery terminals dirty Battery damaged Battery discharged 12 volt source check fuses for 12 volts Circuit breaker tripped or damaged Clean and tighten Clean and tighten Replace Charge battery Check for blown fuse loose terminals or broken wire or cable Reset or replace 1 00 NO OPERATION Transmission not in Park Chrysler Slide Door Master Lock Out switch in OFF position Slide door handles have been manually operated Loose connection Engage transmission in Park Press switch to ON position Pres
27. procedures are not properly per formed or if there is any sign of wear damage improper opera tion or any abnormal condition Contact your sales representa tive or call The Braun Corpora tion One of our national Product Support representatives will di rect you to an authorized service technician who will inspect your conversion AWARNING Maintenance and lu brication procedures must be performed as specified by an authorized service technician Failure to do so may result in serious bodily in jury and or property damage eee MAINTENANCE and SERVICE Maintenance and Lubrication Schedule Foldout Ramp Foldout ramps vary in design Disregard references to components not present Outboard ramp extension hinge and fasteners Inspect ramp inboard pivot points bolts screws and bushings bearings for positive securement wear or damage Inspect ramp fold pickup bearing for positive securement alignment wear or other damage Inspect ramp fold arm for positive securement alignment wear or other damage Inspect ramp fold arm bearing slot for excessive wear or damage Inspect ramp extension chain for proper align ment securement or other defects Inspect ramp floor mounting hardware for se curement loose or missing General Items Lower power slide door track Wheelchair and occupant restraint belts and tie down track Inspect removable seat bases for proper en gageme
28. stow po sition slider assembly inward and outward Turn the screw clockwise to adjust the ramp stowed position inward Turn the screw counter clockwise to adjust the ramp position outward Ensure the ramp does not obstruct the power slide door check per follow ing procedure Door Obstruction Manually open the slide door fully Move the top of the ramp out slightly until the ramp enters the path of the door Press a control switch Caution Observe and stop door if ramp does not stow fully to avoid damage If the ramp stows fully and the door closes completely the mi croswitch is adjusted properly If the door contacts the ramp and kicks back or does not cinch the stow microswitch needs to be adjusted inward Adjust microswitch slider slightly and repeat procedures The stow position microswitch determines the full stow position how far the ramp stows inside the vehicle Remove the ramp motor assembly interior cover to access microswitches located rear of the passen ger slide door Deploy Microswitch Deploy Microswitch Adjustment The deploy microswitch is cam activated The microswitch is secured with two mounting screws The microswitch can slide in a rotary motion to change it s position is relation to the cam The deploy microswitch cuts power to the ramp motor allowing the ramp to grav ity down and complete the deploy function Adjust the switch to allow gravity to complete the deploy operation Ensure the ram
29. the OEM supplied owner s manual This maintenance is not the responsibility of The Braun Corporation The maintenance and lubrica tion procedures outlined in this schedule must be performed at the recommended scheduled intervals by a Braun authorized service representative Clean specified components and the surrounding area before ap plying lubricants When replac ing lubricated components be sure to lubricate during installa tion procedures A dri film style of light oil should be applied where Light Oil is called out goes on wet and then dries Lubricants of this type are available that do not attract dust and other debris Use of improper lubricants can attract Page4 dirt or other contaminants which could result in wear or damage to components Avoid lubricants that can leave stains Some lubricants referenced in the schedule are available from The Braun Corporation part numbers provided where specified All listed inspection lubrication and maintenance procedures should be repeated at 3 month intervals following the scheduled 6 month maintenance These intervals are a general guideline and will vary according to fre quency of use and conditions Exposure to severe conditions weather environment contami nation heavy usage etc may re quire inspection and maintenance procedures to be performed more often than specified Discontinue use immediately if maintenance and lubrication
30. 0 TG LT GN GN 18G OR RD 146 ORAD 14G H O C304 SEAT SIDE LT GN OR 189 8 s 5 LT GNIWH 18G HH lt 1 no 0 11 11 o 12 12 m 13 13 Page 21B Page 22B eee Electrical Schematic 2006 amp 2007 Chrysler Conversion Foldout Ramp Front Passenger Seat Electrical Systems Non Memory Di DRAWING NOTES Note Diagram includes
31. 0541A Junctions only occur at intersections with junctions symbol PIN COLOR PIN COLOR PIN COLOR l 1 PINK ORANGE 18G 14 NOT USED 27 BLUE YELLOW 18G All other intersections are wire crossings without junctions 1_ __PINK ORANGE 196__ 14 __NOT USED _ SLUE YELLOW 18 3 ORIRD 14G TO BATTER FUSE BLOCK FB2 F4 3 NOT USED 16 NOT USED 29 NOT USED 4 NOT USED 17 NOT USED 30 NOT USED m 5 NOT USED 18 LT GREEN WHITE 18G 31 NOT USED WH PK 18G TO IGNITION FUSE BLOCK 6 WHITE ORANGE 186 19 WHITE PINK 18G 32 BLACK 18G 7 WHITE VIOLET 18G 20 ORANGE RED 14G 33 BLACK 18G 2 8 NOT USED 21 USED 34 LT BLUE GREY 18G E50737A 9 BLACK LT GREEN 18G 22 NOT USED 35 LT BLUE TAN 18G o LT GN WH 18G 10 NOT USED 23 NOT USED 36 BLACK 18G FKOR 18G ra FOR 186 16 COND WIRE CODE 11 LTGREEN LT BLUE 18G 24 NOT USED 37 BLACK 18G 16 COND WIRE CODE 12 NOT USED 25 NOT USED ag WH OR 180 BL GN 18G PIN COLOR S PIN COLOR 13 NOT USED 26 NOT USED WH VT 18G LT GN BN 18G 1 NOT USED x BLACK ORANGE 14G BK OR 14G BK LT GN 18G WH OR 18G z LT GREENS WHITE 190 2 LrGREEN WHIE 10 BL 18G LT BL TN 14G 3 PINK ORANGE 186 o 8 3 PINK ORANGE 186 MEE BG BK OR 14G WHAT 18G 4 BLUE YELLOW 18G BLUE YELLOW 18G BL YL 18G LT GN WH 18G BK LT GN 18G 77 2 T 5 BLUE GREEN 18G
32. 1 1 4 k 3 1 f a I s O Fuel Tank Charcoal Vent Line SIR Terminator Ju Seat Belt N Sensor Side Impact Sensor Passenger Receptacle Station Side Impact Sensor Rear Heat Lines Rear A C Lines Main Fuel Line Fuel Pump to Engine ee AUXILIARY POWER SUPPLY ACAUTION Do not connect auxiliary devices to vehicle battery Doing so may result in dam age to electrical sys tem and or electronic components Auxiliary Power Supply Do not connect auxiliary devices directly to the vehicle battery Doing so may result in dam age to electrical system and or electronic components Two fuse blocks are provided as an auxiliary power source for dealer installed auxiliary electrical device s Fuse block details and specifications are provided below The fuse blocks are located under the glove box Below Floor Obstructions When installing aftermarket equip ment obstructions below the floor must be avoided Obstructions include wiring fuel system brake lines etc Installers must be aware of these obstructions Refer to the illustration on previ ous page to avoid contacting or damaging vital components under the floor AWARNING Risk of electrical fire Install and electrically terminate auxiliary electrical device as specified by
33. 32 1 SAFETY PRECAUTIONS yee Safety Precautions AWARNING Maintenance and service procedures must be performed AWARNING only by authorized service personnel Read this manual the op erator s manual and supplements before performing AWARNING Perform maintenance and lubrication procedures exactly as outlined in the Maintenance and Lubrication Schedule contained in this manual tion maintenance or AWARNING Perform troubleshooting and service procedures as outlined service procedures in this manual and or service bulletins supplied with replace Failure to do so may ment parts result in serious bodily injury and or AWARNING Replacement parts must be Braun authorized replacements property damage AWARNING not attempt to interface aftermarket control systems without authorization from The Braun Corporation AWARNING Do not use accessory devices not authorized by The Braun Corporation AWARNING Keep clear of area in which the vehicle kneels lowers AWARNING Keep clear of area in which ramp operates AWARNING Never modify alter a Braun Corporation lowered floor minivan conversion AWARNING not install a raised top on a Braun Corporation lowered floor minivan conversion AWARNING Use of a Braun Corporation lowered floor minivan conversion for towing is prohibited AWARNING Failure to follow these safety precautions may result in serious bodily i
34. 5 VT 18G uw ha VT 20G VT 20G 3 s VT 20G VT 20G 2 9 WH 18G us hs WH 20G E OR BK 12G S 18 1 17 17 O 2 WH OR RD 12G isl in 3 RD 126 19 19 4 BK 12G 20 120 5 12G ab m 6 WH 120 22 22 23 23 24 za RD 10G RD 10G DRAWING NOTES 205 RD 12G 3n RD 100 Junctions only occur at intersections with junctions symbol OR BK 126 OR BK 12G WH OR RD 12G WH OR RD 12G All other intersections are wire crossings with out junctions BK 126 BK 10G 4 BK 10G BK 106 DESCRIPTION SYMBOL DESCRIPTION SYMBOL CONNECTOR MOTOR NO SWITCH TORON ho WH 12G 3H BL BK 126 EE BL BK 12G MOTOR MOTOR MOMENTARY SWITCH 2 2 1 3 CHASSIS GROUND NES BL BK 12G 3l WH 12G WH 12 5 MOTOR MOTOR TO C317 PASSENGER SLIDING DOOR TO J3 OF E50737A RAMP MOTOR RAMP DEPLOY SWITCH RAMP STOW SWITCH C PILLAR DOOR SWITCH TO FUSE BLOCK BATTERY GROUND KNEEL MOTOR Page 22A Electrical Schematic 2006 amp 2007 Chrysler Conversion Foldout Ramp Front Passenger Seat Electrical Systems Memory ws DRAWING NOTES Junctions only occur at intersections with junctions symbol 4 All other intersections are wire crossings without junctions Note Diagram includes some late 2005 conversions
35. 9 22 LTGREEN GREEN 18G 35 NOT USED NOT USED O 10 NOT USED 23 NOT USED 36 BLACK 18G 10 NOT USED ce NOT USED 24 NOT USED 37 BLACK ORANGE 18G 11 NOT USED e 12 NOT USED 25 NOT USED 12 NOT USED 13 NOT USED 26 NOT USED 13 NOT USED 19 20 EO 9 Electrical Schematic 2006 amp 2007 Chrysler Conversion Foldout Ramp Power Door Foldout Ramp amp Kneel System with Curtain Air Bags Note Diagram includes some late 2005 conversions
36. 9 Sl Meany thie without rozies
37. 905 WASHER 5 16 LOCK AUTO BK 10068 LOCTITE BLUE 242 GEN PURPOSE 18822 BOLT 1 4 20X3 4 BHCS NYLK BKZN 25371 RAMP DEPLOY SWITCH ARMATURE GUIDE 34846 WASHER 1 4 FLAT AUTO BK 10062 kk Item not shown Page 26 en Exploded View 2006 amp 2007 Chrysler Conversion Foldout Ramp Ramp Assembly Gear Motor and Base Assembly Note Diagram includes some late 2005 conversions 25 c Page 27 28 Exploded View 2006 amp 2007 Chrysler Conversion Foldout Ramp Ramp Assembly Note Diagram includes some late 2005 conversions OR 12 s OR 1 I J A Page 27B Page 28B ee REPLACEMENT PARTS 2006 amp 2007 Chrysler Conversion Foldout Ramp Ramp Assembly Description RAMP ASSY BASE amp EXT 29 25 AUTO TOYOTA Part Number E90111DKA2907 1 ASSY GEARMOTOR ARM_BKT CHRY 2007 R amp S E50889ADK BEARING FLANGE 5 8 X 1 4 10FDU04 28435 SCREW 1 4 20 X 3 8 FLBHSCS 28252 BOLT 3 8 16 X 3 4 FLBHSCS GD8 25171 PIVOT PIN BUSHING EV RAMP 2905 52571 2905 HARNESS RAMP EXT CONTROLLER OAKTEC 52038A 96A8 LOCTITE BLUE 242 GEN PURPOSE 18822 RETAINER BEARING 21451 03 BEARING 1 2ID X 1 1 8 OD BALL 21371 WASHER 519ID X 87600 X 074 12621 WASHER 63 X 8 X 06 NYLON 10 83584
38. D 23 NOT USED 6 ORANGE 9 COND 3 COND WIRE CODE 24 NOT USED 24 NOT USED NO COLOR 2 1 WHITE 20 GA 2 NOT USED 3 VIOLET 20 GA BK 10G n v E50670A ns RD 10G gt Fuse Block Battery op WH 206 x n T IT wascus 19 Ground 92 50536 V O e E50538A 6 COND WIRE CODE 6 COND WIRE CODE NO COLOR NO COLOR 1 WHITE RED ORANGE 12 GA HT 1 WHITE RED ORANGE 12 GA 2 ORANGE BLACK 12 GA 2 ORANGE BLACK 12 3 BLACK 20 GA 1 3 BLACK 20 GA 4 WHITE 20 GA 4 WHITE 20 GA 4 COND WIRE CODE 4 COND WIRE CODE 2 COND WIRE CODE 5 WHITE BLACK 14 GA 5 WHITE BLACK 14 GA NO COLOR NO COLOR COLOR 6 NOT USED 6 NOT USED 12 COND WIRE CODE 1 RED 12 1 RED 10 WHITE 12 GA COLOR 2 ORANGE BLACK 12 GA 2 ORANGE BLACK 12 GA BLUE BLACK 12 GA 1 WHITE VIOLET 18 GA 3 WHITE ORANGE RED 12 GA 3 WHITE RED ORANGE 12 GA 2 NOT USED 4 BLACK 12 GA 4 BLACK 10 GA ED 52038 96A8 3 VIOLET 18 GA cn 4 WHITE 18 GA z TL Ul 5 VIOLET 18 GA 1 6 ORANGE LIGHT BLUE 18 GA 7 LIGHT GREEN GREEN 18 GA 8 BLACK WHITE 18 GA 3 COND WIRE CODE 3 COND WIRE CODE gt BE HITE NO COLOR NO COLOR Kneel Actuator BEN 1 WHITE 12 GA 1 BLUE BLACK 12 GA 11 BLACK 18 GA 2 NOT USED 2 NOT USED 12 YELLOW WHITE 18 GA BLUE BLACK 12 GA 3 WHITE 12 e Hj y Microswitch M
39. E 1 ORANGE BLACK 12 GA 17 NOT USED 17 NOT USED Entry NO COLOR 2 WHITE ORANGE RED 12 GA 18 NOT USED 18 NOT USED 1 WHITE 9 COND 3 RED 12 GA 19 NOT USED 19 NOT USED E50250A01 2 VIOLET 9 COND 4 BLACK 12 GA 20 NOT USED 20 NOT USED 3 GREEN 9 COND 5 BLUE BLACK 12 GA 21 NOT USED 21 NOT USED 4 BLACK 9 COND 6 WHITE 12 GA 22 NOT USED 22 NOT USED 5 YELLOW 9 COND 23 NOT USED 23 NOT USED 6 ORANGE 9 COND 3 COND WIRE CODE 24 NOT USED 24 NOT USED pA NO COLOR 2 1 WHITE 20 GA 2 NOT USED 3 VIOLET 20 GA BK 10G U EGOTOA DEO Ground RD 106 5 gt Fuse Block Battery W I WH 20G x DUDANI n lilii wka 119 Ground SLAE 9o E50536A uy ul E50538A 6 COND WIRE CODE 6 COND WIRE CODE NO COLOR NO COLOR ELE 1 WHITE RED ORANGE 12 GA HT 1 WHITE RED ORANGE 12 GA 2 ORANGE BLACK 12 GA 2 ORANGE BLACK 12 3 BLACK 20 GA 4 3 BLACK 20 GA 4 WHITE 20 GA 4 WHITE 20 GA 4 COND WIRE CODE 4 COND WIRE CODE 2 COND WIRE CODE 5 WHITE BLACK 14 GA 5 WHITE BLACK 14 GA NO COLOR NO COLOR NO COLOR NoT USED 5 NOTAUSED 12 COND WIRE CODE 1 RED 12 GA RED 10 GA 1 WHITE 12 GA COLOR 2 ORANGE BLACK 12 GA ORANGE BLACK 12 GA 2 BLUE BLACK 12 GA 1 WHITE VIOLET 18 GA 3 WHITE ORANGE RED 12 WHITE RED ORANGE 12 2 NOT USED 4 BLACK 12 GA BLACK 10 GA 52038 96 8 3 VIOLET 18 GA 4 WHITE 18 GA
40. EEN 18G 5 H LT ENDI DL 14G 8 TAN VIOLET 18G 21 m 12 NOT USED 9 TAN YELLOW 18G 22 NOT USED 2 EE i TN 18G 10 NOT USED 23 NOT USED lt o NOT USED OR GN 18G 37 COND WIRE CODE 11 WHITE VIOLET 18G 24 NOT USED B WHITE VIOLET 186 ont A 8G PIN COLOR PIN COLOR PIN COLOR S 12 NOT USED 25 NOT USED a 12 NOT USED 1 LT GREEN DK BLUE 14G 14 VIOLET WHITE 18G 27 NOT USED 13 LT GREEN TAN 146 26 NOT USED A 5 LT GREEN TAN 14G TN YL 18G 2 TAN DK BLUE 186 15 BLACK ORANGE 14G 28 NOT USED 12 COND WIRE CODE 14 NOT USED at TAN 18G 16 LT GREEN GREY 18G 29 NOT USED EI PIN COLOR ME NOT USED 4 ORANGE GREEN 18G 7 LT GREEN TAN 186 30 NOT USED 1 NOT USED E O VIOLET TAN 186 VT TN 180 5 LTORANGE LTBLUE 18G 18 PINK GREEN 186 31 NOT USED 1 LT GN DK BL 14G 50741 LT GN DK BL 146 2 LT BLUE 18G 3 qu TAN LT GREEN 14G TN LT GN 18G 6 TAN VIOLET 18G 19 WHITE PINK 18G 32 NOT USED TN BU 18G TN BU 18G 3 WHITE PINK 186 a 18 TAN GREEN 18G TN GN 18G 7 TAN YELLOW 186 20 ORANGE RED 14G NOT USED ui TN 18G TN 18G 4 LT GREEN GREY 18G o 19 VIOLET BROWN 18G VT BN 18G 8 WHITE VIOLET 18G 21 LTGREEN YELLOW 18G 34 NOT USED gt ORIGN 18G ORIGN 18G 5 NOT USED VT WH 18G 20 VIOLET WHITE 186 9 LT GREEN TAN 14G 22 LTGREEN GREEN 18G 35 NOT USED BL 18G OR
41. G BLACK 188 2 8 NOT USED 21 USED 34 LT BLUE GREY 18G E50737A 9 BLACK LT GREEN 18G 22 NOT USED 35 LT BLUE TAN 18G o LT GN WH 18G 10 NOT USED 28 NOT USED 36 BLACK 18G e 180 36 EKOR 186 16 COND WIRE CODE 11 LT GREEN LT BLUE 186 24 NOT USED 37 BLACK 18G a 16 COND WIRE CODE 12 NOT USED 25 NOT USED WH OR 180 BL GN 180 COLOR PIN COLOR 13 NOT USED 26 NOT USED o WHNVT 18G LT GN BN 18G 1 NOT USED TC BLACK ORANGE 14G BK OR 146 BK LT GN 18G WHIOR 18G 2 __LTGREEN WHTE 18 2 186 LT GN WH 18 LT BL 18G LT BL TN 14G 3 PINK ORANGE 186 lt oL PINK ORANGE 18G PKIOR 18G BK OR 14G WH VT 18G 4 249 a e l BLUE YELLOW 18G BLYL 18G LT GN WH 18G BK LT GN 18G 5 ee BLUE GREEN 18G BL GN 18G WHIPK 18G LT GN LT BL 18G eo erue 6 LT GREEN BROWN 18G gt OR RD 14G WHIPK 18G z 2 7 WHITE ORANGE 186 138 E50378A0501 BL YL 18G LT BL GY 18G n TA 55 9 je ee OR RD 14G PASSENGER SEAT ETUR m 1 war worer uG A WHITE7 VIOLET 8G LT BL TN 18G BK WH 18G LT BUGY 18G 11 BLACK 1 GREEN 18G 6 BLACK LT GREEN 18G WT 28 LT BL GY 18G BK 18G 12 NOT USED NOT USED LT GNALTBL 18G LT BL TN 18G 2 LT BUYL 180 18 NOTUSED 13 NOT USED WAPE 18G BK WH 18G LT BL TN 18G ET a 14 LT GREEN LT BLUE 18G LT BUGY 186 BK RD 18G BL GN
42. Maintenance and Service Manual Wheelchair Accessible Lowered Floor Conversion Foldout Ramp featuring 2006 amp 2007 Chrysler Minivans including some late 2005 conversions B3 BraunAbility Because Life is a Moving Experience Read manual before servicing Failure to do so may result in serious bodily injury and or property damage 34852 September 2008 SUPAIUIIN FEI VU 7002 5 9002 SUOISIJAUO gt VOCE PESEN aI INTRODUCTION ME Introduction Braun lowered floor conversions are designed to provide years of pleasure and mobility inde pendence Familiarity with proper operation and maintenance procedures will help ensure safe troublefree operation Safety precautions maintenance and trouble shooting details are provided Wiring Diagrams and Electrical Schematics are provided to aid in troubleshooting A Repair Parts section with exploded views and corresponding parts lists are also provided Refer to the information applicable for the conver sion you are servicing and disregard the informa tion that does not apply Warranty and Return Authorization Refer to the Limited Warranty Booklet for detailed terms and provisions When processing any war ranty claims parts repairs etc all requests must be processed through the Braun Corpora tion Product Sup port Department Product Support will issue a Return Mate rial Authorization RMA number and deta
43. Page 20B Electrical Schematic 2006 4 2007 Chrysler Conversion Foldout Ramp Power Door Foldout Ramp amp Kneel System without Curtain Air Bags Note Diagram includes some late 2005 conversions Page 21A BK 14G BK 14G BK 14G BK BL 20G 1 BK TN 20G BK TN 20G BK TN 20G BK TN 20G 2 2 2 2 BK LT GN 20G BK LT GN 20G s BK LT GN 20G BK LT GN 20G 3 DASH DASH KNEEL TO C309 1 BK BL 20G BKBL 20G l4 BK BL 20G BK 14G8 lq DOOR DOOR ON OFF BODY SIDE S pM i BK VT
44. RET USED 2 10 NOT USED 23 NOT USED 36 BLACK WHITE 18G 7 BLAKA a 11 LTGREEN LT BLUE 18G 24 NOT USED 37 BLACK RED 18G s NOT USED E 12 NOT USED 25 NOT USED LTE BLUE7YELLOWSISG e 13 NOT USED 26 NOT USED 188 11 BLUE GREEN 18G 12 NOT USED 37 COND WIRE CODE ze PIN COLOR PIN COLOR PIN COLOR 5 1 NOT USED 14 NOT USED 27 NOT USED 2 NOT USED 15 BLACK ORANGE 146 28 NOT USED 12 COND WIRE CODE 3 NOT USED 16 LT GREEN GREY 18G 29 NOT USED PIN COLOR 4 NOT USED 17 LT GREEN TAN 18G 30 NOT USED a rr TO BG 501 1 NOT USED 5 NOT USED 18 PINK GREEN 186 31 NOT USED 2 BLACK 18G 5 6 NOT USED 19 WHITE PINK 18G 32 NOT USED 3 WHITE PINK 18G a 7 NOT USED 20 ORANGE RED 146 33 NOT USED ui o 4 LT GREEN GREY 18G g 8 NOT USED 21 LTGREEN YELLOW 18G 34 NOT USED gt x 5 NOT USED 9 NOT USED 22 LT GREEN GREEN 18G 35 NOT USED E TO IGNITION FUSE BLOCK 6 BLACK ORANGE 186 10 NOT USED 23 NOT USED 36 BLACK 18G 7 NOT USED 4 COND WIRE CODE LT GN YL 18G 11 NOT USED 24 LT GREEN WHITE 18G 37 BLACK 18G g 9 8 NOT USED PIN COLOR LT GN GN 18G 12 NOT USED 25 LTGREEN ORANGE 18G ES m gt 9 LTGREEN YELLOW 18G F 5 2 1 LT GREEN YELLOW 18G r LT GN OR 18G 13 NOT USED 26 NOT USED a 10 LT GREEN TAN 18G AE LT GREEN GREEN 186 L LT GN IWH 18G ES 11 LT GREEN GREEN 18G 3 LTGREEN ORANGE 186 E50731A 12 NOT USED m LT GREEN WHITE
45. cle engine compartment fuse block and driver side under dash mounted fuse block Inspect kneel actuator assembly for Actuator mounting pin securement Inspect chain for misalignment wear or damage Inspect chain master links for securement Inspect chain idler pulley for securement wear damage or misalignment Inspect electrical harnesses for positive connections proper routing wear or other damage Kneel microswitch es securement wear or other damage Kneel assembly chain Consecutive Repeat all previously listed inspection lubrica 3 Month tion and maintenance procedures at 3 month Intervals intervals Page 6 Lubricate with Anti Seize 14 oz caulk tube available per Braun part no 24710 Resecure adjust microswitches replace dam aged parts or otherwise correct as needed Note See Ramp Microswitch Adjustment on page 11 Resecure repair or replace Realign resecure replace damaged parts or otherwise correct as needed Note See Kneel Actuator Assembly exploded view on page 31 Lubricate with Anti Seize 14 oz caulk tube available per Braun part no 24710 ee TROUBLESHOOTING Troubleshooting Diagnosis Chart AWARNING Troubleshooting and repair procedures must be performed as specified by an authorized service technician only Fail ure to do so may re sult in serious bodily injury and or property damage Operation should be discon tinued
46. device manufacturer Fuse Blocks Two fuse blocks are provided for use as an auxil iary power source one Ignition fuse block and one Battery fuse block The Battery fuse block provides power at all times independent of the vehicle ignition The Ignition fuse block supplies power only when the vehicle ignition is on The installer is responsible for supplying the correct gauge wire and fuse for the particular device to be attached to the fuse block as specified by the manu facturer of the device Fuse Specifications Ignition Fuse Block The total maximum load must not exceed 40 amperes Battery Fuse Block The total maximum load must not exceed 40 amperes Note If installing an auxiliary electrical device that requires more than a 40 ampere power Source an alternative power source must be provided Under Dash Fuse Blocks oy XO 0 E N3d02 8 NadOs Page 13 BLANK for LAYOUT ME Page 14 Note Diagram includes some late 2005 conversions Page 15A Overhead Console Switch Master Lock Out Switch B Pillar Switch C Pillar Switch en Press and release switch displaying slide door graphic Press and release switch displaying slide door graphic Press switch displaying this graphic Press and r
47. elease switch displaying slide door graphic Under Dash Fuse Block Kneel System Center Console Switch Center Console Switch Kneel ON OFF Remote Keyless Controller Switch Entry Transmitter Press this switch to ON Press and to activate release C kneel feature switch euet can D em twice 2 E50678 REV C within five seconds Press this switch to OFF to disable kneel feature Press and release Press and release switch displaying switch displaying slide door graphic slide door graphic 2006 amp 2007 Chrysler Conversion Foldout Ramp Switch and Component Location Diagram Page 16A Note Diagram includes some late 2005 conversions 3 COND WIRE CODE NO COLOR 1 WHITE 20 GA 2 NOT USED 3 VIOLET 20 GA Wall Mounted Open Close Switch E50060MMS Kneel ON OFF Switch 31022 OR 206 Wall Mounted Open Close Switch 50060 5 3 COND WIRE CODE NO COLOR 1 WHITE 20 GA 2 NOT USED 3 VIOLET 20 GA 10 COND WIRE CODE z o COLOR BLACK 14 GA BLACK TAN 20 GA
48. ftermarket Control Systems Policy The Braun Corporation manufac tures dedicated control systems for its products These control systems have been designed and tested for use in conjunction with specific Braun products Braun control systems are the only control systems authorized for use with Braun products Do not attempt to interface after market control systems without authorization from The Braun Corporation To do so may result in serious bodily injury and or property damage Page 3 MAINTENANCE and SERVICE ee Preventive Maintenance Maintenance is necessary to en sure safe and trouble free conver sion operation Encourage the consumer to perform preventive maintenance procedures Gen eral preventive maintenance con sisting of inspections along with cleaning procedures should be a part of the consumers routine Keeping the passenger slide door lower track pan free of debris ice and snow is one of the most ef fective preventive maintenance practices to exercise Regular preventive maintenance proce dures will increase the service life of the conversion as well as enhancing safety The consumer should inspect and clean frequently and routinely minimum four weeks or 100 cycle intervals Note A Preventive Maintenance section is provided in the opera tor s manual Maintenance and Lubrication Schedule Normal vehicle maintenance must be performed as outlined in
49. icroswitch Ramp Motor Stow 33421A Deploy 23184 amp Gear Box Page 16B Wiring Diagram 2006 amp 2007 Chrysler Conversion Foldout Ramp Power Door Foldout Ramp amp Kneel System without Curtain Air Bags Note Diagram includes some late 2005 conversions Page 17 3 COND WIRE CODE NO COLOR 1 WHITE 20 GA 2 NOT USED 3 VIOLET 20 GA Wall Mounted Open Close Switch E50060MMS Wall Mounted Open Close Switch Kneel ON OFF E50060MMS 3 COND WIRE CODE Switch 31022 COLOR WHITE 20 GA NOT USED OR 20G VIOLET 20 TO Figure 1 8 COND WIRE CODE NO COLOR BLACK 14 GA BLACK TAN 20 GA BLACK LIGHT GREEN 20 GA BLACK BLUE 20 GA BLACK 20 GA BLACK VIOLET 20 GA NOT USED BLACK 14 GA C309 Body Side 6 6 9 9 9
50. il the procedures required for process ing returns and or authorizing credit AWARNING Maintenance lubrica tion troubleshoot ing and service procedures must be performed as speci fied by an authorized service technician Failure to do so may result in serious bodily injury and or property damage The last eight digits of the vehicle identification number VIN must be provided when filing a warranty claim or ordering parts Operation Quick Reference Guide Conversion Operation Overview This overview provides a simplified explanation of conversion operation Read the entire owner s operator s manual for complete details Contact The Braun Corporation if any of this information is not understood Power Operation Conversion power functions are managed by the One Touch electronic control system The con trol system can be activated using the Chrysler remote keyless entry transmitter Chrysler any one of the Remote interior mounted Keyless Entry control switches or the optional magnetic entry Transmitter Press and release this switch two 2 times Control switches display the slide door graphic One Touch Control Activation Conversion power door ramp and kneel functions are activated by pressing and releasing any con trol switch press and release remote entry trans mitter button twice Open Functions When activating the Open func tions the p
51. n Interior Height at Driver and Passenger Position Ramp Length Ramp Width Useable Clear Opening Ramp Angle with Vehicle Kneeled rn gt Interior Floor Length Behind Front Seats Due to manufacturing tolerances both with the OEM vehicle and the conversion components all dimensions may vary slightly from those shown Deduct 2 1 2 off of Interior Height for conversions with OEM Overhead DVD Rail System Deduct 2 off of Interior Height for conversions with OEM Moon Roof Page 32 Providing Access to the World Over 300 Braun Dealers Worldwide 7 A THE BRAUN 2D EI CORPORATION Providing Access to the World a I a re gt El E ES vp International Corporate Hdqrs PO Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670 B3 BraunAbility Because Life is a Moving Experience 34852 september 2008 International Corporate YO doco 2622276 USA 71 8007 HE 574 946 6755 UG 975 222 6 2 570 braunmobility com Patent 2652562532 IN FEIT 7002 5 9002 2 10014 SLIOISIS ALU O SUPAIUI All ilfdstrations descriptions and specifications in ara nasad Or produsi Information available at ina Sei 2323523 129 191
52. n Foldout Ramp Front Passenger Seat Electrical Systems 19A 20A Includes some late 2005 conversions Electrical Schematic 2006 amp 2007 Chrysler Conversion Foldout Ramp Power Door Foldout Ramp amp Kneel System with Curtain Air bags 19B 20B Electrical Schematic 2006 amp 2007 Chrysler Conversion Foldout Ramp Power Door Foldout Ramp amp Kneel System without Curtain Air bags 21A 22A Electrical Schematic 2006 amp 2007 Chrysler Conversion Foldout Ramp Front Passenger Seat Electrical Systems Memory 21B 22B Electrical Schematic 2006 amp 2007 Chrysler Conversion Foldout Ramp Front Passenger Seat Electrical Systems 2 24 Repair Parts Exploded View 2006 amp 2007 Chrysler Conversion Foldout Ramp Platform Assembly 23B 24B 25 Exploded View 2006 amp 2007 Chrysler Conversion Foldout Ramp Ramp Assembly Gear Motor and Base Assembly 26 27A 28A Exploded View 2006 amp 2007 Chrysler Conversion Foldout Ramp Ramp Assembly 27B 28B 29 Exploded View 2006 amp 2007 Chrysler Conversion Foldout Ramp Kneel 30 31 Dimensions
53. njury and or property damage Towing Towing with a Lowered Floor Conversion Use of a lowered floor conversion vehicle for towing is prohibited Transporting a Lowered Floor Conversion If case of service The Braun Corporation recom A cum mends that lowered floor conversion vehicles be transported on trailer rather than towed with one set of wheels suspended and the other set Trailer Transport of wheels remaining in road contact Page 2 MAINTENANCE and SERVICE Maintenance and Service Requirements Braun lowered floor minivan conversions must be maintained and serviced by a Braun autho rized service representative who has attended and been certified by The Braun Corporation Sales and Service School for Braun Mobility Products Read and become familiar with the operating procedures out lined in the applicable operator s manual and the maintenance and troubleshooting information contained in this manual before beginning operation mainte nance or service procedures Contact The Braun Corporation if any of this information is not understood One Touch Electronic Control System The electronic control system provides simple one touch activation of power func tions For your convenience the control system can be activated using the OEM remote keyless entry transmitter or one of the interior switches identified in the operator s manual Braun Corporation A
54. nt of latching mechanisms Clean and lubricate with Light Oil Resecure or replace fasteners as needed Clean and lubricate with Light Oil Tighten replace or correct as needed Replace or correct as needed If bearing retaining screw is not secure or is removed for service apply Blue 242 Thread Locker Loctite to retaining screw and tighten Tighten replace or correct as needed Replace if needed Realign resecure replace or otherwise correct as needed Resecure replace or correct as needed Inspect for obstructions and clean vacuum or blow out debris using compressor Inspect for any defects such as cuts fraying or any malfunction of belt buckle or securement hardware Clean dirt and debris from tie down track Replace immediately if damaged Replace or correct as needed Page 5 MAINTENANCE and SERVICE ee Maintenance and Lubrication Schedule Perform all procedures listed in previous section also Power Fold Ramps Ramp flap extension chain Remove ramp housing cover rear vertical panel and inspect mount bracket bolts for securement loose or missing Motor mounting bolts for securement loose or missing Ramp fold arm securement collar and mounting screws Microswitches securement and adjustment Microswitch wires and terminals for secure ment or damage Magnetic switch optional 6 Months Inspect power source Vehicle battery 50 ampere fuse vehi
55. ower door opens the ramp deploys and the kneel system lowers the rear of the vehicle Close Functions When activating the Close functions the ramp stows first and then the kneel system and the power door are activated simulta neously Manual Operation The passenger power sliding door and ramp can be manually operated Read the owners manual for further details w CONTENTS Safety Precautions 2 TOWING 2 Maintenance and Service Requirements 3 Maintenance and Lubrication Schedule 4 6 Troubleshooting Diagnosis Chart 7 10 Microswitches 11 Below Floor Obstructions 12 Auxiliary Power Supply 13 Switch and Component Location 15A 16A Wiring Diagrams and Electrical Schematics Wiring Diagram 2006 amp 2007 Chrysler Conversion Foldout Ramp Power Door Foldout Ramp amp Kneel System with Curtain 5 15 16 Wiring Diagram 2006 amp 2007 Chrysler Conversion Foldout Ramp Power Door Foldout Ramp amp Kneel System without Curtain Air bags 17A 18A Wiring Diagram 2006 amp 2007 Chrysler Conversion Foldout Ramp Front Passenger Seat Electrical Systems Memory 17B 18B Wiring Diagram 2006 amp 2007 Chrysler Conversio
56. p motor shuts off before the ramp reaches the horizontal position or below Page 11 BELOW FLOOR OBSTRUCTIONS ww 2006 amp 2007 Chrysler Lowered Floor Minivan Foldout Ramp Conversion When installing an electrical tie down power seat or other auxiliary device ob structions below the floor must be avoided Obstructions include wiring fuel system brake lines etc In stallers must be aware of these obstructions Refer to this illustra tion when installing aftermarket equipment to avoid contacting or damaging vital compo nents under the floor Drilling or cutting into such obstruc tions may result in potential hazards as well as property damage Note Some wiring harnesses shown may not be present Avoid all harness locations Note Diagram in cludes some late 2005 conversions AWARNING Check for obstruc tions such as wires gas lines exhaust etc before drilling or cutting through floor Failure to do so may result in serious bodily injury and or property damage Page 12 Color Key O E M Wiring Braun Wiring Fuel System Brake System Occupant Restraint Controller Charcoal Canister Heat amp A C SIR Terminator Driver Station Side Impact Sensor Emergency Brake Cables Side Impact Sensor Brake Lines Fuel Fill e Hose Side Impact Sensor Fuel Fill Vent Line Braun Controller 12
57. r lock out switch ON Power door motor harness dis connected or damaged Power door motor damaged Check and correct Connect replace or otherwise correct as needed Switch master lock out switch to OFF Correct or contact Braun Product Support Contact Chrysler Service Center 3 20 Motor Runs But Door Does Not Move Misaligned or otherwise damaged drive cable or door track Power door motor clutch failure Correct or contact Braun Product Support Contact Chrysler Service Center 3 30 Faulty Open Operation Obstruction in door path Mechanical binding Remove obstruction Check and correct 3 40 Door Does Not Open Fully Door doesn t catch full open posi tion hold latch See 3 30 Correct or contact Braun Product Support k www TROUBLESHOOTING FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 4 00 FOLDOUT RAMP DEPLOY 5 00 FOLDOUT RAMP STOW 4 10 No Unfold Deploy Operation 4 11 See 1 00 and 3 41 4 12 No door full open signal 4 13 Ramp motor harness discon nected or damaged 4 14 Loose damaged or missing fold arm securement collar coupling and or screws 4 15 Ramp Deploy microswitch out of adjustment or damaged 4 16 Ramp motor damaged Correct or contact Braun Product Support Connect repair or replace Tighten replace or otherwise correct as needed Check connection adjust or replace See page 11 Replace motor 4 20 Ramp Contacts Door Doo
58. r not fully open See 3 41 Correct or contact Braun Product Support 4 30 Faulty Unfold Deploy Operation Ramp Deploy microswitch har ness disconnected or damaged Misalignment or damage to Ramp fold bearing Ramp fold arm Ramp fold arm bearing slot Ramp pivot points or hinge s Mechanical binding See 3 41 and 4 15 Obstruction detected resulting in excessive motor current Connect repair or replace Realign tighten replace damaged parts or otherwise correct as needed Check and correct Press main electronic controller reset button and try again If no operation contact Braun Product Support 4 40 Faulty Ramp Extension Unfold Deploy 5 10 No Fold Stow Operation Ramp extension chain broken detached misaligned or other wise damaged Lack of lubrication Ramp hinge damage See 4 35 See 1 00 Ramp Stow Position microswitch out of adjustment or damaged Controller doesn t receive door close signal See 4 13 4 14 and 4 16 Replace attach realign or otherwise correct Lubricate See Maintenance and Lubrication Schedule Correct or replace as needed Check connection adjust or replace Correct or contact Braun Product Support 5 20 Faulty Fold Stow Operation Ramp Stow Position microswitch harness disconnected or damaged Fold arm support stop out of adjust ment See 3 41 4 13 4 14 4 32 4 33 4 35 4 42 and 4 43 Connect repair or replace
59. s a control switch Clean and tighten Repair or replace Crimp tightly to wire Replace Relocate to avoid interference replace battery or replace transmitter See OEM owner s manual Press main electronic controller reset button and try operation again If no operation run serial diagnostics test If no operation contact Braun Product Support 1 20 Broken wire Power to Wire terminal Conversion Control switch damaged Systems OEM keyless transmitter FOB But No does not function properly or Operation damaged Braun electronic controller Page 7 TROUBLESHOOTING EE FUNCTION SYMPTOM POSSIBLE CAUSE REMEDY 2 00 KNEEL SYSTEM LOWER 3 00 POWER DOOR OPEN Page 8 2 10 No Lower Operation See 1 00 Kneel On Off switch is in OFF position Actuator harness disconnected or otherwise damaged Actuator damaged Chain disconnected or otherwise damaged Press switch to ON position Connect repair or replace Replace if damaged Connect repair or replace 2 20 Faulty Kneel Lower Operation 3 10 No Open Operation Motor Does Not Run 2 21 Mechanical binding 2 22 Misalignment or damage to kneel system components Inspect kneel actuator assembly for Actuator mounting pin secure ment loose or missing Inspect chain for wear misalign ment or other damage Inspect chain pulley for secure ment wear misalignment or damage See 1 00 Door maste
60. some late 2005 conversions BK WH 18G HARNESS E50540A OR E50541A P3 OR RD 14G Junctions only occur at intersections with junctions symbol 4 BATTER FUSE BLOCK FB2 F4 All other intersections are wire crossings without junctions WH PK 186 IGNITION FUSE BLOCK PK OR 18G m ni 180 LT GN BN 18G LT GN BN 18G 2 2 AH LT GNWH 18G LTGNWH 188 H E COLOR CODE al 4 PK OR 18G PKIOR 18G H K ABR COLOR ABR COLOR s BL YL 18G BUYL 18G h i BE HIGHTEHEEN WH OR 188 F WH OR 18G BL GN 18G BUGN 18G H Hj 9 Bk SLACK JA ORANGE WHNT 18G 4 4 WHNT 18G LT GN EN 18 LTGNEN 18G H 9 in BROWN E PINK te WH OR 18G WH OR 188 H 4 BEBE FBRRIKGBUUE nb ES BKATGN 18G BK LTGN 18G JH O GN GREEN TN TAN 10 LT BL TN 14G LT BL TN 14G 5 5 GY GRAY VIOLET LT GN LT BL 18G hr LT GN LT BL 18G WH VT 18G WH VT 18G w fol lt LT BL LIGHT BLUE WH WHITE 12 12 BK LT GN 18G BK LT GN 18G al Ha o 13 13 m BKOR 14G BK OR 14G LT GNILT BL 189 LTGNATBL 18G 15 ha M id he WHIPK 18G 1860 14 14 v hs LT BUGY 18G LrBL GY 18G 4 15 LTGNWH 18G 7 LTGN WH 18G 2 np BKOR 146 BK OR 14G WH PK 18G 8 WH PK 18G 3n H H o enw LT GNWH 18G OR RD 14G 5 OR RD 14G BK WH 18G BKWH 18G 5 iu PKIOR 18G PK OR 18G WH PK 18G WHIPK 18 o B B a BL YL 18G LT BUGY 18G LTBUGY 18G H L BUGN 18G BL
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