391 6020 - Hurst Shifters Online
Contents
1. STEP 17 From inside the vehicle lift up on the shifter assembly to access the lower change rod connec tion bolt and remove both bolt and then shifter from vehicle TOOLS ratchet amp 10mm socket NOTE This step may be able to be performed from inside the vehicle however it may be easier to access these components from underneath the vehicle Safely use proper lift points jack stands etc according to the vehicle service manual to help avoid injury if working underneath the vehicle STEP 18 Carefully remove both the upper and lower rubber shifter boots from the assembly Avoid ripping or tearing the boots If they are damaged contact your local Dodge dealer for replacements HURST PERFORMANCE SANTA ROSA CA www HURST SHIFTERS com 6 Assembly STEP 19 Install the rubber boots onto the Hurst Shifter NOTE A small amount of grease on the openings of the boots can ease installation Position upper boot flat towards the rear of the shifter vehicle Make sure upper boot seals fit into Hurst Shifter bracket grooves 1 amp 2 The two front bushings in the front arms of the Hurst Shifter have been purposely designed to have a very tight to snug fit with the lock pins removed in STEP 16 Ensure that these pins can be installed into front shifter bushings prior to attempting install in vehicle Again a small amount of grease can aid with installation boot flat gt2. Carefully unsnap the center console trim cup holder plate from the center console NOTE 2015MY and newer console design 1 is different than pre 2015MY vehicles and will require disconnection of wiring to center controls 2014MY and Earlier 2015MY and Later HURST PERFORMANCE SANTA ROSA CA www HURST SHIFTERS com 2 STEP 4 Disconnect the 12V accessory cigarette lighter socket wiring harness connection and small USB connector if So equipped in front of center console opening NOTE The 12V accessory lighter socket is part of the center console on 2015MY and newer models and will not be necessary to disconnect STEP 5 Disconnect the cup holder lighting connection and any other wire harness before finally removing the center console trim cup holder plate if so equipped STEP 6 Remove the two front center console screws both sides TOOL Phillip s screwdriver or 7mm socket STEP 7 Remove the rubber tray in the center console storage box if so equipped HURST PERFORMANCE 707 544 4761 www HURST SHIFTERS com 3 STEP 8 Remove the screws in the bottom of the center console storage box TOOLS Ratchet long exten sion 8mm socket NOTE 2015MY and newer center console screws are removed from the side of the _ console First remove the cover 2014MY and Earlier 2015MY and Later 1 then the bolts 2 witha 10mm socket STEP 9 Rai
3. _ groove 2 front bushings ha groove 1 STEP 20 Position Hurst Shifter into vehicle and install change rod change rod bolt and torque to 20 Nm 1 5ft lbs TOOLS torque wrench amp 10mm socket NOTE The lower bushings in the Hurst Shifter stick have been specifically designed to operate without grease Greasing this area will only attract dirt and contaminents and will notimprove performance DO NOT grease lower bushings STEP 21 Position Hurst Shifter into vehicle and install and lock front pins NOTE When working from inside the vehicle a small mirror can be helpful to aid in alignment of the front pins Not only are the front bushings very tight on the pins they are also very tight in shifter brackets on the transmission The pins may need to be pryed into place or pryed out for later removal Use care not to damage any of the components if prying is necessary STEP 22 Replace the metal tunnel cover and install the upper shift boot onto cover NOTE Make sure the threads of the rear Hurst Shifter mount come up through the tunnel cover Install the nut finger tight several turns to hold it in place HURST PERFORMANCE 707 544 4761 7 Ww www HURST SHIFTERS com STEP 23 Install the six tunnel cover mounting nuts and torque to 20 Nm 15ft lbs TOOLS torque wrench long extension and 10mm socket STEP 24 Tighten the rea
4. com 9 STEP 31 Re install the two front center console screws both sides TOOL Phillip s screwdriver or 7mm socket STEP 32 Reconnect the cup holder lighting connection under the center console trim cupholder plate and any other wire harness that had been previously disconnected if so equipped STEP 33 Reconnect the 12V accessory cigarette lighter socket wiring harness connection NOTE The 12V accessory lighter socket is part of the center console on 2015MY and newer models and will not be necessary to reconnect in this manner see next step STEP 34 Carefully snap inthe center console trim cup holder plate to the center console NOTE 2015MY and newer console design 1 is different than pre 2015MY vehicles and will may require reconnection of wiring to center controls if discon nected in step 3 75 2 OL ORMAN STEP 35 To use original shifter handle Bolt in the upper stick assembly on to the Hurst Shifter and torque to 20Nm 15 ft lbs TOOL 13mm socket and torque wrench STEP 36 Carefully snap in the boot bezel on the center console STEP 37 optional Install the Hurst upper stick and Classic Knob A Slide the boot support onto the Hurst stick note some models 2015 may not use boot support and leather boot can be attached directly to the Hurst stick B Install the stick onto the Hurst Shifter using the supplied washers a
5. HURST BILLET COMP PLUS SHIFTER xessz20 2009 and up Dodge Challenger Catalog 391 6020 2014 2010 amp 2009 by Hurst Performance Thank you for purchasing the Hurst Billet Comp Plus Shifter Shifter This shifter is constructed of a solid billet steel and chrome plated upper stick billet aluminum transmission carrier and billet stainless steel adapter lower stick pin and Energy Suspension polyurethane bushing hous ing You can expect reduced shift throw over 30 increased strength and better firmer yet smoother and more precise feel thanks to extremely tight design and manufacturing tolerance over the stock factory pieces while utilizing an industry first teflon lined spherical bearing as the main pivot all while adding a classic or stock look to your vehicle s interior IMPORTANT Installing the Hurst Billet Comp Plus Shifter requires moderate mechanical ability Read this instruction sheet completely first so that you thoroughly understand it and can become familiar with the procedure before attempting installation Furthermore this shifter has been primarily designed as a competition and or race shifter As such much of the isolation has been reduced to give the driver the most direct and positive link to the transmission without compromise In doing so this does increase both tactile and sometimes audible levels of vibra tion While every effort has been made to reduce the amount of objectionable transmission dr
6. hifters for the Dodge Challenger 538 8575 538 1001 538 1000 I i does not fit2015MY and newer Technical Service A highly trained technical service department is maintained by Hurst Performance to answer your technical questions provide additional product information and offer various recommendations Hurst offers a wide variety of custom T Handles and knobs that can be used with this shifter to allow the driver to tailor the vehicle to his hers personal liking See your local retailer of Hurst products for specific prices Technical service calls correspondence and warranty questions should be directed to the following address Hurst 100 Stony Point Rd Ste 125 santa Rosa CA 95401 Phone 707 544 4761 Monday Friday 6AM to 5PM PST Saturday 7 30AM to 5PM PST HURST PERFORMANCE SANTA ROSA CA www HURST SHIFTERS com 12
7. iveline noise transmitted into the interior of the vehicle some vehicles may experience greater amounts than others WORK SAFELY Perform this installation on a good clean level surface for maximum safety and with the engine turned off Ensure that the parking brake is set and that the vehicle will not move if accidentally started INSPECT Using the parts list below ensure that all parts are present and free from objection able defects and or blemishes prior to beginning installation Every effort has been made to ensure that these parts arrive to you in perfect and non damaged order However Hurst Perfor mance will not accept returned parts due to cosmetic defect after they have been installed ina vehicle Shifter Boot Support amp Tie Wrap NOTE Washers are designed for single use only HURST PERFORMANCE 707 544 4761 www HURST SHIFTERS com 1 TOOLS Ratchet 7mm Long Wrench amp Torque 8mm Extension 1 2 amp 9 16 Wrench 10mm ict Hex 13mm Wrench Socket 7 32 Phillip s Flat Blade Floor Jaek Screw Screw Jack Stands driver driver Optional Optional Disassembly STEP 1 Carefully unsnap the boot bezel from the center console 2009 2014 MY shown NOTE 2015MY vehicles unsnap boot only The bezel does not unsnap STEP 2 Unbolt the upper stick assembly from the shifter and remove knob boot stick assembly TOOL 1 2 Wrench STEP 3
8. nd screws 30Nm 22 ft lbs C Install the jam nut onto the threads of the Hurst Stick TOOL 7 32 hex wrench NOTE The stick should be installed on the right hand side passenger side of the shifter block except on 2015MY and newer mount driver side STEP 38 optional Disassemble leather boot from stock stick knob boot assembly by prying open the boot clip or disassembly of the shifter knob shaft removing leather boot TOOL flatblade screwdriver HURST PERFORMANCE 707 544 4761 www HURST SHIFTERS com 11 STEP 38 optional Install the leather boot onto the boot support except some 2015MY vehicles using the supplied tie wrap trim away excess tie and snap boot bezel into center console STEP 39 Affix Hurst knob onto vehicle if using option above being sure to tighten jam nut up against the knob base Ensure that all gears can be smoothly and fully engaged without binding or rough move ment Correct any problems prior to operating the vehicle TOOL 9 16 Wrench NOTE The Hurst Billet Comp Plus Shifter for the Dodge Challenger has been designed to fit any of Hurst s stick knob and handle combinations Check the Hurst website at www hurst shifters com for stick options including the popular original E and B body Mopar handles 538 8575 as well as the newer Nitro Stick handles 538 1001 amp 538 1000 that all fit the Hurst Competition Plus S
9. r mounting nut and torque to 20 Nm 15 ft lbs TOOLS torque wrench long extension and 13mm socket STEP 25 Install the rubber shift boot cover and the wiring routing ties NOTE Optional step 37 only may be easier to complete see step 37 photo after installing rubber shift boot in this step as better access to the sides of the shifter and inserting required tools may be easier If chosen to complete step 37 now complete step 37 and then continue with step 26 immediately afterwards STEP 26 Install the rear A C duct HURST PERFORMANCE SANTA ROSA CA www HURST SHIFTERS com 8 STEP 27 Reposition the center console into the vehicle STEP 28 Raise the center console to access and recon nect the center console storage box lighting connection and any additional wiring connection clips if So equipped STEP 29 Re install the screws in the bottom of the center console storage box TOOLS Ratchet long exten sion 8mm socket NOTE 2015MY and newer center console screws are re installed from the side of p i Lt the console First replace the 2014MY and Earlier 2015MY and Later bolts with a 10mm socket 2 as viewed from back seat with front then the cover 1 seats at full forward position STEP 30 Replace the rubber tray in the center console storage box if so equipped HURST PERFORMANCE 707 544 4761 www HURST SHIFTERS
10. se the center console to access and discon nect the center console storage box lighting connection and any additional wiring connection clips if So equipped STEP 10 Slide reward or remove the center console to gain access to the shifter m ee as viewed from back seat with front seats at full forward position a STEP 11 Remove rear A C duct by lifting at rear to disengage push pin then pulling rear ward HURST PERFORMANCE SANTA ROSA CA www HURST SHIFTERS com 4 STEP 12 Remove the wiring routing ties from the rubber shift boot cover and fold cover out of way STEP 13 Unscrew rear mounting nut TOOLS ratchet long extension and 13mm socket STEP 14 Unscrew six tunnel cover mounting nuts TOOLS ratchet long extension and 10mm socket STEP 15 Detach shifter boot from metal tunnel cover and remove cover o ma HURST PERFORMANCE 707 544 4761 www HURST SHIFTERS com 5 STEP 16 Unclip and pull out the two front lock pins that Photo taken irom underneath vehicle hold the shifter bracket to the transmission NOTE This step may be able to be performed from inside the vehicle however it may be easier to access these components from underneath the vehicle Safely use proper lift points jack stands etc according to the vehicle service manual to help avoid injury if working underneath the vehicle
Download Pdf Manuals
Related Search