Betriebsanleitung RW 1800 - YR&CO
Contents
1. l ul RW 1800 21 RAMME X S SP SPT Indicator and control elements Fig 8 GH Throttle control lever HK RW 1800 22 RAMME X S SP SPT Indicator and control elements 4 1 Description of the indicator and control elements LK Charge control lamp lights up when the ignition is engaged in case of charging disturbances during operation find out the reason goes out after the engine has been started K Oil pressure control lamp lights up when the ignition is engaged at decrease of oil pressure during operation stop the engine immediately goes out after the engine has been started GH Throttle control lever position 0 stop the engine position I start the engine operating position for driving and vibration Z Ignition switch position 0 putin or remove the ignition key position I ignition engaged charge control lamp LK and oil pressure control lamp OK light up position Il Turn the ignition key against spring pressure to position ll the engine will start Release the key after start up the control lamps will go out Note The ignition lock is equipped with a stop work for repeat start For repeat start the ignition key must first be turned to position 0 Only repeat the starting procedure for a maximum of 15 to 20 seconds without interruption then stop for about one minute before trying again If the engine can still2. discharge Especially the terminals and clamps must be cleaned regularly and afterwards be greased thickly with an acidproof grease Attention Dispose of used batteries properly 8 9 Tightening the screws Pan head screw M 16 x 25 DIN 912 8 8 Pan head screw M 16 x 40 DIN 912 8 8 Screw torque 300 NM 221 ft lb Screw torque 220 Nm 165 ft lb ae has bek 7 de bd Hexagon head cap screw M 16 x 40 DIN 933 8 8 Screw torque 220 Nm 165 ft lb RW 1800 36 RAMME X S SP SPT i Maintenance 8 10 Checking cleaning and Fig 34 replacing the air filter Changing the air filter cartridge e Remove cover D from the air filter housing and take out the air filter cartridge LP e After having inserted the cleaned or new air filter cartridge refit cover D again Fig 34 Attention Never use petrol nor hot fluids for cleaning the filter cartridge After having cleaned the filter cartridge check on possible damage with a pocket lamp Filter cartridges which show damage to the gasket or to the cartridge itself must absolutely be replaced The air filter cartridge must be replaced after having been cleaned three times or after one year in use at the latest It is not possible to clean the filter cartridge if it is polluted by deposit containing soot particles Use a new cartridge then Make a note on the cartridge cover of each cleaning carried out Insufficient cleaning and t
3. e g crushes kinks separated layers blistering e leaking points e installation has not been carried out properly e the hydraulic hose moves out of its mounting e the mountings are corroded so that function and tightness are reduced e the mountings are damaged or deformed so that function and tightness or the connection between two hoses are reduced Only the use of the original RAMMAX replacement hydraulic hoses guarantees that the correct hose type pressure rating is used in the right place RW 1800 18 RAMM S SP SPT Safety regulations 3 11 3 Working on the engine Let engine oil drain off at working temperature Danger of scaldings Wipe off overflowing oil catch oil running out and dispose of in an environment friendly manner Keep used filters and other oily material in a separate especially marked container and dispose of in an environment friendly manner 3 11 4 Working on electrical system components e Before carrying out any work on the electrical components disconnect the battery and cover it with insulating material e Do not install fuses with higher amperage nor mend fuses Fire risk 3 11 5 Working on the battery e No open fire when working on the battery do not smoke e Do not allow acid to come into contact with skin or clothing In case of injuries by battery acid wash with clear water and go to see a doctor e Do not place tools on top of the battery e Dispose of old batteries i
4. serious damage may be caused to starter and starter gear rim Note Before starting operation let the engine warm up in idle running for a short time 5 5 Starting with battery cable connection Attention When starting the roller by battery cable connection it must absolutely be observed that first the positive poles are connected and then only the negative poles ground cable After the engine has started the negative poles must be disconnected first and the positive poles last If this is not observed serious damage may be caused to the roller s electrical system e The RW 1800 is equipped with two batteries which are located on both sides of the oil tank e For external start it is sufficient to unscrew the cover of one of the battery compartments The roller can be started from either side at choice Fig 19 RW 1800 s A S SP SPT RAMME X Operation 5 6 Driving The machine is moved by actuating the foot pedals When actuating the left foot pedal the roller will drive in reverse when actuating the right foot pedal it will move forwards The speed can be regulated continuously through the excursion of the pedals Fig 6 and 7 5 7 Vibration Vibration is switched on when actuating the rocker handle switch VS Fig 4 Note e Machines that are equipped with a dozer blade can only carry out compaction works with the blade lifted up blade in uppermost position e Levelli
5. not be started look for the reason of this disturbance and remove it SZ Hourmeter The hourmeter counts the operating hours at running engine Maintenance works are to be carried out according to the operating hours indicated HK Horn Push button for horn signal RW 1800 23 RAMME X S SP SPT Operation 5 0 Operation 5 1 Control before use The following control steps must be carried out before taking the roller into operation for daily work as well as before starting longer working periods Danger Strictly keep to the safety regulations as described under paragraph 3 0 of this operating and service manual e Park the machine on even firm ground Check e whether all screw connections are tight e function of the drive pedal e on leaks in fuel tank or fuel pipes e function of steering e on possible damage to machine or engine e on leaks in the hydraulic system Bild 11 Check the hydraulic oil level and refill if necessary Check whether the air filter is heavily polluted Fig 12 Bild 13 KA ne p Check the fuel reserves and refill if necessary Feeder opening for diesel fuel T vil RW 1800 zi PAMMAX S SP SPT Operation Fig 14 Fig 15 MS Check the air pressure in the rubber tires Check the engine oil level S Strictly observe the lubrication intervals indicated in the maintenance instructions and check the relevant components on a daily basis Note The
6. start with battery cable connection Attention Connect positive with positive and negative with negative poles ground cable the ground cable must always be the last to be connected and the first to be disconnected When wrong connections are effected serious damage is caused to the machine s electrical system The roller is equipped with a 12 Volt system RW 1800 15 RAMME X S SP SPT Safety regulations 3 9 Driving the roller 3 9 1 Persons in the danger area Before starting operation even after short breaks and especially when driving in reverse check whether persons or obstacles keep in the danger area Give warning signs if necessary and stop operation immediately if persons do not leave the danger area in spite of the warnings Do never step in or keep in the roller s articulation zone while the engine is running Danger of getting crushed 3 9 2 Driving In cases of emergency or danger the engine must immediately be stopped Do only start operation again after the danger due to which operation was stopped has been removed The roller must not be used as a means of transport for persons In case of unusual noise or smoke development stop the machine find out the reason and have the damage corrected Do only operate the roller when sitting on the driver s seat Do never adjust the driver s seat while you are driving the roller Do never get on or off the machine while you ar
7. OPS roof mounting zone by heat as this would also affect solidity RW 1800 14 RAMME X S SP SPT Safety regulations 3 8 Starting the roller 3 8 1 Before start up The operator must make himself familiar with the equipment with operating and control elements as well as with the functioning of the machine The operator must make use of his personal protective equipment such as safety helmet safety boots ear protection etc Before start up always check whether e there are persons or obstacles beside or underneath the roller e the roller is free of oily or inflammable substances e all levers are free of grease oil fuel dirt snow or ice e the roller shows any obvious defects e all safety devices are firmly in their place e brakes steering and operating elements do properly work e the driver s seat is correctly adjusted Never start the roller if instruments control lamps or control elements are defective Do not attach any loose objects to the machine Use the provided stairs steps and grab handles when getting on the roller AN Danger The safety belt must always be fastened on machines which do have a ROPS roof roll over protective support 3 8 2 Start up Do only start and operate the machine when sitting on the driver s seat For starting the roller all control levers must be placed in neutral position Check all indicator and control elements after start up 3 8 3 External
8. RAMMA company of the Ammann Group Vibratory Roller Operating and service instructions RW 1800 S SP SPT RAM AX Valid from 4 04 Maschinenbau GmbH Technical modifications reserved GutenbergstraBe 33 72555 Metzingen YOUNGMAN Phone 49 0 7123 9223 0 RICHARDSON amp CO LTD Fax 449 0 7123 9223 50 E Mail Service Rammax de Germany Printed in Germany Foreword The field experienced development and construction as well as the manufacturer s long years of experience in the production of vibratory trench rollers are the guarantee for very best quality and utmost reliability of your roller This operating and service manual includes the following items e safety regulations e maintenance instructions e description of the machine e trouble shooting table e operating instructions Respecting this manual e makes it easier to get to Know the machine e helps avoid malfunctions or disturbances due to improper use Keeping to the maintenance instructions e increases the roller s reliability during operation on job sites e prolongs the machine s working life e helps reduce repair costs and downtimes RAMMAX Maschinenbau GmbH will not assume any liability for the functioning of the machine e if it is operated in a manner that does not correspond to the proper operation e if it is used in fields of application for which it is not provided and which do not correspond to proper use see paragra
9. The values give a 90 utilization of the screw s apparent yielding point at a coefficient of friction of u total 0 14 Observance of the screw torques is controlled by torquemeter When lubricant MoSo2 is used the indicated screw torques do not apply Note Always renew self locking nuts after disassembly 10 0 Trouble shooting table rr ee ee No vibrating function Dozer blade is not placed in Bring dozer blade in uppermost uppermost position position Engine is running but the roller Not enough hydraulic oil in the Check hydraulic oil level does not move tank Check hydraulic system on possible leaks Pedal valve defective Check function of the pedal valve Engine will not start No connection effected for end Check seat s adjustment switch under the driver s seat paragraph 6 0 YOUNGMAN WP NAN amp CO LID 6 10 Parkway Drive Mairangi Bay Auckland 0632 Ph 09 443 2436 Auck Ph 03 341 6923 Chch WWW YrCco Cco nZ RW 1800 42 RAMME X S SP SPT
10. and ISO 3744 DIN 45635 for the sound capacity level Lwa Vibration value The vibration values according to appendix 1 paragraph 2 2 or 3 6 3 a of the EC machinery regulation are Technical modifications reserved Rammax RW 1800 RW 1800 9 S SP SPT Description 2 0 Description A long lasting experience in the construction of vibration rollers continuous development and improvement and most recent engineering techniques have been the starting points for the construction of a series of most powerful vibration rollers the RW 1800 series All different types of this series offer a high degree of operating comfort a rugged and compact construction and a high degree of operating safety for the driver during operation The RAMMAX vibration roller RW 1800 is a self propelled articulated vibration roller which can be equipped either with smooth drum or with padfoot drum and with a dozer blade at choice Additionally the RW 1800 can be ordered incorporating a tilt function of the dozer blade which allows to produce an even level of the ground even though the roller is driving on a slope in an oblique position The dozer blade of all RW 1800 series rollers is operated by one hand lever control Drive vibration steering and brakes work hydraulically Drum and tires are powered independently from each other and infinitely variable by two variable capacity pumps The drive function is operated over two foot pedals This drive sys
11. atic front rear 12 V hydrostatic mechanical articulated st hydrostatic hydrostatic 34 Hz 1 6 mm 64 KN 6400 kp Technical specifications RW 1800 SPT 2280 kg 2340 kg 1170 kg 0 2 7 km h 0 2 7 km h 45 45 45 Kubota D 1403 water cooled 3 22 8 KW 31 HP 2800 rom 12V 55Ah hydrostatic front rear 12 V hydrostatic mechanical articulated steering hydrostatic hydrostatic 34 Hz 1 6mm 64 KN 6400 kp gt z RA Tank capacities Fuel Hydraulic oil Tires Number of tires Tire size Inflation pressure RW 1800 S SP SPT 40 I 140 I 2 7 50 16 AS 2 5 bar 40 I 140 I 2 7 50 16 AS 2 5 bar 40 I 140 I 2 7 50 16 AS 2 5 bar Technical specifications 1 2 Noise and Vibration values The following noise and vibration values according to the EC machinery regulation edition 93 68 EWG have been measured under typical operating conditions for this machine with vibration and over a predetermined travel distance DIN 45635 During operation these values may vary in accordance with the existing operating conditions Noise values The sound level according to appendix 1 paragraph 1 7 4 f of the EC machinery regulation is Sound pressure level at the operator s stand Lpa 91 5 dB A Sound capacity level Lwa 106 7 dB A These sound values were determined according to ISO 6081 for the sound pressure level Lpa
12. be carried out when the machine has cooled down Attention Dispose of process materials and replacement parts in a safe and environment friendly manner tlh ul RW 1800 40 RAMMES X S SP SPT Maintenance 8 16 Changing the tires AA Danger When lifting loads all safety regulations must strictly be observed Note The autolifter must have a load capacity of at least 2 t 2000kg e The machine must absolutely be parked on even good bearing soil e Put on the autolifter or another appropriate lifting device and lift the machine slightly e Loosen the wheel nuts RM and remove the rubber tire Fig 43 Attention e Put the new tire on the drive flange e Tighten the wheel nuts RM crosswise e Screw torque 150 Nm 110 ft lb e Check the inflation pressure after having changed tires 2 5 bar Keep in mind that the tire has got a considerable own weight 9 0 Screw torques for screws with metric threads Screw Torques Nm dimension Screw Torques ft lb 12 9 dimension ET 3 I EE a e 5 ae SE MG LP La 26 a ec 156 221 69 213 982 1047 88 HE 4 i a an Mn o 300 358 101 145 fe aloe a 524 714 1047 I il RW 1800 41 RAMME X S SP SPT Maintenance Property classes for screws with non treated non greased surface The screw s quality marks appear on the screw heads 8 8 8G 10 9 10K 12 9 12K
13. e driving the roller In case that the roller has got in touch with a live wire do not leave the driver s seat warn third persons against approaching or touching the machine drive the machine out of the danger area if possible have the current supply interrupted 3 9 3 Driving on slopes Do not drive on slopes which are steeper than the roller s gradeability provides for Drive carefully on slopes and always straight up or down in direction Choose a low gear before you start driving On humid and loose packed soils the rollers ground adherence on slopes is considerably reduced Increased danger of accidents 3 9 4 Conduct in traffic Choose speed in accordance with the working conditions Do always give priority to loaded transport vehicles Keep a safe distance to edges and hill flanks RW 1800 16 RAMME X S SP SPT Safety regulations 3 9 5 Checking the effects of vibration When carrying out compaction works with vibration the effects on nearby buildings and pipes lying in the ground gas water sewerage current conduction must be checked and if necessary the compaction work must be stopped Never use vibration on hard ground concrete or frozen soils damage could be caused to the bearings 3 9 6 Parking the roller If possible park the roller on even firm ground Before leaving the machine e straighten the articulation joint in order to allow for easy mounting respectively get
14. ee operating instructions for Kubota D 1403 Appendix Bild 32 a 8 Changing the fuel filter e The diesel pipe filter DF must be changed at least once a year or every 200 operating hours Fig 30 e Changing the fuel filter Unscrew both pan head screws S from the filter mounting and remove the diesel filter DF Fig 30 Draw off the fuel hoses and insert the new diesel filter DF Replace leaking or porous fuel hoses er EE Install the diesel filter DF in reversed order again and examine whether there are leaking points Attention No open fire no smoking during works on the fuel system lii wl RW 1800 35 RAMME X S SP SPT Maintenance The fuel system is self ventilating Attention Collect any fuel spillage carefully and dispose of together with the used fuel filter in an environment friendly manner 8 8 Battery LN Danger No open fire no smoking during works on the battery Do not allow acid to come into contact with skin or clothing Wear safety glasses Do not put tools on the battery Minus pol The batteries B are located on the left and right sides of the oil tank fig 31 It is very important to keep clean the battery and to carry out maintenance correctly in order to have a perfect function of this battery If the machine is out of action for a longer period of time the battery has to be pinched off in order to prevent a deep
15. est dirt particles inside the hydraulic circuit may cause enormous disturbances to the aggregates leading to expensive repair works e When realizing in daily inspection of the hydraulic oil level that this has fallen it is indispensable to immediately check the complete hydraulic circuit on possible leaks e Do immediately eliminate any leaks If necessary inform the responsible service station e Fill up the hydraulic system with filling aggregate as possible e Clean fittings tank cap and surroundings before removing them in order to avoid that dirt gets inside e Do not leave the tank feeder open without reason but always keep it covered in order to prevent particles from falling inside the tank 8 2 Instructions for running in Maintenance after 25 operating hours e Check all screw connections and tighten where necessary e Check all hydraulic hoses and the whole hydraulic system on possible leaks e Change the fuel filter Fig 30 paragraph 8 7 e For the engine see the maintenance instructions for Kubota D 1403 S SP 32 RAMMAX S SP SPT Maintenance 8 3 Maintenance schedule check engine oil level observe reference mark examine whether the roller shows exterior damage visual check check hydraulic oil level oil level gauge check fuel supplies inspection glass check cooling water level examine air filter check inflation pressure for the diesel engine see operating instructions for a
16. following control steps are described under paragraph 8 0 Maintenance e engine oil level e hydraulic oil level e fuel supplies RW 1800 25 RAMME X S SP SPT Operation 5 2 Operation Attention e Avoid any type of work which might seem to be hazardous or which might reduce the stability of the machine e Do not drive on slopes in transverse direction Always drive straight up or down e The roller must only be started with the operator sitting on the driver s seat e Before leaving the driver s seat the operator must always make sure that the machine is secured against rolling away unintentionally or against unauthorized putting into operation A Danger Before moving the roller make sure that there are no persons in the danger area It is not allowed that persons keep in the roller s articulation area while the engine is running On humid and loose packed soils the roller s ground adherence on slopes is considerably reduced When driving on slopes the working speed must be chosen in accordance with the conditions given on the site The nature of the ground and the atmospheric conditions prevailing may reduce the roller s gradeability Do never drive on slopes which are steeper than the rollers gradeability provides for Do always give priority to loaded transport vehicles 5 3 Start up Attention In case that you have not yet made yourself familiar with the indicator and control elements
17. from his driver s seat After having stopped the roller the ignition key must be removed The dashboard cover must be locked in order to protect the machine against damage or vandalism Before stopping the engine the dozer blade must always be deposited to the ground Do always use shackles when parking the machine on slopes 6 0 Adjusting the driver s seat ues Fig 20 Fig 21 P VHI VS3 VS4 A Danger It is strictly forbidden to adjust the driver s seat during operation danger of accidents The safety belt must always be fastened when driving on machines which do have a ROPS roof roll over protective support How to adjust the driver s seat Lever VH1 for adjustment according to the driver s weight besides the lever on the right there is a scale giving the weight adjustment Fig 20 Lever VS2 regulates the seat resilience Fig 21 heavy medium light Note Under the driver s seat there is an end switch which is actuated over the driver s weight The lever VS2 must not be adjusted too strong heavy as otherwise the end switch cannot be actuated Consequence The roller cannot be started Remedy Choose weaker seat resilience pp 9 RAMMAX S SP SPT Operation Lever VS3 The inclination of the back of seat can be regulated by turning the adjusting button Lever VS4 The complete driver s seat can be moved forwards or backwards 7 0 Loading and transport e For loadi
18. ilter cartridge in an environment friendly manner Recommendation If larger repair works are carried out on the hydraulic hose system the hydraulic oil should also be changed Fig 40 8 13 Suction filter pipe filter ipi Note The suction filter SGF must be changed after each hydraulic oil change and every 1000 operating hours as well Fig 40 The two pipe filter cartridges LP1 and LP2 must be replaced after 75 operating hours and regularly every 500 operating hours or at least once a year Fig 40 RW 1800 39 S SP SPT RAMME X Maintenance 8 14 Adjusting the scrapers Fig 41 e Loosen all four screws on the scraper holder ASH and push the scraper towards the drum e The distance between drum and scraper must be at least 2 mm e Tighten the screws again Fig 41 Note Worn down scrapers must be adjusted or replaced 8 15 Radiator Fig 42 The water cooling radiator of the diesel engine must at any time be filled up to the lower edge of the feeder Fig 42 The roller is delivered ex factory containing an antifreezing compound effective up to 25 C below zero The radiator must only be used with the cooling water containing corresponding antifreezing For repair works the cooling water can be drained off through a drain cock which is located on the bottom side of the radiator AA Danger Risk of scaldings by hot water or steam Works on the cooling system must only
19. k The other aggregates do not require maintenance However the hydraulic hoses should be checked on possible leaks in regular intervals Do never spray paint the hydraulic hoses RW 1800 38 RAMME X S SP SPT Maintenance 8 12 2 Changing the hydraulic oil Remove drain plug VS on the bottom side of the oil tank and let the hydraulic oil drain off into a suitable container Open cover D and wash out the oil tank thoroughly Fig 37 Install both covers D equipped with new seals and screw in the drain plug into cover D Change both pipe filters Fig 40 xx gt Renew the suction filter Fig 39 as well Fill in hydraulic oil through the feeder opening E located underneath the driver s seat until the oil level can be seen in the oil gauge Fig 38 Start the engine and let it run in idle running for a short time Check the oil level in the oil gauge again Fig 10 and refill if necessary Tank capacity about 60 I Recommended oil types Mobil HLP 46 Texaco Rando HD C Corresponding oil types of other producers can also be used ESI l Fig 39 Fig 38 Attention Never start the engine with the hydraulic oil drained off Never have the pumps running without oil Note Works on the hydraulic system are only to be carried out by persons with special knowledge and experience with hydraulic systems Let the oil drain off into a suitable container and dispose of the f
20. ller must be secured against tipping or sliding on the ramp The roller must be secured for transport so that it cannot tip over slide or roll Take care that a roller suspended during loading does not swing heavily There is danger to life for persons who e step under suspended loads or who stand underneath suspended loads e keep in the roller s operating radius during instruction on the machine or when the machine is loaded 3 6 Towing the roller Do always use a tow rod when towing the machine The maximum towing speed must not exceed 1 km h The maximum distance over which the machine is towed must not be longer than 200 m Secure the roller in order to prevent it from unintentionally rolling off when the disk brake is released mechanically 3 7 Checking the roll over protective support ROPS The frame must not be damaged nor warped nor show cracks in the ROPS roof mounting zone neither must the ROPS roof show hairline cracks rusty spots or open fractures If the ROPS roof vibrates or rattles heavily it is not correctly fitted Then all screw connections must be tightened according to the given specifications observe torques The fastening screws must not be damaged bent or deformed Without the manufacturer s consent it is not allowed to weld or screw on any additional parts as this could affect the roof s solidity and thus the safety of the operator It is prohibited to drill holes or erode sparings in the R
21. n the proper way 3 11 6 Working on the fuel system No open fire do not smoke do not spill fuel Catch fuel running out before it can seep away into the soil and dispose of in an environment friendly manner 3 11 7 Cleaning works e Never carry out cleaning works with the engine running e Never use petrol or other easily inflammable substances for cleaning e When cleaning with the steam jet cleaner cover all electrical components and the insulating material or do not expose them directly to water or steam jets e Do not hold the cleaning jet directly onto the sound absorber 3 11 8 After the maintenance works Install any protective devices again after having carried out cleaning and maintenance works Carry out a performance test 3 12 Repair If the machine is defective hang a corresponding warning sign on it Repair works are only to be carried out by skilled staff having been instructed to do so Exhaust gases are highly dangerous When starting the roller in closed rooms it is therefore indispensable to provide for sufficient ventilation RW 1800 19 RAMME X S SP SPT RW 1800 S SP SPT 20 Mi x Indicator and control elements 4 0 Indicator and control elements TA Fuel gauge Z ignition switch VS Vibration switch OK Oil pressure control lamp Fig 4 VG Pre ignition indicator LK Charge control lamp SZ Hourmeter SZ TA Z LK VG K VS Fig 5 Fig 7 Fig 6
22. ne Roller model Fig 3 Fig 1 180245 Engine serial number Fig 2 Attention When taking over the roller you will be trained in operation and maintenance by one of our employees or by our dealer Here it will be absolutely necessary to respect the safety remarks and danger warnings Fig 2 Fig 3 RAMMAX i 12353 Metzingen AMM HH RW 1800 S SP SPT 3 RAMME X tlh ul Table of contents 1 0 Technical specifications 6 1 1 Main dimensions 6 1 2 Noise and vibration values 9 2 0 Description 10 2 1 Fields of application 10 2 2 Modifications on the machine 10 3 0 Safety regulations 12 3 1 Proper use 13 3 2 Operating the roller 13 3 3 Safety remarks in the operating maintenance manual 13 3 4 Warning stickers on the roller 14 3 5 Loading the roller 14 3 6 Towing the roller 14 3 7 Checking the roll over protective support ROPS 14 3 8 Starting the roller 15 3 8 1 Before start up 15 3 8 2 Start up 15 3 8 3 External start with battery cable connection 15 3 9 Driving the roller 16 3 9 1 Persons in the danger area 16 3 9 2 Driving 16 3 9 3 Driving on slopes 16 3 9 4 Conduct in traffic 16 3 9 5 Checking the effects of vibration 17 3 9 6 Parking the roller 17 3 9 7 Parking on slopes 17 3 9 8 Start up in closed rooms 18 3 10 Taking in fuel 17 3 11 Maintenance works 19 3 11 1 Working on hydraulic hoses 18 3 11 2 Replacing hydraulic hoses 19 3 11 3 Working on the engine 19 3 11 4 Worki
23. ng and compacting at the same time is not possible Important e Do only carry out any compaction works at maximum engine speed AN Danger When carrying out compaction works with vibration the effects on nearby buildings must be checked and if necessary the compaction work must be stopped 5 8 Operating the dozer blade The dozer blade is operated by the control lever Fig 5 1 Control lever to the back dozer blade is lifted up 2 Control lever to the front dozer blade is let down 3 Control lever to the left dozer blade turns to the left tilt capacity 4 Control lever to the right dozer blade turns to the right tilt capacity 5 Control lever on FLOAT dozer blade float capacity when driving in reverse for scraping the ground Note Before stopping the engine the dozer blade must always be deposited to the ground A Danger It is not allowed to transport persons on the dozer blade It is prohibited to move other vehicles with the dozer blade plage 2 RAMMAX S SP SPT Operation 5 9 Stopping the roller 1 Place the throttle control lever in positon Stop Fig 8 2 Before stopping the engine let it run idle for a short time in order to allow for temperature balancing 3 Place the ignition key in position 0 engine stop Fig 4 Attention Before stopping the engine straighten the articulation joint in order to make it easier for the operator to get on or down
24. ng on electrical system components 19 3 11 5 Working on the battery 20 3 11 6 Working on the fuel system 19 3 11 7 Cleaning works 19 3 11 8 After the maintenance works 20 3 12 Repair 19 4 0 Indicator and control elements 21 4 1 Description of the indicator and control elements 23 5 0 Operation 24 5 1 Control before use 24 5 2 Operation 26 5 3 Start up 26 5 4 Starting the engine 27 5 5 Starting with battery cable connection 27 5 6 Driving 28 RW 1800 iar S SP SPT j RAMME X Table of contents 5 7 Vibration 28 5 8 Operating the dozer blade 28 5 9 Stopping the roller 29 6 0 Adjusting the driver s seat 29 7 0 Loading and transport 30 8 0 Maintenance 32 8 1 General remarks on maintenance maintenance work 32 8 2 Instructions for running in 32 8 3 Maintenance schedule 33 8 4 Checking the engine oil level 34 8 5 Checking hydraulic oil level hydraulic filter element 34 8 6 Checking the fuel supplies 35 8 7 Changing the fuel filter 35 8 8 Battery 36 8 9 Tightening the screws 36 8 10 Checking cleaning and replacing the air filter 37 8 11 Changing the engine oil 38 8 12 Changing the hydraulic oil 38 8 12 1 Hydraulic system 38 8 12 2 Changing the hydraulic oil 39 8 13 Suction filter pipe filter 39 8 14 Adjusting the scrapers 40 8 15 Radiator 40 8 16 Changing the tires 41 9 0 Screw torques for screws with metric threads 41 10 0 Trouble shooting table 42 RW 1800 5 S SP SPT RAMM Technical
25. ng the roller with a lifting device a hinged lifting support HB is installed on the roller s roof Fig 25 e The roller can also be loaded by driving up a suitable loading ramp under its own power Fig 22 Attention T e In order to avoid any danger or risk to persons do only use ramps with a sufficient load capacity and which are safely secured e For lashing down the roller always use shackles which can be firmly tied to the transport hoops TO located in front and rear of the machine Fig 22 23 e In order to avoid any danger or risk to persons the roller must be lashed down for transport in a manner that it is secured against tipping over sliding or rolling down e Do never step under suspended loads or stand underneath suspended loads RW 1800 ER RAMMAX S SP SPT Operation Bild 27 After the machine has been driven up onto the transport vehicle the transport securing brace 1 must be swung out and must be screwed down to the mounting BL on the oil tank Fig 24 HB Attention After transport the transport securing brace must be released again and must be attached to the mounting BL provided on the tie bar for this purpose RW 1800 31 S SP SPT RAMM X Maintenance 8 0 Maintenance 8 1 General remarks on maintenance and maintenance work Strictly keep to all safety regulations when carrying out maintenance works Careful maintenance guaran
26. of the machine it is absolutely indispensable that you go back to the previous chapter 4 0 Indicator and control elements and that you read this carefully In this chapter all indicator and control elements are described in detail When operating the roller strictly keep to the safety regulations described in chapter 3 0 Safety regulations AN Danger The safety belt must always be fastened when driving on machines which do have a ROPS roof roll over protective support Fig 18 It is only allowed to operate the roller when the driver is sitting on the driver s seat with the seat belt fastened Fig 18 RW 1800 26 S SP SPT Operation 5 4 Starting the engine 1 Place the throttle lever in position Start Fig 8 2 Place the lever for blade operation in neutral position Fig 5 3 Turn the ignition switch Z in position l Fig 4 4 Place the vibration switch VS in neutral position Fig 4 5 The foot pedals must not be actuated while the engine is started Fig 7 Oil pressure control lamp K and charge control lamp LK light up Keep to the starting instructions of the engine manufacturer e Turn the ignition switch to position Il and the engine will start e Release the ignition key immediately as soon as the engine is running Attention The starter must under no circumstances be actuated while the engine is running When this is not observed
27. p stick as far as it will go and pull it out again e The oil level must be indicated between the two reference marks e f the oil level indicated lies below the lower reference mark immediately refill oil OMS For oil type please see the operating instructions for Kubota D 1403 8 5 Checking the hydraulic oil level Note Place the roller on even firm ground in horizontal position OSA G f Fig 27 e Check the hydraulic oil level through the oil level gauge SA The oil level must at least be indicated in the middle of the oil level gauge Fig 27 e Refill hydraulic oil if necessary Recommended oil types Mobil HPL 46 Texaco Rando HD C Corresponding oil types of other producers can also be used Note When realizing in daily inspection of the hydraulic oil level that this has fallen all aggregates lines and hoses must immediately be checked on possible leaks Refill missing hydraulic oil before taking the roller into operation M RW 1800 34 RAMME X S SP SPT Maintenance 8 6 Checking the fuel supplies A N Danger Fire risk No open fire no smoking during works on the fuel system Do not fill in fuel in closed rooms Do not breathe in fuel vapours Fig 28 Fig 29 KA Attention Polluted fuel may cause failure or damage to the engine If necessary pour fuel through a sieving filter Fig 28 Clean feeder surroundings and fill in fuel Fuel s
28. ph 3 1 or which differ from the proper fields of application paragraph 2 1 No warranty can be claimed if e mistakes are made in operation no maintenance checks and or works are carried out e wrong fuel is used Note This manual has been written for operating and service staff on the job sites This operating and maintenance manual is to be kept ready to hand near the machine Operating the roller is only allowed after the operator has been trained on it and in accordance with the present instructions The safety regulations described in paragraph 3 0 on pages 13 to 20 the Safety guidelines for the operation of road rollers and ground compactors issued by the Civil Engineering Employer s Liability Insurance Association and the rules for prevention of accidents must absolutely be observed For your own safety and in order to avoid disturbances of the machine s functioning only Rammax spare parts must be used paragraph 2 2 Modifications on the machine The spare parts list and operating manual can also be supplied in different languages through your Rammax dealer by indicating the roller s serial number The warranty and liability conditions as provided in RAMMAX Maschinenbau GmbH s General Terms and Conditions are neither extended nor substituted by the above mentioned or following remarks Rammax GmbH Meizingen RW 1800 S SP SPT 2 RAMME X Foreword Please fill in when handing over the machi
29. ppendix Kubota D 1403 After 20 operating hours check whether all screws are still tight screw torques grease all lubricating nipples change fuel filter for the diesel engine see operating instructions for appendix Kubota D 1403 After 75 operating hours change pipe filter battery maintenance lubricate the poles Attention engine oil for diesel engine see Kubota see appendix D 1403 operating instructions Every 100 operating hours clean and change the air filter cartridge earlier if 37 necessary tighten the screws on the side pieces and on the 36 articulation joint Every 200 operating hours check whether all screws are still tight screw torques change diesel filter 35 check all diesel pipes on possible leaks Every 500 operating hours for the diesel engine see operating instructions for See appendix Kubota D 1403 change pipe filter Every 1000 operating hours change hydraulic oil at least once a year change fuel filter change suction filter As required adjust the scrapers check whether all screws are still tight screw torques engine maintenance see Kubota D 1403 appen RW 1800 33 RAMME X S SP SPT Maintenance 8 4 Checking the engine oil level Note Place the roller on even firm ground in horizontal position e Pull out the oil dip stick OMS and wipe it clean with a fibre free cloth Fig 26 Fig 26 e Put in the oil di
30. reatment of the filter cartridge may cause serious damage to the engine Dry cleaning AN Danger Eye injuries possible Wear safety clothing glasses gloves e Blow out the filter cartridge with dry compressed air maximum 5 bar from the inside to the outside Wet cleaning Clean the filter cartridge in lukewarm water with usual commercial mild action detergent by waving it from one side to the other Afterwards flush with cold water carefully hydro extract and dry thoroughly M RW 1800 37 RAMM S SP SPT Maintenance 8 11 Changing the engine oil Fig 35 Note Drain off engine oil only when the engine is warm For intervals for changing the engine oil see the operating instructions for Kubota D 1403 appendix Fig 36 Danger Risk of scaldings when draining off hot engine oil Loosen oil drain hose AS and remove plug VS Let the oil drain off into a suitable container and dispose of in an environment friendly manner Fig 35 Changing the oil filter see operating instructions for Kubota D 1403 Fill in oil Replace the oil drain hose again and fill in new oil through the feeder opening E Fig 36 VS 8 12 Changing the hydraulic oil LN Danger Risk of scaldings when draining off hot hydraulic oil Fig 37 8 12 1 Hydraulic system SE Maintenance work on the hydraulic system is usually restricted to the filters and the hydraulic oil tan
31. rictly kept to Every person charged with operation maintenance or repair of the roller must read and observe the safety regulations The user company may have this confirmed through the operator s signature Persons who are under the influence of drugs medicine or alcohol must neither operate the roller nor carry out maintenance or repair works Maintenance and repair works require special knowledge and must therefore only be carried out by skilled staff 3 3 Safety remarks in the operating maintenance manual A Danger Where this sign appears situations are mentioned in which persons might be exposed to danger Attention Where this remark appears information is given about possible disturbances on the machine or on machine components Note Under this remark technical information providing for the optimum economical use of the machine is given RW 1800 RAM ME X S SP SPT Safety regulations 3 4 Warning stickers on the roller Safety labels and warning stickers must be kept completely legible and must absolutely be observed Damaged and illegible safety labels and warning stickers must immediately be renewed All labels and stickers can be ordered according to our spare parts list 3 5 Loading the roller Do only use stable ramps with a sufficient load capacity for loading The ramp s inclination must not be steeper than the rollers gradeability provides for see Technical specifications The ro
32. specifications 1 0 Technical specifications FER 1 1 Main dimensions Dimensions incm A B B gt C D E F G H K RW 1800 S 274 90 79 130 167 226 5 RW 1800 SP 274 311 90 79 36 140 130 167 226 5 RW 1800 SPT 274 320 311 90 79 36 140 130 167 226 5 RW 1800 6 S SP SPT RAMME X lin ul Weights Dead weight Operating weight Centre axle load Driving qualities Driving speed forward reverse with vibration without vibration Maximum gradeability with vibration without vibration Maximum inclination Drive Engine manufacturer Type Cooling Number of cylinders Engine output Number of revolutions Battery Drive Wheel shaft with drive Electrical system Brakes Service brake Parking brake Steering Steering type Steering application Vibration system Drive Frequency Amplitude Centrifugal force RW 1800 S SP SPT RW 1800 S 1920 kg 1970 kg 985 kg 0 2 7 km h 0 2 7 km h 45 45 45 Kubota D 1403 water cooled 3 22 8 kW 31 HP 2600 rpm 12V 55Ah hydrostatic front rear 12 V hydrostatic mechanical articulated steering hydrostatic hydrostatic 34 Hz 1 6 mm 64 KN 6400 kp RW 1800 SP 2120 kg 2190 kg 1095 kg 0 2 7 km h 0 2 7 km h 45 45 45 Kubota D 1403 water cooled 3 22 8 KW 31 HP 2600 rom 12V 55Ah hydrost
33. table ground Remove the ignition key Secure the articulation joint by using the transport brace 3 11 1 Working on hydraulic hoses Before carrying out any kind of work on the hydraulic system make sure that this is not under pressure Hydraulic oil escaping under pressure can penetrate the skin and cause bad injuries In case that such injuries have been caused it is important to go to see a doctor immediately as otherwise serious infections could result For adjustment works on the hydraulic system never step in front of or behind the drums Do not misadjust the pressure control valves Let hydraulic oil drain off at working temperature Danger of scaldings Collect the hydraulic oil drained off in a suitable container and dispose of in an environment friendly manner Do never start the engine when the hydraulic oil has been drained off After any kind of work check whether there are leaking connections and fittings with the system still kept without pressure 3 11 2 Replacing hydraulic hoses The hoses must not be mixed up Make visual checks on the hydraulic hoses in regular intervals It is indispensable to replace hydraulic hoses immediately if e skin and or inset are damaged e g abrasions cuts e the skin is embrittled cracks in the hose material e deformation if not under pressure or if under pressure which does not correspond to the original hydraulic hose form e deformation when being bent
34. tees a much better functioning safety of the roller and prolongs the life of all important components The time and work required for this purpose are out of all proportion to any disturbances which might occur due to non observance e Engine and machine must be thoroughly cleaned before any maintenance work is carried out e The engine must be inactive during any maintenance work e Before carrying out any work on the hydraulic system make sure that this is not under pressure e Before carrying out any work on the electrical components disconnect the battery and cover it with insulating material e The electrical equipment of the machine must be inspected regularly Any faults e g loose connections or burnt cables must immediately be corrected and the affected parts replaced e Do only carry out maintenance and repair work when the machine is standing on even stable ground and is secured against rolling away e Ensure that any maintenance and inspection work provided for and described in the operating instruction is carried out including instructions on replacement of parts Such work must only be done by skilled and qualified staff e During maintenance works neither oil nor fuel must get into ground or drains These must be caught up in Suitable containers and disposed off in an environment friendly manner Remarks on the hydraulic system Avoid any dirt or other polluting particles to get inside the hydraulic system Even the small
35. tem allows a very high gradeability of the roller up to 45 depending on the nature of the soil 2 1 Fields of application The vibration roller RW 1800 has especially been designed for earth levelling and ground compaction works The ideal application for this modern vibration roller is the compaction of wet cohesive soils and clays in canal works in the pipeline construction road subcourses construction site reinstatements etc 2 2 Modifications on the machine For safety reasons it is not allowed to the user to carry out modifications or conversions on the machine himself without the manufacturer s authorization This machine is only to be equipped with original spare parts which have especially been designed for this appliance and which meet with the manufacturer s specifications Installation or use of extra equipment or of specials may reduce the operating safety The manufacturer cannot be held liable for any damage caused by the use of non original spare parts or of extra equipment RW 1800 S SP SPT 10 RAMM RW 1800 S SP SPT 1 RAMM 1 IL X X il li RAMM 12 3 0 Safety regulations RW 1800 S SP SPT Safety regulations 3 1 Proper use The vibration roller RW 1800 is manufactured according to the latest technology and recognized safety standards In spite of this the use of the roller may involve risks for life and health of the user or of third persons respecti
36. ting off the machine e stop the engine and remove the ignition key e place the levers in neutral position Secure parking machines which might constitute an obstacle to traffic by conspicuous measures Do not jump down from the machine always get down using the grab handles stairs and steps provided 3 9 7 Parking on slopes Secure the machine against rolling away by placing metal wheel chocks in front of and behind the drums 3 9 8 Start up in closed rooms Exhaust gases are highly dangerous When starting the roller in closed rooms it is therefore indispensable to provide for sufficient ventilation 3 10 Taking in fuel e Do not breathe in fuel vapours e Do only refuel the roller with the engine stopped e Do not refuel the tank in closed rooms e No open fire do not smoke e Do not spill fuel catch fuel running out before it can seep away into the soil e Do only make mixtures of diesel and petrol never use supergrade petrol inside the fuel tank itself Fill in the necessary quantity of petrol first then top up with diesel Such diesel petrol mixtures are as inflammable as petrol is RW 1800 17 RAMME X S SP SPT Safety regulations 3 11 Maintenance works Only skilled and trained staff is allowed to carry out maintenance works Keep away unauthorized persons from the machine Do never carry out maintenance works on a driving machine or with the engine running Park the machine on even and s
37. vely damage to the machine itself or to other objects if e it is used for other purposes than those for which it has been built e it is improperly modified or converted e the safety regulations are not kept to e it is not operated and or serviced by skilled staff The RW 1800 must only be used in technically perfect condition for the applications for which it is properly intended and with a due sense of concern for safety and awareness of possible dangers according to the operating instructions Especially disturbances which might affect the safety of the machine must immediately be eradicated For operation of the roller the relevant regulations for prevention of accidents the standard safety rules and the regulations which are in force in each country do of course apply The paragraph Fields of application 2 1 defines the applications for which the RW 1800 is exclusively determined Any different use or use going beyond these applications is improper The manufacturer supplier cannot be held liable for any damage or injury which might result from such improper use The user alone must assume full responsibility for the results of improper use of the machine 3 2 Operating the roller Only skilled workers over 18 years who have been trained on the roller and who have been instructed to do such work are allowed to operate the machine Competences and responsibilities must be clearly determined before operation is started and must be st
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