K953-1 TRAILER ASSEMBLY
Contents
1. VIEW 2 YELLOW amp BROWN LEADS DRIVER S SIDE STEEL BRACES SIDE MARKER THRU BRACE 3 4 X 2 SLOT IN FENDER SUPPORTS CHANNEL STEEL BRACE AXLE amp SPRINGS REMOVED FOR CLARITY 1 4 BOLT il Hl TAIL LIGHT WITH LICENSE PLATE ILLUMINATOR BOTTOM 2 VIEW K953 1 TRAILER ASSEMBLY 11 6 2001 LINCOLN Index of Sub Assemblies Index of Sub Assemblies o 2 5 o lt o 3 o k x Index of Sub Assemblies Part Numbers Part Numbers Part Numbers Part Numbers P 426 G P 426 G MOUNTING THE WELDER 1 There are two sets of mounting holes for each welder the forward set is to give the proper tongue weight for safe and stable highway towing the rearward set 2 3 behind gives lighter tongue weight for easier handling around the yard See view 5 Hardware for all welders is included Note the recommended location of control panel end and engine end hole locations are correct only when welder faces the proper way See view 6 2 Rangers 10 and 300D Pipeliner 200G and All Classics use hardware items 6 7 and 8 Place one washer under each bolt head SA250 350 SA use hardware items 5 7 and 8 Place one washer under each bolt head Commanders use hardware items 6 9 and 10 item 9 must be slipped into the base of the welder before placing it on the trailer See view 7 3 In all cases it is easiest to start one bolt and nut t2. PAGE 1 K953 1 TRAILER ASSEMBLY 11 6 2001 LINCOLN Index of Sub Assemblies Part Numbers P 426 D P 426 D COUPLER MOUNTING VARIATIONS 2 BALL COUPLER LUNETTE EYE COUPLER COUPLER ADAPTER Index of Sub Assemblies Part Numbers Index of Sub Assemblies Part Numbers Part Numbers o 2 5 o lt o 3 o k x o o 2 512 015 SIDE HE VIEW 1 A o LINCOLN 2 x 5 K953 1 TRAILER ASSEMBLY 11 6 2001 LINCOLN P 426 E P 426 E FENDERS amp LIGHTS LIGHTS 1 Put 20 piece of loom item 39 over the 10 harness feed harness and loom thru hole in trailer per view 2 Remove screw and washers from ground hole and discard clean hole to bare metal if necessary With stickout as shown place ground lug between clamp item 45 and frame tighten 1 4 x 3 4 screw item 46 on ground lug first then snug the other 1 4 x 3 4 screw to secure loom and harness 2 Mount lights Part Numbers Side marker lights Remove and discard hardware from the mounting holes on each side of the A frame under the front of the platform Clean around holes as needed to expose bare metal to the mounting bolt and nut Force carriage bolts into slots in lights Note that the bulb is toward the front of the trailer Push small piece of sleeving item 38 over the marker light wires and feed wires and studs thru appropriate holes Put lock washers and nuts supplied with li
3. P 426 K953 1 TRAILER ASSEMBLY LINCOLN 2 PARTS LIST FOR K953 1 TRAILER ASSEMBLY P 426 Sal quiessy qns uone nsnill Sal quessy qns Jo uone nsnill Sal quassy qns Jo uone nsnill Sal quiessy qns uone nsnill sol quiessy qns jo xepu sol quiessy qns jo xepu sol quiessy qns jo xepu sol quiessy qns jo xepu P 426 A P 426 A Index of Sub Assemblies Index of Sub Assemblies o 2 5 o lt 5 x K953 1 TRAILER ASSEMBLY INSTRUCTIONS SHOWN WITH OPTIONAL FENDER amp LIGHT KIT FOR TRAILERS WITH ROUND AXLE LINCOLN K953 1 TRAILER ASSEMBLY 11 6 2001 LINCOLN 5 Index of Sub Assemblies P 426 C P 426 C IMPORTANT SAFETY NOTES This K953 1 trailer is designed to be used at highway speeds a the following engine driven Lincoln welders Ranger 10 and 300D all Classics Pipeliner 200G SA250 350 SA and Commanders The mounted welder may be equipped with any standard Lincoln accessory kit and or optional feature Part Numbers This trailer is designed for road off road in plant and yard towing If this trailer is to be used on public highways check applicable county state and local lavvs regarding specific requirements vvhich may include fenders lights reflectors safety chains brakes etc Index of Sub Assemblies Tow only with vehicles equipped for the weight and hitch type Limit towing speeds to those at which the unit is stable When towing stop per
4. S K959 1 m OPTIONAL FENDER AND LIGHT K T PART DESCRIPTION QTY ITEM PART No DESCRIPTION QTY 30 L9871 FENDER 41 CS001612 50 52 00 LOOM M17862 FENDER SUPPORT CF000021 1 2 13X1 00 BOLT 43 CS001467 75 10 00 LOOM CF000359 1 2 13X4 50 BOLT 44 CS001523 75 5 00 LOOM 34 1 T9187 4 1 2 13 LOCK NUT 45 1 S22145 CLAMP 35 59225 64 THREAD FORMING SCREW 46 1 S9225 45 1 4 THD FORMING SCREW 36 T9187 5 16 18 LOCK NUT 47 1 113770 3 CABLE T E 37 1 M17925 LIGHT HARNESS K T 48 1 113548 NYLON NUT 38 1 CS000569 15x2 00 SLEEVING 49 1 S9262 98 FLAT VVASHER 50 39 CS001628 375 20 00 LOOM 9225 45 1 4 THD FORMING SCREW 40 CS001350 50 40 00 LOOM 51 G3000 1PRINT ASSEMBLY INSTRUCTIONS LINCOLN amp PAGE 3 K953 1 TRAILER ASSEMBLY 11 6 2001 LINCOLN 42 CS001530 50 5 00 LOOM N M A NM Nol N 00 N A N N Index of Sub Assemblies Part Numbers Index of Sub Assemblies Index of Sub Assemblies o 2 5 o lt o 3 o k x Index of Sub Assemblies Part Numbers Part Numbers Part Numbers Part Numbers P 426 F P 426 F HARNESS ATTACHED TO TOWING VEHICLE PIGTAIL FROM LIGHT IM HARNESS COVERED EXCESS WITH LOOM SECURE GROUND TERMINAL BETWEEN FRAME AND CLAMP 14 00 STICK OUT GREEN amp BROWN TOP LEADS THIS SIDE
5. cure the pigtails with the two cable ties item 47 Push the 5 pieces of 3 4 loom item 44 over the lumps in the 1 2 loom Part Numbers o Fo lt o 3 o ie x 5 The 52 loom item 41 goes over the harness butting up against the 40 loom The harness is fed thru the brace that goes from side to side of the A It is then fed thru 3 4 x 2 slots in a channel under the platform behind a steel brace and over a 1 4 screw in the spring eye shackle Push the 10 long 3 4 loom item 43 over the 52 loom Place the 1 2 x 5 loom item 42 over the stop tail light leads Use 4 wire taps to connect the harness to the tail and stop light pigtails pull wires thru wire taps to remove slack from harness offset the taps from each other then leaving about 1 2 slack in the harness close the taps trim wire ends Slide the 3 4 loom back over the connections Use the remaining 4 taps to connect the 40 harness to the vehicle 5th tap is a spare n 6 Test the lights The most common problem is poor grounds 2 FENDERS 1 Attach the fender mounts to the frame with hardware items 32 33 and 34 snug but not tight Tilt at old angle to match fenders Slide fenders over the mounts and start the 5 16 x 5 8 screws item 35 attach 2 the nuts item 36 and tighten Tighten the 1 2 13 hardware z 3 z 2 Hardvvare items 48 49 and 50 are used to secure license plate to rear bumper S
6. for the 3 Dia axles you may order replacement hub assemblies from o 2 5 o lt o 3 o k x Redneck Trailer Supplies 705 Harrison Dr Columbus Ohio 43204 Ph 614 272 2220 Fax 614 272 2245 Complete idler hub is their part no 84545UC1 EZ ORDER ALL TRAILER PARTS FROM THE LINCOLN ELECTRIC COMPANY EXCEPT REPLACEMENT HUB COMPONENTS THE LINCOLN ELECTRIC COMPANY ELECTRIC World s Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide 9 7 2001B Cleveland Ohio 44117 1199 U S A G3000 1 Index of Sub Assemblies Part Numbers K953 1 TRAILER ASSEMBLY 11 6 2001 LINCOLN NOTES K953 1 TRAILER ASSEMBLY LINCOLN 2 sal quessy qns jo xepu sal quiessy qns jo xepu sal quiessy qns jo xepu sol quiessy qns jo xepu
7. ghts onto studs and tighten holding lamps square during tightening Be sure sleeving stays in place to protect wire from hole Index of Sub Assemblies Tail and stop lights Light with license plate illuminator is on left side On rear bumper note two sets of 1 4 holes 2 apart and a 1 hole Remove and discard nuts and screws from the 1 4 holes next to the 1 holes and clean around the holes for a good ground The colored wires go thru the 1 holes the 1 4 carriage bolts are forced into the two appropriate slots on the lights the ground lead is routed onto the bolt per a guide on the back of the light and all are fed thru the holes on the rear bumper Ground leads are routed through gaps in the shells of the lights Place washers and nuts onto carriage bolts and tighten 3 Yellow and brown wires go along left side of trailer pee and brown go along right side of trailer Place a 40 piece of 1 2 loom item 40 on each branch of the harness as far forward as it will go Feed loomed harness behind the steel braces in the frame See view 3 4 Examine the 11 wire taps included in the harness kit Two of them connect the marker light pigtails to the brown wires with no need to strip or separate the wires The pigtail goes completely thru the channel by the hinge the device snaps over the brown wire the knife is squeezed down flush and the flap closed over the connection See view 4 Carefully trim off excess Hu Shove all into the loom and se
8. hen swing the welder into place for the others 4 With the weight of the welder compressing the springs tighten the U bolt nuts See page 1 PERKINS SA 250 CONTROL PANEL END ALL COMMANDERS ENGINE END o 53 CLASSICS amp PIPELINER 200G CONTROL PANEL END o o ALL COMMANDERS RANGER 10 300D CONTROL PANEL END CLASSICS amp PIPELINER 200G 2 ENGINE END 2 PERKINS SA 250 ENGINE END o o TOP K953 1 TRAILER ASSEMBLY 11 6 2001 LINCOLN P 426 H P 426 H A END OF WELDER TOWARDS FRONT OF TRAILER Index of Sub Assemblies Part Numbers Index of Sub Assemblies Part Numbers ALL COMMANDERS ENGINE 21 15 SA 250 350SA CONTROL PANEL 29 20 ALL CLASSICS amp PIPELINER 200G RANGER 10 3000 1ENGINE 19 20 HIGHVVAY B CONTROL PANEL 13 40 TYPE A START BOLTS THIS END FIRST WITH COUPLER END OF TRAILER LOWERED SLIGHTLY RAISE FRONT OF TRAILER START AND TIGHTEN FRONT BOLTS THEN MOUNTING TIGHTEN REAR BOLTS HOLES Part Numbers o 2 5 o lt o 3 o k x FRONT OF ENGINE END OF SPEED NUT COMMANDERS WELDER TRAILER WELDER BASE BOTTOM BOLT BOTTOM VIEW VIEW 7 WASHER LINCOLN amp Part Numbers K953 1 TRAILER ASSEMBLY 11 6 2001 LINCOLN Index of Sub Assemblies P 426 J P 426 J MAINTENANCE 1 The wheel bearings sho
9. iodically and inspect hitch connections and trailer ASSEMBLY INSTRUCTIONS TOOLS NEEDED One 3 4 or 19mm socket plus handle one 3 4 or 19 mm box or open end wrench one 13 16 hex or 21mm socket plus extension and handle two 9 16 or 14mm wrenches two 1 2 or 13mm wrenches one 7 16 or 11 mm wrench one 3 8 or 10 mm hex wrench torque wrenches for 50 and 110 ft Ibs BASIC TRAILER AND COUPLER 1 Assemble axle to springs with U bolts spring tie plates and 1 2 20 lock nuts Squeeze U bolts as needed to enter spring tie plates Be sure that the spring center bolts are in the holes in the axle Snug the lock nuts against the spring tie plates then tighten the nuts in a crisscross fashion then tighten them again Give them two final tightenings to 45 ft lbs after the weight of the welder is on the trailer 2 Assemble wheels to hubs with nuts provided Snug nuts then tighten to 90 120 ft Ibs Inflate tires to 30psi 3 Crank the jack housing up and off the rack Feed the rack up thru the trailer s jack stand and then crank the housing back down over the rack There should be NO binding Mount the jack to the stand with hardware items 12 and 14 Note that handle can point either way drivers side is generally preferred 4 If there are lights do step 1 of Fenders and Lights page 3 now otherwise procede with step 5 5 Mount the coupler parts to each other and to trailer using hardware items 20 21 and 22 See coupler view 1 for various
10. uld be repacked every 20 000 to 30 000 miles or once a year whichever occurs first These bearings can be greased with a grease gun Remove the rubber cover grease with gun until clean grease is coming toward you Dispose of dirty grease properly Part Numbers Inspect the trailer condition and fastener tightness every few miles for the first 50 miles then 3000 miles or once a year whichever occurs first Index of Sub Assemblies Occasionally crank the jack to it s fullest height never crank off the rack and spray light oil into the housing K953 1 TRAILER REPLACEMENT PARTS PART No DESCRIPTION 21060 3 SPRING S21065 1 SPRING SHOULDER BOLT 21065 2 SPRING SHOULDER BOLT LOCK NUT S22907 U BOLT S21062 2 SPRING TIE PLATE 9187 11 LOCK NUT 1 2 20 22909 AXLE AND IDLER HUB ASSEMBLY CF000065 1 2 13X3 00 BOLT T9187 4 LOCK NUT 1 2 13 21070 WHEEL AND T RE ST205 75D14 LOAD RANGE C S21069 3 VVHEEL NUT S22144 WHEELED JACK CF000034 3 8 16X 75 BOLT 19187 2 LOCK NUT 3 8 16 Part Numbers Index of Sub Assemblies BIB A mM OSIN HARDWARE JACK MOUNTING SPRINGS SHOULD BE ORDERED IN PAIRS AND NEW 521065 2 LOCKNUTS WILL BE PROVIDED Part Numbers Lincoln Electric Company recommends that you order the complete axle S22909 Axles will always be shipped with U Bolts nuts and tie plates However if you prefer to order parts
11. ways to connect for desired height If a variety of vehicles will be towing the trailer set height at 15 23 with trailer level Push up on the coupler when tightening hardware Final torque should be Part Numbers o Fo lt o 3 o ie x 45 to 55 ft Ibs SPRINGS 25 K953 1 TRAILER ITEM PART No DESCRIPTION 19869 1 TRAILER 1 Elo M17863 CERTIFICATE OF ORIGIN hi 2 521070 WHEELS amp TIRES 2 ITEM 16 4 tlie 212 8291 7 1 2 13 7 00 4 K958 1 o CF000030 1 2 13X1 25 BOLT 4 OPTIONAL 2 BALL COUPLER 5 a S9262 1 PLAIN WASHER 4 ITEM PART No DESCRIPTION QTY 3 T9187 4 LOCK NUT 1 2 13 4 T8833 55 1 2 13X1 25 BOLT 10 522072 SPEED NUT 4 21 T9187 4 LOCK NUT E106A 15 LOCK WASHER 4 22 E106A 15 LOCK WASHER S22144 WHEELED JACK 1 23 23882PRINT ASSEMBLY INSTRUCTIONS CF000034 3 8 16X 75 BOLT 4 22143 COUPLER 1 9187 2 LOCK NUT 3 8 16 4 25 M17861 COUPLER ADAPTOR 1 G3000 1PRINT ASSEMBLY INSTRUCTIONS 1 K958 2 10 7 1 OPTIONAL LUNETTE EYE COUPLER S22909MANUAL AXLE SERVICE MANUAL 1 ITEM PART No DESCRIPTION 17 S22907 U BOLT 4 18 521062 2 SPRING TIE PLATE 2 251177 75 x Deer ii Tione e 1 OBTAIN THIS ITEM FROM YOUR LINCOLN 23 23882PRINT ASSEMBLY INSTRUCTIONS ELECTRIC SALES OFFICE 24 S22146 HITCH ASSEMBLY LINCOLN amp ELECTR C
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