COMPACT 40/25 - Allen Coding
Contents
1. Allen COMPACT 40 25 HOT FOIL PRINTING SYSTEMS OPERATING INSTRUCTIONS Allen IMPORTANT NOTES Important Notes Operating instructions Description Version Compact 40 25 MOO101101EN0313 The operating manual is a translation of the original operating instructions Applicability The present operating instructions apply to the device with the following article number Device name Article Number Description 0 0000 03900 Compact 40 25 Using this manual First read the Chapter on Safety Information before you begin work with the device B The operating manual enables safe working on and with the device It is essential that you comply with all safety instructions contained therein Read the complete operating manual before installing and commissioning the device The operating manual is a part of the device It has to be stored so that every person that works on and with the device has access to it at all times The manual must be complete and in an easily readable condition B When the device is passed on you have to enclose the operating manual If the operating manual is lost please ask for a replacement Information on the current version of the operating manual may be found on our website www allen de The information provided in these Operating Instructions relate to the devices described under Applicability For additional technical information on the device please refer to the service manual Copy2. Compact 40 25 45 MOO101101EN0313 MAINTENANCE Allen 9 Maintenance 9 1 Spare parts Refer to the Spare Parts List under Spare parts in the Appendix 9 2 Service address Allen Coding GmbH Service Department Friedrich Bergius Ring 30 D 97076 W rzburg Germany Direct 49 931 250 76 911 Fax 49 931 250 76 50 Email support allen de B NOTE Important information in case of defects In case of defects in equipment please provide the following information Serial number Equipment type Description of fault Software Firmware version Any affected components assemblies 46 Compact 40 25 M00101101EN0313 Allen TRANSPORT AND STORAGE 10 Transport and storage 10 1 Transport A WARNUNG Hazard due to improper securing of load Improper securing of the device during transport can result in unpredictable hazards to persons and or property damage Secure the device in accordance with instructions Note also the weight information on the device provided in the Operating Manual Have the device transported by a company skilled in the process 10 2 Storage Store the device only under the stated permissible ambient conditions of temperature and humidity Relevant infor mation is found in this operating manual under Ambient conditions Protect the device against dust and dirt Compact 40 25 47 MOO101101EN0313 DISPOSAL Allen 11 Disposal The device consist
3. Disconnect the black lead from the 3 way terminal block reconnect the coder to the power pack Using a piece of link wire or pointed pliers short circuit connections marked Gn and Bk on the 3 way terminal block Remove short circuit Now short circuit connections marked V and Bk and the 3 way terminal block this will trigger the alarm If the alarm is triggered the electronic module is working properly and the FRO component is faulty Ifthe alarm fails to trigger then repeat the exercise as described above and if the alarm still fails to trigger there is a fault with the electronic module Replace the PCB within the electronic module Once it has been established that the electronic module is working reconnect the black lead into the 3 way terminal block Using a length of printing foil slide the foil into the foil slot at the rear of the coder behind the coder mounting plate with the reflective side of the foil facing the FRO unit If the alarm fails to trigger on removal of the foil then re verse the foil so that the matt side is facing the FRO then remove and if the alarm triggers this means that the FRO is getting a signal from the coder mounting plate Possible causes for this are Neoprene pad missing replace Dust gathered on neoprene pad causing false reflections clean replace If the alarm still fails to trigger replace the FRO unit If this unit is replaced it should be fitted with a neoprene pad mounted on the underside
4. Air Pipes Heaters Foil Drive Roller Take up Roller Drive Spring Backing Pad Foil Threading Hot Foil Tape Type Characters Mounting Adjustment Magazine Damage High Dwell Time Low Dwell Time High Air Pressure Low Air Pressure Unit Worn Out Temperature Too High X X x Temperature Too Low Compact 40 25 MOO101101EN0313 Note 1 Refer to electrical fault finding section 39 TROUBLESHOOTING Allen 7 4 Wear and Tear Condition Likely Area Affected Remedy Heater Block reales Clean up with file or replace Damage from misuse Magazine Adjust posts and check tracking Foil drive roller Replace Heater block detents p Incorrect lubricant or none Cylinder Replace seals and lubricant Unit worn out Printhead Return to Allen Coding GmbH for repair 7 5 Foil Run out Foil Fault The foil run out sensor alarm is operated when the end of the foil is reached the foil breaks or the magazine is re moved 7 6 Foil Run out not working To check the electronic module first remove the rear cover from the coder Isolate the coder from the power pack by removing the 6 way connector The FRO is situated behind the coder mounting plate and is connected to the printhead circuit PCB by three leads Green ground Violet 12v dc supply Black signal
5. Rotary Flick Wheel These typeholders are supplied with rotary wheels carrying the type characters Rotate the wheels to obtain the desired print An indexing pencil is provided to push each wheel round to the correct position 5 2 Typeholder Fitting and Removal A WARNING A Skin burns due to high temperature of type holder and heater block The heater block and type holder operate at a temperature high enough to cause skin burns if touched Take care to avoid direct contact when removing or inserting a type holder from the heater block Pre heating the typeholder off line will reduce downtime since it will not have to be heated when installed in the heat er block Allen Coding GmbH can supply a pre heater unit for this purpose Screw the extraction handle into the tapped hole provided in the type block and use this as a handle Check that the type face is correctly orientated and slide the type block into the heater block Take care to avoid direct skin contact with the typeholder or the heater block To withdraw the typeholder screw the extractor handle into the typeholder tapped hole and use this as a handle to slide the typeholder out With normal care it is possible to extract the typeholder without needing to cool it down first Compact 40 25 29 MOO101101EN0313 STARTUP Allen 5 3 Magazine Loading Unloading Instructions Depending on the coder model you have purchased the coder may be fitted with a foil fault
6. built OOOO 10 Compact 40 25 M00101101EN0313 Allen PRODUCT IDENTIFICATION 1 5 Compliance Information 1 5 1 CE conformity CE conformity The product s CE conformance is certified by attachment of the CE symbol to the name plate and by the conformity statement included with the product A sample of the declaration is found in the Appendix to these Operating Instructions see EC Compliance Statement The device meets the requirements of the following European EC Guidelines Machine guideline 2006 42 EG EMC guideline 2004 108 EG The low voltage guideline 2006 95 EC was adhered to in regards to its protection objectives 1 5 2 EMC Compliance Statements European Union EU Electromagnetic Compatibility Directive Compliance Statement This product is in conformity with the protection requirements of EU Council Directive 2004 108 EC on the approxima tion of the laws of the Member States relating to electromagnetic compatibility 1 5 3 RoHS WEEE compliance RoHS The product complies with the relevant provisions of the RoHS Directive for the European Union WEEE Directive Statement for the European Union WEEE Reg Nr DE 84410135 In common with all Electronic and Electrical products the product should not be disposed of in household waste Alter native arrangements may apply in other jurisdictions Compact 40 25 11 MOO101101EN0313 PRODUCT SPECIFICATIONS Allen 2 Product Specifications In this
7. is illuminated and an audible alarm is sounded The audible alarm can be cancelled by pressing the switch on the electronics module The indicator lamp will be extin guished after reloading the magazine with foil and replacing it on the coder body 6 13 Power Off The coder unit will normally be wired to inhibit the action of the host machine on which it is mounted If the coder runs out of foil or the foil breaks the coder will stop the product flow on the host machine thereby preventing uncoded product passing through the production line When product flow through the machine is stopped the coder will also be stopped although it will still be powered up and the temperature maintained The coder must therefore be switched off at shutdown or the completion of the shift To shut down the coder unit switch off the power supply at the external isolator switch A WARNING High temperature of print head and heater block Air pressure of air service unit When shut down the print head and the heater block will still be at a temperature high enough to cause skin burns if touched Air pressure will still be present until switched off at the air service unit or the main feed Allow time for print head and heater block to cool before undertaking any maintenance or cleaning of the coder unit When undertaking any maintenance or cleaning of the coder unit please mind that air pressure will still be present at the air service unit 3
8. methods and the use of incorrect cleaning agents may result in damage to elec tronic and mechanical components of the device Disconnect the device from the power supply before you begin the cleaning Follow the cleaning instructions described in the operating manual Only use cleaning agents specified by the manufacturer Overview of cleaning activities Cleaning interval Cleaning agent Activity Every shift He Clean types with a guill brush Every shift Cleaning towels Clean Printer and magazine from foil particles Art No 1 0000 45008 Rubber roller cleaner Art No 1 0000 45007 44 Compact 40 25 M00101101EN0313 Allen CLEANING AND MAINTENANCE 8 2 Maintenance Regular inspection and maintenance intervals are necessary to detect any occurring damage and wear in a timely man ner The Allen Compact 40 25 Coder has been designed to operate efficiently with the minimum of maintenance attention however the following schedule is recommended to ensure maximum reliability A WARNING T Skin burns due to high temperature of type holder and heater block The heater block and type holder operate at a temperature high enough to cause skin burns if touched Take care to avoid direct contact when removing or inserting a type holder from the heater block Overview of maintenance activities Maintenance interval Unit Activity Daily Coder and associated Visually inspect the coder and a
9. of the PCB to ensure that the FRO fits firmly into the coder and does not work loose 40 Compact 40 25 M00101101EN0313 Allen TROUBLESHOOTING 7 7 Solenoid Operation of the air solenoid can be checked at any time using the test button as described above Note that the speed of operation of the cylinder is determined by the air flow restrictors drilled into the manifolds and is not variable 7 8 Solenoid valve not working alarm OK Check that the test button on the electronic module is working if OK then possible cause Signal missing from the conveyor to electronic module Ifsignal from conveyor is OK then the OPTO ISOLATOR ICS is probably faulty Replace the PCB in the electronic module Compact 40 25 41 M00101101EN0313 TROUBLESHOOTING Allen 7 9 Compact Printhead Electronic Circuit Printhead Circuit Art No 0 0000 07077 de NOTE z s sl Selector plug PL2 shown in nor amp NEON m S mal position BK VT GN BU BU RO BN YE For isolated solenoid valve in 7 7 3 Kan sert plug along dotted line it YELLOWS wer BR To Solenoid Only if Foil Run out circuit is not fitted GREEN ToFRO VIOLET NOTE 5 Switch not fitted to var NOTE H temperature coders Selector plug PL1 shown in normal 12V position For 24V operation insert plug along dotted line LL E IH Thermo couple Heater terminals terminals Var temperature coders only 1 VIO
10. permanently installed into a frame designed for this purpose machine frame machinery holder No modifications to the Printing System are allowed The applicable safety requirements the ambient conditions and technical data specified in these Instructions must be observed at all times Operation of the Printing System may only proceed with the specified accessories consumable materi al replacement parts Only use original accessories and original replacement parts Operation use of the Printing System other than in compliance with the conditions established by the manufacturer may result in hazards to personnel and or property damage Potential misuse of the device The coder should not be operated with this guard removed The coder should not be operated with the magazine removed Compact 40 25 M00101101EN0313 PRODUCT IDENTIFICATION Allen 1 2 3 Qualification of personnel Operation and set up Operation and set up of the device may only be performed by sufficiently qualified and trained personnel that have been authorized by operator to perform these tasks Installation cleaning and maintenance Installation cleaning and maintenance of the device may only be performed by fully qualified and trained technical personnel Maintenance Maintenance of the device may only be performed by the manufacturer s technical personnel or by fully trained and qualified technical personnel 8 Compact 40 25 M00101101EN0313 Allen P
11. to its maximum height could present a possible finger trap hazard Take care to avoid fingers being placed in the gap between the coder and the base of the frame mounting plate See diagram below 20 Compact 40 25 M00101101EN0313 Allen INSTALLATION 4 Installation In the following Chapter you will find information on installation of the device Allen Coding GmbH can provide mountings suitable to install the Compact 40 25 Coder onto a wide range of machines In the following sections the standard mounting frame is described Contact Allen Coding GmbH for assistance or al ternatively use the dimensions given for the standard mounting frame as a guide A CAUTION Potential hazard due to incorrect or non compliant installation An incorrect or improper assembly of the device may impair safety functionality and efficiency of the device The installation of the device may be performed exclusively by qualified technical expert personnel Follow the relevant instructions in the operating manual The coder electronic module and power pack must be earthed Isolate the coder electronic module and power pack before removing any covers 4 1 Unpacking A CAUTION A Hazards due to defects or transport damage Transport damage to the device may result in unforeseeable hazards to personnel and or property When unpacking the device check for any visible damage Never ever connect a dama
12. 2 13 14 58 Compact 40 25 M00101101EN0313
13. 6 Compact 40 25 M00101101EN0313 Allen OPERATING 6 14 Variable Temperature Module FRO alarm reset switch power on indicator _ ka a m Zdi controller Ales Fae 1 EJ Lm UJ eE pri a C 7 lt print on off switch test dwell is at switch temperature deviation indicator output operation indicator red mode indicator upward setting key hidden key temperature indica tion switching key downward setting key Setting the temperature As shown diagrammatically above pressing the temperature indication switching key causes the display of the present temperature of the heater block to change to the set point temperature the mode indicator shows SP Holding the hidden key depressed and pressing the upward and downward setting key allows the set temperature to be changed Pressing the temperature indication switching key 3 times displays the present temperature again if using mazak type do not set the temperature above 200 C and do not exceed 250 C in any case as the thermocouple wire and heater block insulation may be damaged On later models a maximum of 200 C has been set Control Indications When the control module is first switched on the temperature controller displays the present temperature the red output operation indicator will light and the red below temperature indicator will be lit showing the present temper ature is below the set temperature When th
14. 89 Lead Fab n Compact Coder 1 19 0 0000 02215 StripCableRetaining Cr 20 0 0000 01652 O Ring5mm Push in Air Fitting o fa 21 0 0000 03506 Collett 5mm Air Ens 22 0 0000 02836 Block Rear Manifold Fab n 1 23 0 0000 02208 Solenoid valve Compact S far 24 0 0000 04067 Block Valve Manifold 40 235 o 1 25 0 0000 02249 SR Saer Pad 26 0 0000 02217 PlateCylinderPacking o 1 27 2 0001 03170 PCBFRO Sensor On Centre 1 28 0 0000 02225 Coder Mounting Plate EE E 29 0 0000 03496 Flexiblewireset o 1 Bezel Neon Indicator 100301 Shoulder Screw 6 M5 16 e 0 0000 02839 Guide Washer 33 eje a A NA SA A A A A SA A lG S lG A S A lG lR lG lG lG lG lG lR lG lG 100028 Washer 6 0 0000 02245 Disc 0 0000 00102 Compression Spring 52 Compact 40 25 M00101101EN0313 Allen Magazine 122m APPENDIX Compact 40 25 M00101101EN0313 53 APPENDIX Allen Magazine 122m Parts List No Articlenumber Description Count 1 10 0000 02252 PlateMagazine20s tC 2 0 0000 02254 Nameplate TapeThreading pa 0 0000 03818 ArmAssembly o i O 4 0 0000 03816 Spring Nip Roller Compress Tt 5 00000 02217 SpringDriveBand tC 6 oo 0000597 RubberRollerTapeDrive40 Fir 7 O 0000 02269 haller Take Up ps 0 0000 02265 RollerFeedOn tC 9 00000 02270 Sub Tape aller 10 oo000072 DiscTapeDrive Lt 11 0 0000 02268 Tension SpringAssembly Tt 12 0 0000 02256
15. LET 12V DC Foil Run out sensor circuit IZV UC Art No 2 0001 03170 Ki 12V OV GREEN Solenoid air valve circuit OV 320 Mi YELLOW JT 24V0C 42 Compact 40 25 MOO101101EN0313 Allen Compact Printhead Heater Details TROUBLESHOOTING 55V AC r T 1 u NOTE t ib A Set This heater is not fitted eet to 40 25 series AE T EE i 230 YO Er WS 1 sl Compact 40 25 M00101101EN0313 RED ra GREEN OV 43 CLEANING AND MAINTENANCE Allen 8 Cleaning and Maintenance A CAUTION Hazards during cleaning and maintenance activities Switch off the device during cleaning and maintenance work otherwise personnel safety may be at risk and damage to the device or other nearby property may result ap Always deactivate the power supply to the device during cleaning and maintenance activities Pull the mains plug BROWN 55V AC During activities and during your absence secure the device so that no changes may be performed by other persons or situations Maintenance and cleaning work may only be performed by trained personnel A notice should be placed at the point of isolation showing DANGER WORK IN PROGRESS All machine covers must be securely fastened and all control interlock and safety systems re instated before returning the unit to service 8 1 Cleaning ATTENTION STOP Damage to the device due to improper cleaning Use of improper cleaning
16. OS ici A as 48 Leea inenen Basis wa eener es doused Resto ii ea denheid A 49 EC Complian e Statement rica 2 een otis node dela vate a dre ole annae ded Een that eme ee Eede an dede 49 Spare oF CSP 50 6 Compact 40 25 M00101101EN0313 Allen 1 Product Identification 1 1 Characteristic data Device name Compact 40 25 PRODUCT IDENTIFICATION Article Number Device Part 0 0000 03900 Compact 40 25 0 0000 06850 Power Pack 0 0000 02300 Electronic Module Print area mm max 38 x 25 Print speed prints min up to 400 Dwell time sec 0 03 0 5 Ribbon feeder mm 2 25 Print temperature switchable range C 130 160 Foil size mm x m 40 x 122 Foil Run Out warning standard Max width of substrate no restriction 1 2 Compliant Use 1 2 1 Ambient conditions Device name Compact 40 25 Ambient temperature operation C 5 40 Relative humidity operation non condensing 20 85 Protection class IP 40 Ambient temperature transport and storage C 10 70 Relative humidity transport and storage 20 85 non condensing 1 2 2 Designated use The Printing systems can be operated in intermittent mode The Printing systems are intended for commercial or industrial use The Printing systems may not be used outdoors or in a non explosion safe environment Ex area Only materials suitable for the printing method may be used for printing The Printing System must be
17. RODUCT IDENTIFICATION 1 3 Technical data This Section contains information on the mechanical electrical and pneumatic properties of the Printing System and its accessories 1 3 1 Mechanical data Device name Compact 40 25 Power Pack Electronic Module Printhead Equipment height mm 81 78 201 Equipment width mm 130 190 135 Equipment depth mm 122 80 124 Weight kg 1 9 0 6 4 5 Noise Emission dB A 74 1 3 2 Electrical data Device name Compact 40 25 Rated voltage Vac 220 240 or 110 Mains frequency Hz 50 at 220 240 Vac 60 at 110 Vac Power consumption A 1A at 220 240 Vac 1 5A at 110 Vac 1 3 3 Pneumatic data The unit requires a normal industry supply of clean dry air The air supply requirement is Device name Compact 40 25 Air supply bar 4 8 bar at up to 25 2 Liters min 31 5cc cycle 0 9cfm 800 min Compact 40 25 9 M00101101EN0313 PRODUCT IDENTIFICATION Allen 1 4 Identification of the device Type plate 2 Printer Compact 40 25 Part No o 0 0000 03900 3 SNR 4025C12 09 131 2 YOM 2012 PB1 0 VOLTS 110V 50 60 Hz 12 VDC max POWER 176 VA o Allen 97076 Wurzburg Germany Friedrich Bergius Ring 30 Tel 49 931 250 76 0 The nameplate attached to the device contains the following data Article number Electrical data Voltage frequency power Device type Manufacturer Serial number D CE identifier Year
18. Stub Magazine Boller 13 0 0000 03472 StubMag TapeGuide38_ 1 14 0 0000 03473 Sleeve Mag Tape Guide38 Tt is Str Magazine Roller identical with pos 12 16 10 0000 02257_ Sleeve Mag Stub Roller 1 2 17_ 10 0000 02255 Washer Mag Stub Spacer 3 18 oo000mmi767 Magazine Late 19 Joo00 08697 _ Handle 2 KA lG lw lG n lR l G lG lG IG IG lG 1 G 54 Compact 40 25 M00101101EN0313 APPENDIX Allen 55 APPENDIX Allen Power Pack Parts List No Article number Description Kaun 2 0000006890 PCBPowerPak S far 3 o 0000 03542 SocketfaWn6Way o Sar Grommet Blind eje 6 ___ 0 0000 06888 Tube Power Pack Square i a 0 0000 06836 Transformer 55 0 55 0 20 __ S 9 0 0000 02314 Plate Power Pack Cover tj 10 0 0000 02318 Label Power Wiring Instructions Ji 11 0 0000 06901 Nameplate Compact PowerPack 1 1 eje 56 Compact 40 25 M00101101EN0313 Allen APPENDIX Electronic Module Compact 40 25 57 M00101101EN0313 APPENDIX Allen Electronic Module Parts List No Article number Description Count 2 100354 CableGland gt ir _3__ 0 0000 02707 Gable Electronicmodule Dt 4 0000009993 Box Electronic Module tj 7 0 0000 05927 Potentiometer 2300 Module 0 0000 02304 Knob 0 0000 02306 Number Dial 0 0000 02307 Cap identical with positions Identical with pasion i ps El 9 10 EH 12 O 10 11 1
19. been disturbed since this procedure can be ignored Adjust the foil index knob fully anti clockwise to give the maximum foil index for each printing cycle For most efficient use the foil index knob has to be adjusted while operating Please confer section 6 10 Foil Economy 6 6 Backing Pad Check that the backing pad is in good condition and is aligned correctly with the print area i NOTE Backing pad A resilient backing pad should be used if printing onto a media which would otherwise have a rigid back ing for example when printing to a label strip This takes up any small inaccuracies in the type face re duces the shock loading on the coder and gives greatly improved performance and longevity A backing pad is not normally required when printing onto cartons 32 Compact 40 25 M00101101EN0313 Allen OPERATING 6 7 Printing Pressure Allow at least 5 minutes for the printhead and the heater block to stabilize at the set temperature Position the material to be printed over the backing pad press the test button on the electronic module and examine the resulting print CAUTION STOP Coder damage Damage will occur if the coder is set too close to the material surface Take care not to set the coder too close to the material surface If the resulting print is too light release the four adjustment locking knob and turn the knurled adjustment nuts by small increments to move the coder closer to the mate
20. by other persons or situations Electrical and mechanical fault finding must only be undertaken by persons suitably experienced and qualified A notice should be placed at the point of isolation showing DANGER WORK IN PROGRESS All machine covers must be securely fastened and all control interlock and safety systems re instated before returning the unit to service OP 38 Compact 40 25 MOO101101EN0313 Allen Description Electronic Module Lamps and Neon Indicator on Coder Fail to Illuminate Meaning F4 fuse Lamp anti surge open circuit TROUBLESHOOTING Corrective measures Check F4 fuse lamp inside power pack unit and replace if necessary Electronic Module working but Heaters not working on Coder Neon on Coder not Illuminated F2 or F3 fuse lamp anti surge open circuit Check F2 or F3 fuse lamp inside power pack unit and replace if nec essary Electronic Module working and Neon on Coder Illuminated but Heaters not working Heaters are open circuit one of the supply leads to heater block open circuit Check supply leads to the heater block and replace if necessary Electronic Module Lamps not working but Neon on Coder Illumi nated 7 3 Fault Finding Chart Symptoms Possible Causes F1 fuse 250mA anti surge open cir cuit Check F1 fuse 250mA anti surge inside power pack unit Input Signal Fuses note 1 Timer PCB note 1 Solenoid Valve
21. caused by incorrect accessories and spare parts The use of accessories and spare parts that are not recommended by the manufacturer may compromise safety functionality and efficiency of the device Any liability and warranty for any damages caused by not recommended accessories and spare parts or non intended use is excluded by the manufacturer Thus use manufacturer recommended accessories and spare parts exclusively 3 4 Hazardous Zones A WARNING T Skin burns due to high temperature of type holder and heater block The heater block and type holder operate at a temperature high enough to cause skin burns if touched Take care to avoid direct contact when removing or inserting a type holder from the heater block Compact 40 25 19 MOO101101EN0313 SAFETY INFORMATION Allen A WARNING T Injury caused due to fingers being trapped and or crushed A guard is fixed to the magazine plate see inset a to prevent injury being caused due to fingers being trapped between the heater block and the magazine plate and to prevent crushing between the type holder and the magazine plate The coder should not be operated with this guard removed The coder should not be operated with the magazine removed See inset A Inset A E I A WARNING A Possible finger trap hazard in space between coder and base of frame mounting plate The space between the coder and the base of the frame mounting plate when adjusted
22. chapter you will find information on the deliverable items and on the furnishings of the device 2 1 General Description The Hot Foil Printing Process Hot Foil printing is a process in which a heated type is pressed firmly against the item to be printed with stamping foil in between for a set time To produce a high quality no smudging permanent print the three variable factors pressure temperature and time must be accurately controlled 3 1 ITEM BEING PRINTED 1 i 2 BACKING PAD 3 PRESSURE I 4 HEATED TYPE l 5 STAMPING FOIL 1 i 5 2 2 Safety Requirements il NOTE Please always follow the safety instructions See Chapter Functional Description 2 2 1 Electrical Pneumatic Connections Power Supply Connections Art No 0 0000 06850 Safety Information 2 3 Deliverable Items il NOTE Check the deliverable items for completeness and condition After receipt of the shipment please check immediately to see whether all items listed on the delivery ticket are included and are undamaged The manufacturer does not accept liability for deficiencies that have been claimed subsequently Complain against Transport damages directly to the shipping service Deficiencies and or incompleteness immediately to the manufacturer or your distributor 12 Compact 40 25 MOO101101EN0313 Allen PRODUCT SPECIFICATIONS The following components belong to the standard deliverabl
23. e coder clamping handle by a quarter turn and move the coder position using the position adjustment knob Re tighten the coder clamping handle Ensure that the chosen method of mounting will allow the face of the printing block to be parallel with the face of the printing medium If necessary release two or more of the adjustment locking knobs and turn the knurled adjustment nuts to the correct alignment Tighten the adjustment locking knobs i NOTE Replacement of the adjustment locking knobs The adjustment locking knobs may be replaced using standard hexagon nuts to prevent unauthorized tampering If necessary insert the backing pad strip and ensure that it is aligned with the printhead Note that the backing pad strip is used to provide a resilient surface to take small inaccuracies of the typeface and will not be neces sary if the printing medium is sufficiently resilient Mounting Instructions Air Service Unit The illustration shows the installation dimensions for the standard air service unit which should be mounted vertically Access must be provided to allow maintenance personnel to adjust the operating pressure and view the pressure gauge Access is also required to visually check the liquid level in the sight glass and to drain the bowl using the manual drain valve A CAUTION A Moisture in water separation bowl of air service unit and exhaust discharge of the cylinder Moisture can accumulate in the water separati
24. e items for the device Position Count Article number Specification 001 1 0 0000 03900 Compact 40 25 002 1 0 0000 06850 Power Pack 003 1 0 0000 02300 Electronic Module 004 1 3 0000 08564 Air Service Unit Position 001 Article Number 0 0000 03900 Compact 40 25 includes the following items 005 1 0 0000 02450 Magazine 006 1 0 0000 04684 Print head Compact 007 1 100419 Complementary Set Compact Position 007 Article Number 100419 Complementary Set Compact includes the following items 008 1 0 0000 01016 Washer 009 1 6m 0 0000 02017 White Air Pipe 5 3 010 1 6m 0 0000 02030 Red Air Pipe 5 3 011 2 0 0000 08727 Air fitting Reducer 60mm 5mm 012 1 3 0000 46018 Spacer 013 1 3 0000 46019 Spacer 014 1 3 0000 46020 Spacer 015 1 3 0000 46023 Adjustable Hand Lever M8 x 83mm 016 1 A 1533 80200 Hot Foil Type 200 Black 153m x 38mm 017 1 a CD with operating instructions Compact 40 25 13 M00101101EN0313 PRODUCT SPECIFICATIONS Allen 2 4 Description of device 2 4 1 Leading Particulars Power Supplies The unit requires a single phase supply which must be connected to the emergency stop circuit of the host machine The power supply unit which should be isolated before making the change incorporates a simple plug in link to select for use with the mains of either EB 220 240 Vac 50Hz or 110Vac 60Hz Fuses There are 4 replaceable fuses which are mounted on the pri
25. e temperature of the heater block is within 3 C of the SP temperature the green at set temperature indica tor will light If the temperature overshoots or the SP temperature is lowered the red above deviation indicator will light up If the thermocouple fails in the heater block or the coder is disconnected from the control module while switched on the temperature controller will show FFF or flashing Compact 40 25 37 MOO101101EN0313 TROUBLESHOOTING Allen Temperature Alarm To set this function the temperature indication switching key should be pressed until AL mode is displayed at the bot tom of the display A figure will be shown which is the tolerance allowed on the temperature within which the coder will operate This figure can be changed by pressing the hidden key and either the upward or downward setting key e g with SP set to 150 and AL set to 10 the coder will operate between 140 and 160 C Pressing the temperature indication switching key twice displays the present temperature again If the temperature of the coder goes below or above the allowed temperature the audible alarm will sound and the coder will stop working The red FRO alarm reset switch will also be lit and the AL alarm indicator will show on the display To stop the audible alarm press the FRO alarm reset switch The coder will not operate again until the temper ature returns to within the tolerance 7 Troubleshooting The fol
26. ged device to the voltage supply Incase of transport damage consult with the manufacturer or your distributor EH NOTE Check the deliverable items for completeness and condition After receipt of the shipment please check immediately to see whether all items listed on the delivery ticket are included and are undamaged The manufacturer does not accept liability for deficiencies that have been claimed subseguently File complaints with Transport damages directly to the shipping service Deficiencies and or incompleteness immediately to the manufacturer or your distributor il NOTE Recycling of transport packing The transport packaging may be stored for later recycling e g transport or storage Step1 Open the transport packing Step 2 Check whether all items listed on the delivery slip are included and undamaged Step 3 Remove all components of the device carefully from the transport packing Compact 40 25 21 MOO101101EN0313 INSTALLATION Allen 4 2 Installation Space Requirements The illustrations of the various coder types show the installation dimensions of the coder unit Particular attention should be taken to ensure there is necessary space available to allow for the removal of the magazine and the tapped location hole to allow orientation of the type head to the printing position If not using a mounting frame supplied by Allen Coding GmbH then it is suggested that a convenient storage location
27. he foil drive roller is fitted with a one way clutch and can only rotate in one direction Replace the magazine and check that the foil enters cleanly into the slot provided at the rear of the coder Guide pins ensure that the magazine is correctly aligned If the foil is not guided cleanly the sensor for foil run out and foil fault will still inhibit operation 5 4 Power on and Warm up Normal Operation In normal operation the unit will be powered up at some time before the start of the working shift to allow the correct temperature to be reached before operation is due to start A WARNING T Skin burns due to high temperature of type holder and heater block The heater block and type holder operate at a temperature high enough to cause skin burns if touched Take care to avoid direct contact when removing or inserting a type holder from the heater block 30 Compact 40 25 M00101101EN0313 Allen OPERATING At the start of each shift visually inspect the condition of the coder coder mounting and wiring If necessary clean the unit and the surrounding area Rectify any apparent signs of damage or wear Following any maintenance or problems with the unit it is recommended that the following initial set up procedure is followed in the sequence given 5 5 Air Supply Check that an air supply is connected to the air service unit and that the pressure gauge is indicating an outlet pressure of 4bar 58psi if nece
28. ided in the form of a list providing part numbers for recommended spares description and total quantity used per assembly This list is referenced by item numbers to the accompanying illustra tion Orders for replacement parts should include the coder model type name and serial number the required part number description and quantity For accessories type holder types and hot printing foil please contact the local distributor of Allen Coding GmbH Orders for type holders should additionally include a drawing or a description of the desired layout and the type in use Common Parts 50 Compact 40 25 M00101101EN0313 Allen APPENDIX Coder Body Compact 40 25 ea M00101101EN0313 APPENDIX Allen Coder Body Parts List No Article number Description Ce 3 0000007393 Heater Block Assembly o Sar 4 o oo01o3492 Cylinder and Heater Block Assy 1 5 o 0000 02248 Stub Magazine Location o fe s 0 0000 02182 MainPlateFab n 1 7 o 0000 02837 Tape Index Mech Sub Assy 40 25 1 s 3 0000 02835 Gear Tape Drive en 1 s 0 0000 02191 Knob Tape Index Ad 10 0 0000 07168 Switch Heater Control 1 11 0 0000 02213 Washer Rear Cover Spacer oo 2 12 0 0000 02212 EIN NK 13 0 0000 02493 Grommet3 8 Bind 14 o 0000 02308 Washer Coder PCB spacer T 15 0 0000 07077 PCB Printhead ampart 16 0 0000 02216 Grommet3 8Sleeved S 1 17 0 0000 02250 AirFittingPlugSmm 2 18 0 0000 069
29. ing knobs and turn the knurled adjustment nuts by equal amounts to move the coder safely away from the print position Turning the adjustment nuts by equal amounts will help to maintain the original alignment Adjust the coder printing position Release the coder clamping handle by quarter of a turn and move the coder position by using the position adjustment knob to align the printhead with the required printing position Re tighten the coder clamping handle Compact 40 25 31 MOO101101EN0313 OPERATING Allen 6 3 Typeholder A WARNING T Skin burns due to high temperature of type holder and heater block The heater block and type holder operate at a temperature high enough to cause skin burns if touched Take care to avoid direct contact when removing or inserting a type holder from the heater block Check and or set up the required type holder Please confer section 5 1 5 2 i NOTE Quick change of type It is suggested that a spare type holder is obtained Type can be set using a cool type holder Using the extractor handle load the typeholder to the heater block 6 4 Magazine If necessary load foil onto the magazine Locate the magazine onto the coder and secure in place by using the latch Please confer section 5 3 Magazine Loading Unloading Instructions 6 5 Foil Index If the coder foil index has been previously set up or was last being used for the required printing task and has not
30. is provided for the typeholder extractor handle The handle has an M5 thread LEAD LENGTH 1150MM COMPLETE WITH PLUG 190 205 TYPEHOLDER SHOWN IN FORWARD POSITION 4 LOCATION DIMPLES ON 64 PCD FOR M5 JACKING SCREWS 65 FOR REMOVAL OF MAGAZINE REAR VIEW TO SHOW MOUNTING PLATE DETAIL 8 ALTERNATIVE CABLE amp AIR PIPE OUTLETS TAPPED M8 FOR MOUNTING SCREW 22 Compact 40 25 M00101101EN0313 Allen INSTALLATION Frame Compa MOO101101EN0313 23 INSTALLATION Allen Coder Mounting and Adjustment Instructions The following instructions are based on the use of a standard Allen Coding GmbH mounting frame Any custom built installation adaptor should incorporate at least the alignment adjustments indicated Arrange to install the mounting frame to provide the coder position to suit the application For example if printing directly onto cardboard boxes then it may be desired to allow the height of the printed code up the side of the box to be varied Alternatively if printing to label stock the alignment of the printed text across the face of the label would be more important Install the mounting frame securely Mount the coder unit to the frame using an M8 screw Ensure the screw length does not allow it to protrude beyond the thickness of the coder mounting Align the coder head using the ball catches and indents provided on the mounting face Adjust the coder position Release th
31. lic foils will require a higher operating temperature Print Speed Heat Range 1to 3 lines of up to 10pt type or an equivalent area Up to 150 prints min Low 4 lines or more of 10 pt type or an equivalent area Up to 150 prints min High 6 9 Dwell Adjustment The dwell time is the short period of time for which the typeface is in contact with the item being printed during the print cycle Dwell time is set using the potentiometer located on the electronic module Dwell time must be adjusted correctly to give a good quality print The following reproduction gives an indication of the effects the dwell time has on the resulting print s ot A ay gt NSA q 2 de ee beti 4 7 id u LA AN ERA pi b Os the h AAA A A A 4 Dwell time too short Dwell time correct Dwell time too long The setting to aim for is the minimum dwell time which produces a good print A long dwell time will reduce the num ber of prints per minute which can be achieved If the print does not adhere completely and permanently to the surface being printed that is it can be rubbed off try varying the heat and or dwell settings If a satisfactory print quality can not be obtained it may be necessary to use a different grade of foil For further recommendations refer to section 6 10 Foil Economy 34 Compact 40 25 M00101101EN0313 Allen OPERATING 6 10 Foil Economy Foil is indexed through the coder as the printhead returns after each print The length of
32. llen Compact 40 25 Type Model Allen Compact 40 25 Serial number 4025C Hoover Year of construction 2013 The conformity with addition guidelines regulations that apply to the machine is declared 2004 108 EC EC EMC Directive The guideline 2006 95 EC was adhered to in regards to its protection objectives 5 Annex No 1 5 1 of guideline 2006 42 EC The conformity of the named machine with the rules of the EC guidelines named above is proved by conformity with the following standards Applied harmonized standards Additional applied standards EN 150 12100 2010 EN 60204 1 2006 A1 2009 EN 150 13857 2008 EN 349 1993 A1 2008 EN 150 13732 1 2008 EN61000 6 2 2005 EN61000 6 4 2007 EN61000 3 2 2006 EN61000 3 3 2008 Authorized person for the technical documentation Dirk Beseke Friedrich Bergius Ring 30 D 97076 W rzburg Name Address Details of signatory person Kurt Schwarz Engineering Manager Karin Putz OM Representative Name of signer Position Name of signer Position d A Signature Signature Y W rzburg 18 01 2013 W rzburg 18 01 2013 Place Date Place Date Alben Costing Gere Tel 449 931 250 76 0 nlo alien ce Friedrich Ber gun Air 30 Fax 49 931 150 76 50 www alec de D 97076 W rzburg Compact 40 25 49 M00101101EN0313 APPENDIX Allen Spare parts This Section provides an illustrated parts list for the Allen Compact 40 25 Coder For each of the major units details are prov
33. lowing Chapter is intended to help you understand fault messages to identify their origin and to correct them 7 1 Testing Following maintenance or of any problems are experienced during operation the function of the coder can be checked using the test button on the electronic module The test button when pressed operates the coder for one single print If necessary press the print enable button on the electronic module the indicator light will be extinguished when the coder is off line Check that the backing pad if fitted and the print media are in position Operating the coder without a resilient backing pad or print media will impose excessive loads on the coder unit and will increase wear and risk dam age to the typeface Press and release the test button The coder will perform a single print cycle Repeat the single print cycle checking and making adjustments as necessary 7 2 Electrical Fault Finding A CAUTION Danger when undertaking electrical fault finding If supply is not disconnected when undertaking any maintenance there may be danger for the personnel and damage may be caused to the system as well as to material values in the surroundings Ensure that electrical supplies are properly isolated before undertaking any maintenance procedure The supply should be disconnected by pulling the mains plug During activities and during your absence secure the device so that no changes may be performed
34. nated Us aa A li 7 1 2 3 Qualification 1 65T eT anna ea A iaa 8 1 3 A A A NO 9 1 3 1 Mechanical 1 A NO 9 1 3 2 OCA A Rn ER IB AAA AAA 9 1 3 3 Pneumati Mata it a er an Hin A AA A AAA vd voka 9 1 4 Identification of SAA 10 1 5 COMPLIANCE NTO LMATION eren beende A ie Ba nn 11 1 5 1 CEScontofrmity ausweisen ats he tes its 11 155 2 EMC Compliance Statements un nnen dsten br ee DR bene 11 15553 ROHS eTel A 11 2 Product Specifications nasse 12 ZA General Description dds 12 2 2 Savery REQUiIPEMENts ii a div laj ci 12 2 2 1 Electrical Pneumatie Connectioms diia 12 2 3 Deliverable leia A HE A San ed a idee 12 2 4 Description ofidevicer nn BALE bv isn ei latere Vedi AA AAA AAA 14 DAT Leading Parti CUlAFS nisu lai ee vijo ani en ne Deo bu ns en ee De 14 2 42 Physical Descrip ei ed obe db sb Poet A dalle dodani coverde 15 2 43 Functional Description trente ereen e er MN et ink A k ni telen Die ee banos 16 2 4 4 Electrical Pneumatie Conneetions 2 tddi 17 3 Safety Information un 18 3 1 Configuration of the safety instructions 18 3 2 WSEd PICO AMS lien ae 19 3 3 Hazards during compliant USC A a id AAA 19 34 Hazardous A ONO OA 19 4 Sta Na A A bp ei id 21 4 1 Vera TT A A A A AE oboda edn 21 4 24 ERA E AO ANN 22 4 Compact 40 25 M00101101EN0313 Allen TABLE OF CONTENTS 5 SLU ies ione T E 51 Typeholder Setting Up 5 2 Typeholder Fitting and Removal 5 3 Magazine L
35. nted circuit board in the power supply unit B FS1 315 mA B FS2 1 6 A E tai 1 6 A B tad 1A 220 240V 1 5A 110v Air Supply The unit reguires a normal industry supply of clean dry air The air supply reguirement is m 4 8 bar at up to 25 2 Liters min 31 5cc cycle 0 9cfm 800 min Operating Temperatures The unit can be switched before or during operation between two temperature ranges to suit the application and current operating conditions The temperature can be set B Between 130 and 160 Degrees C Range of Typeholders To allow rapid changes of print and to allow its use in the widest range of applications the Compact 40 25 Coder has been designed to accept interchangeable typeholders These can be supplied as a blank for machining by the end user or ready machined to suit four main categories NM Fixed row and universal for use with cast type M T slot for use with T Slot type engraved brass or steel E Zinco for etched zinc plates 5mm thick E Rotary Flickwheel wheels to allow easy changing of date price or numbering 14 Compact 40 25 M00101101EN0313 Allen PRODUCT SPECIFICATIONS 2 4 2 Physical Description Coder The coder unit comprises a heated block mounted to the rod of a pneumatic cylinder which in turn is supported by a machined frame This contains the cylinder the foil indexing mechanism and a printed control and connection board Power and control signals are connected via a lead Air t
36. o the solenoid valve and the exhaust from the cylinder via the valve are connected to push in fittings The operating mechanism is fully enclosed with the exception of a rotating shaft which provides motive power to index the foil in the magazine Foil index depends on the rotation of this shaft and an adjustment knob to control the index is provided on top of the coder Magazine The foil magazine fits into spigots provided on the coder body and is retained by a simple mechanical latch The magazine provides a take up roller driven from a rubber drive roller by an endless belt The drive roller contains a one way clutch and is turned by the rotating shaft on the coder body Foil is pulled by the drive roller via guide pins from a feed on spool the rotation of which is controlled by a friction belt to stop overrun of the foil Sprung tension rollers are provided immediately after the feed on spool and between the drive roller and tale up roller Electronic Module The electronic module is provided with a mounting bracket which allows its fitting in a position convenient with the user The unit provides control indication and warning functions Air Service Unit The air service unit incorporates a pressure regulator and water separation bowl pressure gauge air distribution mani fold and air exhaust silencer The water separation bowl is fitted with a manual drain valve Power pack The power pack is a fully enclosed unit con
37. oading Unloading Instructions 5 4 Poweron and Warm UD 555 CAMS Uli 5 6 Power Supply an sne rc ndo 6 Operating inn nk kani degenen Gils e lt T a 1 Stessen sei MENE lid 6 2 Coder Mounting and Adjustment 63 Typeholder etste a 6 4 Magazines nn nee 6 57 O ei eneen RO 6 6 Backing Te ane read redime 6 7 Printing Sea 233m ena nan no 6 8 Printing Temperature 6 9 Dwell AdjustMent cccoconocooncnncconononnnnnonocncononncnnonccninnnnnnnos 6 10 Foil Economy 6 11 Enable Printing oooccnccnnononoonnnncnonononnnnnonccncnnonnnnnnncnnnnnnns L E Ta S Ee e E E AEN EE TEE E 6 13 Power 611 nah 6 14 Variable Temperature Module 7 Troubleshooting cesses sese ss esse sees sees seene eee Zi Testing EE 7 2 Electrical Fault Finding ee eee eee 7 3 Fault Finding Chart nn e eneneneee vennen a ant 74 Wearand Tear annen on ea asee a anis 7 5 Foil Run out Foil Fault eneen 7 6 Foil Run out not working TS E NEE 7 8 Solenoid valve not working alarm OK 7 9 Compact Printhead Electronic Circuit 8 Cleaning and Maintenance 81 Cleaning rites nd ndr dte ader earder eneen 8 2 M intenance nanne Reese 9 Maintenance cesse sese ss ess kana 9 1 SUE iii ii aAa aa Kaaa 92 Service address nn Compad 40 25 M00101101EN0313 TABLE OF CONTENTS Allen 10 Transport and storage un een ds 47 1051 1 Transportbanden ai re rn da ob ann oda O da NR RER ie 47 A neren ede NU A DNA a U O O OE an eene 47 11 D
38. on bowl and in the exhaust charge of the cylinder and can cause a possible hazard if coming into contact with live electrical circuits Drain moisture from the water separation bowl at regular intervals Check exhaust charge of the cylinder for moisture and drain if necessary Position the air service unit so that there is no chance of this moisture coming in contact with live electrical circuits 24 Compact 40 25 M00101101EN0313 Allen INSTALLATION Layout Air Service Unit Compact 40 25 M00101101EN0313 25 INSTALLATION Allen Mounting Instructions Power Pack Universal Layout Power Pack Universal 130 o R m o LA a w 3 co lt O Ln a 2 z S o O 5 I Lu 2 2 z E O O ss A gt O u s Z x I NA N N E o m Z A a x a a O LL E Lu Y Q O A 26 Compact 40 25 M00101101EN0313 Allen Mounting Instructions Electronic Module Layout Electronic Module Standard 2m Cable Alarm p 3 Q 5 x o LL E O 3 o a Compact 40 25 M00101101EN0313 Length 2 holes 5 5 Repeated in lower flange for alternative fixing Test Print Print Enable Dwell INSTALLATION 27 STARTUP Allen 5 Startup The Hot Foil coder is designed to provide a hot foil printing facility only when securely installed to a packaging or label ing system The control and safety systems provided are necessary for the safe o
39. peration of the equipment Any device removed or adjusted to facilitate maintenance must be replaced and or readjusted before the unit is entered into service 5 1 Typeholder Setting Up A WARNING A Skin burns due to high temperature of type holder and heater block The heater block and type holder operate at a temperature high enough to cause skin burns if touched Take care to avoid direct contact when removing or inserting a type holder from the heater block The four main categories of typeholder are prepared in the following manner Fixed Row and Universal These typeholders accept cast type Clean the recess es to ensure that the type will be seated correctly Insert the type characters and spacers to create gaps one piece at a time Fit additional spacers as necessary to align the types and fill the recess es T Slot These typeholders accept T Slot type which is nor mally engraved hardened steel Clean the recess es to ensure that the type Will slide easily into the slots Insert the type characters and spacers to Create gaps one piece at a time Insert the T Slot type retaining clips or blocks into each end of the slots 28 Compact 40 25 M00101101EN0313 Allen STARTUP a These typeholders accept 5mm thick etched zinc A Ss plate Clean the mating surfaces to ensure that the plate will be seated properly Use the countersunk screws to secure the plate A hexagonal wrench is provided
40. rial being printed on Turning the adjustments nuts by equal amounts will help to maintain the alignment of the coder with backing pad Tighten the locking knobs after each ad justment il NOTE Uneven print Moving the coder too far forward will affect the foil index An uneven print might be corrected by moving the coder back on the side with the darker print Repeat this test print sequence if necessary adjusting the nuts by different amounts until an even print with a light impression is obtained Tighten the locking knobs after each adjustment 6 8 Printing Temperature Switching between the temperature ranges is achieved by moving the toggle switch on the coder body between the marked high and low temperature positions The effect ofthe set temperature is variable and will depend on other factors such as print area printing speed dwell time and the grade of foil being used The transfer of pigment from the foil to the substrate depends on the tempera ture to which it is heated For a given head temperature the rate of the transfer of the heat to the pigment is reduced by a larger area of print higher printing speed and shorter dwell time The effect being aimed at is for the pigment to adhere completely and permanently to the surface being printed Compact 40 25 33 MOO101101EN0313 OPERATING Allen The following gives a guide to the temperature ranges to use these apply when printing to paper card or plastic film Metal
41. right The present document and the described devices therein belong to the company Allen Coding GmbH All rights remain reserved Reproduction of this document in full or in part requires prior explicit and written approval of the company Allen Coding GmbH Copyright 2012 Allen Coding GmbH all rights reserved Disclaimer The company Allen Coding GmbH undertakes all measures to ensure that the published document is up to date at the time of publication However no guarantee may be given that the document is error free The Allen Coding GmbH does not accept liability for possible damages that may have been caused by faulty information in this document The com pany Allen Coding GmbH reserves the right to change the present document at any time without prior notice and to alter its content in regards to continuous product improvement Manufacturer Allen Coding GmbH Friedrich Bergius Ring 30 D 97076 W rzburg Direct 49 931 250 76 0 Fax 49 931 250 76 50 Email info allen de Website www allen de Compact 40 25 3 MOO101101EN0313 TABLE OF CONTENTS Allen Table of Contents Important NotesSession ecese asseris ese n isi EEEa siaa ii nra i i r 3 Table Of Contents anusa kann ai 4 1 Product Identification ido 7 RE Characteristic data o nee ob ie podvodni in Tannen bede oi di pode con Akad oven cai 7 162 Compliant E E werner nen eee AE ehe 7 1 2 17 Ambient condition Saenen tne E E A A a E a edn kadete in es 7 12 2 Desig
42. s of various materials which can be recycled and which have to be disposed of separately In the event of disposal of the device follow the relevant legal guidelines Since the disposal guidelines may differ from country to country please consult with your supplier as necessary Notes to disposal Material types should be disposed of separately The objective should always be an environmentally compati ble disposal which ensures maximum recycling of materials Observe the material and disposal instructions that may be present on certain individual parts Make use of the opportunity to return materials to the manufacturer or supplier 48 Compact 40 25 M00101101EN0313 Allen APPENDIX Appendix EC Compliance Statement EC Declaration of Conformity d il Printer Compact 40 25 en EC Declaration of Conformity according to EC machinery directive 2006 42 EC Annex il A Translation of the EC Declaration of Conformity Hereby we declare that the machine named in the following adheres to the basic safety and health requirements of the EC guideline 2006 42 EC in regards to its concept design and version that is marketed by us Changes that have not been coordinated with us will invalidate this declaration Manufacturer Allen Coding GmbH Direct 49 931 250 76 0 Friedrich Bergius Ring 30 Fax 49 931 250 76 50 D 97076 W rzburg E Mail info allen de Website www ollen de Machine description Function Hot Foil Printing System A
43. se operating instructions and also information on possible hazards which may occur even for compliant usage of the de vice 3 1 Configuration of the safety instructions A SIGNAL WORD A Type and source of hazard Explanation of the hazard and information on possible consequences of non compliance Activities prohibited actions to help prevent accidents The pictogram denotes the type of hazard The safety sign A before the signal word indicates a possibility of personal injury The signal word denotes the severity of the hazard SIGNAL WORD Consequences when hazard occurs Probability of occurrence HAZARD Severe physical injury or death irreversible imminent WARNING Severe physical injury or death irreversible possible CAUTION Slight minor physical injury reversible possible ATTENTION Property damage to machinery and or to nearby assets possible The reference text describes type and source of hazard the possible consequences of disregarding the safety instruction measures or restraints to prevent the hazard 18 Compact 40 25 M00101101EN0313 Allen SAFETY INFORMATION 3 2 Used pictograms Pictogram Meaning A Warning of a general hazard Warning of possible property damages General note Before performance observe the corresponding information in the operating manual 3 3 Hazards during compliant use A CAUTION A Potential hazard
44. sensor An audible alarm will sound and the fault indicator will be illuminated when either the foil runs out at the end of a reel if the foil breaks or when a magazine loaded with foil is removed To cancel the audible alarm press the alarm cancel button The button will remain lit until a loaded magazine is re placed on the coder The coder will not function until the foil is replaced E NOTE Reduction of downtime To reduce down time it is recommended that a second spare magazine is kept on standby This can be pre loaded with foil at a convenient time and rapidly exchanged for an empty magazine Release the magazine from the coder body by sliding the latch out of engagement with the central pillar By pulling on the two handles remove the magazine directly away from the coder body Fit an empty cardboard core onto the take up roller this would normally be transferred from the now empty feed on spool Check the condition of the rubber foil drive roller if necessary clean off any dirt or duct Referring to the label on the magazine push a new reel of foil onto the feed on spool and thread the foil using the path indicated to the take up roller Secure the free end of the foil to the cardboard core on the take up roller using adhesive tape Rotate the foil drive roller to ensure that the foil is securely attached at the take up roller and to apply the correct initial tension to the foil i NOTE Foil drive roller T
45. ssary lift the adjustment knob on the regulator and adjust by turning until the correct pressure is indicated Press down on the regulator adjusting knob to lock the adjustment Drain any moisture that may have accumlated in the bowl 5 6 Power Supply Enable the power supply to the power pack The green LED s on the electronic module and the coder body will be illu minated to indicate that the 24v dc power supply is enabled In addition any alarm LED s will be illuminated on the electronic module 6 Operating 6 1 Controls When the coder has been enabled the LED s on the electronic module will be illuminated Before switching the coder on select the required temperature range as required Normally the low range would be used but for high speed or where printing a large area of print the high temperature range would be used If any alarm condition exists the relevant LED will be illuminated and fault indicator will flash Allow approximately 12 minutes for the coder to reach the required temperature The dwell can be set using the poten tiometer on the electronic module 6 2 Coder Mounting and Adjustment If the coder has been set up as described earlier under installation or was last being used for the same printing task and has not been disturbed since this procedure can be ignored If the coder mounting has been disturbed or is being set up for a new printing task then proceed as follows Release the four adjustment lock
46. ssociated components for components security vibration wear and damage Report any problems to the person responsible for maintenance Daily During operation regularly check the print quality and effi cient use of the foil making adjustments as necessary Re spond to audible and visual alarms as they occur Daily Backing pad Check the position and condition of the backing pad adjust the position or replace as necessary Daily Magazine When loading foil wipe the magazine clean of any dust or Rubber drive roller debris paying particular attention to the rubber drive roller Weekly Coder Visually check the coder control unit power supply air ser Control unit vice unit external wiring and all mountings Check for securi Power supply ty vibration wear and damage rectifying any problems that Air service unit may be found External wiring Mountings Weekly Air service unit Drain by pressing the manual drain valve in the bottom of the bowl The frequency of draining the air service unit will de pend on the quality of the air supply Monthly A full maintenance inspection should be carried out by a suitably qualified and experienced maintenance technician Monthly Check internal connections and fasteners particularly within the coder Correct any faults found Monthly Lubrication Check the operation of the relays and alarm sensors making adjustments as necessary No specific lubrication is required
47. taining power transformer fuses and connection blocks to distribute the power and control signals to and from the electronic module and parent machine Compact 40 25 15 MOO101101EN0313 PRODUCT SPECIFICATIONS Allen 2 4 3 Functional Description Air 4 8 bar 16 3 5 bar Universal Power Pack 110 240 V 50 60 Hz aaa oe m m z za ni a k a ab a l l Regulator Exhaust 55 0 55 v 18v Electronic Module Silencer Air Service Unit Air Heaters Printhead Solenoid S Air Cylinder Heater Block Tape Index Typeholder Mechanism Magazine FRO Sensor Tape Index Amplifier Compact 40 25 MOO101101EN0313 Allen PRODUCT SPECIFICATIONS 2 4 4 Electrical Pneumatic Connections Power Supply Connections Art No 0 0000 06850 Voltage Selector nov 230 240v A e pe aie sage MNN IA 12 24 V Cycle Relay Output Solenoid Pulse Switch Foil Run out Valve 2A or 125V GREEN YELLOW t N E MAINS INPUT To start print cycle connect 12 24 V pulse signal to 16 amp 17 on CONN 1 or connect cycle switch to 18 amp 19 on CONN 1 N O Pneumatic Connections Air Infeed Pipe RED Air Exhaust Pipe WHITE Printhead Air Service Unit Compact 40 25 17 M00101101EN0313 SAFETY INFORMATION Allen 3 Safety Information This Chapter contains information on the configuration and relevance of the safety information presented in the
48. the foil indexed being adjusted using the foil index knob the knob being turned clockwise to reduce the amount of foil movement Efficient use of the foil is indicated by the illustration below 1 TURN FOIL INDEX KNOB CLOCKWISE TO REDUCE THE AMOUNT OF FOIL MOVEMENT Z D T 19 l bep FOIL INDEX CORRECT FOIL INDEX TOO LARGE FOIL INDEX TOO SMALL ECONOMIC FOIL USE RESULTS IN WASTAGE INCOMPLETE PRINT IS OBTAINED The foil index knob can be adjusted whilst the coder is printing and the amount of foil index can be seen as the foil moves around the rubber drive roller Compact 40 25 35 MOO101101EN0313 OPERATING Allen 6 11 Enable Printing Once the coder unit set up procedure is complete normal operation becomes very simple Once the unit has warmed up approx 12 minutes press the print enable button on the electronic module This will become illuminated and op eration continues automatically The operator should however check the print quality during production if necessary increasing or decreasing the dwell time to correct for any variations in quality The operator is also required to respond to any audible alarms issued by the electronics module 6 12 Alarms Foil Run out Foil fault A sensor in the foil feed slot at the rear of the coder monitors When the end of the reel is reached or the foil breaks the sensor sends a signal to the electronic module and an indicator lamp
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