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Installation & Operation Manual CAMCO eSwitch Programmable
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1. 4 Configure the communications port with the following settings Baud Rate 9600 bps Stop Bits 1 Data Bits 8 Flow Control None Parity None Program the eSwitch CAUTION When programming of the eSwitch is complete remove the USB cable from the eSwitch and put the blue cover back on the USB port on the eSwitch Failure to replace the cover could result in damage to the eSwitch 1 Connect the switch to the computer with a USB cable and provide power to the eSwitch 2 Run eSwitch exe TE DESTACO eSwitch Version 100 Get Values From eSwitch Get Values From File Send Values To eSwitch Send Values To File eSwitch Values File or Edited Values Errors None cw on off on off on off Output 1 Oo Output 2 200 Output 3 1 Output 4 1 Output 5 1 Output 6 1 Output 7 1 Output 8 1 Sequence 1 Sequence 2 Sequence 3 Sequence 4 ON o ON 120 ON ON OFF 90 OFF 180 OFF OFF Set Current Position As Zero or Home www destaco com 9 Program Window Features Get Values From eSwitch Pressing this button will copy the values stored in the eSwitch to left tab of the middle two tab section Send Values To eSwitch Pressing this button permanently record the timings to the eSwitch memory Get Values From File Pressing this button will open a file dialog box looking for a text file containing an eSwitch configuration Send Values to File Pressing this
2. provided Once the eSwitch is positioned properly relative to the actuator tighten all screws firmly Connect the 12 Pin Cable 1 2 www destaco com Connect the 12 Pin Cable Connector to the eSwitch The other end of the 12 Pin Cable consists of loose wires and can be connected to the input of the various devices signaled from the eSwitch 3 eSwitch Data Connector Pin Numbers Data connector pin assignments Output Data Connector Turck Wire Name Pin Number Color 24V IN 12 VT Violet COMMON 4 YE Yellow OUT1 7 BU Blue OUT2 6 PK Pink OUT3 5 GY Gray OUT4 11 BK Black OUT5 3 GN Green OUT6 2 BN Brown OUT7 1 WH White OUT8 9 OG Orange z 10 TN Tan 8 RD Red Wire colors are for Turck RKC12T 12 pin cable NOTE All outputs must connect to COMMON to complete the circuit Configure the Communication COM port settings 1 Connect the eSwitch to the computer with the USB cable You will need to provide power to the eSwitch 2 In Windows open the Control Panel select System and open the Device manager 8 www destaco com 3 Under Ports the VCP should be shown as COME If it is not 6 note the number shown Note If the Com port is not 6 then you must change the text in the file eswitchcomport txt from 6 to the Com port number as noted in step 3 This file is located in the same directory as the program eSwitch
3. A company Automation Robohand FERGUSON CAMEO Installation amp Operation Manual CAMCO eSwitch Programmable Limit Switch Part No 87C91663000000 a te N WARNING This is a controlled document It is your responsibility to deliver this information to the end user of this DE STA CO CAMCO product Failure to deliver this could result in your liability for injury to the user or damage to the machine For copies of this manual call your Customer Service Representative at 800 645 5207 CAMCO eSwitch Programmable Switch Table of Contents Tal cee Ved 1 C09 an epee nn es sn ee a sn nn E a nN SPR Warnings amp CautiOns cceeeesceeeeeeeeeeeeeceeeeeeeeeeeeenaaeeeeeeeeenees Operating Principle ccceeeeceeeeeeeeeeseeeeeeeeeeeeeeeseeeeeeeeeeeneesnenees FREQUIFEMMONIS fe ctehcicivtetuted EAO AEAEE TAERE ETEN SPecifiCations ccceeecceeeeeeeeeeceeeeeeeeeeeeeeecceeeeeeeeeeeeesceeeeeeeeeenees eSwitch Mounting Parts ccccccccccccceeeeeeeeeeeeeeecneeeeeeeeeeeeeeaaaes Part NUMDOrS veccsatsiancoscheschanshdaghcneheashanes dvioeinnceeaweaaaiornneeaeee DIMGNSIONS phori ananena ae a aaae aaaea aaae agian Installing Software aaanenesennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn eSwitch Application Program eeeeessesssssseerirssssssrrrrrrrsssssrrrrnnens VCP Driver Program esssssssessserrresssessrrrrrrsssssrrrernnessserrrennnen eSwitch Setup ssesesssunnn
4. ary position of a shaft to time various component operations It has 8 channels outputs with 4 positions per channel Each channel can be used to signal one component For instance the eSwitch is mounted on the input of a Linear Parts Handler Channel 1 signals the dwell positions of the Parts Handler home pick dwell place dwell and channel 2 signals to a gripper mounted to the parts handler when to open and close The eSwitch sends a signal of 24V Requirements e PC with Windows 2000 or newer and a USB port e USB 5 pin Mini USB cable similar to the cable for digital cameras e 12 pin Power and Data Cable e 24V Power Supply Specifications e Maximum Shaft Operating Speed 180 RPM e Enclosure Rating IP66 NEMA 4 4x watertight 4 www destaco com eSwitch Mounting Parts REDUCER MOUNTING BRACKET eSWITCH MOUNTING RACKET i eSWITCH y Part Numbers Description DE STA CO Part No Supplier Part No eSwitch 87C91663000000 12 Pin Cable 2 meter length 87A92671010000 Turck RKC12T 2 12 Pin Cable with Stainless Steel Nut 2 meter length 87A92671050000 Turck RKCV12T 2 mini USB Cable 6 ft length 87A92672010000 Belkin F3U138 06 GLD Other lengths available contact DE STA CO for more information Dimensions 2 562 60 0mm 2 599 66 0mm www destaco com 3 542 90 0mm Installing Software In order to use the eS
5. button will record an eSwitch configuration to a text file for later use Copy eSwitch Values to File or Edited Values Pressing this button transfer the eSwitch values for editing Rotation CW CCW Pressing this button will set the direction of rotation of the timing shaft Set Current Position As Zero or Home Pressing this button set the current position of the timing shaft as zero or home Update Values To Table Pressing this button send the values from the File or Edited Values of the middle two tab section to the temporary memory of the eSwitch Sample eSwitch configuration text file CW Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7 Output 8 Note A value of 1 indicates the sequence is not being used 10 www destaco com Example eSwitch Set Up 1 Press Get Values From eSwitch retrieves any existing program or Get Values From File for new program or program transferred from another eSwitch Send Values To eSwitch Send Values To File o lt Fhein Copy eSwitch Values to File or Edited Values File or Edited Values orm Sequence Sequence 3 on BT on ST J OFF ET oF E E Rotation CW CCW Set Current Position As Zero or Home Update Values To Table i a a a 2 Press Copy eSwitch Values to File or Edited Values This transfers the data so it can be edited or transferred to a file Get Values From eSwitch Get Values Fr
6. d FERGUSON CAMEO CAMCO amp FERGUSON Products 1444 South Wolf Road Wheeling IL 60090 USA ph 847 459 5200 toll free 800 645 5200 fax 847 459 3064 camco destaco com www camcoindex com ISO 9001 2000 Registered DE STA CO Headquarters Auburn Hills Michigan USA 248 836 6700 marketing destaco com www destaco com This publication is for information purposes only and should not be considered a binding description of the product except if confirmed in writing by Industrial Motion Control LLC DE STA CO DE STA CO Europe Germany 49 6171 705 0 europe destaco com DE STA CO Asia Thailand 66 2 326 0812 info destaco com DE STA CO South America Brazil 0800 124070 samerica destaco com DE STA CO 2010 All rights reserved Printed in U S A SKU 0100 03 2009 PN 87A92669000000
7. eennennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnen Mount the Act atOr netan ie a A ENC Mount the eSwitch to the CAMCO unliit cccceeeeeeeeeeettteeeeeees Connect the 12 Pin Cable cccceccceecceecseneeeeeeeeeeeeeenaeeeeeeeetteees Configure the Communication COM port settingS 00 Program the CSWiItCH ccsseeeceeeeeeeeeeeeeeeeeeeeeeaeeeseeeeeeeeeeaneeesnnees Program Window Features cccccceeeeeeeeeecnneeeeeeeeeeeeesteeeeeees 10 Sample eSwitch configuration text file ccc eeeeeeeeeeeeeeeeeeeee 10 Example eSwitch Set Up cceeeecceeeeeeeeeeeeeennneeeeeeeeeeeeesaeeeeeees 11 COWIICH LIGHHS Ao EE E TATT 15 DE STA CO CAMCO Products www destco com 888 DESTACO 888 337 8226 www destaco com Introduction This service manual describes the setup and operation of the CAMCO eSwitch The eSwitch is a programmable multi channel switch used to signal rotary position for accurate timing of component operation Warnings amp Cautions Statements in this manual preceded by the words WARNING or CAUTION and printed in italics are very important We recommend you take special notice of these during service or repair see camtronics book for example of warnings and cautions WARNING Means there is a possibility of personal injury to yourself or others CAUTION Means there is a possibility of damage to the CAMCO product Operating Principle The eSwitch communicates the rot
8. le Send Values To eSwitch Send Values To File aSwitch Vives J File or Edited Values mors None CW Ccw Update Values Aa ai ah nl www destaco com 13 9 Press Update Values To Table to update the Value table with the new sequence values Get Values From eSwitch Get Values From File Send Values To eSwitch Send Values To File Switch Values J File or Edhed Values 10 Repeat steps 7 through 9 for each channel required 11 Press Send Values To eSwitch to save the new values to the eSwitch Get Values From File Send Values To File J File or Edited Values Set Current Position As Zero or Home Update Values To Table 14 www destaco com 12 Press Send Values To File to save the values to a file for backup or for transfer to another eSwitch File or Edited Values z X 5 Sequence 1 ON ss oF sc OF aa i m Lo CCW Set Current Position As Zero or Home Update Values To Table 13 When programming is complete click on the File menu and select Exit eSwitch Lights uD Cc MN woOBD HAH DHNOTD Z Light On Off eSwitch is powered but not eSwitch is connected to pa connected to program program PWR eSwitch is powered eSwitch is not powered 1 8 Channel signal is on Channel signal is off www destaco com 15 Automation Robohan
9. om File Send Values To eSwitch Send Values To File File or Edited Values orm j Serene ON OFF ET Rotation CW Ccw Set Current Position As Zero or Home Update Values To Table www destaco com 11 3 Confirm the timing shaft CAMCO Unit Input Shaft is turned to the home position Put it in the home position if it is not 4 Press Set Current Position as Zero or Home to set the current shaft position as the home zero point for the eSwitch Get Values From eSwitch Get Values From File Send Values To eSwitch Send Values ToFile sSwitch Values J Fila oz Edited Values Command successful 5 Verify the rotation of the timing shaft 6 Select the correct rotation CW or CCW ps Get Values From eSwitch Get Values From File Send Values To eSwitch Send Values To File Switch Values J File os Edited Values Update Values To Table 12 www destaco com 7 Select the Output channel to be edited Get Values From eSwitch ee Get Values From File Send Values To eSwitch Send Values To File L aSwitch Valves File or Edited Values mors None 8 Change the Sequence or Sequences Select values for degrees of input rotation for when the channel should turn on and when it should turn off Each channel can have up to 4 sequence Get Values From eSwitch D Get Values From Fi
10. started The first time the eSwitch is connected to the PC and powered Windows will indicate it has found new hardware and will automatically find the drive previously installed from the eSwtich CD The eSwitch will only be included on the hardware list when it is powered www destaco com eSwitch Setup Mount the Actuator If eSwitch is not already mounted 1 Drill and tap an M6 thread into the center of the timing shaft Screw an M6 socket head cap screw firmly into the tapped hole Mount the actuator to the socket head cap screw and secure firmly with the provided set screw DE STA CO recommends using LOCTITE to secure the set screw A a eSwiTcH ADK ENCLOSURE UN Ra SENSOR Lx N gt ACTUATOR INDEXER KW S INPUT SHAFT M6 SOCKET HEAD CAP SCREW Mount the eSwitch to the CAMCO unit If eSwitch is not already mounted 1 Open the clear cover on the eSwitch Attach the small eSwitch bracket loosely to the back of the eSwitch with the 4 M3 screws and nuts Attach the larger reducer bracket firmly to the gear reducer using 2 screws Use the actuator attached to the end of the unit input shaft to locate the eSwitch Slide the eSwitch over the actuator until it hits the shoulder this is a close fit matching the slots in the eSwitch bracket with the slots in the reducer bracket Attach the brackets together loosely with the screws and nuts
11. witch you will need to install the application program eSwitch and a USB driver eSwitch Application Program To install the eSwitch program run setup exe on the CD and follow the instructions VCP Driver Program 1 From the CD run CP210x_VCP_Win_XP_S2K3_Vista_7 exe and follow the instructions NOTE The eSwitch uses a Silicon Laboratories CP2102 Single Chip USB to UART Bridge as the configuration interface between the eSwitch and a PC The Virtual Communications Port VCP drivers are provided royalty free by Silicon Laboratories The VCP drivers are available for Windows 7 Windows 2000 XP Server 2003 Vista Windows CE Macintosh OS X and OS 9 and Linux A copy of the VCP driver for Windows is included on the CD provided with the eSwitch or from the DE STA CO website www destco com The latest VCP drivers are also available at http www silabs com products mcu Pages USBtoUARTBridgeV CPDrivers aspx After the VCP device driver is installed the PC should recognize the eSwitch when it is connected and power and will automatically assign a COM port Note Once Windows has assigned a COM port to the eSwitch it should assign the same COM port each time the eSwitch is reconnected to the PC This port is usually COM6 The COM port may then be opened and a connection made at which point data may be transferred However if the eSwitch is disconnected or powered off then reconnected the program eSwitch must be re
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