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MANUAL - Keating of Chicago

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1. ARR JL ATA 14 11 Series 2005 34x24 BB amp TS 22 keatingofchicago com CONTROL PANEL AA amp CM GAS SERIES 2000 CONTROL PANEL AA amp CM GAS SERIES 2006 CONTROL PANEL FRONT CONTROL PANEL FRONT ITEM QTY DESCRIPTION P N ITEM QTY DESCRITION P N e A 1 THERMOSTAT DIAL PLATE A 1 HIGH LIMIT Resettable 1 800 KEATING 250 375 F 058037 BOTTOM MOUNT 034357 B 1 THERMOSTAT KNOB BLACK 060612 BACK MOUNT 004341 C 1 GAS FRYER THERMOSTAT B 1 THERMOSTAT DIAL PLATE 14AA 14CM 023145 250 375 F 058037 10x11AA 18AA and Larger 035553 C 1 THERMOSTAT KNOB BLACK 060612 D 1 SWITCH ROCKER WHITE 1 GAS FRYER THERMOSTAT ON OFF 035030 14 14CM 023145 E 1 HIGH LIMIT TEST SWITCH 032297 10x11AA 18AA and Larger 035553 F 1 HIGH LIMIT Resettable 1 800 KEATING D 1 SWITCH ROCKER WHITE BOTTOM MOUNT 034357 ON OFF 035030 BACK MOUNT 004341 E 1 RECEPTACLE 120V 011505 LOCATED ON REAR DRAIN UNITS ONLY F 1 MAGNETIC SAFETY SWITCH 058683 LOCATED ON REAR DRAIN UNITS ONLY 1 800 KEATING 23 CONTROL PANEL AA amp CM GAS SERIES 2010 CONTROL PANEL BB GAS SERIES 2000 CONTROL PANEL FRONT CONTROL PANEL FRONT SE 3C 14 2 gt t gt EA AA 3 3c gt gt Si ELT qux arem E aE a C LC 28 at a A ee IUDA
2. ITEM DESCRIPTION P N ITEM DESCRIPTION P N A 1 HIGH LIMIT Resettable A 1 THERMOSTAT DIAL PLATE BACK MOUNT 004341 250 375 F 058037 B 1 THERMOSTAT DIAL PLATE B 1 THERMOSTAT KNOB BLACK 060612 250 375 F 058037 C 1 GAS FRYER THERMOSTAT C 1 THERMOSTAT KNOB BLACK 060612 14 BB TS IFM CPU 035574 1 GAS FRYER THERMOSTAT 10x11 18 and Larger 035575 14AA 14CM 023145 D 1 SWITCH MELT IDLE FRY 032829 10x11AA 18AA and Larger 035552 1 HIGH LIMIT Resettable 1 800 KEATING D 1 SWITCH TOGGLE POWER 059141 BOTTOM MOUNT 034357 1 RECEPTACLE 120V 011505 BACK MOUNT 004341 F 1 MAGNETIC SAFETY SWITCH 058683 F 1 FLAME SWITCH 038563 LOCATED ON REAR DRAIN UNITS ONLY G 1 SWITCH ROCKER WHITE MOMENTARY Push to Light 032297 H 1 INDICATING LIGHT AMBER 021254 J 1 SWITCH ROCKER WHITE Replacement Kit 058328 LOCATED ON REAR DRAIN UNITS ONLY 24 keatingofchicago com CONTROL PANEL BB GAS SERIES 2006 CONTROL PANEL BB SPARK IGNITION SERIES 2006 CONTROL PANEL FRONT BACK PANEL REAR DRAIN UNIT CIS a E E E E k m F TTE ITEM DESCRIPTION P N 1 THERMOSTAT DIAL PLATE ITEM DESCRITION m 250 375 F 058037 A 1 THERMOSTAT DIAL PLATE B 1 THERMOSTAT KNOB BLACK 060612 250 375 F 058037 1 GAS FRYER THERMOSTAT B 1 THERMOSTAT KNOB BLACK 060612 14
3. 6 TR 1 81 m CB 4 fig 2 8 20 1 BR BROWN BL BASKETLIFT CONNECTOR CP INSERT WIRE COLOR CODES 8 8065 6 BL BLACK COMPONENT CODES I BU BLUE CB CIRCUIT BREAKER GR GREEN FS FLAME SENSOR OR ORANGE GV GAS VALVE RD RED HL HILIMIT SWITCH WH WHITE R RELAY 24VAC YL YELLOW RDS REARDRAIN SWITCH TH THERMOSTAT TRANSFORMER TS FAT MELT TIMING SWITCH I I FM LOAD HOT REIT 4 i o 11572 WIRE COLOR CODES BLACK 1 BR BROWN o C BU BLUE HL GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW CONTROL gt lt NOTES PANEL id ALL WIRES ARE 18 AWG BACK m 120 VAC k s BE uui A 24 ut CONTROL COMPONENT CODES PANEL 115 120 VAC CB CIRCUIT BREAKER INSERT 50 HZ FM FATMELT TIMER SWITCH FS FLAME SWITCH HL HILIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH MF MELT FRY SWITCH P POWER SWITCH PI PILOT ON LIGHT AMBER PO POWER ON LI
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5. 1 2 3 4 5 6 7 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 24 bd CONTROL PANEL INSERT 908695059 115 120 CODES 60 HZ CB CIRCUIT BREAKER FM FAT MELT TIMING SWITCH FS FLAME SWITCH HL HLLIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH MF MELT FRY SWITCH OMT OVER MAX TEMP LIGHT RED P POWER SWITCH PI PILOT ON LIGHT AMBER R RELAY 24VAC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER GAS VALVE DD Ta ja R 1C NO NC El a Ja NOTES ALL WIRES ARE 18 AWG 120 24 REAR DRAIN eso eL WIRE COLOR CODES BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW RECEPTACLE RECEPTACLE COvER COMPONENT CODES CB CIRCUIT BREAKER FM FAT MELT TIMER SWITCH FS FLAME SWITCH HL HLLIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH MF MELT FRY SWITCH OMT OVERMAX TEMP LIGHT RED P POWER SWITCH PI PILOT ON LIGHT AMBER RDS REARDRAIN VALVE SWITCH R RELAY 24VAC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER 1 800 KEATING 39 TS 2007 ELECTRICAL ASSEMBLY BASKET LIFT FRONT DRAIN NOTES GAS VALVE ALL WIRES ARE 18 AWG 120 VAC 24VAC WIRE COLOR CODES BL BLACK
6. WATER THROUGH YOUR FILTER SYSTEM REFER TO YOUR FILTER MANUAL FOR INSTRUCTIONS ON PROPER USE SAFE amp EASY FILTER SIDE VIEW Connect hose here to discard oil ACAUTION A KEATING FRYER OR FILTER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL WHEN DISCARDING OIL A COVERED RECEPTACLE APPROVED FOR USE WITH HOT OIL SHOULD BE USED USE OF A NON APPROVED RECEPTACLE OR METHOD OF DRAINING THE OIL COULD JEOPARDIZE THE SAFETY OF THE OPERATOR AWARNING 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear 2 Turn the fryer off A cleaning hose and wand have been provided for discarding oil 3 Attach cleaning hose to quick disconnect located on the bottom right side of your filter 4 Remove baskets and screen Drain fryer into the central filter drawer 5 Open the discard valve located near the quick disconnect in the filter cabinet 12 keatingofchicago com 6 The hose may now be used to pump the oil into the shortening handling system and discarded properly 7 Remove oil container to a secure area to prevent accidental spillage 8 Close the drain valve 9 Fill fryer vessel to Fill Level line with water 10 Set thermostat and turn fryer on to bring water to a gentle boil Once boil has been reached turn fryer
7. INSTANT RECOVERY GAS FRYER SERIES 2009 KEATING OF CHICAGO INC 9 MANUAL IMPORTANT THE USER S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE INSTANT RECOVERY GAS FRYER ONLY AS INSTRUCTED IN THIS MANUAL KEEP A COPY OF YOUR BILL OF SALE The date on the bill establishes the warranty period should service be required If service is performed it is in your interest to obtain and keep all receipts KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL Record the Serial number and Model number of this Instant Recovery Gas Fryer in the spaces provided Keep these numbers for future reference SERIAL NUMBER MODEL NUMBER Keating commercial fryers are not intended for household use As continuous product improvement occurs specifications may be changed without notice 1 800 KEATING keatingofchicago com Part 038142 gasfryer2009 2013 09 15 NOTE PURCHASER SHOULD POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS THIS INFORMATION SHALL BE OBTAINED BY CON SULTING THE LOCAL GAS SUPPLIER AWARNING sms se AWARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Improper installation can cause damage injury or death AWARNING FOR YO
8. MELT FRY SWITCH in WH WHITE P POWER SWITCH YL YELLOW Pl PILOT ON LIGHT AMBER x PO POWER ON LIGHT CLEAR NOTES R RELAY 24VAC ALL WIRES ARE 18 AWG RDS REAR DRAIN VALVE SWITCH 120 TH THERMOSTAT 24 TR TRANSFORMER x 1 800 KEATING 37 TS 2000 ELECTRICAL ASSEMBLY Electrical Assembly not Shown to Scale POWER SUPPLY BOX TO MATCHING PLUG ON POWER 4 4 2 SUPPLY BOX 1 TO GAS VALVE BLOT COMMON TS 2000 ELECTRICAL ASSEMBLY WITH SAFE amp EASY FILTER CP BACK GV Sa oe WIRE COLOR CODES BLACK BR BROWN COMPONENT CODES BU BLUE BL BASKET LIFT CONNECTOR GR GREEN CB CIRCUIT BREAKER OR ORANGE FR SE FILTER RECEPTACLE RD RED FS FLAME SENSOR WH WHITE GV GAS VALVE YL YELLOW HL HI LIMIT SWITCH RDS REAR DRAIN SAFETY SWITCH NOTES R RELAY 24VAC ALL WIRES ARE 18 AWG TH THERMOSTAT 120 VAC T TIMER 24 TR TRANSFORMER TS FAT MELT TIMING SWITCH 38 keatingofchicago com TS 2007 ELECTRICAL ASSEMIBLY FRONT DRAIN GAS EIL Tem 4 D Hug POWER SUPPLY BOX SS WIRE COLOR CODES BL BLACK EM Um BR BROWN ES e BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120
9. Check that the oil is up to Max line Clean all baskets Drain strain or filter oil AT LEAST Drain and clean fryer WEEKLY Boil out fryer AT LEAST Hi Limit amp Test procedures BHMONTHLY AT LEAST Check calibration of Thermostat MONTHLY TIME FRAME QUALIFIED SERVICE PERSONNEL AT LEAST Check burner flame color and YEARLY adjust air shutters Disassemble fryer to clean pilot and burner orifices and runner pilot tube Clean Pilot Runner Tube Check and replace wing turbulators High production facilities should be checked more often Contact the factory or a local service company to perform maintenance and repairs HI LIMIT CHECK BI MONTHLY Place an accurate thermometer in the oil If the Hi Limit Control doesn t shut off the fryer between 425 F and 450 F have it replaced LIMITED CALIBRATION Less than 25 difference You will need One screwdriver with 1 8 wide flat blade One accurate fryer thermometer Figure 5 Thermostat knob removed to reveal calibration screws CA d 1 Set thermostat to desired frying temperature 2 Allow fryer to cycle three times 3 Place an accurate thermometer in the oil 1 800 KEATING 13 NOTE Locate thermometer in same position for every calibration Left front corner of fryer vessel at the High Limit Bulb is recommended 4 If temperature of fryer is found to be more or less than 25 F off remove the the
10. GREEN TH THERMOSTAT TR TRANSFORMER 42 keatingofchicago com 34x24 TS 2007 ELECTRICAL ASSEMIBLY SPARK IGNITION FRONT DRAIN PILOT RJNNER TUBE MOUNTING BRACKET TO SPARK FIECTRODE SPARK IGNITION MODU E POWER SUPPLY BOX WIRE COLOR CODES 8 BL BLACK 5 BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES Ga 3 ALL WIRES ARE 18 AWG 120 CONTROL PANEL BACK gt 5 6 u COMPONENT CODES CONTROL PANELINSERT CB CIRCUIT BREAKER 02 FM FAT MELT TIMER SWITCH HL HI LIMIT SWITCH a Z MELT FRY SWITCH 5 OMT OVER TEMP LIGHT RED Loi 5 P POWER SWITCH POWER ON LIGHT CLEAR R RELAY 24VAC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER POWER SUPPLY BOX Qd l E ig 165 ini 1 WIRE COLOR CODES BL BLACK aus BR BROWN BU BLUE i GR GREEN OR ORANGE RD RED WH WHITE PIE O O OOO 01010 40 CONTROL PANEL BVUUYSOVOVO SOW NOTES 213115 7 s 10 12 ALL WIRES ARE 18 AWG 112 3 4 15 16 7 8 190 VAC CONTROL BU 24 PANEL INSERT 3 8 COMPONE
11. The drain will be completely open after 1 4 turn 5 After fryer drains close the drain valve 6 Filtering may be done at this step Note Fryers with a central filter and under fryer filter will drain differently See page 12 A CAUTION UNDER NO CIRCUMSTANCES SHOULD YOU PERMIT HOT OIL TO COME IN CONTACT WITH WATER OR ICE ALL DRAINING SHOULD BE DONE UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEVER A FRYER IS DRAINED ALWAYS DRAIN OIL INTO A COVERED RECEPTACLE CLEANING AND BOIL OUT FOR A SINGLE FRYER When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition Figure 3 Keating Klenzer and Sea Powder 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear 2 Turn the fryer off Remove baskets and screen 3 Drain oil from fryer see draining 4 Remove oil container to a secure area to prevent accidental spillage 5 Close the drain valve 6 Fill fryer vessel to Max line with water 7 Set thermostat and turn fryer on to bring water to a gentle boil Once boil has been reached turn fryer off A CAUTION UNDER NO CIRCUMSTANCES SHOULD THE FRYER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DU
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13. 3 National Code Requirement 3 m PO 3 DEVICE Ul l fed Su sss 3 4 Gas Connectors amp Pipe Size a Electrical COn0ecCti6 uu uu uuu ums Cet 4 Flexible Gas Connection amp Quick Disconnect Devices 5 PLACING YOUR KEATING FRYER IN OPERATION I APP 5 S iii 5 9 SIE 6 9 INTRODUCTION COOKIIE AAA 9 Programme 10 10 xn 10 Cleaning and BoIFOUut uu uu u u u u u uuu a 11 13 OPERATOR SELF HELP CHECK 157 13 PREVENTATIVE MAINTENANCE Preventive Maintenance Chart u u u uu 13 Hi Limit Check Bi Monthly 13 Thermostat Cal ation uu u aun cai 13 Thermostat Bulb Positioning 14 WARRANTY REPAIRS 15 lees uuu 16 18 orderne Feee 18 2 E CO E 19 32 Wiring Diagrams nicas 33 49 Warranty u uu u uu 50 Instructions in this manual should be read thoroughly before attempting to operate this Keating Gas Fryer All installati
14. 9 EN cuu mid C a po Re 1 RIGHT TIMER 1 8 M 115 120 60 HZ TS 2009 ELECTRICAL ASSEMBLY BASKET LIFT FRONT DRAIN WIRE COLOR CODES GAS VALVE 1 Ju l HELI R C NO NC o ia 12 3 elu ule SUPPLY BOX 29 1 2 20209 2 2 869 un 14 15 F 14 95 LEFT TIMER T RTC T OMT BL BLACK BR BROWN B R BLACK RED BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 VAC 24VAC 24 VDC RIGHT BASKET LFT q DD EJER COMPONENT CODES CB CIRCUIT BREAKER FM FAT MELT TIMER SWITCH FS FLAME SWITCH HL HI LIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH MF MELT FRY SWITCH OMT OVER MAX TEMP LIGHT RED POWER SWITCH PILOT ON LIGHT AMBER RELAY 24VAC READY TO COOK LIGHT GREEN THERMOSTAT TRANSFORMER TS 2009 ELECTRICAL ASSEMBLY SPARK IGNITION FRONT DRAIN WIRE COLOR CODES BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL
15. BASKET LIFT NON ROTATIONAL P N 056036 053338 030844 038367 021289 032210 028309 032207 028308 054664 018096 021091 016383 054525 054540 054503 054510 054522 032208 028309 054760 1 800 KEATING 31 BASKET LIFT POWER SUPPLY BOX 2007 CPU amp NON CPU TOP VIEW SIDE VIEW O DESCRIPTION TRANSFORMER STEPDOWN 24VAC 100VA RELAY DPDT 24VAC RELAY DPDT 24VAC CPU MODEL RECTIFIER 24VDC BUSHING STRAIN RELIEF 5 8 HOLE BUSHING STRAIN RELIEF 3 4 HOLE NOTE Circuit breaker is located under the control panel ELECTRICAL BOX ASSEMBLY GAS FRYER SERIES 2000 TS amp BB ONLY Ww n O D 9 ole e 9912192 0 32 keatingofchicago com DESCRIPTION TRANSFORMER 120V 240V TO 24V 2 PIN CONNECTOR 9 PIN CONNECTOR FAT MELT 24V TO LEFT BASKET TO CONTROL PANEL BACK TRAY TO RIGHT BASKET P N 058359 030844 017673 018321 000470 033800 P N 024032 032207 028303 037470 OTY OTY WIRING DIAGRAMS SEE INSIDE FRYER DOOR FOR CURRENT WIRING DIAGRAMS CM amp AA 2000 ELECTRICAL ASSEMBLY FRONT DRAIN CONTROL PANEL BACK CONTROL PANEL INSERT COMPONENT CODES HL HLLIMIT SWITCH P POWER SWITCH TH THERMOSTAT MILLIVOLT GAS VALVE THERMOPILE RUNNER
16. BR BROWN B R BLACK RED BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW RIGHT BASK LIFT ET BASKET LIFT POWER SUPPLY BOX COMPONENT CODES CB CIRCUIT BREAKER FM FAT MELT TIMER SWITCH FS FLAME SWITCH HL HI LIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH MF MELT FRY SWITCH OMT OVERMAX TEMP LIGHT RED RTC TH TR POWER SWITCH PILOT ON LIGHT AMBER RELAY 24VAC READY TO COOK LIGHT GREEN THERMOSTAT TRANSFORMER TS 2007 ELECTRICAL ASSEMBLY SPARK IGNITION FRONT DRAIN GAS VALVE PILOT RUNNFR MOUNTING BRACKET TO SPARK ELECTRODE WIRE COLOR CODES BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 24 CODES CIRCUIT BREAKER FM FAT MELT TIMER SWITCH HL HI LIMIT SWITCH MF MELT FRY SWITCH OMT OVERMAX LIGHT RED P POWER SWITCH R RELAY 24VAC RTC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER 40 keatingofchicago com SPARK IGNITION MODULE OO Fu dew FM R NO N et gt 1 2 3 CONTROL PANEL BACK CONTROL PANEL INSERT 4 m O QO ro e POWER SUPPLY BOX F M M F SA 1 HH o RG Yo m 7 aoa 12 rM L 9 s 159 z
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18. P POWER SWITCH SERT 004 RELAY 24VAC RELAY 24VDC EE raised E RDS REAR DRAIN VALVE SWITCH 2 E gt A TR TRANSFORMER 115 120 60 HZ 1 800 KEATING 47 BASKET LIFT ELECTRICAL ASSEMBLY PRE 2007 ALL FRYERS Lu lt lig M c R HE z s gt oo OPTIONAL CONNECTIONS 120V x 24V 208 240V x 24V RECTIFIER CB FOR 208 240V TRANSFORMER WIRING REFER TO B NOTES ALL WIRES EXCEPT 13 amp 14 ARE 18 GAUGE WIRES 13 amp 14 USE PN 028743 OR SIMILAR SHOWN 120V COMPONENT CODES L amp R 24V AC RELAYS RB RECTIFIER BRIDGE 4A 250V FOR FRYER EQUIPPED WITH CPU USE 24V DC RELAYS FOR ALL OTHERS USE 24V AC RELAYS 48 keatingofchicago com BASKET LIFT ELECTRICAL ASSEMBLY SERIES 2007 CONTROL PANEL BACK TRAY 1 5 7 CONTROL PANEL CODES ACTUATOR BR BRIDGE RECTIFIER R RELAY 24VAC TRANSFORMER 100VA WIRE COLOR CODES BL BLACK BR BROWN B R BLACK RED BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW 120 VAC 24 VAC amp VDC NOTES ALL WIRES ARE 18 AWG THIS DIAGRAM SHOWN 120VAC SUPPLY VOLTAGE 1 800 KEATING 49 11 9 INODO ODVOIHOJODNILVIWAMMM 8 SODVOIHNY AO
19. WIRES ARE 18 AWG 120 VAC 24 CODES CIRCUIT BREAKER FAT MELT TIMER SWITCH HL HI LIMIT SWITCH MF MELT FRY SWITCH OMT OVER MAX TEMP LIGHT RED P POWER SWITCH R RELAY 24VAC RTC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER AWARE BRACKET ELE PILOT wOUNTING T TUBE ES CONTROL PANEL INSER OG cote 15 1 800 KEATING 41 TS 2007 ELECTRICAL ASSEMBLY SPARK IGNITION WITH SAFE amp EASY FILTER PILOT MOUNTING TO S gt ARK RUNNLR BRACKLT ELECTRODE TUBE SPARK IGNITION MODULE GAS VALVE PES a H ue a TL l E 88 e REAR DRAIN 66 SN 115 230 VAC 24 rT WIRE COLOR CODES BLACK BR BROWN BU BLUE GR GREEN OR ORANGE I RD RED CONTROL PANEL BACK 3A WH WHITE YL YELLOW CONTROL PANEL INSERT NOTES ALL WIRES ARE 18 AWG 120 OO 24 RIGHT TIMER RECEPTACLE RECEPTACLE COVER COMPONENT CODES CB CIRCUIT BREAKER FM FAT MELT TIMER SWITCH HL HI LIMIT SWITCH MF MELT FRY SWITCH OMT OVERMAX TEMP LIGHT RED 115 120 VAC P POWER SWITCH 80 HZ R RELAY 24VAC RDS REAR DRAIN VALVE SWITCH RTC READY TO COOK LIGHT
20. hold any but ton for approximately two seconds The relay output contacts will open and the display will show the time setting for the channel last used OIL BREAKDOWN As part of a Preventive Maintenance Program the oil in your fryer needs to be filtered regularly The initial investment in the frying system is far less than the total overall costs of oil during the life of the fryer and with regular filtering you can realize substantial sav ings in oil costs as well as maintenance charges We have listed some of the conditions which are catalysts in the breakdown of oil 1 Contact with Oxygen 2 Carbonization of Crumbs and Food Particles 3 Non Stainless Steel Surfaces 4 Keep Salt and Seasonings Away From Oil 5 Prolonged High Temperatures DRAINING AWARNING ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING THE FRYER SHOULD BE DRAINED ONLY UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED TO ENSURE THE SAFETY OF THE OPERATOR 1 Operator should be outfitted with proper attire including Oil and heat resistant gloves Oil and heat resistant apron Safety goggles Oil and heat resistant footwear Figure 2 Operator in Safety Gear A O NS Z a 2 Turn off the fryer and open the door 3 Put suitable container under drain valve 4 Drain oil from fryer by slowly turning handle
21. keatingofchicago com Set thermostat to desired temperature turn MAIN POWER switch to the ON position The burners will come on SHUTDOWN PROCEDURE Set thermostat to the OFF position Turn MAIN POWER switch to the OFF position Turn gas valve knob to the OFF position Turn gas supply valve to the OFF position Check to make sure all burners and pilot are extinguished OI Q N P SERIES 2000 BB MODELS OPERATING INSTRUCTIONS BB CONTROL PANEL SERIES 2000 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 1 Set MELT IDLE FRY switch to IDLE position and thermostat to the OFF position 2 Turn MAIN POWER switch to the ON position 3 Light constant pilot located on left side of pilot runner tube 4 Hold the PUSH TO LIGHT switch in until the amber PILOT ON light comes on 5 Set thermostat to desired temperature 6 Set MELT IDLE FRY switch to FRY The burners will come on Select MELT with solid shortening until liquid shortening is 1 from full then switch to the FRY position after packing shortening around burner tubes SHUTDOWN PROCEDURE 1 Set MELT IDLE FRY switch to IDLE position and thermostat to the OFF position 2 Turn MAIN POWER switch to the OFF position Its green light will go off 3 Check to make sure
22. on Keating Instant Recovery Fryers result from an inadequate gas supply During installation have a gas company representative make certain that the fryer is receiving adequate gas pressure and volume see In stallation or your serial plate on the fryer door AWARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE OPERATING FILLING NOTE Before filling the fryer make certain the fryer ves sel is sanitized dry and the drain valve is completely closed NOTE Solid shortening can not be used in a Keat ing Model AA Gas Fryer If solid shortening is used it should be melted prior to filling the fryer vessel Dam age done by melting solid shortening in the fryer vessel will void the warranty AWARNING BE SURE THE HEAT TRANSFER TUBES ARE COM PLETELY COVERED WITH OIL BEFORE SWITCHING THE FRYER ON IF OIL LEVEL DROPS BELOW TOP OF HEAT TRANSFER TUBES SEVERE DAMAGE TO FRYER AND INJURY TO OPERATOR MAY RESULT AWARNING WATER IN ANY FORM AND HOT OIL DON T MIX A CAUTION OIL EXPANDS WHEN HEATED THE MAX LEVEL LINE HAS BEEN PROVIDED TO ENSURE OPTIMUM COOK ING WHILE ENSURING THE SAFETY OF THE OPERA TOR DO NOT OVERFILL THE FRYER VESSEL Figure 1 MAX Level Line Fill the fryer vessel with oil or MELTED solid shortening up to
23. solid shortening until liquid shortening is 1 from full then switch to the FRY position after packing shortening around burner tubes SHUTDOWN PROCEDURE 1 Set thermostat to the OFF position 2 Turn MAIN POWER switch to the OFF position 3 Check to make sure all burners and pilot are extinguished SERIES 2000 TS MODELS OPERATING INSTRUCTIONS EET 22 Pra 16 2 PEL Ex Em d ii Cu eI CI RETE i TS CONTROL PANEL SERIES 2000 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 1 Set MELT IDLE FRY switch to IDLE position and thermostat to the OFF position 2 Turn MAIN POWER switch to the ON position Its green light and the timers will come on 3 Light constant pilot located on left side of pilot runner tube 4 Hold the PUSH TO LIGHT switch for 30 seconds The pilot runner tube will light 5 Set thermostat to desired temperature 6 Set MELT IDLE FRY switch to FRY with oil in the pot The burners will come on Select MELT with solid shortening until liquid shortening is 1 from full mark then switch to the FRY position after packing shortening around burner tubes SHUTDOWN PROCEDURE 1 Set MELT IDLE FRY switch to IDLE position and thermostat to the OFF position 2 Turn MA
24. than 5 from counter top front 3 Cabinet must be reinforced to support full weight of fryer in use Fryer oil food etc 4 Fryers must be properly ventilated and located under an exhaust hood DROPPING THE FRYER INTO THE COUNTER TOP It is only necessary to place the fryer in such posi tion that the front edge overlaps the front raised edge of the opening Push the fryer forward as far as it will go holding the fryer on approximately a 15 angle and then drop the rear of the fryer into its proper position lowering it down gently so you do not deform the table or equip ment stand FIRST STEPS POSITIONING Keep appliance area free and clear of any combusti bles Position the Keating Gas Fryer 6 inches 152mm from any combustible material A minimum of 24 inches 610mm should be provided at the front of the Keating Gas Fryer for servicing and proper operation Air for combustion enters the fryer from the bottom of the cabinet and the bottom of the control panel DO NOT BLOCK BOTTOM OF KEATING INSTANT RECOVERY GAS FRYER CABINET DO NOT OB STRUCT FLUE Your Keating Instant Recovery Gas Fryer is designed to be serviced from the front MINIMUM CLEARANCE CONSTRUCTION CLEARANCES COMBUSTIBLE NON COMBUSTIBLE BACK RIGHT SIDE LEFT SIDE SUITABLE FOR NON COMBUSTIBLE FLOORS VENTILATION The Keating Gas Fryer must be installed in an area providing adequate air supply and ventilation Do not obstruc
25. the Max line LIGHTING AWARNING BEFORE ATTEMPTING TO LIGHT THE FRYER MAKE SURE THE GAS CONNECTIONS ARE SECURE AND HAVE BEEN LEAK TESTED AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL 1 800 KEATING 5 See lighting instructions plate attached to the inner door of Keating Gas Fryer Model AA does not require an electrical connection Make sure that the Keating Gas Fryer is plugged in If not your fryer will not operate Make sure that the main gas valve on the gas supply line to the Keating Gas Fryer is in the ON position AIR IN THE GAS SUPPLY LINE MAY REQUIRE A LONGER THAN NORMAL PERIOD OF TIME TO LIGHT YOUR FRYER DURING INITIAL INSTALLATION OR AFTER OVERNIGHT SHUTDOWN NOTE Unless you have an AA model your fryer cannot be operated during a power failure AA MODELS OPERATING INSTRUCTIONS lt X ES SS 1 DI 5 4 T T r 34 AA CONTROL PANEL SERIES 2010 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 1 Set thermostat to the OFF position 2 Turn MAIN POWER switch to the OFF position 3 Turn gas valve knob to PILOT position 4 Light constant pilot located on left side of pilot runner tube 5 Push and hold the gas valve knob for 30 seconds and release 6 With the pilot still on turn gas valve knob to the ON position 6
26. 09 A WARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 2 Set MELT IDLE FRY switch to FRY with oil in Set thermostat to the OFF position Turn MAIN POWER switch to the ON position Its green light and the timers will come on Set thermostat to desired temperature the fry pot The burners will come on Select MELT with solid shortening until liquid shortening is 1 from full mark then switch to the FRY position after packing shortening around burner tubes SHUTDOWN PROCEDURE 1 2 Si Set thermostat to the OFF position Turn MAIN POWER switch to the OFF position Its green light will go off Check to make sure all burners and pilot are extinguished SERIES 2000 2010 CPU MODELS OPERATING INSTRUCTIONS O Kum s ANA A JEJE E EH CPU CONTROL PANEL SERIES 2010 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 1 Light mini pilot located next to the left burner when facing fryer 2 Turn gas supply to the ON position 3 Depress the MAIN POWER switch to the ON position 4 Make sure CPU is turned off b Engage the Push to Light switch and hold until indicator light remains on or the pilot runner tube remains lit 6 Turn the CPU on by pressing on off
27. 37436 052891 052507 052892 052508 058439 037551 P N 030253 021656 028828 021658 021730 037623 058439 BASKET LIFT POWER SUPPLY BOX amp BASKET LIFT ASSEMBLY not shown to scale Figure 6 NOTES 1 Top View Figure 7 Basket Lift Power Supply Box Side View AER m i 1 d 11 l 11 i Bottom View Basket Lift Assembly zn 10 9 Housing A minimum distance of 3 16 and maximum distance of 1 4 should be maintained when actuator is at full downward stroke Item 11 should never be bottomed on item 12 when in this location 2 Actuator shaft should travel 6 1 2 upward from lowest position 3 Distance is to be measured when actuator is powered 4 Apply light coating of food grade grease to Item 9 on entire shaft inside housing ITEM QTY 1 3 4 5 6 7 CO 10 11 12 13 14 15 This circuit breaker can be found under the control panel on newer units DESCRIPTION TRANSFORMER 120 208 240 480V CIRCUIT BREAKER 3A 250V RELAY DPDT 24V AC RECTIFIER POWER CORD CONNECTION 3 CIRCUITS PLUG CONNECTOR CONTACT PIN MALE CONNECTOR 2 CIRCUIT CAP CONNECTOR CONTACT PIN FEMALE COVER FOR CIRCUIT BREAKER PUSH ROD SCREW 1 4 20 x 1 1 4 HEX NUT 1 4 20 COUPLER ACTUATOR BL RETAINING RING PIN COUPLER ACTUATOR BL ACTUATOR 24V DC SHAFT ACTUATOR LOWER BL S S CONNECTOR 2 CIRCUIT PLUG CONNECTOR CONTACT PIN MALE PIN
28. 41 3ueAa eui 7 Enue Aj 2 uneasy eui pequi3saJd aie s impa3soid pue 180044 JO HLONSI pue au Ajpiqisuodsaa eu ee pue uonejejsur 1 10 E1918 UJ Ul 128Jop 0 9 10u uonipuoo 4810 10 J uuosi d 3IA18s pazuoqneun JO esnsiul asnqe a2ueuajureui JO Jo Jo no 19819 71 suonipuoo pue sua Burwoj 0J 011281015 diusueun10 M 10 ul S129J8p 01 0176611 eunf Jaye palesu s1onpoud sued dai Buneay pue 5 955 81584 18 14 5 8193009 8pIS do 81584 uiojsn dsuy daay sajppuy suiejs g 1914 5 9361 ayi ur Ajdde jou 088212 jo Bune y Aq papiao4d senue uea au s18 1j Buneay mau 5 eu 01 squesiem oul 05882142710 Buneay SNOISTIOXA A ALNV 22 VA SERVICE INFORMATION If you have a service related question call 1 800 KEATING Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model numbe
29. 42 1 1 2 2 2 3 9 CENTER PILOT ORIFICE HOLDER 017385 1 10 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 1 2 2 2 2 11 RUNNER PILOT TEE IN TUBING 006474 1 1 1 2 12 RUNNER PILOT SOLENOID ADAPTER ALL 005743 1 1 1 1 1 1 13 ALUMINUM 1 4 TUBING Specify length SERIES 2000 2005 1 800 KEATING 1 1 3 3 3 5 14 CORRUGATED 1 4 TUBING Specify length 1 800 KEATING 15 RADIANT TURBULATOR ALL 056125 2 3 4 4 6 16 BURNER ALL 028048 2 3 4 4 5 6 17 BURNER ORIFICE 1 800 KEATING 015204 2 3 4 4 5 6 18 BURNER HOLD DOWN BAR 1 800 KEATING 1 1 1 1 1 2 19 BURNER SPACER 18 AND ABOVE 019683 4 4 5 6 20 FRYER VESSEL 1 800 KEATING 1 1 1 1 1 1 21 DRAIN VALVE FRONT 1 AA BB TS CMG 004553 1 1 DRAIN VALVE REAR 1 AA BB TS 016341 1 1 DRAIN VALVE FRONT 1 1 4 AA BB TS 004554 1 1 1 1 1 1 DRAIN VALVE REAR 1 1 4 AA BB TS 016342 1 1 1 2 DRAIN VALVE FRONT 2 AA BB TS 021256 1 1 1 22 DOOR CATCH MAGNET AA BB TS CMG 1 1 1 1 1 2 SERIES 2000 11 2001 AA BB TS 030851 SERIES 2001 CURRENT BB TS 053386 23 HI LIMIT CONTROL W RESET AA BB TS CMG SEE PAGES 21 22 24 THERMOSTAT SEE MODEL SEE PAGES 21 22 2b BASKET HANGER AA BB TS CMG SEE BELOW 26 MAIN SUPPLY GAS VALVE BB TS CMG 019515 1 1 1 1 1 1 18 20 AA 004542 10x11 14 AA 019514 1 1 27 DOOR HANDLE ALL 004542 ITEM DESCRIPTION MODEL 10x11 14 18 20 24 2b BASKET HANGER 018553 018477 018556 018559 018562 BOLT 1 4 20 x 1 2 SHOULDER WITH FLATS 016782 1 800 KEATING 19 GAS FRYER A
30. 575 H 1 THERMOSTAT DIAL PLATE 250 375 058037 1 THERMOSTAT KNOB BLACK 060612 J 1 HIGH LIMIT Resettable 034357 K 1 SPARK IGNITION MODULE 24V 058439 Check Pages 29 30 for accuracy L 1 FAT MELT 037470 M 1 RELAY DPDT 24VAC 030844 N 1 CIRCUIT BREAKER 3AMP 1P 053338 O 1 MAGNETIC DRAIN SWITCH 053777 1 RECEPTACLE 120V 011505 1 TRANSFORMER 24VAC 024032 R 1 CIRCUIT BREAKER 4AMP 1P 058219 LOCATED ON REAR DRAIN UNITS ONLY LOCATED ON REAR DRAIN UNITS ONLY NOT SHOWN LOCATED ON BASKET LIFT UNITS ONLY 28 keatingofchicago com 2 FOR 34x24 MODELS SHOWN LOCATED ON BASKET LIFT UNITS ONLY CPU CONTROL PANEL SERIES 2007 CPU CONTROL PANEL SERIES 2010 CONTROL PANEL FRONT CONTROL PANEL FRONT BOOT BLACK WASHER SEALING RING ITEM OTY DESCRIPTION P N ITEM OTY DESCRIPTION P N SWITCH ROCKER WHITE A 1 SWITCH TOGGLE POWER 056056 A 1 ON OFF 035030 B 1 SWITCH TOGGLE PILOT 056057 B 1 MOMENTARY 032297 C 1 COMPUTER 058896 1 COMPUTER 031125 D 1 LIGHT INDICATING ROUND eG 0 AMBER renee E 32 1 1 INDICATING ROUND G 1 RELAY DPDT 24VDC 017673 H 1 COMPUTER PROBE 004776 F 1 FLAME SWITCH 038563 1 HIGH LIMIT Resettable 034357 1 RELAY DPDT 24VDC 017678 J 1 CIRCUIT BREAKER 3AMP 1P 053338 H 1 COMPUTER PROBE 004776 K 1 FLAME SWITCH 038563 1 HIGH LIMIT Resettable 032243 L 1
31. 97 B 1 INDICATING LIGHT CLEAR 057863 C 1 SWITCH ROCKER WHITE 1 SWITCH TOGGLE PILOT 059142 MELT FRY 025726 D 1 INDICATING LIGHT AMBER 056588 D 1 INDICATING LIGHT AMBER 021254 1 SWITCH TOGGLE MELT FRY 059143 E 1 INDICATING LIGHT GREEN 021255 F 1 INDICATING LIGHT GREEN 056587 F 1 INDICATING LIGHT RED 021209 G 1 INDICATING LIGHT RED 057861 G 2 DIGITAL TIMER 24V 056921 H 2 TIMER DIGITAL 24V 056921 H 1 GAS FRYER THERMOSTAT 1 THERMOSTAT 035575 14 BB TS IFM CPU 035574 J 1 THERMOSTAT KNOB BLACK 060612 10x11 18 and Larger 035575 K 1 THERMOSTAT DIAL PLATE 1 THERMOSTAT DIAL PLATE 250 3759F 058037 250 375 F 058037 L 1 HIGH LIMIT Resettable 034357 J 1 THERMOSTAT KNOB BLACK 060612 M 1 FLAME SWITCH 038563 K 1 FLAME SWITCH 038563 N 1 FAT MELT 034271 L 1 FAT MELT 037471 O 1 RELAY DPDT 24VAC 030844 M 1 HLLIMIT Resettable 034357 P 1 CIRCUIT BREAKER AMP1P 053338 N 1 CIRCUIT BREAKER 053338 Q 1 MAGNETIC DRAIN SWITCH 053777 O 1 RELAY DPDT 24VAC 030844 R 1 TRANSFORMER 24VAC 024032 1 MAGNETIC DRAIN SWITCH 053777 S 1 RECEPTACLE 125V 011505 1 CIRCUIT BREAKER 4AMP 1P 058219 T 1 CIRCUIT BREAKER 4 AMP1P 058219 R 1 RECEPTACLE 125V 011505 LOCATED ON REAR DRAIN UNITS ONLY 2 FOR 34x24 MODELS NOT SHOWN LOCATED ON BASKET LIFT UNITS ONLY NOT SHOWN LOCATED ON REAR DRAIN UNITS ONLY NOT SHOWN BASKET LIFT UNITS ONLY 1 800 KEATING 27 CONTROL PANEL TS SPARK IGNITION SERIES 2006 CONTROL PANE
32. BB TS IFM CPU 035574 C 1 GAS FRYER THERMOSTAT 10x11 18BB and Larger 035575 14 BB TS IFM CPU 035574 D HIGH LIMIT Resettable 1 800 KEATING 10x11 18 and Larger 035575 BOTTOM MOUNT 034357 D HIGH LIMIT Resettable 1 800 KEATING BACK MOUNT 004341 BOTTOM MOUNT 034357 E 1 SWITCH TOGGLE 059143 BACK MOUNT 004341 F 1 INDICATING LIGHT AMBER 056588 E 1 SWITCH TOGGLE MELT FRY 059143 G 1 SWITCH TOGGLE PILOT 059142 F 1 INDICATING LIGHT CLEAR 057863 H 1 INDICATING LIGHT CLEAR 057863 G 1 SWITCH TOGGLE POWER 059141 J 1 SWITCH TOGGLE POWER 059141 H 1 SPARK IGNITION MODULE 24V 058439 K 1 FLAME SWITCH 038563 Check pages 29 30 for accuracy L 1 FAT MELT 037470 J 1 FAT MELT CONTROL 038168 M 1 CIRCUIT BREAKER AMP 053338 K 1 CIRCUIT BREAKER 3AMP 1P 053338 N 1 TRANSFORMER 24VAC 024032 L 1 TRANSFORMER 24VAC 024032 O 1 RELAY DPDT 24VAC 030844 M 1 RELAY DPDT 24VAC 030844 P 1 MAGNETIC SAFETY SWITCH 053777 N 1 MAGNETIC SAFETY SWITCH 053777 Q 1 RECEPTACLE 125V not shown 011505 O 1 RECEPTACLE 125V not shown 011505 LOCATED ON REAR DRAIN UNITS ONLY LOCATED ON REAR DRAIN UNITS ONLY ON 34 24 REAR DRAIN MODEL 2 ON 34x24 REAR DRAIN MODEL QTY 2 1 800 KEATING 25 CONTROL PANEL BB SPARK IGNITION SERIES 2006 Continued BACK PANEL FRONT DRAIN UNIT CONTROL PANEL TS GAS SERIES 2000 CONTROL PANEL FRONT ITEM OTY DESCRIPTION P N A 1 SPARK IGNITION MODULE 24 058439 Check pages 29 30 fo
33. D THREE PRONG RECEPTACLE DO NOT CUT OR REMOVE THE GROUND ING PRONG FROM THIS PLUG A CAUTION Before plugging in the fryer confirm the outlet is properly polarized and grounded If the hot and neutral terminals are reversed or the outlet is not properly grounded the burners may not ignite burner on light will go out after 2 1 2 seconds and the ignition pro cesses will continue 3 times AWARNING Plug into a properly grounded three prong receptacle 4 keatingofchicago com GAS CONNECTIONS AND PIPE SIZE A single Keating Gas Fryer requires a standard gas pipe size of 3 4 inch 19mm I D connection Multiple fryers with a common manifold will require a minimum of 1 1 4 inch 1 0 gas supply line The size of the gas Supply pipe is very important If the pipe is too small you will have low gas pressure at the Keating Gas Fryer manifold Low gas pressure will cause slow recovery and or delayed ignition amongst other problems If you have a question about gas pipe size call your local gas company A CAUTION Before connecting new pipe to the Keating Gas Fryer the pipe must be blown out to remove all foreign par ticles These particles in the controls or burners may cause improper or dangerous operating conditions ACAUTION Pipe joint compounds that are used on threaded joints of appliance piping shall be resistant to the action of liquefied petroleum gases Loctite PST 56765 When using pipe joint comp
34. ER TUBE COMPONENT CODES CB CIRCUIT BREAKER FM FAT MELT TIMER SWITCH HL HLLIMIT SWITCH MF MELT FRY SWITCH P POWER SWITCH POWER ONLIGHT CLEAR RDS REARDRAIN VALVE SWITCH R RELAY 24VAC SI SPARK IGNITION MODULE TH THERMOSTAT TR TRANSFORMER TO SPARK ELECTRODE CONTROL PANEL BACK CONTROL PANEL INSERT 60 HZ 34x24 BB 2007 ELECTRICAL ASSEMIBLY FRONT DRAIN POWER SUPPLY BOX CONTROL PANEL BACK ALL WIRES ARE 18 AWG TR TRANSFORMER x CONTROL WIRE COLOR CODES COMPONENT CODES PANEL 115 120 VAC BL BLACK CB CIRCUIT BREAKER INSERT 60 HZ BR BROWN FM FATMELT TIMER SWITCH BU BLUE FS FLAME SWITCH GR GREEN HL HILIMIT SWITCH ORANGE HP HOLD TO LIGHT PILOT SWITCH RD RED MF MELT FRY SWITCH WH WHITE P POWER SWITCH YL YELLOW Pl PILOT ON LIGHT AMBER PO POWER ON LIGHT CLEAR NOTES TH THERMOSTAT 120 VAC 24 x i A eus s s p 4 Jis SFE o REAR DRAIN LEFT RDS MR NC EL REAR DRAIN RIGHT RDS m 100 EID M F WIRE COLOR CODES COMPONENT CODES NEL BL BLACK CB CIRCUIT BREAKER x INSERT BR BROWN FM FATMELT TIMER SWITCH BU BLUE FS FLAME SWITCH FILTER GR GREEN HL HHLIMIT SWITCH RECEPTACLE OR ORANGE HP HOLD TO LIGHT PILOT SWITCH RD RED MF
35. GHT CLEAR TH THERMOSTAT TRANSFORMER I 1 800 KEATING 35 BB 2006 ELECTRICAL ASSEMBLY WITH SAFE amp EASY FILTER GAS VALVE MAGNETIC py WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 VAC 24 N C FM LOAD HOT 2 1 me 89 60Q0 60 68 OEY CB i __ 1121314 5 67 9 SAL 1 2 3 4 5 7 9 r CONTROL COMPONENT CODES ANEL E CB CIRCUIT BREAKER INSERT FM FATMELT TIMER SWITCH FS FLAME SWITCH IL HL HILIMIT SWITCH RECEPTACLE HP HOLD TO LIGHT PILOT SWITCH RECEPTACLE MF MELT FRY SWITCH e Rd COVER P POWER SWITCH Pl PILOT ON LIGHT AMBER PO POWER LIGHT CLEAR R RELAY 24VAC Dio RDS REARDRAIN VALVE SWITCH S m TH THERMOSTAT MERE i AR diu TIEN TR TRANSFORMER A LAO P PO HP PI MF x CER x BB 2006 SPARK IGNITION WITH SAFE amp EASY FILTER REAR DRAIN MAGHETIC REED SWITCH Nc WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 24VAC 36 keatingofchicago com PILOT RUNN
36. IGHT TIMER GR GREEN HL HILIMIT SWITCH 35 92 OR ORANGE HP HOLD TO LIGHT PILOT SWITCH 5 zt DI RD RED MF MELT FRY SWITCH s 1 WH WHITE OMT OVER MAX TEMP LIGHT RED Jt J4 YL YELLOW P POWER SWITCH PI PILOT ON LIGHT AMBER NOTES PO POWER LIGHT CLEAR ALL WIRES 18 AWG R RELAY 24VAC 115 120 VAC 120 RDS REARDRAIN VALVE SWITCH 60 HZ 4 READY COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER 44 keatingofchicago com 34 x 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY WITH SAFE amp EASY FILTER WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 24VAC 34 x 24 TS 2007 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY SPARK IGNITION REAR DRAIN RIGHT RDS 5 EL Misa COMPONENT CODES CB CIRCUIT BREAKER FM FAT MELT TIMER SWITCH FS FLAME SWITCH HL HLLIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH MF MELT FRY SWITCH OMT OVER MAX TEMP LIGHT RED P POWER SWITCH PI PILOT ON LIGHT AMBER PO POWER ON LIGHT CLEAR R RDS REARDRAIN VALVE SWITCH RELAY 24VAC READY TO COOK LIGHT GREEN THERMOSTAT TRANSFORMER WITH SAFE amp EASY FILTER GAS VALVE o REAR DRAIN LEFT RDS MAGNETIC REED SWI
37. IN POWER switch to the OFF position Its green light will go off 3 Check to make sure all burners and pilot are extinguished 1 800 KEATING 7 SERIES 2006 TS MODELS OPERATING INSTRUCTIONS POWER HOLD PILOT MI LIGHT PILOT CN T Y TS CONTROL PANEL SERIES 2009 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 1 2 Set thermostat to the OFF position Turn MAIN POWER switch to the position Its green light and the timers will come on Light constant pilot located on left side of pilot runner tube Hold the PUSH TO LIGHT switch for 30 seconds The pilot runner tube will light Set thermostat to desired temperature Set MELT IDLE FRY switch to FRY with oil in the fry pot The burners will come on Select MELT with solid shortening until liquid shortening is 1 from full mark then switch to the FRY position after packing shortening around burner tubes SHUTDOWN PROCEDURE 1 2 9 8 Set thermostat to the OFF position Turn MAIN POWER switch to the OFF position Its green light will go off Check to make sure all burners and pilot are extinguished keatingofchicago com SERIES 2009 TS SPARK IGNITION MODELS OPERATING INSTRUCTIONS TS SPARK IGNITION CONTROL PANEL SERIES 2006 TS SPARK IGNITION CONTROL PANEL SERIES 20
38. L FRONT A B C D CONTROL PANEL TS SPARK IGNITION FOR 34x24 MODEL SERIES 2007 FOR ALL OTHER MODELS SERIES 2009 CONTROL PANEL FRONT A C BOOT BLACK WASHER SEALING RING sai o 9 ON MODEL Q 34x24 ONLY 3C P Qo O 7 i O i cL 3 X K Q ITEM OTY DESCRIPTION P N SWITCH ROCKER WHITE A 1 ON OFF 035030 B 1 MELT FRY 025726 C 1 INDICATING LIGHT GREEN 021255 D 1 INDICATING LIGHT RED 021209 E 2 DIGITAL TIMER 24V 056921 F 1 THERMOSTAT DIAL PLATE 250 375 F 058037 G 1 THERMOSTAT KNOB BLACK 060612 H 1 GAS FRYER THERMOSTAT 14 BB TS IFM CPU 035574 10x11 18 and Larger 035575 J 1 SPARK IGNITION MODULE 24V 058439 Check Pages 29 30 for accuracy K 1 FAT MELT 037470 L 2 CIRCUIT BREAKER 3AMP 1P 053338 M TRANSFORMER 24VAC 024032 N 2 RELAY DPDT 24VAC 030844 O 1 MAGNETIC DRAIN SWITCH 053777 P 1 HIGH LIMIT Resettable 034357 Q 1 RECEPTACLE 120V 011505 R 1 CIRCUIT BREAKER 4AMP 058219 ITEM OTY DESCRIPTION P N A 1 SWITCH TOGGLE POWER 059141 B 1 INDICATING LIGHT CLEAR 057863 C 1 SWITCH TOGGLE MELT FRY 059143 D 1 INDICATING LIGHT GREEN 056587 1 INDICATING LIGHT RED 057861 F 2 DIGITAL TIMER 24V 056921 G 1 GAS FRYER THERMOSTAT 035
39. NT CODES CIRCUIT BREAKER RIGHT TIMER FM FAT MELT TIMER SWITCH FS FLAME SWITCH HL HI LIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH MF MELT FRY SWITCH OVERMAX TEMP LIGHT RED P POWER SWITCH PI PILOT ON LIGHT AMBER PO POWER ON LIGHT CLEAR R RELAY 24VAC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER 1 800 KEATING 43 34 x 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY FRONT DRAIN lo la l R C NO NC 2 jo Ja js 1 15 1 20 VAC HZ WIRE COLOR CODES COMPONENT CODES BL BLACK CB CIRCUIT BREAKER RIGHT BR BROWN FM FATMELT TIMER SWITCH BU BLUE FS FLAME SWITCH J GR GREEN HL HILIMIT SWITCH 3 OR ORANGE HP HOLD TO LIGHT PILOT SWITCH J4 RD RED MELT FRY SWITCH WH WHITE OMT OVERMAX TEMP LIGHT RED YL YELLOW P POWER SWITCH Pl PILOT ON LIGHT AMBER NOTES POWER ON LIGHT CLEAR ALL WIRES ARE 18 AWG R RELAY 24VAC 120 VAC READY TO COOK LIGHT GREEN 24 TH THERMOSTAT TRANSFORMER 8 4 0 18 Es s PO GB r REAR DRAIN LEFT QS 210 gr es ole L REAR DRAN RIGHT Ge CONTROL WIRE COLOR CODES COMPONENT CODES SEES BL BLACK CB CIRCUIT BREAKER BR BROWN FM FATMELT TIMER SWITCH 16 BU BLUE FS FLAME SWITCH R
40. ONENT CODES CB CIRCUIT BREAKER CPU COMPUTER FS FLAME SWITCH HL HLLIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH OMT OVERMAX TEMP LIGHT RED P POWER SWITCH PI PILOT ON LIGHT AMBER RELAY 24VDC TR TRANSFORMER calata OOOOQ SOS DOOOO 115 120 HZ BUR p ee EN T1 DOT LB ER E gt REAR DRAIN ul tada Es ate AE 1489 Oe WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 24 VAC 24 VDC COMPONENT CODES FILTER CB CIRCUIT BREAKER RECEPTACLE FS FLAME SWITCH COVER HL HILIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH OMT OVERMAX TEMP LIGHT RED P POWER SWITCH PI PILOT ON LIGHT AMBER Rac RELAY 24VAC 60 HZ RELAY 24VDC RDS REARDRAIN VALVE SWITCH TRANSFORMER 46 keatingofchicago com CPU 2007 ELECTRICAL ASSEMBLY SPARK IGNITION FRONT DRAIN PILOT MOUNTING TO SPARK RUNNER BRACKET ELECTRODE TUBE 3 a z e MV PV BLACK x WIRE COLOR CODES BL BR BROWN entes BU BLUE e GR GREEN OR ORANGE RD RED _ WH WHITE 1 YL YELLOW sd NOTE
41. PILOT 2007 ELECTRICAL ASSEMBLY WITH SAFE amp EASY FILTER ma REN THIS CIRCUIT IS FOR UNITS 1 2 4 C NC NO HL CONTROL aS v COMPONENT CODES HL HLLIMIT SWITCH P POWER SWITCH RDS REARDRAIN VALVE SWITCH TH THERMOSTAT WIRE COLOR CODES BL BLACK GR GREEN RD RED WH WHITE YL YELLOW NOTE ALL WIRES ARE 18 AWG MANIFOLD RUNNER PILOT TUBE MILLIVOLT GAS VALVE THERMOPILE MAGNETIC REED SWITCH BL NORMALLY OPE D WITH SAFE amp EASY FILTERS FILTER RECEPTACLE RECEPTACLE COVER 115 120 VAC 60 HZ 1 800 KEATING 33 AA 2010 ELECTRICAL ASSEMBLY FRONT DRAIN CONTROL PANEL BACK CONTROL MANIFOLD PANEL INSERT MILLIVOLT COMPONENT CODES GAS VALVE HL HILIMIT SWITCH P POWER SWITCH TH THERMOSTAT WIRE COLOR CODES BL BLACK RD RED THERMOPILE WH WHITE PILOT YL YELLOW TUBE NOTE ALL WIRES ARE 18 AWG BB 2000 ELECTRICAL ASSEMBLY P LI e A TO MATCHING PLUG O du POWER SUPPLY BOX ii cT qu A p i gt O TO GAS VALVE D 5 34 keatingofchicago com BB 2000 ELECTRICAL ASSEMBLY WITH SAFE amp EASY FILTER Electrical Assembly not Shown to Scale
42. RATION OF THIS FRYER SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES CARE SHOULD BE TAKEN WHEN LOWERING BAS KETS INTO FRYER TO PREVENT SPLASHING HOT OIL FROM FRYER VESSEL If your fryer has timers push the T1 T2 button on the digital timer s For fryers with automatic basket lift basket s will lower into fryer vessel When timer s sounds carefully lift basket s out of hot oil For fryers with automatic basket lift a buzzer will sound and the basket s will rise automatically Allow oil to drain before removing NEVER LIFT BASKETS DIRECTLY OUT OF THE FRYER VESSEL WITHOUT DRAINING AS SEVERE INJURY MAY RESULT USE ONLY KEATING APPROVED BASKETS IN YOUR FRYER NEVER OVERFILL FRY BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR ON FRYER VESSEL Place basket s on basket hanger rods on splashback of fryer and allow to drain SHUTDOWN INSTRUCTIONS Always turn the fryer off each night See Shutdown procedure TS MODEL TIMER OPERATING INSTRUCTIONS PART 056921 DIGITAL TIMERS 1 800 KEATING The electronic timers standard on TS models provide a clearly visible and accurate display and are very easy to use Three dif ferent independent cook times can be set using this timer T1 T2 and T3 PROGRAMMING KEATING A SET program the timers the unit must be the idle mode Press and hold the set button for approximately two s
43. RING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 8 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow for fryer to soak overnight 9 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer Drain the water and Sea Powder into a dry suitable receptacle and remove from cooking area Sprinkle Keating Klenzer liberally on tubes and sides of fryer vessel A non abrasive scouring pad may be used to remove the now softened carbonized grease Thoroughly rinse fryer vessel with potable water to remove all Klenzer Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer have been removed NOTE Do not pump water through the filter system DO NOT DAMAGE OR REPOSITION THERMOSTAT PROBE AS THIS MAY AFFECT THE ACCURACY OF THE FRYER AWARNING WATER IN ANY FORM AND HOT OIL DON T MIX 10 Close the drain 11 Check thermostat bulb positioning 12 Refill the fryer with new or filtered oil ACAUTION To avoid damaging the fryer do not power wash spray or hose it down while cleaning it 1 800 KEATING 11 CLEANING AND BOIL OUT FOR A FRYER WITH BUILT IN FILTER SYSTEM When cleaning and boiling out your fryer use Keating Sea Powder and Keating Klenzer to keep your fryer in top condition DO NOT
44. S x CONTROL 68 JJ ALL WIRES ARE 18 AWG 120 24 STE is 24 VDC E CODES CB CIRCUIT BREAKER Sou CPU COMPUTER 888 HL HILIMIT SWITCH 990 OMT TEMP LIGHT RED ood P POWER SWITCH 888 x RELAY 24VDC TR TRANSFORMER PILOT MOUNTING TO SPARK RUNNER BRACKET ELECTROOE TREN ee ee SPARK IGNITION MODULE 5 SPARK E ROA TE 3 m e gt NO NC g M F t 1 KROSO 2 2 HBRY29 aye MAGNETIC REID SWITCH N C OOO 9060 000 1 5 5 m A I C 5 9 E EO OO ha La in 115 230 24 ojal l WIRE COLOR CODES BLACK x BL BR BROWN BLUE GR GREEN OR ORANGE RD RED 60 1 WH WHITE IDG CONTROL PANEL 21 22 YL YELLOW DOC BACK ee T NOTES _ _ m 2 33 E 7 1 ALL WIRES ARE 18 AWG 1121314 5 617 9 120 VAC gt A C ___ 5304 CONTROL PANEL 19 gt INSERT APA COMPONENT CODES I b CB CIRCUIT BREAKER pou e CPU COMPUTER 009 HL HI LIMIT SWITCH cry 909 OMT OVERMAX TEMP LIGHT RED
45. SSEMBLY See Part Numbers on page 19 FLUE SPLASHBACK Item 22 BURNER w A AIR SHUTTER Top amp Side Views O SS Front View V amp Side Views i I i I i 1 i i 1 3 1 f 1 Front View Door Catch Magnet um wm m xm wm sm m w ma s sms ms mms md LEG CHANNEL WITH LEGS AND BULLET FEET MANIFOLD PANEL uum MANIFOLD 20 keatingofchicago com RUNNER PILOT ASSEMBLY SERIES 2000 2005 Spark Ignition Models see page 30 6 LOCK gt NUT an v 7 Models 10 11 14 18 20 3 10 Ci papa papa haapa Lok _ LOCK 6 NUT 4 w 7 I Models 10x11 14 BB TS Models 34x24 BB TS 1 800 KEATING 21 RUNNER PILOT ASSEMIBLY SERIES 2005 2009 Spark Ignition Models see page 30 LOCKNUT ee unt 6 Series 2005 Models 10x11 14 BB amp TS 10 LOCKNUT Series 2005 Models 18 amp 20 AA 10 g o 1 10 LOCKNUT 3 Series 2005 Models 18 amp 24 BB amp TS 10 10 2 p M 2 LOCKNUT 3 LI n H rout n A 8 7 n 8 7
46. TCH NC REAR DRAIN RIGHT RDS WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN OR ORANGE RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 VAC 24VAC pi O ern 2 1 wem SH REED SWITCH 6 BB NC PILOT MOLNTING RUNNER BRACKET TUBE O SPARK IGNITION MODULE De KOS ji E S COMPONENT CODES CB CIRCUIT BREAKER FM FAT MELT TIMER SWITCH FS FLAME SWITCH HL HLLIMIT SWITCH HP HOLD TO LIGHT PILOT SWITCH MF MELT FRY SWITCH OMT OVER MAX TEMP LIGHT RED P POWER SWITCH PI PILOT ON LIGHT AMBER PO POWER ON LIGHT CLEAR R RELAY 24VAC RDS REARDRAIN VALVE SWITCH RTC READY TO COOK LIGHT GREEN TH THERMOSTAT TR TRANSFORMER 4 Al 1888 m O7 115 230 VAC 24 VAC 2 gt r 1 RECEPTACLE RECEPTACLE COVER 115 120 VAC 60 HZ FILTER RECEPTACLE RECEPTACLE 115 120 VAC 60 HZ 1 800 KEATING 45 CPU 2007 ELECTRICAL ASSEMIBLY FRONT DRAIN POWER SUPPLY BOX WIRE COLOR CODES BL BLACK BR BROWN BU BLUE GR GREEN RD RED WH WHITE YL YELLOW NOTES ALL WIRES ARE 18 AWG 120 VAC 24 24 VDC COMP
47. TRANSFORMER 24VAC 024032 J 1 CIRCUIT BRKR 1 RELAY DPDT 24VAC 030844 4 AMP 1 POLE 250V 058219 N 1 MAGNETIC DRAIN SWITCH 053777 K 1 CIRCUIT BRKR O 1 RECEPTACLE 120V 011505 3 AMP 1 POLE 250V 053338 P 1 CIRCUIT BREAKER 4AMP 1P 058219 1 TRANSFORMER STEPDOWN LOCATED ON REAR DRAIN UNITS ONLY 4 094039 NOT SHOWN LOCATED ON UNITS ONLY 1 800 KEATING 29 SPARK IGNITION DESIGN VARIATIONS Design Valid Approx 1994 2002 E lt ej k 5 BIN __ 107 Y pey A gt sl E f Design Valid Approx Feb 2002 Sept 2004 Design Valid Approx Sept 2004 Current 30 keatingofchicago com 1 1 1 D E 2 NOT SHOWN ITEM A 1 B 1 1 D 1 NOT SHOWN ITEM A 1 B 1 1 SHOWN DESCRIPTION SPARK IGNITION ELECTRODE RUNNER PILOT TUBE 10x11 14 19 20 24 34x24 SPARK IGNITION MODULE 24V SPARK ELECTRODE CABLE FLAME SWITCH DESCRIPTION PILOT BURNER ELECTRODE NG PILOT BURNER ELECTRODE LP RUNNER PILOT TUBE 10x11 14 18 90 94 34x24 SPARK IGNITION MODULE SPARK ELECTRODE CABLE DESCRIPTION SPARK IGNITION ELECTRODE RUNNER PILOT TUBE 10x11 14 18 20 24 34 24 SPARK IGNITION MODULE P N 058591 019796 019394 005610 00561 1 010768 028620 N A 037406 P N 033772 0
48. UR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance Do not store flammable liquids near this or any other appliance AWARNING IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANU FACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM AWARNING PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE THAT PROPANE GAS IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PRO PANE GAS SUPPLIER FOR ASSISTANCE THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION FDA Intertek Intertek 9902091 9902091 TABLE OF CONTENTS Important Safety Instructions i INTRODUCTION 1 INSTALLATION Damage During Shipmenti 1 Drop In Fryer Counter Cut Out Installation 2 FIRST STEPS uuu uu 3 A
49. all burners and pilot are extinguished SERIES 2006 BB MODELS OPERATING INSTRUCTIONS BB CONTROL PANEL SERIES 2006 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 1 Set thermostat to the OFF position 2 Turn MAIN POWER switch to the ON position The power ON light will illuminate 3 Hold the PUSH TO LIGHT switch over until the amber PILOT ON light comes on Release switch 4 Set thermostat to desired temperature 5 Set MELT FRY switch to FRY The burners will come on Select MELT with solid shortening until liquid shortening is 1 from full then switch to the FRY position after packing shortening around burner tubes SHUTDOWN PROCEDURE 1 Set thermostat to the OFF position 2 Turn MAIN POWER switch to the OFF position 3 Check to make sure all burners and pilot are extinguished SERIES 2006 BB SPARK IGNITION MODELS OPERATING INSTRUCTIONS BB SPARK IGNITION CONTROL PANEL SERIES 2006 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 1 Set thermostat to the OFF position 2 Turn MAIN POWER switch to the ON position Its light will come on 3 Set thermostat to desired temperature 4 Set MELT IDLE FRY switch to FRY with oil in the fry pot The burners will come on 5 Set MELT FRY switch to FRY The burners will come on Select MELT with
50. as requirement for your particular model FLEXIBLE GAS CONNECTORS AND QUICK DISCONNECT DEVICES For an appliance equipped with casters The installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 or the Standard for Connectors for Moveable Gas Appliances CAN CGA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 or the Standard for Quick Disconnect Devices for Use with Gas Fuel CAN1 6 9 AWARNING NEVER LEAVE YOUR FRYER OPERATING UNATTENDED When all previous instructions have been completed Check the serial plate on the panel inside cabinet to determine if the burner is set up for the proper type gas before connecting the quick disconnect or piping from the building gas supply pipe a Maximum INCOMING gas pressure NATURAL GAS inches W C with burners on LP GAS 11 inches W C with burners on b Fryer MANIFOLD gas pressure NATURAL GAS 4 inches W C with burners on LP 10 inches W C with burners on AWARNING ALWAYS disconnect fuel source and power supply before servicing NEVER move a fryer when full of oil NEVER introduce objects or liquids into fryer while op erational which are not designed or made for cooking THIS FRYER MAY NOT BE ALTERED MODIFIED OR CHANGED IN ANY WAY NOTE It is estimated that half of all service calls made
51. button Select melt cycle or heat cycle 8 Select the desired temperature See the computer manual for more information N SHUTDOWN PROCEDURE 1 Turn CPU off by pressing the on off button 2 Depress the main power switch to the OFF position 3 Turn gas supply to the OFF position 4 Wait five minutes before restarting or relighting fryer SERIES 2000 CPU SPARK IGNITION MODELS OPERATING INSTRUCTIONS CPU SPARK IGNITION SERIES 2000 AWARNING DO NOT START FRYER WITHOUT FIRST FILLING FRY POT START UP PROCEDURE 1 Turn gas supply to the ON position 2 Depress the MAIN POWER switch to the ON position 3 Turn CPU to the ON position 4 Select melt cycle or heat setting b Select the desired temperature See the computer manual for more information SHUTDOWN PROCEDURE 1 Turn CPU off by pressing the ON OFF button 2 Depress the main power switch to the OFF position 3 Turn gas supply to the OFF position 4 Wait five minutes before restarting or relighting fryer COOKING Keating Instant Gas Fryers are designed to provide maximum production efficiency and deliver high quality food products Low temperature cooking highly polished stainless steel and a true COLD ZONE mean extended oil life Follow the cooking procedures for your model COLD ZONE 1 800 KEATING 9 AWARNING OPE
52. cessary Boil out fryer Check with supplier for the grade of oil needed for your cooking applications Check calibration of thermostat See page 13 and replace if necessary Check if Hi Limit trips at 425 F If not replace Hi Limit Fill fryer up to Max Level line as oil will expand when heated Follow recommended cooking production figures in determining proper size of loads c Replace oil d Stir oil repeatedly with a paddle until water boils off Filter oil If necessary allow oil to cool Drain about one quart of it to remove remaining water Adjust pressure change burner orifices or install in line regulator Replace radiants c Install or adjust flue restrictors If problem persists contact your HVAC representative 1 800 KEATING 17 PROBLEM Flames come out front of fryer Fryer has poor recovery or runs cold Basket Lift mechanism will not operate Fryer is making a lot of noise ORDERING PARTS a Exhaust problems Radiants have slipped forward c Flue blockage a Baskets overfilled Fryer vessel overfilled with oil Carbon coating on heat transfer tubes d Radiant collapsed or out of position e Faulty or erratic thermostat Low gas supply or pressure Thermostat bulb improperly placed Connections are loose or timer faulty Breaker has tripped Basket lift relay is faulty d Actuator is defective Misadjust
53. cified on the serial plate and must not be operated with another gas fuel They cannot be converted to another gas fuel by turning or engaging a switch AWARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAM MABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE You will post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained from your local gas supplier IMPORTANT IN THE EVENT A GAS ODOR IS DE TECTED SHUT DOWN UNIT AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR EMERGENCY SERVICE You must maintain this appliance free and clear from combustibles You must maintain the following minimum clearances from combustible and non combustible construction MINIMUM CLEARANCE CONSTRUCTION CLEARANCES COMBUSTIBLE NON COMBUSTIBLE BACK RIGHT SIDE LEFT SIDE SUITABLE FOR NON COMBUSTIBLE FLOORS 2 keatingofchicago com DROP IN FRYER COUNTER CUTOUT INSTALLATION TYP L A 45 5 8 i DETERMINED BY CUTTING TOOL 1 8 USED 5 8 H pr CUT LINE 5 8 ge N BEND UP 90 ON ALL SIDES TO FINAL OPENING SIZE A X B THEN CLOSE CORNERS BY WELDING AN INSERT PIECE OR OTHER SUITABLE METHODS FOR A LEAK FREE FIT INSTALLATION NOTES 1 All Drop In Fryers must be 16 from any open flame 2 Fryer must be located no more
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55. e handle to fryers with builtin filter system activate rear drain safety switch Turn off fryer amp turn back on Runner pilot won t stay lit Low gas supply or pressure Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Dirty runner pilot tube or pilot orifice s Turn fryer and manual gas valve off Clean orifice s and pilot tube Low pilot flame height Adjust pilot flame height d Flame switch control is faulty If it takes more than 60 seconds for BB amp TS models pilot to stay lit replace flame switch control Hi Limit has been activated Push Hi Limit reset button located under control panel Exhaust problems or drafts in kitchen Install or adjust flue restrictors If problem persists contact your HVAC representative Thermopile or gas valve is faulty g Perform millivolt tests Replace faulty AA amp CMG models thermopile or gas valve Delayed ignition h See diagnosis on page 17 16 keatingofchicago com PROBLEM PROBABLE CAUSE SOLUTION Burners with not light Fryer overshoots temperature setting Delayed ignition Oil in fryer vessel smokes Fryer vessel boiling over Flames come out top of flue Gas valve knob in incorrect position AA amp CMG Models Switch not set to fry BB and TS Models Thermostat is faulty Fry Off Melt switch BB amp TS models or On Off switch AA amp CMG models is fa
56. econds The display will show SEt Press T1 T2 or T3 for the cook time to be programmed The display will show the current setting for that cook time Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two sec onds The display will show StO for approximately two seconds and the timer will return to normal opera tion Repeat the process as necessary for the other timers 10 keatingofchicago com OPERATING LOGIC When the timer is powered up the display will show the time setting for the cook time that was operated last and the relay output contacts will be open To start a cycle press the desired cook time button T1 T2 or T3 The display will begin to countdown from the preset time setting and the relay output contacts will close During the countdown the colon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the count down press any button The display will resume the normal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and
57. ed air shutters on the burners PROBABLE CAUSE SOLUTION Install deflector to block down draft Install or adjust flue restrictors If problem persists contact your HVAC representative Reposition radiants Turn fryer and manual gas valve off Let flue cool and remove foreign objects a Don t over fill baskets Fill fryer up to Fill Level line or Max Level line as oil expands when heated Boil out fryer See pages 11 13 Cleaning and boil out d Reposition or replace radiants e Replace thermostat Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Adjust bulb position See page 13 thermostat bulb positioning Tighten connections Replace timer if faulty Reset breaker located on power box in rear of fryer Citcuit breakers on newer units can be found under the control panel c Replace relay d Replace actuator if 24VDC is present Loosen screw that holds the air shutter on the burner Move air shutter so the screw is in the middle of the slot on the shutter Make all the shutters the same Parts may be ordered by calling 1 800 KEATING or your local Keating service company We recommend using genuine Keating Replacement Parts engineered and manufactured specifically to meet exact specifications and requirements for Keating equipment Refer to the Keating Gas Fryer Limited Warranty for complete service and ordering informatio
58. er s respon sibility By following these instructions carefully we guarantee our full support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill or express receipt and signed by the carrier s agent Failure to adequately de scribe such external evidence of loss or damage may result in the carrier refusing to honor a damage claim The form required to file such a claim will be supplied by the carrier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS STATED ABOVE 1 800 KEATING 1 SAFETY PRECAUTIONS AWARNING THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY IN STRUCTIONS ARE NOT FOLLOWED This service manual should be retained a safe place for future reference The installation of your new fryer must conform to local codes or in the absence of local codes with the current National Fuel Gas Code ANSI 2223 1 54 latest edition Natural Gas Installation Code CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 Your ventilation hood when installed must conform to the current ANSI NFPA 96 standard latest edition No frame or restriction shall be constructed around the fryer that will restrict air movement into the fryer s combustion area or prevent proper ventilation Keating fryers are designed to operate on the gas fuel spe
59. hile the fryer is in the idle mode the temperature will be erratic 14 keatingofchicago com REQUIRED TEST THERMOSTAT Multimeter for testing continuity CHECKING CONTINUITY WITH THE MULTIMETER 1 Rotate the thermostat shaft until an audible click is heard 2 Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times while using the Multimeter to verify continuity 3 If the switch does not show continuity during all ten trials replace the thermostat AWARNING DISASSEMBLING THE THERMOSTAT WILL VOID THE THERMOSTAT WARRANTY 1 Set compression ring onto capillary end of bulb finger tight 1 2 from end of capillary 2 Insert new thermostat bulb through control panel back 3 Apply oil resistant flexible sealant onto compres sion fitting thread before installing fitting into fryer vessel 4 Position bent portion of bulb against far right heat transfer tube and install compression fitting snugly into fryer vessel 5 Adjust bulb so at least 2 of bent portion of it is next to heat transfer tube and tighten compression nut onto compression fitting for fryer 10x11 18 amp up The end of thermostat bulb should touch the burner tube for 14 fryers 6 Replace burners 7 Replace control panel back 8 Slide back fabric shield over capillary and carefully coil capillary Avoid crimping 9 Reconnect wires to thermostat body 10 Replace two screws which hold thermos
60. installation If disconnection of the restraint is necessary it must be reconnected when the Keating Gas Fryer is returned to its originally installed position NOTICE WHEN THIS APPLIANCE IS INSTALLED WITH CASTERS IT MUST BE INSTALLED WITH CASTERS SUPPLIED A CONNECTOR COMPLYING WITH EITHER ANSI Z21 69 OR CAN CGA 6 16 AND A QUICK DIS CONNECT DEVICE COMPLYING WITH EITHER ANSI 221 41 OR CSA 6 9 IT MUST ALSO BE INSTALLED WITH RESTRAINING MEANS TO GUARD AGAINST TRANSMISSION OF STRAIN TO THE CONNECTOR AS SPECIFIED IN THE APPLIANCE MANUFACTURER S INSTRUCTIONS ELECTRICAL CONNECTION The Keating fryer when installed must be electrically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CSAC 22 2 as applicable A wiring diagram is located on the last page In the USA and Canada the electrical supply must be 120 VAC 60 Hz The Keating Instant Recovery Gas Fryer is equipped with a 9 neoprene covered 3 wire electrical cord with a three pronged grounded plug for protection against electrical shock NOTE The electrical wiring diagram for the fryer is located on the inside of the fryer door or in the back of this manual AWARNING THIS APPLIANCE IS EQUIPPED WITH A THREE PRONG 120 VOLT NEMA 5 15 GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROP ERLY GROUNDED AND POLARIZE
61. n The model serial plate is attached to the inside of the front door The serial and model numbers are necessary when ordering NOTE On Drop In fryers the model serial plate is attached to the top of the control panel WARNING AND OPERATING PLATES All warning and operating plates on the Instant Recovery Gas Fryer should be in place at all times If plates are damaged or lost replace them immediately 18 keatingofchicago com GAS FRYER PARTS LIST MODELS WITH UNI POT Part numbers correspond to pages 20 22 ITEM DESCRIPTION MODEL PART 10x11 14 18 20 24 34 24 Quantity Per Model 1 GAS VALVE MILLIVOLT AA CMG NATURAL 023625 1 1 1 1 PROPANE 023624 1 1 1 1 GAS VALVE 24V BB TS 1 2 x 1 2 Series 2003 2005 1 1 1 1 1 with Red Slide Switch NATURAL 024030 1 1 1 1 1 with Red Slide Switch LP 024988 1 1 1 1 1 1 2 NATURAL 021675 1 1 1 1 1 LP 021676 1 1 1 1 1 3 4 x 3 4 Series 2008 NATURAL 054324 1 LP 054324 1 TAN KNOB AA CMG 004803 1 1 1 1 PILOT OPERATING HANDLE CMG 019426 1 1 BRACKET FOR PILOT CMG 004804 1 1 OPERATING HANDLE W SCREW SCREW FOR KNOB AA CMG 004805 1 1 1 1 2 THERMOPILE AA CMG 022770 1 1 1 1 3 RUNNER PILOT TUBE 1 800 KEATING 1 1 1 1 1 1 4 CONSTANT PILOT ASSEMBLY ALL 004259 1 1 1 1 1 1 5 CONSTANT PILOT VALVE ALL 004266 1 1 1 1 1 1 6 RUNNER PILOT AIR SHUTTER NIPPLE W NUT 015747 1 1 2 2 2 3 CLIP 004090 1 1 2 2 2 3 7 RUNNER PILOT ORIFICE 1 800 KEATING 1 1 2 2 2 3 8 RUNNER PILOT ORIFICE HOLDER STRAIGHT 0041
62. nel Keating recommends that you use a qualified amp licensed service company Equipment still under warranty requires it Call 1 800 KEATING if you need assistance in locating a qualified service company NOTE To correctly and quickly diagnose the system the chart below should be followed in sequential order TROUBLE SHOOTING CHART PROBLEM PROBABLE CAUSE SOLUTION Constant pilot won t light a Gas isn t turned on a Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged Clogged constant pilot tubing Turn fryer and manual gas valve off Clean tubing Constant pilot valve isn t turned on Turn constant pilot valve on and adjust pilot flame height to 3 8 to 1 2 flame Runner pilot tube won t light Gas isn t turned on Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged No electricity to fryer BB amp TS Plug fryer into approved outlet models Gas valve knob in incorrect position Rotate gas valve knob to pilot position AA amp CMG models Depress and hold for 30 seconds Hi Limit has been activated Push Hi Limit reset button located under control panel Clogged runner pilot orifice s Turn fryer and manual gas valve off Clean orifice s and other parts as necessary f Drain valve isn t pushed in completely Push in and latch drain valv
63. off A CAUTION UNDER NO CIRCUMSTANCES SHOULD THE FRYER AND FILTER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEATING TRANSFER TUBES 11 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow fryer to soak overnight 12 While soaking a natural fiber brush may be used to scrub the tubes and inside walls of fryer Pump the water and Sea Powder into a dry suitable receptacle and remove from cooking area Sprinkle Keating Klenzer liberally on tubes and sides of fryer vessel A non abrasive scouring pad may be used to remove the now softened carbonized grease Thoroughly rinse fryer vessel with potable water to remove all Klenzer Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer have been removed DO NOT DAMAGE OR REPOSITION THERMOSTAT PROBE AS THIS MAY AFFECT THE ACCURACY OF THE FRYER AWARNING WATER IN ANY FORM AND HOT OIL DON T MIX 13 Close the drain valve and disconnect the clean ing hose from filter machine Quick disconnect will remain hot for approximately 15 minutes 14 Check thermostat bulb positioning Should be 1 paper thickness away from heat tube 15 Refill the fryer with new or filtered oil Wait until filter drawer is cool before cleaning a
64. on and service on Keating equipment must be performed by qualified certified licensed and or authorized installation or service personnel Operating information for Keating equipment has been prepared for use by qualified and or authorized personnel Keating equipment is made in the USA and has American sizes of hardware All metric conversions are approximate INSTALLATION INSTRUCTIONS Proper installation will assure top performance Alterations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the time of shipment Claims for loss or damage to the contents should therefore be made upon the carrier as follows CONCEALED LOSS OR DAMAGE Concealed loss or damage means loss or damage which does not become apparent until the mer chandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When the damage is discovered upon unpacking make a writ ten request for inspection by the carrier s agent within fifteen days of the delivery date Then file a claim with the carrier since such damage is the carri
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66. ound do not apply to the first two threads Use only a very small amount and only on male threads This will prevent clogging of burner orific es and the gas valve Never use compound on female threads as it might be pushed into the gas valve Have your installer check for gas leaks using a soap and water solution before operating AWARNING DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS 1 The Keating Gas Fryer and its individual shut off valves must be disconnected from the gas supply pip ing system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45kPa 13 84 in WC High pressure can damage the gas valve causing a hazardous condition Excessive pres Sure introduced to the fryer may void the warranty 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa AWARNING NOTE Keating fryers use a constant pilot that will emit a very small amount of gas at all times NOTE Line pressure must be kept below 10 Nat 13 LP during leak test to avoid damage to the gas valve Do not use open flame to check for leaks If more than one gas unit is on the same supply line you may require a larger line Consult your local gas company to assure adequate volume and pressure Refer to serial plate for proper g
67. pproximately 15 minutes 16 Remove filter drawer drain clean and dry 17 Prepare filter drawer and return to filter cabinet ACAUTION To avoid damaging the fryer do not power wash spray or hose it down while cleaning it 18 Pump must be primed with oil after boil out with water FAILURE TO LUBRICATE PUMP MAY CAUSE SEVERE DAMAGE TO FILTER SYSTEM SELF HELP GUIDE Before calling for service review this list It may save you both time and expense This list includes common occurrences that are not the result of defective work manship or materials in this appliance PROBLEM SOLUTION Fryer does not operate Check power cord unit plugged in Thermostat is in the OFF position Check gas supply Reset high limit NOTE For a fryer with a Central or Safe amp Easy Filter always check the rear drain operating handle before attempting to use the fryer A safety switch prevents the fryer from operating if the handle is not pushed in completely and latched See figure 4 Figure 4 Rear Drain Operating Handle PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily week ly monthly and yearly intervals as necessary Following preventive maintenance procedures will help keep your fryer working efficiently Proper care and servicing will lead to years of quality performance PREVENTATIVE MAINTENANCE CHART TIME FRAME OPERATOR OWNER AT LEAST e Check lights and controls DAILY
68. r accuracy B 1 CIRCUIT BREAKER 1P 053338 C 1 HIGH LIMIT Resettable 1 800 KEATING BOTTOM MOUNT 034357 BACK MOUNT 004341 D 1 FAT MELT CONTROL 038168 LOCATED ON REAR DRAIN UNITS ONLY 26 keatingofchicago com S I E m L ITEM DESCRIPTION A 1 THERMOSTAT DIAL PLATE 250 375 F THERMOSTAT KNOB BLACK GAS FRYER THERMOSTAT 14 BB TS IFM CPU 10x11 18 and Larger SWITCH ROCKER WHITE Replacement Kit 2 DIGITAL TIMER 24V SWITCH MELT IDLE FRY INDICATING LIGHT GREEN INDICATING LIGHT RED HIGH LIMIT Resettable FLAME SWITCH SWITCH ROCKER WHITE MOMENTARY Push to Light B 1 C 1 N L 1 TRANSFORMER 24VAC M 2 RELAY DPDT 24VAC N 1 MAGNETIC DRAIN SWITCH O 1 CIRCUIT BREAKER 1P P 1 FAT MELT LOCATED ON REAR DRAIN UNITS ONLY P N 058037 060612 035574 035575 058328 056921 032829 021255 021209 034357 038563 032297 024032 030844 053777 053338 037470 CONTROL PANEL TS GAS FOR 34x24 MODEL SERIES 2007 FOR ALL OTHER MODELS SERIES 2009 CONTROL PANEL TS GAS SERIES 2006 CONTROL PANEL FRONT A B D C E F CONTROL PANEL FRONT H I J K H ITEM DESCRIPTION P N ipe s ON MODEL A 1 SWITCH ROCKER WHITE ELE 34x24 ONLY ON OFF 035030 ITEM QTY DESCRIPTION P N B SWITCH ROCKER WHITE A 1 SWITCH TOGGLE POWER 059141 1 MOMENTARY 0322
69. r available when ordering parts As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND AT ONCE WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED OR COMPLETE THE WARRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL FRYER GRIDDLE CUSTOM PASTA FILTER SYSTEM TOP SIDE COOKER HOTPLATE HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE KEATING OF CHICAGO INC 1 800 KEATING 8901 West 50th Street PHONE 708 246 3000 McCook IL 60525 6001 FAX 708 246 3100 Seruing Nose Whe Sere the Very Best KEATING OF CHICAGO INC
70. rmostat knob There are 4 screws holding the dial plate in place Loosen the screws and reset the dial plate to match the thermometer reading AWARNING DO NOT ADJUST THE THERMOSTAT SET SCREW IT VOIDS ANY WARRANTY ON PART THERMOSTAT BULB POSITIONING BEFORE REPLACING TEST THERMOSTATS NOTE Operational problems can easily be corrected by thermostat bulb positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accuracy is attained only if the thermostat bulb is placed properly against the heat transfer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulled through between the tube and the bulb with medium resistance Thermostat Bulb Positioning 10x11 18 amp Up 1 For 14 Gas Fryers end of thermostat bulb should touch the burner tube 2 For 10x11 18 amp Up Gas Fryers If the bulb is too loose the paper will slip through with little or no resistance A fryer with a thermostat bulb that is too loose will overshoot Overshoot The thermostat takes a long time to cycle and then misses its preset temperature by 20 F 40 yielding a poor quality product the bulb is too tight the paper will either not pull through or it will tear A fryer with a thermostat bulb that is too tight will short cycle Short Cycle The thermostat will cycle rapidly w
71. t the flow of combustion and ventilation air Proper ventilation is one of the important consider ations for efficient operation of the Keating Gas Fryer It should be installed so that the products of combus tion are removed efficiently without producing drafts that will interfere with proper burner operation The intake for the exhaust fan should not be placed close to the flue of the Keating Gas Fryer to insure proper air flow necessary for combustion The area around the front and bottom of the Keating Gas Fryer must be kept clear and unobstructed In the USA the ventila tion systems must conform to the ANSI NFPA96 latest edition A minimum of 18 45 mm should be main tained between the flue outlet and the lower edge of the grease filters Must be installed at least 16 away from any open flame It is the responsibility of the owner and the local installer to comply with national and local codes NATIONAL CODE REQUIREMENT The installation must conform with local codes or in the absence of local codes with the National Fuel Gas code ANSI Z223 1 or the Natural gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 Flexible connectors must comply to ANSI Z221 69 CAN CGA1 16 Keating equipment is designed and manufactured to oper ate only on the type of gas specified by the user and indicated on the serial plate located inside the door The gas may be natural propane or manufactured The t
72. tat body to control panel 11 Replace control panel 12 Replace three retaining screws and washers which hold dial plate in place 13 Replace thermostat knob 14 Connect electric power source Turn on gas and pilots 15 Boil out fryer 16 Refill fryer with oil to fill level line 17 Start fryer preheat and calibrate with thermometer MILLIVOLT GAS VALVES Part 023625 Natural amp 023624 LP MIILLIVOLT CONTROL VALVE To check Resistance of the gas valve connect one wire to the valve as shown 1 Resistance between the THTP amp TH terminals must 11 52 0 22 2 Resistance between the THTP TP terminals must be 10 02 0 22 If resistance is outside of specifications listed the gas valve must be replaced BEFORE REPLACING THERMOPILE CHECK MILLIVOLT READINGS THERMOPILE READINGS With all wires connected with the pilot on and burners off the thermopile reading at the amp terminals should be 325mv With the burners on the millivolt reading should be 200mv A replacement thermopile part 4 is 022770 WARRANTY REPAIRS Keating s warranty begins with the date of installation In the event that your Instant Recovery Fryer under warranty needs repairs other than routine cleaning you are requested to contact KEATING OF CHICAGO INC 1 800 KEATING 1 800 KEATING 15 SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualified service person
73. ulty Faulty gas valve Thermostat bulb improperly placed Thermostat out of calibration Dirty runner pilot tube or pilot orifice s Low pilot flame height Exhaust problems or drafts in kitchen Low gas supply or pressure a Oil has begin to breakdown b High carbon content in oil Dirty fryer vessel d Inferior grade of oil Fryer is overheating Hi Limit Control has failed Over filling fryer with oil Product overloaded in fryer vessel c Oil breakdown causing foaming d Water in the cold zone Excessive gas supply or pressure Collapsed burner radiants Exhaust problems a Rotate gas valve knob to ON Turn power switch ON Set thermostat to desired temperature Set MELT IDLE FRY switch or MELT FRY switch to FRY Set thermostat to desired temperature Push and hold in Hi Limit test button If burners come on replace thermostat Replace switch Replace gas valve Adjust bulb position See page 14 Thermostat Bulb Positioning Calibrate thermostat See page 13 Calibration Turn fryer and manual gas valve off Clean orifice s and pilot tube Adjust pilot flame height c Install or adjust flue restrictors If problem persists contact your HVAC representative Verify if size of incoming gas line to fryer and manifold gas pressure are adequate Replace oil Filter oil completely replace if ne
74. ype of gas cannot be converted to another gas fuel by turning or engaging a switch LEVELING The fryer will operate at its highest efficiency when properly leveled Place a level on fryer vessel from side to side For fryers on legs the bottom foot of the leg is adjustable Turn counter clockwise to decrease height or clockwise to increase height until level For fryers on casters the casters are adjustable by loosening the jam nut and turning the caster in or out When the desired level is reached tighten the jam nut Adjustments of more than 3 4 are not recommended on any caster The same procedure should be followed to level the fryer from front to back RESTRAINING DEVICES 1 Adequate means must be pro vided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping to limit the appliance movement ANOTICE Restraining devices required Fryer must also be restrained to prevent tipping when installed so that hot liquid splashing is avoided 2 The restraint means must be attached to the rear of the Keating Gas Fryer within 2 of the center line width and approximately 1 5 8 from the bottom of the cabi net back to allow the restraining bolt to be anchored to the cabinet back between the cabinet bottom and inner liner 1 800 KEATING 3 NOTE The installer is responsible for attaching the tip ping restraint See page 2 for drop in

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