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CA1500-1700-XRT-1550-1550SE-OM-105062718

1. SERIAL NUMBER neu C C9919 123456 ASSEMBLED IN USA 2843 2474 Figure8 Serial Number Decal with the Vehicle Build Code Figure 9 ROPS Serial Number Location ME ET palit ah IER A lt LV SN ZS AE Sil f c a amp T f V l AS 830 831 Figure 10 Gasoline Engine Serial Number Location Figure 11 Diesel Engine Serial Number Location Page 18 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Model Identification 5 Ji e li UEM ANE is E 2703 Figure 12 Differential Serial Number Location CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 19 Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 12 WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures Do not tamper with the high idle speed setting on the diesel vehicle Doing so will void the warranty as well as damage the engine and other components and could result in property damage personal injury or death due to unsafe speeds Do not shift the Forward Reverse handle while the vehicle is in motion Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in injury to inattentive passengers and or damage to the vehicle To avoid unintentionally starting or rolling the vehicle place attachment o
2. Ciub Car J CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Gasoline and Diesel Vehicles Refer to back cover for applicable build code range am Ingersoll Rand Industrial Technologies NOTICE This manual is valid for vehicles manufactured in the build code range provided on the back cover of this manual If the vehicle build code is different from that shown on the back cover of this manual please contact your nearest dealer or go to www clubcar com to retrieve the proper owner s manual for the vehicle See also Model Identification in this manual Warranty information appears at the end of this manual No other warranties express or implied are contained herein Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car The information contained in this document is subject to change without notice Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previousl
3. Club Car LLC CLUB CAR warrant s to the initial retail purchaser and each subsequent owner that this Non road engine engine has been designed built and equipped to conform at the time of initial sale to all applicable regulations of the U S Environmental Protection Agency EPA and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period For the components listed under PARTS COVERED the service dealer authorized by CLUB CAR will at no cost to you make the necessary diagnosis repair or replacement necessary to ensure that the engine complies with applicable U S EPA regulations EMISSION COMPONENT DEFECT WARRANTY PERIOD The warranty period for this engine begins on the date of sale to the initial purchaser and continues for a period of three years PARTS COVERED Listed below are the parts covered by the Emission Components Defect Warranty Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part EXHAUST EMISSIONS 1 Fuel Metering System 1 1 Carburetor and internal parts and or pressure regulator or fuel injection system 1 2 Air fuel ratio feedback and control system if applicable 1 3 Cold start enrichment system if applicable 2 Air Induction System 2 1 Intake manifold if applicable 2 2 Air filter 3 Ignition System
4. Children requiring a child safety seat must not ride on the vehicle Comply with state and local laws pertaining to child safety The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking collision or roll over No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a seat belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving Prior to leaving the vehicle unattended or servicing the vehicle place attachment on the ground set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance severe personal injury or death Any modification or change to the vehicle that affects the electrical system stability or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in Severe personal injury or death e Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read WARNING CONTINUED ON NEXT PAGE Page 12 CARRYALL 1500 1700 and XRT
5. Decal Hot Pressurized Fluid Warning on coolant Decal Rotating Hot Parts Warning on frame 3 102427501 102459501 reserve tank cap under hood near battery Decal Hot Surface Warning on coolant pipes Decal Operating Instructions on instrument 4 102458901 102884301 and underside of seats on bed seal panel Decal Hot Manifold Warning on engine near ee 5 102459001 10 Directional Arrow manifold Page 6 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Safety Decal Identification CARRYALL 1500 AND XRT 1550 GAS DIESEL VEHICLES ROLLOVER OR FALLING OFF MAY CAUSE DEATH YOUNG DRIVERS INCREASE CHANCE OF DEATH Young drivers may not be able to control vehicle Read owner s manual and operating instructions s Nowlnvers younger than 16 yeres old Do not leave children unattended on vehicle Fasten seat belts and remain seated while moving Children requiring a child safety seat must not ride on vehicle Comply with state and local laws pertaining to child safety Drive slowly in turns and straight up and down slopes Do not start vehicle until all occupants are seated Two 2 persons per bench seat maximum One 1 person per bucket seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Do not operate while under the influence of alcohol or drugs Never attempt jumps and avoid extreme braking in rever
6. Exxon Hydraul 560 or Esso Hydraul 56 lubricant CC PN AM1216101 20 fl oz 600 mL Mobil 424 Exxon Hydraul 560 or Esso Hydraul 56 lubricant CC PN AM1216101 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual 3011 Figure 22 Lubrication Points Gasoline Vehicles Page 41 Brake Fluid Reservoir 3012 Figure 23 Lubrication Points Diesel Vehicles BRAKE FLUID RESERVOIR 1 Full Level 2 Safe Level 3 Low Level 201 269 Figure 24 Brake Fluid and Coolant Access diesel vehicle Figure 25 Brake Fluid Reservoir shown Page 42 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Brake Fluid Reservoir The brake fluid reservoir 1 is located und
7. Periodic Service Schedule eben pte t tete zer phe ire pha de te dees dent Ideni Shane dine Dn a ente an a nte penebabiecdecdapneaaees 39 Perodic Eubrication Scliegule 3 5 codi n rar e at a rn no t E ee RR 41 Brake Fluid cnl c 42 Engine Ol c 44 Gearcase LUDMCATON e M em 49 Engine Coolant Diesel Vehicles ences eiiis EAA ANALDAN EIRA EATA RAD ERR RR Te nna oT unb nas 51 Air Intake SyStelm etum eheu ine ere e eet ee data eO dna Cr d a EUR RR UNDA RA CEDAR RECEN 52 Fueling Instr ctions 2 e ziite ine oz iee beeen ieee eens Ld dece Lenin ede Lenin eec Loi ded Ei dd eden 53 Lucy 56 Using A Booster Battery Jump Starting emen eene nhe nee hh enne enhn nente nnns 57 Cleaning the Vehicle oe rere eet eara Heb eH RT PER ERR TERR T PAIRE RE 59 Yeti ri rr 59 Subsequent Owner Registration 200 0 nr ene renee eee hh TEANNA TEATAKS TENENSA TEENE Vehicle SpeCiiGatlons ERE Warranties Page 4 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Note to the Owner NOTE TO THE OWNER This utility vehicle with standard equipment and authorized attachments is intended for commercial or residential property farm ranch or recreational applications Use only approved accessories and attachments designed f
8. TO START ENGINE Place shift lever in NEUTRAL and press brake pedal Tum key to START and hold until engine starts Diesel Vehicles Only If required turn key to PREHEAT and hold for 10 15 seconds TO OPERATE VEHICLE Ensure wheels are turned in desired direction and path is clear With vehicle stopped and engine at idle select vehicle direction DB Foward Neuiral p Reverse Buzzer will sound Release park brake and slowly press accelerator pedal to increase speed All wheel drive will automatically drive appropriate wheel s TO STOP VEHICLE Release accelerator pedal and push brake pedal BEFORE LEAVING VEHICLE Tum key to OFF and remove key Place shift lever in NEUTRAL Firmly set park brake L 000000000 illii Negative frame ground Can cause severe injury 102231601 Do not contact positive battery post or cable to frame Disconnect negative battery cable first CAN CAUSE SEVERE BURNS Hot Surface CCI 102458901 CAN CAUSE SEVERE INJURY Rotating parts KEEP CLEAR CCI 102459101 CAN CAUSE SEVERE INJURY Hot manifold and muffler KEEP CLEAR 102459101 CCI 102459501 Decal Ground Warning on vehicle frame near battery Decal Gasoline Fuel Warning at fuel fill or on 1 101547601 frame near fuel tank Decal Winch Safety Warning on vehicle body Decal Diesel Fuel Warning on frame near 2 102231601 7 102459201 below seat fuel tank
9. and other reproductive harm Battery post terminals and related accessories contain lead and lead compounds Wash hands after handling Page 10 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Safety Details SAFETY DETAILS WARNING This owner s manual should be read completely before attempting to drive or service the vehicle Failure to follow the instructions in this manual could result in property damage severe personal injury or death PERSONAL SAFETY It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER WARNING or CAUTION For your protection we recommend that you take special notice of these safety precautions Safety precautions are essential and must be followed If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your dealer DANGER ADANGER indicates an immediate hazard that will result in severe personal injury or death The color associated with Danger is RED WARNING AWARNING indicates an immediate hazard that could result in severe personal injury or death The color associated with Warning is ORANGE CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice
10. brake is engaged the park brake indicator light will illuminate 16 To disengage the park brake pull the park brake release handle 4 Figure 15 See following WARNING WARNING The park brake has multiple locking positions and should be firmly locked to prevent the vehicle from rolling Page 22 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Controls and Indicators 191 Figure 15 Park Brake Release STEERING ADJUSTMENT LOCK The steering wheel position is adjustable To adjust the steering wheel position press down on the steering adjustment lock lever 5 then move the steering wheel to the desired position Figure 13 Page 20 and Figure 14 Page 21 While holding the steering wheel in the desired position pull up on the steering adjustment lock lever to firmly lock the steering column in position See following WARNING A WARNING Ensure that the steering wheel lock is fully engaged before operating the vehicle 12 VOLT ACCESSORY OUTLET The 12 volt accessory outlet 11 is located to the right of the key switch Figure 13 and Figure 14 It provides a constant 12VDC with the key switch in the ON or OFF position See following NOTE NOTE Extended use of this accessory outlet can cause the battery to become heavily discharged LOW OIL WARNING LIGHT The low oil warning light 9 is located on the instrument panel just to the left of the steering column Figure 13 an
11. water Brake fluid DOT 5 silicone brake fluid Fuel tank unleaded gasoline Fuel tank diesel grade no 2 with cetane rating of 45 or higher Vehicle Specifications CARRYALL CARRYALL CARRYALL CARRYALL 1500 amp XRT 1500 amp XRT 1700 amp XRT 1700 amp XRT 1550 1550 1550 SE 1550 SE Gas 2630 Ib 1193 kg Diesel 2750 Ib 1247 kg Gas 3230 Ib 1465 kg Diesel 3350 Ib 1520 kg 5 fl oz 150 mL High capacity option Gas 2880 Ib 1306 kg Diesel 3000 Ib 1361 kg 1 qt and 19 1 qt and fl oz 19 fl oz 1 5 L 1 5 L 20 fl oz 600 mL 20 fl oz 600 mL 2 gal 2 25 gal N A N A 7 8 L 8 5 L 6 5 gal 6 5 gal 24 6 L 24 6 L 6 5 gal 6 5 gal 24 6 L 24 6 L TIRE PRESSURE All terrain tread and mud tires CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual 20 to 22 psig 138 to 152 kPa Page 63 Warranties WARRANTIES CLUB CAR LIMITED WARRANTY FOR ROUGH TERRAIN UTILITY VEHICLES WARRANTY CLUB CAR LLC CLUB CAR hereby warrants to the Original Purchaser or Lessee as those terms are defined herein and subject to the provisions limitations and exclusions in this limited warranty that its new vehicle or new component purchased from CLUB CAR or an Authorized Dealer or Distributor shall be free from defects in material and workmanship under normal use and service for the periods stated below subject to the provisions limitations and exclusions in this
12. 1550 1550 SE All Wheel Drive Owner s Manual General Warnings WARNING For vehicles with cargo beds remove all cargo including accessories before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death Only trained technicians should service or repair the vehicle Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation To avoid unintentionally starting the vehicle disconnect battery and spark plug Gas only wires See Disconnecting the Battery Gasoline Diesel Vehicle on page 13 Frame ground Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to touch the vehicle frame engine or any other metal component Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries Do not wear loose clothing or jewelry such as rings watches chains etc
13. Batteries CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 15 General Information GENERAL INFORMATION This manual includes operating procedures maintenance and regular servicing information for all gasoline and diesel Carryall 1500 1700 and XRT 1550 1550 SE vehicles All operating procedures maintenance and regular servicing are identical unless otherwise noted The terms front 1 left hand 2 right hand 3 and rear 4 are used in this manual to indicate the sides as they are seen from the operator s seat 1629 Figure 6 Vehicle Orientation Page 16 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Model Identification DS 1 Hood 2 ROPS 3 Fuel Fill Cap 4 Cargo Bed 5 Bed Lift Latch vehicles with manual standard bed lift only 6 Engine Compartment Battery Fuel Tank under seat for four passenger model engine compartment is under rear seat 7 Seat 8 Brake Fluid Reservoir under hood 9 Radiator and Coolant Reservoir under hood diesel engine model only 1630 Figure 7 Vehicle Components MODEL IDENTIFICATION The serial number of each vehicle is printed on a bar code decal mounted either below the passenger side cup holder or above the accelerator or brake pedal Example CC5819 123456 Figure 8 The two letters 1 at the beginning of the serial number indicate the vehicle model The following four digits 2 indicate the model year and producti
14. Checklist on page 27 Daily service by owner Performance Inspection See Performance Inspection on page 28 Check engine oil level add if necessary See Engine Oil Level Check on page 44 Engine Diesel vehicles Check engine coolant add if necessary See Engine Coolant Level Check on page 51 Daily service by owner or trained technician Diesel vehicles Drain water from fuel filter Fuel filters See Draining Water from Fuel Filter on page 54 Check brake fluid add if necessary Check Brakes brake pedal for proper operation See Performance Inspection on page 28 Check engine circulating air passage visually inspect unshrouded area around engine Engine exhaust for grass and debris and clean if necessary Diesel vehicles Check for grass and debris around the radiator T Check air pressure and adjust if necessary ires Monthly service by owner or trained See Vehicle Specifications on page 61 technician Check lubricant levels Add if necessary ae f See Lubrication Level Check for Front Transmission and differentials 7 NON Differential Transmission and Rear Differential on page 49 Wash engine compartment and underside of General vehicle vehicle Do not wash engine when hot CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 39 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Clean terminals and wash dirt from casing check electrolyte level Add
15. allowing excessive contamination to enter the air intake system Combined use of electric powered accessories for an extended period of time could discharge the battery even with the engine running and an alternator installed Be aware of charging system capacity rating and keep combined accessory use at or below that rating See Vehicle Specifications on page 61 Failure to heed this caution could result in the vehicle shutting off possibly leaving operator and passengers stranded ELECTRIC WINCH ACCESSORY If your vehicle is equipped with an electric winch read and follow all manufacturer safety warnings and instructions in the winch operator manual as well as the following WARNING and CAUTION statements Make sure a winch warning decal is affixed to the vehicle on the seat support panel next to the receptacle for the remote operation switch The winch kit available includes a remote operation switch which enables the operator to move away from the vehicle and cable See following WARNING and CAUTION CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 59 Subsequent Owner Registration WARNING Before beginning a winch operation Turn key switch to the OFF position put Forward Reverse handle in the NEUTRAL position and engage the park brake Do not use winch while persons are seated on the vehicle Stand to the side and away from the vehicle to operate winch CAUTION Use of the
16. be sure the fuel tank is properly vented as shown Figure 41 Page 53 To avoid the possibility of fire clean up any spilled fuel before operating the vehicle 1 Remove the fuel cap and fill the tank with fuel Gasoline vehicles have a black fuel cap diesel vehicles have a green fuel cap See preceding DANGER and following CAUTION CAUTION Gasoline vehicles Use unleaded gasoline only Whenever possible avoid using oxygenated and blended fuels Do not use any fuel with an alcohol content that exceeds 10 by volume such as E15 and E85 Ethanol is an alcohol that readily absorbs moisture causing corrosion of fuel system components It also damages neoprene and other plastic and rubber components Use of these fuels in this vehicle will void the warranty Diesel vehicles Use only diesel fuel grade no 2 with a cetane rating of 45 or higher 2 Replace the fuel cap Ensure that the cap is tightened securely tighten until it clicks 3 Clean any spilled fuel from the cap or around the fuel cap area 219 Ze i 4 220 Figure 41 Fuel Tank Gasoline Vehicles Figure 42 Fuel Tank Diesel Vehicles CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 53 Fueling Instructions BIODIESEL FUEL DIESEL VEHICLES ONLY Biodiesel has unique qualities that should be considered before it is used in the Kubota D722 diesel engine During cold weather plugged fu
17. design causes oil pressure to be 18 psig 124 1 kPa which is normal for this type of oil circulation design ENGINE OIL LEVEL CHECK 1 Remove the oil level dipstick from the oil filler tube and wipe oil from the dipstick Figure 26 and Figure 27 See following CAUTION CAUTION Do not remove dipstick while engine is running Check oil level by fully inserting the dipstick into the tube and immediately removing it 3 If the oil level is at or below the low level mark on the dipstick gauge add oil to the engine until the level is between low and full levels safe level See following CAUTION CAUTION Do not exceed recommended oil capacity Doing so will decrease engine performance or result in damage to the engine Page 44 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Engine Oil 1 Full Level 2 Safe Level 3 Low Level 1 Full Level 2 Safe Level 3 Low Level 205 204 Figure 26 Engine Oil Level Check Kawasaki Gasoline Figure 27 Engine Oil Level Check Diesel Vehicles Vehicles ENGINE OIL AND FILTER CHANGE The engine oil and oil filter should be changed at the following intervals Kawasaki gasoline engine after the first 10 hours of operation Kubota diesel engine after the first 50 hours of operation After that the oil should be changed every 100 hours of operation or annually whichever comes first Engine Oil Draining 1 Turn the key switch to the OFF posit
18. designed nor intended for street use and should not be licensed for use on public roads The vehicle should be driven in only specified areas by trained drivers Do not drive while under the influence of alcohol drugs or medications Use brakes to reduce speed when coasting downhill Never attempt jumps Keep away from drop offs steep slopes and unstable surfaces Avoid extremely hard braking in reverse This vehicle is not intended to be used where risk of falling objects exists If your vehicle will be used in such an environment contact your local dealer No one should drive the vehicle without first being instructed in the proper operation and use of vehicle controls An experienced operator should accompany each first time driver on a test drive before allowing the driver to operate the vehicle alone CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 29 Driving Instructions To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions before driving the vehicle STARTING THE VEHICLE Read safety and information decals located on the vehicle Be sure load if any is secure Study and understand all controls Be sure all passengers are seated with their seat belts fastened and are holding on to hand holds Driver should have both hands on the steering wheel Make sure wheels are turned in desired direction
19. failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that CLUB CAR may deny warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to the nearest service dealer authorized by CLUB CAR when a problem exists If you have any questions regarding your warranty rights and responsibilities you should contact the CLUB CAR customer service department at 706 863 3000 for the information THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY MAINTENANCE AND REPAIRS CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 67 Warranties You are responsible for the proper maintenance of the engine You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise These receipts and maintenance records should be transferred to each subsequent owner of the engine CLUB CAR reserves the right to deny warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because of the lack of required maintenance or failure to keep maintenance records MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL HOWEVER WARRANTY REPAIRS MUST BE PERFORMED BY A SERVI
20. injury to inattentive passengers and or damage to the vehicle To help avoid being struck do not stand in front of or behind the vehicle Do not leave children unattended on vehicle Children requiring a child safety seat must not ride on the vehicle Comply with state and local laws pertaining to child safety Operate the vehicle from the driver seat only To help prevent falls from the vehicle remain seated with seat belt fastened and hold on to hand holds at all times Driver should keep both hands on the steering wheel when the vehicle is in motion To help prevent the possibility of serious injury keep entire body inside the vehicle To help prevent overturning the vehicle drive slowly in turns To help prevent overturning the vehicle drive slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline Avoid stopping a loaded vehicle on a hill If a loaded vehicle must be stopped on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could result in overturning the vehicle To help avoid possible injury to inattentive passengers and or damage to the vehicle avoid sudden starts sudden stops and abrupt turns To help avoid the possibility of losing control of or overturning the vehicle reduce speed for adverse driving conditions such as wet grass or rough terrain Do not use the vehicle on public roads It is neither
21. limited warranty This limited warranty covers material workmanship and repair labor cost as to those items specifically listed below for the periods specified Such repair labor shall be performed only by CLUB CAR its Authorized Dealers or Distributors or a service agency approved by CLUB CAR For repairs made by qualified technicians other than CLUB CAR s factory technicians or an Authorized Dealer or Distributor CLUB CAR will provide only the replacement parts or components IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM COMMERCIAL PERSONAL TO THE ORIGINAL OWNER ONLY NON TRANSFERABLE APPLICATION APPLICATION ENGINE AND POWERTRAIN Engine assembly transmission transaxle assembly front differential 2 YEARS rear differential and main frame assembly 2000 HOURS ALL REMAINING COMPONENTS Limit switches FNR lever half shafts prop shafts axle shafts 1YEAR brake components wiring harness electrical switches seats pedal group assembly body cab 1000 HOURS 1 YEAR assembly and doors canopy systems and all original equipment options and accessories supplied by 1000 HOURS CLUB CAR and all remaining components of the vehicle not specified otherwise EXCLUSIONS Excluded from any CLUB CAR warranty is damage to a vehicle or component resulting from a cause other than a defect including
22. poor maintenance neglect abuse accident and collision maintenance adjustments unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment including Club Car approved or non approved GPS systems non approved alteration and acts of God Also excluded from any CLUB CAR warranty are all fuses filters decals except safety decals lubricants routine wear items such as engine mounts bed floor lining mats pads spark plugs light bulbs brake pads belts brushes solenoid bushings drive buttons cosmetic deterioration and items that deteriorate fade or fail due to exposure or ordinary wear and tear The provisions of this limited warranty shall not apply to failure due to the following conditions 1 Abuse such as improper fluids improper fluid levels loose wiring and fasteners or rusted or corroded hardware 2 Lack of proper maintenance such as preventive maintenance checks maintaining proper tire pressure and alignment and tightening loose wire connections as outlined in the owner s manual 3 Damages caused by improper installation of the component 4 Failed semiconductor parts such diodes and fuses that are vulnerable to electrical overloads including lightning beyond the control of CLUB CAR 5 Use of gasoline containing more than 1096 ethanol gasoline vehicles 6 Use of diesel containing more than 5 biodiesel diesel vehicles T
23. that could result in minor personal injury The color associated with Caution is YELLOW MACHINE SAFETY CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in property damage A CAUTION without the safety alert symbol is intended for machine and property safety It is used throughout this manual followed by specific instructions to prevent machine or property damage Failure to follow these CAUTION messages could result in machine or property damage INFORMATION NOTE Instructions that clarify steps procedures or other information in this manual CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 11 General Warnings GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or serviced See Safety Decal Identification on page 5 Other specific safety statements appear throughout this manual and on the vehicle DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries e Gasoline Diesel Flammable Explosive Do not smoke Keep sparks and flames away from the vehicle and service area Service only in a well ventilated area Do not operate engine in an enclosed area without prop
24. vehicle 40 103210501 Decal Vehicle Loading Instructions on cargo bed body under seat Gas on frame CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 9 Practice Safety PRACTICE SAFETY N WARNING Rotating Parts 399 Figure 1 Practice Safety Safety signs like you see above may at first seem shocking but their impact is mild compared with the reality of severe personal injury Your safety and satisfaction are of the utmost importance to us That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Prior to operating the vehicle all operators should go to the Club Car web site and view the vehicle safety video To locate the video go to www clubcar com and search for safety video Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 WARNING STATE OF CALIFORNIA WARNING This product contains or emits chemicals or substances that have been determined by the state of California to cause cancer and birth defects or other reproductive harm CALIFORNIA PROPOSITION 65 WARNING Diesel and gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects
25. when servicing the vehicle Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The all wheel drive system will engage any wheel s front or rear with traction Figure 3 Page 14 DISABLING THE VEHICLE Set the park brake Turn the key switch OFF and remove the key Place the Forward Reverse control in the NEUTRAL position In addition chock the wheels if servicing or repairing the vehicle Pe QN oS DISCONNECTING THE BATTERY GASOLINE DIESEL VEHICLES 1 Disable the vehicle See Disabling the Vehicle on page 13 2 Disconnect the battery cables negative cable first as shown Figure 2 3 Gasoline Vehicles Only Disconnect the spark plug wire s from the spark plug s CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 13 General Warnings 1 Remove negative battery cable 2 Remove positive battery cable Connect battery cables in reverse order 188 189 Figure 2 Battery Cable Removal Figure3 All Wheel Drive Warning CONNECTING THE BATTERY GASOLINE DIESEL VEHICLES Connect the battery cables positive cable first Tighten battery terminals to 80 in Ib 9 N m Coat terminals with Battery Terminal Protector Spray C
26. winch for an extended period of time could discharge the battery Keep winch operations as short as possible and drive the vehicle for several minutes after the winch operation to recharge the battery MUD TIRE OPTION All wheel drive AWD vehicles equipped with optional mud tires are intended only for off road operation they are not designed for use on paved surfaces such as asphalt and concrete Frequent driving on paved surfaces will significantly decrease the life of the mud tires Vehicle performance will also be reduced when driving on paved surfaces See following WARNING and CAUTION WARNING To avoid the risk of rollover when operating a vehicle equipped with mud tires on a paved surface reduce speed use extreme caution and drive slowly in turns The diameter of all tires on the vehicle must be equal otherwise the all wheel drive system will not operate as intended and could result in severe personal injury or death Never install tires of different diameters on the vehicle CAUTION Optional mud tires off road are directional and must be installed according to the directional arrow mark arrow indicates forward rotation of the tire on the side wall of each tire or the tread performance will be severely compromised The tires are made specifically for the AWD vehicle therefore Club Car recommends that only tires purchased from Club Car be used on your AWD vehicle SUBSEQUENT OWNER REGISTRATION In the
27. your position Do not use the accelerator pedal to hold position PARKING AND LEAVING THE VEHICLE 1 After stopping the vehicle firmly set the park brake until it is fully engaged and prevents the vehicle from rolling 2 Turn the key switch to the OFF position remove the key and place the Forward Reverse handle in the NEUTRAL position BED LATCH AND PROP ROD See General Warnings on page 12 The bed latch Figure 17 has an automatically engaging prop rod and prop rod track Figure 18 as standard features To lift the bed pull the bed latch handle toward the rear of the vehicle and lift the bed The prop rod will come to rest in one of the notches in the prop rod track To close the bed lift the bed so that the prop rod is no longer supported in one of the track notches Push the prop rod toward the front of the vehicle to free it from the track notch and gently lower the bed DO NOT drop the bed See following DANGER WARNING and NOTE CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 31 Loading and Unloading Cargo DANGER Use caution when working under bed Be sure prop rod is secure Otherwise the bed will fall resulting in severe personal injury or death WARNING For vehicles with cargo beds remove all cargo including accessories before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged Do not close bed un
28. 3 1 Spark plugs 3 2 Magneto or electronic ignition system 3 3 Spark advance retard system if applicable 4 Catalyst or Thermal Reactor System 4 1 Exhaust Manifold if applicable 5 Miscellaneous Items Used in Above Systems 5 1 Electronic controls if applicable 5 2 Hoses belts connectors and assemblies EVAPORATIVE EMISSIONS Fuel Line Fuel Line Fittings Clamps Fuel Tank Fuel Cap Vapor Hoses Oak wWN gt Page 66 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Warranties 7 Carbon Canister 8 Carbon Canister Mounting Brackets 9 Air Cleaner Purge Port Connector REPLACEMENT PARTS DISTRIBUTION CENTER Replacement parts are provided to the market upon request by the customers Replacement parts distribution center is located at the Service Parts Department Club Car 4125 Washington Road Evans Georgia 30809 U S A 706 863 3000 If you have a question regarding your replacement part you should contact CLUB CAR at 706 863 3000 OBTAINING WARRANTY SERVICE To obtain warranty service take your engine to the nearest authorized CLUB CAR service dealer Bring your sales receipts indicating date of purchase for this engine The service dealer authorized by CLUB CAR will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order All parts and accessories replaced under this warranty become the property of CLUB CAR For owners l
29. C PN 1014305 to minimize corrosion Gasoline Vehicles Only Connect the spark plug wire s to the spark plug s PN RECYCLING LEAD ACID BATTERIES WARNING Lead acid batteries contain lead Pb other metals acids and other compounds If improperly handled they can contaminate both water and soil causing environmental damage and personal injury Lead acid batteries are identified by the symbol shown below and should be properly recycled Figure 4 They cannot be disposed as municipal waste and must be collected separately Responsibility for environmental protection must be shared not only by the manufacturers of the batteries but by people who use the batteries as well Please contact your nearest Club Car dealer or distributor for information on how to properly recycle your batteries Page 14 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual General Warnings 1403 Figure 4 Dispose of Lead acid Batteries Properly INTERNATIONAL SAFETY SYMBOLS ON BATTERIES Anyone using repairing or servicing the vehicle must understand and heed the safety symbols on the vehicle battery or batteries Q amp 6 amp A o0 1 Shield eyes 3 No smoking no open flames no sparks 5 Battery acid hazard 2 Read and follow operating instructions 4 Keep away from children 6 Explosive gas hazard Refer to General Warnings for more information 1642 Figure 5 International Safety Symbols on
30. CE DEALER AUTHORIZED BY CLUB CAR THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM If other than the parts authorized by CLUB CAR are used for maintenance replacements or for the repair of components affecting emission control you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by CLUB CAR in their performance and durability HOW TO MAKE A CLAIM All repairs qualifying under this limited warranty must be performed by a service dealer authorized by CLUB CAR In the event that any emission related part is found to be defective during the warranty period you shall notify CLUB CAR customer service department at 706 863 3000 and you will be advised of the appropriate warranty service dealer or service providers where the warranty repair can be performed CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board CARB and Club Car LLC CLUB CAR are pleased to explain the emission control system warranty on your 2014 or newer vehicle engine the emission warranty In California new small off road engines SORE must be designed built and equipped to meet the State s stringent anti smog standards CLUB CAR shall warrant the emission control sy
31. DIFFERENTIAL TRANSMISSION AND REAR DIFFERENTIAL Each gearcase component is equipped with two oil port plugs 1 and 2 Figure 37 Figure 38 and Figure 39 When the vehicle is on a level surface use the level indicator hole upper plug 1 in the front differential and the transmission as a lubricant level indicator Lubricant level should be even with the bottom of level indicator hole 1 NOTE Do not use the fill hole in the rear differential as a lubricant level indicator LUBRICATION CHANGE FOR FRONT DIFFERENTIAL TRANSMISSION AND REAR DIFFERENTIAL Use the lower plug 2 for drainage Figure 37 Figure 38 or Figure 39 Remove both plugs to allow the lubricant to drain faster See preceding NOTE Metal particles may be discovered in the fluid or on the magnetic drain plug when changing the differential or transmission fluid These particles are normal and expected for the first few fluid changes This is a result of the gears being net forged meaning the gears are forged to a shape very close to the final gear size but the teeth are not finish machined prior to assembly The finish machining occurs when the gears make contact under load during vehicle CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 49 Gearcase Lubrication operation The magnetic drain plug is included in the design to collect the metal particles generated from the gear break in process This is an established process and is not det
32. Document NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective component with evidence of proof of purchase date and number of hours to an authorized CLUB CAR dealer For warranty related communication contact Warranty Services Club Car 4125 Washington Rd Evans GA 30809 USA 706 863 3000 WARNING Any modification or change to the vehicle that affects the electrical system stability or handling of the vehicle or increases maximum vehicle speed beyond factory specifications can result in serious personal injury or death CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 65 Warranties FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE This emission warranty is applicable in all States except the State of California
33. L position and chock the wheels prior to servicing Moving parts Do not attempt to service vehicle while engine is running Hot Do not attempt to service hot engine or exhaust system Failure to heed this warning could result in severe burns For vehicles with cargo beds remove all cargo including accessories before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death Do not work on vehicle powertrain or under cargo bed when it is loaded Gasoline vehicles only Turn fuel shut off valve to the closed OFF position Figure 21 To avoid unintentionally starting the vehicle disconnect battery and spark plug Gas only wires See Disconnecting the Battery Gasoline Diesel Vehicle on page 13 f wires are removed or replaced make sure wiring and wire harness are properly routed and secured Failure to properly route and secure wiring could result in vehicle malfunction property damage personal injury or death Lift only one end of the vehicle at a time Use a suitable lifting device chain hoist or hydraulic floor jack with 1000 Ib 454 kg minimum lifting capacity Do not use lifting device to
34. NCE Clean decals and keep legible Do not use solvents gasoline or other harsh chemicals to clean decals If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your dealer If a decal is on a part that is replaced ensure new part has appropriate decal CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 5 Safety Decal Identification CARRYALL 1500 AND XRT 1550 GAS DIESEL VEHICLES GASOLINE EXPLOSION FIRE Can cause severe injury or death No smoking sparks or open flame Stop engine allow to cool before refueling Tum fuel valve on during operation 73 off during storage or transport coi tonsareon DIESEL FUEL EXPLOSION FIRE Can cause severe injury or death No smoking sparks or open flame Stop engine allow to cool before refueling CCI 102459201 CAN CAUSE SEVERE INJURY HOT manifold KEEP CLEAR CCI 102459001 WINCH CABLE FRACTURE COULD RESULT IN SERIOUS INJURY OR DEATH Do not use winch while persons are seated on the vehicle Use remote operation switch for winch control Stand to the side and away from the vehicle to operate winch Read winch operator manual before operating winch OPERATING INSTRUCTIONS Read owner s manual and vehicle safety warnings Study and understand controls
35. OULD RESULT IN SEVERE INJURY OR DEATH belt and remain seated while One per bucket seat CRUSH AREA STAY CLEAR Nie Crush area Can cause severe injury CCI 101609401 Stay clear when closing bed VEHICLE LOADING ROLLOVER CAN CAUSE SERIOUS INJURY OR DEATH f Read owner s manual and warnings on dash RIDING IN CARGO BED t m ity CAN CAUSE SEROUS Place cargo forward in the cargo bed and distribute pene bus Sa 1600 Ib 726 kg on K level surface only INJURY OR DEATH s evenly side to side Secure load Includes occupants and cargo load On uneven or steep terrain reduce speed and load Maximum cargo load 800 Ib 363 kg Do not ride in cargo bed Avoid stopping on or backing down steep hills Includes cargo bed load optional equipment Avoid top heavy loads and trailer tongue weight 40324051 Decal Trailer Hitch Tongue Weight Notice on k 1 1011553 f i 102884301 Decal Operating Instructions on instrument panel trailer receiver hitch Decal Crush Area Warning behind seat near 2 101609401 7 102884401 Decal Rollover Warning on instrument panel cargo bed Decal Bed Latch Warning on vehicle body below Decal Falling Off Warning behind and below front 102459301 102889201 bed latch seats 102459401 Decal Young Driver Warning on ROPS 9 102961201 Decal ROPS Warning on ROPS Decal Rotating Parts Warning Diesel on vehicl 5 102460201 Poe Rotating Parts Warning Diesel on
36. R PROTECTIVE STRUCTURE AND SEAT BELTS Carryall 1500 1700 and XRT 1550 1550 SE vehicles are equipped with a Roll Over Protective Structure ROPS and seat belts for each occupant See following WARNING A WARNING The ROPS must be properly installed before operating the vehicle The manufacturer strongly urges that the vehicle s occupants be properly restrained at all times with the seat belts provided Pregnant woman Consult your doctor for specific recommendations The seat belt should be worn securely and as low as possible over the hips and not on the waist Injured person Depending on the injury first check with your doctor for specific recommendations To secure the seat belt sit up straight and well back in the seat Pull the seat belt out of the retractor and insert the tab into the buckle A click will be heard when the tab locks into the buckle Position the lap belt as low as possible on the hips not on the waist The retractor will lock the belt during a sudden stop It also may lock if the occupant leans forward too quickly A slow easy motion will allow the belt to extend and the occupant can move freely If the seat belt cannot be pulled out of the retractor firmly pull the belt and release it It should then pull smoothly out of the retractor To release the seat belt press the buckle release button 1 and allow the belt to retract Figure 16 If the belt does not retract smoothly pull it out and check for kink
37. T LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS 4 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective component to an authorized CLUB CAR dealer Page 70 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual BC56663 Publication Part Number 105062718 Edition Code 0114A00000 This manual is valid for vehicles with build codes between 56658 and the one indicated at the top of this page aa Club Car LLC P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl 1 706 863 3000 Fax 1 706 863 5808
38. ads ligase m0 0 O G RIDING IN CARGO BED CAN CAUSE SERIOUS INJURY OR DEATH Do notride in cargo bed trailer receiver hitch cargo bed bed latch Decal Young Driver Warning on ROPS body under seat Gas on frame CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Decal Trailer Hitch Tongue Weight Notice on Decal Crush Area Warning behind seat near Decal Bed Latch Warning on vehicle body below Decal Rotating Parts Warning Diesel on vehicle HIGH CAPACITY VEHICLE LOADING Read owner s manual and warnings on dash Vehicle rated capacity 1450 Ib 658 kg on level surface only Includes occupants and cargo load Maximum cargo load 1050 Ib 476 kg Includes cargo bed load optional equipment and trailer tongue weight 103210401 g 102884401 102961201 e 103202601 Decal Rollover Warning on instrument panel Decal ROPS Warning on ROPS Decal Vehicle Loading Instructions on cargo bed Decal Vehicle Loading Instructions on cargo bed 103210401 for vehicles with the high capacity option Page 7 Safety Decal Identification CARRYALL 1700 AND XRT 1550 SE GAS DIESEL VEHICLES DIESEL FUEL EXPLOSION FIRE Can cause severe injury or death No smoking sparks or open flame Stop engine allow to cool before refueling CCI 102459201 GASOLINE EXPLOSION FIRE Can cause severe injury or death No smoking sparks o
39. afety cantet tti om oi m it be tnis 10 Proposition 65 Warning State of California ssssssssssssssse eem eene mene enne enhn nennen nnns 10 S VABSCUE ERE 11 General Warnings rassaa R aaa 12 General INPORMAUOM rpm 16 Model IdentifICation xz ee eair nr aas ur eee ag eed ei e dah ant estas dpt cere ue a i eee 17 Controls and Indicators e tee toe ied ie Lee ea ate susie Gage gush Ln ee Puno sees edu seus dun a ves Pda oru en evade 20 Roll Over Protective Structure and Seat Belts ssssssssssssssssesee eee mene mene eher erre 25 Seat Latch and Adj stmoent 2 ce tee ette tein onte Gia LOIR x HERE nade ER RU ak 27 Pre Operation and Daily Safety Checklist c eceeseeeeeceeeee eee EEE EE T tnnt entiers EEE nnne nnn nnne nnns 27 Onaind IMStHHUCTONS rp 28 Bed Eatchiand Prop Rod dep eo ee id pde ease pde Shae dade aa ad deed eo ceeded eg etian cies ddr aerei ds 31 Loading and Unloading Cargo oti rte EE ad ee eio EE dt sad heeds eb padre OA HERE POOR 32 Ve icle L ad CapacitieS rslas 33 Towing Wib the Vehicle d tr ter EE EEA AA ETEA Toe EAS Same cus e RA ERE PREIS 34 Transporting ona Trailer 1 genet ieee cane d aces deett dee erede eed Lond err dae Ero dedu or o P e de Er ni e e de 35 Storage ein E ERE C E HO ee HE e Ee e E t ee epo e t ee Ele ee LE EHE EE RARE E REPE EE EIER 35 MEDI o D E 38
40. and nothing is in your path Make sure the Forward Reverse handle is in the NEUTRAL position Press and hold the brake pedal To start the vehicle 8 1 Gasoline vehicles Turn the key to the START position and hold it there until the engine starts Activate the choke as necessary If the engine does not start after 10 to 15 seconds release the key and repeat the procedure Once the engine starts release the key and it will return to the ON position The engine will idle in neutral 8 2 Diesel vehicles To preheat glow plugs in cold weather turn the key to the PREHEAT position and hold it there for 10 to 15 seconds Turn the key to the START position and hold it there until the engine starts If the engine does not start after 10 to 15 seconds turn the key to the OFF position and repeat the procedure Once the engine starts release the key and it will return to the ON position The engine will idle in neutral 9 Release the park brake 10 Keep the brake pedal engaged and select direction of travel by placing the shift handle in the desired position Figure 13 or Figure 14 The engine must be at idle before the shift handle is moved If equipped with a reverse buzzer the reverse buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position 11 Release the brake pedal completely and then slowly press the accelerator pedal As the accelerator pedal is pressed the vehicle will begin to move Vehicle speed will
41. at belt for two or more people this includes children No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a seat belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving This vehicle is not designed to meet child seat compatibility requirements Children requiring a child safety seat must not ride on the vehicle Comply with state and local laws pertaining to child safety CAUTION Becareful not to damage the seat belt webbing or hardware Inspect the seat belt system periodically Check for cuts fraying and loose parts Damaged parts should be replaced immediately Do not disassemble or modify the system Keep seat belts clean and dry If cleaning is necessary use a mild soap and lukewarm water solution Do not use bleach dye or abrasive cleaners as they may severely weaken the seat belts Do not insert coins clip etc in the buckle as this may prevent the tab from locking into the buckle properly f the seat belt does not function normally contact your dealer distributor or trained technician immediately Do not occupy the seat until the seat belt is repaired Page 26 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Seat Latch and Adjustment SEAT LATCH AND ADJUSTMENT The vehicle seats are hinged to all
42. ation CARRYALL 1700 AND XRT 1550 SE GAS DIESEL VEHICLES OPERATING INSTRUCTIONS Read owner s manual and vehicle safety warnings Study and understand controls ROLLOVER OR FALLING OFF MAY CAUSE DEATH TO START ENGINE Place shift lever in NEUTRAL an is brake pedal Tum key to START and hold until engine starts Diesel Vehicles Only If required turn key to PREHEAT and hold for 10 15 seconds Fasten seat belts and remain seated while moving Children requiring a child safety seat must not ride on vehicle Comply with state and local laws pertaining to child safety Drive slowly in turns and straight up and down slopes TO OPERATE VEHICLE Do not st ants a vated eels are timed In de Two 2 person seat maximum One 1 person Operate from d le only and not on public roads Keep entire body inside vehicle while moving Do not operate while under the influence of alcohol or d drive will automatically drive approp Never attempt jumps and avoid extreme braking in re TO STOP VEHICLE Release accelerator pedal and push brake pedal BEFORE LEAVING VEHIC Tum key to OFF and removi Do not modify or re Rol over Protective St Place shift lever in NEUTRAL ed Do not attempt repai Use seat belts during operation Do not jump slo Cci 102884301 cci 102961201 CAN CAUSE SEVERE INJURY Rotating parts KEEP CLEAR cc 102460201 NOTICE MAXIMUM TONGUE WEIGHT 150 Ibs CCI 1011553 FALLING OFF C
43. b 42 N m for diesel vehicles 207 208 Figure 28 Engine Oil Drain Plug and Pan Gasoline Figure 29 Engine Oil Drain Plug and Oil Filter Diesel Vehicles Vehicles 210 Figure 30 Replace Engine Oil Filter Kawasaki Gasoline Vehicles Engine Oil Filter Change 1 Drain the engine oil See Engine Oil Draining on page 45 2 Place the oil drain pan under the engine oil filter 2 Figure 29 or Figure 30 3 Remove the engine oil filter Turn it counterclockwise and drain the residual oil in the filter port and filter into the oil drain pan See following NOTE Page 46 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Engine Oil NOTE An oil drip guard can be used to prevent excess oil from dripping onto the engine base plate Figure 31 Use an empty quart one liter container and cut the bottom off at an angle then slide the open area of the container up and under the oil filler before removal Position the port of the plastic container so oil will be directed into the oil pan A drip guard can be made by folding a piece of cardboard thin metal or plastic under the oil filter forming a channel to direct the filter port oil into the drain pan Dispose of used oil according to the environmental laws and regulations for your area 26 27 Figure 31 Remove Engine Oil Filter Figure 32 Coat Rubber Seal 4 Use a clean rag to wipe the oil filter mounting bracket surface clean where the oil filter gas
44. d Figure 14 If the warning light comes on oil should be checked and added to the engine as necessary before vehicle use continues The vehicle should never be driven when the low oil warning light remains lit If the warning light goes on and off the vehicle may be driven but oil should be added at the first opportunity If the oil level is correct and the warning light remains lit have a trained technician check the vehicle See following CAUTION CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 23 Controls and Indicators CAUTION Failure to add oil immediately when the low oil warning light stays on may result in permanent engine damage FUEL GAUGE HOUR METER The fuel gauge and hour meter 8 are housed together on the right side of the instrument panel Figure 13 and Figure 14 The fuel gauge operates when the key switch is in the ON position and allows the operator to monitor the fuel level in the vehicle The hour meter operates only when the engine is running and should be used by the trained technician to track vehicle usage and determine when periodic service procedures are required See Periodic Service Schedule on page 39 HEADLIGHT CONTROL The headlight control 12 is located on the left side of the instrument panel Figure 13 and Figure 14 Press the headlight rocker switch to turn the headlights on or off See following NOTE NOTE Using the headlights for extended periods while the eng
45. derate pressure the vehicle should come to a smooth straight stop If the vehicle swerves or fails to stop have the brake system checked and adjusted as required When the brake pedal is fully pressed under heavy pressure the pedal should feel firm and the distance between the back of the pedal and the floorboard should be a minimum of 1 25 inches 3 2 cm Brake adjustment must be maintained so the brake pedal cannot be pressed to the floorboard under any circumstance Park brake When latched the park brake should lock the wheels and hold the vehicle stationary on an incline of 20 or less Reverse buzzer If equipped with a reverse buzzer the reverse buzzer should sound as a warning when the Forward Reverse handle is in the REVERSE position Steering The vehicle should be easy to steer and should not have any play in the steering wheel Be sure the steering wheel adjustment lever is securely locked into position Accelerator After starting the engine with the key switch and placing the Forward Reverse handle in the FORWARD position the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed When the pedal is released it should return to the original position and the engine should idle This vehicle operates at reduced speed in reverse Governor Check maximum vehicle speed The vehicle should operate in forward at a maximum speed of 25 mph 40 km h on a level surface General Listen for any unusual noi
46. distilled water if Check and adjust if necessary See Steering and Front Suspension Section in the appropriate maintenance and service manual Electrical wiring and connections Check for tightness and damage Semiannual service by trained technician only or every 50 hours of operation for damage or leakage if necessary Check brake pads and discs replace if Brake system necessary For brake wear in procedure see Hydraulic Brakes in the Pre Operation and Daily Safety Checklist on page 27 See also Brake System Section in the appropriate maintenance and service manual Kawasaki gasoline engines Adjust valve clearance See Kawasaki FH680D Service Manual Gasoline vehicles Inspect clean and gap spark plug replace if necessary See authorized dealer or trained technician for Engine service Diesel vehicles Check the v belt for proper tension or damage Adjust or replace if necessary Annual service by trained technician only Diesel vehicles Change engine coolant See or every 100 hours of operation whichever Radiator and Cooling System Section in comes first the maintenance and service manual Radiator Diesel vehicles Check clamps for tightness i check hoses for cracks Replace if necessary Replace air filter element See Air Intake System on page 52 Engine air intake system Check clamps for tightness check hose for cracks 1 Check for loose hardware and tighten if General vehicle necessary Fuel filters Rep
47. e period of warranty coverage the part will be repaired or replaced by CLUB CAR according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the original warranty period 2 Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining original warranty period 3 Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part If the part fails before the first scheduled replacement the part will be repaired or replaced by CLUB CAR according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner 5 Notwithstanding the provisions herein warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 The engine or equipment owner will not be charged for diagnostic labor that is directly associated with diag
48. e step by step operating instructions and safety procedures in this manual These instructions must be followed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event your Club Car vehicle needs repairs or service please contact your local authorized Club Car dealer or distributor who will be able to provide technical advice perform warranty work and sell parts and service manuals For the name and address of the authorized Club Car dealer or distributor nearest you logon to our web site at www clubcar com or call 706 863 3000 If you would prefer to write to us direct your letter to Club Car LLC Attention Marketing Services P O Box 204658 Augusta Georgia 30917 4658 USA We hope you will consider this owner s manual a permanent part of your Club Car vehicle If you sell the vehicle please include the manual so that the next owner will have the important operating safety and maintenance information it contains Page 2 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual TABLE OF CONTENTS Note tothe Owner 7 Len e E eb b di uec E edo TEE ve xeu uta gu uud at o o ers 5 Safety Decal Identifications ss occ ota ere eee FE m ee LR De LR QC sear LER ERE Ee PEE deas 5 Practice S
49. ehicle Rated Capacity The vehicle rated capacity is the maximum amount of weight on the vehicle This capacity includes weight of occupants bed load accessories and trailer tongue weight but does not include gross trailer weight Maximum Gross Vehicle Weight The maximum gross vehicle weight is the combination of the vehicle weight and the vehicle rated capacity The stated maximum gross vehicle weight must not be exceeded to maintain safe vehicle operation Maximum Gross Vehicle Combination Weight The maximum gross vehicle combination weight includes the maximum gross vehicle weight and the gross trailer weight The stated maximum gross vehicle combination weight must not be exceeded to maintain safe vehicle operation Refer to Figure 19 and Figure 20 for the following specifications CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 33 Towing with the Vehicle 2 Passenger Vehicles 2 Passenger Gasoline 4 Passenger and Diesel x N with High Capacity and Diesel Vehicles Vehicles Option Occupant capaci A O t it 400 Ib 181 k 400 Ib 181 k 800 Ib 181 k B C Cargo capacity cargo bed load B including 800 Ib 363 kg 1050 Ib 476 kg 800 Ib 680 kg trailer tongue weight C C Trailer tongue weight 150 Ibf 667 N 150 Ibf 667 N 150 Ibf 667 N D Gross trailer weight 1300 Ib 590 kg 1300 Ib 590 kg 1300 Ib 590 kg A B C Vehicle rated capacity 1200 Ib 544 kg 1450 Ib 658
50. ehicle is loaded reduce speed and drive slowly in turns To help prevent cargo from shifting and possibly injuring a passenger or affecting the vehicle s handling make sure cargo is well secured Unload cargo bed before raising vehicle with a lift hoist or jack Avoid stopping on a hill when loaded If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal injury Reduce speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to overturn or flip over backwards Maximum cargo load must be reduced by the weight of optional equipment Center and secure cargo as far forward as possible in the cargo bed Do not overload the vehicle See Vehicle Load Capacities on page 33 for vehicle capacities VEHICLE LOAD CAPACITIES Occupant Capacity The occupant capacity is the maximum allowable weight for occupants operator and passengers to operate the vehicle safely Cargo Capacity The cargo capacity is the maximum amount of load that the vehicle can haul in the cargo bed and includes the weight of vehicle accessories and trailer tongue weight Trailer Tongue Weight The maximum allowable amount of weight exerted by the trailer tongue onto the trailer hitch Gross Trailer Weight Gross trailer weight is the combination of the trailer weight and the trailer load weight V
51. el lines plugged fuel systems hard starting and other unknown failures can result from use of this fuel Biodiesel is an excellent medium for microbial growth and contamination Microbial contamination can cause corrosion of the fuel system and prematurely plugged fuel filters See following NOTE NOTE Use of biodiesel may result in premature failure of fuel system components Kubota has documented problems such as plugged fuel filters and deteriorated fuel lines during testing of biodiesel Biodiesel can damage painted surfaces Be sure to remove all spilled fuel immediately to help prevent damage to painted surfaces If biodiesel will be used in the Kubota D722 engine be sure that it meets the following requirements The fuel blend should contain no more than 596 biodiesel by volume The petroleum portion of the fuel blend must meet ASTM standard D975 and the biodiesel portion of the fuel blend must meet ASTM standard D6751 For Europe the fuel blend must meet the EN590 standard See following CAUTION CAUTION Never use any fuel that does not meet specifications or fuel in which the contents cannot be identified Using blends higher than 5 biodiesel content can affect engine life and cause deterioration of hoses tube lines injectors injector pump and seals For more information on these fuel standards please contact your nearest Kubota dealer If biodiesel is used be sure to apply the following guidelines En
52. er the hood Figure 24 Raise the hood to check the brake fluid level During the brake fluid level inspection also inspect the following The presence of brake fluid on the exterior surface of the master cylinder indicates a leak The brake fluid reservoir diaphragm located in the cap should not have holes or other damage BRAKE FLUID Brake fluid level should be within 1 4 inch 6 mm from the top of the reservoir Figure 25 Also brake fluid should be clean with no residue in the bottom of the reservoir or other evidence of contamination CAUTION Use only DOT 5 silicone brake fluid Use of any other type brake fluid is not recommended CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 43 Engine Oil ENGINE OIL Even though the low oil warning light on the instrument panel should illuminate if the oil level becomes low the engine oil level should be checked daily The vehicle should be on a level surface when the oil is checked Do not overfill the engine with oil OIL PRESSURE GASOLINE ENGINE Kawasaki engine The Kawasaki gasoline engine has an oil filter that is mounted on a bracket between and in front of the engine and transmission Inlet and outlet oil carrying hoses enable oil circulation to and from the engine See following NOTE NOTE The normal oil pressure value stated in the Kawasaki engine manual is 35 to 45 psig 241 3 to 310 2 kPa at idle however the remote filter
53. er ventilation The engine produces carbon monoxide which is an odorless deadly poison that can quickly accumulate in an enclosed cab Do not run the engine in a parked vehicle without proper cab ventilation Move to fresh air if you feel nausea headache dizziness drowsiness or weakness The vehicle will not provide protection from lightning flying objects or other storm related hazards If caught in a storm while driving this vehicle exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location Do not weld to a wheel or rim until the tire is completely removed Inflated tires can generate a gas mixture with the air that can be ignited by high temperatures from welding procedures performed on the wheel or rim Removing the air or loosening the tire on the rim breaking the bead will NOT eliminate the hazard This condition can exist whether tires are inflated or deflated The tire MUST be completely removed from the wheel or rim prior to welding the wheel or rim Failure to comply will result in death or serious injury WARNING Follow the procedures exactly as stated in this manual and heed all DANGER WARNING and CAUTION statements in this manual as well as those on the vehicle This vehicle is not intended to be used where risk of falling objects exist If your vehicle will be used in such an environment contact your local dealer Do not leave children unattended on vehicle
54. event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Club Car This will enable us to contact you if the need arises Please send your name address and serial number of the vehicle to Club Car LLC P O Box 204658 Augusta Georgia 30917 4658 Attention Vehicle Registration Page 60 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Vehicle Specifications VEHICLE SPECIFICATIONS CARRYALL CARRYALL CARRYALL CARRYALL SPECIFICATIONS 1500 amp XRT 1500 amp XRT 1700 amp XRT 1700 amp XRT 1550 1550 1550 SE 1550 SE POWER SOURCE GASOLINE DIESEL GASOLINE DIESEL Engine Kawasaki 4 cycle OHV 675 cc 20 1 Engine Horsepower 15 0 kW rated 3400 RPM per SAE J1349 twin cylinder air cooled with pressure lubrication system Engine 4 cycle OHV 719 cc 20 0 Engine Horsepower 15 0 kW rated 3600 RPM per SAE J1995 three cylinder water cooled with pressure lubrication system Fuel system Side draft carburetor with float bowl fixed jets fuel filters MESE and impulse fuel pump Fuel system Mechanical injection fuel water separator fuel filters and electric fuel pump Governor Kawasaki engine internal to engine centrifugal ball Transmission Forward and reverse with neutral 5 39 1 forward 7 79 1 reverse Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity Gasoline Ve
55. f the instrument panel Figure 13 and Figure 14 The handle has three distinct positions FORWARD A NEUTRAL B and REVERSE C Push the handle up to operate the vehicle in the forward direction or pull the handle down to operate the vehicle in reverse The engine can be started only when the handle is in the NEUTRAL middle position The engine must be at idle before shifting the Forward Reverse handle See preceding WARNING and CAUTION This vehicle operates at a reduced speed in reverse If equipped with a reverse buzzer the reverse buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position ACCELERATOR PEDAL The accelerator pedal 1 is the pedal farthest to the right Figure 13 and Figure 14 With the engine running and the Forward Reverse handle in the FORWARD or REVERSE position vehicle speed will increase as the accelerator pedal is pressed When the accelerator pedal is released it will return to the original position and the engine will idle See preceding WARNING and CAUTION BRAKE PEDAL The brake pedal 2 is located to the immediate left of the accelerator pedal Figure 13 and Figure 14 To slow or stop the vehicle press the brake pedal PARK BRAKE The park brake pedal 3 is located to the left of the brake pedal Figure 13 and Figure 14 To engage the park brake first apply pressure to the brake pedal then firmly press the park brake pedal until it latches into place When the park
56. g list as a guide to inspect the vehicle This list should be used daily and in conjunction with the Performance Inspection on page 28 and the Periodic Service Schedule on page 39 to ensure that the vehicle is in proper working condition Any problems should be corrected by a Club Car dealer distributor or a trained technician General All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight Check hose clamps for tight fit Safety and information decals Check to ensure that all safety and information decals are in place and can be read easily See Safety Decal Identification on page 5 ROPS Check to ensure the ROPS is not damaged and all hardware is secure See Roll Over Protective Structure and Seat Belts on page 25 Seat belts Visually inspect for cuts fraying and loose parts See Roll Over Protective Structure and Seat Belts on page 25 Tires Visually inspect tires for wear damage and proper inflation on a daily basis See Vehicle Specifications on page 61 Battery Check electrolyte to ensure it is at the proper level Figure 45 Page 56 Check battery posts Wires should be tight and free of corrosion and battery should be fully charged Engine Check for proper engine oil and coolant levels and leaks See Engine Oil on page 44 Check air filter and replace if necessary Inspect air intake for blockage CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive O
57. hicle Electrical Charging System 2 8 amps at idle and 12 5 amps at maximum RPM Diesel Vehicle Electrical Charging System 13 amps at idle and 38 8 amps at maximum RPM Torque converter Automatic variable speed dry type STEERING SUSPENSION BRAKES Suspension Front Independent double A arms with coil over shock absorbers Rear Semi independent four link suspension with coil over shock absorbers Steering Self adjusting rack and pinion Ackerman EE Brakes Hydraulic brake system brake pads and discs on each wheel with separate foot operated park brake BODY CHASSIS CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 61 Vehicle Specifications SPECIFICATIONS Side and rear body Plastic Cargo bed Powder coated steel or aluminum Front body Molded in color Tires All Terrain 25 x 10 5 12 front and rear tubeless 4 ply rated load range Mud 25 x 11 12 front and rear tubeless 4 ply rated load range DIMENSIONS WEIGHT NOTE Items marked with an asterisk indicate approximate values Overall length box bed configuration without brush guard Overall width without mirror with mirror Overall height with ROPS with mud tires with all terrain tires Wheelbase Ground clearance under differential Front and rear wheel tread Forward speed Governed RPM Turning Radius Load bed height Load bed size box bed inside dimensions Maximum payload capacity
58. hold vehicle in raised position Use approved jack stands of proper weight capacity to support the vehicle and chock the wheels that remain on the floor When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle in either the FORWARD or REVERSE position The all wheel drive system will engage any wheel s front or rear with traction See Figure 3 on page 14 Page 38 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Periodic Service Schedule PERIODIC SERVICE SCHEDULE See General Warnings on page 12 WARNING Service repairs and adjustments must be made per instructions in the appropriate maintenance and service manual f any problems are found during scheduled inspection or service do not operate vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death NOTE If the vehicle is constantly subjected to heavy use or severe operating conditions these preventive maintenance procedures should be performed more often than recommended in the Periodic Service and Lubrication Schedules Both the Periodic Service Schedule and the Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE y See Pre Operation and Daily Safety Pre Operation and Daily Safety Checklist
59. in either the FORWARD or REVERSE position The all wheel drive system will engage any wheel s front or rear with traction See Figure 3 on page 14 The diameter of all tires on the vehicle must be equal otherwise the all wheel drive system will not operate as intended and could result in severe personal injury or death Never install tires of different diameters on the vehicle Under most circumstances the driver will not need to do anything to engage the AWD system however the front differential may become locked rotate at the same speed regardless of the terrain under certain conditions If the front differential becomes locked drive slowly in reverse for at least 10 feet 3 meters then brake gently See following WARNING WARNING Reduced steering control can occur if the front differential becomes locked To help prevent this condition avoid extremely hard braking in reverse STOPPING THE VEHICLE To stop the vehicle release the accelerator pedal and press the brake pedal until the vehicle comes to a complete stop See following WARNING and CAUTION A WARNING Driving through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate continue to press the brake pedal until the brakes dry out and normal performance returns CAUTION When stopped on a hill use the brake pedal to hold
60. increase as the accelerator is pressed until full speed is reached All wheel drive will automatically drive the appropriate wheel s as required See following WARNING WARNING mop uM cm ONO Operator must control vehicle speed when going downhill Never shift the vehicle out of the FORWARD position while going downhill If you do you will not be able to shift into the REVERSE position or back into the FORWARD position until stopped Press the brake pedal as necessary and press the accelerator pedal partially when descending a hill With the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed ALL WHEEL DRIVE AWD OPERATION Carryall 1500 1700 and XRT 1550 1550 SE vehicles feature an all wheel drive AWD system The AWD system automatically directs power to the wheel or wheels that have the most traction providing optimum traction at all times For example if all wheels except the rear passenger side wheel lose traction then power will be directed to the rear passenger side wheel The all wheel drive vehicle can adapt traction for a wide variety of driving surfaces and conditions See following WARNING Page 30 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Bed Latch and Prop Rod WARNING When servicing the vehicle with part of the vehicle on jack stands do not operate the engine with the Forward Reverse handle
61. ine is either off or idling will discharge the battery ELECTRIC BED LIFT Vehicles with Electric Bed Lift Option The electric bed lift switch 13 is located on the instrument panel to the left of the key switch Figure 13 and Figure 14 See following NOTE NOTE Remove cargo including accessories before raising the bed To lift the bed push up and hold the rocker switch in the upper position Release the switch to stop the lifting operation To close the bed press down and hold the switch in the lower position The bed lift will make a loud clicking sound to signal that the bed is in the rest position HIGH TEMPERATURE WARNING LIGHT DIESEL VEHICLES ONLY The high temperature warning light 10 is located on the instrument panel to the left of the steering column next to the low oil warning light 9 Figure 14 Page 21 The diesel engine is liquid cooled if the engine coolant has exceeded its normal safe operating temperature the warning light will illuminate If the warning light lights up stop the vehicle and allow it to idle for approximately five minutes before stopping the engine Contact a Club Car dealer distributor or a trained technician See following WARNING WARNING Allow the engine to cool before servicing the engine coolant system Engine coolant can cause severe burns Page 24 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Roll Over Protective Structure and Seat Belts ROLL OVE
62. ing Be especially cautious when towing other equipment with a Club Car vehicle See Vehicle Load Capacities on page 33 for vehicle capacity information Parking the vehicle with a trailer on a hill should be avoided If you must park on a hill apply the brakes and have someone chock the trailer tires The brakes should be released to allow the chocks to absorb the trailer load After the trailer tires have been chocked engage the park brake TRANSPORTING ON A TRAILER WARNING Gasoline vehicles only Turn fuel shut off valve to the closed OFF position Figure 21 Page 36 Do not allow riders in the trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury Reduce normal driving speed when transporting a vehicle on a trailer For use on public roads the trailer must meet all federal state and local requirements such as taillights brake lights etc Never tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer The vehicle to be transported should be tied securely to the trailer with the Forward Reverse handle or switch in the NEUTRAL position the key switch in the OFF position and the par
63. ion and remove the key Place the Forward Reverse handle in the NEUTRAL position Chock the front wheels 2 Disconnect battery and spark plug Gas only wires See Disconnecting the Battery Gasoline Diesel Vehicle on page 13 3 Remove the oil filler cap to allow the oil to drain properly 4 Position a pan designed for oil changes under the drain plug Figure 28 or Figure 29 5 From the underside of the vehicle use a socket or wrench to remove the drain plug 1 Turn the plug counterclockwise and drain the engine oil into the pan See following WARNING A WARNING Do not attempt to change engine oil when the engine is hot or even warm Hot engine oil can cause skin burns Wear safety glasses or approved eye protection when servicing the vehicle Wear rubber gloves when handling oil drain plug oil filter and oil drain pan 6 Clean the oil drain plug threads with solvent to remove oil and oil residue Make sure that the compression washer or sealing o ring remains on the drain plug Inspect the compression washer or the sealing o ring and replace if necessary CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 45 Engine Oil 7 Use a socket or wrench to replace the oil drain plug 1 Figure 28 or Figure 29 Turn the plug clockwise and tighten to 61 in Ib 6 9 N m for Kawasaki gas vehicles with plastic drain plugs 14 5 ft lb 20 N m for Kawasaki gas vehicles with metal drain plugs or 31 ft l
64. ipple so that it is air tight The manufacturer recommends using a slip on vinyl cap Remove both spark plugs and pour 0 5 ounce 14 2 mL of SAE 10 weight oil through each of the two spark plug holes Rotate the engine crankshaft by hand several times then install both spark plugs Diesel vehicles If Biodiesel fuel is used see Biodiesel Fuel Diesel Vehicles Only on page 54 Prepare the fuel tank 6 1 Fill the fuel tank with fresh fuel 6 2 Disconnect the fuel vent line from the fuel tank vent nipple Figure 42 Page 53 6 3 Plug the fuel tank vent nipple so that it is air tight The manufacturer recommends using a slip on vinyl cap All vehicles Change engine oil See Engine Oil and Filter Change on page 45 Disconnect battery and spark plug Gas only wires See Disconnecting the Battery Gasoline Diesel Vehicle on page 13 The battery should be clean and free of corrosion Wash the battery top and terminals with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse the solution off the battery Do not allow this solution to enter the battery Let the terminals dry and then coat them with Battery Terminal Protector Spray CC PN 1014305 Adjust the tires to the recommended tire pressure See Vehicle Specifications on page 61 Perform semiannual periodic lubrication See Periodic Service Schedule on page 39 Thoroughly clean the front body rear body seats cargo bed engine com
65. k brake firmly engaged to prevent movement Because of the added length of the trailer use caution when making turns Do not transport the vehicle on a trailer with a load in the vehicle cargo bed Remove the vehicle windshield and secure seats before transporting on a trailer If the vehicle or vehicles must be transported over long distances or on public highways they should be transported on an approved trailer that has an approved load rating in excess of the weight of the vehicles being transported STORAGE See General Warnings on page 12 DANGER Do not attempt to drain fuel when the engine is hot or while it is running Clean up any spilled fuel before operating the vehicle Store fuel in an approved fuel container only Store in a well ventilated area away from sparks open flames heaters or heat sources Keep fuel out of the reach of children Do not siphon fuel from the vehicle CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 35 Storage WARNING Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard Gasoline vehicles only Turn fuel shut off valve to the closed OFF position Figure 21 Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can e
66. ket seats 5 Coat filter gasket with clean engine oil Figure 32 Page 47 6 Install the new oil filter gas CC PN 103887901 diesel CC PN 102703301 See following NOTE NOTE Only use oil filters designed for this engine 7 Hand tighten 2 3 to 3 4 turn after the filter gasket contacts the mounting surface CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 47 Engine Oil Figure 33 Add Engine Oil Gasoline Vehicles Figure 34 Add Engine Oil Diesel Vehicles Engine Oil Filling 1 Add engine oil Figure 33 or Figure 34 With filter change the engine requires the following amounts Kawasaki gasoline engines 1 qt and 19 fl oz 1 5 L of oil per change Kubota diesel engines 3 qt 2 8 L of oil per change 2 Referto oil viscosity guidelines for selection of oil grade Figure 35 or Figure 36 See following CAUTION CAUTION Do not exceed recommended oil capacity Doing so will decrease engine performance or result in damage to the engine 3 Install the oil filler cap Connect battery and spark plug Gas only wires See Connecting the Battery Gasoline Diesel Vehicle on page 14 5 With the Forward Reverse handle in the NEUTRAL position start and run the engine for three minutes and check for leaks Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks If the filter leaks tighten an additional 1 4 turn and retest If the oil drain pl
67. kg 1600 Ib 862 kg A B C Vehicle Weight Maximum gross vehicle Gas and Diesel Gas and Diesel Gas 3230 Ib 1465 kg weight 2750 Ib 1247 kg 3012 Ib 1366 kg Diesel 3350 Ib 1520 kg Maximum gross vehicle weight D Maximum gross Gas 3930 Ib 1782 kg Gas 4180 Ib 1896 kg Gas 4530 Ib 2054 kg vehicle combination weight Diesel 4050 Ib 1837 kg Diesel 4300 Ib 1950 kg Diesel 4650 Ib 2109 kg 2522 2523 Figure 19 Vehicle Load Capacity Two Passenger Figure 20 Vehicle Load Capacity Four Passenger Vehicles Vehicles TOWING WITH THE VEHICLE WARNING Do not tow a vehicle or trailer on public streets or highways Normal vehicle operating speed should be reduced when towing Extreme caution should be used when towing Do not allow riders in the vehicle or trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal injury Stay clear from the area between the tow vehicle and the towed vehicle or trailer Page 34 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Transporting on a Trailer Towing another Club Car vehicle or a trailer can have adverse effects on vehicle handl
68. lace Dispose of used filters properly Check safety decals Replace if damaged or Safety decals m illegible Every 200 hours of operation by trained Drive Bait Inspect drive belt for cracks damage Replace iv technician only if necessary Front wheel alignment and toe in Page 40 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE REGULAR INTERVAL Gasoline vehicle Kawasaki engine First change 10 hours Diesel vehicle First change 50 hours Additional change for all engines every 100 hours of operation or annually whichever comes first Monthly by owner or trained technician First change 50 hours additional change every 100 hours of operation or annually whichever comes first First change 50 hours additional change every 300 hours of operation or annually whichever comes first SERVICE Change engine oil and oil filter Driveshaft Change front differential lubricant Change rear differential lubricant Change transmission lubricant LUBRICATION POINTS Periodic Lubrication Schedule RECOMMENDED LUBRICANT Gasoline Kawasaki engine vehicles 1 qt and 19 fl oz 1 5 L with filter Diesel vehicles 3 qt 2 8 L with filter See Oil Viscosity on page 49 Chassis Lube EP NLGI Grade 2 5 fl oz 150 mL Mobil 424 Exxon Hydraul 560 or Esso Hydraul 56 lubricant CC PN AM1216101 20 fl oz 600 mL Mobil 424
69. level surface only Vehicle rated capacity payload driver and passenger level surface only Page 62 CARRYALL 1500 amp XRT CARRYALL 1500 amp XRT CARRYALL 1700 amp XRT 1550 SE CARRYALL 1700 amp XRT 1550 SE 1550 1550 154 in 391 2 cm 122 in 309 9 cm 58 5 in 148 5 cm 63 6 in 161 5 cm 82 3 in 209 cm 80 3 in 203 8 cm 81 5 in 207 cm 114 in 289 5 cm 8 2 in 20 8 cm 48 8 in 124 cm 25 mph 40 km h 3825 138 in 350 5 cm 34 in 86 4 cm 204 in 518 2 cm 48 0 x 49 8 x 10 9 in 122 x 127 x 28 cm 15 3 cubic feet 240 cubic meters 800 Ib 363 kg High capacity option 800 Ib 363 kg 1050 Ib 476 kg 1200 Ib 544 kg High capacity option 1600 Ib 726 kg 1450 Ib 658 kg CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual SPECIFICATIONS Maximum gross vehicle weight fully loaded vehicle including accessories Standard seating capacity LIQUID CAPACITIES Engine Kawasaki crankcase with filter SAE 10W 30 API classification SJ Engine crankcase with filter SAE 10W 30 API classification CF Front differential Mobil 424 Exxon Hydraul 560 or Esso Hydraul 56 lubricant CC PN AM1216101 Rear differential Mobil 424 Exxon Hydraul 560 or Esso Hydraul 56 lubricant CC PN AM1216101 Transmission Mobil 424 Exxon Hydraul 560 or Esso Hydraul 56 lubricant CC PN AM1216101 Engine coolant mixture of 55 propylene glycol and 45
70. line Diesel Vehicle on page 13 4 Use a flat blade screwdriver and carefully remove the battery cell caps from the battery See following WARNING WARNING Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries 5 Carefully check the electrolyte level and add distilled water if necessary Do not fill the battery cells above the designated fill line Replace battery cell caps 6 Clean both battery terminals with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse thoroughly Do not allow this solution to enter the battery Be sure terminals are tight Let the terminals dry and then spray them with Battery Terminal Protector Spray CC PN 1014305 See Connecting the Battery Gasoline Diesel Vehicles on page 14 See following WARNING WARNING f battery wire terminals are damaged or corroded replace or clean them as necessary Failure to do so may cause them to overheat during operation and could result in a fire property damage or personal injury Be sure the battery hold down clamp is properly tightened Tighten to 108 in Ib 12 2 N m A loose clamp may allow the battery to become damaged from vibration or jarring If battery appears weak have it charged by a trained technician The battery should never be left discharged any longer than absolutely necessary do not leave di
71. ments In the event of a loss of power sluggish acceleration or a roughly running engine service the air filter immediately Air Filter Removal 1 Raise the cargo bed and locate the air filter canister 2 Release both canister tab locks Figure 40 3 Pull the canister cap away from the canister 4 Remove the air filter cartridge 1 See following NOTE NOTE The air filter cartridge is specifically designed for this engine It only fits into the canister one way Use only the Club Car part CC PN 102498601 designed for this engine CN RAD PREDE WM PROT ly OO i iS N 218 Figure 40 Air Filter Cartridge Air Filter Installation 1 Push the new air filter cartridge onto the nozzle inside the canister 2 Place the canister cap marked TOP on the top center of the canister 3 Secure the canister cap with both tab locks Page 52 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Fueling Instructions FUELING INSTRUCTIONS See General Warnings on page 12 DANGER Turn the key switch to the OFF position before fueling Do not pour fuel into the fuel tank when the engine is hot or while it is running To avoid electric arc caused by static electricity the fuel storage pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation If the vehicle has an all weather enclosure installed
72. n the ground set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle 2740 Figure 13 Instrument Panel Gasoline Vehicles Page 20 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Controls and Indicators 2741 Figure 14 Instrument Panel Diesel Vehicles KEY SWITCH GASOLINE VEHICLES The key switch 7 is mounted on the instrument panel to the right of the steering column Figure 13 Page 20 It has three positions OFF ON and START To start the vehicle place the Forward Reverse handle in the NEUTRAL position and turn the key to the START position and hold it there until the engine starts Activate the choke 14 as necessary If the engine does not start after 10 to 15 seconds release the key and repeat the procedure Once the engine starts release the key and it will return to the ON position The engine will idle in neutral The engine will continue to idle until the key is turned to the OFF position See following WARNING CAUTION and NOTE WARNING Moving parts Keep clear of the engine compartment while the engine is running CAUTION Do not shift the Forward Reverse handle while the accelerator
73. nd subsequent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehicle will last longer with proper cleaning Use a solution of 1096 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see the appropriate maintenance and service manual See following NOTE NOTE Dispose of waste water properly ACCESSORIES There is a complete line of accessory equipment available from Club Car and our dealers distributors You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www clubcar com and clicking the Dealer Locator link Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed See following WARNING and CAUTION WARNING Custom cab assemblies canopy tops weatherproof enclosures and windshields will not protect occupants from flying objects If the vehicle is equipped with an electric powered bed lift remove the bed before servicing the bed lift system CAUTION Do not drill into the driver side frame because it is part of the air intake system Failure to heed this caution could damage the engine by
74. ng the applicable limited warranty period CLUB CAR reserves the right to test and charge back any component returned for adjustment If CLUB CAR elects to repair the vehicle or component it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of CLUB CAR DISCLAIMER THIS LIMITED WARRANTY IS EXCLUSIVE CLUB CAR MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANT Y THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE SOLE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY In the event that another pre printed warranty document certificate or both offered by or through Club Car at the time of sale of this vehicle each an Additional Warranty Document is deemed to conflict with the limitations or exclusions contained herein the limitations and exclusions contained herein shall continue to apply to both this limited warranty statement and to the maximum extent permitted by law to each Additional Warranty
75. nosis of a defective emission related warranted part provided that such diagnostic work is performed at a warranty station 7 CLUB CAR is liable for damages to other engine or equipment components proximately caused by a covered failure under warranty of any warranted part 8 Throughout the engine or equipment warranty period stated above CLUB CAR will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of CLUB CAR 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims CLUB CAR will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part CLUB CAR its authorized dealers or a service agency approved by CLUB CAR ITEMS COVERED BY THIS WARRANT Y The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if CLUB CAR demonstrates that the engine or equipment has been abused neglected or improperly maintained and that such abuse neglect or improper maintenance was the direct cause of the need for repair or re
76. ocated more than 100 miles from an authorized service center the following will be provided to those applicable owners excluding the states with high altitude areas CLUB CAR will either pay for the shipping costs of replacement parts to and from an authorized service center Or CLUB CAR will provide for a service technician to come to the owner to make the warranty repair Or CLUB CAR will pay for the repair to be made at a local non authorized service center WHAT IS NOT COVERED Conditions resulting from tampering misuse improper adjustment unless they were made by the service dealer authorized by CLUB CAR during a warranty repair alteration accident failure to use the recommended fuel and oil or not performing required maintenance services The replacement parts used for required maintenance services Consequential damages such as loss of time inconvenience loss of use of the engine or equipment etc Diagnosis and inspection charges that do not result in warranty eligible service being performed Any non authorized replacement part or malfunction of authorized parts due to use of non authorized parts OWNER S WARRANTY RESPONSIBILITIES As the engine owner you are responsible for the performance of the required maintenance listed in your owner s manual CLUB CAR recommends that you retain all receipts covering maintenance on your engine but CLUB CAR cannot deny warranty solely for the lack of receipts or for your
77. on page 12 To ensure trouble free vehicle performance follow an established preventive maintenance program Regular and consistent maintenance can prevent vehicle downtime and expensive repairs Use the Pre Operation and Daily Safety Checklist on page 27 the Performance Inspection on page 28 and the following Periodic Service Schedule and Periodic Lubrication Schedule to keep the vehicle in proper working condition Any vehicle not functioning correctly should not be used until it is properly repaired This will prevent further damage to the vehicle and help prevent injury to occupants resulting from unsafe conditions Contact your local Club Car dealer distributor for repairs and semiannual and annual periodic service WARNING Only trained technicians should service or repair the vehicle Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation f any problems are found during scheduled inspection or service do not operate vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle Turn key switch to the OFF position remove the key place the Forward Reverse handle in the NEUTRA
78. on week during which the vehicle was built The six digits 3 following the hyphen represent the unique sequential number assigned to each vehicle built within a given model year See following NOTE NOTE Have the vehicle serial number available when ordering parts or making inquiries A 17 digit Product Information Number PIN is included on this vehicle in the engine compartment on the frame above the battery This number may be used to register the vehicle where required Build Code The build code 4 is a five digit number that appears on the vehicle serial number decal The build code exists to enable the user to identify the correct owner s manual for a vehicle This owner s manual is valid for the build code range indicated on the back cover of this owner s manual IDENTIFICATION NUMBERS Write your vehicle model number model serial number and engine serial number on the lines provided below If needed give these numbers to your dealer when you need parts or information for your vehicle Make a record of the numbers Keep the record and your Manufacturer s Statement of Origin in a safe place If the vehicle is stolen report the numbers to your local law enforcement agency CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 17 Model Identification Vehicle Model and Type Vehicle Serial Number Figure 8 Engine Serial Number Figure 10 Figure 11 Differential Serial Number Figure 12 E DE Rl
79. or your vehicle This Operator s Manual does not include instructions for attachments Read the manual s provided with the authorized attachment to learn safe maintenance and operation of the vehicle Make sure the vehicle is suitably equipped for the type of work to be performed Contact your dealer if you have any questions concerning the use of accessories and attachments for these vehicles DO NOT use this vehicle for any purpose or in any manner other than as described in the manual decals or other product safety information provided with the vehicle These materials define the vehicle s intended use Consult an authorized dealer on changes additions or modifications that may be required for this vehicle to comply with various country regulations and safety requirements CAUTION The fuel system and engine on your vehicle are designed and built to government emissions standards Tampering by dealers customers operators and users is strictly prohibited by law Failure to comply could result in government fines rework charges invalid warranty legal action and possible confiscation of the vehicle until rework to original condition is completed Engine service and or repairs must be done by a certified technician only SAFETY DECAL IDENTIFICATION The following pages contain safety decal identification information For detailed information on specific features read the appropriate section in this manual DECAL INSPECTION AND MAINTENA
80. ow easy access to the engine compartment To raise the seat bottom grasp the rear side of the seat bottom and pull firmly in a forward upward direction See following WARNING WARNING Make sure seat hinges and latches are securely engaged before operating the vehicle Vehicles with bucket seat option The driver side bucket seat is adjustable and can be moved forward or backward to accommodate the driver To adjust this seat push the lever located under the driver seat to the left towards outside of the vehicle Position the seat and return the lever to its original position See following WARNING WARNING Do not adjust the driver side seat while the vehicle is in motion To adjust the passenger side seat Remove the seat from the vehicle Remove the four bolts and washers from the bottom of the seat mounting plate Align the mounting plate holes with holes in the seat to achieve the desired seat position Install washers and bolts and tighten to 96 in Ib 10 8 N m Install the seat See preceding WARNING Make sure seat hinges and latch OW 3 Om c PRE OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory however upon receiving your new vehicle s you should become familiar with the controls indicators and operation Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery Use the followin
81. partment and underside of vehicle Do not engage the park brake Chock the wheels to prevent the vehicle from rolling RETURNING THE STORED VEHICLE TO SERVICE Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels Restore the fuel system to operation Figure 41 or Figure 42 2 1 Remove the plug from the fuel tank vent 2 2 Connect the vent tube to the fuel tank vent Connect battery and spark plug Gas only wires See Connecting the Battery Gasoline Diesel Vehicle on page 14 Gasoline vehicles only Completely open the fuel shut off valve Figure 21 Page 36 Ensure the valve is fully open A partially closed fuel shut off valve combined with the use of the choke can result in a fouled spark plug and engine failure Place the Forward Reverse handle in the NEUTRAL position Crank the engine until fuel is pumped into the carburetor gasoline vehicles and the fuel lines all vehicles and the engine starts Turn the engine off See following NOTE NOTE Due to the oil added to the gasoline engine in preparation for storage the engine may smoke excessively for a 6 short time when it is run for the first time after storage Perform the Pre Operation and Daily Safety Checklist on page 27 and the Performance Inspection on page 28 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 37 Maintenance MAINTENANCE See General Warnings
82. pedal is pressed Shift the handle only when the vehicle is at a complete stop and the engine is at idle Failure to heed this caution could result in damage to the transmission NOTE When the key is turned to the OFF position the main vehicle systems are disabled The key switch may be used as an emergency shut off The key can be removed only when the key switch is in the OFF position CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 21 Controls and Indicators KEY SWITCH DIESEL VEHICLES The key switch 7 is mounted on the instrument panel to the right of the steering column Figure 14 Page 21 It has four positions PREHEAT OFF ON and START Use the PREHEAT feature if the temperature falls below 23 F 5 C Do not hold the key in the PREHEAT position longer than 20 seconds To preheat the glow plugs in cold weather turn the key to the PREHEAT position and hold it there for 10 to 15 seconds Then turn the key to the START position and hold it there until the engine starts If the engine does not start after 10 to 15 seconds turn the key to the OFF position and repeat the procedure Once the engine starts release the key and it will return to the ON position The engine will idle in neutral The engine will continue to idle until the key is turned to the OFF position See previous WARNING CAUTION and NOTE FORWARD REVERSE CONTROL The Forward Reverse handle 6 is located on the right side o
83. placement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage The following emission warranty parts list are covered SYSTEMS COVERED PARTS DESCRIPTION Fuel Metering Carburetor assembly fuel injection pump fuel injection nozzle fuel regulator Exhaust Catalytic Converter Exhaust Manifold Air Induction Air filter housing air filter crankcase breather tube Ignition Flywheel magneto ignition pulse generator ignition coil assembly ignition control module spark plug cap spark plug Positive Crankcase Ventilation PCV System PCV valve oil filler cap Evaporative System Fuel Tank Fuel Cap Fuel Lines Fuel Line Fittings Clamps Pressure Relief Valves Purge Valves Vapor Hoses Carbon Canister Canister Mounting Brackets Carbon Canister Purge Port Connector Misc Parts Belts hosing tubing fittings seals gaskets clamps and switches associated with the above systems Emission related parts will vary between vehicles therefore certain vehicles may not include all of the listed parts or may include equivalent parts CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 69 Warranties 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NO
84. ply Loctite 567 to the threads of the fill plug and tighten to 21 ft lb 28 N m Page 50 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Engine Coolant Diesel Vehicles 2480 Figure 39 Rear Differential Fill and Drain Plugs ENGINE COOLANT DIESEL VEHICLES ENGINE COOLANT LEVEL CHECK The coolant reserve tank 2 is located under the hood on the passenger side Figure 24 Raise the hood to check the coolant level before every operation 1 Check the coolant level of the reserve tank 2 If the coolant is at or below the LOW mark add pre mixed coolant until the level reaches the FULL mark If a leak is detected have it checked by a trained technician See following WARNING WARNING Hot Coolant reserve tank is pressurized Do not remove cap when engine is hot CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 51 Air Intake System AIR INTAKE SYSTEM CAUTION Do not drill into the driver side frame because it is part of the air intake system Failure to heed this caution could damage the engine by allowing excessive contamination to enter the air intake system AIR FILTER REPLACEMENT The air filter should be inspected periodically and replaced when necessary Filter changes should not exceed the recommended interval See Periodic Service Schedule on page 39 More frequent service may be required in extremely dirty operating environ
85. r open flame Stop engine allow to cool before refueling arn al ue en ng opeten E CAN CAUSE SEVERE INJURY Rotating parts KEEP CLEAR CCI 102460201 CAN CAUSE SEVERE INJURY HOT manifold KEEP CLEAR CCI 102459001 WINCH CABLE FRACTURE couro RESULT IN SERIDUS I DEA Negative frame ground Can cause severe injury Do not contact positive battery post or cable to frame Disconnect negative battery cable first CAN CAUSE SEVERE BURNS CCI 102459101 Hot Surface CCI 102458901 CAN CAUSE SEVERE INJURY af CAN CAUSE SEVERE INJURY Rotating parts KEEP CLEAR Hot manifold and muffler KEEP CLEAR Ss CCI 102459501 Decal Gasoline Fuel Warning at fuel fill or on Decal Ground Warning on vehicle frame near 101547601 102459101 frame near fuel tank battery Decal Winch Safety Warning on vehicle body Decal Diesel Fuel Warning on frame near fuel 102231601 102459201 below seat Decal Hot Pressurized Fluid Warning on coolant Decal Rotating Hot Parts Warning on frame near 102427501 102459501 reserve tank cap under hood battery Decal Hot Surface Warning on coolant pipes and Decal Rotating Parts Warning Diesel on vehicle 102458901 102460201 underside of seats on bed seal body under seat Gas on frame Decal Hot Manifold Warning on engine near 102459001 Directional Arrow manifold Page 8 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Safety Decal Identific
86. rain the water until it changes color to fuel See following WARNING A WARNING Clean up spilled fuel Keep sparks and flames away from the vehicle and service area Failure to heed this warning could result in an explosion or fire resulting in severe personal injury or death 5 Close the valve by rotating it counterclockwise until the valve is firmly sealed 6 Toresupply the filter with fuel turn the key switch to the ON position for 10 seconds See following NOTE NOTE Dispose of water according to the environmental laws and regulations for your area 2327 Figure 43 Fuel Filter with Water Separator CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 55 Battery BATTERY See General Warnings on page 12 DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries e Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately Tools wires and metal objects can cause spa
87. ransportation expenses for warranty services are also excluded from this warranty VOIDING OF WARRANTY Page 64 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Warranties THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE OR COMPONENT IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE CAR TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE VEHICLE SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS SOLE REMEDY CLUB CARS liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at CLUB CAR s option of the vehicle or component thereof that CLUB CAR deems to be defective Replacement shall mean furnishing during the applicable limited warranty period a new vehicle or factory reconditioned vehicle or component thereof that is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser duri
88. ribution center as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact WARRANTY SERVICES CLUB CAR LLC P O Box 204658 Augusta Georgia 30917 4658 U S A 1 706 863 3000 CLUB CAR EXPLANATION OF EMISSION CONTROL WARRANT Y 1 WARRANTY Page 68 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Warranties CLUB CAR warrants to the ultimate purchaser and each subsequent purchaser that the SORE and related emissions equipment is designed built and equipped so as to conform with all applicable California environmental emission regulations and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in CLUB CAR s application for certification with CARB The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser or first placed into service The warranty period is two years from the date of purchase 2 COVERAGE Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty period stated above If the part fails during th
89. rimental to gear service life Front differential Clean and install the drain plug 2 and washer before filling the front differential with new lubricant Figure 37 Tighten the drain plug to 108 in Ib 12 N m Use a funnel when filling the front differential through the lubricant level indicator hole 1 See Periodic Lubrication Schedule on page 41 Tighten the level indicator plug to 120 in Ib 14 N m 215 216 Figure 37 Front Differential Lubrication Level Figure 38 Transmission Lubrication Level Transmission Clean and install the drain plug 2 before filling the transmission with new lubricant Figure 38 Tighten the drain plug to 96 in Ib 11 N m Remove the fill plug from the top of the transmission case and use a funnel to fill the transmission with lubricant See Periodic Lubrication Schedule on page 41 Apply Loctite 567 to the threads of the fill plug and tighten to 21 ft lb 28 N m Check the level of lubricant at the level indicator plug 1 Apply Loctite 567 to the threads of the level indicator plug and tighten to 21 ft lb 28 N m Rear differential Clean and install the drain plug 2 and washer before filling the rear differential with new lubricant Figure 39 The fill hole should not be used as a level indicator hole Fill by volume Tighten the drain plug to 96 in Ib 10 8 N m Use a funnel to fill the differential through the fill hole 1 See Periodic Lubrication Schedule on page 41 Ap
90. rks when shorted across a battery WARNING Wear safety glasses or approved eye protection when servicing the vehicle Follow all instructions carefully when working with batteries When jumping from a booster battery make final negative connection at engine frame Do not jump start or charge a frozen or damaged battery Unplug charger before connecting or disconnecting cables to the battery Never lean over battery while boosting testing or charging The battery in this vehicle is a 12 volt low maintenance battery that requires infrequent checks Figure 44 Electrolyte level should be checked semiannually 1 Level Indicator 2 Cap 3 Plates Electrolyte level at least 1 2 inch 13 mm above plates or to level indicator 222 22 Figure 44 Battery Figure 45 Battery Electrolyte Level Page 56 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Using A Booster Battery Jump Starting 1 Turn the key switch to the OFF position and remove the key Place the Forward Reverse handle in the NEUTRAL position Chock the wheels 2 Access the engine compartment See WARNING For vehicles with cargo beds in General Warnings on page 12 2 1 Remove the driver side seat 3 Disconnect battery and spark plug Gas only wires See Disconnecting the Battery Gaso
91. s or twists Then make sure it remains free of twists as it retracts 194 Figure 16 Release Seat Belt WARNING Do not use the seat belts on a vehicle that is not equipped with the ROPS Doing so could result in property damage personal injury or death Do not remove or modify any component of the ROPS structure Doing so will result in voiding the ROPS certification and could weaken the ROPS resulting in serious injury or death WARNING CONTINUED ON NEXT PAGE CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 25 Roll Over Protective Structure and Seat Belts WARNING Do not operate the vehicle if the ROPS is damaged If the ROPS is damaged replace the structure Do not attempt repair The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking collision or roll over n the event of a roll over do not attempt to jump or otherwise exit the vehicle Remain seated with seat belt fastened and with arms and legs inside the vehicle After inserting the tab make sure the tab and buckle are locked and that the belt is not twisted Loose fitting seat belts could increase the chance of injury due to sliding under the belt if sudden braking should occur Keep the seat belt snug and positioned as low on the hip bone as possible e Use a single seat belt for one person at a time Do not use a single se
92. scharged overnight USING A BOOSTER BATTERY JUMP STARTING WARNING Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries When jumping from a booster battery make final connection negative at engine frame Do not jump start or charge a frozen or damaged battery Unplug charger before connecting or disconnecting cables to the battery Never lean over battery while boosting testing or charging If itis necessary to use a booster battery to start the engine BE CAREFUL 1 Turn the key switch to the OFF position Place the Forward Reverse handle in the NEUTRAL position engage the park brake and chock the wheels 2 Ensure the booster battery is 12 volt See following NOTE NOTE A starting battery is recommended but a deep cycle battery can be used if necessary 3 Access the engine compartment by raising the cargo bed See WARNING For vehicles with cargo beds in General Warnings on page 12 4 Locate the vehicle battery on the driver s side of the vehicle under the cargo bed Figure 46 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 57 Using A Booster Battery Jump Starting 5 Connect the end of the first cable 1 to the positive terminal of the booster battery Connect the other end of the same cable 2 to the positive terminal of the vehicle battery See DANGER Battery E
93. se CC 102884401 CRUSH AREA STAY CLEAR CCI 101609401 ROLLOVER CAN CAUSE SERIOUS INJURY OR DEATH Place cargo forward in the cargo bed and distribute evenly side to side Secure load On uneven or steep terrain reduce speed and load Avoid stopping on or backing down steep hills Avoid top heavy loads ibis 00 ELUNE RIDING IN CARGO BED CAN CAUSE SERIOUS INJURY OR DEATH amp Do not ride in cargo bed cci 102459401 jo not modify or remove Roll over Protective Structure ROPS leplace ROPS if damaged Do not attempt repair e seat belts during operation Do not jump from vehicle Keep away from drop offs steep slopes and unstable surfaces CCI 102961201 CAN CAUSE SEVERE INJURY Rotating parts KEEP CLEAR cl 102460201 NOTICE MAXIMUM TONGUE WEIGHT 150 Ibs CCI 1011553 Crush area Can cause severe injury Stay clear when closing be VEHICLE LOADING Read owner s manual and warnings on dash Vehicle rated capacity 1200 Ib 544 kg on level surface only Includes occupants and cargo load Maximum cargo load 800 Ib 363 kg Includes cargo bed load optional equipment and trailer tongue weight 103202601 ROLLOVER CAN CAUSE SERIOUS INJURY OR DEATH Place cargo forward in the cargo bed and distribute evenly side to side Secure load On uneven or steep terrain reduce speed and load Avoid stopping on or backing down steep hills Avoid top heavy lo
94. ses such as squeaks or rattles Check the vehicle s ride and performance Have a dealer or a trained technician investigate anything unusual DRIVING INSTRUCTIONS WARNING Only licensed drivers should be allowed to drive the vehicle WARNING CONTINUED ON NEXT PAGE Page 28 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Driving Instructions WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures No one under the age of 16 years should be allowed to drive the vehicle No more than one person per bucket seat at one time No more than two persons per bench seat at one time Do not allow people to ride in any part of the vehicle that is not equipped with a seat and a seat belt Do not allow a passenger to hold a child in his or her lap while the vehicle is moving Do not allow riders in the cargo bed For night use the vehicle must be equipped with headlights taillights and reflectors The vehicle is not specially equipped for handicapped persons Be sure all persons can properly operate the vehicle prior to allowing them to drive the vehicle Be sure all passengers are capable of securing themselves in a vehicle before allowing them to ride in one Stop the vehicle before shifting the Forward Reverse handle Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in
95. stem on the vehicle engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your emission control system may include parts such as the carburetor or fuel injection system the ignition system the catalytic converter and related hoses belts connectors and other emission assemblies or components Where a warrantable condition exists as defined herein CLUB CAR will repair your vehicle engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This emission control system is warranted for two years from the vehicles date of purchase If any emission related part on your CLUB CAR SORE is defective the part will be repaired or replaced by CLUB CAR OWNER S WARRANTY RESPONSIBILITIES As the vehicle engine owner you are responsible for the performance of the required maintenance listed in your owner s manual CLUB CAR recommends that you retain all receipts covering maintenance on your vehicle engine but CLUB CAR cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the vehicle engine owner you should however be aware that CLUB CAR may deny you warranty coverage if vehicle engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting vehicle engine to a CLUB CAR dist
96. sure the fuel tank is as full as possible at all times to prevent moisture from collecting Ensure that the fuel tank cap is securely tightened to prevent water from entering the fuel tank Drain all water from the fuel filter daily before operating vehicle See Draining Water from Fuel Filter Check the engine oil level daily before the engine is started See Engine Oil Level Check on page 44 Before vehicle storage run the engine with conventional diesel fuel for at least 30 minutes to flush the biodiesel from the engine See Preparing the Vehicle for Extended Storage on page 36 See following NOTE NOTE Biodiesel does not have long term stability and must not be left in engines longer than three months This fuel type attracts moisture and may contain higher water content than conventional diesel fuel Fuel system maintenance cleaning and fuel line replacement are required more frequently for engines that are operated with biodiesel DRAINING WATER FROM FUEL FILTER Diesel Vehicles Only Water should be drained from the fuel filter daily The fuel filter is mounted on a plate by the lower seat support panel Figure 43 1 Position a pan under the fuel filter 2 Lift the passenger side seat 3 Locate the valve 1 on the underside of the filter Turn the valve clockwise until water begins to stream from the filter Page 54 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Fueling Instructions 4 D
97. til all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death NOTE Vehicles are equipped with an automatically engaging prop rod Figure 18 unless equipped with the electric bed lift accessory 195 178 Figure 17 Bed Latch Figure 18 Prop Rod LOADING AND UNLOADING CARGO WARNING Firmly engage park brake before loading vehicle Do not allow riders in the cargo bed Reduce vehicle load and speed when driving up or down slopes or on uneven terrain Do not exceed rated vehicle capacity Rated capacity is for level surfaces only Overloading can affect vehicle handling or cause component failure resulting in loss of control of vehicle and possible severe personal injury or death Do not load tailgate The tailgate should be in the upright position and latched securely while the vehicle is in motion WARNING CONTINUED ON NEXT PAGE Page 32 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Vehicle Load Capacities WARNING To help avoid shifting vehicle load and possibly overturning the vehicle avoid sudden starts sudden stops and abrupt turns Make sure cargo is well secured The cargo s center of gravity can affect the handling steering and braking of the vehicle Avoid top heavy loads When the v
98. ug leaks re torque and retest NOTE Wait a few minutes after turning off the engine before removing the dipstick 6 Remove the dipstick and check the engine oil as a final step Replace the dipstick Page 48 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Gearcase Lubrication OIL VISCOSITY Choose the viscosity according to the temperature as shown in the appropriate oil viscosity chart Figure 35 or Figure 36 See following NOTE NOTE Use engine oil with API classification SJ for gasoline engines and CF for diesel engines Gasoline Vehicles Only Below 40 F 4 C the use of SAE 30 may result in hard starting Gasoline Vehicles Only Above 80 F 27 C the use of 10W 30 may cause increased oil consumption Check oil more frequently Using multi grade oils BW 20 10W 30 and 10W 40 may increase oil consumption If multi grade oil is used check the oil level more frequently 20 C 10 C 0 C NE TI mc eren 20 C 10 C 0 C 10 C 20 C 30 C 40 C lt SAET0W 30SAE W40 10W 30 SAE 10W 40 aay 4 F 14 F an 50 F 68 F 86 F 104 F 14 F 32 F 50 F 68 F 86 F 104 F Titik MES SAE 10W 30 SAE 10W 40 Pus MEE RM 213 214 Figure 35 Oil Viscosity Chart Gasoline Vehicles Figure 36 Oil Viscosity Chart Diesel Vehicles GEARCASE LUBRICATION NOTE Dispose of used oil according to the environmental laws and regulations for your area LUBRICATION LEVEL CHECK FOR FRONT
99. wner s Manual Page 27 Driving Instructions Fuel Check fuel level See Fueling Instructions on page 53 Check fuel tank lines fuel cap pump and fuel filters for fuel leakage Drain water from the fuel filter diesel vehicle See Draining Water from Fuel Filter on page 54 Hydraulic brakes Check fluid level Fill with DOT 5 brake fluid only See Brake Fluid Reservoir on page 42 Wear in the brakes before initial vehicle operation On a flat open surface accelerate the vehicle to moderate speed then apply the brakes under modest steady pressure Repeat this procedure eight to twelve times See following NOTE NOTE Perform the wear in procedure when the vehicle has been in operation for less than a week or when the brake pads or rotor have been replaced Performance Inspection Inspect as instructed See Performance Inspection on page 28 PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following list in addition to the Pre Operation and Daily Safety Checklist as a guide to inspect the vehicle daily for proper operation Any problems should be corrected by a Club Car dealer distributor or a trained technician Forward Reverse shifter Check for proper operation See Controls and Indicators on page 20 Brakes Be sure the brakes function properly When brake pedal is fully pressed under mo
100. xplode CAUTION Batteries in a low state of charge will freeze at low temperatures 1 Fuel Shut off Valve 2 Closed OFF 3 Open ON NOTE When selecting valve position ensure that it is fully opened or fully closed 449 Figure 21 Fuel Shut off Valve PREPARING THE VEHICLE FOR EXTENDED STORAGE 1 Unload the vehicle so that the tires are supporting only the weight of the vehicle 2 Store the vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technician Use an automotive type 12 volt battery charger rated at 10 amps or less Check electrolyte level after charging and add distilled water if necessary If the battery is dead see Using A Booster Battery Jump Starting on page 57 3 Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels 4 Gasoline vehicles Prepare the fuel tank 4 1 Fill the tank with fresh fuel Page 36 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual 10 11 12 13 Storage 4 2 Following the manufacturer s directions add a commercially available fuel stabilizer such as Sta Bil Run the engine in a well ventilated area to allow treated fuel to replace untreated fuel in the carburetor 4 3 Disconnect the fuel vent line from the fuel tank vent nipple Figure 41 Page 53 4 4 Plug the fuel tank vent n
101. xplosive gases in General Warnings on page 12 6 Connect the end of the second cable 3 to the negative terminal of the booster battery Connect the other end of the same cable 4 to the battery frame ground 7 Sitin the driver s seat and start the engine 8 After the engine has started remove the frame ground cable 4 first Remove the cable from the positive terminal 2 Then remove the cables from the booster battery See following CAUTION CAUTION The alternator can be damaged if the following actions occur Engine is operated with battery cables disconnected Booster cables are connected wrong 223 Figure 46 Jump Starting Page 58 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Cleaning the Vehicle CLEANING THE VEHICLE Each vehicle is equipped with hand washable front and rear bodies The vehicle has a powder coated steel cargo bed or optional aluminum flat bed Use commercial automotive cleaning solutions with a sponge or soft cloth for normal cleaning A garden hose at normal residential water pressure is adequate To remove oxidation or discoloration from aluminum use a commercially available aluminum cleaner paste and fine grade No 00 steel wool The manufacturer does not recommend any type of pressure washing or steam cleaning Such a process will expose electrical components to moisture Moisture entering electrical components can result in water damage a
102. y sold These vehicles do not conform to U S Federal Motor Vehicle Safety Standards FMVSS for automobiles or to FMVSS 571 500 for low speed vehicles and are not equipped for operation on public streets roads or highways If in English this manual is the Original Instructions provided by the manufacturer If in any language other than English this manual is a translation of the Original Instructions Dimensions and weights are approximate only and the illustrations do not necessarily show the vehicle in standard condition For exact information about any particular vehicle please consult your dealer Club Car i P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com Copyright 2013 Club Car LLC Club Car Tranquility and ArmorFlex are registered trademarks of Club Car LLC This manual effective January 1 2014 CARRYALL 1500 1700 and XRT 1550 1550 SE All Wheel Drive Owner s Manual Page 1 FOREWORD Thank you for choosing Club Car the name most widely recognized as the industry leader in vehicle efficiency and long lasting value You have chosen the finest utility vehicle on the market Please protect your investment and ensure that your Club Car vehicle s provides years of reliable superior performance by reading and following the maintenance instructions in this manual Your comfort and safety are important to us so we urge you to read and follow th

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