BR 1100S SBG SPECIAL - Caliber Equipment Inc.
Contents
1. FORM NO 56091001 BR 1100S SBG SPECIAL A 9 A 10 ENGLISH SQUEEGEE INSTALLATION 1 SeeFigure 4 Slide the Squeegee Assembly 17 onto the squeegee mount bracket and tighten the Squeegee Mount Thumb Nuts AA 2 Connect the Recovery Hose BB to the squeegee inlet using Hose Clamp CC 3 Lower the squeegee move the machine ahead slightly and adjust the squeegee tilt and height using the Squeegee Tilt Adjust Knob 22 and Squeegee Height Adjust Knobs 28 so that the rear squeegee blade touches the floor evenly across its entire width and is bent over slightly as shown in the squeegee cross section FIGURE 4 7 QLU ITITI TITT gt S LY A 10 FORM NO 56091001 BR 1100S SBG SPECIAL ENGLISH A 11 DETERGENT SYSTEM PREPARATION AND USE ECOFLEX MODELS ONLY COMMON INSTRUCTIONS Pressing and releasing the Detergent Switch J while the solution system is active will cause the detergent system to alternately turn on and off The system should be purged of previous detergent when switching to a different detergent SERVICE NOTE Move machine over floor drain before purging because a small amount of detergent will be dispensed in the process To Purge When Changing Chemicals 1 Disconnect and remove the detergent cartridge 2 Turn the Key Switch A ON Press and hold the Solution Switch and2. Battery Disconnect 11 2 Open Side Access Panel 27 and push the connector from the charger into the Battery Connector 20 3 Follow the instructions on the battery charger 4 After charging the batteries check the fluid level in all battery cells Add distilled water if necessary to bring the fluid level up to the bottom of the filler tubes A WARNING Do not fill the batteries before charging Charge batteries in a well ventilated area Do not smoke while servicing the batteries When Servicing Batteries Remove all jewelry Do not smoke Wear safety glasses rubber gloves and a rubber apron Work in a well ventilated area Do not allow tools to touch more than one battery terminal at a time ALWAYS disconnect the negative ground cable first when replacing batteries to prevent sparks ALWAYS connect the negative cable last when installing batteries A CAUTION To avoid damage to floor surfaces wipe water and acid from the top of the batteries after charging CHECKING THE BATTERY WATER LEVEL Check the water level of the batteries at least once a week FIGURE 9 After charging the batteries remove the vent caps and check the water level in each battery cell Use distilled or demineralized water in a battery filling dispenser available at most auto parts stores to fill each cell to the level indicator or to 10 mm over the top of the separators DO NOT over fill the bat
3. cap on detergent cartridge not sealed Raseat cry ET Detergent pump wiring Connect or reconnect wiring disconnected or backwards A 20 FORM NO 56091001 BR 1100S SBG SPECIAL ENGLISH A 21 TECHNICAL SPECIFICATIONS as installed and tested on the unit Model BR 11005 SBG SPECIAL Model No 56380640 Voltage Batteries V 36V Battery Capacity Ah 480 Protection Grade IPX3 Sound Pressure Level IEC 60335 2 72 2002 Amend 1 2005 ISO 11201 dB AY20HPa b Sound Pressure level KpA dB A 3 0 IEC 60335 2 72 ISO 11201 Uncertainty Gross Weight lbs kg 3325 1508 Transportation Weight lbs kg 2897 1314 Maximum Wheel Floor Loading center front psi kg cm 116 119 9 Maximum Wheel Floor Loading right rear psi kg cm 81 83 7 Maximum Wheel Floor Loading left rear psi kg cm 86 88 9 Vibrations at the Hand Controls ISO 5349 1 m s 1 12m s Vibrations at the Hand Controls m s mis ISO 5349 1 Uncertainty Vibrations at the Seat EN 1032 m s lt 0 35m s Vibrations at the Seat EN 1032 Uncertainty m s 0 035m s Gradeability Transport 16 9 Cleaning 10 5 6 FORM NO 56091001 BR 1100S SBG SPECIAL A 21 Nilfisk Advance setting standards Overenstemmelseserklaering Declaration de conformit Samsvarserklaering Declaration of conformity Verklaring van overeenstemming Vaatimustenmukaisuusvakuutus Konformita
4. not dispense flammable cleaning agents operate the machine on or near these agents or operate in areas where flammable liquids exist Do not clean this machine with a pressure washer e Only use the brushes provided with the appliance or those specified in the instruction manual The use of other brushes may impair safety A CAUTION This machine is not approved for use on public paths or roads This machine is not suitable for picking up hazardous dust Do not use scarifier discs and grinding stones Nilfisk will not be held responsible for any damage to floor surfaces caused by scarifiers or grinding stones can also cause damage to the brush drive system When operating this machine ensure that third parties particularly children are not endangered Before performing any service function carefully read all instructions pertaining to that function Do not leave the machine unattended without first turning the key switch off O removing the key and applying the parking brake Turn the key switch off O and remove the key before changing the brushes and before opening any access panels precautions to prevent hair jewelry or loose clothing from becoming caught in moving parts Use caution when moving this machine in below freezing temperature conditions Any water in the solution recovery or detergent tanks or in the hose lines could freeze causing damage to valves and fittings Flush wit
5. pressing its switch at any time during scrubbing 6 When the Scrub ON Switch D is selected the brushes squeegee and side brooms cylindrical models are automatically lowered to the floor The scrub solution vacuum detergent EcoFlex models and side broom cylindrical models systems all start when the Drive Pedal 8 is activated NOTE When operating the machine in reverse the squeegee automatically raises 7 Begin scrubbing by driving the machine forward in a straight line at a normal walking speed and overlap each path by 2 3 inches 50 75 mm Adjust the machine speed and solution flow when necessary according to the condition of the floor NOTE The maximum scrub speed can be increased by pressing the Scrub Speed Switch L The normal max scrub speed is 8095 of transport speed Pressing this switch increases it to 100 of transport speed If scrubbing a smooth floor surface or double scrubbing turning on the Traction Control button B regulates the drive wheel torque providing increased control and enhanced traction on the floor A CAUTION 19 avoid damaging the floor keep the machine moving while the brushes are turning When scrubbing check behind the machine occasionally to see that all of the waste water is being picked up If there is water trailing the machine you may be dispensing too much solution the recovery tank may be full or the squeegee tool may require adjustment 9 The machine defaults to the EcoFlex cleaning m
6. the Detergent Switch J down for 3 seconds NOTE Once activated the purge process takes 10 seconds See illustration on next page for Detergent System indicators Normally one purge cycle is adequate to purge the system To Purge Weekly 1 Disconnect and remove the detergent cartridge Install and connect a Cartridge filled with clean water 2 Turn the Key Switch A ON Press and hold Solution Switch and the Detergent Switch J down for 3 seconds NOTE Once activated the purge process takes 10 seconds See illustration on next page for Detergent System indicators Normally one purge cycle is adequate to purge the system Detergent Percentage 1 The detergent percentage default is 0 25 To change the percentage the detergent system must be OFF then press and hold the Detergent ON OFF Switch J for 2 seconds The detergent indicator will flash and each press of the switch will cycle through the available percentages 3 2 1 5 1 0 8 0 66 0 5 0 4 0 3 0 25 Once the desired percentage is displayed on the screen K9 stop and it will lock in after 5 seconds CARTRIDGE INSTRUCTIONS The Detergent Cartridge 29 is located behind the Side Access Panel 27 Fill the detergent cartridge with a maximum of 2 2 gallons 8 32 Liters of detergent SERVICE NOTE Remove the detergent cartridge from the detergent box prior to filling to avoid spilling detergent on the machine It is recommended that a separate cartridge be used for ea
7. 4 squeegee blade has 4 working edges as shown below Turn the blade so a clean undamaged edge faces toward the front of the machine Replace the blade if all 4 edges are nicked torn or worn to a large radius 5 Install the blade following the steps in reverse order and adjust the squeegee tilt SQUEEGEE ADJUSTMENT There are two squeegee tool adjustments possible angle and height Adjusting the Squeegee Angle Adjust the squeegee angle whenever a blade is reversed or replaced or if the squeegee is not wiping the floor dry 1 Park the machine on a flat even surface 2 Lower the squeegee move the machine ahead slightly and adjust the squeegee tilt and height using the Squeegee Tilt Adjust Knob 22 and Squeegee Height Adjust Knobs 28 so that the rear squeegee blade touches the floor evenly across its entire width and is bent over slightly as shown in the squeegee cross section FIGURE 10 VA AL 2225552555553 A 18 FORM NO 56091001 11005 SBG SPECIAL ENGLISH A 19 SIDE SKIRT MAINTENANCE The side skirt s function is to channel the waste water to the squeegee helping contain the water within the machines cleaning path During normal use the blades will wear in time The operator will notice a small amount of water leaking out underneath the side skirts A height adjustment can easily be made to lower the blades so that all the water can be pick up by the squeegee To revers
8. BR 11005 SBG SPECIAL Instructions For Use Original Instructions e n F 4 es j Y Y A a lt 7 QS i Lh UES NN 49 29 ER SEK MODEL 56380640 7 10 FORM NO 56091001 A English ONilfisk A 2 ENGLISH TABLE OF CONTENTS page Introductions deu t e e E t d en in RN A 2 Cautions and Warnings itte tes A 3 Know Your 4 5 Control Panel cer teet o e ve A 6 Prepare the Machine for Use Install th Batteries orate rte cr ee JnstalltheBruslies 2 5 ma cetera temo tech Fill the Solution Tank Squeegee Installation Detergent System i a eee 12 Operating the Machine A 13 A 14 SERUP BING MS P 13 A 14 Wet Vacuuming un rte tt ede A 13 A 14 After Use nece non eee en A 15 Maintenance Schedule sse A 15 Lubricating the Machine sss A 15 A 16 Charging the BatterieS A 17 Check the Battery Water Leve sss A 17 Squeegee Maintenance A 18 Squeegee Adjustment A 18 Side Skirt Maintenance enn A 19 Trou blesho ting tee f e ate A 20 Technical Specifications see A 21 INTRODUCTION This manual will help you get the most from your Nilfisk Rider Scr
9. Carbon Brushes X x 4 4 x x lt x x 4 x 4 Have Nilfisk check the vacuum motor carbon motor brushes once a year or after 300 operating hours The brush and drive motor carbon brushes check every 500 hours or once a year NOTE Refer to the Service Manual for more detail on maintenance and service repairs 8 the machine indoors in a clean dry place Keep from freezing Leave the tanks open to air them out 9 Turn the Master Key Switch A OFF 0 and remove the key LUBRICATING THE MACHINE FIGURE 8 Once a month pump a small amount of grease into each grease fitting on the machine until grease seeps out around the bearings Grease fitting locations or apply grease to AA Squeegee Caster Wheel Axle and Pivot Steering Wheel Shaft Universal joint Steering Chain Squeegee mount angle adjustment knob threads Once a month apply light machine oil to lubricate the BB Squeegee tool end wheels e Recovery Tank release latch Brake Pedal parking brake linkage FORM NO 56091001 BR 11005 SBG SPECIAL A 15 16 ENGLISH A 16 FORM NO 56091001 BR 1100S SBG SPECIAL ENGLISH A 17 CHARGING THE BATTERIES Charge the batteries each time the machine is used or when the Battery Indicator K5 is reading less than full To Charge the Batteries 1 SeeFigure 9 Depress the
10. FF rotated by reaching under the skirt housing Turn the Adjuster Collars FF Up or Down to where the blades just fold over enough when scrubbing that all the waste water is contained inside the skirting NOTE Make small adjustments to obtain good blade wiping Do not lower the blades too much to where they fold over excessively and cause unneeded blade wear FIGURE 11 FORM NO 56091001 BR 11005 SBG SPECIAL A 19 20 ENGLISH GENERAL MACHINE TROUBLESHOOTING Problem Possible Poor water pick up Worn or torn squeegee blades Reverse or replace Squeegee out of adjustment Adjust so blades touch floor evenly across entire width Recovery tank full Empty recovery tank Recovery tank drain hose leak Secure drain hose cap or replace Recovery tank cover gasket leak Replace gasket Seat cover properly Debris caught in squeegee Clean squeegee tool Vacuum hose clogged Remove debris Using too much solution Reduce flow via control panel solution button Foam fiter cover notseated Seatcoverproperl Poor scrubbing performance Worn brush or pad Rotate or replace brushes Wrong brush or pad type Consult Nilfisk Wrong cleaning chemical Consult Nilfisk Moving machine too fast Slow down Not using enough solution Increase flow via control p
11. NE 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Recovery Tank Shutoff Float Vacuum Motor Filter Housing Squeegee Assembly Solution Filter Recovery Tank Drain Hose Machine Battery Connector Control Panel Squeegee Tilt Adjust Knob Operator Seat Adjustment Lever Control Circuit Breaker Auxiliary Circuit Breaker Side Broom Motor Circuit Breaker Side Access Panel Squeegee Height Adjust Knob FORM NO 56091001 BR 1100S SBG SPECIAL A 5 A 6 I ENGLISH CONTROL PANEL Key Switch Traction Control Switch Side Broom Switch cylindrical models only Scrub Scrub Mode Select Scrub OFF Solution Switch EcoFlex Switch Horn Vacuum Wand Switch Detergent System EcoFlex models only Display Acecromnmmoou K1 K2 K3 K4 K5 K6 K7 K8 Solution Flow Indicator Fault Indicator Hour Meter Detergent Indicator if so equipped Battery Indicator Scrub Pressure Indicator Recovery Tank FULL Indicator Battery Low Indicator K9 Detergent Percentage Indicator L Scrub Speed Switch Regular Heavy Extreme Scrub Scrub Scrub press 1 time press 2 times press 3 times Rate 1 Rate 2 Rate 3 regular scrub heavy scrub extreme scrub A 6 FORM NO 56091001 BR 1100S SBG SPECIAL ENGLISH A 7 INSTALL THE BATTERIES WARNING Use extreme caution when working with batteries Sulfuric acid in batteries ca
12. anel solution button Scrub Motors Do Not Run Tripped 20 Amp F3 circuit breaker Check for electrical short circuit amp reset Inadequate solution flow Solution tank empty Fill solution tank or no solution Solution lines valves filter or trough clogged Flush lines trough and clean solution filter Solution turned OFF Activate flow via control panel solution button Solution solenoid valve plugged or defective Clean or replace valve see service manual Machine does not run Emergency stop switch tripped Reconnect battery connectors Operator seat safety switch Check for open circuit and replace Main system controller Check error fault codes see service manual Tripped 3 Amp F1 circuit breaker Check for electrical short circuit amp reset FWD REV wheel drive Drive system speed contoller Check error fault codes see service manual Emergency stop switch tripped Reconnect battery connectors Vacuum shuts off and display shows Plugged squeegee hose Clear debris FULL when recovery tank is not full Vacuuming large amounts of water Slow down or disable auto shut off feature at a high travel speed see service manual Poor Sweeping Performance Hopper Full Empty and clean hopper Cylindrical System Brushes worn Replace brushes Bristeshavetakenaset Rotatebrushes No Detergent Flow EcoFlex models Empty detergent cartridge Fill detergent cartridge only Plugged or kinked detergent flow line Purge system straighten lines to Dry seal
13. ch detergent you plan to use The detergent cartridges have a white decal on them so you can write the detergent name on each cartridge to avoid mixing them up The system should be purged of previous detergent when switching to a different detergent When installing a new cartridge remove the Cap AA and place the cartridge in the detergent box Install the Dry Break Cap BB and detergent hose as shown FIGURE 5 FORM NO 56091001 BR 11005 SBG SPECIAL A 11 12 ENGLISH DETERGENT SYSTEM PREPARATION AND USE ECOFLEX MODELS ONLY FIGURE 6 PURGE 0 3 iln fom Press J amp F for 3 seconds to purge A 12 FORM NO 56091001 BR 1100S SBG SPECIAL ENGLISH A 13 OPERATING THE MACHINE A WARNING Be sure you understand the operator controls and their functions While on ramps or inclines avoid sudden stops when loaded Avoid abrupt sharp turns Use low speed down hills Clean only while ascending driving up the ramp To Scrub Follow the instructions in preparing the machine for use section of this manual 1 See Figure 7 While seated on the machine adjust the seat and steering wheel to a comfortable operating position using the adjustment controls 23 and 5 2 Turm the Master Key Switch A ON This will display the control panel indicator lights Reference the Battery Condition Indicator K5 and Hour Meter before proceeding 3 Release t
14. e or replace the scrub system side skirt s 1 2 See Figure 11 Loosen the 2 side skirt Retainer Knobs AA 2 per side and remove the Skirt Assemblies BB from the scrub deck NOTE Remove the skirts by first sliding them forward and then pulling them off Remove all the hardware that holds the blades to the skirt housings NOTE The main blade on each skirt housing is held on with Tool less Retainers Simply loosen the large Wing nuts CC and then turn the Knobs DD on the outside of the skirt housing until they are horizontal and push through the slots The small inside Blade EE on disk models is held on by 2 screws and nuts and has 2 working edges The main skirt blade has 4 working edges as shown Turn the blade so a clean undamaged edge faces toward the center of the machine Replace the blades as a set if all 4 edges are nicked torn or worn beyond their ability to be adjusted Reinstall the skirt housing assemblies onto the machine and adjust the blade for proper contact to the floor when the brush deck is placed in the scrub position SIDE SKIRT HEIGHT ADJUSTMENT 1 2 3 The side skirt housing knob retainer screw studs have leveling Adjuster Collars FF that can be raised or lowered to compensate for blade wear To adjust remove the Skirt Assemblies BB from the scrub deck to access the Adjuster Collars FF Adjustment Tip The skirts Retainer Knobs AA can be loosened with skirts left on and the Adjuster Collars
15. ff of the Scrub Deck 3 Loosen the Black Knobs CC on top of the Idler Assemblies DD until they drop down far enough to disengage from the Notches EE and remove 4 Slide the brush into the housing lift slightly push and turn until it seats Re install the Idler Assemblies DD and Skirt Assemblies BB FIGURE 2 A 8 FORM NO 56091001 BR 1100S SBG SPECIAL ENGLISH A 9 FILLING THE SOLUTION TANK See Figure 3 Fill the solution tank with a maximum of 70 gallons 264 Liters of cleaning solution Do not fill the solution tank above 7 5 cm 3 inches from the bottom of the Solution Fill 2 The solution should be a mixture of water and the proper cleaning chemical for the job Always follow the dilution instructions on the chemical container label NOTE EcoFlex machines can either be used conventionally with detergent mixed in the tank or the detergent dispensing system can be used When using the detergent dispensing do not mix detergent in the tank plain water should be used A CAUTION Use only low foaming non flammable liquid detergents intended for machine application Water temperature should not exceed 130 degrees fahrenheit 54 4 degrees celsius FIGURE 3 7 5 e d AN 1 n MAN pacad FLTER e
16. h windshield washer fluid The batteries must be removed from the machine before the machine is scrapped The disposal of the batteries should be safely done in accordance with your local environmental regulations Do not use on surfaces having a gradient exceeding that marked on the machine All doors and covers are to be positioned as indicated in the instruction manual before using the machine SAVE THESE INSTRUCTIONS FORM NO 56091001 BR 11005 SBG SPECIAL A 3 A 4 ENGLISH KNOW YOUR MACHINE As you read this manual you will occasionally run across a bold number or letter in parentheses example 2 These numbers refer to an item shown on these pages unless otherwise noted Refer back to these pages whenever necessary to pinpoint the location of an item mentioned in the text NOTE Refer to the service manual for detailed explanations of each item illustrated on the next 3 pages 1 Recovery Tank Cover Solution Tank Fill Cover Operator s Seat Solution Tank Drain Hose Steering Wheel Tilt Adjust Knob Brake Pedal Parking Brake Solution Shut off Valve Drive Pedal Directional Speed 9 Hopper cylindrical models only 10 Drive and Steer Wheel 11 Emergency Stop Switch Battery Disconnect 12 Scrub Deck 13 Rear Wheel 14 Battery Compartment under recovery tank ONO 4 FORM NO 56091001 1100S SBG SPECIAL ENGLISH A 5 KNOW YOUR MACHI
17. he Parking Brake 6 To transport the machine to the work area apply even pressure with your foot on the front of the Drive Pedal 8 to go forward or the rear of the pedal for reverse Vary the pressure on the foot pedal to obtain the desired speed 4 Press the Solution Switch F and hold for 5 seconds to pre wet the floor NOTE This will help prevent scarring of the floor surface when starting to scrub with dry brushes This must be done prior to pressing the Scrub ON Switch D 5 Press the Scrub ON Switch D once for Regular Scrub twice for Heavy Scrub or three times for Extreme Scrub mode Both the solution flow and detergent EcoFlex models flow have 3 presets that coincide with the 3 scrub modes see Control Panel NOTE There is a solution flow rate override function if you wish to increase solution flow without increasing scrub pressure Hold the Solution Switch F for 3 seconds solution indicator will start flashing and then let go You then have 3 seconds to set a different flow rate by simply pressing the Solution Switch F repeatedly until the Solution Flow Indicator K1 shows the rate you desire 1 5 see Control Panel Any subsequent scrub pressure adjustments will reset the solution flow rate to default NOTE The scrub solution vacuum detergent EcoFlex models and side broom cylindrical models systems are automatically enabled when the Scrub ON Switch D is pressed Any individual system can be turned OFF or back ON by simply
18. he Recovery Tank Drain Hose 19 from its storage area Direct the hose to a designated DISPOSAL SITE and remove the plug hold the end of the hose above the water level in the tank to avoid sudden uncontrolled flow of waste water The Recovery Tank Drain Hose can be squeezed to regulate the flow Rinse the recovery tank with clean water Inspect the recovery and vacuum hoses replace if kinked or damaged 4 Remove the brushes or pad holders Rinse the brushes or pads in warm water and hang up to dry 5 Remove the squeegee rinse it with warm water and re install on mount 6 Remove the hopper on cylindrical systems and clean thoroughly Remove from either side of the machine by removing the skirt and tilting the hopper up and away from housing then pull out 7 Check the maintenance schedule below and perform any required maintenance before storage MAINTENANCE SCHEDULE MAINTENANCE ITEM Daily Weekly Monthly Yearly Charge Batteries X Check Clean Tanks amp Hoses Check Clean Rotate the Brushes Pads Check Clean the Squeegee Check Clean Vacuum Shut Off Float Check Clean the vacuum motor foam filter s Clean Hopper on Cylindrical System Check Each Battery Cell s Water Level Inspect Scrub Housing Skirts Inspect and clean Solution Filter Check Foot Parking Brake For Wear amp Adjustment Clean Solution Trough on Cylindrical System Purge Detergent System EcoFlex only Side Broom Maintenance Lubrication Grease Fittings Check
19. kt v m un standartiem CZ N e podepsan stvrzuje Ze v e uveden model byl vyroben v souladu s n sleduj c mi sm rnicemi a normami SLO Spodaj podpisani potrjujem da je zgoraj omenjeni model izdelan v skladu z naslednjimi smernicami in standardi F Je soussign certifie que les mod les ci dessus sont fabriqu s conform ment aux directives et normes suivantes NL Ondergetekende verzekert dat de bovengenoemde modellen geproduceerd zijn in overeenstemming met de volgende richtlijnen en standaards FIN Allekirjoittaia vakuuttaa ett yll mainittu malli on tuotettu seuraavien direktiivien ja standardien mukaan S Undertecknad intygar att ovann mnda modell r producerad i verensst mmelse med f ljande direktiv och standarder GR uToyeypaup vo Tapaywy rou HOVTEAOU y verar HE AKOAOUBES Kai TTPOTUTTQL P A presente assinatura serve para declarar que os modelos supramencionados s o produtos em conformidade com as seguintes directivas e normas LT Toliau pateiktu dokumentu patvirtinama kad min tas modelis yra pagamintas laikantis nurodyt direktyv bei standart PL Ni ej podpisany za wiadcza e wymieniony powy ej model produkowany jest zgodnie z nast puj cymi dyrektywami normami H Alul rottak igazoljuk hogy a fent eml tett modellt a k vetkez ir nyelvek s szabv nyok alapj n hoztuk l tre SK Dolu podp
20. least 2 people and an appropriate lifting strap carefully lift the batteries into the battery compartment and arrange them exactly as shown in FIGURE 1 Secure the batteries as close to the front of the machine as possible If installing a mono block battery use an overhead hoist 5 Install the battery cables as shown Position the cables so the battery caps can be easily removed for battery service 6 Carefully tighten the nut in each battery terminal until the terminal will not turn Do not over tighten the terminals or they will be very difficult to remove for future service 7 Coat the terminals with spray on battery terminal coating available at most auto parts stores 8 Putone of the black rubber boots over each of the terminals and connect the Battery Pack Connector 20 450AH 20HR RATE FIGURE 1 6 MAXHIT3OO0LB 590KG 450AH 20HR 56413899 480AH SHR EU only FRONT 56015272 FORM NO 56091001 11005 SBG SPECIAL A 7 A 8 ENGLISH INSTALL THE BRUSHES CYLINDRICAL SYSTEM A CAUTION Turn the key switch off O and remove the key before changing the brushes and before opening any access panels 1 Make sure the Scrub Deck is in the RAISED position Make sure the Key Switch is off 0 2 See Figure 2 Remove both side skirt assemblies NOTE The skirts are held in place by two large Knobs AA Loosen these knobs slide the Skirt Assemblies BB forward slightly and then o
21. lified service technician refer to the service manual to perform this function 12 When the operator wants to stop scrubbing or the recovery tank is full press the Scrub OFF Switch E once This will automatically stop the scrub brushes and solution flow and he scrub deck will raise up The squeegee will raise up after a brief delay and the vacuum will stop after a brief delay this is to allow any remaining water to be picked up without urning the vacuum back on 13 Drive the machine to a designated waste water DISPOSAL SITE and empty the recovery tank To empty pull the Drain Hose 19 from its rear storage area then remove the plug hold the end of the hose above the water level in the tank to avoid sudden uncontrolled flow of waste water Refill the solution tank and continue scrubbing NOTE Make sure the Recovery Tank Cover 1 and the Recovery Tank Drain Hose 19 cap are properly seated or the machine will not pick up water correctly When the batteries require recharging the Battery LOW Indicator K8 will come on the scrub brushes and solution flow will stop and the scrub deck will raise up The squeegee will raise up after a brief delay and the vacuum will stop after a brief delay Transport the machine to a service area and recharge the batteries according to the instructions in the Battery section of this manual WET VACUUMING Steps to follow in fitting the machine with optional attachments for wet vacuuming 1 Disco
22. low to signal potentially dangerous conditions Always read this information carefully and take the necessary steps to protect personnel and property A DANGER Is used to warn of immediate hazards that will cause severe personal injury or death A WARNING Is used to call attention to a situation that could cause severe personal injury A CAUTION Is used to call attention to a situation that could cause minor personal injury or damage to the machine or other property 8 A Read all instructions before using GENERAL SAFETY INSTRUCTIONS Specific Cautions and Warnings are included to warn you of potential danger of machine damage or bodily harm A WARNING e This machine shall be used only by properly trained and authorized persons While on ramps or inclines avoid sudden stops when loaded Avoid abrupt sharp turns Use low speed down hills Clean only while ascending driving up the ramp Keep sparks flame and smoking materials away from batteries Explosive gases are vented during normal operation Charging the batteries produces highly explosive hydrogen gas Charge batteries only in well ventilated areas away from open flame Do not smoke while charging the batteries Remove all jewelry when working near electrical components Turn the key switch off O and disconnect the batteries before servicing electrical components e Never work under a machine without safety blocks or stands to support the machine Do
23. n cause severe injury if allowed to contact the skin or eyes Explosive hydrogen gas is vented from the batteries through openings in the battery caps This gas can be ignited by any electrical arc spark or flame Do not install any lead acid battery in a sealed container or enclosure Hydrogen gas from overcharging must be allowed to escape When Servicing Batteries A Remove all jewelry Do not smoke Wear safety glasses rubber gloves and a rubber apron Work in a well ventilated area Do not allow tools to touch more than one battery terminal at a time ALWAYS disconnect the negative ground cable first when replacing batteries to prevent sparks ALWAYS connect the negative cable last when installing batteries A CAUTION Electrical components in this machine can be severely damaged if the batteries are not installed and connected properly Batteries should be installed by Nilfisk or by a qualified electrician 1 Remove the batteries from their shipping crate and carefully inspect them for cracks or other damage If damage is evident contact the carrier that delivered them or the battery manufacturer to file a damage claim 2 Turn the Master Key Switch A OFF and remove the key 3 Remove the recovery tank from the machine NOTE Disconnect the tether and the vacuum motor wiring and lift the tank straight up and off the machine 4 Your machine comes from the factory with enough battery cables to install six 6 volt batteries Using at
24. nnect the recovery hose from the squeegee 17 Connect the coupler and hose from the wand kit to the recovery hose 2 Attach suitable wet pick up tools to the hose An optional Wand Kit PN56413687 is available from Nilfisk 3 Turn the Master Key Switch A ON and press the Vacuum Wand Switch I The vacuum motor and the pump will run continuously until the switch is pressed again to turn it OFF NOTE The Recovery Tank FULL indicator is disabled when the wand mode is activated The float will stop the flow into the recovery tank SERVICE NOTE Refer to the service manual for detailed functional descriptions of all controls and optional programmability FORM NO 56091001 BR 1100S SBG SPECIAL A 13 A 14 ENGLISH OPERATING THE MACHINE FIGURE 7 d docu 102 0 3 7 i A 14 FORM NO 56091001 11005 SBG SPECIAL ENGLISH A 15 AFTER USE 1 When finished scrubbing press the Scrub Off Switch E This will automatically raise retract and stop all the machine systems brush squeegee vacuum solution and detergent EcoFlex models Then drive the machine to a service area for daily maintenance and review of other needed service up keep 2 To empty the solution tank remove the Solution Drain Hose 4 from it s storage clamp Direct the hose to a designated DISPOSAL SITE and remove the plug Rinse the tank with clean water 3 To empty the recovery tank pull t
25. ode EcoFlex Switch Indicator is lit conserving solution and detergent Press the EcoFlex Switch G to override the EcoFlex cleaning mode and temporarily increase scrub pressure solution flow and the detergent percentage This will cause the indicator to flash for one minute solution flow rate will increase to the next level scrub pressure will increase to the next level and the detergent percentage will increase to the next larger percentage 10 For extremely dirty floors a one pass scrubbing operation may not be satisfactory and double scrub operation may be required This operation is the same as a one pass scrubbing except on the first pass the squeegee is in the up position press the Vacuum Wand Switch I to raise the squeegee This allows the cleaning solution to remain on he floor to work longer The final pass is made over the same area with the squeegee lowered to pick up the accumulated solution 11 The recovery tank has a shut off float 15 that causes ALL systems to turn OFF except the drive system when the recovery tank is full When this float is activated the recovery ank must be emptied The machine will not pick up water or scrub with the float activated NOTE All other indicators vanish and a Recovery Tank FULL Indicator K7 appears on the Display Panel when the float is activated If the control repeatedly gives a full indication when the tank is not full the automatic shut off feature can be disabled have a qua
26. san osved uje e hore uveden model sa vyr ba v s lade s nasleduj cimi smernicami a normami EC Low Voltage Directive 06 95 EN 60335 1 EN 60335 2 72 EC EMC Directive 2004 108 EEC EN 61000 EN 50366 EC Machinery Directive 06 42 EC EN 12100 1 EN 12100 2 EN 294 EN 349 6 5 2010 Don Legatt Engineering Director Nilfisk Advance Inc Nilfisk Advance A S 14600 21st Avenue North Sognevej 25 Plymouth MN 55447 USA DK 2605 Br ndby Denmark Nilfisk Advance Incorporated 2010 pas Nilfisk Advance A S Sognevej 25 DK 2605 Br ndby N l S Denmark Tel 45 43 23 81 00 setting standards Fax 45 43 43 77 00 www nilfisk advance com
27. teries A CAUTION Acid can spill onto the floor if the batteries are overfilled Tighten the vent caps Wash the tops of the batteries with a solution of baking soda and water 2 tablespoons of baking soda to 1 liter of water FORM NO 56091001 BR 1100S SBG SPECIAL A 17 18 ENGLISH SQUEEGEE MAINTENANCE If the squeegee leaves narrow streaks or water the blades may be dirty or damaged Remove the squeegee rinse it under warm water and inspect the blades Reverse or replace the blades if they are cut torn wavy or worn To Reverse or Replace the Rear Squeegee Wiping Blade 1 See Figure 10 Raise the squeegee tool off the floor then unsnap the Center Latch AA on the squeegee tool 2 Remove the Tension Straps 3 Slip the rear blade off the alignment pins 4 squeegee blade has 4 working edges as shown below Turn the blade so a clean undamaged edge faces toward the front of the machine Replace the blade if all 4 edges are nicked torn or worn to a large radius 5 Install the blade following the steps in reverse order and adjust the squeegee tilt To Reverse or Replace the Front Squeegee Blade 1 Raise the squeegee tool off the floor then loosen the 2 Thumb Nuts CC on top of the squeegee and remove the squeegee tool from the mount 2 Remove both rear Tension Straps first 3 Remove all the wing nuts that hold the front blade in place then remove tension strap and blade
28. tserklarung Dichiarazione di conformita Atitikties deklaracija Declaraci n de conformidad Vastavussertifikaat Osv d en o shod Atbilstibas deklaracija Deklaracja zgodno ci Certifik t s ladu Megfelel ss gi nyilatkozat F rs kran om verensst mmelse Certifikat o ustreznosti Modell Mod le Model Malli Modelo Movt Ao Modelo Modelis Mogent Scrubber Type Tyyppi Tipo T p Tipas Tips T pus Tip BR1100S C X and BR1300S C X D Der Unterzeichner best tigt hiermit dass die oben erw hnten Modelle gem f den folgenden Richtlinien und Normen hergestellt wurden GB The undersigned certify that the above mentioned model is produced in accordance with the following directives and standards DK Undertegnede attesterer herved at ovenn vnte model er produceret i overensstemmelse med f lgende direktiver og standarder N Undertegnede attesterer att ovennevnte modell r produsert overensstemmelse med f lgende direktiv og standarder E El abajo firmante certifica que los modelos arriba mencionados han sido producidos de acuerdo con las siguientes directivas y estandares I Il sottoscritto dichiara che modelli sopra menzionati sono prodotti in accordo con le seguenti direttive e standard EST Allakirjutanu kinnitab et lalnimetatud mudel on valmistatud koosk las j rgmiste direktiivide ja normidega LV o tiek apliecinats ka augst kmin tais modelis ir izgatavots atbilsto i d m dire
29. ubber Read it thoroughly before operating the machine Note Bold numbers in parentheses indicate an item illustrated on pages A 4 A 6 This product is intended for commercial use only PARTS AND SERVICE Repairs when required should be performed by your Authorized Nilfisk Service Center who employs factory trained service personnel and maintains an inventory of Nilfisk original replacement parts and accessories Call the NILFISK DEALER named below for repair parts or service Please specify the Model and Serial Number when discussing your machine Dealer affix service sticker here NAME PLATE The Model Number and Serial Number of your machine are shown on the Nameplate on the machine This information is needed when ordering repair parts for the machine Use the space below to note the Model Number and Serial Number of your machine for future reference MODEL NUMBER SERIAL NUMBER UNCRATE THE MACHINE When the machine is delivered carefully inspect the shipping packaging and the machine for damage If damage is evident save the shipping carton if applicable so that it can be inspected Contact the Nilfisk Customer Service Department immediately to file a freight damage claim Refer to the unpacking instruction sheet included with the machine to remove the machine from the pallet A 2 FORM NO 56091001 BR 11005 SBG SPECIAL ENGLISH A 3 CAUTIONS AND WARNINGS SYMBOLS Nilfisk uses the symbols be
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