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2015 Fountain Pump Owners Manual

1. 75HP 1 PHASE FOUNTAIN PUMP OPTIONAL SENSOR FLOAT INCOMING POWER Illustration 1 Item Qty Description Part No 1 1 Contactor 155 325 102 2 ji Relav 155 031 102 3 1 Start Capacitor 275 464 105 4 1 Run Capacitor 156 362 102 5 1 Terminal Block 6 1 Auto Off Test Switch SQD ZB4BD8 1 Switch Contact Block SQDZB4BZ103 Auto Off Test Switches are included on delux control panels only 10 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL 1 1 2 HORSEPOWER SINGLE PHASE CONTROL PANEL Model 282 300 81 or 282 300 81T RANKLIN 82 300 81 Ey 3A Illustration 2 Jumper Wire Note If no optional control switch or device sensor float is used install a jumper wire from L2 to SW on the terminal strip of the control panel With this jumper installed the pump will start when the circuit breaker or disconnect switch is engaged Use caution when operating a submersible pump in this manner 1 5HP 1 PHASE FOUNTAIN PUMP SENSOR FLOAT INCOMING POWER i i Illustration 3 Item Qty Description
2. AUN DI UU 41 ee Illustration 9 Description Enclosure Disconnect Handle Selector Switch Breaker Disconnect Switch Contactor Ground Lugs Terminal Strip Starter Module Part EHU 1 12 HW IS 3TFO TD125NU FTU 125 15A for 3 4 amp 1 1 2 HP Pumps TD125NU FTU 125 20A for 3HP Pumps MRC 18B 24VAC SK4 RG41 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FRANKLIN ELECTRIC THREE PHASE DELUX CONTROL PANEL L Item f 1 AUN eSB O 00 4 VI Qty 1 181 p pb p p pb p Illustration 10 Description Enclosure Disconnect Handle Selector Switch Breaker Disconnect Switch Contactor Transformer Ground Lugs Terminal Strip Starter Module Run Light Green Part EHU 1 12 HW IS 3TFO TD125NU FTU 125 15A for 3 4 amp 1 1 2 HP Pumps TD125NU FTU 125 20A for 3 HP Pumps MRC 18B 24VAC B100MBT13XK SK4 RG41 ML GREEN 23 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FRANKLIN ELECTRIC SUBMERSIBLE MOTORS Carry Fountain Pumps come co
3. Optional Low Level Shut Off Sensor Float connected as follows 1 The black wire from the float to the B terminal on the terminal strip inside the control panel di The white wire from the float to the R terminal on the terminal strip inside the control panel The float should be positioned at the minimum submergence level of the pump to prevent the pump running dry Minimum Submergence for each pump is a follows Table 2 Three Phase Minimum Submergence Three Phase Fountain Pump Horizontal nar 3 HP 15 Effective 02 2015 Item OANIDNDNHKWN 11 125 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL THREE PHASE STANDARD CONTROL PANEL es Hi H HA 4 T 7 TI DI ra MI OVLI hi 3 l L e a chi Illustration 6 Description Part No NEMA 3R Enclosure 20 x 16 x 8 20R1606LP Sub Panel 20P16 Disconnect Switch w Handle Transformer Circuit Breaker 1 AMP 1 POLE Circuit Breaker 1 AMP 2 POLE Circuit Breaker 3 POLE Terminal Strip Ground Lug Overload Relay Contactor Lightning Arrestor optional 16 KSR3 40 ASSEMBLY See Table on page 18 WMZSIDO1 WMZS2D01 See Table on page
4. SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL BILL OF MATERIALS 1 12HP HORIZONTAL FOUNTAIN PUMP Refer to Illustration 15 Item 1 o N A a A O 10 11 12 13 14 15 Description Pump Head Assembly w 2 or 3 Discharge 1 2 NPT Cord Connector 2 Wire Motors 3 4 NPT Cord Connector 3 Wire Motors Screen Screw 6 1 long 7 16 14 x 2 1 2 Hex Head Bolt 7 16 14 Hex Head Nut 7 16 Flat Washer 1 1 2 HP Motor 30 Motor Lead 2 Wire Motors 30 Motor Lead 3 Wire Motors 5 16 24 Hex Head Nut 5 16 Lock Washer Fountain Pump Screen Fountain Pump Screen Top Horizontal Fountain Pump Screen Bottom Horizontal 7 16 Lock Washer 14 Cable Tie Qty Part 1 12 35 55SS851 Assembly FGB21L 10B FGB26 18B 70211 50230 50231 50232 Construction Materials 304 SS Plastic Plastic 304 SS 304 SS 304 SS 304SS See Invoice for Motor Information 40501 40502 40204 50202 80410 80420 80425 80430 50233 Tie 14 15 SJEOW SJEOW 304 SS 304 SS Sch 40 PVC HDPE HDPE 304 SS Plastic Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL 3HP HORIZONTAL FOUNTAIN PUMP EXPLODED VIEW Illustration 16 36 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL BILL OF MATERIALS 3HP HORIZONTAL FOUNTAIN PUMP Refer to Illustration 16 Item
5. 1 2 O ON OA 11 12 13 14 15 16 17 18 Description Fountain Pump Screen Fountain Pump Screen Top Horizontal Fountain Pump Screen Bottom Horizontal 3 4 NPT Cord Connector 3 Wire Motors Screen Screw 6 1 long Flow Sleeve Fountain Pump Screen Spacer Cup Washer 6 Pump Head Assembly w 3 Discharge 3 HP Motor 30 Motor Lead 5 16 24 Hex Head Nut 14 Cable Tie 7 16 14 x 2 1 2 Hex Head Bolt 7 16 14 Hex Head Nut 7 16 Flat Washer 7 16 Lock Washer 5 16 Lock Washer 37 Qty Part 1 1 34 O 80510 80520 80530 FGB26 18B 70211 Flow Sleeve 80560 70217 55SS1501 Assembly Construction Materials Sch 40 PVC HDPE HDPE Plastic 304 SS Sch 40 PVC HPDE 304 SS 304 SS See Invoice for Motor Information 40502 40204 Tie 14 15 50230 50231 50232 50233 50202 SJEOW 304 SS Plastic 304 SS 304 SS 304 SS 304 SS 304 SS Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL VERTICAL FOUNTAIN PUMP DIMENSIONS Illustration 18 1 1 2 HP Vertical Pump MW p Illustration 19 3 HP V
6. Illustrations of the electrical wiring diagrams have been provided for a standard and delux panel as an example of how the control panel should be wired Note A wiring diagram should also have been included with the control panel Below are detailed instructions of how to connect the wiring to the control panel While following the written instructions verify the connections with the control panel drawing that corresponds to your control panel Special control panel diagrams with special components or additional functionality will be placed at the back of this manual Pump and control panel warranty will be voided for failure to follow these instructions Make sure that all the connections are tight Failure to do so could result in damage to your pump system These instructions refer to THREE PHASE SYSTEMS ONLY Make all electrical connections from the motor lead to the control panel per the detailed instructions Install all ground rods and connect all ground wires See detailed instructions for each component THREE PHASE STANDARD and DELUX CONTROL PANEL WIRING DIAGRAM 3 PHASE FOUNTAIN PUMP Illustration 5 14 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL WIRING INSTRUCTIONS The incoming power source should be three phase and either 200
7. 304 SS 12 50233 304 SS 1 SSSS851 304 SS Assembly See Invoice for Motor Information Tie 14 15 Plastic 40501 SJEOW 40502 SJEOW 50212 304 SS Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL 3HP VERTICAL FOUNTAIN PUMP EXPLODED VIEW A Ni 5 i Illustration 13 30 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL Refer to Illustration 13 Item 1 2 O oo Mo a A 11 12 13 14 15 16 17 18 19 20 21 22 Description Fountain Pump Screen Fountain Pump Screen Top Vertical Fountain Pump Screen Bottom Vertical 3 4 NPT Cord Connector Screen Screw 6 1 long Flow Sleeve 14 Cable Tie Fountain Pump Screen Spacer Cup Washer 6 Pump Head Assembly w 3 Discharge 3 HP Motor 30 Motor Lead 5 16 24 Hex Head Nut 5 16 Lock Washer 7 16 18 x 2 1 2 Hex Head Bolt 7 16 18 Hex Head Nut 7 16 Flat Washer 7 16 Lock Washer 5 16 18 Hex Head Nut Pump Base Pad 5 16 18 x 2 1 2 Head Head Bolt 5 16 Flat Washer 31 BILL OF MATERIALS 3HP VERTICAL FOUNTAIN PUMP Construction Qty Part Materials 1 80510 Sch 40 PVC 1 80520 HPDE 1 80530 HPDE 1 FGB26 18B Plastic 34 70211 304 SS 1 Flow Sleeve Sch 40 PVC 1 Tie 14 15 Plastic 3 80560 HDPE 6 70217 304 SS 1 S5SS1501 304 SS Assembly 1 See Invoice for Motor Information 1 40502 SJEOW 4 40204 304 SS 7
8. 50202 304 SS 4 50230 304 SS 8 50231 304 SS 4 50232 304 SS 12 50233 304 SS 3 50204 304 SS 3 50122 Buna Rubber 3 50216 304 SS 3 50212 304 SS Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL 3 4HP HORIZONTAL FOUNTAIN PUMP EXPLODED VIEW Illustration 14 32 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL BILL OF MATERIALS 3 4HP HORIZONTAL FOUNTAIN PUMP Refer to Illustration 14 Item 1 2 10 11 Description Screen Screw 6 1 Long Fountain Pump Screen Top Horizontal Pump Head Assembly with 2 Discharge Fountain Pump Screen 1 2 NPT Cord Connector 2 Wire Motors 3 4 NPT Cord Connector 3 Wire Motors 5 16 24 Hex Head Nut 5 16 Lock Washer Fountain Pump Screen Bottom Horizontal 3 4HP Motor 14 Cable Tie 30 Motor Lead 2 Wire Motors 30 Motor Lead 3 Wire Motors 33 Construction Qty Part Materials 12 70211 304 SS 1 80470 HDPE 1 SPP9001 304 SS Assembly 1 80460 Sch 40 PVC 1 FGB21L 10B Plastic 1 FGB26 18B Plastic 4 40204 304 SS 4 50202 304 SS 1 80480 HDPE See Invoice for Motor Information Tie 14 15 Plastic 40501 SJEOW 40502 SJEOW Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL 1 1 2HP HORIZONTAL FOUNTAIN PUMP EXPLODED VIEW Illustration 15 34 Effective 02 2015 CARRY MANUFACTURING INC
9. 50216 50204 Plastic SJEOW SJEOW Buna Rubber 304 SS 304 SS Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL 1 1 2 HP VERTICAL FOUNTAIN PUMP EXPLODED VIEW NI s ale X N ie X NI kol f lt ee A QQ N AT EW 1 1 ab x AC E Te A Illustration 12 28 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL Refer to Illustration 12 Item 1 2 3 4 Oo Oo NN DBD 11 12 13 14 15 16 17 18 19 Description Screen Screw 6 1 long Fountain Pump Screen Top Vertical Fountain Pump Screen 1 2 NPT Cord Connector 2 Wire Motors 3 4 NPT Cord Connector 3 Wire Motors Fountain Pump Screen Bottom Vertical Pump Base Pad 5 16 18 x 3 Hex Head Bolt 5 16 18 Hex Head Nut 5 16 24 Hex Head Nut 5 16 Lock Washer 7 16 14 x 2 1 2 Hex Head Bolt 7 16 14 Hex Head Nut 7 16 Flat Washer 7 16 Lock Washer Pump Head Assembly with 2 or 3 Discharge 1 1 2 HP Motor 14 Cable Tie 30 Motor Lead 2 Wire Motors 30 Motor Lead 3 Wire Motors 5 16 Flat Washer 29 BILL OF MATERIALS 1 1 2 HP VERTICAL FOUNTAIN PUMP Construction Qty Part Materials 15 70211 304 SS 1 80440 HDPE 1 80410 Sch 40 PVC 1 FGB21L 10B Plastic 1 FGB26 18B Plastic 1 80450 HDPE 3 50122 Buna Rubber 3 50208 304 SS 3 50204 304 SS 4 40204 304 SS 7 50202 304 SS 4 50230 304 SS 8 50231 304 SS 4 50232
10. 9 00 21 50 24 00 10 50 30 00 8 625 13 25 Female 28 50 32 00 NPT 10 50 30 00 8 625 13 25 Female 25 50 29 00 NPT 10 50 30 00 8 625 13 25 25 50 29 00 Model F20075 123H w 2 wire Mtr F20075 123H w 3 wire Mtr F20075 320H F20075 323H F20150 123H w 2 Wire Mtr F20150 123H w 3 Wire Mtr F30150 123H w 2 Wire Mtr F30150 123H w 3 Wire Mtr F20150 320H F30150 320H F20150 323H F30150 323H F30300 123H F30300 320H F30300 323H Note The use of a Sumoto Motor in place of a Franklin Electric Motor may alter the dimensions from those above Contact the factory for specifics 41 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL do Gallons per Minute 1 1 2HP Performance Curve Flow in US Collons per M 3HP Performance Cue 42 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL PRODUCT USE amp SAFETY INFORMATION Do not use a Carry Fountain Pump in a swimming area Please note horizontal pump motors typically have a shorter life expectancy than its vertical counterpart Franklin Submersible Motors are designed primarily for operation in the vertical shaft up position During acceleration the pump thrust increases as its output head increases In cases
11. Delux Control Panel Wiring Diagram 14 Carry Designed Three Phase Standard Control Panel 000000005 16 Carry Designed Three Phase Delux Control Panel 0 0 00 00000 17 Jumper Wire for Three Phase Panels 23042 passi tl ub pee eee debe ees 18 Franklin Electric Three Phase Standard Control Panel LL 22 Franklin Electric Three Phase Delux Control Panel 23 3 4 HP Vertical Fountain Pump Exploded View 0 eee eee eee eee 26 1 1 2 HP Vertical Fountain Pump Exploded View LL 28 3 HP Vertical Fountain Pump Exploded View 30 3 4 HP Horizontal Fountain Pump Exploded View LL 32 1 1 2 HP Horizontal Fountain Pump Exploded view 6 34 3 HP Horizontal Fountain Pump Exploded View eee 36 3 4 HP Vertical Fountain Pumps sbie saad ae ne oboe eae eae ened pena 38 1 1 2 HP Vertical Fountain Pump gt oplie ih el d tote a Lato a a u tal 38 3 HP Vertical Fountain Pump i207 eidste pede Taw bf a i erste oie debited 38 3 4 HP Horizontal Fountain Pump Lee 40 1 1 2 HP Horizontal Fountain Pump 0 0 eee eee eee eee 40 3 HP Horizontal Fountain Pump is segij a ga geaie tee ey lea oie eee wee ee eee 40 MotorbEsadsS potter Ges ate Ge Bele ot eas see eee cee pedate 45 TABLES Single Phase Minimum Submergence 0 0 cece eee eee eens 9 Three Phase Minimum Submergence 31 34 lt 4 eas hw kg aerea 15 21 Transformer cpriscsnssiianao
12. OWNERS MANUAL FRANKLIN ELECTRIC AND SUMOTO MOTORS Table 8 Franklin Electric and Sumoto Motors Sumoto Part Motor Description Franklin Part includes 30 motor lead 3 4 HP Single Phase 230V 2 Wire 3 4 HP Single Phase 230V 3 Wire mA 3 4 HP Three Phase 200V 3 4 HP Three Phase 230V 1 1 2 HP Single Phase 230V 2 Wire l 1 2 HP Single Phase 230V 3 Wire l 1 2 HP Three Phase 200V 1 1 2 HP Three Phase 230V REPLACEMENT MOTOR LEADS Carry Fountain Pumps are manufactured with a standard 30 power lead The lead is used to connect the pump motor to the n F control panel Longer lengths of power leads can be ordered to fit your application Use Table 11 on page 11 of the ina B Franklin Electric Submersible Motors Application Installation eeete sessi and Maintenance manual to determine the maximum lengths of cable applicable to vour pump application In some instances it may be necessary to splice the power lead to suit the application a Extruded Condudor Shield i XL Insulon Carry Fountain Pump leads are generally either 2 Wire with a SIUREA GIONA ground or 3 Wire with a ground 2 Wire with ground leads have one each of a Black White and Green wire 2 wire pumps do not require a control panel 3 Wire with ground leads have one each of Black White or Yellow Red and Green wire When connecting to the control panel use the wiring diagram to determine the connections for each color wire Some of
13. Standard payment terms are NET 30 days from the date of the invoice Retaining a percentage of the contract sale amount is prohibited without prior written agreement Payment must be made in U S Funds An invoice will be rendered as of the date the product is ready for shipment A service fee of 1 1 2 per month on all invoices over 30 days past due will be imposed In the event of any default by the Purchaser Carry Manufacturing Inc shall have the right to repossess the product as well as all other rights afforded to a conditional seller under the provisions of the Uniform Conditional Sales Act and any other applicable laws 1 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL STANDARD WARRANTY AND CONDITIONS OF SALE MANUALS One 1 owner s service manual will be provided with each purchase of a single pump Additional owner s service manuals are available fro 15 00 each DELIVERY The estimated shipping date is based on the production time required to process the order commencing with the date the order is accepted by Carry Manufacturing Inc In the event it is necessary to revise the design specifications or Conditions of Sale the shipping date shall be automatically extended by the period of time required to achieve the mutually agreed upon correction or adjustments of the design specifications or Conditions of Sale Carry Manufacturing Inc reserves the right to make shipment of
14. a 25 3 4 HP Vertical Fountain Pump Exploded View 0 0 00 ce eee eee eee 26 1 1 2 HP Vertical Fountain Pump Exploded View LL 28 3 HP Vertical Fountain Pump Exploded View 30 3 4 HP Horizontal Fountain Pump Exploded View 32 1 1 2 HP Horizontal Fountain Pump Exploded View 000 0205 34 3 HP Horizontal Fountain Pump Exploded View 0 0 0 eee eee eee 36 Vertical Fountain Pump Dimensions 38 Horizontal Fountain Pump Dimensions 0 0 c eee eee eee 40 Performance Cinesi dodo rt dici aS ae ie alia 42 Product Use amp Safety Information sissi ede 4 408 detdes pe eee hie rei 43 MAINTENANCE PROCEDURES oso 6 ood 55 0 swe kie kies sree a ieri 44 Franklin Electric amp Sumoto Motors 2 0 c eee eee eee eee eens 45 Replacement Motor LEadss ei iss i face be Boas aed Pee ks Honea oe Be a Rees 45 ii Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL TABLE OF CONTENTS GRAPHS 3 4 Horsepower Performance Curve 00 see 42 1 1 2 Horsepower Performance Curve stireria o tee ee tees 42 3 Horsepower Performance Curve 42 ILLUSTRATIONS 3 4 HP Single Phase Control Panels 42 4400 40000 rea a ii 10 Jumper Wire for Single Phase Control Panels 10 11 12 1 1 2 HP Single Phase Control Panel eee 11 3 HP Single Phase Control Panel i025 ba i a i e DD ROSS 12 Carrv Designed Three Phase Standard and
15. completed segments of an order and pro rate the invoice for those segments as shipments are made DELAYS IN DELIVERY Carry Manufacturing Inc shall not be responsible for any delay or for any damages suffered by the Purchaser by reason of any delay due to fires strikes riots Acts of God priorities Government orders or restriction delays in transportation delays of suppliers of materials or parts inability to obtain necessary labor or other causes beyond the control of Carry Manufacturing Inc In the event of such a delay the shipping date shall be extended for a period of time equal to the time lost by reason of such a delay Any product held more than three 3 weeks after the estimated shipping date at the Purchaser s request will be stored at the Purchaser s expense unless otherwise agreed upon DAMAGE OR LOSS IN TRANSIT Delivery of the product to a carrier at Carry Manufacturing s plant or other shipping point selected by Carry Manufacturing shall constitute delivery to the Purchaser Regardless of freight payment all risk loss or damage in transit shall pass to the Purchaser at that time The Purchaser shall make claims for loss or damage to product while in transit against the carrier and not against Carry Manufacturing Inc Carry Manufacturing Inc will assist the Purchaser in securing satisfactory adjustment of such claims BETWEEN SHIPMENT AND PAYMENT The Purchaser shall be responsible for the care maintenance and
16. of the pump at issue is approved by Carry Purchaser shall upon written notice by Carry of the approval return the pump to Carry freight prepaid Carry will return the repaired or replaced pump to Purchaser freight prepaid The repair or replacement of the pump shall not extend the duration of the one year warranty term GOVERNING LAW This warranty shall be governed and controlled by and enforced in accordance with the laws of the State of Michigan U S A in all respects FORUM The parties agree they are of equal bargaining power and irrevocably submit to the jurisdiction and venue of the Circuit Court for the County of Tuscola State of Michigan or if original jurisdiction can be established the United States District Court for the Eastern District of Michigan Northern Division with respect to any performance or breach of this agreement The parties hereby stipulate that the venues referenced in this agreement are convenient to each of them REMINDER Mail in your WARRANTY REGISTRATION CARD today 4 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FOUNTAIN PUMP MODEL NUMBER EXPLANATION Example No F20150 123H F 2 0150 23 Fountain Pump Discharge Horsepower Phase Voltage Orientation 2 2 Female NPT 3 3 Female NPT 0075 3 4 Horsepower 0150 1 1 2 Horsepower 0300 3 Horsepower 1 Single Phase 3 Three Phase 2
17. ss kik aa aa Iii AE EA Gana 18 Circuit Breaker oo mesis ona i eee ilaele 18 Motor Contactor and Overload ri rieletto 18 Vertical Fountain Pump Dimensions 2 ione 39 Horizontal Fountain Pump Dimensions 0 0 cece eee ee nee 41 Franklin Electric and Sumoto Motors 0 0 cece eee ee eee nes 45 Complete the Warranty amp Registration Card today to ensure that your pump s warranty is activated ili Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL This page intentionally left blank iv Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL STANDARD WARRANTY AND CONDITIONS OF SALE PRELIMINARY INFORMATION Any preliminary drawings and illustrative materials used in the specification build up process show general arrangement and approximate dimensions only Certified drawings will be submitted after receipt of an order if required PRICES Any listed price is subject to change without notice Orders are accepted with the understanding that the product will be billed at the price in effect at the time of shipment unless otherwise specified by Carry Manufacturing Inc QUOTATIONS Any quotation 60 days old is subject to change without notice The price of each order is subject to the resource availability and costs incurred by Carry Manufacturing Inc at the time of manufacture FREIGHT F O B Carrv s factory i
18. the control panel diagrams specifically Franklin Single Phase Control Panels indicate the use of a yellow lead Carry 3 Wire with ground leads use the White wire for connections to the Yellow lead Caution Pumps should not be lifted by the power lead This can cause a short in the lines and premature failure of the pump Note All motors returned to Carry Manufacturing Inc for warranty consideration must have the motor lead returned with the motor 45 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL BE WISE When installing this equipment use extreme caution Follow the installation instructions included in this and the Franklin Electric Submersible Motors Application Installation and Maintenance Manual Call CARRY for assistance if needed at 800 49 CARRY 2 2779 46 Effective 02 2015
19. trade usage and verbal agreements not reduced to a writing signed by Carry to the extent they differ from modify add to or detract from this warranty shall not be binding upon Carry There are no agreements promises or understandings either verbal or written that are not fully expressed in this warranty No statements recommendations or assistance by either party have been relied upon by either party nor shall they be relied upon and shall not constitute a waiver by either party of any of the provisions hereof This warranty may be amended or altered only if agreed to in writing signed by Carry LIMITED REMEDY Carry and Purchaser agree the repair or replacement of the pump at issue is a commercially reasonable allocation of risk and therefore Purchaser agrees that its sole and exclusive remedy against Carry shall be limited to the repair or replacement of the pump at issue This exclusive remedy shall not be deemed to have failed of its essential purpose so long as Carry is willing and able to repair or replace the pump at issue In the event Carry is unable to repair or replace the pump at issue in a manner acceptable to Purchaser or in the event it shall be determined by acourt having jurisdiction thereof that any provisions of this warranty are unconscionable or fail in its essential purpose then the maximum liability of Carry shall be that as set forth in the paragraph next following entitled Limitation on Liability 3 Effective 02 2
20. will run for selected time then return to OFF until another run command is given Industrial grade construction Door mounted heavy duty HOA switch Housed in an outdoor rated gasketed NEMA 3R enclosure NEMA IEC rated magnetic contactors feature 2 5 million electrical cycles at full rated current Optional circuit breaker disconnect Service Entrance rated o UL 489 circuit breaker provides branch and short circuit protection No fuses required saves time and money Lockable handle for safety 19 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FRANKLIN ELECTRIC THREE PHASE CONTROL PANEL INSTALLATION INSTRUCTIONS Before any connections are made verify that the power supply voltage hertz and KVA capacity match the motor requirements Refer to Table 22 on page 22 of the Franklin Electric Submersible Motor Application Installation and Maintenance manual Illustrations of the electrical wiring diagrams have been provided for a standard and delux panel as an example of how the control panel should be wired Note A wiring diagram should also have been included with the control panel Below are detailed instructions of how to connect the wiring to the control panel While following the written instructions verify the connections with the control panel drawing that corresponds to your control panel Special control panel diagrams with special components or additional functiona
21. 0 200V Three Phase Only 23 230V Single or Three Phase V Vertical H Horizontal Thus a F20150 123H is a Fountain Pump with a 2 Female NPT Discharge 1 1 2 Horsepower Single Phase 230V Horizontal design Please note All Carry Fountain Pumps come standard with a 30 power lead Other lengths are available upon request 5 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL GENERAL PUMP INSTALLATION In this section information has been provided on the installation of the Carry Fountain Pump and its components The installation will include both the Carry Fountain Pump and the control panel if applicable Carry s Fountain Pump was designed to pump high volumes of water Both the Franklin Electric and Sumoto motors were specifically developed to live under water The control panel was designed to provide accurate starting running and overload protection The pump must be installed and operated correctly to keep it working at its utmost efficiency This owner s manual has been developed to provided the owner and installer with as much information as possible to ensure satisfactory installation and operation The following pages detail the specific instructions for each component of the installation Following the installation information are several general information tips Before installation check the bottom of the sump for debris sand or muck Remove as much as p
22. 015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL STANDARD WARRANTY AND CONDITIONS OF SALE LIMITATION ON LIABILITY Carry shall not be liable for any loss damage or injury resulting from delay in delivery or installation of the pump or for any failure to perform which is due to circumstances beyond its control Carry and Purchaser agree it is a commercially reasonable allocation of risk that the maximum liability if any of Carry for all damages including without limitation contract damages and damages for injuries to persons or property whether arising from Carrv s breach of this agreement breach of warranty negligence strict liabilitv or other tort is limited to an amount not to exceed the purchase price of the pump at issue in the dispute and said liability is so limited In no event shall Carry be liable to Purchaser for any incidental consequential or special damages including without limitation lost revenues and profits even if it has been advised of the possibility of such damages WARRANTY CLAIM PROCEDURE The warranty is valid only if the following conditions are complied with by the Purchaser Purchaser shall notify Carry in writing of the defect in the pump at issue within 30 days of discovery of the defect The notice shall include with it copies of the watranty card proof of purchase and the return receipt signed by a representative of Carry as provided above In the event repair or replacement
23. 18 See Table on page 18 See Table on page 18 155 440 902 Effective 02 2015 Item NMnB WN 10 11 12 13 14 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL N THREE PHASE DELUX CONTROL PANEL Back VIEW DeL Fe AWAY DOOR a 7 np 7 3 y si ba 7 5 TI VIEW OF x ET l DF WITCH SPS a Illustration 7 Oty Description Part No 1 NEMA 3R Enclosure 20 x 16 x 8 20R1606LP 1 Sub Panel 20P16 1 Disconnect Switch w Handle KSR3 40 ASSEMBLY 1 Pump Run Light ML GREEN l Transformer See Table on page 18 1 Auto Off Test Switch SQD ZB4BD8 1 Contact Block SQDZB4BZ103 1 Circuit Breaker 1 AMP 1 POLE WMZS1D01 1 Circuit Breaker 1 AMP 2 POLE WMZS2D01 1 Circuit Breaker 3 POLE See Table on page 18 1 Terminal Strip 2 Ground Lug 1 Overload Relav See Table on page 18 1 Contactor See Table on page 18 1 Lightning Arrestor optional 155 440 902 17 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL JUMPER WIRE FOR THREE PHASE PANELS O Note If no optional control switch or devic
24. CARRY FOUNTAIN PUMPS SINGLE and THREE PHASE OWNERS MANUAL PUMPS CONTROLS 800 49 CARRY CARRY MANUFACTURING INC 1360 Prospect Avenue Caro MI 48723 9288 800 49 CARRY or 989 672 2779 FAX 888 502 8289 or 989 672 2770 Email carrymfg aol com www carrymfg com CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL ATTENTION IMPORTANT INFORMATION FOR INSTALLERS OF THIS EQUIPMENT THIS EQUIPMENT IS INTENDED FOR INSTALLATION BY TECHNICALLY QUALIFIED PERSONNEL FAILURE TO INSTALL IT IN COMPLIANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES AND WITH CARRY MANUFACTURING RECOMMENDATIONS MAY RESULT IN ELECTRICAL SHOCK OR FIRE HAZARD UNSATISFACTORY PERFORMANCE AND EQUIPMENT FAILURE ADDITIONAL INSTALLATION INFORMATION IS AVAILABLE FROM CARRY MANUFACTURING CALL TOLL FREE 800 49 2779 WARNING SERIOUS OR FATAL ELECTRICAL SHOCK MAY RESULT FROM FAILURE TO CONNECT THE MOTOR CONTROL ENCLOSURES METAL PLUMBING AND ALL OTHER METAL NEAR THE MOTOR OR CABLE TO THE POWER SUPPLY GROUND TERMINAL USING WIRE NO SMALLER THAN THE MOTOR CABLE WIRES TO REDUCE THE RISK OF ELECTRICAL SHOCK DISCONNECT POWER BEFORE WORKING ON OR AROUND ALL ELECTRICAL COMPONENTS DO NOT USE MOTOR IN SWIMMING AREAS CARRY PUMPS amp CONTROLS 800 49 CARRY CARRY MANUFACTURING INC 1360 Prospect Avenue Caro MI 48723 9288 Phone 800 49 CARRY or 989 672 2779 fax 888 502 8289 or 989 672 2770 Email carrymfg aol com www carrymfg
25. L requirements for Type 3R enclosures They are suitable for indoor and outdoor applications within temperatures of 14 F 10 C to 122 F 50 C Operating control panels below 14 F can cause reduced starting torque and loss of overload protection when overloads are located in control panels During the coldest weather temperature may be kept above 14 F by an enclosure around the control panel and using heat tape or a small light bulb in the enclosure as a heat source Control panels should never be mounted in direct sunlight or high temperature locations as this will cause shortened capacitor life and the unnecessary tripping of overload protectors A ventilated enclosure painted white to reflect heat is recommended for outdoor high temperature locations The worst place to mount a control panel is in a damp well pit or other humid location as this accelerates component failure from voltage breakdown and corrosion Control panels with voltage relays are designed for vertical upright mounting only Mounting in other positions will affect the operation of the relay Adapted from Submersible Motors Application Installation Maintenance Franklin Electric September 1 1993 Please note Carry 3 4 and 1 1 2 Horsepower Single Phase Fountain Pumps are available with either 2 wire or 3 wire motors Carry Fountain Pumps with either Franklin Electric or Sumoto 2 wire motors DO NOT require the use of a separate control pan
26. LE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL HORIZONTAL FOUNTAIN PUMP DIMENSIONS l E ry l REAR SIDE FRONT Illustration 20 3 4 HP Horizontal Pump pale L _ la F eo um um i AR A E 5 o LI DI lt EAR SIDE FR Illustration 21 1 1 2 HP Horizontal Pump B log A 1 l E REAR SIDE FR Illustration 22 3 HP Horizontal Pump 40 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL HORIZONTAL FOUNTAIN PUMP DIMENSIONS Table 7 Horizontal Fountain Pump Dimensions all dimensions in inches Height Min Dia of Discharge Screen Pump A Sub B Base D E Length F Length G 9 50 20 00 6 625 9 00 2 Female 18 00 18 50 NPT 9 50 20 00 6 625 9 00 2 Female 18 00 18 50 NPT 9 50 20 00 6 625 9 00 18 00 18 50 9 50 20 00 6 625 9 00 Female 18 00 18 50 NPT 9 50 24 00 6 625 9 00 Female 23 75 27 00 NPT 9 50 24 00 6 625 9 00 23 50 25 50 9 50 24 00 6 625 9 00 Female 23 75 27 00 NPT 9 50 24 00 6 625 9 00 Female 23 50 25 50 NPT 9 50 24 00 6 625 9 00 21 50 24 00 9 50 24 00 6 625 9 00 Female 21 50 24 00 NPT 9 50 24 00 6 625 9 00 Female 21 50 24 00 NPT 9 50 24 00 6 625
27. Part No 1 1 Contactor 155 325 102 2 1 Relav 155 031 102 3 1 Start Capacitor 275 464 113 4 1 Run Capacitor 155 328 102 5 1 Terminal Block 6 1 Auto Off Test Switch SQD ZB4BD8 1 Switch Contact Block SQDZB4BZ103 Auto Off Test Switches are included on delux control panels only 11 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL 3 HORSEPOWER SINGLE PHASE CONTROL PANEL Model 282 302 83 or 282 302 83T Illustration 2 Jumper Wire Note If no optional control switch or device sensor float is used install a jumper wire from L2 to SW on the terminal strip of the control panel With this jumper installed the pump will start when the circuit breaker or disconnect switch is engaged Use caution when operating a submersible pump in this manner GREEN GROUND OPTIONAL SENSOR FLOAT INCOMING POWER Illustration 4 Item Qty Description Part No 1 1 Contactor 155 325 102 2 1 Relav 155 031 102 3 1 Start Capacitor 275 463 123 4 1 Run Capacitor 155 327 109 5 1 Terminal Block 6 1 Start Overload 275 411 108 7 1 Main Overload 275 411 115 8 1 Auto Off Test Switch SQD ZB4BD8 1 Switch Contact Block SQDZB4BZ103 Auto Off Test Switches are included on delux control panels only 12 Effective 02 2015 CA
28. RRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL THREE PHASE CONTROL PANEL AND PANEL ENVIRONMENT Carry designed Three Phase Control Panels use Type 3R enclosures They are suitable for indoor and outdoor applications within temperatures of 14 F 10 C to 122 F 50 C Operating control panels below 14 F can cause reduced starting torque and loss of overload protection when overloads are located in control panels During the coldest weather temperature may be kept above 14 F by an enclosure around the control panel and using heat tape or a small light bulb in the enclosure as a heat source Control panels should never be mounted in direct sunlight or high temperature locations as this will cause shortened life expectancy of the components A ventilated enclosure painted white to reflect heat is recommended for outdoor high temperature locations The worst place to mount a control panel is in a damp well pit or other humid location as this accelerates component failure from voltage breakdown and corrosion 13 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL THREE PHASE CONTROL PANEL INSTALLATION INSTRUCTIONS Before any connections are made verify that the power supply voltage hertz and KVA capacity match the motor requirements Refer to Table 22 on page 22 of the Franklin Electric Submersible Motor Application Installation and Maintenance manual
29. ans of a metal grounding stake The true ground must also be connected to the ground terminal in the electrical control panel The pump must be properly grounded to protect personnel from a serious or fatal electrical shock hazard and the pump motor from lightning induced voltage surges The ground wire in the motor lead must be connected to the ground terminal in the electrical control panel Both Single and Three Phase Carry Fountain Pumps must be connected to the correct Carry or equivalent pump motor controls to validate the warranty Per Franklin Electric specifications the control panel must be protected by a magnetic starter with extra quick trip overload relays in all legs to validate the warranty Running a Carry Fountain Pump dry i e without water going by the motor as a coolant will ruin the motor Running the pump dry will create a no load situation that will not increase the amperage draw and will not activate any protective devices in the electrical control panel unless your electrical control panel is specifically designed to protect the pump with a low amperage draw monitor Show caution when operating a pump on manual control It is important not to let the pump run dry See warning above Do not let water freeze in and around the pump Severe damage will result to the pump and motor if water freezes around them Remove the construction debris muck and sludge from the sump bottom before the initial
30. ce manual for more information Spline Protector me di Removable Water Bloc and Sand Slinger i g MITI Lead Assembiv y Pisi Biac Starting Switch Built In Lightning i A i Sy 2 wire only Arrestors ra Water Lubrication Stainless Steel Exterior Construction Hermetically Sealed Stator Windings With Anti Track Resin System KIA A REF Ma mi Let Self aligning Kingsbury Type Thrust Bearing Wa 3 ki T Pressure Equalizing Diaphragm 24 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL SUMOTO SUBMERSIBLE MOTORS Some Carry Fountain Pumps are available with a Sumoto Submersible Motor installed inside a PVC strainer screen Carry uses the OP4 series of Sumoto Motors for our Fountain pumps These motors are available in 3 4HP 1PH 230V 2 wire or 3 4HP 3PH 230V 1 1 2HP 1PH 230V 2 wire or 1 1 2HP 3PH 230V 3HP 3PH 230V All other Fountain Pump models must use Franklin Electric motors Please specify a Sumoto motor when ordering Sumoto Submersible Motors feature an improved mechanical design combined with optimized efficiency in electromagnetic design to deliver reliable durable and efficient operation 7 e NEMA coupling for universal fit e Removable 4 wire cable with watertight connector with integral grounding system Labyrinth seal with a sand slinger Rotary mechanical seal with graphic ceramic mating faces for durabi
31. com i Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL TABLE OF CONTENTS ATTENTION ornata a aaa i TABLE OF CONTENTS dior el Rea li STANDARD WARRANTY AND CONDITIONS OF SALE 6 1 MODEL NUMBER EXPLANATION ski ie ie ki iben se SOCOM eb e 5 GENERAL PUMP INSTALLATION cirie naro 6 Single Phase Control Panel and Panel Environment LL 7 Single Phase 230 Volt Control Panel Installation Instructions 8 3 4 HP Single Phase Control Panel Wiring Diagram 10 1 1 2 HP Single Phase Control Panel Wiring Diagram 11 3 HP Single Phase Control Panel Wiring Diagram 0 4 12 Carry Designed Three Phase Control Panel and Panel Environment 13 Three Phase Control Panel Installation Instructions 14 Three Phase Standard and Delux Control Panel Wiring Diagram 14 Three Phase Standard Control Panel 16 Three Phase Delux Control Panel 22 32 46 ale teeta wee eS sy 17 Franklin Electric Three Phase Control Panel and Panel Environment 19 Three Phase Control Panel Installation Instructions 20 Three Phase Standard Control Panel os ili ita eta 22 Three Phase Delux Control Panel il deed aes deteted etd wes 23 GENERAL INFORMATION isti e nile ani 24 Franklin Electric Submersible Motors 24 Sumoto Submersible Motors isa pla ny OYE ee das Bas a
32. e sensor float is used z o install a jumper wire from B to R on the terminal strip of the O control panel With this jumper wire installed the pump will start l i 1 e EEE when the circuit breaker or disconnect switch is engaged Use caution when operating a submersible pump in this manner Illustration 8 THREE PHASE CONTROL PANEL PARTS Table 3 Transformer TRANSFORMER 200V 230V SQD9070T100D3 or SQD9070T100DI or PH100MQMJ PH100MGJ Table 4 Circuit Breaker CIRCUIT BREAKER 200V 230V 3 4 HP WMZT3D06 WMZT3D06 1 1 2 HP WMZT3D10 WMZT3D08 WMZT3D15 WMZT3D13 Table 5 Motor Contactor and Overload CONTACTOR and OVERLOAD CONTACTOR GHISBN 3 10A GHISBN 3 10A OVERLOAD RTD32 600 RTD32 400 CONTACTOR GHISBN 3 10A GHISBN 3 10A 1 1 2 HP OVERLOAD RTD32 900 RTD32 600 CONTACTOR GHISDN 3 10A GHISCN 3 10A OVERLOAD RTD32 1400 RTD32 1100 See Tables 28 and 29 on pages 28 and 29 of the Franklin Electric Submersible Motor Application Installation and Maintenance manual for more information on setting adjustable relays Your control panel should have been set to the correct value at the factory It is a good idea to double check this setting 18 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FRANKLIN ELECTRIC THREE PHASE CONTROL PANELS The Technology behind Smartstart Smart Start safely even witho
33. el These pumps may be wired directly into a circuit breaker or other type of disconnect These pumps do require proper overload protection Please specify 2 wire or 3 wire when ordering All 3 Horsepower Single Phase Fountain Pumps have 3 wire motors only If your pump has a 2 wire motor you may disregard the following information on control panel wiring T Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FRANKLIN ELECTRIC SINGLE PHASE 230 VOLT CONTROL PANELS INSTALLATION INSTRUCTIONS Before any connections are made verify that the power supply voltage hertz and KVA capacity match the motor requirements Refer to Table 13 on page 13 of the Franklin Electric Submersible Motors Application Installation and Maintenance Manual Illustrations of the electrical wiring diagrams have been provided for each horsepower pump as an example of how the control panel should be wired Note A wiring diagram should also have been included with the control panel Following are detailed instructions of how to connect the wiring to the control panel While following the written instructions verify the connections with the control panel drawing that corresponds to the horsepower of the motor The pump and control panel warranty will be voided for failure to follow these instructions Make sure that all the connections are tight Failure to do so could result in damage to your pump system These instructions refe
34. ertical Pump 38 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL VERTICAL FOUNTAIN PUMP DIMENSIONS Table 6 Vertical Fountain Pump Dimensions all dimensions in inches Dia Of Pump Dia of Discharge Screen Height Model Weight Height Min Sub B Casing C Base D E F F20075 123V 30 20 50 24 00 6 625 10 00 2 Female 17 25 w 2 Wire Mtr NPT F20075 123V 30 20 50 24 00 6 625 10 00 2 Female 17 25 w 3 Wire Mtr NPT F20075 320V 30 20 50 24 00 6 625 10 00 2 Female 17 25 NPT F20075 323V 30 20 50 24 00 6 625 10 00 2 Female 17 25 NPT F20150 123V 53 29 50 36 00 6 625 10 00 2 Female 25 25 w 2 Wire Mtr NPT F20150 123V 55 28 00 36 00 6 625 10 00 2 Female 23 75 w 3 Wire Mtr NPT F30150 123V 53 29 50 36 00 6 625 10 00 3 Female 25 25 w 2 Wire Mtr NPT F30150 123V 55 28 00 36 00 6 625 10 00 3 ta 23 75 w 3 Wire Mtr F20150 320V 28 00 36 00 6 625 10 00 24 00 F30150 320V 28 00 36 00 6 625 10 00 3 ess 24 00 F20150 323V 28 00 36 00 6 625 10 00 24 00 F30150 323V 50 28 00 36 00 6 625 10 00 3 Female 24 00 NPT F30300 123V 34 00 34 00 8 625 13 00 3 Female 29 00 NPT F30300 320V 75 31 00 31 00 8 625 13 00 3 Female 26 50 NPT F30300 323V 31 00 31 00 8 625 13 00 3 Female 26 50 NPT Note The use of a Sumoto Motor in place of a Franklin Electric Motor may alter the dimensions from those above Contact the factory for specifics 39 Effective 02 2015 CARRY MANUFACTURING INC SING
35. f 15 and minus all transportation charges paid by Carry PUMP WARRANTY REGISTRATION CARD AND PROOF OF PURCHASE Within 30 days of the purchase of the pump Purchaser shall mail to Carry by certified mail return receipt requested the pump warranty registration card accompanied by proof of purchase from the retail seller indicating the date and purchase price of the pump at issue This warranty is void unless the watranty registration card and proof of purchase are provided to Carry as set out above and are on file with Carry LIMITED WARRANTY Carry warrants the product sold by it to be free from defects in materials and workmanship for a period of one 1 year from the date of purchase of the pump as verified by the product warranty registration card and proof of purchase provided to Carry by Purchaser WARRANTY DISCLAIMER This warranty does not apply to the product if used in an aquacultural application or to pumps that have been subject to mis use including use in a manner inconsistent with the design of the pump abuse neglect accident or improper installation or maintenance or to pumps that have been altered or repaired by anyone other than Carry The warranties in this agreement are in lieu of all other warranties express or implied including without limitation any watranties of merchantability or fitness for a particular purpose said warranties being expressly disclaimed WARRANTY AMENDMENTS Prior or subsequent courses of dealing
36. ified on the specific wiring diagram located at the back of this manual Note if the pump runs backwards swap two of the leads either TI and T2 or TI and T3 or T2 and T3 Ground the control panel as follows 1 Use a minimum of 8 AWG wire for services up to 125 AMPS 2 Use a minimum of 6 AWG wire for services up to 175 AMPS 3 Use a minimum of 4 AWG wire for services up to 250 AMPs 4 Connect the wire to the ground lug and a ground rod We recommend this procedure when installing your control panel If the control panel is not grounded with a ground rod your pumping system could be seriously damaged CAUTION Failure to ground the control panel frame can result in a serious electrical shock hazard if a circuit fault occurs Optional Low Level Shut Off Sensor Float connected as follows l The black wire from the float to the B terminal on the terminal strip inside the control panel Zi The white wire from the float to the R terminal on the terminal strip inside the control panel The float should be positioned at the minimum submergence level of the pump to prevent the pump running dry Minimum Submergence for each pump is a follows Table 2 Three Phase Minimum Submergence Three Phase Fountain Pump Horizontal 21 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FRANKLIN ELECTRIC THREE PHASE STANDARD CONTROL PANEL Item
37. ith a ground rod your pumping system could be seriously damaged CAUTION Failure to ground the control panel frame can result in a serious electrical shock hazard if a circuit fault occurs Optional Low Level Shut Off Sensor Float connected as follows l The black wire from the float to the L2 terminal on the terminal strip inside the control panel Zi The white wire from the float to the SW terminal on the terminal strip inside the control panel The float should be positioned at the minimum submergence level of the pump to prevent the pump running dry Minimum Submergence for each pump is a follows Table 1 Single Phase Minimum Submergence Single Phase Fountain Pump 1 1 2 HP 36 2 4 3 HP 9 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL 3 4 HORSEPOWER SINGLE PHASE CONTROL PANEL Model 282 407 50 or 282 407 50T FRANKLIN Illustration 2 Jumper Wire Note If no optional control switch or device sensor float is used install a jumper wire from L2 to SW on the terminal strip of the control panel With this jumper installed the pump will start when the circuit breaker or disconnect switch is engaged Use caution when operating a submersible pump in this manner
38. lity lo Food grade dielectric fluid for long life and superior cooling e Corrosion resistant AISI 304SS motor frame and base end e AISI 303SS shaft end Upper side bracket is made of nickel plated cast iron Ball bearing tvpe radial and thrust bearings 25 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL 3 4 HP VERTICAL FOUNTAIN PUMP EXPLODED VIEW Illustration 11 26 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL Refer to Illustration 11 Item 1 2 3 10 11 12 13 14 Description Screen Screw 6 1 long Fountain Pump Screen Top Vertical Pump Head Assembly with 2 Discharge Fountain Pump Screen 1 2 NPT Cord Connector 2 Wire Motors 3 4 NPT Cord Connector 3 Wire Motors 5 16 24 Hex Head Nut 5 16 Lock Washer Fountain Pump Screen Bottom Vertical 3 4 HP Motor 14 Cable Tie 30 Motor Lead 2 Wire Motors 30 Motor Lead 3 Wire Motors Pump Base Pad 5 16 18 x 2 1 2 Hex Head Bolt 5 16 18 Hex Head Nut 27 Qty Part 15 1 1 L WW Ww 70211 80445 SPP9001 Assembly 80410 FGB21L 10B FGB26 18B 40204 50202 80450 BILL OF MATERIALS 3 4 HP VERTICAL FOUNTAIN PUMP Construction Materials 304 SS HDPE 304 SS Sch 40 PVC Plastic Plastic 304 SS 304 SS HDPE See Invoice for Motor Information Tie 14 15 40501 40502 50122
39. lity will be placed at the back of this manual Pump and control panel warranty will be voided for failure to follow these instructions Make sure that all the connections are tight Failure to do so could result in damage to your pump system These instructions refer to THREE PHASE SYSTEMS ONLY Make all electrical connections from the motor lead to the control panel per the detailed instructions Install all ground rods and connect all ground wires See detailed instructions for each component OO A 6 0 a a DR 20 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FRANKLIN ELECTRIC THREE PHASE CONTROL PANEL WIRING INSTRUCTIONS The incoming power source should be three phase and either 200 or 230 volts There will be four 4 wires from the incoming power source Three 3 of the wires will be connected to L1 L2 and L3 on the Breaker Disconnect Switch inside the control panel and the ground wire will be connected to the ground lug inside the control panel To connect the pump to the control panel connect the wires as follows 1 The black wire from the pump to the T1 on the contactor inside the control panel 2 The white or yellow wire from the pump to the T2 on the contactor inside the control panel 3 The red wire from the pump to the T3 on the contactor inside the control panel 4 The ground wire from the pump to the ground lug inside the control panel Or as spec
40. mplete with either a Franklin Electric or Sumoto Submersible Motor installed inside a PVC strainer screen Carry Fountain Pumps with Franklin Electric motors are available in 3 4HP 1PH 230V 2 or 3 wire or 3 4HP 3PH 200V or 230V 1 1 2HP 1PH 230V 2 or 3 wire or 1 1 2HP 3PH 200V or 230V 3HP 1PH 230V 3 wire or 3HP 3PH 200V or 230V Franklin Electric motors were Designed to Live Underwater and will run indefinitely in water Why can these motors stay under water indefinitely The motors were designed to protect its electrical windings from water while allowing the entire motor to be submerged and cooled by water Other reasons include the following 1 Windings are completelv hermeticallv sealed in a steel enclosure with both the outer and inner casings of stainless steel The enclosure is surrounded and cooled bv water 2 Its roter consisting only of laminations and a copper or aluminum cage runs in water with no ill effect but with the most effective cooling possible a direct immersion in water 3 Its bearings both radial and thrust are completelv submerged in clean water Thev require no other lubrication and therefore have an everlasting source of lubrication water These features make Franklin Electric Submersible Motors highly efficient while reducing the possibilities of rust and wear on components To assist in the pump installation refer to the Franklin Electric Submersible Motor Application Installation and Maintenan
41. n Caro Michigan Catalog weights are careful estimates but thev are not guaranteed No allowance will be made for cartage at destination TAXES AND OTHER CHARGES The prices do not include anv Federal State or Local sales use or other taxes or brokerage fees that mav be applicable The amount of anv such applicable taxes or fees will be added to the invoice at the rate in effect at the time of shipment ACCEPTANCE Noorder shall be binding upon Carrv Manufacturing Inc until accepted in writing bv an authorized official at its home office in Caro Michigan Anv contract for the sale of product and these Conditions of Sale shall be governed by and construed according to the Uniform Commercial Code as adopted in the State of Michigan If the product quoted is not approved by the Consulting Engineer Carry Manufacturing Inc assumes no responsibility to furnish any item manufactured by others CREDIT Credit worthiness of a Purchaser will be determined upon receipt of the contract Credit terms if authorized are subject to change during the life of the contract if the financial condition of the Purchaser changes CANCELLATION Cancellation of orders will be accepted with the understanding that Carry Manufacturing Inc will be entitled to reimbursement for expenses incurred at the time of cancellation including any and all special engineering design tooling manufacturing storage or transportation costs TERMS PAYMENT amp INVOICING
42. or 230 volts There will be four 4 wires from the incoming power source Three 3 of the wires will be connected to L1 L2 and L3 on the terminal strip inside the control panel and the ground wire will be connected to the ground lug inside the control panel To connect the pump to the control panel connect the wires as follows 1 The black wire from the pump to the 1T1 on the terminal strip inside the control panel 2 The white or yellow wire from the pump to the 1T2 on the terminal strip inside the control panel 3 The red wire from the pump to the 1T3 on the terminal strip inside the control panel 4 The ground wire from the pump to the ground lug inside the control panel Or as specified on the specific wiring diagram located at the back of this manual Note if the pump runs backwards swap two of the leads either 1T1 and 1T2 or 1T1 and 1T3 or 1T2 and 113 Ground the control panel as follows 1 Use a minimum of 8 AWG wire for services up to 125 AMPS 2 Use a minimum of 6 AWG wire for services up to 175 AMPS 3 Use a minimum of 4 AWG wire for services up to 250 AMPs 4 Connect the wire to the ground lug and a ground rod We recommend this procedure when installing your control panel If the control panel is not grounded with a ground rod your pumping system could be seriously damaged CAUTION Failure to ground the control panel frame can result in a serious electrical shock hazard if a circuit fault occurs
43. ossible The presence of debris in the sump could damage your submersible pump Ideally your sump site should be designed to prevent the accumulation of debris and sand Connect the discharge pipe to the pump discharge Carry Fountain Pumps with a 2 discharge have 2 Female NPT threads for connecting to the discharge piping Carry recommends using 2 Schedule 40 PVC male adapters to connect the discharge pipe to the Carry Fountain Pump Carry Fountain Pumps with a 3 discharge have 3 Female NPT threads for connecting to the discharge piping Use 3 Schedule 40 PVC male adapters to connect the discharge pipe to the Carry Fountain Pump DO NOT lower the pump into the wet well by the power cord This could damage the cord and cause an electrical hazard in the future Position the pump in the center of the sump so the discharge pipe may be installed easier Use nylon cord or electrical tape to attach the power cord vertically along the pump and the discharge pipe to avoid breakage Make the final connections to the discharge pipe WARNING Do not lift the pump using the power lead Electrical shorts can occur and could damage the pump s motor and control panel CAUTION USE EXTREME CARE WHEN WORKING AROUND PUMPS AND ELECTRICAL CONTROLS 6 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FRANKLIN ELECTRIC SINGLE PHASE CONTROL PANEL AND PANEL ENVIRONMENT Franklin Electric control panels meet U
44. protection of the material or product after delivery The Purchaser agrees to provide and maintain adequate insurance for the product or materials shipped to the Purchaser against loss or damage by fire explosion or other causes during the time between shipment and final payment in an amount fully protecting Carry Manufacturing Inc The title and right of possession to the machinery shall remain with Carry Manufacturing Inc and the machinery shall remain personal property irrespective of attachment to or location on any foundation or in any structure until all payments shall have been made in cash The Purchaser will do all acts necessary to protect the above title and right INSTALLATION Unless specifically stated otherwise all material or product shall be installed and placed in service by at the expense of and under the exclusive responsibility of the Purchaser 2 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL STANDARD WARRANTY AND CONDITIONS OF SALE RETURNED PRODUCT Authorization and shipping instructions for the return of any product must first be obtained by the Purchaser from Carry Otherwise shipment will be refused Only unused standard product or materials of current design by Carry will be considered for return Custom products cannot be returned for credit If the returned product is in sellable condition a credit memorandum will be issued minus a minimum restocking charge o
45. r to SINGLE PHASE 230 VOLT SYSTEMS ONLY Make all electrical connections from the motor lead to the control panel per the detailed instructions Install all ground rods and connect all ground wires See detailed instructions for each component 8 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL FRANKLIN ELECTRIC SINGLE PHASE 230 VOLT CONTROL PANELS WIRING INSTRUCTIONS The incoming power source should be Single Phase 230 Volts There will be three 3 wires from the incoming power source Two 2 of the wires will be connected to L1 and L2 on the terminal strip inside the control panel and the ground wire will be connected to the ground lug inside the control panel To connect the pump to the control panel connect the wires as follows l The white or yellow wire from the pump to the Y terminal on the terminal strip inside the control panel 2 The black wire from the pump to the B terminal on the terminal strip inside the control panel 3 The red wire from the pump to the R terminal on the terminal strip inside the control panel 4 The ground wire from the pump to the ground lug inside the control panel Ground the control panel as follows 1 Use wire at least as large as the line conductors 2 Connect the wire to the ground lug and a ground rod We recommend this procedure when installing your control panel If the control panel is not grounded w
46. s to minimize the debris and muck pack build up The Carry Stainer Screen will collapse from the suction of the pump if more than 95 of the screen s surface area becomes clogged Debris or muck pack build up may starve a pump of water and ruin the motor Check that the ground wire is making a clean connection to the ground lug in the control panel and that the ground rod is properlv installed Check that the pump is ready to work by test running it at intervals of no less than once a year Check that the water level in the sump is above minimum submergence level at all times Extreme caution should be used to ensure that the pump does not run dry Running a Carry Fountain Pump dry can cause significant damage to the motor and pump When a Carry Pump runs dry it boils the coolant lubricant water out of the motor This causes extreme wear on the motor bearings causing irreparable damage and will void the pump warranty This can also cause damage to the seals and bushings in the pump Franklin Pump Tech Plus devises can be used in conjunction with single phase pumps that can be set up to detect dry pump operations and help prevent damage Motor Savers can be installed in Single Phase or Three Phase systems to detect dry pump operations For Sales amp Service Call your Local Distributor or Carry Manufacturing Inc at 800 492 2779 44 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP
47. start up These obstructions can starve the pump of water and ruin the motor Your Carry Fountain Pump is equipped with a strainer screen It will provide an effective barrier from debris in storm water and water transfer applications Carry 3 4 HP and 1 1 2 HP Fountain Pumps can accept up to 3 16 solids Carry 3 HP Fountain Pumps can accept up to 3 8 solids If you application has the potential for matter larger than 3 8 it is recommended that you also screen the inlet 43 Effective 02 2015 CARRY MANUFACTURING INC SINGLE AND THREE PHASE FOUNTAIN PUMP OWNERS MANUAL MAINTENANCE PROCEDURES Your Carry Fountain Pump was designed to require very little maintenance In addition to implementing the procedures below check the Product Use amp Safety Information section of the manual for more information pertaining to maintenance procedures that should be followed for any specialty components Protect or remove the pump and or floats during periods when water might freeze directly around it Do not let water freeze around the pump Severe damage will result to the pump if water freezes around it Debris management is critical to the effective operation of your pump Itis preferable that the design of the site keep debris muck and sludge from entering the sump If this is not the case inspect and clean the inside base of the sump and the pump s strainer screen at a safe time after a major storm event or series of storm event
48. ut calibration Smartstart patent pending technology predicts a safer operation range for your motor and protects the motor if the starter s FLA dial is set too high Intelligent Smartstart detects if your starter needs to be calibrated protecting you from operators trying to overcome motor jams or problems by over setting the overload With Smartstart enabled if the starter isn t in range it alarms and trips notifying you before damage occurs Active Smartstart detects harmful extended starting conditions with maximum time to start Monitors motor inrush current conditions and trips if the motor doesn t start within 10 seconds regardless of FLA setting Ingenious Active current monitoring provides superior protection against locked rotor and stall conditions tripping faster than a standard inverse trip curve Integrated electronic motor and pump protection Class S electronic overload specifically designed protection for submersible motors built in 1 15 service factor compensation Underload dry run protection Current phase unbalance protection Cycle fault protection Locked rotor and stall protection Out of Calibration detects if overload FLA dial is improperly set Multi voltage operating range with automatic I O Accepts 200 600 VAC directly true plug and play Includes a dry contact auto run input and fault relay output Optional run timer adjustable up to 12 hours Starter
49. where the pump head stays below its normal operation range during start up and full speed conditions the pump may create upward thrust This creates upward thrust on the motor s upthrust bearing This is an acceptable operation for short periods at each start but running continuously with upthrust will cause excessive wear on the upthrust bearing As the mounting postion of the motor becomes further from vertical and closer to horizontal the probabilitv of shortened thrust bearing life increases For normal motor life expectancv in horizontal pumps we have designed the pump with a slight rise using the feet of the pump to raise the discharge shaft end of the pump Applications should limit the number of starts to 10 within a 24 hour period In horizontal applications where this is not possible Carrv suggests the use of a Sumoto Motor in place of the Franklin Electric Submersible Motor See the Replacements Section of the Full Product Catalog for more information on Sumoto Motors The electrical control panel must be installed observing all applicable national state and local codes as per the latest revision of the National Electric Code A service entrance rated disconnect mav need to be fused depending on the distance it is from the control panel and the presence of the primary power circuit breaker in the control panel Consult the National Electric Code A good earth ground must be provided at the electrical service entrance by me

2015 Fountain Pump Owners Manual

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