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1. t ec dcindc 1 10 1018010 01 PLATE RECEPTACLE BACKING eth ete d e tte tede e tende 1 11 1018320 01 SCREW PHILLIPS PAN HEAD 7 18 3 4 4 12 1017977 01 BATTERY 8 VOLT POWERDRIVE 2 6 12 1017977 02 BATTERY 8 VOLT POWERDRIVE 1 1 6 13 1017978 01 BATTERY 4 PORT GANG ail u qun E DRE 6 14 1017957 01 WIRE ASSEMBLY 6 o 5 15 1014304 NUT HEX STAINLESS STEEL 5 16 18 12 16 1018030 01 HO D DOWN BATTERY e tc ec e i t eb 3 17 1015072 NUT NYLON LOCK STAINLESS STEEL 5 16 18 6 18 1011578 WASHER FELAT TYPE BWIDE 5 16 i ee ee tot e etie na 6 19 1013683 iia t dete le ii 6 Page 13 29 TYPICAL 2 PLACES PICAL 2 PLACES amp Page 13 30 SOLENOIDS ENERGY DISPLACEMENT MODULE POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1017237 NUT HEX FLANGED LOCK 5 16 24 te e eus 4 2 1018882 01 TAB MOUNTING a eU d 2 3 1015069 SCREW HEX HEAD 1 4 20 X 00 a 2 4 1011931 WASHER FLAT 1 4 2208 mai enden 2 5 0000451 WASHER EOGCK 1 4 tee boe eta e oe ia 2 6 000
2. 1 16 1015917 BUSHING STRAIN RELIEF AC CORD ee 1 Page 14 11 14 12 POWERDRIVE CHARGER EUROPEAN POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS ITEM PARTNO DESCRIPTION QTY 1284 1019562 01 CHARGER BATTERY POWERDRIVE EUROPEAN WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 20300 INCLUDES ITEMS 1 15 103 DC CORD WITH MALE 3 PIN PLUG 12 AWG 1 1019562 02 CHARGER BATTERY POWERDRIVE EUROPEAN WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 20310 INCLUDES ITEMS 1 15 144 DC CORD WITH MALE 3 PIN PLUG 12 AWG sene 1 1 1018381 02 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 Lise 10 3 1018382 01 ASSEMBLY TRANSFORMER es 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1019144 01 ASSEMBLY VOLTAGE SUPPRESSOR ee 1 6 1018385 01 KIT WIRE ASSEMBLY conde 1 7 1019766 01 AMMETER INCLUDES HARDWARE 1 8 1019875 01 RELAY POWER 48 VDC INCLUDES MOUNTING HARDWARE 1 9 1018387 01 BRACKET POWER RELAY MOUNTING 1 10 1018386 01 SWITCH 4 POSITION SLIDE ee
3. 4 18 1018327 01 STIFFENER FLYWHEEL SIDE 2 3 aaa esata I 1 Page 8 15 8 16 FUEL AND SYSTEMS 9 2 FUEL SYSTEM PARTNO DESCRIPTION 1 2 3 4 1 1016003 KIT FUEL TANK INCLUDES ITEMS 2 9 1 2 1015188 CAP FUEL TANK NONVENTED INCLUDES ITEM 3 1 3 1014535 GASKET FUEL CAP LL tido 1 4 1015143 ASSEMBLY FUEL TANK VENT ettet ttt cana 1 5 1015139 GROMMET INSULATION 2542 4 ete eo ut 1 6 1015137 LINE BULK VENT AVAILABLE BY THE FOOT 7 1016059 STUD aaa aha aun uh Q nn wT de et 1 8 1018244 01 BARB VENI et 1 9 1018969 01 VALVE FUEL PICKUP TUBE WITH SHUT OFF RN 1 10 1014928 ASSEMBLY REAR FUEL STRAP res 1 11 1019553 01 ASSEMBLY FRONT FUEL STRAP 1 12 1014523 PUMP FUEL IMPULSE SQUARE 1 13 1014524 PUMP FUEL IMPULSE SQUARE BODY REBUILD KIT 1 14 1010433 STUD FLUSH HEAD 1 4 20 x 3 4 ers A Men de O 2 15 0000451 WASHER LOCK 1 4
4. 1 1 13 1016181 ASSEMBLY STEERING COLUMN INCLUDES ITEMS 14 23 1 1 14 1012605 RING RETAINING some nc d 1 1 15 1012604 WASHER STEELE BIB enne an Paci neun nee 1 1 16 1014217 SPRING COMPRESSION 1 1 17 1014125 WEDGE ed A 2 2 18 1014213 ASSEMBLY BEARING a 2 2 19 1014126 SEAT BEARING de 2 2 20 1015545 SHAFT STEERING COLUMN een sung 1 1 21 1016622 COLUMN ALUMINUM STEERING Su as 1 1 22 1014214 RING E 1 1 23 1014211 SEAL BEARING uzi annoi seculi pp 1 1 24 1016263 COVER STEERING COLUMN rn 1 1 25 1016156 WHEEL STEERING ce ace aa 1 1 26 1017273 NUT NYLON LOCK BE 1 1 27 1016219 ASSEMBLY SCORECARD PLATE INCLUDES ITEMS 28 31 1 1 28 1012565 SCREW ROUND HEAD 412 44 4 t 2 2 29 1012566 SPRING TAPERED 551 2 2 30 1016214 GRIP IN TL D 2 2 91 1016154 CLIP SCORE CARD 1 1 32 1016663 SCREW PHILLIPS TYPE A 12 11 5 8 cn 2 2 Page 6 3 STEERING ASSEMBLY ITEM PARTNO DESCRIPTION MEC 1 2 3 4 1018783 02 ASSEMBLY STEERING GEAR BOX
5. 2 2 1 1015651 05 ASSEMBLY SEAT BACK BUFF INCLUDES ITEMS 2 AND 8 2 2 1 1015651 06 ASSEMBLY SEAT BACK GRAY INCLUDES ITEMS 2 AND 3 2 2 1 1015651 07 ASSEMBLY SEAT BACK BLACK INCLUDES ITEMS 2 AND 3 2 2 2 1013335 SEAT BACK BLACK A Left la D 2 2 3 1015626 01 COVER VINYL SEAT BACK BUE ET 2 2 3 1015626 02 COVER VINYL SEAT BACK WHITE 2 2 3 1015626 04 COVER VINYL SEAT BACK BLACK 2 2 3 1015626 05 COVER VINYL SEAT BACK GRAY en 2 2 4 1017409 MOUNT SEAT BACK u NE e te ak 2 2 5 1019462 01 WASHER EXTERNAL TOOTH LOCK 1 4 8 8 6 0008248 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 8 4 Le 8 8 7 0008233 NUT NYLON e men Bene men sten 6 6 8 0007847 SCREW HEX HEAD 1 4 20 x 3 4 eli AO u 6 6 9 0000332 WASHER FLAT IA e 8 10 0008935 SCREW HEX HEAD 5 16 18 x 2 1 4 ocn 2 2 11 1015075 WASHER FLAT 5 16 n 4 4 12 0007473 NUT NYLON LOCK 5 16 18 ccoo 4 4 13 1013884 SPACER BAG HOOP 2 2 14 1013935 ASSEMBLY BAG HOOP INCLUDES ITEMS 15 17 1 1 15 1010434 FASTENER PLASTIC BARREL 2 2 16 1010
6. t m nM tet ae 1 7 1018307 01 NUT KEY SWITCH bett das ttes 1 8 1018345 02 CAP KEY SWITCH Paestum tau s tta t nen ae 1 9 1012505 KEY Odo tos ibus DA 1 10 1018026 01 PLUG HOLE V GLIDE 36 VOLT VEHICLE ONLY 1 11 1019355 01 LIGHT BATTERY WARNING AMBER POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS ee ecd IR E 1 12 1019009 01 RETAINER HARNESS tee e ic etd pe qe tun feas 3 Page 13 3 13 4 S H SOLENOID e 7 1 e RECEPTACLE lt L 7 O NN BULLET S ar CONNECTOR 2 QU RESISTOR BOARD PE TYPICAL WIRING V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1016070 WIRE ASSEMBLY 6 BROWN easier rn 1 2 1016069 WIRE ASSEMBLY 6 PURPLE ede ass 1 3 1012651 WIRE ASSEMBLY 6 BLACK 248 dide ert be ce e tee 1 4 1016068 WIRE ASSEMBLY 6 GRAV ded e e dada 1 5 1014036 WIRE ASSEMBLY 6 BLACK 6TH SPEED 1 6 1014035 WIRE ASSEMBLY 6 BLUE 5TH SPEED 1 7 1014034 WIRE ASSEMBLY 6 GREEN 4TH 4 1 8
7. 1 1 2 1013871 BAB 46 1 1 3 0007716 SCREW SLOTTED HEX WASHER HEAD 10 16 1 2 4 4 0001624 SCREW HEX 3 8 16 x 1 1 2 1 1 5 0001241 WASHER FLAT SHG seata Ae 1 1 6 1017325 ASSEMBLY ACCELERATOR PIVOT ROD 1 1 7 0007473 NUT NYLON LOCK 5 16 dd ee 1 1 8 0000332 WASHER BAT I Sa uy as Puas 4 4 9 1017424 BEARING PIVOT SUPPORT 1 1 10 1019669 01 NUT FLANGED LOCK AR 1 1 11 1018174 01 RETAINER SPRING ado nee eis 1 1 12 1017962 01 SPRING RETURN 1 1 13 1017378 CG PSPRING asuata wen rims Pause 1 1 14 1017380 BUMPER RETURN SPRING mener u 1 1 15 0008233 NUT NYLON LOCK 1 4 20 a we 4 4 16 1018188 01 STUD 1 1 17 1018719 01 ASSEMBLY ACCELERATOR ROD POWERDRIVE SYSTEM 48 AND V GLIDE 36 VOLT VEHICLES INCLUDES ITEMS 18 AND 19 1 17 1019124 01 ASSEMBLY ACCELERATOR ROD GASOLINE VEHICLE ONLY INCLUDES ITEMS 18 AND 19 1 18 1011084 NUT UNF HEX JAM 1 4 28 2 2 19 1011734 JOINT SPRING LOADED BALL 2 2 20 1011700 SUM duet SA 1 1 21 1011694 SUPPORT ACCELERATOR PIVOT ROD teneret d atia
8. 100 VOLT V GLIDE 36 VOLT VEHICLE ITEM PARTNO DESCRIPTION QTY 1 2 3 4 1016462 01 CHARGER ACCU POWER EXPORT 100 36 50 HZ MODEL NUMBER 14900 INCLUDES ITEMS 1 14 108 IN DC CORD 108 IN AC CORD un 1 1 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 isse 10 3 1016336 ASSEMBLY TRANSFORMER es 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1015905 AMMETER INCLUDES MOUNTING HARDWARE 1 6 1015911 36 VDC RELAY cmo A LOMA 1 7 1015939 CAPACITOR Mu st ue cupa DNI MID M DE 1 8 1016433 01 CORDSET DC 108 INCHES LONG 12 AWG STANDARD 1 8 1016433 02 CORDSET DC 146 INCHES LONG 10 AWG 1 8 1016433 03 CORDSET DC 242 INCHES LONG 10 AWG 1 9 1012101 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 10 1012098 BUSHING STRAIN RELIEF 12 AWG DC CORD 1 10 1012042 BUSHING STRAIN RELIEF 10 AWG DC CORD 1 11 1015917 BUSHING STRAIN RELIEF CORD ee 1 12 1016282 GORDSET AC 108 INCHES LONG u 1 13 1015906 ASSEMBLY TIMER KIT INCLUDES MOUNTING HARDWARE 1 14 1015913 ASSEMBLY
9. auo ios 10 3 TORQUE CONVERTER SECTION KE DRIVE G WTC Al 555 uu e khana da Ruka at rd o e k EE te eh de 11 3 DRIVEN raw eM te POOR 11 5 UNITIZED TRANSAXLE GASOLINE VEHICLE section 1 UNITIZED TRANSAXLE GASOLINE VEHICLE 12 3 12 7 ELECTRICAL SYSTEM ELECTRIC VEHICLE section ELECTRICAL COMPONENTS FRONT BODY 13 3 WIRING V GLIDE 36 VOLT VEHICLE 13 5 FORWARD AND REVERSE SWITCH V GLIDE 36 VOLT VEHICLE 13 7 WIPER SWITCH V GLIDE 36 VOLT VEHICLE ss 13 9 RESISTOR AND BOARD ASSEMBLY V GLIDE 36 VOLT VEHICLE pe 13 11 BATTERIES CHARGER RECEPTACLE SOLENOID V GLIDE 36 VOLT VEHICLE 13 13 WIRING POWERDRIVE SYSTEM 48 VEHICLE 13 15 FORWARD AND REVERSE SWITCH POWERDRIVE SYSTEM 48 VEHICLE mmm 13 17 BATTERIES CHARGER RECEPTACLE POWERDRIVE SYSTEM 48 VEHICLE 13 19 COMPUTER CONTROLLER AND SOLENOID POWERDRIVE SYSTEM 48 VEHICLE 13 21 MULTI STEP POTENTIOMETER POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 13 23 WIRING POWERDRIVE PLUS VEHICLE et 13 25 FORWARD AND
10. 1 6 1015911 36 VDC RELAY dee aut ee aUe 1 7 1015910 CAPACITOR un ipe hee BI 1 8 1016433 01 CORDSET DC 108 INCHES LONG STANDARD 12 AWG 1 8 1016433 02 CORDSET DC 146 INCHES LONG 10 AWG pp 1 8 1016433 03 CORDSET DC 242 INCHES LONG 10 AWG pp 1 9 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 10 1012098 BUSHING STRAIN RELIEF 12 AWG DC CORD 1 10 1012042 BUSHING STRAIN RELIEF 10 AWG DC CORD 1 11 1015917 BUSHING STRAIN RELIEF AC CORD 0 01 1 12 1015916 01 CORDSET 72 INCHES LONG STANDARD 1 12 1015916 02 CORDSET 108 INCHES LONG enne 1 13 1015906 ASSEMBLY TIMER KIT INCLUDES MOUNTING HARDWARE 1 14 1015913 ASSEMBLY CONTROE GABLE 4 222224 n be he e tede 1 Page 14 3 14 4 ACCU POWER CHARGER 230 VOLT V GLIDE 36 VOLT VEHICLE ITEM PARTNO DESCRIPTION QTY 1 2 3 4 1016434 01 CHARGER ACCU POWER EXPORT 230 36 50 HZ MODEL NUMBER 14410 11 INCLUDES ITEMS 1 14 108 IN DC CORD 108 IN
11. 2 15 1017911 01 DRUM BRAKE aeri u ann nece 2 16 1011779 E CUP Mac eu d e RM 2 2 5 3 REFERENCE GASOLINE VEHICLE FRAME CLARITY FLOORBOARD REMOVED FOR Page 5 4 PEDAL AND CABLE ASSEMBLY ITEM PARTNO DESCRIPTION TES 1 2 3 4 1 0001242 NUT HEX 5 16 1 1 2 1018653 01 SPACER EQUALIZER a 2 2 3 1017211 KIT EQUALIZER AND PIVOT LIMITER INCLUDES ITEM 4 1 1 4 N A PIN EQUALIZER PIVOT 1 1 5 0007473 NUT NYLON LOCK 5 16 18 1 1 6 1011403 KIT BRAKE CABLE INCLUDES ITEMS 7 9 eene 2 2 7 1011779 A NE Me sa 2 2 8 0001085 PIN COTTER BA CU ee ee 2 2 9 1010829 see 2 2 10 1019540 01 KIT BRAKE PEDAL INCLUDES ITEMS 11 16 19 AND 32 1 1 11 1013531 SPRING BRAKE RETURN wann nen ete tetuer 1 12 0007716 SCREW SLOTTED HEX WASHER HEAD 10 16 x 1 2 4 13 1013869 BRAKE ci u we ee 1 1 14 1019531 01 BOD EQUALIZER ceto 2 umo use ARE cu e sani 1 1 15 1019530 01 BOLT HEX HEAD SHOULDER 3 8 x 1 1 1 16 0007473 NUT NYLON LOCK 5 16 18 eros 1 1 1011877 02 KI
12. 1 1 17 1019008 01 HANGER BRAKE CABLE GASOLINE VEHICLE 2 17 1013207 HANGER BRAKE CABLE ELECTRIC ecc 2 6 11 6 12 ELECTRICAL SYSTEM GASOLINE VEHICLE FORWARD REVERSE ASSEMBLY LIMIT SWITCHES FRAME GROUND D GSC Ay 3 itin W 3 pe BUCK P i Ax ay FRAME BATTERY GROUND Page 7 2 WIRING GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1018893 02 WIRE HARNESS INCLUDES ITEMS 1 11 nenne nenn 1 1 WIRE ASSEMBLY 18 RED WHITE 1 2 WIRE ASSEMBLY 18 YELLOW cionado ad ASS 1 3 N A WIRE ASSEMBLY 18 YELLOW AND 16 1 4 N A WIRE ASSEMBLY 18 WHITE BLACK AND 18 WHITE pp 1 5 N A WIRE ASSEMBLY I8IGREEN uuu n nu aine gt V ie aes 1 6 N A WIRE ASSEMBLY 18 1 7 1015769 WIRE ASSEMBLY 6 WHITE s ER a E ERREUR e i 1 8 N A WIRE ASSEMBLY 16 RED AND 16 ORANGE 1 9 N A WIRE ASSEMBLY 16 YELLOW ei dede t et oe ca teen 1 10 1014119 WIRE ASSEMBLY 6 RED IR ER 1 11 N A WIRE ASSEMBLY 18 1 12 1012382 WIRE ASSEMBLY 6 BLAGK aS iL uuu asi eiue 1 13 N A WIRE ASSEMBLY 18 BEACK duipretiu ue eadeni 1 14 N A WIRE ASSEMBLY 18 BLACK PART OF REVERSE BUZZER KIT
13. NOTICE DO NOT DIRECT WATER PLACE TOW SWITCH IN TOW POSITION BEFORE FAILURE TO DO SO COULD RESULT IN DAMAGE STREAM AT THIS SWITCH CCI 1016109 01 TOWING TO VEHICLE OR BATTERY EXPLOSION POTENTIOMETER CAUTION DECAL ee ON WIPER SWITCH COVER INSIDE BATTERY COMPARTMENT POWERDRIVE PLUS VEHICLES ONLY Page 4 4 DECALS ELECTRIC VEHICLE ITEM PARTNO DESCRIPTION ar EUG 1234 1 1019606 01 DECAL DRIVER PASSENGER WARNING ttes 1 2 1018251 01 DECAL KEY SWITCH 1 3 1016216 01 DECAL OPERATING INSTRUCTIONS 1 4 1019599 01 DECAL MOTOR BRAKING POWERDRIVE PLUS VEHICLE 1 5 1013496 DECAL RESISTOR WARNING V GLIDE 36 VOLT AND POWERDRIVE PLUS VEHICLES ana nenne 1 6 1013677 DECAL BATTERY DANGER POISON 1 7 1019524 01 DECAL INGERSOLL RAND ccoo 2 8 1016109 01 DECAL POTENTIOMETER 1 1019086 01 DECAL TOW SWITCH POWERDRIVE PLUS VEHICLE 1 Page 4 5 4 6 BRAKES PEDAL AND CABLE ASSEMBLIES 5 2 ASSEMBLY ITEM PARTNO DESCRIPTION 1 2 3 4 1018233 01 CLUSTER RIGHT BRAKE INCLUDES ITEMS 1 9 s 1 1 1018233 02 CLUSTER LEFT BRAKE INCLUDES ITEMS 1 9 50066 1
14. Ra Bun 1 16 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND 1 17 1015969 SCREW PAN HEAD M6 x 1 x 14MM 3 18 1015649 SHROUD FAN contaras e die e v a Sik Diem 1 Page 8 3 i 8 BIN J di ie RS O Md nip 290 DESCRIPTION QTY 1 23 4 1 1019157 01 FLYWHEEL ient det 1 2 1019158 01 FAN FEYWHEEEL GRAY Er den 1 3 1017448 SCREW FLANGED HEX HEAD M6 x 1 x 10MM 3 4 1016548 WASHER FLAT FOMM metet a Nus 1 5 1016505 NWT FIEXMTO23C2 in ente tei is 1 6 1017455 PLATE EEYWHEEL FAN ee ee Rn 1 7 1016562 KEY are Ren 1 8 1016455 BOLT FLANGED 5 8 25 2 9 1019092 01 COIL IGNITION WITH INTERNAL IGNITER 3 1 10 1016578 GROMMET s Ri ettet de des teet eee tc e one eet tes 1 11 1016588 TUBE 7MM X 70MM tenete an ee ee tip EHI 1 12 1016493 ASSEMBLY PLUG unn aio ia eI HE 1 13 1016111 SPARK aeg 1 14 1016456 BOLT FLANGED M6 x 1 x 12MM 2 15 1012981 CLAMP EE 1 16 1016579 MOUNT RPM
15. 1 15 1019273 01 BING SNAP des kuskan LA E 1 16 1018929 01 RS AE has dede cea 1 17 1019272 01 o Dur ee 1 18 1018901 01 LEVER SHIFTER 1 19 1012752 PIN ee 1 20 1019286 01 PIN S se MU LM UU IE 1 21 1016513 WASHER onset DM EU qe Le ED D 1 22 1019271 01 D Du MI Du M E D ILE 1 23 1018938 01 WASHER Sea o DOR E DM 1 24 1018913 01 ARM PIVOT ucc uo 1 25 1018906 01 GEAR CASE RIGHT steel 1 26 1018905 01 GEAR CASE LEFT ensure 1 27 1019269 01 BOLT FLANGED M8 x 1 25 x 40MM btt ttu 15 28 1012896 PIN DOWEL o DELE UE 2 29 1013759 PLUG DRAIN INCLUDES ITEM 30 wera eset 2 30 1016432 GASKETS O eC su e f 1 31 1012711 PAE uU e eu E 1 32 1019287 01 GASKET LIQUID 8 8 OZ 250 GRAMS AIR Page 12 3 REFERENCE DRIVER S SIDE REFERENCE PASSENGER S SIDE CASE Page 12 4 UNITIZED TRANSAXLE GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 33 1018920 01 ROD SHIFT te
16. 1 15 N A WIRE ASSEMBLY 16 ORANGE PART THE ELECTRICAL COMPONENT BOX 1 16 1015920 WIRE ASSEMBLY 6 BRAIDED 1 17 1015737 WIRE ASSEMBLY 10 RED PART OF THE ELECTRICAL COMPONENT BOX 1 18 1015332 WIRE ASSEMBLY 10 BRAIDED GROUND 1 19 1018373 01 WIRE ASSEMBLY 6 GREEN 1 Page 7 3 A Page 7 4 FORWARD AND REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1016947 ASSEMBLY FORWARD AND REVERSE SHIFTER INCLUDES ITEMS 1 17 1 1 1012594 SCREW MACHINE 44 40 11 2 22 2 21 2 2 0008057 HEX HEAD 44 ir cte e Rente ie 4 3 1012431 WASHER FEAT occ eR bc E 2 4 1014808 SWITCH LIMIT sitiar eere ru 1 5 1014807 SWITGR EIMIPV ea ena 1 6 0008058 WASHER LOCK sie pedites eek 2 7 1013591 PIN ROLL 1 8 ru ttt ec cte eate cet ERR EDI Len co 1 8 1014145 BUSHING BRONZE cenit are Bin a la tt n aere 2 9 1014727 WASHER NYLON FLAT HA distant t nte ct de e AN Ag directo 2 10 1016342 BASE FORWARD AND REVERSE SHIFTER 1 11 1014089 KIT NEUTRAL LOCK OUT CAM INCLUDES ITEM 12 1 12 1014065 WASHER u
17. 2 2 15 1015813 SHOCK ABSORBER FRONT GASOLINE VEHICLE 2 15 1014235 SHOCK ABSORBER FRONT ELECTRIC VEHICLE 2 16 1010124 PLATE SPRING MOUNTING 1 1 17 1010200 BOLT HEX HEAD 3 8 16 X 4 1 4 itte 4 4 18 1016385 ASSEMBLY DELTA SHOCK AND GEAR SUPPORT 1 1 19 1011930 BEREIT n do e LUE es sasan saka 3 20 0007602 RUT SLOTTED HEX 3 8 224 ss te 3 3 21 0001035 RD LL 1 1 6 7 b THEM lt gt S 4 J I uar XN e aD Page 6 8 FRONT SUSPENSION LOWER ITEM PARTNO DESCRIPTION 1 2 3 4 1 1010348 ASSEMBLY LEFT SPINDLE INCLUDES ITEMS 3 4 AND 5 1 1 2 1010347 ASSEMBLY RIGHT SPINDLE INCLUDES ITEMS 3 4 AND 5 1 1 3 0008067 BUSHING BRONZE SPINDLE t 1 1 4 0007048 D Da mn un 1 1 5 1015597 FITTING GREASE 1 4 28 uS EK 1 1 6 1012030 SPRING TAPERED LEAF 1 1 7 0008745 2 A LI el CEU MM ELM E DEA a 1 1 8 0000706 NUT HEX 38 MIT 1 1 9 1011892 ASSEMBLY HUB INCLUDES ITEMS 10
18. M 1 14 1019215 01 O 1 15 1019713 01 CLAMP HOSE AIR INTAKE 2 16 1018371 01 HOSE INTAKE 1 17 1018503 01 SCREW HI LO 12 X 1 2 li 4 18 1019177 01 POSITIONER iactat nte 1 19 1018057 01 ASSEMBLY CHOKE BUTTON INCLUDES ITEMS 20 21 AND 23 1 20 1018115 01 GUIDE CAE lande lcs es ct 1 21 1018562 01 SPRING COMPRESSION motu lg te NU ME DUI ND ME 1 22 1018114 01 HORE A M EE 1 23 0000332 WASHER pat se edam IUE 3 24 1015752 SCREW HI LO 12 16 5 8 3 25 1019581 01 ASSEMBLY AIR DUCT scc e re ode t dc o b es dla ua ta CE 1 26 0001606 RIVET POR Rol RE 2 27 0000183 WASHER FLAT 10 4 1019710 01 AIR DUCT REPAIR KIT NOT 9 11 9 12 EXHAUST SYSTEM 10 10 2 EXHAUST SYSTEM ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 10185693 1 SYSTEM EXHAUST ttt aE 1 2 1015814 BRACKET MUFFLER MOUNTING 1 3 0000332 WASHER FE
19. 2 11 1019652 01 PLATE COMPONENT 1 12 0008990 TIE WIRE A R 13 1019099 02 COMPUTER ON BOARD INCLUDES ITEMS 14 15 AND 16 1 14 1018278 01 KIT WIRE AND TERMINAL 6 1 15 1018949 01 3 8 AMP nn sn a aan RGB OO 1 16 1019326 01 entm aad e Det 1 17 1012285 SCREW THREAD ROLLING 1 4 20 5 8 5 18 1014288 SCREW THREAD FORMING 5 16 18 3 4 4 Page 13 33 13 34 BATTERY CHARGER 14 14 2 ACCU POWER CHARGER DOMESTIC V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1016464 01 CHARGER ACCU POWER DOMESTIC 120 VAC 36 VDC 60 HZ MODEL NUMBER 13800 11 INCLUDES ITEMS 1 14 108 IN DC CORD 72 IN AC CORD 1011 1 1 1015907 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 1 2 10 3 1015912 ASSEMBLY TRANSFORMER hein epe de RAS 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1015905 AMMETER INCLUDES MOUNTING HARDWARE
20. dett Maa tins ud 1 18 1017891 01 RING GUIDE ttd tee id ntt 1 19 1018132 02 ADHESIVE GUIDE RING GRAM TUBE A R 20 1018228 01 RING INTERNAL 1 21 1019258 01 SENSOR HALL EFFECT INCLUDES ITEM 22 1 22 1018951 01 HOUSING FEMALE 3 WIRE GREY sse 1 23 1019303 01 PLATE RETAINING iii Ec ee bea e Aa ER tede at 1 24 1019304 01 SCREW RETAINING an ea la e ivt ee te e d 3 25 1014201 BOLT HEX HEAD 1 4720 X2 Voce 3 26 0000451 WASHER u Rn Ree pO ee d c 3 27 1010934 BOLT HEX HEAD 5 16 18 X eie uni 1 28 0007174 WASHER 5 16 e ete a 1 29 1019201 01 HOUSING MALE 3 WIRE GREY uuu io oe bp ge RR irn 1 Page 15 7 15 8 TRANSAXLE ppl ELECTRIC VEHICLE Lk 16 2 TRANSAXLE K ELECTRIC VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 N A TRANSAXLE INCLUDES ITEMS 1 41 1 1 1013785 AXLE ASSEMBLY RIGHT INCLUDES ITEMS 3 7 2 20 2221 1 2 1013786 AXLE ASSEMBLY LEFT INCLUDES ITEMS 3 7 1 3 1013787 STUD LUG iss rn ite ecd pete etae e te e dec 8 4 1014207 BUSHING 25 aede ie Ede d 1 5 1011291 BEARING OUTER AXLE TUBE uuu netter ene gainer
21. qe te 1 32 0001014 BRASS HEX 1420 deem deese rece i Le 9 33 0000451 WASHER LOCK VA tte tn ete Erin 9 Page 13 9 40 55 e Page 13 10 RESISTOR AND BOARD ASSEMBLY V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY EE 1 2 3 4 1 0001028 NUT 142075 A e te 12 2 0000451 WASHER LOCK TA In eS Aol eR CRE eRe ek 12 3 1011931 WASHER FLAT anan a m pasaspa sus 6 4 1014045 RESISTOR COIL aa dad 6 5 1014728 BOARD RESISTOR MOUNTING 1 6 0000332 WASHER FLAT 1 4 u dete teet Ert ie gto e db be eere 6 7 1014476 COIL RESISTOR 5TH SPEED 182 WIRE DIAMETER 3 COIL 1 8 1014012 COIL RESISTOR 4TH SPEED 162 WIRE DIAMETER 3 COIL 1 9 1014013 COIL RESISTOR SPEED 144 WIRE DIAMETER 3 COIL 1 10 1014014 COIL RESISTOR 2ND SPEED 128 WIRE DIAMETER 4 COIL 1 11 1014729 COIL RESISTOR 1ST SPEED 128 WIRE DIAMETER 6 COIL 1 12 1012285 SCREW THREAD ROLLING 1 4 20 x 5 8 4 13 1013971 SHIELD RESISTOR ee dE 1 13 11 0 z gt IN E 9 i d MAHI a 7
22. te ete Ea to eod bates 1 31 1013772 PIN DIFFERENTIAL ith ete diee tue 1 32 1019105 01 KIT DIFFERENTIAL GEAR CASE INCLUDES ITEMS 33 35 1 33 1013768 GEAR CASE DIFFERENTIAL LEFT ae 1 34 1013773 PLATE THRUST DIFFERENTIAL GEAR 2 35 1013774 PLATE THRUST IDLER GEAR inp ale une 2 36 1013771 GEAR DIFFERENTIAL 2tt sese e tede Eee wed es 2 37 1013770 GEAR DIFFERENTIAL IDEER ted 2 38 1013769 GEAR CASE DIFFERENTIAL RIGHT 1 39 1013781 SHIM a ER ibt e ce EO ERR LS erts 1 40 1017703 ASSEMBLY AXLE TUBE LEFT SIDE sesenta 1 41 1014193 PIN DOWEL ita RA ra 1 Page 16 3 cr NOTES Gre NOTES 16 6 Golf Cars Club P O Box 204658 Ingersoll Rand Augusta GA 30917 4658
23. 20 5 8 1 2 2 14 0007893 NUT HER He ss mn meet 2 15 1013425 01 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 16 30 1 16 1014516 KIT FUSE INCLUDES ITEMS 17 21 1 17 N A Le tette RR cate A 1 18 N A FUSE 80 AMP De are 1 19 m I IL a 1 20 0001016 WASHER OOK ae 2 21 0008797 MUT BRASS HOS mas un M PP ln 4 22 0004107 RECEPTACLE CHARGER 2 1 23 1013092 WIRE ASSEMBLY 10 1 24 1013628 BRACKET FUSE AND RECEPTACLE MOUNTING 1 25 0008796 SCREW PHILLIPS PAN HEAD SELF TAPPING 47 19 3 4 6 26 0008795 SCREW PHILLIPS PAN HEAD SELF TAPPING 47 19 13 4 2 27 1013649 BEZEL CHARGER RECEPTACLE 1 28 0008797 NUT BRASS 10 32 2 29 0001016 WASHER 2 30 1013266 SCREW PHILLIPS PAN HEAD SELF TAPPING 8 18 x 1 2 2 81 1014304 NUT HEX STAINLESS STEEL 5 6 18 sss 12 1019759 01
24. 4 4 2 1015705 02 ASSEMBLY BEIGE WHEEL AND PREMIUM TREAD TIRE 18 x 8 5 8 4 4 2 ASSEMBLY BEIGE WHEEL AND PREMIUM TREAD TIRE WHITE WALL 18 X 8 5 8 qd 4 2 1015705 07 ASSEMBLY BEIGE WHEEL AND EXTRA TRACTION TIRE 6 PLY 18x85 8 4 4 2 1016514 01 ASSEMBLY WHITE WHEEL AND STANDARD TREAD TIRE 18 x 8 5 8 4 4 2 1016514 02 ASSEMBLY WHITE WHEEL AND PREMIUM TREAD TIRE 18 x 8 5 8 4 4 2 ASSEMBLY WHITE WHEEL AND PREMIUM TREAD TIRE WEITE WALI GE Li au a Ss 4 4 2 1016514 07 ASSEMBLY WHITE WHEEL AND EXTRA TRACTION TIRE 6 PLY 18 8 5 8 4 4 3 1015707 WHEEL BIM BEIGE Buena 4 3 1014771 AATEC ses ee AD 4 4 0007271 02 TIRE UNMOUNTED STANDARD TREAD 18 8 5 8 4 4 4 1015672 02 TIRE UNMOUNTED PREMIUM TREAD 18 8 5 8 4 4 4 1017693 02 TIRE UNMOUNTED EXTRA TRACTION 6 PLY 18x 8 5 8 4 4 5 0007310 STEM VALVE AS al 4 Page 3 3 3 4 SAFETY DECALS 4 DRIVER PASSENGER WARNING DECAL KEY SWITCH N WARNING READ AND FOLLOW THESE WARNINGS AND THE OPERATING INSTRUCTIONS BEFORE USING VEHICLE FAILURE TO DO SO CAN OPERATING INSTRUCTIONS CAUSE SEVER
25. Club Car 1998 ILLUSTRATED PARTS LIST DS GOLF CARS GASOLINE ELECTRIC MANUAL NUMBER 1019683 01 PRINT CODE 0897B0101A USING THE ILLUSTRATED PARTS LIST WARNING THIS MANUAL IS TO BE USED ONLY FOR IDENTIFICATION AND ORDERING OF SERVICE PARTS BE SURE TO READ AND USE THE MAINTENANCE AND SERVICE MANUAL BEFORE ATTEMPTING ANY VEHICLE REPAIRS This manual covers all 1998 Club Car DS Tranquility V Glide 36 volt DS PowerDrive System 48 and DS PowerDrive Plus vehicles The manual is divided into 16 sections Sections 1 through 6 pertain to both gasoline and electric vehi cles sections 7 through 12 pertain to gasoline vehicles only and sections 13 through 16 pertain to elec tric vehicles only Note that there are two or three flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag or flags contains either the letter G or E signifying that the page pertains to either the gasoline or electric vehicle only or to both the gaso line and electric vehicles Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section titles and numbers and under them the individual page titles and numbers to be found in that section Unless a page title specifies a particular vehicle s the page applies to all DS vehicles Typically there is a two page spread for each
26. SOLENOID 36 VOLT NOT 5 1 IF ORDERING SOLENOID 1019759 01 THE FOLLOWING ITEMS WILL ALSO BE REQUIRED 1014948 DIODE NOT SHOWIN 1 1020472 01 SNUBBER NOT SHOWN din c aan 1 1020483 01 BASE MOUNTING NOT 5 1 8639 TIE WIRE NOT SHOWN Ei usu EE M MIL LL LE 1 Page 13 13 SWITCH Q MULTI STEP POTENTIOMETER REVERSE FORWARD WARNING BUZZER REVERSE LIGHT SWITCH m E m FUSE AND RECEPTACLE I TYPICAL 5 PLACES BATTERY MOTI3A ON BOARD COMPUTER THREE PIN CONNECTOR Page 13 14 WIRING POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1019110 01 WIRE HARNESS INCLUDES ITEMS 1 17 1 1 N A WIRE ASSEMBLY 18 BROWN 1 2 1019327 01 KIT 6 uuu rtt the E ET ee Ph e cei teet 1 3 N A WIRE ASSEMBLY BLUE uuu Rete Haase 1 4 N A WIRE ASSEMBLY 18 PURPLE neret a ede yaa 1 5 N A WIRE ASSEMBLY 18 1 6 WIRE ASSEMBLY 18 GREEN WHITE 1 7 WIRE ASSEMBLY 18 BLACK INCLUDES RESISTOR AND 18 WHITE WIRE 1 8 N A WIRE
27. gt EL 5 0 1 l Fe REFERENCE ENGINE E SECTION 8 TYPICAL 4 PLACES TYPICAL 2 PLACES Go TYPICAL 4 PLACES TYPICAL 4 PLACES gt e e TYPICAL 4 PLACES Page 8 14 ENGINE MOUNTING ITEM PART NO DESCRIPTION QTY 1234 1 0007473 NUT NYLON LOCK SMG 18 eec ee t ttt 2 2 0001241 WASHER FEAT 5 16 18 da eS rc 2 3 1018646 01 RETAINER anne sen ee ep td 1 4 1010435 BOLT CARHIAGE 5 16 18 T tdeo RE 2 5 1012164 SNUBBER iii 1 6 1013924 NUT HEX LOCK 5 16 24 UNF occitano ad ete dates 10 7 1018346 01 BRACKET SNUBBER itr diac ets daa 1 8 1018271 01 PLATE MOUNTING dent dedic ect Le na 1 9 1018330 01 NUT FLANGE M8 X125 c Li EO ERR Kin 6 10 1018848 01 SCREW HEX WASHER 5 16 248 7 8 10 11 1018333 01 SCREW HEX HEAD CAP 1 1 25 30 4 12 1018332 01 STUD X 1 25 iii tai ia 2 13 1018321 01 e EE 2 14 1018326 01 STIFFENER DRIVE CLUTCH qasa 1 15 1018329 01 NUT FEANGE M103 1 25 4 16 1012571 WASHER HEAVY FLAT SIO asta ADA eet fern deer 4 17 1018559 01 SCREW HEAD 8 1 25 483
28. ss lu 202 AN 4 E 5 0 TYPICAL 2 PLACES TYPICAL 2 PLACES TYPICAL 5 PLACES TYPICAL 12 PLACES 6 PLACES TYPICAL 2 PLACES TYPICAL 6 PLACES TYPICAL 4 PLACES TYPICAL 6 PLACES ji e TYPICAL 6 PLACES Page 13 12 BATTERIES CHARGER RECEPTACLE SOLENOID V GLIDE 36 VOLT VEHICLE ITEM PARTNO DESCRIPTION QTY 1 2 3 4 1 1015072 NUT NYLON LOCK STAINLESS STEEL 5 6 18 6 2 1011578 WASHER FLAT B WIDE 5 16 astare cot qu Lac cae 6 3 1010908 HOLD DOWN BATTERY e 3 4 1013683 es ee ase 6 5 1016616 01 BATTERY 6 VOLT ect m 6 5 1016616 02 BATTERY 6 VOLT DRY e oum a c 6 6 1010958 WIRE ASSEMBLY 6 BLACK 5 7 1018314 01 CAP 6 VOLT BATTERY en Die Rat 6 8 1012022 CLAMP CABLE 5 Qa 2 9 0001606 A a hace ah ah 2 10 SOLENOID 36 VOLT FOR REPLACEMENT SOLENOID SEE BOTTOM OF PAGE 1 11 0007174 WASHER LOCK 5 16 Me herr pre 2 12 0001242 NUT HEX BMG TB sero A Mas 2 13 1012285 SCREW THREAD ROLLING 1 4
29. 2 6 1013792 CIRCLIB TY PEG ER c etin Dm oc ee bred 2 7 1016672 RING RETAINING uio ee nr Dd E cg ERE id 2 8 1013790 BOET M10 x 1 5 X 30MM u dad te d eee e t Sees 10 9 1013791 WASHER LOCK 13 92 x eec te iR 10 10 1013775 SEAL INPUT SHAFT OIL deese dug De dU T REIR 1 11 1013756 GEAR CASE RIGHT E genus eines lees 1 12 1012711 BREATHER eue eiie nite cae 1 13 1013758 GASKET CASE u enc mene hc um QUU QEHUSUQ RP ECCE 1 14 0007330 BEARING INNER AXEE TUBE ti a aedes ce o e ai 2 15 1013789 GASKET AXLE TUBE s tne eh et rt ec e es 2 16 1017704 ASSEMBLY AXLE TUBE RIGHT SIDE 2 1 17 1013794 SEAL AXEE SHAPT OIL etn cde een 2 18 0007335 BEARING INPUT GEAR n alat t bebes 3 19 1013764 SHAFT INPUT Bessere ee sius 1 20 0007336 BEARING INTERMEDIATE GEAR 1 21 1013766 GEAR INTERMEDIATE 1 22 1013780 KEY SUNK ua S e tn eee 1 23 1013765 GEAR INTERMEDIATE LARGE 1 24 1013757 GEAR CASE 1 25 1013759 PEUG EIEE WITHGASKET 2e ba ee e t 2 26 1013763 BOLT M6 xt Xx 50MM zu a neg 10 27 1012710 2 28 1013779 BOLT M8 X 1 25 Xx 37MM 5 ede gb EIN e sss sts 8 29 1013782 PLATE nsi Edu E cR 4 30 1013767 GEAR OUTPUT
30. 22 1016410 02 COMPRESSION GAUGE AND ADAPTER 1 23 1011273 UEM acc Md 1 1 24 1012151 DAY ae 1 1 25 1016627 NA 1 26 1016418 GEAR YOKE 1 1 PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION Page 1 3 wa _ MAINTENANCE AND SERVICE TOOLS ITEM PARTNO DESCRIPTION QI MEC 1234 28 1019331 01 GOVERNOR SHAFT INSTALLATION TOOL 1 29 1011478 a kim RUE 1 1 30 1013593 INTERNAL RETAINING RING 5 1 1 31 1019287 01 LIQUID GASKET TRANSAXLE CASE 1 32 1016414 PISTON RING COMPRESSOR KIT lt 1 33 1016415 PISTON RING PLIERS nn 1 34 1012549 RETAINING RING PLIERS 45 EXTERNAL 1 1 35 1012560 RETAINING RING PLIERS 90 INTERNAL 1 1 36 1018231 01 SAFETY FIRST CARD 50 PER PACK 1 1 37 1012809 1 1 38 1016867 STARTER GENERATOR 1 39
31. 9 1019223 01 CRANKSHAFT OHV INCLUDES ITEMS 10 11 AND 12 1 10 1016533 GEAR HELICAL miis are eked ete de er pedi i 1 11 1016532 GEAR SPUR eh A e OREL A adesto 1 12 1016516 ASSEMBLY CONNECTING ROD INCLUDES ITEM 13 2 13 1016580 BEARING PLAIN re cu CR E nn IHR ea 2 14 1016562 KEY Cs IR LE Shan 1 15 1016550 01 SHIM CRANKSHAFT 1 13MM THICK A R 15 1016550 02 SHIM CRANKSHAFT 1 18 THICK A R 15 1016550 03 SHIM CRANKSHAFT 1 23 A R 15 1016550 04 SHIM CRANKSHAFT 1 28MM THICK 3 A R 15 1016550 05 SHIM CRANKSHAFT 1 3 15 1016550 06 SHIM CRANKSHAFT 1 38 A R 15 1016550 07 SHIM CRANKSHAFT 1 43 A R 15 1016550 08 SHIM CRANKSHAFT 1 48MM THICK aa A R 15 1016550 09 SHIM CRANKSHAFT 1 53 A R 16 1016559 SPACER ol il 1 17 1016541 BOLT STUD M6 x 1 X22MM nit aie eue et beue tes 4 18 1016547 NUTT M6 XT ERREUR Ep les 4 19 1016470 SHAFT GUIDE 1 20 1016571 O RING i RER 1 21 1016469 WEIGHT GOUNTERBALANGE red lan 1 8 13 TYPICAL 2 PLACES PLACES
32. AC CORD ttt 1 1 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 10 3 1015936 ASSEMBLY TRANSFORMER es 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1015905 AMMETER INCLUDES MOUNTING HARDWARE 1 6 1015911 A A CON SD A 1 7 1015910 CAPACITOR cM u nal P DNI M 1 8 1016433 01 CORDSET DC 108 INCHES LONG 12 AWG STANDARD 1 8 1016433 02 CORDSET DC 146 INCHES LONG 10 AWG 1 8 1016433 03 CORDSET DC 242 INCHES LONG 10 AWG 1 9 1012101 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 10 1012098 BUSHING STRAIN RELIEF 12 AWG DC CORD 1 10 1012042 BUSHING STRAIN RELIEF 10 AWG DC CORD 1 11 1015917 BUSHING STRAIN RELIEF CORD annassa 1 12 1014696 CORDSET 108 INCHES LONG STANDARD 1 18 1015906 ASSEMBLY TIMER KIT INCLUDES MOUNTING HARDWARE 1 14 1015913 ASSEMBLY CONTROL CABLE ea opu Road i 1 Page 14 5 ANA gt Page 14 6 ACCU POWER CHARGER
33. ASSEMBLY 18 dde e an 1 9 N A WIRE ASSEMBLY 18 WHITE BLACK 1 10 1019014 01 WIRE ASSEMBLY 6 BLUE cocina 1 11 1019012 01 WIRE ASSEMBLY 6 1 12 1019015 01 WIRE ASSEMBLY 6 WHITE ua L educ pedet 1 18 N A WIRE ASSEMBLY 18 RED WHITE l 1 14 1019013 01 WIRE ASSEMBLY 6 BLUE 1 15 N A WIRE ASSEMBLY 18 GREEN iet te dade a rue 1 16 N A WIRE ASSEMBLY 1H 8 HED id dn t ada ee aeter 1 17 N A WIRE ASSEMBLY 18 ORANGE uuu n d ede e c eo tested e 1 18 N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1 19 N A WIRE ASSEMBLY 18 GREY PART OF ON BOARD COMPUTER ASSEMBLY 1 20 N A WIRE ASSEMBLY 10 RED PART OF FUSE AND RECEPTACLE ASSEMBLY 1 21 1017957 01 WIRE ASSEMBLY 6 BLACK aig sei didi er ete abbas 5 22 N A WIRE ASSEMBLY 18 RED rocin id dite uve eie ittis 1 23 1014947 ASSEMBLY RESISTOR etek e era OR ete E 1 24 1019028 01 WIRE ASSEMBLY 6 RED t ei aa 1 25 1014948 ASSEMBLY DIODE ee cd ar a tes 1 26 1019030 01 WIRE ASSEMBLY 6 YELLOW ll ah 1 27 N A WIRE ASSEMBLY 4 18 BED is 1 28 N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1 29 N A WIRE ASSEMBLY 18 YELLOW 2 uu sn Eier 1 30 1019201 01 HOUSING MALE ito 1 31 1019029 01 WIRE ASSEMBLY 6 GREEN ux
34. CONTROL CABLE a ei ea ee 1 Page 14 7 Ver QUE gt D gt Page 14 8 POWERDRIVE CHARGER DOMESTIC POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS ITEM PARTNO DESCRIPTION QTY 1 2 3 4 1018022 01 CHARGER BATTERY POWERDRIVE DOMESTIC 120 6 48VDC 60 HZ MODEL NUMBER 17930 11 INCLUDES ITEMS 1 14 103 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 74 CORD WITH MALE GROUNDED PLUG es 1 1018022 02 CHARGER BATTERY POWERDRIVE 120VAC 48VDC 60 HZ MODEL NUMBER 17930 18 INCLUDES ITEMS 1 14 144 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 IN AC CORD WITH MALE GROUNDED PLUG 1 1018022 03 CHARGER BATTERY POWERDRIVE 120VAC 48VDC 60 HZ MODEL NUMBER 17930 19 INCLUDES ITEMS 1 14 240 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 108 IN CORD WITH MALE GROUNDED PLUG 1 1 1018283 01 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 sse 10 8 1018197 01 ASSEMBLY TRANSFORMER ss 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1018285 01 AMMETER INCLUDES MOUNTING HARDWARE 1 6 1018311 01 KIT WIRE ASSEMBLY ni ea 1 7 1018289 01 CORDSET DC 113 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 7 1018
35. INCLUDES ITEMS 1 22 1 1 1 1013035 SEUA coria 1 1 2 0008990 WRAP TIE MR 2 2 3 1018802 01 ASSEMBLY INNER BALL JOINT soria 1 1 4 1018803 01 WASHER TAB ahua a ee 2 2 5 N A BUSHING BACK ws x eur ee Den laa h aa 1 1 6 N A BOX STEERING GEAR 1 1 7 BEARING LOWER PINION Sud US ee 1 1 8 N A PINION STEERING 1 1 9 1018794 01 BEARING UPPER PINION a e 1 1 10 1018799 01 RING C TYPE STOP ee 1 1 11 1013051 1 1 12 1013052 SEAL DUST STEERING PINION cube 1 1 13 1018797 01 GUIDE STEERING RACK Go erre oe ur f 1 1 14 1018798 01 SPRING YOKE SNE DM anasu tus 1 1 15 1013044 NUT LOCK RACK SCREW dia dies 1 1 16 N A SCREW BACK GUIDE 1 1 17 N A RACK STEERING alas 1 1 18 1018795 01 A 2 2 19 1018796 01 RINGSCHTVPE STOP metre 1 1 20 1018800 01 SA UI DIE DUM 1 1 21 1018801 01 O RING DUST SEAL RETAINING 1 1 22 1019260 01 1 1 23 0001035 PIN COTTER crm uae Sa E maspas 1 1 24 0007540 BALL JOINT LEFT HAND THREAD INCLUDES ITEMS 25 26 AND 27 1 1 25
36. SEAT BOTTOM AND ARMREST INCLUDES ITEMS 5 9 1 1 5 1015625 BRACKET SEAT SUPPORT lis 2 2 6 1019511 01 KIT ARMREST INCLUDES ITEMS 7 9 ida 1 1 7 1018809 01 RAT 8 8 N A ASSEMBLY ARMREST LEFT concio on 1 1 9 ASSEMBLY ARMREST RIGHT e 1 1 10 1012597 BUMPER SEAT ee 1 1 11 1017384 SCREW WASHER HEAD TAP 12 5 5 12 1012656 GASKET SEAT SHORT GASOLINE VEHICLE ONLY 2 13 1012657 GASKET SEAT LONG GASOLINE VEHICLE ONLY 1 14 N A INSULATION SOUND GASOLINE VEHICLE ONLY 1 15 1018817 01 WASHER FLAT STAINLESS STEEL td ne 4 4 16 0000304 SCREW HEX HEAD CAP 1 4 20 1 8 17 1011652 PLATE SEAT HINGE STAINLESS STEEL uniri 2 2 18 1018809 01 RIVET POP STAINLESS STEEL 3 16 u aa 4 4 Page 2 11 2 12 SEAT BACK ITEM PARTNO DESCRIPTION An 1234 1 1015651 02 ASSEMBLY SEAT BACK WHITE INCLUDES ITEMS 2 AND 3
37. iet eh 1 7 0008449 NUT DIMPEED LOCK 1 4 28 ei ete RC p ih 1 8 1012903 BEARING 3 8 XI acne ect d s d deca 2 9 1014189 SCREW BRONZE HEX HEAD 1 4 20 2 1 10 1013886 COVER WIPER SWITCH CASE ci inl cde a eve de deren 1 11 0007893 NUT HICSS Sea 1 12 1014017 CARRIER WIPER SWITCH ARM 1 13 1013998 SPRING WIPER SWITCH BRUSH 1 14 1014000 STUD WIPER SWITCH ADJUSTING 1 15 1014019 SCREW SELF TAPPING 4 40 3 8 1 16 0008058 WASHER LOCK 4 n e etit 3 17 1013887 ARM SPEED SWITCH duly etie Terns 1 18 1013860 ASSEMBLY SWITCH BRUSH dette dre dtp e e i d mar 1 19 0008056 SCREW ROUND HEAD MACHINE 4 40 3 4 2 20 1014807 SWITCH cocina 1 21 1014010 GROMMET SPLIT ll aate 1 22 0008057 NUT HEX 40 n dap ne SE 2 23 0000451 WASHER LOCK 1 4 RC Ree ac e u e ss 1 24 1014413 HAIR SPRINGGOTTER i tee gn s e e ce e C ded 1 25 N A WIRE ASSEMBLY 18 BLACK RC EN ERR ite 1 26 N A WIRE ASSEMBLY 18 GREEN iii ass 1 27 1017692 CAR PROTECTOR eI egeo mado Ete 1 28 1014109 BOLT CARRIAGE 3H0 242 x IERI 2 29 1016175 WASHER 2 30 0001017 NUT HEX AAA quidem 2 31 1019492 01 SHIM WIPER SWITCH di Eta E
38. 1014264 STEERING COLUMN BEARING PRESS TOOL 1 1 40 1014259 STEERING COLUMN RETAINING RING TOOL e 1 1 41 1016112 TACHOMETER db an ft fs YN Due KD Mean 1 42 N A TOUCH UP PAINT LACQUER BEIGE an oor ce un 1 1 42 N A TOUCH UP PAINT LACQUER WHITE 1 1 42 N A TOUCH UP PAINT LACQUER 1 1 42 N A TOUCH UP PAINT LACQUER RED 1 1 42 N A TOUCH UP PAINT LACQUER DARK BLUE 1 1 42 N A TOUCH UP PAINT LACQUER DARK 1 1 43 1014115 TRANSMISSION TOOL 1 44 1014161 TRANSAXLE PINION SEAL TOOL 1 1 45 1014162 TRANSAXLE AXLE SEAL TOOL une ges 1 1 46 1016413 VALVE CLEARANCE ADJUSTER SCREW HOLDER 1 47 1016412 01 VALVE GUIDE REAMER INCLUDES ITEM 48 1 48 1016412 02 acd red au aes 1 49 1016551 VALVE SEAT CUTTER T WRENCH etr m onere 1 50 1016552 VALVE SEAT CUTTER GUIDE 2 enter tine ee 1 51 1016553 VALVE SEAT CUTTER 45 32MM 1 52 1016554 VALVE SEAT CUTTER 32 AND 45 35MM DIAMETER 1 53 1016411 01 VALVE SPRING 58 1 54
39. 1015597 FITTING THREAD FORM GREASE 1 4 28 ee 1 1 26 0007602 NUT HEX SLOTTED 3 824 ase 1 1 27 1011930 BOOT DUST Hp Mu 1 1 28 0007555 HEX LEFT HAND THREAD 1 2 20 eee 1 1 29 1012467 LINK RACK AND PINION DRAG cocos 1 1 30 1013042 NUT HEX M12 1 1 31 0001624 BOLT HEX HEAD 3 8 16 x 1 1 2 3 3 32 0000334 oido 3 33 1010138 NUT DIMPLED LOCK 3 8 16 3 3 Page 6 5 6 6 FRONT SUSPENSION UPPER ITEM PARTNO DESCRIPTION RIT 1 2 3 4 1 1016353 ASSEMBLY DELTA A PLATE INCLUDES ITEMS 2 3 AND 4 2 2 2 1016346 BUSHING URETHANE ee eng 6 6 3 1016350 SLEEVE DELTA OUTER nein 1 1 4 1016349 SLEEVE DELTA INNER nens nie ed ee e 2 2 5 0008754 NUT NYLON LOCK 3 8 16 acta 8 8 6 0007539 CRI NAR TD 1 1 7 0001308 NUT HEX 1 2 de MD E LEE 1 1 8 0001624 BOLT HEX HEAD 3 8 16 x d 1 2 nd iet tut 2 2 9 1010138 NUT DIMPLED LOCK 3 8 16 ae n 4 4 10 0002402 SCREW HEX CAP 3 8 16 x2 1 4 en etica 4 4 11 1010219 BOD TIE A e 1 1 12 0007555 NUT HEX LEFT HAND THREAD 1 2 1 1 13 0007540 BALL JOINT LEFT HAND THREAD enean nemus cate credo tts 1 1 14 1017266 STRAP APLATE
40. 2 2 22 1018619 01 SCREW 1 4 20 x 1 1 8 ette 4 23 0008754 NUT NYLON LOCK 3 8 16 aa 2 2 1011877 02 KIT PARK BRAKE INCLUDES ITEM 24 AND ITEMS 17 21 ON PAGE 5 4 1 1 24 N A ASSEMBLY RATCHET da 1 1 25 0000334 WASHER FLAT 3 8 E 2 2 Page 5 7 5 8 FRONT AND SUSPENSION STEERING 6 2 STEERING COLUMN ITEM PARTNO DESCRIPTION 1 2 3 4 1 1013861 JOINT COMPOUND STEERING INCLUDES ITEMS 2 AND 3 1 1 2 1017226 SCREW HEX HEAD 8 x 1 25 30 3 3 0007174 WASHER LOCK 5 16 ssn 3 4 1016185 MOUNT STEERING COLUMN 1 1 5 1016184 MOUNT STEERING COLUMN RIGHT 1 1 6 1016269 SCREW HEX WASHER HEAD THREAD FORMING 5 16 18 X2 2 2 7 0000334 WASHER FLAT e 4 4 8 1016183 SCREW HEX HEAD CAP 3 8 16 X7 2 2 9 0008754 NUT NYLON LOCK 3 8 16 ean D EE 2 2 10 1014288 SCREW HEX WASHER HEAD THREAD FORMING 5 16 18 x 3 4 1 1 11 1011697 WASHER 1 1 12 1012499 BOOT STEERING COLUMN o
41. MALE 3 PIN PLUG 12 AWG 108 IN CORD WITH NO PLUG 2c 1 1 1018381 01 ASSEMBLY CASE INCLUDES FASTENERS 1 2 0007577 SCREW PAN HEAD SELF TAPPING 10 16 x 1 2 isse 10 3 1018382 01 ASSEMBLY TRANSFORMER 1 4 1015914 ASSEMBLY HEATSINK WITH DIODES INCLUDES MOUNTING HARDWARE 1 5 1019144 01 ASSEMBLY VOLTAGE SUPPRESSOR 1 6 1018385 01 KIT WIRE ASSEMBLY ze 2 we u 1 7 1018285 01 AMMETER INCLUDES HARDWARE 1 8 1018383 01 RELAY POWER 48 VDC INCLUDES MOUNTING HARDWARE 1 9 1018387 01 BRACKET POWER RELAY MOUNTING 1 10 1018386 01 SWITCH 4 POSITION SLIDE Be a esee uode se 1 11 1018289 01 CORDSET DC 113 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 1018289 02 CORDSET DC 154 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 1018289 03 CORDSET DC 250 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 12 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 13 1012098 BUSHING STRAIN RELIEF DC CORD 12 AWG 1 14 1018384 01 BREAKER CIRCUIT Saale 2 15 1018317 01 CORDSET AC 80 INCHES LONG WITH LEADS NO PLUG 1 15 1018317 02 CORDSET AC 116 INCHES LONG WITH LEADS NO PLUG
42. REUS ene 1 13 1013590 SPRING FORWARD AND REVERSE CAM 1 14 1013589 RING RETAINING HE 1 15 0008717 NUT NYEON LOCK A F E 28 ud cea une ta dde egt 1 16 1013587 WELDMENT FORWARD AND REVERSE BELL CRANK 1 17 1010954 STUD BALL 1 4 28 X 1 4 ec ee edet es 1 18 1019515 01 CABLE TRANSMISSION INCLUDES ITEMS 19 AND 20 1 19 0007893 NUT HEX 310 32 eat ate sic da 2 20 1012333 JOINT sS he BE 2 21 1013198 SCREW PHILLIPS OVAL COUNTERSUNK MACHINE 8 32 5 8 1 22 1012987 HANDLE FORWARD AND REVERSE SWITCH 2 2 1 23 0008248 SCREW PHILLIPS TRUSS HEAD 1 4 20 3 4 4 24 0008233 NUT 1 4 20 ee ec e i e e u ala 8 25 1014065 WASHER FLAT e Ee c RARER 1 26 0008251 SCREW PHILLIPS HEAD 1 4 20 X 1 1 dre ann ER 4 27 1018558 01 RETAINER CABLE debut ehte usb te 1 28 0000332 WASHER FLAT 1 4 tissus bad RU IRR ONU 4 29 1019226 01 BRACKET TRANSMISSION CABLE SUPPORT 2 1 30 1012285 SCREW THREAD ROLLING 1 4 20 5 8 3 Page 7 5 7 6 ELECTRICAL BOX GASOLINE VEHICLE ITEM PARTNO DESCRIPTION QTY 1 2 3 4 1018276 01 BOX ELECTRICAL COMPONENT COMPLE
43. REVERSE SWITCH TOW SWITCH POWERDRIVE PLUS VEHICLE 13 27 BATTERIES CHARGER RECEPTACLE POWERDRIVE PLUS VEHICLE 13 29 SOLENOIDS ENERGY DISPLACEMENT MODULE POWERDRIVE PLUS VEHICLE 13 31 CONTROLLER ON BOARD COMPUTER POWERDRIVE PLUS VEHICLE 13 33 BATTERY CHARGER section ACCU POWER CHARGER DOMESTIC V GLIDE 36 VOLT VEHICLE Ne 14 3 ACCU POWER CHARGER EXPORT V GLIDE 36 VOLT VEHICLE 14 5 ACCU POWER CHARGER EXPORT 100 VOLT V GLIDE 36 VOLT VEHICLE 14 7 POWERDRIVE CHARGER DOMESTIC POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 14 9 POWERDRIVE CHARGER EXPORT POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 14 11 POWERDRIVE CHARGER EUROPEAN POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS 14 13 ELECTRIC MOTOR SECTION MOTOR V GLIDE 36 VOLT VEHICLE 2 02001010 2 15 3 MOTOR POWERDRIVE SYSTEM 48 VEHICLE 4 15 5 MOTOR POWERDRIVE PLUS VEHICLE 2 15 7 CONTENTS TRANSAXLE ELECTRIC VEHICLE SECTION TRANSAXLE ELECTRIC VEHICLE haka 16 3 1 6 MAINTENANCE AND SERVICE TOOLS MAINTENANCE AND SERVICE TOOLS ITEM PARTNO DESCRIPTION MEC 1234 1 1018710 01 ACCELERATOR PEDAL ADJUS
44. SIDE sese 1 77 1013790 BOLT M10 x 1 5 X 30MM ui ee dete a ec a e ee 14 78 1013791 WASHER MTO eese o ti 14 79 0007330 BEARING INNER AXLE TUBE 2 80 1019283 01 BOLT M8x1 25x97MM uen 8 81 1018927 01 GEAR OUTPUT i nem I ERO ii io EN 1 82 1014193 PIN DOWEL 525 554 tette et ae bete 1 83 1019105 01 KIT DIFFERENTIAL GEAR CASE INCLUDES ITEMS 84 87 1 84 1013768 CASE GEAR CARRIER 2 il eco tt te e pad e ae 1 85 1013774 PLATE THRUST IDEER GEAR 1 iet dn tto tete ctia A 2 86 1013773 PLATE THRUST DIFFERENTIAL GEAR 1 87 1013769 COVER GEAR CASE e Reg i 1 88 1013772 PIN DIFFERENTIALS teet ee e didt 1 89 1013770 GEAR DIEFERENTIAL IBDEER pee a 2 90 1013771 GEAR DIFFERENTIAL e Hcc 2 Page 12 7 12 8 ELECTRICAL SYSTEM 13 13 2 ELECTRICAL COMPONENTS FRONT BODY ELECTRIC VEHICLE ITEM PARTNO DESCRIPTION QTY 1 2 3 4 1 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 2 3 1 2 1016849 SCREW PAN HEAD HI LO 4 24 5 16 2 3 1016851 BUZZER REVERSE ods UE E EIL E 1 4 1018306 01 ASSEMBLY SCREW AND WASHER ettet 2 5 1018262 01 SWITCH KEY a tit d ea 1 6 1018511201 WASHER citet a
45. T ou ecc o b pa 10 2 1019041 01 PLATE BODY KICK seele 1 3 1016952 U NUT 1 4 20 2 4 1012412 PLATE BODY a nus RRA 2 5 0000332 WASHER FLAT 1 4 E 8 6 0008233 NUT NYLON LOCK 1 4 20 o ROT 10 7 1015829 02 ASSEMBLY ACCESS DOOR BLACK 1 7 1015829 01 ASSEMBLY ACCESS 1 8 1015525 HUT BLIND DES DB ana antaqa atun IM D 2 9 INSULATION SOUND FRONT ae 1 10 N A INSULATION SOUND LEFT SIDE BODY 1 11 N A INSULATION SOUND BODY LEFT RIGHT 2 125 3046956203 BODY BEIGE ec 1 12 1016926 02 BODY WHITE A 1 12 1016926 04 BODY GRAY acoge e 1 12 1016926 06 BODY RED 1 12 1016926 09 BODY DARK BLUE 1 12 1016926 10 1 12 1016962 08 BODY WITH TAILLIGHT OPENING BEIGE 1 12 1016962 09 BODY WITH TAILLIGHT OPENING 1 12 1016962 11 BODY WITH TAILLIGHT OPENIN
46. een e a s 1 12 1016429 SEAT VALVE au n u hue gk ob aia 1 13 1016537 BALL STEEL PRESSURE RELIEF BO RUE uQ a 1 14 1016581 SPRING ite ue Re aS 1 Page 8 7 8 8 290 DESCRIPTION QTY 1 2 3 4 1 1016442 CASE ROCKER tete EHRE bti btts 1 2 1016436 GASKET ROCKER CASE 1 3 1016583 BOLT FLANGED M6 X 1 contando p eem b etre itat 2 4 1016569 O RING ect aea c el 2 5 1016545 NUT REX 82 nitentem iot its 2 6 1016542 SCHEW STUD M5 X 8 innato t Ed RR 2 7 1016451 ARM ROCKER au ua e b oie qan ed e 2 8 1016450 COLLET 2 9 1016449 RETAINER VALVE SPRING cuicos 2 10 1016523 SPRING ENGINE VALVE ede deed edet tee e Ae eed 2 11 1016431 ASSEMBLY CYLINDER HEAD OHV INCLUDES ITEMS 12 AND 13 1 12 1016560 RING SNAP 0 E 2 13 1016519 GUIDE VALVE estaa 2 14 1016479 SEAT SPRING L Su RSS 2 15 1016566 eM 2 16 1016448 VALVE EXHAUST tet te deett LR sett 1 17 1016447 VALVE INTAKE xs eicit an lan Sara 1 18 1016544 SCREW CROSS PAN HEAD SELF TAPPING 5 8 x 12MM 1 19 1016474 Bic 1 20 1016483 EE 1 21 1016563 a 2 22 101648
47. individual page title in the Table of Contents however some titles require several spreads On the left hand page is an illustration showing the parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to the numbers on the illustration part descriptions and quantity of parts used Some item numbers have more than one part number because several models and or configurations of a component are represented together on one spread Note that a part description may be indented This indention corresponds to a parts assembly level indi cated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page A part that is indented to level 2 is a component of the 1 part assembly that it is listed under A level 3 part is a component of the level 2 part that it is listed under and a level 4 part is a component of the level part preceding it In each case the part quantity given for a level 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a evel 1 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread Club Car P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Serv
48. te ec 2 16 0001028 NUT HEX MAE DO Lu pan IIR S 2 17 1013134 01 CLAMP HOSE BLACK eco bod cte 2 18 1013684 FILTER PRIMARY FUEL WHITE 1 19 1012293 LINE BULK FUEL YELLOW ee A R 20 1013692 EINE BULK en Nuntium aa n ana Ras ern A R 21 1012649 CLAMP HOSE RED M ME 3 22 1014522 FILTER SECONDARY FUEL BLUE 1 23 1013687 ea 1 24 1014116 NUT U TYPE SPEED ann 3 25 1013746 CLAMP ded el mue LL LAU SL IU 1 26 1019556 01 K TEITTING mp coh A ee 1 27 1011988 SCREW PHILLIPS TRUSS HEAD 1 4 20 X2 sss 3 28 1013134 02 CLAMP HOSE GREEN 4 Page 9 3 9 4 ASSEMBLY DESCRIPTION QTY EJ 1234 1 1019056 01 ASSEMBLY CARBURETOR INCLUDES ITEMS 2 11 1 2 1016501 ASSEMBLY IDEE SCREW EEG eade dues 1 3 N A ASSEMBLY PILOT AIR SCREW uite ee na 1 4 1019731 01 PILOT nente pe eei ase cac eeu 1 5 1016486 ASSEMBLY FLOAT x ae e at im teet dev on peg dites 1 6 1019732 01 NOZZLE MAIN cuotas det t tete re qi ede eb e bete el 1 STANDARD JETTING 7 1016425 82 JET MAIN 03000 FEET rar En 7 1016425 80 MA
49. 019648 01 WIRE HARNESS ient bd date ob tee in 1 2 N A WIRE ASSEMBLY 18 1 3 N A WIRE ASSEMBLY 10 RED PART OF FUSE AND RECEPTACLE ASSEMBLY 1 4 1018278 01 KIT WIRE AND TERMINAL 6 1 5 N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1 6 N A WIRE ASSEMBLY 18 GRAY PART OF ON BOARD COMPUTER ASSEMBLY 1 7 N A WIRE ASSEMBLY 10 BLACK PART OF ON BOARD COMPUTER ASSEMBLY 1 8 1017957 01 WIRE ASSEMBLY 6 BLACK erede ode aa Re E denn 5 9 1018535 02 WIRE ASSEMBLY 10 ORANGE 1 10 1019028 01 WIRE ASSEMBLY 16 RED Rd Rec tbe ett dta 1 11 1018536 02 WIRE ASSEMBLY 10 BLUE 1 12 1019687 01 WIRE ASSEMBLY 6 WHITE igne deum ds e DRESS 2 13 1019029 01 WIRE ASSEMBLY 6 GREEN SEE SERVICE BULLETIN 00 09 1 14 1019200 01 WIRE ASSEMBLY 6 YELLOW sten B oe RR eene 1 Page 13 25 TYPICAL 3 PLACES REFERENCE DECALS SECTION 3 Page 13 26 FORWARD AND REVERSE SWITCH TOW SWITCH POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1018560 01 SWITCH FORWARD AND REVERSE 2 1 2 1018550 01 CASE FORWARD AND REVERSE SWITCH seen 1 3 1018561 01 SCREW HI LO HEX HEAD 1 4 15 172 3 4 0008248 SCREW TRUSS PHILLI
50. 1 1 1018240 01 ASSEMBLY BACKING PLATE RIGHT INCLUDES ITEMS 2 3 AND 4 1 1 1 1018240 02 ASSEMBLY BACKING PLATE LEFT INCLUDES ITEMS 2 AND 4 1 1 2 1018165 01 MECHANISM ADJUSTING RIGHT 1 1 2 1018165 02 MECHANISM ADJUSTING LEFT 1 1 1018239 01 WASHER es uk Rd 1 1 4 1018238 01 AA 1 1 5 1010850 COVER BUST usaha 1 1 6 1018232 01 PACKAGE BRAKE SHOE FOUR PIECES 1 1 7 1011466 KIT SHOE RETAINER FOUR PIECES 1 1 8 1018163 01 PACKAGE BRAKE SPRING FOUR 9 1 1 9 1018155 01 ASSEMBLY LEVER RIGHT coin Sat OL 1 1 9 1018155 02 ASSEMBLY LEVER LEFT ta nu MO er 1 1 10 1013924 NUT HEX HEAD LOCK GRADE 8 5 16 24 sun sweet 8 8 11 1014153 BOLT BRAKE CLUSTER MOUNTING 8 8 12 1010829 PIN CLEVIS a cle asda este 2 2 13 0001035 PIN COTTER 3 32 x 2 2 14 1019008 01 HANGER BRAKE CABLE GASOLINE VEHICLE ONLY 2 14 1013207 HANGER BRAKE CABLE ELECTRIC VEHICLE
51. 1 11 1018289 01 CORDSET DC 103 LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 1018289 02 CORDSET DC 144 LONG WITH MALE 3 PIN PLUG 12 AWG 1 11 1018289 03 CORDSET DC 250 LONG WITH MALE 3 PIN PLUG 12 AWG 1 12 1012101 ASSEMBLY FUSE INCLUDES HARDWARE 1 18 1012098 BUSHING STRAIN RELIEF DC CORD 12 AWG ee 1 14 1018384 01 BREAKER CIRCUIT 15 AMP 2 15 1019735 01 RECEPTACLE AC CORD en ein ee e 1 16 1019583 01 CORDSET AC CONTINENTAL EUROPE 96 LONG WITH MALE 2 PIN PLUG 1 17 1019582 01 CORDSET AC U K 96 LONG WITH MALE 3 PIN PLUG 1 Page 14 13 14 14 ELECTRIC MOTOR 15 15 2 MOTOR V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1018134 01 ASSEMBLY 36 VOLT MOTOR 2 97 HP INCLUDES ITEMS 1 20 1 1 1017944 SHIELD END susu saset AEDEM 1 2 1017954 ASSEMBLY STATOR SHELL AND WINDING 1 3 1017947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 1 4 N A BUSHING INSULATOR 2 conosca ini ie ee ad 2 5 N A WASHER 16 enge A ee 4 6 N A NUT 56 48 pedem Baden 4 7 N A BUSHING I
52. 1011480 VOLT OHM 1 1 55 1016110 02 TUNE UP KIT FE 290 INCLUDES AIR FILTER SPARK PLUG OIL FILTER FUEL FILTERS NOT SHOWN es ea 1 PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION Page 1 5 1 6 BODY AND TRIM E LL INO EY Page 2 2 BODY TRIM ITEM PARTNO DESCRIPTION GI MEE 1234 1 1013344 COMPONENT LEFT DASH BLACK 1 1 2 1016604 04 PANEL CENTER DASH BLACK u u a 1 1 1018026 01 PLUG HOLE V GLIDE 36 VOLT VEHICLE ONLY 1 4 1013343 COMPONENT RIGHT DASH BLACK sass 1 1 5 1015032 MAT FLOOR ARI au a 1 1 6 1014645 KIT SNAP WASHER BLACK INCLUDES ITEMS 7 10 ann 2 2 7 N A A A shasqa 1 1 8 WASHER es 1 1 9 SCREW 10 SHEET METAL secet var cea al 1 1 10 COVER SCREW HEAD 1 1 11 1011017 SCREW FLANGE LOCK use ee 2 2 12 0007973 RIVET ALUMINUM POP 3 16 ete ae O 3 3 13 1017083 01 KIT DRINK HOLDER INCLUDES ITEMS 14 AND 15 2 2 14 0007847 BOLT HEX HEAD 1 4 20 x 3 4 LI Rn 2 2 15 1016952 MUTA quiso ae Mn une 2 2 16
53. 1014033 WIRE ASSEMBLY 6 YELLOW SPEED 1 9 1014032 WIRE ASSEMBLY 6 ORANGE 2ND 8 1 10 1014828 WIRE ASSEMBLY 6 GREEN ib e er i ales 1 11 1014030 WIRE ASSEMBLY 6 WHITE itt ae e ee i dece 1 12 1014029 WIRE ASSEMBLY 6 WHITE nnde ned PUSH RERO 1 13 N A WIRE ASSEMBLY 18 1 14 1013092 WIRE ASSEMBEY RED Social HEB 1 15 WIRE ASSEMBLY 18 ORANGE 1 16 N A WIRE ASSEMBLY 18 WHITE rh ae de bte i 1 17 N A WIRE ASSEMBLY GREEN tec tec ee de reden dede 1 18 1020180 01 WIRE ASSEMBLY 10 RED irte t tati ec fee ftetit erit 1 19 1011010 WIRE ASSEMBLY 10 WHITE a eite e etae net ma ern 1 20 N A WIRE ASSEMBLY 18 RED une ee EE tatg beet 1 21 1014039 WIRE ASSEMBLY 6 WHITE 1 22 N A WIRE ASSEMBLY 18 A 1 23 1011069 6 RED ei a ipae penis 1 24 WIRE ASSEMBLY 18 YELLOW ouvir SA 1 25 N A WIRE ASSEMBLY 18 BLACK recte er een 1 26 1010958 WIRE ASSEMBLY 6 BLACK 1 13 c da d o es 5 Page 13 5 13 6 FORWARD AND REVERSE SWITCH V GLIDE
54. 1017682 02 BAGWELL PROTECTOR INCLUDES ITEM 17 1 1 17 1010434 FASTENER PLASTIC BARREL 9 9 18 1017079 KIT REAR BUMPER INCLUDES ITEMS 19 23 1 1 19 1016379 BUMPER REAR 1 1 20 1016875 PLATE MOUNTING LONG md 1 1 21 0007473 NUT NYLON LOCK 5 16 18 Dee 4 4 22 1011697 WASHER SPECIAL 5 16 tabes cic lest e quat ote 6 6 23 1016876 BOLT PHILLIPS TRUSS HEAD SHOULDER 3 8 18 X 2 4 4 24 1017067 02 KIT SCUFF GUARD INCLUDES ITEM 25 1 1 25 1010434 FASTENER PLASTIC BARREL er 12 12 Page 2 3 2 4 FRONT BODY ITEM PARTNO DESCRIPTION QI REG 1234 1 1017080 KIT FRONT BUMPER INCLUDES ITEMS 2 8 1 1 2 1016868 BUMPER FRONT e oaa 1 1 3 0007251 SCREW PHILLIPS TRUSS HEAD 5 16 18 1 2 2 4 0007473 NUT NYLON LOCK 5 16 18 eve een ne 2 2 5 1016967 RIVET PUSH TYPE BLIND o edu 2 2 6 1014198 NAMEPLATE GOLD Su A 1 1 7 1016925 01 BODY FRONT e bti tta e e tete 1 1 7 1016925 02 BODY FRONT WHITE ae a 1 1
55. 1028 HEX 1 4 ete qued nae 2 7 1018028 10 litiasis 4 8 1019344 01 WASHER FLAT BRASS 5 16 5 2 2 Rd E et 4 9 1019644 01 MODULE ENERGY DISPLACEMENT 1 10 1019579 01 BRACKET MOUNTING cR e d et eate eis 2 11 1012285 SCREW THREAD ROLLING 1 4 20 5 8 4 12 1018836 01 SOLENOID 48 VOLT bie 2 13 1019026 01 ii 1 13 31 1 TYPICAL 2 a Ey E 3 Qu TYPICAL 2 PLACES Page 13 32 CONTROLLER ON BOARD COMPUTER POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 0001242 NUT A AB o tee sti ite 4 2 0007174 WASHER LOCK 5 16 ESSO ub UR E 4 3 0001241 WASHER FLAT S T O d moari tte ntt ee 8 4 0001218 BOLT HEX HEAD 516 18 X ede ee eame Rede eg 1 5 0007173 BOLT HEX HEAD 5 16 18 X YA u age 3 6 1018879 01 CONTROLLER 48 VOLT 225 1 7 0008450 SCREW HEX HEAD 10 24 X 1 2 i getestet ai e 2 8 1018038 WASHER 0 iion men et ERE RC RR ala 4 9 1016175 WASHER LOCK FQ a t N Eh 2 10 0001017 NUT HEX HEAD 10 224 ne aa deti
56. 19 2 2 10 1011393 PACKAGE HUB BEARING etes uence os wee 2 2 11 1011304 STUD LUG 4 4 12 1018135 SEAL DOUBLE LIP 1 1 13 1011887 COVER DUST a 1 1 14 0008754 NUT NYLON LOCK 3 8 16 4 4 15 1016387 SCREW HEX HEAD CAP 3 8 16x aii 2 2 16 1016384 CLEVIS UPPER DELTA ae 2 2 17 1019031 01 NUT NYLON LOCK 1 2 20 ttt 2 2 18 1010028 WASHER FLAT 1 2 A 2 2 19 1010150 BEARING THRUST eii 2 2 20 1016389 WASHER KINGPIN WAVE zu an an an su 2 2 21 1010984 A A n 8 8 22 1010005 WASHER FLAT RN I EI dran 2 2 23 0007840 NUT dallo ees eoe sees nui se E Ei E 2 2 24 0007910 PIN COTTER SA2 rec es cna OA 2 2 25 0008755 SCREW HEX HEAD CAP 3 8 16 x 3 a id 2 2 26 1016386 2 2 27 1015583 Te 4 4 28 1012303 BUSHING STEEL I 2 2 29 1014276 PLATE FRONT SPRING 1 1 30 0001624 SCREW HEX HEAD CAP 3 8 16 1 1 2 10 4 31 0000357 WASHER LOCK 3 8 4 4 32 0000706 MUT HEX 3 8 16 hors D eee erat
57. 2 0000451 WASHER LOCK 1 4 a Bo 3 23 1010934 BOLT HEX HEAD 5 16 18 X 1 Oe De d TER 1 24 0007174 WASHER 5 16 nen at brc e P eR iet 1 Page 15 5 Page 15 6 MOTOR POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1018546 01 ASSEMBLY 48 VOLT MOTOR 3 10 HP INCLUDES ITEMS 1 24 1 1 1017944 SHIELD END 5 ena A 1 2 1018792 01 ASSEMBLY STATOR SHELL AND WINDING 1 3 1017947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 1 4 N A BUSHING INSULATOR dote ehe at dede ost 2 5 N A WASHER FLAT 5 16 u nene h cete egeo dl 4 6 N A NUT HEX 5 16 185 es te d ees 4 7 N A BUSHING INSULATOR z eri ld RS 2 8 1017961 SCREW CLAMP nasse e ee c io cp Ee a 4 9 1017953 SCREW BEARING RETAINER tires nai 2 10 1018793 01 SHIELD END WITH SPEED SENSOR 1 11 1017949 SCREW BRUSH HOLDER ei 2 12 1017948 RIGGING BRUSH eR 1 13 1017946 PACKAGE BRUSH Duende 1 14 1011411 PACKAGE BRUSH SPRING 4 PIECES 1 15 1011290 BEARING IBALL a tee a eet e atat d teres 1 16 1017950 RETAINER BEARING teni re e oett ic a es 1 17 N A ARMATURE lt
58. 289 02 CORDSET DC 154 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 7 1018289 03 CORDSET DC 250 INCHES LONG WITH MALE 3 PIN PLUG 12 AWG 1 8 1012101 ASSEMBLY FUSE INCLUDES MOUNTING HARDWARE 1 9 1012098 BUSHING STRAIN RELIEF DC CORD 12 AWG 1 10 1019144 01 ASSEMBLY VOLTAGE SUPPRESSOR 1 11 1018287 01 BREAKER CIRCUIT 15 1 12 1018286 01 RELAY POWER 48 VDC snes 8 cts doe testo ditte 1 13 1018288 01 CORDSET AG 80 INCHES LONG et eier 1 13 1018288 02 CORDSET AC 116 INCHES LONG ee 1 14 1015917 BUSHING STRAIN RELIEF CORD 1 Page 14 9 1 14 10 POWERDRIVE CHARGER EXPORT POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS ITEM PARTNO DESCRIPTION QTY 1 2 3 4 1018315 03 CHARGER BATTERY POWERDRIVE EXPORT WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 18780 11 INCLUDES ITEMS 1 16 103 IN DC CORD WITH MALE 3 PIN PLUG 12 AWG 74 IN AC CORD WITH NO EUR 1 1018315 04 CHARGER BATTERY POWERDRIVE EXPORT WITH 4 POSITION SWITCH 100 200 220 240 VAC 48 VDC 50 60 HZ MODEL NUMBER 18780 18 INCLUDES ITEMS 1 16 144 IN DC CORD WITH
59. 3 SCREW HEX 5 16 18 3 4 22 22 1 7 0001241 WASHER FLAT 5 16 ote e pie dee d dade e ted da 2 8 0007473 NUT NYEON LOCK 5 16 18 in cet ec eem det Aes 2 Page 7 15 7 16 290 8 8 2 FE 290 ENGINE ITEM PART NO DESCRIPTION QTY 1 2 8 4 1019539 01 FE 290 GASOLINE ENGINE CLOCKWISE ROTATION WITH CARBURETOR DOES NOT INCLUDE ITEMS 15 THROUGH 18 1 1 1016507 BOLT 2 ENDED M6 x 1 29 1 2 1016512 WASHER FLAT 6MM oe ar ee rte tede ens 1 3 1016524 SHROUD ENGINE 290 lisa 1 4 1016456 BOLT FLANGED M6 x 1 12 15 5 1016547 NUTT P WEE AEDEM 3 6 1019097 01 BOLT 2 ENDED M6 x 1 27MM 1 7 1016526 SHROUD ENGINE FE 290 1 8 1017221 SCREW 2 ENDED M6 x 1 46 1 9 1019156 01 HOUSING n e i tie ERU o aa ev iet dents 1 10 1016525 SHROUD ENGINE 290 UPPER 1 11 1016443 io requie ie date esee 1 12 1016539 O RING even usa eth aT en 1 13 1016536 TUBE OIL FIELER EE 290 2 2 eto E 1 14 1016531 DIPSTICK tete oue e p Ra qu UR 1 15 1011114 NUT a
60. 36 VOLT VEHICLE 1 2 3 4 ITEM PART NO DESCRIPTION QTY EE 1 1017530 03 ASSEMBLY FORWARD AND REVERSE SWITCH INCLUDES ITEMS 2 8 1 2 1014808 SWITCH LIMIT Gs sen 1 3 0008057 NUT HEX 84 40 g m p t edt Att 2 4 0008058 WASHER LOCK 4 en an ae dev o need chile d 2 5 1011991 SCREW SLOTTED ROUND HEAD 44 40 17 8 24 11 2 6 1017799 BUS uero aue ete tetro d etate 1 7 0000451 WASHER LOCK 1 4 ee 2 8 0001028 NUT HEX 1 4 20 eR a ad m s 2 9 1012987 HANDLE FORWARD AND REVERSE SWITCH sse 1 10 1013198 SCREW PHILLIPS HEAD MACHINE 8 32 5 8 1 11 1016845 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 2 1 8 3 12 0008233 NUT NYLON LOCK V 4 20 beni else en tesi 3 Page 13 7 13 8 WIPER SWITCH V GLIDE 36 VOLT VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1016140 ASSEMBLY V GLIDE WIPER SWITCH INCLUDES ITEMS 1 27 1 1 1014999 ASSEMBLY WIPER SWITCH CASE 6 SPEED INCLUDES ITEM 2 1 2 1014414 BUMPER WIPER SWITCH 5 E c be de Heel ett 1 3 1014253 NUT BRASS HEX JAM 1 4 20 aasan aha dona 2 4 0007473 NUT NYEON LOCK 5 16 18 eee ntt red eie detect 1 5 1012353 STUD SHORT 774 2825 ep dece ad 1 6 1014003 CRANK BELLE
61. 413 ne ee 1 1 17 1013754 BUCKLE BAG STAAP Ue 2 2 18 1011708 SUPPORT SEAT BACK MAIN acca cee 2 2 19 1011710 ASSEMBLY KNEE BRACE WELDMENT ect 2 2 20 1017234 FASTENER PLASTIC BARREL GRAY tenencia 4 4 21 1011706 PAD MOUNTING SEAT BACK SUPPORT 5 ee 2 2 22 1017072 06 KIT SWEATER BASKET INCLUDES ITEMS 23 27 1 1 23 0008418 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 1 1 2 1 1 24 1015075 WASHER FLAT 5 16 sss 4 4 25 1014482 SPACER NYLON asas 1 1 26 0008233 NUT NYLON LOCK 1 4 20 ds 3 27 0000304 BOLT HEX HEAD 1 4 20 x Tessa 2 2 28 0001241 WASHER FLAT 5 16 een ee 2 2 29 0007818 BOLT CARRIAGE 5 16 18 x 1 1 2 2 2 30 1019104 01 SCREW SELF TAPPING 5 16 18x 1 1 4 4 4 31 1017774 SPAGER BODE E A ARDA A 4 4 Page 2 13 2 14 WHEELS AND TIRES E STANDARD PREMIUM TREAD TREAD TRACTION Page 3 2 WHEELS AND TIRES ITEM PARTNO DESCRIPTION QI MEC 1 2 3 4 1 1010984 ERE 16 16 2 1015705 01 ASSEMBLY BEIGE WHEEL AND STANDARD TREAD TIRE 18 x 8 5 8
62. 476 01 DECAL GASOLINE DANGER Mean maestras re tata 1 5 1019605 01 DECAL HOT MANIFOLD WARNING 2 6 1019152 01 DECAL NEGATIVE FRAME GROUND WARNING 1 7 1019443 01 DECAL PERIODIC SERVICE SCHEDULE s 1 8 1019524 01 DECAL INGERSOLL RAND aaa 2 Page 4 3 DRIVER PASSENGER WARNING DECAL OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving A WARNING KEY SWITCH Study and understand controls READ AND FOLLOW THESE WARNINGS AND THE OPERATING Make sure wheels are turned in desired direction INSTRUCTIONS BEFORE USING VEHICLE FAILURE TO DO SO CAN Turn key to ON iti db thi th CAUSE SEVERE INJURY OR DEATH urn key to position and be sure nothing is in your path Operate from rer side by tores persons only While vehicle is stopped select direction by placing and only in designated areas not on public roads ons DO NOT start vehicle until all occupants two 2 per seat shift lever or switch in desired position maximum are seated jon F Forward No Neutral R Reverse Buzzer will sound on te seat handle or handrail a iride vehicle and hold Vehicle will start moving when accelerator pedal is depressed Drive slowly in turns a Straight up and down slopes Slowly depress accelerator pedal to increase
63. 5 1016496 SCREW CROSS PAN HEAD x 7 8MM 3 16 1016454 BOLT FLANGED M5 X 83c8MM e fec tdt dee eis 2 17 1016472 PLATE OIE FILTER SCREEN ukun yi n t ree er ect tc eeu SE actes 1 18 1016521 SCREEN OIL FILTER ts ttf e atu en tt 1 19 1019154 01 CAMSHAET GOMPBEETE icta te ettet e ein iter eet et 1 20 1016453 anemia t a IE 2 Page 8 11 290 DESCRIPTION QTY 1 2 3 4 1 1016568 SEAL Ol cti naam a 1 2 1019155 01 CRANKCASE COMPLETE OHV ii dte Ea 1 3 1016558 RING SNAP u u a stone EE Rd ee 2 4 1016460 PIN PRISTON ege Rt HE Eee 1 5 1016459 01 PISTON STANDARD culata aa ado 1 5 1016459 02 PISTON 2 rasete ote le ie dei 1 5 1016459 03 PISTON 50MM OVERSIZED 5 e Bie eid dee to ite tiet ett 1 6 1016461 01 RING SET PISTON STANDARD 1 6 1016461 02 RING SET PISTON 25MM 1 6 1016461 03 RING SET PISTON 50MM OVERSIZED 1 7 1016475 01 ASSEMBLY CONNECTING ROD STANDARD INCLUDES 2 EACH OF ITEM 8 1 7 1016475 02 ASSEMBLY CONNECTING ROD 50MM UNDERSIZED INCLUDES 2 EACH OF ITEM 8 in 1 8 1016509 BOLT HEX HEAD M7 x 1 2
64. 7 1016925 04 BODY FRONT GRAY lese 1 1 7 1016925 06 BODY FRONT RED tn e 1 1 7 1016925 09 BODY FRONT DARK BLUE raid 1 1 7 1016925 10 BODY FRONT DARK GREEN as teaser 1 1 8 1016939 01 BODY FRONT WITH HEADLIGHT OPENING BEIGE 1 1 8 1016939 02 BODY FRONT WITH HEADLIGHT OPENING WHITE 1 1 8 1016939 04 BODY FRONT WITH HEADLIGHT OPENING GRAY 1 1 8 1016939 06 BODY FRONT WITH HEADLIGHT OPENING RED s 1 1 8 1016939 08 BODY FRONT WITH HEADLIGHT OPENING DARK BLUE 1 1 8 1016939 09 BODY FRONT WITH HEADLIGHT OPENING DARK GREEN 1 1 9 1011014 TRIM FRONT 1 1 10 1010435 BOLT CARRIAGE 5 16 18 X Core ME M ae 2 2 11 0001241 WASHER can ED 2 2 12 1011017 SCREW FLANGE LOCK acc cust a cose sun 6 6 13 1011394 NUT SLAB BASE T PACKAGE ds 1 1 14 1013475 01 BUMPER SIDE GUARD TRIM eto tut 2 2 15 1012047 SCREW SELF TAPPING 8 32 x 3 8 cr e eR 8 8 16 0007251 SCREW PHILLIPS TRUSS HEAD 5 16 18x 1 na 2 2 17 0007473 NUT NYLON LOCK 5 16 T8 ie Lie i rette e UM DU EE 2 2 Page 2 5 2 6 REAR BODY AND FENDER GASOLINE VEHICLE ITEM PARTNO DESCRIPTION QI es 1234 1 0008251 SCREW PHILLIPS HEAD 1 4 20 X
65. 9 BOLT STUD 8 1 25 X 29MM eta tese eas 2 23 1016452 SHAFT ROCKER cicle ld pit Re uuu q 1 24 1016471 PUSH a b Eee De tec E ets 2 25 1016549 WASHER FLEAT M12 eed Ei dl t t 1 26 1016517 a 1 27 1016458 BOLT FLANGED 8 x 1 25 E 6 28 1016430 GASKET HEAD curar Aus IEEE 1 8 9 8 10 290 DESCRIPTION QTY 1 2 3 4 1 1016535 CONNECTOR CORD nhe dte th od 1 2 1016538 O RING aa o BUREAU ak 1 3 1016506 GLAMP socia ns id nas 1 4 1016544 SCREW CROSS PAN HEAD SELF TAPPING 5 8 x 12MM 1 5 1016564 2 6 1016565 BEARING BALL Be qe peii rete 1 7 1016567 SEAL CRANKSHAFT ae 1 8 1016584 BOLT 2 ENDED 8 x 1 25 x 69MM 2 9 1016458 BOLT FLANGED 8 x 1 25 6 10 1016520 COVER CRANKCASE cite da cet eo ee Rage tees 1 11 1016446 GASKET CRANKCASE COVER 1 12 1016456 BOLT FLANGED M6 x 1 12 2 13 1016510 BRACKET OIC LEVEL SWITCH eunte qp 1 14 1016494 SENSOR OIL LEVEL ae SCHEME 1 1
66. ACES TYPICAL 3 PLACES TYPICAL 2 PLACES Cas et d A2 TERMINALS Page 7 10 STARTER GENERATOR ASSEMBLY ITEM PART NO DESCRIPTION QTY Ed 1234 EJ 1018337 01 STARTER GENERATOR CLOCKWISE ROTATION INCLUDES ITEMS 1 30 1 1 1018752 01 HOUSING FIELD COIL coord 1 2 1018751 01 ASSEMBLY ARMATURE INCLUDES ITEMS 3 4 AND 5 pp 1 3 1018750 01 RETAINER BEARING nettes Sah n a 1 4 1013001 BALL BEARING OUTPUT SHAFT eet ibas 1 5 1013005 COMMUTATOR BALL BEARING 1 6 1019399 01 SPACER Eie eed let cenis 1 7 1013003 KEY WOODRUFF a iei 1 8 1018765 01 KIT PULLEY NUT AND SCREW INCLUDES ITEMS 9 12 1 9 N A WASHER LOCK M14 aaa 1 10 NUT HEX 14 2 1 11 SCREW CROSS RECESSED 5 8 18 3 12 1018965 01 SCREW CROSS RECESSED 8 x 16MM WITH LOCK WASHER 2 13 1018749 01 END BELL OUTPUT SHAFT u u ESA EDS 1 14 1018753 01 SET 1 15 1018754 01 SCREW POLE PIECE SET OF 4 A Aaaa Saa Re 1 16 1018755 01 ASSEMBLY FIELD COIL a a dato 1 17 1018756 01 SET F INSUEATOR 511 een nn ne 2 18 1018776 01 PACKAGE TERMINAL HARDWARE F1 AND F2 2 19 1018757 01 SET DE INSULATOR unu a m uuu
67. AL OIL SHAFT I ER I a 1 56 1018926 01 GEAR 17 TOOTH dea et dee a eue 1 57 1018932 01 KEY cs epe n A 1 58 1018925 01 GEAR 61 TOOTH ee e e ea eco E s 1 59 1019281 01 BEARING iR EB Ei eie ee A ce cet 1 60 1018895 01 GUIDE OIL ie 1 61 1019282 01 SCREW M8 X 1 25 X u en ren 1 62 1018939 01 usu suphu aa O 1 63 1018923 01 1 64 1018916 01 SLEEVE ER 1 65 1018919 01 GEAR CLUSTER IDLER sedala 1 66 0007335 BEARING BALD etc ths ans 2 Page 12 5 12 6 UNITIZED TRANSAXLE GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1 23 4 67 1018915 01 AXLE ASSEMBLY LEFT INCLUDES ITEMS 69 73 1 68 1018914 01 AXLE ASSEMBLY RIGHT INCLUDES ITEMS 69 73 1 69 1013787 STUD LUG iiit se ren 4 70 1013792 RING RETAINING ue 1 71 1011291 BEARING OUTER AXLE TUBE sesso aa esira O 1 72 1014207 COLLAR 25 D ni endet aE td NM 1 73 1016672 RING RETAINING imde tr dri eir a as 1 74 1013794 1 75 1018910 01 ASSEMBLY AXLE TUBE LEFT SIDE ania aaa 1 76 1018909 01 ASSEMBLY AXLE TUBE RIGHT
68. AT 1 4 a ea 2 4 0000451 WASHER LOCK 1 4 n ee Hr 2 5 0007847 SCREW HEX HEAD 1 4 20 X 3 4 esse ace ee 2 6 1017689 CLAMP MUFFLER xe tede bene pte te 1 7 1019035 01 SCREW HEX HEAD CAP M8 x 1 25 24 1 8 0007174 WASHER 5 16 pp e m dea ote OR dtc iet 1 9 1015075 WASHER FEAT 5 16 te ch e ER CARE EG OE RA t 1 10 1012528 NUT HEX MBX en BR 2 11 1013734 WASHER LOCK SMM i cet nr 2 12 1015330 GASKET EXHAUST E edet 1 10 3 10 4 TORQUE CONVERTER 11 DRIVE DESCRIPTION QTY 1 2 3 4 1018339 02 ASSEMBLY DRIVE CLUTCH INCLUDES ITEMS 1 17 1 1 1016801 KIT DRIVE CLUT CH WEIGHT ite het de nete te 1 2 1019298 01 ASSEMBLY FIXED FACE INCLUDES ITEMS AND 4 1 3 N A PULLEY cita a iode rtr 1 4 N A SCREW WASHER HEAD HEX ener 3 5 1014049 BEARING IDLER t e deg 1 6 1014050 RETAINER SPRING 1 7 1014051 SPRING DRIVE CLUTCH BLACK 2 1 8 1016289 SPACER FIXED FACE SHAFT itt ts 1 9 1014057 RING RETAINING dec a 1 10 1014059 ASSEMBLY DRIVE HUB ia HR e tct en 1 11 1019256 01 PLUG BRIVE GLUTER e
69. BOLT CARRIAGE 5 16 18x2 ee 2 27 0001241 WASHER FLAT 5 16 mense 2 28 0007473 NUT NYLON LOCK 5 16 18 2 7 7 Page 7 8 ELECTRICAL COMPONENTS GASOLINE VEHICLE ITEM PARTNO DESCRIPTION QTY 1 2 3 4 1 1016859 KIT REVERSE BUZZER INCLUDES ITEMS 2 3 AND 4 1 2 1016849 SCREW PAN HEAD HI LO 4 24 x 5 16 ana tenens 2 3 1016851 BUZZER REVERSE an 1 4 WIRE ASSEMBLY 18 BLACK 1 5 1011229 NUT KLOCK I 1 6 1015720 BOLT HEX WASHER HEAD 6 32 x 1 2 sss 1 7 1018306 01 ASSEMBLY SCREW AND WASHER tnter tetti 4 8 101828301 SWITCH KEY Ten ir accom 1 9 4018514201 WASHER tro ashaka uk ma rd ie Li 1 10 01830701 NUT KEY SWITCH een 1 11 1018345 02 CAP KEY SWITCH BLACK e 1 12 1012505 KEN PAIR echado nM ana el 1 13 1016630 LISHTOIE Be ee a IA 1 14 1019001 01 RETAINER HARNESS Ru en 3 Page 7 9 TYPICAL 4 PLACES gm ET TYPICAL F2 TERMINALS lt 1 TYPICAL 3 PLACES TYPICAL 2 PL
70. CAL ON VEHICLE FRAME NEAR BATTERY WARNING 4N WARNING CAUSE SEVERE INJURY GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING 1015476 01 GASOLINE WARNING DECAL ON VEHICLE FRAME NEAR FUEL TANK Moving parts a manifold amp muffler KEEP CLEAR 1019605 01 MOVING PARTS AND HOT MANIFOLD DECAL ON STARTER GENERATOR AND ENGINE PERIODIC SERVICE DECAL ON AIR INTAKE BOX Periodic Service Schedule Service Regular Interval 1 Check Engine Oil Level Monthly 2 Change Engine Oil and First 100 Hours Then Filter One Year or 200 hours 3 Check and Clean One Year Under Normal Use Air Filter Element Six Months Under Dusty Conditions 4 Change Air Filter Two Years or 300 Hours 5 Check Tire Pressure Monthly See Manual 6 Replace Fuel Filters Two Years or 300 Hours 7 Check Fill Transaxle One Year or 150 Hours Whichever comes first For easy access to air filter housing remove the intake hose from the front of the housing INGERSOLL RAND DECAL ON BODY PANEL Page 4 2 DECALS GASOLINE VEHICLE ITEM PARTNO DESCRIPTION 1 2 3 4 1 1019606 01 DECAL DRIVER PASSENGER WARNING 1 2 1018251 01 DECAL KEY SWITCH 1 1016216 01 DECAL OPERATING INSTRUCTIONS 1 4 1015
71. E INJURY OR DEATH Operate from driver side by authorized persons only and only in designated areas not on public roads DO NOT start vehicle until all occupants two 2 per seat maximum are seated Remain seated with entire body inside vehicle and hold on to seat handle or handrail at all times Drive slowly in turns and straight up and down slopes Never stand in front of or behind vehicle DO NOT operate while under the influence of alcohol or Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls Make sure wheels are turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing shift lever or switch in desired position F Forward N Neutral R Reverse Buzzer will sound Vehicle will start moving when accelerator pedal is depressed Slowly depress accelerator pedal to increase speed Park brake will release when accelerator pedal is depressed To stop release accelerator pedal and depress brake pedal After stopping firmly depress park brake until it locks Place forward and reverse switch in neutral position Turn key OFF and remove key when not in use CCI 1016216 01 OPERATING INSTRUCTIONS DECAL drugs DO NOT leave children unattended on vehicle at any time CCI 1019606 01 A WARNING FRAME GROUND AND GOVERNOR WARNING DE
72. ENING DARK BLUE ann 1 15 1016962 18 BODY WITH TAILLIGHT OPENING DARK 1 16 1013032 DOOR ACCESS BLACKS een DU er 1 16 1018140 DOOR ACCESS BEIGE tatit citate Sut 1 17 1015525 NUT BLIND 2 18 1018962 01 KIT FORWARD AND REVERSE SWITCH COVER INCLUDES 2 OF ITEM 19 1 19 1010434 FASTENER PLASTIC BARREL ee ee 2 20 1017141 SUPPORT FRONT BODY 1 21 1014306 WASHER FLAT unser 2 2 9 2 10 SEAT BOTTOM AND ARMREST ITEM PARTNO DESCRIPTION 1 2 3 4 1 1015648 04 ASSEMBLY SEAT BOTTOM BUFF INCLUDES ITEMS 2 AND 3 1 1 1 1015648 05 ASSEMBLY SEAT BOTTOM WHITE INCLUDES ITEMS 2 AND 3 1 1 1 1015648 07 ASSEMBLY SEAT BOTTOM GRAY INCLUDES ITEMS 2 AND 3 1 1 1 1015648 08 ASSEMBLY SEAT BOTTOM BLACK INCLUDES ITEMS 2 AND 3 1 1 2 1015627 01 COVER VINYL SEAT 1 1 2 1015627 02 COVER VINYL SEAT BOTTOM WHITE inch ae 1 1 2 1015627 04 COVER VINYL SEAT BOTTOM BLACK 1 1 2 1015627 10 COVER VINYL SEAT BOTTOM GRAY sie cdi 1 1 3 1010543 INSERT WOOD ti eerta nn sy Lm cep TAE ME quy Le E 8 8 4 1015670 ASSEMBLY
73. G GRAY 1 12 1016962 13 BODY WITH TAILLIGHT OPENING 1 12 1016962 15 BODY WITH TAILLIGHT OPENING DARK BLUE e 1 12 1016962 16 BODY WITH TAILLIGHT OPENING DARK 1 13 N A INSULATION SOUND RIGHT SIDE FENDER SHORT 1 14 N A INSULATION SOUND LEFT SIDE FENDER LONG 1 15 1017141 S PP RTFRONT EE 1 16 1018962 01 KIT FORWARD AND REVERSE SWITCH COVER INCLUDES 2 OF ITEM 17 1 17 1010434 FASTENER PLASTIC BARREL oerte e teeth 2 18 1017748 CLIP BODY KEEPER mute e 2 19 1012047 SCREW SELF TAPPING 8 32 9 8 2 20 0000304 SCREW HEX HEAD CAP 1 4 20 X 4 21 1010434 BARREL PLASTIC Se i Le E tetra hah 4 22 1017936 FENDER INNER ect mta une 2 23 1014306 WASHER FLAT TYPE B 1 4 us essen 2 Page 2 7 2 8 REAR BODY AND FENDER ELECTRIC VEHICLE ITEM PARTNO DESCRIPTION CAS REC 1234 1 1016952 o 2 2 1012412 PLATE BODY HINGE Dita a Re 2 1019041 01 PLATE BODY KICK 1 4 0000332 WASHER ELAT TAL an ae sua
74. HICLE ITEM PART NO DESCRIPTION QTY EE 1 2 79 4 1 1018021 01 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 2 9 1 2 1017965 01 BEZEL RECEPTACLE 00 oie a es aA e etes 1 3 N A WIRE ASSEMBLY SENSE LEAD GRAY pe 1 4 N A WIRE ASSEMBLY RED ne Aaa 1 5 N A WIRE ASSEMBLY 10 BLACK tne eg te quad 1 6 1017968 01 ASSEMBLY FUSE 48 VOLT INCLUDES ITEM 7 1 7 1013061 NUT NYLON LOCK 110 iie eee eee isdn 2 8 1017705 SCREW PHILLIPS PAN HEAD 8 ee eee cere cena eset tastes testes teeta 3 9 1018949 01 ASSEMBLY FUSE 3 8 AMP t ec dcindc 1 10 1018010 01 PLATE RECEPTACLE BACKING eth ete d e tte tede e tende 1 11 1018320 01 SCREW PHILLIPS PAN HEAD 7 18 3 4 4 12 1017977 01 BATTERY 8 VOLT POWERDRIVE 2 6 12 1017977 02 BATTERY 8 VOLT POWERDRIVE 1 1 6 13 1017978 01 BATTERY 4 PORT GANG ail u qun E DRE 6 14 1017957 01 WIRE ASSEMBLY 6 o 5 15 1014304 NUT HEX STAINLESS STEEL 5 16 18 12 16 1018030 01 HO D DOWN BATTERY e tc ec e i t eb 3 17 1015072 NUT NYLON LOCK STAINLESS STEEL 5 16 18 6 18 1011578 WASHER FELAT TYPE BWIDE 5 16 i ee ee
75. IN 3 000 9 000 FEET A R 7 1016425 78 JET MAIN 5 000 gt 8 000 FEET siii piii ede eene dts A R 7 1016425 75 JET 8 000 10 000 FEET siiin a A R 7 1016425 72 JET MAIN 10 000 FEET AND ABOVE A R 8 1016437 GASKET FLOAT CHAMBER u cali asa u del I uusha 1 9 1017461 ASSEMBLY FLOAT CHAMBER INCLUDES ITEM 10 1 10 1016499 ASSEMBLY SCREWS hg cage A ERE Ru deu 1 11 1016585 etd a at ta mette 1 9 5 CARBURETOR INSTALLATION ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1016440 GASKET INSULATOR hb bb se Hte 1 2 1016481 02 INSULATOR 1 3 1016439 GASKET CARBURETOR INSULATOR TO THROTTLE BRACKET 1 4 1016444 BRACKET THROTTLE tet te qr ase re e tt ee 1 5 1018202 01 GUARD GOVERNOHR nome ed tied iens onu e eae 1 6 1016103 SCREW PAN TORX HEAD SELF TAPPING 6 32 1 4 2 2 2 2 2 2 7 0000332 WASHER FEAT 1 4 toa b tis A 1 8 0000334 WASHER FLAT 3 8 x td pg e ER D e RET EE ki 1 9 1018876 01 NUT NYEON LOGCK MO X ee en Ep Ete IR 1 10 1013746 CLAMP HOSE eint RE o ER te
76. KET SUPPORT Kees a irn 1 11 1015845 BRACKET GOVERNOR CABLE 0 1 12 1019035 01 SCREW HEAD 8 1 25 24 1 13 0007174 5 16 en qe 1 14 1011697 WASHER ELAT 6 iis ii 1 Page 9 9 NM 2 9 10 DUCT AND AIR BOX ASSEMBLY PARTNO DESCRIPTION QTY 1234 1018215 01 ASSEMBLY AIR BOX INCLUDES ITEMS 1 14 1 1 1018043 01 SCREW HI LO HEX HEAD 8 1 2 2 2 ttt ttt ttt ttt ttd 2 2 1018817 01 WASHER STAINLESS STEEL 8 coccion cnn conca conan 2 3 1019257 01 LATCH WIRE nn LIA E Susa 2 4 1018118 01 ASSEMBLY AIR BOX TOP INCLUDES ITEMS 5 11 1 5 1018130 01 EAS 1 6 1019176 01 LEVER CHOKE diede 1 7 1019443 01 DECAL SERVICE Lau I E ecd 1 8 N A O RING 5 16 RED nun een 1 9 N A ORING Neuen e o 1 10 N A VALUE CHOKE Ne es e 1 11 1018123 01 SPRING RETURN af a D DU DRE 1 12 1015426 O 1 13 1018119 01 BOTTONM AIR BOX ee
77. LIMITER s ett ata fua e og 1 17 1016586 DAMPER RPM LIMITER ates trece nn oe ans 1 18 1019094 01 LIMITER RPM detta te alo be een 1 19 1016445 BRACKET RPM LIMITER uu ina teo tti nern 1 20 1019095 01 CLAMP hene dep EE n out taa 1 21 1016497 SCREW CROSS PAN HEAD M5 x 8 1 22 1016544 SCREW CROSS PAN HEAD SELF TAPPING 5 8 x 12MM 1 23 1016561 CLAMP ES 1 24 1016587 CLAMP 0 Re De a OA RR 1 25 1019093 01 size 1 Page 8 5 FE 290 ENGINE ITEM PART NO DESCRIPTION QTY 1234 1 1016467 ASSEMBLY OIE FILTER OHV ii e tn ee oie a 1 2 1016502 BRACKET FILTER comia ee ie Se ie eA eR EHEN Her 1 3 1016457 BOLT FLANGED HEX HEAD M6 x 1 40 2 4 1016570 O RING OIL FILTER MOUNT 2 2 22 1 5 1016576 PLUG DRAIN FE 290 inde ette neben 1 6 1016432 GASKET DRAIN PLUG tante ec eq oa 1 7 1017456 SCREW FLANGED HEX HEAD M6 x 1 x 12MM 6 8 1016484 COVER PUMP tc cec e diu ec A 1 9 1016435 GASKET OIEPUMP c ee tte d cp RR D eg i n 1 10 1016473 OIL PUMP titi fet ee o a E p ees 1 11 1016482 03 PUMP OIL AND BOTOR gat e an a
78. NSULATOR iit Las de tet 2 8 1017952 SCREW CLAMP uns ae ce eme ct o cp Ee A 4 9 1017953 SCREW BEARING RETAINER Tecan dde etd ttc ctun haha 2 10 1017951 SHIELD END a A e ERR iced OO dte 1 11 1017949 SCREW BRUSH HOLDER o aia ROUGH eddie 2 12 1017948 RIGGING BRUSH ne R Se ca ERE 1 13 1017946 PACKAGE BRUSH 2 PIEGES ua u a ald 1 14 1011411 PACKAGE BRUSH SPRING 4 PIECES 101 1 15 1011290 BEARING BALL LLL a tact ea 1 16 1017950 RETAINER BEARING 5 ette ee ob etta dec tp e 1 17 N A ARMATURE z en ga 1 18 1017891 01 RING GUIDE Z S lil 1 19 1018132 02 ADHESIVE GUIDE RING GRAM TUBE A R 20 1018228 01 RING INTERNAL 1 21 1014201 BOLT HEX HEAD 1 4 20 X23414 esie las 3 22 0000451 WASHER LOCK TA ERN Rd 3 23 1010934 BOLT HEX HEAD 5 16 18 X T ee ar El 1 24 0007174 WASHER LOCK 5 16 e P eR iet 1 Page 15 3 IN EE E ES gt SS 15 4 MOTOR POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1018133 01 ASSEMBLY 48
79. O cec 1 11 0007173 SCREW HEX HEAD CAP 5 16 18 3 4 1 12 1017327 WASHER MOUNTING 1 11 5 11 6 UNITIZED TRANSAXLE GASOLINE VEHICLE 12 2 UNITIZED TRANSAXLE GASOLINE VEHICLE ITEM PARTNO DESCRIPTION QTY 1 2 3 4 1 1019226 01 BRACKET TRANSMISSION CABLE SUPPORT RN 1 2 1012285 SCREW THREAD ROLLING 1 4 20 5 8 3 3 1013061 NUT NYLON LOCK 10 32 iet 1 4 0000183 WASHER FLAT EA ee 1 5 1010954 ST D BALE 44298 x OI en a 1 6 1016341 LEVER TRANSMISSION SHIFTER 1 7 1017082 SCREW WASHER HEAD 10 32 x 3 4 1 8 0008717 NUT NYLON LOCK 1 4 28 d DIDI D 1 9 1017231 KEY WOODRUFF Malen an CD tM AS LUE 1 10 1018348 01 ARM GOVERNOR LEVER is eoe tta b tabem alle eto BS ot 1 11 1018861 01 SCREW SQUARE HEAD 1 4 20 VU eli 1 12 0000332 WASHER e Ba m 1 13 0008233 NUT NYLON LOCK 1 4528 1 1018336 01 UNITIZED TRANSAXLE INCLUDES ITEMS 14 90 1 14 1018902 01 E asum e D apu
80. PERS WITCH uni Lane eei e t tte ae 1 18 1014413 PINS HAIR SPRING COTTE Ri ice t t eit ee nee 1 19 0007893 NUT FIEX 10 Ln 1 20 1014017 CARRIER WIPER SWITCH ARM 2 sass 1 21 1013998 SPRING WIPER SWITCH BRUSH 1 22 1012903 BEARING BRONZE eo Eee EI 2 23 1014000 STUD WIPER SWITCH ADJUSTING I a 1 24 1014010 GROMMET SPLIT elas A He i e iu ea 1 25 1014019 SCREW SELF TAPPING 44 40 38 2 4 24 1 26 1013887 ARM SPEED SWITCH essa tete A sa e red ent 1 27 1013860 ASSEMBLY SWITCH BRUSH 2 1 28 1013461 SCREW HEX HEAD HI LO 10 16 x 1 2 2 29 1014189 SCREW HEX HEAD 1 4 20 2 2 4111 1 30 1014253 NUT BRASS HEX JAM 1 4 20 3 31 0008990 WRAP TIE 1 32 0007473 5 16 18 ede eene ede as 1 33 1012353 1 4 28 it b tite ten en db ee eters 1 34 1014003 CRANK dte de iib eet 1 35 0008449 NUT DIMPLED LOCK 1 4 2 28 cuisine 1 36 1016109 01 DECAL WIPER SWITCH WARNING 1 37 1013886 COVER WIPER SWITGOH tite ul eoe etd 1 38 1014109 BOLT CARRIAGE FIO 24 tcl ted ege t ed et 2 39 1019492 01 SHIM WIPER SWITCH t et b er ee a e eve E cr a 1 40 1016175 WASHER LOCK 10
81. PS MACHINE 1 4 20 x 3 4 2 5 1019225 01 BRACKET TOW SWITGH ii regt eine 1 6 1019084 01 BOOT TOW SWITCH iia nae 1 7 0000332 WASHER daten metere probos 2 8 0008233 NUT NYEON EOGK 1 4 20 A ta 2 9 1019081 01 SWITCH TOW IA n EEUU a De aed n dee ee 1 10 0008990 TIE WIRE 32 22 82 a RRS et tes A R Page 13 27 TYPICAL 4 PLACES TYPICAL 7 2 PLACES TYPICAL Q 3 PLACES Ay 2 YPICAL amp AN LACES TYPICAL 6 PLACES TYPICAL 12 PLACES TYPICAL 5 PLACES Na 3 6 PLACES ES lt lt Y SS f e Page 13 28 BATTERIES CHARGER RECEPTACLE POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY EE 1 2 79 4 1 1018021 01 KIT FUSE AND RECEPTACLE INCLUDES ITEMS 2 9 1 2 1017965 01 BEZEL RECEPTACLE 00 oie a es aA e etes 1 3 N A WIRE ASSEMBLY SENSE LEAD GRAY pe 1 4 N A WIRE ASSEMBLY RED ne Aaa 1 5 N A WIRE ASSEMBLY 10 BLACK tne eg te quad 1 6 1017968 01 ASSEMBLY FUSE 48 VOLT INCLUDES ITEM 7 1 7 1013061 NUT NYLON LOCK 110 iie eee eee isdn 2 8 1017705 SCREW PHILLIPS PAN HEAD 8 ee eee cere cena eset tastes testes teeta 3 9 1018949 01 ASSEMBLY FUSE 3 8 AMP
82. RING FRONT AND REAR SUSPENSION section KJ STEEBING GOEUMN 2 a ote cet a let tet Mn 6 3 STEERING GEAR ASSEMBLY 6 5 FRONT SUSPENSION SUPPER ene adn 6 7 FRONT SUS PENSION EOWER 5 de 6 9 REAR SUSPENSION ui hc la dee e den 6 11 ELECTRICAL SYSTEM GASOLINE VEHICLE section WIRING GASOLINE VEHICLE et 7 3 FORWARD AND REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE eee 7 5 ELECTRICAL COMPONENT BOX GASOLINE VEHICLE 7 7 ELECTRICAL COMPONENTS GASOLINE VEHICLE rra isa risas 7 9 STARTER GENERATOR ASSEMBLY 7 11 STARTER GENERATOR MOUNTING cc 7 13 BATTERY GASOLINE VEHICLE S eae u Sq 7 15 FE 290 ENGINE section FE290 ENGINE x Z ua m ne Mee okie edd ee 8 3 8 13 ENGINE MOUNTING 4245200 etc dt ic 8 15 CONTENTS FUEL INTAKE AND GOVERNOR SYSTEMS section EJ FUEESYSTEM A ask eet tur A 9 3 CARBURETOR ASSEMBLY 9 5 CARBURETOR INSTALLATION pe 9 7 GOVERNOR AND ACCELERATOR CABLES 02 2 1 1 9 9 INTAKE DUCT CHOKE AND AIR BOX 5 9 11 EXHAUST SYSTEM section EXHAUSTESYSTEM Zr a
83. T PARK BRAKE INCLUDES ITEMS 17 21 AND ITEM 24 ON PAGE 5 7 1 1 17 N A ROD AND PAWL xe dfe A DCN 1 1 18 1017029 PIN COTTER 7 64 x 1 2 1 1 19 1010877 NUT PUSH 5 16 e 1 1 20 1010805 SLEEVE PARK BRAKE ROD mr 1 1 21 1010932 JOINT BALL 1 4 28 iow A 1 1 22 1010933 SPRING PARK BRAKE TORSION 1 1 23 1010927 SPAGER BARK BRAKE Z Sut ma nn a unun aN 1 1 24 1010878 STOR BRAKE e QR 1 1 25 0001028 NUT HEX VASO SRR EDAR 1 1 26 1011402 PACKAGE BRAKE MOUNTING BLOCK CONTAINS UPPER AND LOWER FOR LEFT AND RIGHT SIDES ettet terret 1 1 27 0001241 WASHER FLAT SiTe 4 28 1010921 SCREW HEX HEAD CAP 5 16 18 X 2 1 2 4 4 29 1011418 PARK BRAKE PEDAL INCLUDES ITEMS 30 33 1 1 30 0001032 BUSHING NYLON A 2 2 31 0007716 SCREW SLOTTED HEX WASHER HEAD 10 16 x 1 2 2 2 32 1013876 nf DLE 1 1 33 1013870 BAD BARK BRAKE 1 1 Page 5 5 TYPICAL 4 PLACES GASOLINE VEHICLE FRAME FOR REFERENCE ONLY FLOORBOARD REMOVED FOR CLARITY TYPICAL 4 PLACES Page 5 6 ACCELERATOR PEDAL ASSEMBLY ITEM PARTNO DESCRIPTION QI LEG 1234 1 1017696 SUB ASSEMBLY ACCELERATOR PEDAL INCLUDES ITEM 2 AND 3
84. TE INCLUDES ITEMS 1 25 AND 1018893 02 SEE PAGE 7 3 1 1 1015372 COVER ELECTRICAL COMPONENT BOX 1 2 1015752 SCREW HI LO 12 16 a 5 3 1013589 RING AN ee 1 4 1015373 GAM EEEGTRICAL BOX orori eisen 1 5 1014145 See 2 6 1014065 WASHER FLAT ainia eepe A 1 7 1010954 STUD BALG A A a hu Qanaq aaah P 1 8 1018213 01 ASSEMBLY BELL CRANK ee 1 9 0008717 NUT NYLON LOCK 1 4 A 1 10 0008057 NUT HEX ee 4 11 0008058 WASHER LOCK ana 2 12 1014807 ee 1 13 1014808 SWITCH LIMIT hum E Rente ae 1 14 1012431 WASHER FLAT HA 2 15 N A WIRE ASSEMBLY 16 ORANGE 1 16 1015878 SCREW HEX HEAD MACHINE 4 40 x 1 5 8 isses 2 17 1018561 01 SCREW HEX WASHER HEAD HI LO 1 4 15 1 2 isses 1 18 1015777 ASSEMBLY VOLTAGE REGULATOR ee 1 19 0007893 NUTSHEX SOHO 2 2 20 0001242 AUTHEX eio a ae ang 2 21 1013609 SOLENOID IS VOU 1 22 1012295 FUSE OAMP Ser sat Se tu en een eye hen ad 1 23 1015737 WIRE ASSEMBLY 10 RED ss 1 24 1015741 BLOCK FUSE 1 25 1015371 BOX ELECTRICAL COMPONENT s 1 26 1015405
85. TMENT TOOL 1 1 2 1016985 ADHESION PROMOTER 1 1 1018132 02 ADHESIVE GUIDE RING 3 1 4 1017295 ARMORFLEX REPAIR KIT munie ciem onto 1 1 5 1018319 01 BATTERY DISCHARGE MACHINE 36 48 VOLT 1 6 1014305 BATTERY TERMINAL PROTECTOR 5 1 1 7 1011767 BATTERY THERMOMETER 1 8 1016417 BEARING AND OIL SEAL REMOVER ASSEMBLY es 1 1 9 1016416 BEARING DRIVER SET AD IAE 1 1 10 1012811 BEARING PULLER Re m Pr esM a A 1 1 11 1012812 BEARING PULLER WEDGE ATTACHMENT 1 1 12 1018871 01 CALIBRATION TEST MODULE seen 1 13 1018084 01 CAM INSTALLATION TOOL ei esta 1 1014510 CLUTCH TOOL KIT INCLUDES ITEMS 14 20 1 14 1014498 CLUTCH 1 15 1014496 DRIVE CLUTCH PULLER 1 16 1014497 CLUTCH DRIVE HUB PULLER 1 17 1014508 DRIVEN CLUTCH CAM PULLER 1 18 1014507 DRIVEN CLUTCH PULLER PLUG 1 19 1015524 DRIVE CLUTCH HOLDER TOOL ASSEMBLY e 1 20 1018091 01 PRESS I n E cR 1 21 1018318 01 COMMUNICATION DISPLAY MODULE s 1
86. VOLT MOTOR 3 10 HP INCLUDES ITEMS 1 20 1 1 1017944 SHIELD END EAE EAS 1 2 1017958 ASSEMBLY STATOR SHELL AND WINDING 1 3 1017947 PACKAGE HARDWARE INCLUDES ITEMS 4 7 1 4 N A BUSHING INSULATOR dti ehe 2 5 N A WASHER FLAT 5 16 u nene h cete egeo dl 4 6 N A NUT HEX 5 16 185 es te d ees 4 7 N A BUSHING INSULATOR e c EU eH E EU RS 2 8 1017961 SCREW CLAMP astra ce eme c o cp Ee te ee 4 9 1017953 SCREW BEARING RETAINER cocinada 2 10 1017951 SHIELD 4 3 d i UE 1 11 1017949 SCREW BRUSH HOLDER odes REO cee 2 12 1017948 RIGGING BRUSH cul CERE 1 13 1017946 PACKAGE BRUSH 2 la al euge 1 14 1011411 PACKAGE BRUSH SPRING 4 PIECES 1 15 1011290 BEARING BALL LI tette t dd ab ten 1 16 1017950 RETAINER BEARING ient ee um dec tp e ee 1 17 N A ARMATURE eti ota A ga 1 18 1017891 01 RING GUIDE ae e ae tette 1 19 1018132 02 ADHESIVE GUIDE RING GRAM TUBE A R 20 1018228 01 RING INTERNAL RETAINING 2 1 21 1014201 BOLT HEX HEAD 4 2 00 hl Ae oe 3 2
87. a outer ester PD PL 1 20 1018777 01 PACKAGE TERMINAL HARDWARE DF 1 21 1013011 02 HOLDER BRUSH INCLUDES ITEMS 22 25 2 1 22 1018781 01 SPRING ABRUS Flug 2252 re ct ro MIL o SII Ii 4 23 1018693 02 PACKAGE BRUSH INCLUDES 4 BRUSHES 4 SCREWS 4 WASHERS 1 24 1018762 02 ASSEMBLY BRUSH CONNECTOR nennen 2 25 1018758 02 CONNECTOR SET 2 ai oa dire 1 26 1018760 01 PACKAGE TERMINAL HARDWARE A1 AND 2 2 27 1018763 01 COVER BRUSH INSPECTION PORT SET OF 4 INCLUDES ITEM 28 1 28 1017653 COVER BRUSH INSPECTION PORT WITH DRAIN eese 1 29 1018764 02 END BELL COMMUTATOR 2 21 244 1 30 1018790 01 BOLT CLAMP M6 x 1 x 180MM 2 31 1014289 PULLEY SILVER COLOR 580 aaa dre 1 Page 7 11 2 PLACES TYPICAL AS VIEWED FROM THE PASSENGER S SIDE OF VEHICLE FRAME 7 CONNECTION Page 7 12 STARTER GENERATOR MOUNTING DESCRIPTION QTY 1 2 3 4 1 1018337 1 STARTER GENERATOR mte tet So eae ein tdm 1 2 1015240 01 BRACKET MOUNTING EE 290 xanax nee 1 3 1019167 01 jh ein nie 1 4 1016883 BRACKET ADJUSTING ode aia ER 1 5 0008754 NUT NYEON LOCK 3 8 10 82 are 2 6 1015075 WASHER FLAT SILO cet edet rete e qe edd be
88. de 1 11 1016441 GASKET THROTTLE BRACKET TO CARBURETOR 1 12 1016582 SPRING THROTTLE RETURN aoa iuter deles 1 13 1019056 01 ASSEMBLY CARBURETOR na 1 14 1017466 eddie dee RE 2 15 1015137 1 16 1016572 TUBE CRANKCASE VENT AR eat e oe gs 1 17 1016438 GASKET CARBURETOR TO INTAKE 1 18 1016480 Em 1 19 1016490 02 SCREW 2 ENDED STUD M6 x 1 9 2 20 1016547 NUT FEANGED MO X e ERE 2 9 7 9 8 GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION QTY 1234 1 1018325 01 CABLE ACCELERATOR 2 50 42 Shee a ete 1 2 1018324 01 CABLE GOVERNOR suscita Ran eum 1 3 1013700 CLAMP CABLE RETAINING naa eur 2 4 1016546 NUT FLANGED HEX 1225 Ras 2 5 1018323 01 BRACKET ACCELERATOR SUPPORT 1 6 1012285 SCREW THREAD ROLLING 1 4 20 5 8 20011 4 7 1016202 IE 3 8 1015408 PIN GOVERNOR CABLE CLEVIS 2 a 2 9 1014413 PIN HAIR SPRING COTTER 1 8 1 D 5 8 2 10 1018322 01 BRAC
89. ed 4 4 6 9 6 10 SUSPENSION ITEM PARTNO DESCRIPTION 1234 1 1012304 SHACKLE REAR SPRING GASOLINE VEHICLE 4 1 0007569 SHACKLE REAR SPRING 4 2 0008754 NUT NYLON LOCK 3 8 16 ene rte 6 6 3 1012303 O aa 4 4 4 1015583 BUSHING URETHANE leet eee 12 12 5 1010145 N T UNF HEX 3 8 4 4 6 1013164 KIT SHOCK ABSORBER INCLUDES ITEMS 7 9 AND 10 1 1 7 1014236 SHOCK ABSORBER REAR 2 2 8 1011415 KIT SHOCK ABSORBER CUSHION INCLUDES ITEMS 9 AND 10 4 4 9 N A RETAINER SHOCK ABSORBER CUSHION 8 10 CUSHION SHOCK ABSORBER a Sn ee 8 11 1012180 2 2 12 1012324 SPRING REAR LEAF GASOLINE VEHICLE reete mes 2 12 1010974 SPRING REAR LEAF ELECTRIC VEHICLE 2 13 1014557 E ne are ee nen al 4 14 1014555 NUT NYLON LOCK 7 16 tradet tbe 4 4 15 0008755 SCREW HEX HEAD CAP 3 8 16 X 3 3 8 6 6 16 1012182 PAD SPRING LEFT a 1 1 16 1012181 PAD SPRING
90. ice Parts Fax 706 855 7413 1997 CLUB CAR INC All rights reserved This manual effective August 18 1997 Manual print code 0897B0101A CONTENTS MAINTENANCE AND SERVICE TOOLS SECTION MAINTENANCE AND SERVICE TOOLS I 1 3 1 5 BODY AND TRIM section 8 BODY TTA Mna 2 3 otn na has M ld 2 5 REAR BODY AND FENDER GASOLINE VEHICLE pt 2 7 REAR BODY AND FENDER ELECTRIC VEHICLE rmm nmn nne nnne rnnt ree rie riii rise rss 2 9 SEAT BOTTOM AND ARMREST 1 2 11 SFAT BACK AND BAG HOOP 222022 del asa ne eine Deren BA a bees 2 13 WHEELS AND TIRES section A 3 3 SAFETY DECALS section SAFETY DECALS GASOLINE VEHICLE aaa 4 3 SAFETY DECALS ELECTRIC VEHICLE 4 5 BRAKES PEDAL AND CABLE ASSEMBLIES section BRAKE ASSEMBLY Re bc aa eee tg 5 3 BRAKE PEDAL AND CABLE ASSEMBLY 5 5 ACCELERATOR PEDAL ASSEMBLY ns 5 7 STEE
91. n mel M Di m aya 8 5 0008251 SCREW PHILLIPS HEAD 1 4 20 X 1 10 6 0008233 NUT NYLON LOCK 1 4 20 Mte onen 10 7 1017936 FENDER INNER ee acl 2 8 1010434 FASTENER PLASTIC BARREL Ana an ea 4 9 1017814 SPACER VS DAL P A I d UM LEE E 2 10 1012159 BOLT HEX HEAD 1 4 20 x 2 3 4 a ts ed ets 2 11 0007479 BOLT HEX HEAD 1 4 20 2 12 1017815 SPACER O A LAN e aee t o 2 13 1017748 CHIP BODY KEEPER ume en nua canara a Pet 2 14 1012047 SCREW SELF TAPPING 8 32 cL de LE Rose 2 15 1016933 01 BODY BEIGE een ct c ee et E 1 15 1016933 02 BODY WHITE dd 1 15 1016933 04 BODY GRAY 1 15 1016933 06 BODY in ettet e 1 15 1016933 09 BODY DARK BLUE 1 15 1016933 10 BODY DARK GREEN 1 15 1016962 01 BODY WITH TAILLIGHT OPENING BEIGE 1 15 1016962 02 BODY WITH TAILLIGHT OPENING 1 15 1016962 04 BODY WITH TAILLIGHT OPENING GRAY 1 15 1016962 06 BODY WITH TAILLIGHT OPENING 1 15 1016962 17 BODY WITH TAILLIGHT OP
92. o de t dee eri ett 1 7 0000705 BOLT HEX HEAD 3 8 16 x 1 1 4 iei eei ete eto eee ineat 2 8 1019035 01 SCREW HEX HEAD CAP M8 x 1 25 24 2 9 0007174 WASHER LOGK 5 I6 een f ad E Ed t ec 3 10 1016074 SCREW TORX HEAD 8 x 1 25 x 18MM 1 11 1015932 BOLT CARRIAGE 5 16 18 X1 u dece RL 1 12 0001242 NUT HEX 5 16 18 i eene s eH eei 1 13 1018373 01 WIRE ASSEMBLY 6 GREEN 1 14 1015920 WIRE ASSEMBLY 6 BRAIDED GROUND 2 1 15 0007473 NUT NYEON LOCK 8 1618 sas 1 16 0001241 WASHER FLAT 5 16 u ei n Sumu shaku en Son 1 17 0007173 SCREW HEAD CAP 5 16 18 3 4 1 7 13 AS SEEN FROM PASSENGER S SIDE OF VEHICLE t SSD ST IN v I N J AS SEEN FROM DRIVER S SIDE OF VEHICLE Page 7 14 BATTERY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY Ed 1234 1 1012328 12 VOUT hii A o ee 1 2 1014374 SPACER BATTERY TERMINAL BOLT 2 3 1014375 SCREW HEX HEAD CAP STAINLESS STEEL 3 8 16 X 1 2 2 4 1010934 BOLT HEX HEAD 5 16 18 3 1 riesen sete dee ean RR 1 5 1018980 01 CLAMP BATTERY i iod e dine ea eee 1 6 000717
93. o tet RA bu de 1 34 1018900 01 FORK SHIFT uA en ERS a 1 35 1012748 SPRING eS 1 36 1012747 BALL STEEL aa ERI h aaa qa an 1 37 1018894 01 GUIDE ipe mre e se das emite qua ieu 1 38 0007336 BEARING BALL cocina latido 4 39 1016338 WASHER SPHING t t atti eta are 2 40 1018924 01 GEAR SPUR indt Ap edicti ect a 1 41 1018922 01 PLATE THRUST 3 2 eua ctt ad RR De in 3 42 1018897 01 GEAR ASSEMBLY 28 TOOTH INPUT 13 SEE PARTS BULLETIN 98 21 1 43 1019276 01 BEARING NEEDLE ee eden debe c a ic a Do e ae 3 44 1019275 01 BEARING NEEDLE Bernie OR e aci 1 45 1012742 RING SYNCHRONIZER 13 SEE PARTS BULLETIN 98 21 2 46 1012741 SPRING SYNCHRONIZER 2 47 1019280 01 HUB SYNCHRONIZER CLUTCH 1 48 1012740 INSERT tance a ded o ne cte o ne 3 49 1019279 01 SLEEVE SYNCHRONIZER ideo 22 0 iit e e tegi rte ats 1 50 1019277 01 PIN DOWEL ett tta me tut art das 1 51 1018899 01 SHAET INPUT te eres en E 1 52 1018896 01 GEAR ASSEMBLY 25 TOOTH INPUT 13 SEE PARTS BULLETIN 98 21 1 53 1016337 WASHER THRUST I UIDERI ie Basen 1 54 1019278 01 BEARING BALL coito 1 55 1012714 SE
94. se eat 1 32 1018278 01 KIT WIRE AND TERMINAL 6 1 33 N A WIRE ASSEMBLY 18 1 Page 13 15 en Page 13 16 FORWARD AND REVERSE SWITCH POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY EE 1234 1 1017530 05 ASSEMBLY FORWARD AND REVERSE SWITCH INCLUDES ITEMS 2 9 1 2 1014807 SWITCH LIMIT ete LEE 1 3 1014808 SWITCH LIMIT u tt an ti e nt tte on 2 4 0008057 NUT HEX edt ind eie te a 2 5 0008058 WASHER LOCK io rt 2 6 1014871 SCREW HEX WASHER HEAD 4 40 X2 2 7 1017799 BAR BUS ut e a 2 8 0000451 WASHER 174 Ws de E A c REGE eic 4 9 0001028 NUT HEX 1 45 00 E e RO D dcm s 4 10 1012987 HANDLE FORWARD AND REVERSE SWITCH 2 1 11 1013198 SCREW PHILLIPS HEAD MACHINE 8 32 1 12 1016845 SCREW PHILLIPS TRUSS HEAD 1 4 20 x 1 8 3 13 0008233 NUT NYLON LOCK 1 4 20 ee eeu PRU quete edi 3 Page 13 17 TYPICAL 4 PLACES TYPICAL 3 PLACES TYPICAL m 16 PLACES yi T TYPICAL TYPICAL ES 12 PLACES 6 PLACES 1 TYPICAL 6 amp 5 PLACES SS TYPICAL RO 6 PLACES Page 13 18 BATTERIES CHARGER RECEPTACLE POWERDRIVE SYSTEM 48 VE
95. speed Park brake will Never stand in front of or behind vehicle DO NOT operate while under the influence of alcohol or 1 release when accelerator pedal is depressed drugs To stop release accelerator pedal and depress brake pedal DO NOT leave children unattended on vehicle at any time 7 m CCI 1019606 01 stopping firmly depress park brake until it locks Place forward and reverse switch in neutral position Turn key OFF and remove key when not in use 1016216 01 OPERATING INSTRUCTIONS DECAL Maximum vehicle speed is limited during downhill with accelerator pedal depressed Vehicle will brake gently when accelerator pedal is released System is activated only when tow switch is in the RUN position DANGER DECAL When towing vehicle tow switch must be in the TOW position TON postion ON BODY UNDER SEAT MOTOR BRAKING DECAL N DANGER POISON POWERDRIVE PLUS VEHICLES ONLY i i SULFURIC ACID WW NO MOD G SPARKS SFT CAUSE GET expose FES BLINDNESSOR 1 6 9 1 SMOKING CA BLINDNESS OR INJURY A WARNING 0 5 5 RESISTOR WARNING DECAL ON FRAME UNDER SEAT ON V GLIDE 36 VOLT VEHICLE ON MOUNTING PLATE UNDER ACCESS PANEL ON POWERDRIVE PLUS VEHICLE TOW SWITCH WARNING DECAL S ON TOW SWITCH BRACKET UNDER SEAT
96. su dele ene uie 1 12 1014453 KIT DRIVE CLUTCH BUTTON 2 1 13 1014058 WASHER THRUST np SENSO eim Oi P 1 14 1014056 RING SPIRAL BACK UP un u 2 15 1014052 ASSEMBLY MOVEABLE FACE INCLUDES ITEMS 16 17 1 16 N A NICE 1 17 1014055 RETAINER e ete nce squa 1 18 1016203 unse aan dened 1 19 1019167 01 BELT STARTER GENER TOR nia ln UAR tee etes 1 20 1019165 01 SCREW HEX HEAD CAP 3 8 24 x 5 1 2 LEFT HAND THREADS 1 21 1017328 WASHER MOUNTING 1 Page 11 3 Zar DRIVEN DESCRIPTION QTY 1234 1 1018340 01 ASSEMBLY DRIVEN CLUTCH INCLUDES ITEMS 2 8 1 2 1014080 RING RETAINING m do ai ede AUR None n 1 3 1014078 KEY A ettet b 1 4 1017686 CAM i inc esse 1 5 1018362 01 SPRINGS GREEN unde er 1 6 1014454 KIE BUTTON ien sait Uto uqa rie qti eda en tabe 1 7 1014072 ASSEMBLY MOVEABLE FACE WITH BUSHING 1 8 1014070 ASSEMBLY FIXED FACE uuu bdo HC EU Se radii cet 1 9 1018334 01 KEY SQUARE TRANSMISSION 2 aR 1 10 1016203 DRIVE u cette eter A us E
97. tot e etie na 6 19 1013683 iia t dete le ii 6 Page 13 19 TYPICAL 5 2 PLACE TYPICAL 2 PLACES TYPICAL Ob O Ep 35 9 s 1 NISS TYPICAL lt 2 PLACES SOLENOID TYPICAL 2 PLACES Page 13 20 COMPUTER CONTROLLER SOLENOID POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 1019652 01 PLATE COMPONENT MOUNTING retener ens 1 2 1014288 SCREW THREAD FORMING 5 16 18 3 4 4 3 0007893 NUT HEX 32 2 ei 2 4 1014948 ASSEMBLY DIODE enhance e enses dedo 1 5 0001242 NUT lara 5 6 0007174 WASHER LOCK ea Era En 5 7 1019026 01 BOOT WIRE i052 ror ant aa dee qe et 1 8 1014947 ASSEMBLY RESISTOR E Dt ete a di cta 1 9 1019087 01 SOLENOID 48 VOLT cte P a ERE c e RE ERR Pe E ae ee 1 10 1012285 SCREW THREAD ROLLING 1 4 20 x 5 8 8 11 1018402 01 CONTROLLER 48 VOLT 225 1 12 0001241 WASHER ELAT 5 16 unu SS RO Pase duties 6 13 0007173 5 16 2 14 0001218 BOLT HEX HEAD 5 16 TEXTA Rade ess 1 15 1019099 01 COMPUTER ON BOARD INCLUDES ITEMS 16 17 AND 18 1 16 1018949 01 ASSEMBLY
98. u ect ede teren 2 17 1018278 01 KIT WIRE AND TERMINAL 6 1 18 1019423 01 RECEPTACLE 3 cet e a re 1 Page 13 21 13 22 MULTI STEP POTENTIOMETER POWERDRIVE SYSTEM 48 AND POWERDRIVE PLUS ITEM PART NO DESCRIPTION QTY 1234 1019320 03 ASSEMBLY WIPER SWITCH INCLUDES ITEMS 1 37 1 1 1014999 ASSEMBLY WIPER SWITCH CASE 6 SPEED 1 2 1019580 02 ASSEMBLY 5 WIRE AND RECEPTACLE INCLUDES ITEMS 3 8 1 3 1019326 01 KIT 6 PIN REGEPTAGLEE 2 20042 eee tet pe cede item ee us 1 4 N A WIRE ASSEMBLY 18 GREEN WHITE assesses 1 5 N A WIRE ASSEMBLY 18 BLUE eet p tpe aes 1 6 N A WIRE ASSEMBLY 18 BLACK WHITE sss eene nennen 1 7 N A WIRE ASSEMBLY 18 ainen nvi a a 1 8 N A WIRE ASSEMBLY 18 n aa aE A gaa asa 1 9 0000451 WASHER LOCK 1 4 t td ua t Ades 17 10 0001014 NUT BRASS HEX 1 4 20 nn ea hie 15 11 1019469 01 PROTECTOR WIPER SWITCH 1 12 1019711 01 KT RESISTOR AS SEMB den uel a GRECE Uh 1 13 0008056 SCREW ROUND HEAD MACHINE 4 40 x 3 4 2 14 0008058 WASHER LOCK 4 nun eU Seu mei ep E 3 15 1014807 SWITCH tt e et catu 1 16 0008057 NUT HEX teo ede t iie te rd tec 2 17 1014414 BUMPER WI
99. uuu e da S E ed SU 2 41 0001017 NUT HEX E ih m an 2 13 23 SWITCH REVERSE WARNING BUZZER LIGHT MULTI STEP POTENTIOMETER a 2 4 SIX PIN Se CONNECTOR e SEL FUSE AND RECEPTACLE 3LIHM 31IHW3ONVHO TOW SWITCH g 5 TWOPIN FORWARD REVERSE SWITCH qaq 3LIHM 1 j DIE lt lt _ TYPICAL 5 PLACES SIX PIN lt CONNECTOR Ne oe fy on y ON BOARD COMPUTER PIN 4 WHITE WIRE PIN 3 GREEN WHITE WIRE PIN 5 BLUE WIRE PIN 6 YELLOW WIRE PIN 7 YELLOW BLACK WIRE SOLENOID PIN 2 ORANGE WHITE WIRE PIN 1 RED WIRE 1 20 30 40 50 60 7 13 14715 6 0 8 WHITE BLACK WIRE RESISTOR PIN 15 RED GREEN WIRE 9 10 11y 12 PIN 9 PURPLE WIRE PIN 16 BLACK WIRE PIN 10 ORANGE WIRE PIN 11 BLUE WHITE WIRE LONE 4 Page 13 24 PIN 14 LIGHT GREEN WIRE PIN 13 GREEN WIRE PIN 12 BROWN WIRE THREE PIN CONNECTOR 31IHW3ONVHO WIRING POWERDRIVE PLUS VEHICLE ITEM PART NO DESCRIPTION QTY 1 2 4 1 1

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