Picture/Transom Reglazing and Sash Installation
Contents
1. Head jamb jf stop i Jamb a stop 11 04 2014 5 2 33 MARVIN Windows and Doors Built around you Marvin Service Manual 117086092. Vertical Picture Sash Detail Top rail weatherstrip Top rail vinyl sash retainer Horizontal Picture Sash Detail Stile weatherstri ao ile w ip E os J Stile vinyl sash retainer E Bottom rail weatherstrip Vertical Transom Sash Detail Top rail weatherstrip Stile vinyl sash retainer Horizontal Transom Sash Detail NY IMPORTANT Apply transom stile sash retainer to kerf near est the cladding The transom top rail sash retainer will be applied to the kerf nearest the interior sash surface This only applies to tran som units Ni i J Stile weatherstrip Top rail vinyl sash retainer ee i N Bottom rail weatherstrip NY 5 2 32 Marvin Service Manual 11708609 SLIDING WINDOWS HARDWARE CLAD ULTIMATE DOUBLE HUNG PICTURE TRANSOM REGLAZING AND SASH INSTALLATION SASH INSTALLATION 21 Using an assistant place the sash into the frame and press firmly into place as shown in illustration 10 INTERIOR VIEW l NOTE Some unit si sizes may not use A kerf sill brackets Sill liner Sill bracket 22 Replace the sash stops with the attached connecting barbs to frame Start with the jambs first and then do the head jamb See illustration 11 AN
3. INSTALLATION 5 Remove vinyl retainers and weatherstrip from the sash perimeter Save bottom rail weatherstrip for use later Discard all others See illustration 3 6 Before attempting this next step make sure you have your glass gloves and arm guards on Slide the silicone glazing knife between the glass rabbet and glass Push dows a Built around you 12 Apply the two sided glazing tape to the metal components along the length ofthe rails and stiles Trim to proper length Leave the protective tape covering on the glass surface side at this time Make sure the tape is cut to proper length and square at the corners where the joints will meet See illustration 5 knife around the perimeter of the glass to loosen the silicone See illustration 3 Vinyl retainers ZA eee A interior glass rabbet 7 Turnthe sash over Now slide the silicone glazing knife between glass and exterior cladding Push knife around the perimeter of the glass to loosen the tape See illustration 4 NOTE Cladding component removal must be accomplished in the following sequence Top and bottom rail followed by stiles Plastic backing Adhesive Glass glazing tape rabbet Glass rabbet Exterior sash cladding cladding Adhesive glazing tape Adhesive glazing tape Tape to edge of 5 miter cut 8 Using a putty knife or pry bar insert the nose between the tape and t
4. SLIDING WINDOWS HARDWARE CLAD ULTIMATE DOUBLE HUNG PICTURE TRANSOM REGLAZING AND SASH INSTALLATION IMPORTANT These instructions serve two purposes reglaz ing and sash installation You may find that your new Clad Ulti mate Double Hung Picture unit frame and sash were shipped loose due to size therefore it will be necessary to install in the field Refer to Steps 21 and 22 ofthese instructions If you only use these instructions for field installation of the sash we ask that you please retain them for future usage STANDARD PARTS SHIPPED Replacement glass Replacement V1297 weather strip Replacement V130 sash retainers Two sided adhesive glazing tape Replacement V946 sash clad connectors YOU WILL NEED TO SUPPLY Safety glasses Glass handling gloves Rubber mallet Silicone sealant w gun Linoleum knife Silicone glazing knife Glass handling arm guards Stiff putty knife or pry bar Utility knife Removing Stationary Sash From Frame NOTE If the wood sash stop connecting barb s remain s in the frame kerf it willbe necessary to remove Exercise care in removing the connecting barb s from the frame kerf as it will be reused NOTE If your unit has an Interior Shade the header receiver needs to be removed prior to sash removal 1 Begin by removing the wood sash stops with a stiff putty knife as shown in illustration 1 Start with the head jamb followed by the stiles Reinstall into sash stop Transoms will a
5. TION 16 Cutthe sash clad connectors 2 less in length than the overall stile or rail length measurement Press connectors into kerf around sash perimeter as shown in illustration 7 NOTE Before reassembling the metal components on the glass surface the following sequences must be followed Start with the stiles then bottom rail and top rail MARVIN Windows and D Built around you 20 Replace bottom rail weatherstrip See illustration 9 Vinyl cladding connector Glass Bottom rail we Approx 1 17 Fold the ends of the protective glazing tape backing slightly toward the daylight opening leaving 1 2 25 51 visible when applied Apply the metal components to the sash following the sequence mentioned previously do not push all the way down yet When you are sure of the correct position grasp the tails of the tape and pull as shown to remove Push the clad components down firmly on the glass See illustration 8 Glazing tape backing Top rail cladding Stile cladding Exposed a glazing tape backing ee Bottom rail cladding cladding X Z Stile 18 It may be necessary to use a rubber mallet to seat the cladding components properly 19 Cutnewvinyl retainers and sash weatherstrip to length Apply to corresponding kerfs of sash stiles and top rails as shown in illustration 9 04 2014 sash retainer Stile weatherstri
6. he glass and pry upward until the metal cladding disengages from the sash cladding connector Follow the appropriate sequence described earlier See illustration 4 Exterior 13 Place a continuous bead of silicone on the interior glazing rabbet of the wood sash Avoid excess application of silicone sealant See illustration 6 IMPORTANT Before placing replacement glass in sash make sure the colored sticker indicating the Low E II surface will be facing the interior of the sash Also ensure the spacer rivet is oriented toward the top of the sash sash cladding Stiff putty knife or pry bar b Bottom rail cladding 9 Remove sash clad connectors and discard 10 Carefully remove the broken or damaged glass Make Glass rabbet Stile profile Stile Silicone bead Glass Silicone rabbet sure you note the location of the setting blocks as they will be reused 11 Scrape the silicone from the glazing rabbetand glazing tape residue from the clad components 04 2014 5 2 31 14 Reposition setting blocks to their original locations Using an assistant place glass in sash ensuring the glass surface is oriented as described above 15 Press glass firmly into silicone bed around perimeter Marvin Service Manual 11708609 _MARVING amp SLIDING WINDOWS HARDWARE CLAD ULTIMATE DOUBLE HUNG PICTURE TRANSOM REGLAZING AND SASH INSTALLA
7. lso require the removal of the sill filler and foam before sash can be removed from the frame See illustration 1 Transom Sill Detail Sill filler Foam WN knife Y Side stop 1 11708576 04 2014 Built around you 2 Using the linoleum knife cut the vinyl retainers securing the sash to the frame Start with the head jamb and then move to the jambs See illustration 2 NOTE When removing the heavy sash from the frame it is very important to have the assistance of another individual Be very careful of broken glass Sash rg Linoleum knife Picture Jamb Detail Picture Head Jamb Detail Vinyl sash retainer EO Jamb Sash stile Vinyl sash retainer Transom Jamb Detail Transom Head Jamb Detail a NJ Head jamb Na Sash stile Vinyl Vinyl sash o Jamb retainer retaingr V4 Weather strip Sash rail 2 5 2 30 3 Pry the sash out of the frame using the stiff putty knife Grasp the sash and lift out of the frame 4 Place picture or transom sash on a flat surface with the interior of the sash up cladding facing down Marvin Service Manual 11708609 MARVIN Windows and Doors SLIDING WINDOWS HARDWARE CLAD ULTIMATE DOUBLE HUNG PICTURE TRANSOM REGLAZING AND SASH
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