44" ProSeal
Contents
1. REV vol DATE DESCRIPTION OF REVISION DRA BY CH BY APP BY A A 78 032LR3015B INLAY HOLE AL T 0 5 1 77 032LR3014A SIDE INLAY PC LEXAN T 0 1 1 76 021LR3016A COVER L ABS PA 765 431C 1 75 032LR4017A SHEET PRESSURE PCO 3T 1 74 032LR3013B INLAY CONTROL LEXAN T 0 25 PC 1 73 TPH03008D2 SCREW PH ST3 8 SUS27 Z 72 021LR2006A KNOB CONTROL ABS PA 765 4310 1 71 350LR3030A PCB CONTROL ASS Y FR 4 1 70 021LR3015A COVER R ABS PA 765 4310 1 69 381LR4027A WIRE SENSOR 1 68 36000X001A CROSS amp CONNECTOR 2 67 381LR4085A WIRE MAIN UL2464 AWG 24 BLK 1 66 381LR4088A WIRE FUSE UL1015 AWG 18 BLK 1 65 381LR4076A WIRE TEMP FUSE UL1015 AWG 18 RED 1 64 381LR4075A WIRE BIMETAL UL1015 AWG 16 BLK 1 63 381LR4061B WIRE AC IN UL1015 AWG 16 WHT BLK 1 62 381LR4074A WIRE HEATER EU UL 015 AWG 16 WHT 1 61 014LR3002A TABLE FRONT AL6063 1 60 136LR4009A CHAIN 25 P 6 35 1 59 131LR4026A SPROCKET LAMI Z 28 S45C 1 58 363LP30010 BI METAL 155 15A 1 57 141LR4027A STOPPER HEATER UP PPS 2 56 141LR4019A BRACKET HEATER UP SPCC 1 6T 2 55 223LR3002B H2. Service Manual ProSEAL 44 Laminators 1 Safety Precautions 2 Troubleshooting 2 1 Rollers Not Heating 2 2 Rollers Over Heating 2 4 No Main Power o A REEL ERS eee 3 1 Right Cover eer ee eee eee ess ses A A O E ee O RR ee san ces NN 3 2 Left Cover 3 3 Rear Cover 3 4 Main AAA 3 6 Heaters Mas dos Le Re Te ee Te REN ee are eee eo eee eco 3 7 Main Fuse Hr een cen cee eee ene nennen sense nennen essen I gt IM I i nhihm 4 Adjustments 6 Exploded Drawings 7 Wire Diagram 10 12 10 10 10 10 11 11 11 11 11 11 11 12 12 12 1918 14 15 16 21 22 24 Failure to comply any of the following safety procedures could result in serious injury Please read the instructions carefully and keep for future reference 1 Only a licensed electrician should install wiring and outlet for the laminator 2 Ensure the unit is plugged into a properly grounded outlet with the correct voltage 3 Keep hands and clothing ie Neckties away from rollers The rollers have pinch points that can trap body parts or clothing and cause serious injury 4 Keep flammable and wet objects away from the machine D o ice nc SREE Oli z e Ce 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the unit is turned off cooled and unplugged from the outlet prior to moving and or repairing 8 Keep out of reach of children 9 Only an authorized mainte
3. 2 Blown main fuse 3 Defective transformer MEASURES 1 No Electricity a Double check to insure that you have electricity from your outlet b Check the circuit breaker c Double check that source of power is 120V 15Amp and single phase 2 Blown main fuse a Replace the main fuse located beside the main power switch 3 Transformer is defective a Replace the transformer b Connect the transformer wires to the main PCB transformer connecter transformer connecter Note While replacing parts a Make sure the power plug is unplugged from the power outlet b Open both side covers and rear cover a Take out the three cover screws using Phillips screw driver Figure 1 b Pull out the male control panel connector from the Sub PCB Figure 2 c Remove the two screws from the Sub PCB and install the Sub PCB onto the new Right cover Figure 3 d Reverse the instructions to reassemble the right cover a Remove the left cover screws and replace the old left cover with a new left cove 10 a Take off the left and right covers b Take out the four screws from frames two screws of each side Figure 4 Figure 5 a Remove the rear cover and label all the wires before unplugging from the Main PCB b Detach the Main PCB from 6 white plastic holders Figure 6 c Replace the board with new PCB and connect all the wires 3 5 Replacing the Sub PCB a Refer to R
4. 635 Frame Roller and Other View PARTNO 6 23200X001a SUPPORT PCB 8 36400X002B SWITCH MAIN 8216 B R 1 10 SIGNAL LUX SPA 69 38ILR4027A ___ WIRESENSOR 20 Wire Front Table and Sensor 9 380CR4008A POWER CORD AC120V 15A L8M BRACKET TABLE in da YG E 28 66 381LR4088A WIRE FUSE UL 1015 AWGH18 BLK _________ 68 36000X001A CROSS amp CONNECTOR __________ Li 69 381LR4027A WIRE SENSOR 21 lt ProSEAL 44 Wire Diagram gt 22 lt MAIN PCB LAYOUT gt Main PCB Wire Heater 23 lt Frame L and Frame R Heater Layout gt Wire T Fuse 142 C Wire Heater Wire Bimetal 24
5. E PRESSURE L SPCC 3T 1 19 O13LR3046A FRAME L SPCC 3 0T 1 18 12200X032A DU BUSH 12x10 FLANGE 4 17 033LR4003A INSULATION MICA PLATER 05 1 16 141LR3015A ROLLER COVER SPCC 1 6T 1 15 011LR4003A BRACKET COVER2 SPCC2 2 2 14 011LR4002A BRACKET COVER1 L SPCC2 2 3 13 011LR4001A BRACKET COVER1 R SPCC 22 1 12 011LR3001B TOP COVER SPCC 1 6 1 11 36600X002A MAIN FUSE BLOCK 1 10 23300X001A BUSHING CORD 1 9 380CR4008A POWER CORD AC120V 15A 1 8M 1 8 36400X002B SWITCH MAIN 8216 B R 1 0 SIGNAL LUX SPA 1 7 013LR3045A FRAME REAR AL6063 1 6 23200X001A SUPPORT PCB NYLON 66 6 5 3400080098 POWER TRANSFORMER 120V 60HZ 1 4 350LR3029A PCB MAIN ASS Y FR 4 1 3 013LR3044A BASE REAR AL6063 1 2 0260040054 FOOT RUBBER 4 1 013LR3043A BASE FRONT AL6063 1 NO PART NO DESCRIPTION MATERIAL G TY COLOR FINISH REMARK 1st GRADF FATAI DEFFCT o 3rd GRADE MEDIUM DEFECT o 2nd GRADE FATAL DEFECT o 4th GRADE SLIGHTLY DEFECT o IMPORTANCE OF QUALITY TOTAL IMPORTANCE OF QUALITY TOTAL e TOLERANCE DRAWN CHECKED APPROVED UNIT s ur MODEL NAME PROSEAL44 6 0 08 mm SCALE PART NAME EXPLODE sane E WJL 3RD ANGLE PROJ DRAWING NO PART NO 121 300 02 301 000 05 SEE ROYAL SOVEREIGN INC 607 1200 oa 06 07 17 17 Frame L Frame R 60 136LR4009A CHAIN 25P
6. EATER ASS Y 9 60 FCHW1 1 54 WSB06015D2 WASHER SPRING 6 SUS27 3 53 BHE06020D2 HEXA BOLT M6 20 SUS27 3 52 131LR4021A SPROCKET MOTOR Z 12 S45C 1 51 210004002A MOTOR MAIN DC24V 1 50 12200X038A DU BUSH 30x10 FLANGE 2 49 122LR4029A BUSH ROLLER LAMI LO S45C 2 48 133LR3003B ROLLER LAMI LO STPG ORG 1 47 12200X037A DU BUSH 30x20 FLANGE 2 46 122LR4028A BUSH ROLLER LAMI UP S45C 2 45 133LR3003A ROLLER LAMI UP STPG ORG 1 44 KPS05012D2 KEY PLAIN 5 5 12 SUS27 3 43 RC001200C8 SNAP RING STW 12 WON IL 1 42 SKE05006D2 SET SCREW M5 8 SUS27 5 41 032LR4015A SHEET INDICATION PC LEXAN T 0 25 1 40 120LR3019A SHAFT ROTATION S45C 1 39 140LR4019A HOLDER S45C 1 38 120LR3017A SHAFT CAM S45C 1 37 124LR4005A CAM S45C 2 36 313LR3001A SENSOR ASS Y TPML 1 1 35 021LP3004A CASE SENSOR LO ABS WHITE 1 34 021LP3003A CASE SENSOR UP ABS WHITE 1 33 013LR2012E FRAME SENSOR AL6063 1 32 141LR4063A BRACKET HANDLE SPCC30T 1 31 WPB06012D2 WASHER PLAIN 86 1 1 2T 2 30 BHE06045D2 HEXA BOLT M6 45 SUS27 2 29 134LR4001A PULLEY CHAIN S45C 2 28 134LR4003A BUSH PULLEY S45C 910 2 27 141LR3014A PLATE PRESSURE R SPCC 3T 1 26 013LR20544 FRAME R SPCC 3T 1 25 141LR4064A BRACKET TABLE SPCC 2 2T 6 24 138LR4015A SPRING PRESSURE SWP 22 0 4 23 013LR3038A PLATE MIDDLE SPCC 1 6T 1 22 141LR3010A BASE MIDDLE AL 1 21 141LR4060A PLATE PRESSURE LAMI SPCC 3T 2 20 141LR3013A PLAT
7. eplacing Right Cover Note Cotton or surgical gloves are recommended while handling the heater assembly a Disassemble Right and Left Covers Refer to Replacing Right Cover and Replacing Left Cover b Take out the heater brackets on each side by loosening screws Figure 7 Figure 8 c Take out the broken heater Figure 9 Note a When inserting the heater into the roller rotate the heater slightly and push the rod in gently b Use an air blower to blow out the broken pieces of heating rod Please ensure that no one is standing on the other side a Press the fuse block and turn counter clockwise with a screwdriver Figure 10 b Remove the fuse and replace it with a new one Figure 11 c Reverse the instructions to reassemble the fuse Adjusting roller pressure Using a screwdriver turn Clockwise to increase pressure and counter clockwise to decrease pressure Figure A 1 Using Push Pull Scale measure 5 spots as shown on Figure C amp D roller should be 4 5 the red Label Indication point at closed position Figure B 2 Checking for over all tension when the machine is running check that the Foam Board is fed in without any wrinkles 3 Pressure mark checking heat line stop the machine for 30 seconds to creat a heat line Then check to see if you have two even parallel lines from one end to other Note A narrow parallel lines indicate that it has less pressure at that p
8. nance and service technician should make repairs 10 Do not attempt to laminate items that exceed total recommended material thickness for the unit 11 When cleaning the machine don t use flammable sprays or materials 12 Do not touch the rollers when they are hot or place foreign objects inside the machine 13 Do not cover the surface of the machine until the machine has completely cooled Note While repairing a Make sure the power plug is unplugged from the power outlet b Open both side covers and rear cover c Be sure to follow the steps below in order CAUSES 1 Not in heating mode 2 Heating wire is not connected to the main PCB 3 Blown burnt wire fuse T Fuse 4 Defective Bi Metal 5 Defective heater 6 Defective Main PCB MEASURE 1 Improper laminating mode a Ensure that the laminating mode is in the Heating mode Press HEATING button on the control panel to change the mode 2 Heating wire is not connected to the main PCB a Connect the heating wires to the main PCB wire heater 3 Blown burnt wire fuse T Fuse a Replace the T Fuse wire located on the left hand side WIRE T FUSE 142 C 4 Defective Bi Metal a Replace the Bi Metal BIMETAL 155 C 5 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater 0 EGET TRET TRT TTT ON Multi me
9. oint 4 Laminating Test Laminating samples with different thickness of Foam Board in different Gaps 13 Figure A Figure B Figure D Parts List MODEL ProSEAL 44 20064 07H 18H REF NO PART NO DESCRIPTION MATERIAL Q TY T orto Jasni HT TH en 1 T5 To srona Basen HT T HHS ETT a T REE HD TH RED EE HT 5 DET T a 1 AE ET NN A 2 seocuoosa POWER CORDACI20V isa dP RTD osano OOOO Tir 6800x002 uan FUSe BLOC TT 1 Tie 2200x0324 JpU BUSHO1 ROMANE E 14 FR A Rh J l e T Tanakan TT TT HT H Tas Hero srran H ss a e uoan Tee Talar TT i 1 Tar fosse srwermDicanion romanes 2 sxeosoospa ser screw esas 5 Tas Trcoonzoocn SNAP RINE_ en SREE ess 5 RIO Roiera HT 1 RET e 2 REE TT HT RG eme Tao RI ET U e TT a 1220x0384 bu Bustesoxioruanee TI HT s 210001002 moror nan nen 1 se 1311R4021A SPROCKET MOTOR zu ee RH sd RTE HD EH REOT re i RIE BRACKET HEATER or seco 2 MEET ise A RIE eses OOOO TT 62 381LR4074A WIRE HEATEK TH TT a 381LR1061B WIRE AC IN UL 1015 T a 351LR4075A WIRE BIMETAL UL 1015 AWGRUBIK TT Z a esiosa WIRE FUSE UL 1015 H e ETAT WIRE MAIN ENT US RET REIT SSO 15 WD lt fore Te I JIN T JS dR J co 5 J Ol sh Jh IH s ProSEAL 44 Explode View Frame L Frame R Frame Roller and Other View Wire Front Table and Sensor 16 ProSEAL 44 Explode
10. ter b Physically examine the heater assembly for breakage SR RS jU DTVTOTTV OUT O0 a a de A 6 Defective Main PCB a Replace the PCB Main CAUSES 1 Defective T Fuse wire 2 Defective heater 3 Defective main PCB MEASURES 1 Defective T Fuse wire a Replace the T Fuse wire located on the left hand side WIRE T FUSE 142 C Ze E E 2 Defective heater a Test continuity of the heater If 1t fails replace the heater b Glass tube that surrounds heating coil is broken replace the heating element 3 Defective Main PCB a Replace the PCB Main CAUSES 1 No power to the unit 2 Emergency switch is engaged 3 Foam board is jammed on the rollers 4 Disconnected motor wire 5 Defective main motor 6 Defective main PCB MEASURES 1 No power to the unit a Make sure the power plug is connected to the proper source of outlet 120V 15Amp amp single phase 2 Emergency switch is engaged Switch is engaged 3 Film is jammed on the rollers a Un jam the foam board using a combination of the pressure Control Knob and reverse button 4 Disconnected motor wire a Check the motor wire connection in both locations Motor wire connector Motor wire connector from the PCB 5 Defective main motor a Replace the main motor 6 Defective main PCB a Replace the main PCB CAUSES 1 No electricity
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