Coolant Flush/Fill Tool (Vacuum Style) Instructions
Contents
1. D E S I GN BMP Design Inc Bavarian Motor Parts 3208 Park Center Drive Tyler Texas 75701 Toll Free 800 648 7278 Local 903 581 1855 24 Hour Fax 903 581 8206 Sales sales bmpdesign com Service customerservice bmpdesign com Coolant Flush Fill Tool Vacuum Style Instructions BMP Part 115186 PRODUCT DESCRIPTION The tool is vacuum operated and requires a shop compressor for operation The kit will work on BMW Mini Cooper and most other vehicles Kit includes an adapter which fits securely into the coolant tank or radiator filler neck When activated the tool draws the entire cooling system and hoses into a vacuum A built in shut off valve allows you to seal the system and hold it in vacuum allowing you to check for leaks If the system at this point does not hold vacuum this is an indication of a leak in a hose water pump seal radiator or some other location If the system does hold vacuum then that vacuum will draw fresh coolant into the system without starting the vehicle The advantage is that leaks can be discovered and repaired without having to fill and drain the entire cooling system Filling the system under vacuum also avoids trapped air pockets which can cause thermostat malfunction Note Requires Air Compressor OPERATING INSTRUCTIONS To test for leaks in original radiator cap 1 Refer to the vehicle s service manual for any specific radiator cap pressure testing instructions 22. Loosen the vehicle s radiator cap slowly to relieve any excess pressure before removing the cap completely NEVER OPEN THE SYSTEM WHILE HOT as this may cause personal injury 3 Choose the correct radiator cap connector 5A or 5B and correct steel radiator cap 02 03 or 04 for the correct vehicle being tested from the test kit Fasten the original radiator cap to the radiator cap connector 5A or 5B and then fasten the steel radiator cap 02 03 or 04 from the test kit to the other end of the radiator cap connector 5A or 5B 4 Remove the hand pump assembly 1 from the test kit and fasten the quick coupler at the end of the hose to the radiator cap 02 03 or 04 securely Operate the hand pump until reaching the pressure recommended by the vehicle manufacturer For Parts Ordering and Product Information Call Toll Free 1 800 648 7278 For Repair Tip Videos www BMPdesign com technical BMP DESIGN INC 3208 Park Center Dr Tyler TX 75701 A DO NOT OVER PRESSURIZE THE RADIATOR CAP Ideal readings should range between 15 20PSI 1 03 1 37BAR 5 Check the pressure reading on the gauge immediately after reaching the vehicle manufacturer s recommended pressure If the pressure drops there is a leak in the radiator cap After pressure testing is completed press the release button on the quick coupler until the reading on the gauge reads 0 Remove quick coupler from radiator cap and then remove the or
3. D COOLANT AS NECCESSARY TO THE PROPER LEVEL For Parts Ordering and Product Information Call Toll Free 1 800 648 7278 For Repair Tip Videos www BMPdesign com technical BMP DESIGN INC 3208 Park Center Dr Tyler TX 75701 b Tige SAFETY WARNINGS AND PRECATIONS General Safety Warnings SWARNING The instructions and warnings contained in this manual should be read and understood before using or operating this tool Do not allow anyone to use or operate this tool until they have read this manual and have developed a thorough understanding of how this tool works Failure to observe any of the following instructions could result in severe personal injury to tool user and bystanders or cause damage to the tool and property Keep this manual for future reference Note The warnings and cautions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Md annino Use safety equipment User and bystanders should use safety goggles or safety glasses with side shields which comply with current national standards or when needed a face shield Use an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists This applies to all persons in the work area Also use non
4. iginal radiator cap from the original radiator cap connector Discard original radiator cap and replace with new cap if leaking or if it does not meet vehicle manufacturer s recommendations PURGING AND REFILLING COOLING SYSTEM Purge Cooling System 1 Drain coolant from radiator 2 Remove the purge and refill tool 22from the test kit and hang the tool in a convenient location under the hood with the hook provided 3 Choose the correct radiator cap for the vehicle being tested or the universal rubber radiator adapter 23 from the test kit and install the one of your choice on the cooling system opening Fasten the quick coupler at the end of the hose on the purge and refill tool to the radiator cap securely 4 Turn valve 27 to the open position and valve 26 to the closed position 5 Connect air supply to the purge and refill tool 22 and press operating button until the pressure reaches 20 25 Hg 50 60cmHg Turn valve 27 to the closed position and press ON OFF SWITCH 28 off Refill Cooling System 1 Connect the coolant hose 24A to the coolant hose quick coupler 29 and submerge in coolant 2 Assure that valve 27 is in the closed position and that there is coolant in the coolant hose 3 Turn valve 26 to the open position to allow the coolant to refill the cooling system 4 The refill is complete when the pressure gauge reads 0 NOTE PLEASE CHECK THE COOLANT LEVEL AND AD
5. skid safety shoes hardhat gloves dust collection systems and hearing protection when appropriate H te A WARNING Keep bystanders and children out of the work area while operating this tool feo WARNING Always keep your work area clean uncluttered and well lit Cluttered or dark areas invite accidents and injuries DO NOT work on floor surfaces that are slippery a abe AWARNING Do not operate this tool if you are tired or under the influence of alcohol drugs or medications that could affect your ability to use the tool properly H ae A WARNING Dress properly Do not wear loose clothing or jewelery as they can be caught in moving parts Wear restrictive hair covering to contain long hair a wannna Do not reach over or across running machines Keep proper footing and balance at all times Non skid footwear is recommended when working For Parts Ordering and Product Information Call Toll Free 1 800 648 7278 For Repair Tip Videos www BMPdesign com technical BMP DESIGN INC 3208 Park Center Dr Tyler TX 75701
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