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(Revision 10-09) HYTOPS 9625DP

1. HYDRAULIC POWER UNIT ILLUSTRATION 40 GAL DIESEL TANK CONSOLE 1 470GAL RESERVOIR TANK CONSOLE 2 ENGINE NOT SHOWN 40 GAL DIESEL TANK 129 1 2 AB SUPERIOR_ eS Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION Y NOT ISED DI SED COPIED OI IN ANY MAY ISCLOS OR REPRODUCED FORM WITHOUT THE EXP ITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 27 01 REV LOG DATE REF S Equip Manuals Dwgs 59628 2500 20f2 wpg G 9 ITEM NO Q PART NO DESCRIPTION PU2200 S1 PU2200 S2 PU2200 S3 PU2200 S4 PU2200 S5 PU2200 S6 PU2200 S7 TPU1007 Qoo N m 2 mm 1 1 2 NPT COLLAR HYDRAULIC POWER UNIT BASE WELDMENT Ad SUPERIOR k 7 Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY
2. AN He COMPRESSED AIR SUPPLY REFERENCE FIGURE NUMBER 6 AIR DRYER REGULATOR AND LUBRICATOR ASSEMBLY 172 High Pressure Hose 65 69 Scl ote Diesel Driven Hydraulic 60 z aon HP 8300 RPH LOAD SENSE LIMITING 4 m 4225 HWY 90 EAST SUPERIOR ZEN us gt Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 23 01 LOG DATE REF S Equip Manuals Dwgs HYTOPS9625DP Schem Fig6 sh2 wpg LL 036 al nase REVERSING PIN_ETRL makeup normal i high i low gear v closed v TONG 200E SHEED open HI 5N 26 59 44 o ape TAWPENER d EM E UTEM MEM Ga OBS XB IT exhoust
3. Im Tong Backup ond Positioner Control Panel COMPRESSED AIR DRYER AIR SUPPLY REGULATOR AND LUBRICATOR ASSEMBLY REFERENCE FIGURE NUMBER 6 4225 90 EAST BROUSSARD LA 70518 318 837 8847 AB SUPERIOR w Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp ILI CONSIDERED IDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG ff DAIE FORM WITHOI IE EXPRESS WRITTEN CONSENT OF SUPERIOR Manuals IS MANUFACTURING amp HYDRAULICS LYTOPS9625UPISchem Fig 93 ZL ROTATE 7 BACK LEVATK ANSVERSE enden CYLINDER SPOOL CYLINDER SEOOL CYLINDER SPOOL 17 GPI 17 1 17 GPI 916 SYSTEM PRESSURE Psi 7 1 1 4 INCH HOSES y 1 Hose gt 1 2 High 7 Pressure Hose 60 GPM 2250 PSI LOAD SENSE LIMITING Diesel Driven Hydraulic Power Unit REFERENCE FIGURE NUMBER 6 A
4. APPROXWEIGHT Ibs 180 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 1 12 12 02 THIS ISTI Ul amp TT Is CONSIDERED CONFIDENTIAL THIS INFORMATION FORM WI COPIED R EE REV LOG DATE BER oS EM p Manuals Dwgs S9625DPXSWC4250040B LL g Item Qty Part Number Part Name 1 1 HTS9615 PIVOT CYLINDER ROD WELDMENT 2 1 HTS9617 PIVOT CYLINDER NUT PISTON SEAL KIT Qty Part Number Parker Qty Part Number Description 1 77 157 PISTON SEAL 2 WR 500 50 WEAR RING 1 130BN O RING 1 150BN O RING GLAND SEAL KIT Parker Description 1 U25 250 37B POLYPAK 1 ST 250 WIPER 1 350BN O RING 1 350UB BACK UP PIVOT CYLINDER ASSEMBLY ASSEMBLY NUMBER HTS9616 7 7 7 7 2 7 7 2 Z AB SUPERIOR_ Manufacturing amp Hydraulics 4225 HWY 90 EAST ROUSSARD LA 70518 318 837 8847 0 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING am
5. Item Qty Part Number Description 1 BUCIDP9603 TOP OUTSIDE DOOR PLATE 2 1 BUCDP9607 BOTTOM OUTSIDE DOOR PLATE 1 BUCBP9609 INSERT PIVOT PIN 4 1 BUCDP9610 DOOR ROLLER 5 1 BUCDP9611 DOOR ROLLER PIN 6 1 BUCDP9620 DOOR INSERT 7 2 BUCDP9634 CLIP 8 2 BUCDP9637 DOOR SPACER 9 1 BUCDP9638 DIE LOCK 10 2360032 GARLOCK BUSHING 11 1 48DU72 GARLOCK BUSHING 12 1 IBUCDP9651 PIVOTING INSERT SPRING 13 2 IBUCDP9654 INSERT SPRING SPACER 14 6 1042 SHCS 3 8 16 x 1 1 4 15 1 1315 HHCS 1 8 x 8 1 2 16 2 1001 ZERT 1 8 NPT 17 211008 SET SCREW 1 4 20 x 1 18 111316 HHCS 1 8 x 10 1 2 19 111218 LOCKWASHER 1 20 111210 NUT 1 8 21 2 480040 GARLOCK BUSHING AB SUPERIOR 250 LA 705ta OUTSIDE DOOR ASSEMBLY Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG amp MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 08 28 01 DATE REF S Equip Manuals Dwgs BUCDP9625 BUCDP9605 rev1 wpg 8 01 bed 1042 SHCS 3 8 16 x 1 1 4 1315 HHCS 1 8 x 8 1 2 1001 ZERT 1 8 NPT 1008 SET SCREW 1 4 20 x 1 1316 HHCS 1 8 x 10 1 2 1218 LOCKWASHER 1 1210 NUT 1 8 48DU40 GARLOCK BUSH
6. AB SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION NO ISED DI SED ANY MAY NOT BE U DISCLO D FORM WITHOUT THE WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 09 01 REV LOG DATE REF S3Equip ManualsiDwgsV HYTOPS9S28DPIPU2300 20f2 wpg SECTION 13 CONTROL SYSTEM Description and Operation The control and instrumentation system provides a means to remotely operate all tong and backup functions associated the CLINCHER 9 5 8 Drillpipe Tong and 9 5 8 LOCK JA W Backup for drillpipe Descriptions of the system subsystems major components and operating information follows The hydraulic control system used with the Tong Positioner CLINCHER 9 5 8 Drillpipe Tong and 9 5 8 LOCKJAW Backup for drillpipe are designed exclusively for use with closed pressure compensated power units These units must be capable of producing 2500 psi output pressure with flow rates up to 45 to 50 gallons per minute WARNING Attempting to operate this unit with a power unit designed for open center valves will result in the power unit operating continuously at maximum pressure will cause overheating and may cause equipment failures possibly exposing personnel to high pressure high temperature hyd
7. 21 CJDT9691 9 5 8 X 9 1 8 DOVETAIL JAW 21 CJDT9696 9 5 8 X 9 5 8 DOVETAIL JAW SET 22 CJ 9686 9 5 8 X 8 5 8 SPLINED JAW SET une 23 CJ LF9655 9 5 8 X 5 1 2 LOW FRICTION JAW SET eee 23 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 03 03 Page 7A 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 03 03 Page 7A 2 4 Mar 03 10 40 AM Part Number OOCLE9625DP 10041 10060 1099 12501437 1273 1311 13606 14018 14018 S1 1607 1611 1676 2 209 2056 2057 2058 2072 SUPERIOR MANUFACTURING Description PICKLIST F 9 5 8 DP TONG REMOTE F HYTOPS REV DATE 03 04 03 CLEVIS PIN CLP 172S ELBOW FLANGE W168 16 20U SAE CODE 61 1 1 4 4 BOLT ELBOW FLANGE W 1 NPT ROD CLEVIS RC 0605 POLYPACK 1 8 CROSS SECTION 1 7 16 X 1 11 16 X 1 8 JAM NUT 1 1 2 12 NYLOCK NF LOW PRO SPRING PLUNGER REVERSING PIN CYLINDER 1 1 2 2 W 5 8 R STAINLESS ROD ROD BOOTS F CYLINDER 1 1 2 2 3 1 1 W THIN BAND 1 4 WORM DRIVE HOSE CLAMP 15 16 TO 1 1 2 5321K24 FLUSH PLUG 1 8 NPT FLUSH PLUG 1 MNPT SHOULDER BOLT 3 4 X 5 8 L 18 8 SS 5 8 11 THREAD O RING 11 16 ID 15 16 OD 1 8 WIDTH CAM SWITCH MOUNTING BRACKET DUBBLER BEARING SHAFT F REVERSING PIN SYSTEM 20 C
8. 9 21 9 5 8 DP TONG DOVETAIL JAW ASSEMBLY 8 1 2 9 1 8 amp 9 5 8 9 22 9 5 8 DP TONG SPLINED JAW ASSEMBLY 8 5 8 9 23 9 5 8 DP TONG LOW FRICTION JAW ASSEMBLY 5 1 2 9 24 JAW SIZE CHAR Te east 9 25 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 03 03 Page 9 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 03 03 Page 9 2 6 oDeg 5 8 11 x 2 3 4 HHCS Right Loadcell Bracket P N 203 P N HTS9621 Left Loadcell Bracket 5 8 Lockwasher 4 P N HTS9620 P N 1151 8 Reqd Each Reversing Pin Cylinder Assy Remote Cage Plate Stop Switch Assy Manifold P N 82105 Cage Plate Assembly 5 8 11 x2 SHCS P N 1155 5 8 Hi Collar LW P N 1152 2 REQD OF EA NOT SHOWN FOR CLARITY Pivot Pin Assembly Remote Door under Assy Rev Pin Cylinders 5 8 11 x 1 SHCS P N 1153 2 Read f Top Plate 2 Reqd f Bottom Plate 9 5 8 DRILL PIPE TONG ASSEMBLY Remote Door Assy 5 8 11 x 2 1 2 HHCS P N 202 5 8 Lockwasher P N 1151 3 Reqd of Each 5 8 11 x 2 HHCS P N 1160 5 8 Lockwasher P N 1151 Reversing Pin Cylinder Assy Remote Cage Plate Stop Switch Assy Rineer Motor P N 82
9. sr camoperatedvalve YC Ta 37 1EEP12T 30 S Danfoss 3 4 dual over center valve assembly Swcezo B Traverse Cyinders 2 ga SWot2s00A Elevation Gyinders 40 1799616 Rotation Cylinders f 4 4 4 a 4 HTS9659 4 42 85 45 8 Whitey 1 2 2 position 3 way ball valve for air cylinder control Dieoareo Wikesonsiierrerregutorlbicaorassemby 4 ADOSPOSO2S 55 PGV32 11 bank directional control assembly 1 45 7 0206 Torque Gauge mounting post tt en Emi Superior Mig Hyd 170 reservoir w flr por ste gages 1 48 2 Duetz 4 cylinder air cooled diesel engine c w pump adapter amp coupling 1 49 BLV 200000S3312 DMIC Suction Isolation 50 SS 2 5 100 3 Schroeder suction strainer 1 5 PVWFASRDFSHFNNTKCP Oigear pressure compensated pump w HP imiter and sense 52 KF302KI0S D5 Schroeder pressure fiter 4 i 53 RT2KIOP Y2 Schroeder return filter cartridge assembly 5 ICFLAG132N15 nsetapumpdischareecheckvave Panel mount pressure gage E masma 20021 Load sense isolation vale TL 57 Hydraulic throttle control cylinder assembly ee C MyFiles _S_Equip Manuals Spreadsheets CLE9625DP BUCDP9625 Hyd Comp Parts List xIs Rev 2 Page
10. 11 7 PIVOT CYLINDER ASSEMBLY Assy No HTS9616 11 8 TONG BACKUP MOUNTING ASSEMBLY Assy No 59665 11 9 REAR SPRING ASSEMBLY 2 Reqd Assy HTS9634 11 10 FRONT SPRING ASSEMBLY 2 Reqd Assy No HTS9635 11 11 PUSH CYLINDER ASSEMBLY 4 Assy No 9659 11 12 TROLLEY ASSEMBLY Assy No 59600 eer 11 13 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 11 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 11 2 co 5 g x OJH Q lt 52 O z o 9 gt 25 Va P eles 7 AVA 9135 c 5 6 56 7 05 lt us 50 2o SLL lt v S 275 Y N Y ff N NG N LY AN 552 AA Nd uA A w A uoaus 22052 Manufacturing amp Hydraulics 318 837 8847 9 AB SUPERIOR_ IS DOCUMEI RAULICS IOT BE WITHOI FACTURI as 235 455 gt 0 gt co 325 590 2 0 220 pc W E IHE p T gt n S lt lt 7 ni z
11. 7 8 BUCDP9606 CYLINDER ASSEMBLY anna 7B 9 ASAP9625 SEAL KIT FOR 9 5 9 DP BACK UR decetero a 7B 10 BUCDP9640 BACKUP HI PSI CAM 5 7B 10 SLV 1000 04 N C ORIG SPOOL VALVE W eee 7B 10 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 7B 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 7B 2 20 Aug 01 SUPERIOR MANUFACTURING 3 11 PM Pick List BUCDP9625 9 5 8 LJ DRILL PIPE BACKUP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled OOBUCDP9625 PICKLIST FOR 9 5 8 DP BACKUP REV DATE 08 20 01 each 1 1001 ZERT 1 8 NPT each 8 101 LOCKWASHER 1 4 GR8 each 2 108 HHCS 1 4 20 X 1 3 4 GR8 each 2 116 HHCS 1 4 20 X 4 1 2 GR8 each 2 117 NUT 5 16 18 GR 8 each 1023 A 2 1171 LOCKWASHER 3 4 GR8 each 24 1176 HHCS 3 4 10 X 3 GR8 each 24 1176 A NUT COARSE 3 4 GR8 each 24 118 LOCKWASHER 5 16 GR8 each 2 1277 SHCS 3 4 10 X 2 1 4 GR8 each 36 129 HHCS 5 16 18 X 2 3 4 GR8 each 1023 B1 2 134 LOCKWASHER 3 8 GR8 each 1027 2 1369 JAM NUT 1 1 8 12 each 6 1402 PIPE NIPPLE 3 8 X 3 SCH 80 each 36 B 1 142 HHCS 3 8 16 X 2 GR8 each 1050 2 1449 STREET EL 1 4 each 37 B 1 1450 STREET EL 3 8 each 37 B 3 1451 STREET EL 1 2 FORGED each 37 B 4 1456 HEX NIPPLE 1 4 each 37 B 1 1472 ADAPTER 1 2 MNPT X 1 2 MJIC STRAIGHT eac
12. NOT COMPONENTS OF CYLINDER ASSEMBLY Item Qty Part Number Description 1 BUCDP9604 PISTON e 1 BUCDP9617 OUTSIDE DOOR WEDGE 3 1 BUCDP9619 INSIDE DOOR WEDGE 4 1 9627 CYLINDER ROD WELDMENT 1 BUCDP9632 CYLINDER 6 1 BUCDP9633 CYLINDER INSERT 2 BUCDP9634 CLIP 1 BUCBP9635 GLAND 9 1 BUCDP9636 CYLINDER KEY 10 1 BUCDP9638 DIE LOCK 11 1 BUCDP9659 BACKUP HI PSI CAM PLATE 12 211019 SET SCREW 1 4 20 x 1 2 13 6 1042 SHCS 3 8 16 x 1 1 4 14 411277 SHCS 3 4 10 x 2 1 4 15 411314 SHCS 1 8 x 3 16 1320 SHCS 3 4 10 x 3 17 1 9625 SEAL KIT 9 01 SEAL KIT P N ASAP9625 WIPER P N H6000 POLYPAK P N 37506000 WEAR BAND P N W2 62500750 POLYPAK P N 50008000 POLYPAK P N 25004250 Ab SUPERIOR Z5 P EAST us CYLI N D E R ASS E M B LY Sy Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 07 25 01 ASSEMBLY NO BUCDP9606 ee REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCDP9625 BUCDP9606 wpg ASSEMBLY BUCDP9605
13. Page 9 16 SHOULDER BOLT 3 4 X 5 8 18 8 SS 5 8 11 P N 1676 REQD USE REMOVABLE LOCTITE GARLOCK BUSHING LINKAGE P N 82043 7 16 x2 ROLL PIN P N 1123 a ARM 2042 B I l I I DOOR SHAFT MFG BEFORE 11 2001 P N82079 gt REQD 7 8 9 NYLOCK NUT DOOR RACE PIN 1318 P N 82102 NOT NEEDEDWITH CRANK SHAFT 82077 1 SET SEREW 3 8 16 x 1 2 P N4029 2 REQD BELL CRANK SHAFT ET _ USE LOCTITE 4 8 NPTZERT 4 MAY USEWASHERS PIN 1001 PIN 82077 2 amp 82077 3 TO CLOSE UP SPACE BETWEEN HEAD N MFG 11 2001 OF SHAFT amp BELL CRANKWELDMENT ELL CRANK SHAFT I PIN 82077 1 us USE REMOVABLE LOCTITE 1 8 NPTZERT JAM NUT 1 1 2 12 2 P N292 P N 1001 GARLICK BUSHING P NZODUIG TOP DOOR PLATE 82027 RIGHT HAND TORSION SPRING 3 4 10 NYLOCK NUT P N1167 WASHER PIN 82127 2 REQD ROD EYE CLEVIS P N 82116 W ROD EYE SPRING P N 82126 ROD BOOT P N 14018 wi g CLAMPS P N 14018 51 JAM NUT 1 1 2 12 P Nde9e P N1252B CLEVIS PIN DOOR CYLINDER P N 82080 P N 10041 GARLOCK BUSHING 08DU10 D PIN 2046 1 REQD 82048 1 8 NPT ZERT PIN 1001 5 8 11 x 2 1 2 HHCS PIN 202 3 REQD 5 8 LOCKWASHER PNS G REOD HHCS 1 4 20 x 2 1 4 P N 110 43 REQD DOOR SWITCH P N SLV1000 01 HCS 3 8 16 x 1 4047 lt 2 REQD 3 8 LOCKWASHER P N1027 BASE PLATE P N
14. MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 07 24 01 REV LOG DATE ManualsiD REF S1Equip ManualsiDwg BUCDP9625DP B UCDP9625 20f3 wpg G OL 7 1 2 E 14 3 8 co e r 16 5 8 SECTION D D SCALE 1 6 ra 0 a E L pp 2 B NI B O 9 5 8 DRILL PIPE BACKUP ASSEMBLY AB SUPERIOR ww Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 07 24 01 REV LOG DATE REF S Equip Manuals Dwgs BUCDP9625DP BUCDP9625 30f3 wpg
15. REGO FFG 2002T Note Standard industrial hydraulic system components including hydraulic hoses pipe fittings and low pressure suction isolation valve components are not specifically identified SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 16 1 DUETZ 4 CYLINDER AIR COOLED DIESEL ENGINE F4L912 HYD SPEC 66HP CONT 2300 RPM OILBATH AIR CLEANER V BELT GUARD 8 10 FLYWHEEL SAE 3 FLYWHEEL HOUSING HYDRAULIC PUMP DRIVE CAST IRON MANIFOLD SPARK ARRESTOR amp RAIN CAP FLEX MOUNTS MANUAL AIR INTAKE SHUTDOWN MECHANICAL V BELT SHUTDOWN SENTINEL LOW OIL PRESSURE HIGH OIL TEMP SHUTDOWN AM3 AIR STARTER AUTO OVERSPEED SHUTDOWN SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 16 2 TY 4225 HWY 90 EAST 318 837 b SUPERIOR_ BROUSSARD LA 70518 ing amp Hydraulics 318 837 8847 RA Al w Manufactu Zep lt gt S2 lt 0 a 205 5000 Saoo 2 uz rin oss gt wrand aug El 5002 coors gt 52052 25325 32095 83534 02255 HYDRAULIC POWER UNIT ILLUSTRATION Page 16 3 v 9 55 3 4 deh 2 CONSOLE 1 CONSOLE 2
16. Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model No Serial No Assembly Date 9 5 8 Hydraulic Tong Positioner System Technical Manual Registration Form Name Return To ba SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 City State US Postal Code Country Telephone 337 837 8847 Telephone Fax Facsimile 337 837 8839 Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings System Illustrations Description Features amp Specifications Jaws Adapters and Die Information Tong Assembly Instructions Operational Instructions Maintenance Instructions amp Trouble Shooting Spare Parts Recommendations amp Parts Lists 7A Tong 7B Backup 7C Suspension System Accessories and Options CLE9625DP Tong Illustrations BUCDP9625 Backup Illustrations Positioner System Illustrations Control Panel Illustrations Control System Schematic Parts List amp Descriptions Load Cell and Torque Gauge Motor Service Manuals Hydraulic Power Unit Illustrations amp Parts List Hydraulic Components Technical Data Nia Ri mito IR N 10 11 12 13 14 15 16 17 9 5 8 Hydraulic Tong Positioner System REVISION TABLE Section Page Date Description 1 2 Clarifications 2 amp 6 Added dimension illustration Sp
17. 82111 15 Aug 01 12 51 PM Part Number SUPERIOR MANUFACTURING Pick List CJDT9675 9 5 8 X 7 1 2 DOVETAIL JAW SET Quantity to build 1 Bin Quantity Description U M Location to Pull PICKLIST FOR CJDT9675 REV DATE 08 15 01 each HHCS 1 2 13 X 4 each BUTTON HEAD SCREW 1 2 13 X 1 GR8 each JAW PIN F CLE9625DP TONG each JAW ROLLER F CLE9625DP TONG each 9 5 8 x 7 1 2 DOVETAIL JAW F CLE9625DP TONG each DIE CLIP F 9 5 8 DOVETAIL JAWS each SUPERIOR MANUFACTURING Pick List CJDT9680 9 5 8 X 8 DOVETAIL JAW SET Quantity to build 1 Bin Quantity Description U M Location to Pull Quantity Pulled Quantity Pulled 00CJDT9680 PICKLIST FOR CJDT9680 REV DATE 08 15 01 each 1121 HHCS 1 2 13 X 4 each 1301 BUTTON HEAD SCREW 1 2 13 X 1 GR8 each 82066 JAW PIN F CLE9625DP TONG each 82067 JAW ROLLER F CLE9625DP TONG each 82093 9 5 8 x 8 DOVETAIL JAW F CLE9625DP TONG each 82111 DIE CLIP F 9 5 8 DOVETAIL JAWS each SMApps Equip Manuals Spreadsheets Page 7A 20 Pick Lists CLE96925DP Jaws xls 8 152001 12 59 PM SUPERIOR MANUFACTURING Pick List CJDT9685 9 5 8 X 8 1 2 DOVETAIL JAW SET Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00CJDT9685 PICKLIST FOR CJDT9685 REV DATE 08 15 01 each 1 1115 SHCS 1 2 13 X 5 1 2 GR8 each 8 1118 A JAM NUT 1 2 13 each 8 82066 JAW PIN F CLE9625DP TONG each 2 82067 JAW ROLLER F CLE9625DP TON
18. Incorrect die for size tubular Dies have material compacted in tooth area worn teeth Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 6 9 Solution Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 6 10 SECTION 7 Quantity N e e e won N N RECOMMENDED SPARE PARTS LIST FOR REMOTE AREAS Part Number 12501437 82066 82072 82067 82071 1001 SLV 1000 01 45061 82053 BUCDP9651 BUCDP9610 SUPERIOR Man
19. Quantity to build 1 Bin Location Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists HYTOPS96925DP xls Page7 3 S Apps Equip Manuals Spreadsheets Page 7 4 Pick Lists HYTOPS96925DP xls SECTION 7 PARTS LISTS TABLE OF CONTENTS SECTION 7A CLE9625DP DRILL PIPE TONG PARTS LISTS CLE9625DP7 9 5 8 DP TONG 120K eene een 3 82001 TOP TONG PLATE 25222 nennen 11 82002 BOTTOM TONG PLATE WELDMENLT eee eene 11 82007 02 SMART GEAR ASSEMBLY a 12 82083 TONG DOOR ASSEMBLY eerte pene eere expo eap an inne 12 KITBOLT 23 BOLT KIT F CLE9625DP 13 KITBRG 23 BEARING KIT F CLE9625DP ineunte eph een pnt ena venae pene 7A 16 SLV 1000 01 SELF LUBRICATED VALVE eene tenerent tnter 18 SSCF1875 1 7 8 SEVERE SERVICE CAM FOLLOWER cttm 7A 18 CJDT9663 9 5 8 X 6 3 8 DOVETAIL JAW SET vorne 19 CJDT9672 9 5 8 X 7 1 4 DOVETAIL JAW SET en 19 CIDT9675 9 5 8 X 7 1 2 DOVETAIL JAW ecce teen enun nen 7A 20 CIDT9680 9 5 8 X 8 DOVETAIL JAW SET u nen 20 1019085 9 5 8 X 8 1 2 DOVETAIL JAW
20. U M each each each each each each each each each each each each each each each each each each Bin Quantity Location to Pull M23 D M10 F 11 24 12 12 Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE96925DP xls Page 7A 5 4 Mar 03 SUPERIOR MANUFACTURING 10 40 AM Pick List CLE9625DP 9 5 8 XHT DP TONG 120K Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 82033 GARLOCK THRUST SPACER F CLE9625DP TONG WATERCUT each M11 A 24 82034 TONG DOOR SHAFT WELDMENT F CLE9625DP TONG PICKLIST each 2 82035 02 LOW DRIVE GEAR F 9 5 8 DP TONG each 1 82036 IDLER GEAR F CLE9625DP TONG each M23 D 4 82037 IDLER RACE F CLE9625DP TONG each 8 82038 IDLER SHAFT F CLE9625DP TONG each 4 82039 THIRD STAGE BRNG CAP F CLE9625DP TONG each 2 82040 MOTOR SHAFT F CLE9625DP TONG each M10 F 1 82041 BELL CRANK WELDMENT F TONG CLE9625DP PICK LIST each 1 82042 ARM F CLE9625DP TONG each 1 82043 LINKAGE F CLE9625DP TONG each 1 82044 DOOR JAMB LOCK F CLE9625DP TONG each 1 82045 DOOR JAMB LOCK PIN F CLE9625DP TONG each 1 82048 DOOR CYL REAR MTNG BRKT WELDMENT F CLE9625DP TONG PICKLIST each 1 82051 REVERSING PIN F CLE9625DP TONG each M10 F 2 82052 REV CYL BRACKET WELDMENT F CLE9625DP TONG PICKLIST each 1 S Apps Equip Manuals Spreadsheets Page 7A 6 Pick Lists CLE96925DP xls 4 M
21. REFER TO P N 1151 OBSOLETE each 55 24 2 232 O RING 2 3 4 ID 3 OD 1 8 WIDTH each O2 F 4 202 HHCS 5 8 11 X 2 1 2 GR8 each 57 8 HTS15016 AXIAL BEARING Pacific Bearing 984 063 AP6 F HYTOPS15000 each 4 HTS9602 CARRIAGE WELDMENT PICKLIST each 1 SWC4250040B SUPERIOR WELDED CYLINDE 4 BORE x 2 1 2 ROD x 40 STR PICKLIST each 2 S Apps Equip Manuals Spreadsheets 7C 5 Pick Lists HYTOPS96925DP xls 19 Jul 01 11 29 AM Part Number 1222 2 230 2 342 25002500 375 8 342 D2500 DC4001 250 PS1800 64 RC 2518 SB40250 40B SP40250 SR402540 SUPERIOR MANUFACTURING Pick List SWC4250040B SUPERIOR WELDED CYLINDER Description NUT 1 1 2 12 O RING 2 1 2 ID 2 3 4 OD 1 8 WIDTH O RING 3 5 8 ID 4 OD 3 16 WIDTH POLYPACK 1 4 CROSS SECTION 2 1 2 X 3 X 3 8 BACK UP RING ROD WIPER 2 1 2 ID 3 OD 3 8 HGT 1 4 BASE THK 4 BORE x 2 1 2 ROD GLAND HI PRESSURE SEAL CLEVIS 4 BORE CYLINDER WELDMENT PORTS ON LONG SIDE PICKLIST PISTON F SUPERIOR WELDED CYLINDER 4 B X 30 S W 2 1 2 R 2 1 2 OD CYLINDER ROD F 4 B X 40 5 CYL Quantity to build 1 U M each each each each each each each each each each each each Bin Location Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists HYTOPS96925DP xls Page 7C 6 20 Jul 01 8 19 AM Part Number 1001 1088 1151 1157 1167 1171 1173 215
22. SUPERIOR WW Manutacturing amp Hydraulics TECHNICAL MANUAL 9 5 8 HYDRAULIC TONG POSITIONER SYSTEM COVERS MODEL HYTOPS9625DP INCLUDES TONG MODEL CLE9625DP AND BACKUP MODEL BUCDP9625 WITH DIESEL DRIVEN HYDRAULIC POWER UNIT 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com Copyright 2001 SUPERIOR Manufacturing amp Hydraulics Inc Allrights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER LOCKJAW amp GRIT FACE are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 9 5 8 Hydraulic Tong Positioner System we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile
23. 16 NC NUTS 5 38 1047 3 8 16 x 1 HHCS HYDRAULIC POWER UNIT RESERVOIR TANK ASSEMBLY AB __SUPERIO w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATIOI MAY NOT BE USED DISCLOSED COPIED OR DUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 27 01 REV LOG DATE Vo ET H PIPU2010 wpg Page 16 8 To request copy of Power Unit Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturin is aimh aulics Inc 5 8 Hydrau aulic Tong P er System evision 07 01 Page 16 9 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 16 10 SECTION 17 HYDRAULIC COMPONENTS TECHNICAL DATA To request copy of Hydraulic Components Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturin ie a ulics Inc 5 8 Hydrau ulic Tong P er System evision 07 01 Page 17 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Ton
24. 23 Z 222 SECTION APPROXWEIGHT Ibs 127 X MEM UNLESS OTHERWISE SPECIFIED TOLERANCES ARE 4225 HWY 90 E 2 PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL 5 U p E RI o R_ PH 337 837 8847 5018 020 005 1 16 5 015 per foot Manufacturing amp Hydraulics FAX 337 837 8839 3 I Dimensions arain inches ih Bd PART NAME 2 3 Machined fillet adi are 2 FRONT SPRING ASSEMBLY 1 O02 perich Dama of DTA renes ors ange PART MATERIAL SPECIFICATION Re Sy NING MALATHONG ere THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND mitia Condition IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED IN T Revision No T Machine Zero 5x DAN A DU 72001 555 COPIED REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT TG H Critical Dimension 100 Inspection Required HTTrerutons cass Dep OF SUPERIOR MANUFACTURING amp HYDRAULICS SHEET 1 of 1 S Equip Manuals Dwgs HYTOPS9625DP HTS9635 wpg 07 20 01 ZL LL Item Qty Part Number Part Name 1 1 HTS9660 PNEUMATIC PUSH CYLINDER WELDMENT 2 1HTS9661 AIR CYLINDER ADJUSTMENT RO
25. DATE MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S3Eoui Manuals nge MANUFACTURING amp HYDRAULICS HYTOPS9625DP Console Fig4 wpg 1 REFERENCE FIGURE NUMBER 5 O MANUFACTURED BY SUDERIOR__ 50550 tA Manufacturing amp Hydraulics 318 837 8847 FOR C XKWICKKONNECT xn HYDRAULIC PRESSURE gt TUBULAR HANDLING SYSTEM LEFT RIGHT ELEVATION FRONT RIGHT HOURGLASS LEFT RIGHT FRONT REAR REAR FRAMES RACK Y ROLLER PIPE PPE PPE RACK RACK LEFT RIGHT ROLLER LEFT RIGHT FEED FEED FEED UP we uP U e U LEFT FEED FEED FEED Down DOWN DOWN DOWN DOWN DowN RIGHT RIGHT RELEASE RELEASE RELEASEN 99997979098 eee e e O O O O Ad SUPERIOR PIPE RACK CONTROL PANEL ILLUSTRATION e mem THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION OG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF Saequ ip Manual MANUFACTURING 8 HYDRAULICS HYTOPS9625DP Console Fig5 wpg 6 Tong Backup and Positioner ms vel
26. Part Number Description U M Location to Pull Pulled 82077 3 BELL CRANK SHAFT WASHER 045 THICK F CLE9625 DP TONG each 82078 DOOR WASHER F CLE9625DP TONG each 82079 DOOR SHAFT F CLE9625DP TONG each 82080 DOOR CYLINDER LH 2 B01 6 1 P1 F CLE9625DP TONG each WALL17 82083 TONG DOOR ASSEMBLY PICKLIST each 82084 REMOTE SWITCH BRACKET F CLE9625DP TONG PICKLIST each 82085 REMOTE SWITCH ARM F CLE9625DP TONG PICKLIST each 82087 CAM SWITCH SHAFT F CLE9625DP TONG each 82088 RETRACT SPRING F CLE9625DP TONG each 82089 RIGHT HAND TORSION SPRING F CLE9625DP TONG each 82090 LEFT HAND TORSION SPRING F CLE9625 DP TONG each 82096 LOWER SMART GEAR SPACER F CLE9625DP TONG each 82098 DANFOSS VALVE PVG120 1 PVG32 4 each 82099 RINEER MOTOR DOUBLE STACK 21 CU IN REV 2 SPEED W SUPERIOR SHAFT 82040 each S1 C 82100 HIGH GEAR IDLER F CLE9625DP TONG each M11 A 82101 STAINLESS CLEVIS PIN each M10 F 82102 DOOR RACE F CLE9625 DP TONG each S Apps Equip Manuals Spreadsheets Page 7A 8 Pick Lists CLE96925DP xls 4 Mar 03 10 40 AM Part Number 82104 82105 82106 82107 1 82108 82109 82110 82112 82113 82114 82115 82116 82118 82119 82121 82126 82127 SUPERIOR MANUFACTURING Description REMOTE SHIFT SHAFT ASSY F CLE9625DP TONG PICKLIST MANIFOLD PLATE WELDMENT F CLE9625DP TONG PICKLIST CLEVIS PIN F CLE9625DP TONG BASE PLATE F CLE9625DP TONG ADJUSTMENT BOLT F CLE962
27. Q oa 5 oc x son lt gt aio 4 m 5M0 tc s ui 0 lt 9 a 1m oa Zig lt 20 reg 220 oo z oan gt 4 i SL HORIZONTAL CARRIAGE ASSEMBLY P N HTS9605 FAN WAL 2 2 G SN amp A oR NY In f N V D Assembly No HYTOPS9625DP 9 5 8 HYTOPS ASSEMBLY BASE WELDMENT P N HTS9603 PAGE 11 3 LL v Item Qty Part Number Part Name 1 1 59601 VERTICAL CARRIAGE WELDMENT 2 1 HTS9606 HUB BUSHING 3 1 59607 HUB SPACER 4 1 HTS9608 HUB OUTER SPACER 5 2 HTS9612 VERTICAL CARRIAGE PLUNGER 6 2 HTS9613 PLUNGER LOCK NUT 7 4 HTS15016 AXIAL BEARING GREASE GROOVE 8 2 9WC4250040A 4 BORE x2 1 2 ROD x40 STROKE CYLINDER THIS END 9 24 195 LOCKWASHER 5 8 10 16 1158 HHCS 5 8 11 x 1 34 11 81202 HHCS 5 8 11 x2 1 2 12 8 194 NUT 5 8 11 13 2 HTS9614 PINOT CYLINDER PIN 14 211218 LOCKWASHER 1 15 611001 ZERT 1 8 NPT 16 412 232 ORING 2 3 4 ID 3 OD 1 16 W APPROX WEIGHT Ibs 1042 963 4225 HWY 90 EAST Ab SUPERIOR 25 EP ES Sy Manufacturing amp Hydraulics 318 837 8847 VERTICAL CARRIAGE ASSEMBLY i TIER THIS DOCUMENT IS THE PROPERT
28. SUPERIOR MANUFACTURING Description ZERT 1 8 NPT ZERT 90 DEG 1 8 NPT ROLL PIN 1 4 X 1 3 4 HHCS 1 2 13 X 1 1 2 GR8 NUT COARSE 3 4 GR8 SHCS 3 4 10 X 8 1 2 GR8 FLATWASHER 1 1 4 GR8 2 NPT PIPE CAP SKF 1206 BEARING SNAP RING INT RRN 300 SNAP RING EXT RST 118 CASTER WHEELS ADJUSTMENT HANDLE WELDMENTS F 9 5 8 amp 10 3 4 BUCKING UNI PICKLIST ROD CLEVIS RC 1712 PIVOT PIN CP 1345 SPRING RETAINER FOR CLE9625DP TONG SPRING RACK FOR CLE9625DP TONG SPRING SPACER FOR CLE9625DP TONG SPRING HOUSE WELDMENT FOR CLE9625DP TONG FRONT SPRING HOUSE PLATE FOR CLE9625DP TONG SPRING ADJUSTMENT ROD FOR CLE9625DP TONG SPACER FOR CLE9625DP TONG Pick List HTS9690 TROLLEY ASSEMBLY U M each each each each each each each each each each each each each each each each each each each each each each Quantity to build 1 Bin Location 170 36 B 39 B 39 B 39 C Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists HYTOPS96925DP xls Page 7C 11 20 Jul 01 SUPERIOR MANUFACTURING 1 26 PM Pick List HTS9690 TROLLEY ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled HTS9700 CENTURY SPRING D 1466 FOR 1 1 2 HOLE amp 3 4 ROD CLE9625DP TONG each 8 HTS9701 YOKE BEARING F CLE9625DP TONG each 1 S Apps Equip Manuals Spreadsheets Page
29. amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Pagel 2 HYDRAULIC PRODUCT cr 055 GENERAL INFORMATION SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic equipment to continue to A WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened
30. dies required for couplings non marking GRIT FACE aluminum dies dies BUC8625 nnnnn BB8625 nnnnn not recommended BUC5500 nnnnn BB5700 nnnnn BUCA5500 nnnnn Note CLINCHER wraparound die are machined to specific casing tubing coupling or accessory diameter Additional dies must be orderd to match specific coupling diameters associated with accessories or special clearance premium tubular connections S Apps Equip Manuals Spreadsheets CLE9625DP Jaw Ranges xls Page3 4 12 13 2002 CLINCHER WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT FACE Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHER Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum a
31. each each each each each Bin Quantity Location to Pull 50 6 51 16 52 2 57 8 55 24 O2 F 4 57 8 4 4 2 1 1 1 2 2 2 2 Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists HYTOPS96925DP xls 7C 3 19 Jul 01 7 46 AM Part Number 1222 2 230 2 342 25002500 375 8 342 D2500 DC4001 250 PS1800 64 RC 2518 SB40250 40A SP40250 SR402540 SUPERIOR MANUFACTURING Pick List SWC4250040A SUPERIOR WELDED CYLINDER Description NUT 1 1 2 12 O RING 2 1 2 ID 2 3 4 OD 1 8 WIDTH O RING 3 5 8 ID 4 OD 3 16 WIDTH POLYPACK 1 4 CROSS SECTION 2 1 2 X 3 X 3 8 BACK UP RING ROD WIPER 2 1 2 ID 3 OD 3 8 HGT 1 4 BASE THK 4 BORE x 2 1 2 ROD GLAND HI PRESSURE SEAL CLEVIS CYLINDER BARREL F 4 B X 40 S CYLINDER PISTON F SUPERIOR WELDED CYLINDER 4 B X 30 S W 2 1 2 R 2 1 2 OD CYLINDER ROD F 4 B X 40 5 CYL Quantity to build 1 U M each each each each each each each each each each each each Bin Location Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists HYTOPS96925DP xls Page 7C 4 12 Dec 02 SUPERIOR MANUFACTURING 3 44 PM Pick List HTS9605 HORIZONTAL CARRIAGE ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1001 ZERT 1 8 NPT each 50 4 1158 HHCS 5 8 11 X 1 3 4 GR8 each 51 16 195 LOCKWASHER 5 8 GR8
32. each each each each each each each each each each each each each each each Bin Location 237 Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists BUCDP9625 xls Page 7B 8 23 Jul 01 4 13 PM Part Number OOBUCDP9606 1019 1042 1314 1320 ASAP9625 BUCDP9604 BUCDP9627 BUCDP9632 BUCDP9633 BUCDP9634 BUCDP9635 BUCDP9636 BUCDP9638 BUCDP9659 SUPERIOR MANUFACTURING Pick List BUCDP9606 CYLINDER ASSEMBLY Quantity to build 1 Description PICKLIST FOR CYLINDER ASSY REV DATE 07 23 01 SET SCREW 1 4 20 X 1 2 SHCS 3 8 16 X 1 1 4 SHCS 1 8 X 3 GR8 SHCS 3 4 10 X 3 GR8 SEAL KIT FOR 9 5 8 DP BACKUP CYLINDER ASSEMBLY PISTON CYLINDER ROD WELDMENT PICK LIST CYLINDER CYLINDER INSERT CLIP GLAND CYLINDER KEY F BUCDP9625 DIE LOCK F BUCDP9625 BACKKUP HI PSI CAM PLATE U M each each each each each each each each each each each each each each each Bin Quantity Location to Pull 237 Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists BUCDP9625 xls Page 7B 9 13 Jun 01 8 53 AM SUPERIOR MANUFACTURING Pick List ASAP9625 SEAL KIT FOR 9 5 8 DP BACKUP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 25004250 POLYPACK 1 4 CROSS SECTION 4 1 4 X 4 3 4 X 1 4 each 1
33. 6 OPERATING INSTRUCTIONS 1 Determine if tong is to be used with horizontal pipe in rack or vertical pipe in false rotary Rotate to other position if required 2 Confirm proper jaws and adapters are installed TONG AND BACKUP POSITIONER ROTATING PROCEDURE 1 Using tong directional control valve Ref Fig 4 Item 16A slowly rotate tong ring gear and cage plates to open throat position using rotation opposite of the rotation last used This valve is spring loaded and will return to neutral position when it is released Ring gear and cage plate should automatically stop at open throat position and jaws should be fully open NOTE Rotating at high rate of speed will overshoot open throat position Verify cage plate and ring gear are in open throat position 2 Open tong door by shifting tong door directional control valve Ref Fig 4 Item 2C to the OPEN position 3 Open backup shifting backup directional control valve Ref Fig 4 16 to OPEN position This valve is spring loaded and will return to neutral position when it is released 4 Move tong positioner laterally to rear of structure away from pipe by shift positioner traverse directional control valve Ref Fig 4 16 to the OUT position until the positioner clears all pipe in rack or false rotary This valve is spring loaded and will return to neutral position when it is released 5 Raise tong positioner to its uppermost position by sh
34. 7 12 Pick Lists HYTOPS96925DP xls ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong to allow them to be customized to provide a system most appropriate for the inducer s application CLE9625DP Tong Accessories Compression Load Cell and Torque Gauge Tension Load Cell and Torque Gauge Tong Handles with closed covers Solenoid Operated Module for Dump Valve Adapter for Turns Proximity Switch 3 Point Lifting Bridle Lift Cylinder with Integral Spring Hanger TSP 80 Tong Speed Control 2 Speed Motors Alternate Motor Displacements Hydraulically Operated Cage Plate Brake System BUCDP9625 Backup Accessories Backup Handles SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 directly measures applied torque directly measures applied torque protects operators hands allows computer to limit torque applied allows computer to sense rotation alternative lifting system controls vertical position allows slow speed rotation with full torque Simplifies manipulation Page 8 1 ACCESSORIES AND OPTIONS Hydraulically Operated Cage Plate Brake System This system replaces the springs used to energize the cage plate brake band When the tong motor is activated hydraulic pressure is directed through a pressure reducing valve ref Item B Dwg No 111080 set at 250 to 300 psi This low pressure fluid is then directed through a d
35. 74 1152 HI COLLAR LOCKWASHER 5 8 each 51 2 1153 SHCS 5 8 11 X 1 each 51 4 1154 SHCS 5 8 11 X 1 3 4 each 51 10 1155 SHCS 5 8 11 X 2 each 51 2 1156 HHCS 5 8 11 X 1 1 4 GR8 each 51 6 1157 5 8 11 X 1 1 2 GR8 each 51 22 1160 HHCS 5 8 11 X 2 GR8 each 51 39 1167 NYLOCK NUT 3 4 10 each 52 1 1176 B NYLOCK NUT LO PRO 3 4 16 each 52 1 1178 JAM NUT 7 8 14 each 52 50 1224 LOCKWASHER 7 8 GR8 HEAVY SPLIT each 52 50 1228 DOWEL PIN 5 8 X 1 1 2 DP154 each 53 2 1252B COTTER PIN 1 8 X 1 SS each 53 4 1257 DRIVE ZERT 1 4 each 53 50 1274 SHCS 1 8 X 7 1 4 each 4 1276 SCREW MACHINE 6 32 X 3 8 BRASS each 54 4 S Apps Equip Manuals Spreadsheets Page 7A 14 4 Mar 03 10 53 AM SUPERIOR MANUFACTURING Pick List KITBOLT 23 BOLT KIT F CLE9625DP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1283 SHCS 7 8 9 X 6 1 2 each 4 1292 JAM NUT 1 1 2 12 each 54 24 145 HHCS 3 8 16 X 2 3 4 GR8 each 57 2 149 NUT 7 16 14 GR8 REFER TO P N 1080 OBSOLETE each 55 1 151 FLATWASHER 7 16 GR8 each 55 1 166 LOCKWASHER 1 2 GR8 REFER TO P N 1103 OBSOLETE each 55 4 175 HHCS 1 2 13 X 2 3 4 GR8 each 57 1 202 HHCS 5 8 11 X 2 1 2 GR8 each 57 4 203 HHCS 5 8 11 X 2 3 4 GR8 each 57 8 2069 HHCS 1 4 20 X 6 GR8 each M2 E 4 210 HI COLLAR LOCKWASHER 1 2 each 56 8 212 NYLOCK NUT 1 4 20 GR8 each 56 8 213 NYLOCK NUT 3 8 16 GR8 each 56 2 246 SHCS 1 2 13 X 1 GR8 each 56 8 248 SHCS
36. 82107 SY 1 4 20 NYLOCK NUT P N 212 lt 2 REQD DOOR SWITCH ADJ SLEEVE P N 82074 GARLICK BUSHING 201U16 BELL CRANK WELDMENT PIN 82041 GUARD P N82112 3 8 LOCKWASHER 1027 4 REQD HHCS 3 8 16 x 3 4 P N1046 4 REQD Nop DOOR JAMB LOCKING PIN P N 82045 DOOR JAMB LOCK PIN 82044 7 16 x2 ROLL PIN P N 1123 2 REQD 1 213 4 1 2 SHCS P N 254 LEFT HAND TORSION SPRING P N82090 BOTTOM TONG DOOR P N 82075 GARLOCK BUSHING 200 16 11 2 18 JAM NUT P N1292 1 8 NPT ZERT P N 1001 DOOR ASSEMBLY 4701 2 REQD OR CO VER SSPIN 8202793 _ PRESSED INTO TOP TONG PLATE P N 82001 4 2 13 x 1 1 4 HHCS PIN 1111 12 13 NYLOCK NUT P N 1087 3 REQD OF EA DOORSHAFT DOORFLAP P N 82119 DOORFLAP RETAINER P N 82121 k 7 THRUST SPACER P N 82029 GARLOCK THRUST SPACER P N 82033 DUMBELL ROLLER P N 82030 SEE DUMBELL ASSY BOTTOM TONG PLATE P N 82002 DOORWASHER 7 PIN 82078 DOOR P N 82102 GARLOCK BUSHING P N 32DU16 PRESSED INTO DOOR vs x 1 SS COTTER PIN cj DOOR CYLINDER MOUNTING BRACKET Ab SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 ww Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 4 12 12 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL T
37. Assembly PN 82001 and fasten with 1 1 2 12 Jam Nut PN 1292 WARNING Insert Thrust Spacers and correctly position Bolt Idler Shaft PN 82038 on Top Tong Plate using 1 1 2 12 LP Nylock Jam Nut PN 1273 Cluster Gear Assembly a Install Second Stage Pinion PN 82020 and Top Pinion Spacer PN 820970nto Cluster Shaft PN 82014 b Press Bearing PN 1917 into Top Cluster Bearing Cap PN 82015 c Install 1 8 90 Zert PN 1002 and 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite into Top Cluster Bearing Cap Assembly d Install Top Cluster Bearing Cap Assembly onto Upper Housing Cover PN 82024 using 3 5 8 11 x 2 HHCS PN 1160 with 3 5 8 Lockwashers PN 1151 Turns Counter Bearing Cap Assembly a Press Bearing PN 1903 into Turns Counter Bearing Cap PN 82025 b Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite Do not over tighten Back off 1 8 turn after contacting Bearing c Press Bearing Cap Assembly onto Low Pinion Gear PN 82022 and install onto Top Tong Plate using 3 5 8 11 x 1 1 2 HHCS PN 1157 with 3 5 8 Lockwashers PN 1151 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 4 4 ASSEMBLY INSTRUCTIONS 26 Smart Gear Assembly 2 Units Required a Fit Ring Gear PN 82007A onto Bottom Splined Plate PN 82007C b Slide 8 Bellville Springs PN 82010 onto Bellville Shaft PN 82007D 10 Spring Assemblies required c Install 10 Sp
38. BEARING CAP c P N 82021 5 8 11 x 1 1 2 SHCS P N 257 1 4REQD Use Removable Loctite 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD Use Removable Loctite 4225 HWY 90 EAST AD SUPERIOR 225 PI N ION G EAR ASS EM B LY w Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 3 03 04 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE9625DP Pinion rev3 wpg Page 9 8 3 8 16 x 1 2 SET SCREW 5 8 11 x 1 1 2 HHCS P N 1029 P N 1157 2 REOD 4 REOD Use Removable Loctite 6 5 8 LOCKWASHER 1 8 NPT FLUSH PLUG P N 1151 mer PIN 1607 4 REQD TOP BEARING CAP P N 82039 BEARING P N 1917 UPPER HOUSING COVER P N 82024 ba GEAR SPACER P N 82019 SMART GEAR ASSY P N 82007 02 LOWER SMART GEAR SPACER P N 82096 BEARING P N 1985 TOP TONG PLATE P N 82001 BEARING CAP P N 82001 S11 WIPER P N J3000 Pressed into Bearing Cap P N 1041 THIRD STAGE PINION 3 REQD P N 8201 1 02 BEARING P N 1905 BOTTOM TONG PLATE P N 82002 P N 82021 5 8 11 x 1 1 2 SHCS P N 257 4 REOD Use Removable Loctite P N 1029 2 REOD Use Removable
39. CAP P N BU 024 P N 2081 28 REQD Use Removable Loctite NOT SHOWN 1 2 WIPER P N 959 1 ROD CLEVIS P N 1099 lt Use Removable Loctite S 2 3 4 16 NF LOW PROFILE ny an NYLOCK NUT PIN 12558 nn S PIN 1176 B lt SPRING HOUSING P N 82055 CLEVIS PIN P N 10041 AUTO SHIFT SPRING PADEYE P N 82058 3 8 16 x 3 4 BUTTON HEAD CS P N 1061 4 REQD 3 8 HI COLLAR LOCKWASHER P N 1026 4 REQD AUTO SHIFT CYLINDER P N 82062 AB SUPERIO 4225 HWY 90 EAST BROUSSARD LA 70518 AUTOSH IFT ASSEMBLY Manutacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 12 12 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S MenualsiDugs ICs CLE9625DP Autoshift rev2 wpg MANUFACTURING amp HYDRAULICS 21 6 1 4 DRIVE ZERT m i P N 1257 3 7 8 14 JAM NUT P N 1178 Z 7 8 LOCKWASHER M P N 1224 CAM FOLLOWER STUD p P N 73008 FLANGE BUSHING 20FDU16 P N 73009 u PRESS INTO RACE CAM FOLLOWER RACE N ve P N 73007 SECTION VIEW 1 7 8 SEVERE SERVICE CAM FOLLOWER S Rc THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MAN
40. CROSS BAR P N 71073 2 REQD LOCKING PIN BASE PLATE WELDMENT P N 2058 1 2 13 x 2 3 4 HHCS 175 1 2 FLATWASHER P N 1102 3 8 16 x 2 3 4 HHCS P IN 145 _ 3 8 16 x 1 SHCS 2 REQD P N 1041 8 REQD USE REMOVABLE LOCTITE REMOTE PIVOT PIN ASSEMBLY manutacturing amp Hydraulics 318 837 8847 AB SUPERIOR 2251 90 EAST BROUSSARD LA 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 09 18 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs P CLE9625DP Remote Pivot Pin rev1 wpg GL 6 REVERSING CYLINDER P N 13606 _ 2 REQD INCLUDES O CYL STOP SPACER P N 2072 1 4 20 NUT P N 100 8 REQD 1 4 LOCKWASHER P N 101 8 REQD AN ff 1 2 13 x 1 1 4 HHCS P N 1111 4 REQD 1 2 LOCKWASHER P N 166 4 REQD 1 4 20 x 1 1 4 HHCS d P N 106 8 REQD REVERSING CYLINDER BRACKET P N 82052 Ad SUPERIOR PROUD D LA 70518 Manufacturing amp Hydraulics 318 837 8847 REVERSING PIN CYLINDER ASSEMBLY TEE RING amp AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE CONSENT
41. Lock PN82044 then into Latch Spacer on Bottom Door Plate e Install 2 7 16 x 2 Roll Pin PN1123 into Door Jam Lock PN 82044 and Door Jam Locking Pin PN 82045 f Install 1 2 13 x 4 1 2 SHCS PN 254 into middle hole of Door Jam Lock PN 82044 g Slide Right Hand Torsion Spring PN 82089 onto Latch Spacer on Top Door Plate h Slide Top Door Plate Assembly onto Door Jam Locking Pin inserting Door Cover PN 82027 S3 into slot of Top Door Plate Assembly 1 Mount Tong Door Assembly on Tong Place 2 Thrust Spacers PN 82029 and 2 Garlock Thrust Spacers PN 82033 onto Bottom Tong Plate lining up on holes above 2 Door Doublers welded on Bottom Door Plate Place 2 Dumbell Roller Assemblies PN 82030 were previously assembled on top of Garlock Thrust Spacers Place 2 more Garlock Thrust Spacers then 2 Thrust Spacers PN 82029 on top of Dumbell Roller Assemblies lining up holes j Insert 1 8 NPT Zerts on each end of 2 Door Shafts PN 82034 and install Door Shafts through Top Door Plate Assembly Top Tong Plate Thrust Spacers Garlock Thrust Spacers Dumbell Roller Assemblies Garlock Thrust Spacers Thrust Spacers Bottom Tong Plage then Bottom Door Assembly Bolt Door Shafts onto Bottom Door Assembly using 2 1 1 2 12 Jam Nut PN 1292 and onto Top Door Assembly using 2 1 1 2 12 Jam Nut PN 1292 k Press Garlock Bushing PN 20DU16 into large hole of Bell Crank Weldment PN 82041 Install Bell Crank Shaft PN 82077 into Bell Crank W
42. Loctite 1 8 NPT FLUSH PLUG 5 8 11 x 1 3 4 SHCS P N 1154 5 REQD Use Removable Loctite BELLVILLE SPRING P N 82010 60 REQD FLATWASHER 1 8 TH 1 1 2 OD x 1 2 ID P N 82010 B 20 REQD TOP SPLINED PLATE P N 82007B 02 BELLEVILLE SHAFT P N 82007D 10 REQD RING GEAR P N 82007A BOTTOM SPLINED PLATE P N 82007C 02 3 8 16 x 1 SHCS BOTTOM BEARING CAP 3 8 16 x 1 2 SET SCREW P N 1607 A SUPERIOR 4225 HWY 90 EAST BROUSSARD LA 70518 SMART GEAR SSEM BLY Manufacturing amp Hydraulics 318 837 8847 ICS AND S EE PR THS INFORMATION REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF Manuals jS MANUFACTURING amp HYDRAULICS CLE9625DI Smart Gear re Page 9 9 1 8 NPT ZERT P N 1001 2 REQD 3 16 x 1 ROLL PIN P N 1006 WASHER P N 45068 SHIFTING YOKE ASSEMBLY P N 45061 REMOTE SHIFT SHAFT ASSEMBLY P N 82104 MOTOR SHAFT BEARING SPACER P N 55121 INT SNAP RING P N 1948 BEARING P N 1901 BEARING MOUNT P N 82073 Bolts to Bottom Tong Plate MOTOR SHAFT K d PIN 82040 1 2 13 x 1 1 4 HHCS P N 1111 1 2 LOCKWASHER P N 1103 _ AREQD OF EA 5 8 11 x 1 1 4 HHCS u Pin 1156 5 8 LOCKWASHER _ PIN 1151 6 REQD OF EA MOTOR
43. MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs 9 REFERENCE FIGURE NUMBER 4 MANUFACTURED BY O TONG ACCESSORES O SUBE TONG REVERSING TONGGEAR TONG mE OPERATION PINCONTROL PINCONTROL SHIFT DOOR AR FOR REAKOUT MAKE e MAKEUP e BREAKOUT e HIGH e OPEN e Cx BREAK NORMALO NORMAL LOW CLOSED I a 9 e N le kee HYDRAULIC PRESSURE d REVERSING PIN O ROLS SAFETY GUARD NN 16B 6C 6E 6F TORQUELMITER U O O TONG POSITIONER o MOTOR BACKUP ROTATION MAKEUP e OPEN e HORZONTAL e BREAKOUT 0 CLOSED VERTICAL 1 POSITIONER POSITIONER ELEVATION TRANSVERSE UP e IN DOWN 0 OUT O 4225 ANY 90 EAST Ab SUPERIOR Bee esis Manufacturing amp Hydraulics 318 837 8847 TONG CONTROL PANEL ILLUSTRATION THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 08 22 01 HYDRAULICS AND 16 CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG
44. P N HTS9697 1 4 x 1 3 4 ROLL PIN P N 10094 SPRING ADJUSTMENT ROD P N HTS9698 1 1 4 FLAT WASHER P N 1319 CENTURY SPRING 0 1466 P N HTS9700 BEARING P N 1910 8 REQ SEE DETAIL A EXTERNAL SNAP RING P N 1938 4 REG 2 NPT PIPE CAP P N 1379 SPRING HOUSE WELDMENT P N HTS9696 CASTER WHEEL P N CLEBU9630 4 REQ 3 4 10 x 8 P N 1184 4 REG 172 SHCS SPRING RETAINER P N HTS9691 8 REQ 3 4 10 NUTS P N 1176 A 4 REQ 8 REQ SPRING SPACER P N HTS9695 4 REQ DETAIL A PACER mm P N HTS9699 SPRING RACK P N HTS9693 2 REQ 1 8 ZERT P N 1001 2 REQ PIVOT PIN P N CLEBU9651 EXTERNAL SNAP RING P N 1935 2 REQ YOKE BEARING P N HTS9701 LEVIS P N CLEBU9650 OF SUPERIOR MANUFACTURING amp HYDRAULICS 1000 Critical Dimension 100 Inspection Required 1 of 1 6 1 8 LS STAMP UNLESS OTHERWISE SPECIFIED TOLERANCES ARE R6 AA SUPERIOR 4225 HWY 90 E 5 X P N amp W O BROUSSARD LA 70518 ON NON CRITICAL SURFACE 2 PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL 2 N 4 020 3 005 1 16 5 Uy 015 per foot Manufacturing amp Hydraulics 318 837 8847 3 ETCH 1 Dimensions are in inches PART NAME TROLLEY ASSEMBLY P N amp W O 2 Remove burrs amp sharp edges with 1 6
45. PSI 50 GPM Pressure Compensated for Closed Control Valve Maximum Torque 120 000 ft lbs 162 896 Nm Maximum Operating Pressure 2 500 psi 172 Bar Maximum Allowable Flow Rate 60 GPM 226 LPM RPM 50 189 LPM Manual Gearbox with 2 Speed Hydraulic Motor High Gear High Speed 44 RPM 5 000 fUlbs 6 779 NM High Gear Low Speed 22 RPM 10 000 ft lbs 13 558 NM Low Gear High Speed 4RPM 60 000 ft lbs 81 348 NM Low Gear Low Speed 2RPM 120 000 ft Ibs 162 696 NM Handle Length Tong 44 63 113 4 cm When Installed in Suspension System Positioner Overall Height 66 0 167 6 cm Positioner Overall Length Tong amp Backup 66 6 169 2 cm Positioner Overall Width Tong amp Backup 39 3 99 8 cm Weight Tong 4500 Ibs 2041 2 kg Weight Backup 2700 Ibs 1224 7 kg Weight Suspension System 10300 lbs 4672 0 kg Weight Controls 2000 Ibs 907 2 kg Combined Weight Tong Backup amp Positioner System 19500 Ibs 8845 1 kg Jaw Capacity Tong amp Backup 4 3 4 thru 9 5 8 Gripping Range Dovetail Jaws amp Adaptors Only 1 2 under nominal size Positioner Travel Horizontal 40 101 6 cm Positioner Travel Vertical 40 101 6 cm Operates using Dovetail Strip Dies Steel Tooth Wrap Around Dies GRIT FACE Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Electronic Solenoid Dump Valve Two Speed Hydraulic Motor Hydraulic Inten
46. Positioner System Revision 07 01 Page 6 5 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque valves Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Excessive Wear to Hydraulic Components A B C D E F TROUBLE SHOOTING Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life HYDRAULIC TONG SECTION Slow Tong Speed A B C D E F G H Problem Restricted supply line Low fluid level Air leak Pump speed insufficient Damaged or worn equipment Pump not primed Low or no flow from supply line Hydraulic bypass valve malfunction SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 6 6 Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush
47. SETUP GUIDELINES 12 Inthe event hoses are not tightened securely possible failures to hydraulic system can occur If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased load and speed in the power unit 13 Do not reduce size of return hose quick disconnects or fittings If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system in the tong itself resulting in the tong motor case pressure increasing to maximum pressure and possible motor seal failure 14 Organize hose bundles and position or guard so they are not trip hazards Protect hoses so they will not become damaged by moving equipment SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 5 2 START UP INSTRUCTIONS 1 Insure tong and backup are rotated to vertical pipe position If they are in horizontal pipe position energize power unit and rotate to vertical pipe position using procedures listed below and in Operating Instructions Tong and Backup Positioner Rotating Procedure WARNING ALWAYS SHUTDOWN POWER UNIT and DISCONNECT SUPPLY HOSE from POWER UNIT BEFORE WORKING ON ANY PORTION OF THE SYSTEM INCLUDING CHANGING OR CHECKING JAWS OR ADAPTERS 2 Determine diameter of tubular tooljoint or BHA to be made up or broken out 3 Refer to tong jaw and backup adapter sel
48. The tong directional control valve Ref Figs 4 amp 6 Item 16A controls flow of fluid to the tong motor Item 25 A remotely operated pressure relief valve Ref Figs 4 amp 6 Item 5 on the makeup side of the motor can be set using the panel mounted Torque Limiter Item 5 to manually regulate makeup torque Note breakout torque is not regulated An electrically operated solenoid dump valve module Item 23A is integrated into Item 23 for automatic control by a torque turn data acquisition system A second pressure relief valve Item 23 is located on the breakout side of the motor This valve is used in combination with the first F Data DWG Client Kwick Konect manual docs2 wpd page 4 of 5 July 6 2001 11 05am remotely operated pressure relief valve a pair of opposed check valves Items 24 with 145 psi cracking pressure a shuttle valve Item 22 and the door position sensor Item 17 to prevent tong ring gear rotation whenever the tong door is opened The shuttle valve is used to insure the door SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 13 1 SECTION 13 CONTROL SYSTEM position sensor function operates in both directions by diverting pressure from the active pressure relief valve to the door position sensor The pressure drop generated by the check valve insures all fluid is diverted through the open relief valve The remotely operated pressure relief valves Items 23 ar
49. U p E RI o RO BROUSSARD LA 75018 020 005 116 S 015perfoot w Manufacturing amp Hydraulics I 337 831 884 3 HY os PART NAME i 2 i lcd te 8 ER 9 5 8 HYDRAULIC TONG POSITIONER SYSTEM 1 cipe hd bana ich ra geo part HYTOPS9625DP MATERIAL SPECIFICATION Rus By Loge Description of Revision en erii R praway Ning Malathong Mail Req THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS A m approvensy Dan Bangert Initial Condition AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED C inka NngMoloinong DUE pp Re COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT Clics Dinka 100 Inspadiun AT neiucions Ces Den LOF SUPERIOR MANUFACTURING amp HYDRAULICS SHEET 2 of 2 GENERAL DESCRIPTION and APPLICATION The CLINCHER products described in this manual are used in connection with Kwick Konnect s Pipe Rack System to allow Hands Off stabbing make up or break out of casing tubing or drill pipe in horizontal or vertical positions Products covered in this manual include 1 CLE9625DP CLINCHER 9 5 8 Remotely Operated Drill Pipe Tong 2 BUCDP9625 CLINCHER 9 5 8 Remotely Operated LOCK JA WTM Backup for Drill Pipe 3 HYTOPS9625DP CLINCHER Tong Positioning System 4 Instrument and Control Systems for Tong Backup Positioner amp Pipe Rack 5 Diesel Driven Skid
50. a max of 012 inches for a single surface PART 1905 MATERIAL SPECIFICATION within 005 T I R amp unmachined diameters concentric within 032 T I R DRAWN BY Matl Req THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS APPROVED BY Initial Condition en bx Pee AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT Alternative DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Critical Dimension 100 Inspection Required Of 2 FEILL1000 1LL1142 DWG shaft transmitting thrust load into bearing thrust force lines force lines Gear Transmitting LOAD SIDE LOAD SIDE Thrust Load marked w part numbers on this side marked THRUST LOAD HERE marked w part numbers on this side force lines Bearing Cap SUPPORT SIDE Absorbing Thrust Load sss sss Thrust Load force lines SUPPORT SIDE Bottom Bearing Cap Application Gear Support Application Installation instruct ons for CLINCHER BEARING Part Number 1905 UNLESS OTHERWISE SPECIFIED TOLERANCES ARE AR SUPERI O 4225 HWY 90 E 2 PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL 020 005 1 16 amp 0 015 foot 3 Dimensions are in inches 3 z Remove burrs amp sharp edges with 1 64x45 max PART NAME Installation instructions for Machined fillet radii are 1 32 P
51. and Bearing then install 3 16 x 1 Roll Pin PN 1006 Press 2 Garlock Bushing PN 2021 into Switch Housing PN 82060 slide Cam Switch Shaft Assembly into Switch Housing Assembly and install 1 4 x 1 Roll Pin PN 1007 A Press 4 Garlock Bushing PN 080008 into Remote Switch Arm PN 82085 and install onto Cam Switch Shaft Assembly using 2 Clevis Pin PN 82101 with 2 1 8 x 1 SS Cotter Pin PN 1252B Install Switch Housing and Shaft Assembly onto Remote Switch Bracket using 4 1 2 13 x 1 SHCS with 4 1 2 High Collar Lockwasher PN 210 Install 3 Door Switch Assembly PN SLV 1000 01 into Remote Switch Bracket PN 82084 place Cam Switch Mounting Bracket Dubbler PN 2056 on right side of Bracket using 4 1 4 20 x 6 HHCS PN 2069 with 4 1 4 20 Nylock Nut PN 212 Install Remote Cage Plate Stop Switch Assembly onto Upper Housing Cover PN 82024 using 4 3 8 16 x 1 HHCS PN 1047 with 4 3 8 Lockwasher PN 1027 Door Assembly and Door Installation a b Press Garlock Bushing 200016 into Top Door Plate 82027 Latch Spacer welded on same comer and Bottom Door Plate PN 82075 Slide Door Cover PN 82027 S3 into slot of Bottom Door Plate PN 82075 Slide Left Hand Torsion Spring PN 82090 onto Latch Spacer on Bottom Door Plate SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 4 7 ASSEMBLY INSTRUCTIONS d Slide Door Jam Locking Pin PN 82045 into Door Jamb
52. bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearance
53. build 1 Pick Lists CLE96925DP xls Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 0082007 02 PICKLIST FOR 82007 02 20 TOOTH INTERNAL SPLINE SEE NOTES F 82007 02 each 1 1154 SHCS 5 8 11 X 1 3 4 each 51 5 82007A RING GEAR F 82007 SMART GEAR ASSY CLE9625DP TONG each 1 82007B 02 TOP SPLINED PLATE F SMART GEAR ASSEMBLY each 1 82007C 02 BOTTOM SPLINED PLATE F 9 5 8 DP TONG SMART GEAR each 1 82007D BELLVILLE SHAFT F CLE9625DP TONG each 10 82010 BELLVILLE SPRING F CLE9625DP TONG B1500 102 each M10 F 60 82010 B FLATWASHER 1 8 THICK 1 1 2 OD 1 2 ID each 20 13 Jun 01 SUPERIOR MANUFACTURING 10 58 AM Pick List 82083 TONG DOOR ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 82027 TOP TONG DOOR WELDMENT F CLE9625DP TONG PICKLIST each 1 82027 S3 DOOR COVER F CLE9625DP TONG each 1 82075 BOTTOM DOOR PLATE WELDMENT F CLE9625DP TONG PICKLIST each 1 SMApps Equip Manuals Spreadsheets Page 7A 12 4 Mar 03 10 53 AM SUPERIOR MANUFACTURING Pick List KITBOLT 23 BOLT KIT F CLE9625DP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled OOKITBOLT23 PICKLIST FOR KITBOLT 23 REV DATE 03 04 03 each 1 100 NUT 1 4 20 GR 8 each 55 8 1001 ZERT 1 8 NPT each 50 27 1002 ZERT 90 DEG 1 8 NPT each 50 3 1004 DRIVE ZERT 3 16 each 50 2 1006 ROLL PIN 3 16 X 1 each 50 2 1007 A ROL
54. defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fluid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system it is the length of backup arm NOT the tong arm length TROUBLE SHOOTING Difficulty Shifting Gears A B C D Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B C D E Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to jaw pin and roller Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 H
55. fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary TROUBLE SHOOTING Insufficient Torque A B C D E F Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly Hydraulic Tong System A B C Problem Damage to motor Restriction of supply line excessive back pressure Defective gauge or load cell SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 6 7 Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or
56. idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly If excess movement is found door must be removed making careful note of bearing washer positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures specifications S Lubricate tong according to maintenance schedule preceding th
57. power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 6 3 MAINTENANCE Recommended Lubrication Schedule Performed after Completion of Each Job Hydraulic Tong A Cam followers upper and lower all B Dumbell roller shafts all C Door shaft D Idler shafts 4 E Shift housing 2 zerts F Re pack tong cavity G Pinion gear shaft H Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease I Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be
58. wet EEE is CAN POSITION LOCKJAW BACKUP BACKUP IN OPEN POSITION JJO I tL gt 8 E O 5 N lt 5 3 JONG MOTE Ly Ly y4 Ly 234 7 NOTE 2 N u REFERENCE FIGURE NUMBER 6 AB _ SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 22 01 REV LOG DATE REF S Equip Manuals Dwgs HYTOPS9625DP Schem Fig6 sh1 wpg OL L pe alt hoses TORQUE GAUGE DAMPENER Ral uc O AEN NGE pw TORQUE GAUGE Q ni rer Tong Backup ond Positioner Control Panel
59. 099 Auto Shift Assembly 16 Read Ea Top Plate 21 Reqd Ea Botom Plate Ad SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERI OR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 3 12 12 02 REV LOG DATE REF S Equip Manuals Dwgs CLE9625DP Assembly rev3 wpg 5 8 11 x 1 1 4 SHCS r P N 256 3 REQD EA CAP Use Removable Loctite 3 8 16 x1 2 SET SCREW P N 1029 2 REQD EA CAP Use Removable Loctite 1 8 90 ZERT P N 1002 1 REQD EA CAP Upper Housing Cover P N 82024 3 8 16 x 1 1 2 HHCS 3 8 16 x 1 SHCS P N 1049 P N 1041 3 8 Lockwasher P N 1027 20 Reqd of Each IDLER BEARING CAP P N 82013 2 REQD 3 8 16 x 1 SHCS P N 1041 Upper Housing P N 82001 S1 Welded to Top Tong Plate Bearing P N 1905 Low Pinion Gear amp Secondary Idler Gear Encoder Assy P N 82012 Bearing P N 1905 Cluster Gear Assy Smart Gear Assy Idler Gear Assy 4 Reqd k i IS AD SUPERIOR Z5 EAST 6 w Manufacturing amp Hydraulics 318 837 8847 UPPER HOUSING ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERI
60. 1 2 13 X 1 1 2 REFER TO P N 1106 A OBSOLETE each 56 48 253 SHCS 1 2 13 X 4 each 56 8 254 SHCS 1 2 13 X 4 1 2 each 1 256 SHCS 5 8 11 X 1 1 4 each 56 6 257 SHCS 5 8 11 X 1 1 2 each 56 12 S Apps Equip Manuals Spreadsheets Page 7A 15 Pick Lists CLE96925DP xls Pick Lists CLE96925DP xls 27 Feb 03 SUPERIOR MANUFACTURING 9 56 AM Pick List KITBRG 23 BEARING KIT F CLE9625DP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled OOKITBRG23 PICKLIST FOR KITBRG 23 REV DATE 01 27 03 each 1 080008 GARLOCK BUSHING 080008 1 2 ID X 1 2 each S2 F 4 1901 BEARING 306 S22 each S5 D 2 1903 BEARING 306 SZZC each S5 D 2 1905 CLINCHER IDLER BEARING X tra Heavy Duty Sealed type MODIFIED MU5212TM BEARIN each S5 D 15 1915 5203SBKFF BEARING 693 ID x 1 5748 OD x 6875W static load rate 2020 Ibf each 5 1 1917 SEALED BEARING 6309 each 5 4 1918 INNER RACE TORRINGTON IR 253020 each 60 1921 SNAP RING EXT WSM 98 each 5 1 1926 SNAP RING INT RR 433 SPIROL LOC each 5 8 1938 SNAP RING EXT RST 118 each 5 1 1942 EXTERNAL SNAP RING ARTCO 1500 X74 each S5 F 2 1948 SNAP RING INT RRT 283 each S5 F 2 1950 SNAP RING EXT N5100 100 each S5 F 2 1985 ROLLER BEARING MU5214TV VENDOR PART each S5 G 3 2021 GARLOCK BUSHING 24DU16 1 1 2 ID X 1 DOOR BUSHING each S2 G 1 2046 GARLOCK BUSHING 08DU10 1 2 ID X 5 8 F REAR MNT each S2 F 1 20DU16 GARLOCK BUSHING 20
61. 1 4 NUT 1 8 GR8 1 LOCKWASHER GR8 HHCS 1 8 X 8 1 2 GR 8 HHCS 1 8 X 10 1 2 GR8 GARLOCK BUSHING GARLOCK BUSHING GARLOCK BUSHING TOP OUTSIDE DOOR PLATE BOTTOM OUTSIDE DOOR PLATE INSERT PIVOT PIN DOOR ROLLER DOOR ROLLER PIN DOOR INSERT CLIP DOOR SPACER DIE LOCK F BUCDP9625 PIVOTING INSERT SPRING INSERT SPRING SPACER U M each each each each each each each each each each each each each each each each each each each each each Bin Quantity Location to Pull 237 Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists BUCDP9625 xls Page 7B 7 23 Jul 01 8 07 AM Part Number 1001 1008 1042 1210 1218 1315 1316 36DU32 48DU40 48DU72 BUCDP9609 BUCDP9610 BUCDP961 1 BUCDP9612 BUCDP9613 BUCDP9620 BUCDP9634 BUCDP9637 BUCDP9638 BUCDP9651 BUCDP9654 SUPERIOR MANUFACTURING Description ZERT 1 8 NPT SET SCREW 1 4 20 X 1 SHCS 3 8 16 X 1 1 4 NUT 1 8 GR8 1 LOCKWASHER GR8 HHCS 1 8 X 8 1 2 GR 8 HHCS 1 8 X 10 1 2 GR8 GARLOCK BUSHING GARLOCK BUSHING GARLOCK BUSHING INSERT PIVOT PIN DOOR ROLLER DOOR ROLLER PIN BOTTOM INSIDE DOOR PLATE TOP INSIDE DOOR PLATE DOOR INSERT CLIP DOOR SPACER DIE LOCK F BUCDP9625 PIVOTING INSERT SPRING INSERT SPRING SPACER Pick List BUCDP9615 INSIDE DOOR ASSEMBLY Quantity to build 1 U M each each each each each each
62. 1049 with 20 3 8 Lockwasher PN 1027 29 Drive Gear Detent Assembly Install Drive Gear PN 55084 over Motor Shaft PN 82040 Install Steel Ball PN 1906 and Plunger Spring PN A20 A1327133 Apply permanent Loctite to 1 3 8 16 x 1 4 Set Screw PN 1028 Install Set Screw in Drive Gear PN 55084 tighten Set Screw until good detent action is achieved Proper adjustment is confirmed when resistance is encountered when shifting gear across detent groove on shaft SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 4 5 30 31 32 33 34 35 ASSEMBLY INSTRUCTIONS Install Motor PN 82099 with Motor Shaft PN 82040 Polypack Seal PN 12501437 and Seal Retainer PN 55088 in Motor Box Housing Weldment using 4 1 2 13 x 1 1 4 HHCS PN 1111 and 4 1 2 Lockwashers PN 1103 Install Drive Gear PN 55084 and Motor Shaft Bearing Spacer PN 55121 with Remote Shift Shaft Assembly PN 82104 Shifting Yoke Assembly PN 45061 Washer PN 45068 and 1 3 16 x 1 Roll Pin PN 1006 in Motor Box Install Motor Box Assembly onto Top Tong Plate PN 82001 using 6 5 8 11 x 1 1 4 HHCS PN 1156 with 6 5 8 Lockwashers PN 1151 Auto Shift Assembly a Install 2 3 16 Drive Zert PN 1004 onto Spring Housing PN 82055 b Install Spring Housing PN 82055 on rear End Cap PN 82057 c Install 30 Belville Springs PN BUCS4024 Piston Shaft PN 82056 and 28 Belville Springs PN BUCS4024 into Spring
63. 13 15 08 17 2001 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 13 16 SECTION 14 CLINCHER LOADCELL and TORQUE GAUGE The CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers to products which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells Part Number SM120 44 C Torque Rating 120 000 ft Ibs Handle Length 44 63 inches Loadcell Type Compression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Assembly Documentation Calibration Certificate CLINCHER Load cells and Torque Gauges are produced by several manufacturers The information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 14 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 14 2 SECTION 14 CLINCHER LOADCELL and TORQUE GAUGE To request copy of Load Cell Technical Information please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East
64. 272 294 BUCDP9629 BUCDP9630 BUCDP9657 BUCDP9658 HTS9634 HTS9635 HTS9650 HTS9659 HTS9666 HTS9690 X2 25 SUPERIOR MANUFACTURING Description ZERT 1 8 NPT HHCS 3 4 10 X 6 GR8 LOCKWASHER 5 8 GR8 195 HHCS 5 8 11 X 1 1 2 GR8 NYLOCK NUT 3 4 10 LOCKWASHER 3 4 GR8 HHCS 3 4 10 X 1 3 4 GR8 SHCS 1 4 20 X 3 4 HEX NUT 3 4 16 NYLOCK NUT 5 8 11 LEG WELDMENT PICKLIST ROTATING FRAME WELDMENT PICKLIST UPPER GUIDE PLATE WEAR PLATE REAR SPRING ASSEMBLY PICKLIST FRONT SPRING ASSEMBLY PICKLIST TONG HANGER RAILS PICKLIST PUSH CYLINDER ASSEMBLY PICKLIST BACKUP STOP TROLLEY ASSEMBLY FOR CLE9625DP TONG 5 8 11 X 5 GR8 Pick List HTS9665 TONG BACKUP MOUNTING ASSM Quantity to build 1 U M each each each each each each each each each each each each each each each each each each each each each Bin Location 195 198 1156 A Quantity to Pull Quantity Pulled SMApps Equip Manuals VSpreadsheets Pick Lists HYTOPS96925DP xls Page 7C 7 13 Jun 01 12 07 PM Part Number BUCDP9646 HTS9639 HTS9641 HTS9647 SMH1501 H SUPERIOR MANUFACTURING Pick List HTS9634 REAR SPRING ASSEMBLY Quantity to build 1 Description SPRING UPPER PLATE SPRING TUBE WELDMENT PICKLIST SPRING ADJUSTMENT NUT REAR SPRING SPACER WELDMENT PICKLIST COMPRESSION SPRING 5 50 OD X 5 8 WIR
65. 3 82120 82067 82066 BUDT96256375 6 375 5 750 5 875 6 000 6 125 6 250 6 375 6 500 maximum pipe OD for die amp jaw 4 j 5 250 5 375 5 500 5 625 5 750 5 875 6 000 minimum undersized condition rn Tr De Er 2 Hn 9 5 8 x 6 5 8 CJDT96xx XXXXX 82067 82066 BUDT96 6625 6 625 6 000 6 750 maximum pipe OD for die amp jaw 6 625 5 500 5 625 5 750 5 875 6 125 6 250 minimum undersized condition jee 5 8 x 7 1 4 iin 82081 BUDT96 7250 7 250 6 625 6 750 6 875 7 000 7 125 7 250 7 375 maximum pipe OD for die amp jaw 6 125 6 250 6 375 6 500 6 625 6 750 6 875 minimum undersized condition jeer 5 8 x 7 1 2 ae 82094 RE BUDT96 7500 7 500 6 875 7 000 7 125 7 250 7 375 7 500 7 625 maximum pipe OD for die amp jaw 6 375 6 500 625 750 p 875 7 000 7 125 minimum undersized condition eee ee E ES 5 8 x 8 000 oreo t 82093 82066 BUDT96 8000 8 000 7 375 7 500 7 7 7 8 000 8 125 maximum pipe OD for die amp jaw e e sf T 1 6 875 7 000 7 125 7 250 7 375 7 500 7 625 undersized condition EE es el et ee gt NE a ot 6 500 6 000 E a eae eee i 9 5 8 x 8 125 CJDT96xx XXXXX 82067 82066 BUDT96 xxxxx 8 125 7 500 7 625 7 750 7 875 8 000 8 125 8 250 maximum pipe OD for die amp jaw 7 000 7 125 7 250 7 375 7 500 7 625 7 750 minimum undersized c
66. 37506000 POLYPACK 3 8 CROSS SECTION 6 X 6 3 4 X 3 8 each 1 37508250 POLYPACK 3 8 CROSS SECTION 8 1 4 X 9 X 3 8 each 1 50008000 POLYPACK 1 2 CROSS SECTION 8X9X 1 2 each 2 H6000 ROD WIPER URETHANE each 1 W2 62500750 WEAR BAND each 1 01 aa SUPERIOR MANUFACTURING 12 24 PM Pick List BUCDP9640 BACKUP HI PSI CAM SWITCH Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 10056 CAM SWITCH MTNG BRACKET F CLE1075 02 REMOTE TONG each 1 143 HHCS 3 8 16 X 2 1 4 GR8 each 1055 4 213 NYLOCK NUT 3 8 16 GR8 each 4 SLV1000 04 N C ORIG SPOOL VALVE W VENT NORMALLY CLOSED PICKLIST each 1 Er SUPERIOR MANUFACTURING 12 24 PM Pick List SLV1000 04 ORIG SPOOL VALVE W VENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1579 B VENT 1 8 NPT HUBER P N MV001A each 38 A 1 40028 PROTECTOR SLEEVE F DOOR SWITCHES SLV1000 01 each 3 B 1 MA10 ACNC 04 2 WAY CAM OPERATED VALVE each 35 B 1 SMApps Equip Manuals Spreadsheets Page 7B 10 Pick Lists BUCDP9625 xls SECTION 7 PARTS LISTS TABLE OF CONTENTS SECTION 7C HYTOPS9625DP SUSPENSION SYSTEM PARTS LISTS HTS9604 VERTICAL CARRIAGE ASSEMBLY tette ens 7 3 SWC4250040A SUPERIOR WELDED mH 7 4 HTS9605 HORIZONTAL CARRIAGE ASSEMBL Y ccm 7C 5 SWC4250040B SUPERIOR WELDED CYLINDER eee
67. 48 49 1 8 42 5 16 39 11 16 48 27 7 16 CONTROL CONSOLE DIMENSIONS P N PU2002 Ad SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 09 01 REV LOG DATE REF S Equip Manuals Dwgs HYTOPS9625DP PU2002 wpg G Z E 27 7 16 I 12 1 8 11 3 16 10 3 16 1 i e TI C gt 6 N 5 2L 4 Y 2 1 4 42 9 1 4 4225 HWY 90 EAST AB _SUPERIOR_ BROUSSARD LA 70518 CONTROL CONSOLE COVER DIMENSIONS NBI manutacturing amp Hydraulics 319 837 884 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 08 09 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION P N P U 20 1 1 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Man
68. 4x45 max 2 ON NON CRITICAL SURFACE 3 Machined fillet radii are 1 32 i FOR CLE9625DP TONG 4 Normality Squareness amp parallelism of machine surfaces are 1 002 per inch to a max of 012 inches for a single surface PART HTS9690 MATERIAL SPECIFICATION By Log Description of Revision P N W O 5 Machine diameters on a common centerline must be concentric DRAWN BY MIXAY S Matl Req THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND SPL IS CONSIDERED CONFIDENTIAL THIS INFORMATION NOT USED DISCLOSED ZAG Revision No Q Zero SHEET COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT BY DATE 8 25 00 Instructions Case Depth REF F NDWGNHTS9690 DWG S Equip ManualsDwgsHYTOPS9625DPHTS9690 wpg 07 20 01 SECTION 12 95 8 HYTOPS CONTROL PANEL ILLUSTRATIONS TABLE OF CONTENTS CONTROL COLSOLE ASSEMBLY P N 20002 02 CONTROL CONSOLE DIMENSIONS P N 200 CONTROL CONSOLE COVER DIMENSIONS P N PU2011 CONTROL CONSOLE ASSEMBLY P N PU2300 1 CONTROL CONSOLE DIMENSIONS P N 2300 2 of 2 s SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 12 02 Page 12 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positio
69. 5DP BRAKE BAND HOSE BRACKET F CLE9625DP TONG HOSE BRACKET F CLE9625DP TONG GUARD WELDMENT F CLE9625DP TONG DOOR PICKLIST ENCODER COUPLING F CLE9625DP TONG SHIFT GEAR SPACER F TONG CLE9625DP DOOR CYL MOUNT DUMBELL SHAFT F TONG CLE9625DP PICKLIST ROD EYE STOP TUBE F CLE9625DP TONG DOOR FLAP F TONG CLE9625DP 3 16 NI DIAPHRAM 12 SQ DOOR FLAP RETAINER F TONG CLE9625DP ROD EYE SPRING F TONG CLE9625DP WASHER F TONG CLE9625DP Pick List CLE9625DP 9 5 8 XHT DP TONG 120K Quantity to build 1 U M each each each each each each each each each each each each each each each each each Bin Location M10 F M10 F M10 F M10 F Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE96925DP xls Page 7A 9 4 Mar 03 SUPERIOR MANUFACTURING 10 40 AM Pick List CLE9625DP 9 5 8 XHT DP TONG 120K Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 82128 BOTTOM BRAKE BAND WELD W RETAINER FOR CLE9625DP each 10 D 1 82142 SECOND STAGE PINION F 9 5 8 DP TONG each M23 C 1 82143 SPACER F 9 5 8 DP TONG each 1 82144 TOP CLUSTER SPACER F 9 5 8 DP TONG each 1 959 1 1 2 ROD WIPER each O3 F 1 BUCS4024 B1000 035 BELVILLE SPRING B4 25 89 each M14 C 58 HTS9620 LEFT LOAD CELL BRACKET PICKLIST each 1 HTS9621 RIGHT LOAD CELL BRACKET PICKLIST each 1 J3000 CANNE
70. 7 o P NIB2037 THIRD STAGE PINION 82011 amp 5 IDLER GEAR 82036 DLER RACE BEARING 82037 1905 lt e INTERNAL SNAP RING IDLER RACE P N 82037 1 1 2 12 LOW PROFILE NYLOC JAM NUT AB SUPERIOR u Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS 1 08 31 01 REV LOG DATE REF S Equip Manuals Dwgs CLE9625DP ldler rev1 wpg 9 6 5 8 11 x 2 HHCS 1 8 90 ZERT P N 1160 P N 1002 3 REQD 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD ac Use Removable Loctite 5 8 LOCKWASHER J PIN 1151 3 REQD TOP CLUSTER BEARING CAP P N 82015 UPPER HOUSING COVER P N 82024 BEARING P N 1917 SECOND STAGE PINION P N 82142 3 8 16 x 1 SHCS P N 1041 3 REQD BEARING CAP P N 82001 S11 _ OIL SEAL er en P N 416664 i Pressed into Bearing Cap BEARING P N 1985 LOW GEAR P N 82026 02 TOP CLUSTER SPACER P N 82144 LOW DRIVE GEAR P N 82035 02 SPACER P N 82143 BEARING P N 1917 BOTTOM TONG PLATE P N 82002 BOTTOM CLUSTER BEARING CAP P N 82016 y ae LOC
71. 7C 6 HTS9665 TONG BACKUP MOUNTING 7 HTS9634 REAR SPRING ASSEMBLY u a 7C 8 HTS9635 FRONT SPRING ASSEMBLY nein a ern sr es 7C 9 HTS9659 PUSH CYLINDER ASSEMBLY une 7C 10 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 7C 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 7C 2 12 Dec 02 3 34 PM Part Number 1001 1158 1218 194 195 2 232 202 HTS15016 HTS9601 HTS9601 S20 HTS9606 HTS9607 HTS9608 HTS9612 HTS9613 HTS9614 SWC4250040A SUPERIOR MANUFACTURING Pick List HTS9604 VERTICAL CARRIAGE ASSEMBLY Quantity to build 1 Description ZERT 1 8 NPT HHCS 5 8 11 X 1 3 4 GR8 1 LOCKWASHER GR8 NUT 5 8 11 GR8 LOCKWASHER 5 8 GR8 REFER TO P N 1151 OBSOLETE O RING 2 3 4 ID 3 OD 1 8 WIDTH HHCS 5 8 11 X 2 1 2 GR8 AXIAL BEARING Pacific Bearing 984 063 AP6 F HYTOPS15000 VERTICAL CARRIAGE WELDM PICKLIST CAM VALVE MOUNTING PLAT HYTOPS9625 HUB BUSHING F SUSPENSION SYSTEM HUB SPACER F SUSPENSION SYSTEM HUB OUTER SPACER F SUSPENSION SYSTEM VERTICAL CARRIAGE PLUNG PLUNGER LOCK NUT PIVOT CYLINDER PIN SUPERIOR WELDED CYLINDE 4 BORE x 2 1 2 ROD x 40 STR PICKLIST U M each each each each each each each each each each each each
72. ASING TONG Pick List CLE9625DP 9 5 8 XHT DP TONG 120K Quantity to build 1 U M each each each each each each each each each each each each each each each each LOCKING PIN BASE PLATE WELD F 20 CASING TONG PICKLIST REV PIN CYL STOP SPACER F CLE2000 02 each each Bin Location 1 54 0 54 0 2 M2 D M2 D Quantity to Pull 38 Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE96925DP xls Page 7A 3 4 Mar 03 10 40 AM Part Number 2081 40034 416664 45061 45068 51031 51075 55084 55088 55121 71071 71073 82001 82001 S11 82002 82003 82004 82005 SUPERIOR MANUFACTURING Description END CAP F AUTO SHIFT ASSY 20 CASING TONG COVER PLATE SQUARE OIL SEAL 3 50 O D X 2 75 I D X 375 SHIFTING YOKE WELDMENT PICKLIST REPLACED W 45091 SHIFT ASSY WASHER ENCODER COUPLING MOUNT ENCODER MOUNTING PLATE OBSOLETE REP BY PN 55084 02 DRIVE GEAR MOTOR SHAFT SEAL RETAINER MOTOR SHAFT BRNG SPACE OBSOLETE REPLACED W 55121 01 LOCKING PIN BASE PLATE F 7 5 8 LOCKJAW TONG LOCKING PIN CROSS BAR 7 5 8 LOCKJAW TONG TOP TONG PLATE WELDMENT F CLE9625DP TONG PICKLIST BEARING CAP F THIRD STAGE PINION BOTTOM TONG PLATE WELD F CLE9625DP TONG PICKLIST MID BODY WELDMENT F CLE9625DP TONG PICKLIST TOP CAGE PLATE F CLE9625DP TONG BOTTOM CAGE PL
73. ATE F CLE9625DP TONG Pick List CLE9625DP 9 5 8 DP TONG 120K U M each each each each each each each each each each each each each each each each each Quantity to build 1 Bin Location M3 C M4 B M4 B M4 E M4 F M6 B M6 B M6 C M8 A M8 A Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE96925DP xls Page 7A 4 4 Mar 03 10 40 AM Part Number 82006 82007 02 82008 82011 02 82012 82013 82015 82016 82019 82021 82023 82024 82025 82026 02 82028 82029 82030 82030A SUPERIOR MANUFACTURING Pick List CLE9625DP 9 5 8 XHT DP TONG 120K Quantity to build 1 Description RING GEAR F CLE9625DP TONG SMART GEAR ASSEMBLY 20 TOOTH INTERNAL SPLINE MOTOR BOX WELDMENT F CLE9625DP TONG PICKLIST THIRD STAGE PINION F 9 5 8 DP TONG SECONDARY IDLER F CLE9625DP TONG IDLER BEARING CAP F CLE9625DP TONG TOP CLUSTER BRNG CAP F CLE9625DP TONG BOTTOM CLUSTER BRNG CAP F CLE9625DP TONG SMART GEAR SPACER F CLE9625DP TONG BOTTOM PINION CAP F CLE9625DP TONG HIGH GEAR F CLE9625DP TONG UPPER HOUSING COVER F CLE9625DP TONG TURNS COUNTER BRNG CAP F CLE9625DP 120K TONG LOW GEAR F 9 5 8 DP TONG DUMBELL SHAFT F CLE9625DP TONG METALLIC THRUST SPACER F CLE9625DP TONG DUMBELL ROLLER F CLE9625DP TONG INNER RACE F CLE9625DP TONG
74. B SUPERIOR_ w Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAUI AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY SS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 08 22 01 REV LOG DATE lanuais IS HYTOPS9625UPISchem wpg L A A x At H h Right Hipe Positioner ee nn eR ee Positioner L7 Y WY Y FN M WX N M Wu NU NI MZ M Ab SUPERIOR Z5 P ESL REFERENCE FIGURE NUMBER 6 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE CONSENT OF SUPERIOR REF S3Equip ManualsDwgs MANUFACTURING amp HYDRAULICS HYTOPS9625DP Schem Fig6 sh5 wpg vl er LF REAR RACK RT REAR RACK LF ELEV FRAME ELEV FRAME RONT RACK RT Y ROLLER LF ROLLI T RO PIPE RT PIPE FEED FRONT PIPE FEED CYL
75. BOXWELDMENT mai P N 82008 Bolts to Top Tong Plate SHIFT GEAR SPACER P N 82114 2ND GENERATION SPRING PLUNGER PIN 1311 1ST GENERATION 2 REQD BALL BEARING P N 1906 PLUNGER SPRING PIN A20 A1327133 3 8 16 1 4 SET SCREW PN 1028 USE PERMANENT LOCTITE EXT SNAP RING 7 PNA INT SNAP RING Loo PN 1988 BEARING PN 1982 HIGH GEAR IDLER PN 82100 5 8 LOCKWASHER PIN 1151 2 REQD 5 8 x 1 1 2 DOWEL 5 8 11 x 2 HHCS DIREOD i PIN 1160 2 REQD REMOTE SHIFT ASSEMBLY 4225 HWY 90 EAST AB _ SUPERIOR BROUSSARD LA 70518 cy Manufacturing amp Hydraulics 318 837 8847 TE RONEN TS EER EA ES MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equt s MANUFACTURING amp HYDRAULICS Manuals Dug CLE9625DP Remote Shift rev3 wpg Page 9 10 MOTOR SHAFT SNAP RING 0150111 SEAL RETAINER P N 55088 POLYPAK P N 12501437 O RING P N 2 150 MOTOR SHAFT BEARING D P N 0150710 SNAP RING Cem a 1945 COMPONENTS OF MOTOR Ser EE MOTOR ASSEMI BLY Manufacturin Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 06 07 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THS INFORMATION MAY NOT BE U
76. Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 14 3 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 14 4 SECTION 15 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 0701 Page 15 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 0701 Page 15 2 SECTION 16 PARTS LIST Diesel Driven Hydraulic Power Unit 2 300 RPM 66 HP 60 GPM 2 500 PSI Power Unit Description Reservoir 170 Gal Manufacturer SM amp H Model Number PU2010 Diesel Engine c w Pump Adapter amp Coupling Duetz F4L912 Suction Isolation Valve DMIC BLV 2000083312 Suction Strainer Schroeder SS 2 5 100 3 Hydraulic Pump Oil Gear GDC 1 Rev PVWH45RDFSHFNNTKCP Pressure Filter Schroeder KF30 2K10 S D5 Return Filter Cartridge Assembly Schroeder RT 2K10 P Y2 Pump Check Valve Inserta ICFT A 6132N15 Pressure Gauge DDI CF12 210A Load Sensor ISO Valve
77. CDP9653 TOP PLATE WELDMENT 15 36 1277 SHCS 3 4 10 x 2 1 4 16 2 SMH1501 J LEFT HAND TORSION SPRING 3 125 ID x 375 WIRE x 50 DEG 17 2 SMH1501 K RIGHT HAND TORSION SPRING 3 125 ID x 375 WIRE x 50 Z DEG 18 6 278 LOCKWASHER 1 1 8 19 6 1369 JAM NUT 1 1 8 12 20 1 BUCDP9605 OUTSIDE DOOR ASSEMBLY 21 1 BUCDP9606 CYLINDER ASSEMBLY 22 1 BUCDP9615 INSIDE DOOR ASSEMBLY 23 1 BUCDP9640 BACKUP HI PSI CAM SWITCH 24 811001 ZERT 1 8 NPT 25 2116 1 4 20 4 1 2 26 21212 NYLOCK NUT 1 4 20 27 411611 FLUSH PLUG 1 MNPT 28 1 BUCDP9617 OUTSIDE DOOR WEDGE 29 1 BUCDP9619 INSIDE DOOR WEDGE E Ab SUPERIOR 225547 SEAST 9 5 8 DRILL PIPE BACKUP ASSEMBLY ars tie cal THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 07 24 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCDP9625DP BUCDP9625 10f3 wpg v OL 9 5 8 DRILL PIPE BACKUP ASSEMBLY AB __SUPERIO Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847
78. CLOSED COPIED OR REPRODUCED REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR ee SECTION 10 9 5 8 LJ DP BACKUP ILLUSTRATIONS TABLE OF CONTENTS 9 5 8 LOCKJAW DRILL PIPE BACKUP ASSEMBLY 1 of 3 10 3 9 5 8 LOCKJAW DRILL PIPE BACKUP ASSEMBLY 2 of 3 10 4 9 5 8 LOCKJAW DRILL PIPE BACKUP ASSEMBLY 3 of 3 10 5 CYLINDER ASSEMBLY Assembly BUCDP9606 10 6 OUTSIDE DOOR ASSEMBLY Assembly BUCDP9605 10 7 INSIDE DOOR ASSEMBLY Assembly BUCDP969615 10 8 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 10 2 01 Qty Part Number Description 4 2 BUCDP9618 DOOR PIVOT BUSHING 4 BUCBP9608 CYLINDER GUIDE 2 BUCBP9621 BACKUP PIVOT PIN 7 2 BUCDP9622 BACKUP SIDE PLATE 16 Typical 8 24 1176 HHCS 3 4 10 x 3 Top amp Bottom 9 24 1171 LOCKWASHER 3 4 10 24 1176 HEX NUT 3 4 11 4 BUCDP9648 BACKUP SPACER 12 6 1979 CFH 2 SB CAM FOLLOWER 13 1 BUCDP9652 BOTTOM PLATE WELDMENT 14 1 BU
79. D 3 11 59662 AIR CYLINDER BOTTOM THRUST PLATE E 4 2 194 5 8 11 NC NUT To O 0 O NL 1 8 LS STAMP WEIGHT lbs X PN amp WO NON CI CAL SURFACE NONCRITCALSURFACE UNLESS OTHERWISE SPECIFIED TOLERANCES ARE 4225 HWY 90 E 5 2 PLACE DEC 3 PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL U p E R I O RO BROUSSARD Lh 75018 4 020 005 1 16 t5 015 per foot Manufacturing amp Hydraulics FAX 337 837 8839 3 if R Dimensions are 2n inches PART 2 3 Machined filet M u PUSH CYLINDER ASSEMBLY By Log Description of Revision within 005 T I R amp unmachined diameters concentric within 032 T LR DRAWN BY Ning Malathong Mati Req THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS A mm APPROVED BY Dan Bangert nitia Condition AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED 4 L RevisionNo Q STAMPEETOH TAG CD Machine Ze oe ning Walathong 410710001 COPIED OR REPRODUCED FORMWITHOUT THE EXPRESS WRITTEN CONSENT 000 I Critical Dimension 100 Inspection Required SHEET 1 f 1 FT Instructions Case Depth OF SUPERIOR MANUFACTURING amp HYDRAULICS 9 S Equip Manuals Dwgs HYTOPS9625DPIHTS9659 wpg 07 20 01 L LL 1 2 13 x 1 1 2 HHCS P N 1112 6 REG 1 8 x 90 ZERT P N 1002 REQ ADJUSTMENT HANDLE WELDMENT P N CLEBU9635 FRONT SPRING HOUSE PLATE
80. D WIPER each O4 C 2 KITBOLT 23 BOLT KIT F CLE9625DP 9 5 8 DRILL PIPE TONG 120K each 1 KITBRG 23 BEARING KIT F CLE9625DP 9 5 8 DRILL PIPE TONG 120K each 1 SLV1000 01 N C SELF LUBRICATED VALVE NORMALLY CLOSED DOOR S PICKLIST each M19 C 4 S Apps Equip Manuals Spreadsheets Page 7A 10 Pick Lists CLE96925DP xls 4 Mar 03 SUPERIOR MANUFACTURING 10 48 AM Pick List 82001 TOP TONG PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 82001 S1 UPPER HOUSING F CLE9625DP TONG PICKLIST each 1 82001 S10 DOOR STOP F TONG CLE9625DP each 1 82001 S3 BEARING DOUBLER F CLE9625DP TONG each 2 82001 S5 BRAKE BAND PIN F CLE9625DP TONG each 1 82001 S6 AUTO SHIFT GUIDE F CLE9625DP TONG each 1 82001 S7 DOOR SWITCH BASE MOUNT F CLE9625DP TONG each 2 82001 S8 BRAKE BAND RETAINER F CLE9625DP TONG each 2 RMFAB82001 TOP TONG PLATE F CLE9625DP TONG each 1 13 Jun 01 SUPERIOR MANUFACTURING 10 45 AM Pick List 82002 BOTTOM TONG PLATE WELDMENT Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 45067 S7 DOOR SWITCH BASE MOUNT each 22 0 W 2 2 82001 S5 BRAKE BAND PIN F CLE9625DP TONG each 1 82002 S2 BOTTOM TONG PLATE F CLE9625DP TONG each 1 S Apps Equip Manuals Spreadsheets Page 7A 11 Pick Lists CLE96925DP xls 27 Feb 03 2 09 PM SUPERIOR MANUFACTURING Pick List 82007 02 SMART GEAR ASSEMBLY Quantity to
81. DU16 1 1 4 ID X 1 each S2 F 3 30DU36 GARLOCK BUSHING 30DU36 1 7 8 ID X 2 1 4 each S2 G 24 32DU16 GARLOCK BUSHING 32DU16 2 IDX1 each S2 G 2 SMApps Equip Manuals Spreadsheets Page 7A 16 27 Feb 03 SUPERIOR MANUFACTURING 9 56 AM Pick List KITBRG 23 BEARING KIT F CLE9625DP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 72025 GARLOCK BUSHING 24DU24 1 1 2 ID X 1 1 2 F PIVOT PIN each S2 G 1 82046 GARLOCK BUSHING 12DU10 3 4 ID X 5 8 F LINKAGE each S2 F 1 SSCF1875 1 7 8 SEVERE SERVICE CAM FOLLOWER ASSEMBLY PICKLIST F CLE7625DP each M19 E 50 SMApps Equip Manuals Spreadsheets Page 7A 17 Pick Lists CLE96925DP xls 13 Jun 01 SUPERIOR MANUFACTURING 11 28 AM Pick List SLV1000 01 N C SELF LUBRICATED VALVE Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 2 016 O RING 5 8 ID 3 4 OD 1 16 WIDTH each 40028 PROTECTOR SLEEVE F DOOR SWITCHES SLV1000 01 each 3 B MA10 ACNC 04 2 WAY CAM OPERATED VALVE each 35 B SLV1002 N C SPOOL F SLV1000 01 each SLV1003 DOOR SWITCH VALVE ROLLER F SLV1000 each 13 Jun 01 SUPERIOR MANUFACTURING 11 30 AM Pick List SSCF1875 1 7 8 SEVERE SERVICE CAM Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled OOSSCF 1875 PICKLIST FOR SSCF1875 REV DATE 09 08 99 SEE NOTES F SSCF1875 each 1178 JAM NUT 7 8 14 each 1224 LOCKWASHER 7 8 GR8
82. E X 40L X 80R U M each each each each each Bin Location Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists HYTOPS96925DP xls Page 7C 8 13 Jun 01 12 10 PM Part Number BUCDP9646 HTS9639 HTS9640 HTS9641 SMH1501 H SUPERIOR MANUFACTURING Pick List HTS9635 FRONT SPRING ASSEMBLY Quantity to build 1 Description SPRING UPPER PLATE SPRING TUBE WELDMENT PICKLIST FRONT SPRING SPACER WELDMENT PICKLIST SPRING ADJUSTMENT NUT COMPRESSION SPRING 5 50 OD X 5 8 WIRE X 40L X 80R U M each each each each each Bin Location Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists HYTOPS96925DP xls Page 7C 9 13 Jun 01 SUPERIOR MANUFACTURING 12 13 PM Pick List HTS9659 PUSH CYLINDER ASSEMBLY Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 194 NUT 5 8 11 GR8 each 2 HTS9660 PNEUMATIC PUSH CYL WELDMENT PICKLIST each 1 HTS9661 AIR CYLINDER ADJUSTMENT ROD each 1 HTS9662 AIR CYLINDER BOT THRUST PL each 1 S Apps Equip Manuals Spreadsheets Page 7C 10 Pick Lists HYTOPS96925DP xls 20 Jul 01 1 26 PM Part Number 1001 1002 1009A 1112 1176 A 1184 1319 1379 1910 1935 1938 CLEBU9630 CLEBU9635 CLEBU9650 CLEBU9651 HTS9691 HTS9693 HTS9695 HTS9696 HTS9697 HTS9698 HTS9699
83. EN BRAKE CYLINDER dorm HYDRAULIC SCHEMATIC SUPERIOR Manutacturing amp Hydraulics 837 884 T g 1094 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 8 2 SECTION9 95 8 XHT DP TONG ILLUSTRATIONS TABLE OF CONTENTS 9 5 8 DRILL PIPE TONG ASSEMBLY ae ea ez reget a 9 3 UPPER HOUSING ASSEMBLY Lu Su e IC 9 4 INS TONG GEAR TRAIN sn ee 9 4A ROLPEER ASSEMBLY uns 9 5 IDLER GEAR ASSEMBLY 2 Reguitred ade a 9 6 CLUSTER GEAR ASSEMBLY suite 9 7 LOW PINION GEAR amp ENCODER ASSEMBLY eee 9 8 SMART GEAR ASSEMBLY 2 Required ea 9 9 REMOTE SEURTASSEMBEN essen 9 10 MOBOR ASSEMBET 9 10A MOTOR ASSEMBET 9 10B usq aha 9 11 1 7 8 SEVERE SERVICE FOLLOWER ASSEMBLY Assy SSCF1875 9 12 TOP CAGE PEATE ASSEMBLY ioni em oti pc b o ie aan his hi 9 13 REMOLEBIVOTBIN ASSEMBLY ui 9 14 REVERSING PIN CYLINDER ASSEMBLY nee 9 15 REMOTE CAGE PLATE STOP SWITCH 9 16 REMOTE TONG DOOR ASSEMBLY anliegen ee 9 17 SLV1000 SELF LUBRICATED VALVE 4 0 9 18 BRARE BANDASSEMBEN 9 19 9 5 8 DP TONG DOVETAIL JAW ASSEMBLY 6 3 8 7 1 4 7 1 2 8
84. G 3 11 PM Pick List BUCDP9625 9 5 8 LJ DRILL PIPE BACKUP Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled BUCDP9619 INSIDE DOOR WEDGE each 1 BUCDP9621 BACKUP PIVOT PIN each 2 BUCDP9622 BACKUP SIDE PLATE each 2 BUCDP9640 BACKUP HI PSI CAM SWITCH VALVE ASSEMBLY PICKLIST each 1 BUCDP9648 BACKUP SPACER each 4 BUCDP9652 BOTTOM PLATE WELDMENT PICKLIST each 1 BUCDP9653 TOP PLATE WELDMENT PICKLIST each 1 BUCI5514 DANFOSS VALVE BODY MATE W 158G5054 VALVE 158G2199 BODY each 9 C 1 BUCI7602 811 VALVE BRACKET 7 5 8 TENSION STYLE B U each 25 D W 1 CM4565 LHA 1 4 NPT CHECK VALVE CVo2P5 each 31 C 2 CM7654 PSI REDUCING VALVE SUN F CHROMEMASTERS YPDA KAN BB each 32 D 1 SMH1501 J LEFT HAND TORSION SPRING 3 125 ID x 375 WIRE 50 DEG each 2 SMH1501 K RIGHT HAND TORSION SPRING 3 125 ID x 375 WIRE 50 DEG each 2 S Apps Equip Manuals Spreadsheets Page 7B 5 Pick Lists BUCDP9625 xls S Apps Equip Manuals Spreadsheets Page 7B 6 Pick Lists BUCDP9625 xls 23 Jul 01 8 06 AM Part Number 1001 1008 1042 1210 1218 1315 1316 36DU32 48DU40 48DU72 BUCDP9603 BUCDP9607 BUCDP9609 BUCDP9610 BUCDP961 1 BUCDP9620 BUCDP9634 BUCDP9637 BUCDP9638 BUCDP9651 BUCDP9654 SUPERIOR MANUFACTURING Pick List BUCDP9605 OUTSIDE DOOR ASSEMBLY Quantity to build 1 Description ZERT 1 8 NPT SET SCREW 1 4 20 X 1 SHCS 3 8 16 X 1
85. G each 2 82092 9 5 8 x 8 1 2 DOVETAIL JAW F CLE9625DP TONG each 2 82111 DIE CLIP F 9 5 8 DOVETAIL JAWS each 8 15 Aug 01 SUPERIOR MANUFACTURING 1 07 PM Pick List CJDT9691 9 5 8 X 9 1 8 DOVETAIL JAW SET Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00CJDT9691 PICKLIST FOR CJDT9691 REV DATE 08 15 01 each 1 1115 SHCS 1 2 13 X 5 1 2 GR8 each 8 1118 A JAM NUT 1 2 13 each 8 82066 JAW PIN F CLE9625DP TONG each 2 82067 JAW ROLLER F CLE9625DP TONG each 2 82091 9 5 8 x 9 1 8 DOVETAIL JAW F CLE9625DP TONG each 2 82111 DIE CLIP F 9 5 8 DOVETAIL JAWS each 8 S Apps Equip Manuals Spreadsheets Page 7A 21 Pick Lists CLE96925DP Jaws xls 15 Aug 01 1 14 PM CJDT9696 9 5 8 X 9 5 8 DOVETAIL JAW SET SUPERIOR MANUFACTURING Pick List Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00CJDT9696 PICKLIST FOR CJDT9696 REV DATE 08 15 01 each 1115 SHCS 1 2 13 X 5 1 2 GR8 each 1118 A JAM NUT 1 2 13 each 82066 JAW PIN F CLE9625DP TONG each 82067 JAW ROLLER F CLE9625DP TONG each 82068 9 5 8 x 9 5 8 DOVETAIL JAW F CLE9625DP TONG each 82111 DIE CLIP F 9 5 8 DOVETAIL JAWS each SMApps Equip Manuals Spreadsheets Page 7A 22 Pick Lists CLE96925DP Jaws xls 2 Jul 01 10 30 AM SUPERIOR MANUFACTURING Pick List CJ 9686 9 5 8 X 8 5 8 SPLINED JAW SET Quantity to build 1 Bin Quantity Quantity Part Number Desc
86. HEAVY SPLIT each 1257 DRIVE ZERT 1 4 each 73007 CAM FOLLOWER RACE F CLE7625DP each 73008 CAM FOLLOWER STUD F CLE7625DP each 73009 FLANGE BUSHING 20FDU16 F CLE7625DP each S Apps Equip Manuals Spreadsheets Page 7A 18 Pick Lists CLE96925DP xls 15 Aug 01 11 33 AM SUPERIOR MANUFACTURING Pick List CJDT9663 9 5 8 X 6 3 8 DOVETAIL JAW SET Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00CJDT9663 PICKLIST FOR CJDT9663 REV DATE 08 15 01 each 1 1121 HHCS 1 2 13 X 4 each 8 1301 BUTTON HEAD SCREW 1 2 13 X 1 GR8 each 8 82066 JAW PIN F CLE9625DP TONG each 2 82067 JAW ROLLER F CLE9625DP TONG each 2 82111 DIE CLIP F 9 5 8 DOVETAIL JAWS each 8 82120 9 5 8 X 6 3 8 DOVETAIL JAW each 2 15 Aug 01 SUPERIOR MANUFACTURING 11 45 AM Pick List CJDT9672 9 5 8 X 7 1 4 DOVETAIL JAW SET Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 00CJDT9672 PICKLIST FOR CJDT9672 REV DATE 08 15 01 each 1 1121 HHCS 1 2 13 X 4 each 8 1301 BUTTON HEAD SCREW 1 2 13 X 1 GR8 each 8 82066 JAW PIN F CLE9625DP TONG each 2 82067 JAW ROLLER F CLE9625DP TONG each 2 82081 9 5 8 x 7 1 4 DOVETAIL JAW F CLE9625DP JAW each 2 82111 DIE CLIP F 9 5 8 DOVETAIL JAWS each 8 S Apps Equip Manuals Spreadsheets Page 7A 19 Pick Lists CLE96925DP Jaws xls 15 Aug 01 12 05 PM Part Number 00CJDT9675 1121 1301 82066 82067 82094
87. HS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals s MANUFACTURING amp HYDRAULICS CLE9625DI Assy rev4 wog Page 9 17 81 6 Superior Mfg amp Hyd Opart Number 9 VENT P N 1579 B T for Tank PILOT VALVE P for Pressure P N SLV1000 SLV 1000 02 SLV 1000 01 NORMALLY OPEN NORMALLY CLOSED zer 5 S LV1 000 S E L F L U B R VALVE THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTUI 11 18 99 RING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION mee Dna REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLEA SLV1 000 wpg 9 61 6 BRAKE BAND GUSSET P N 82053 52 2 REQD WELDED TO RING DUMBELL SHAFT BRAKE LUG P N 82054 BRAKE BAND ADJUSTMENT BOLT RETAINER PLATE BRAKE BAND MATERIAL MODIFIED 1 2 13 x 3 SHCS 1 4 x 2 P N 82108 PIN 1663 P N 82053 S5 1 2 13 JAM NUT ATTACHED w 7 6 BRASS RIVETS P N 1118 A 35 REQD 2 REQD NOT SHOWN LUG PLATE e P N 82053 53 BRAKE BAND LUG P N 82053 S4 WELDED TO RING BRAKE BAND RING P N 82053 1 BRAKE BAND ASSEMBLY Ab SUPERIOR 2505057 Wy Manufacturing amp Hydraulics 318 837 8847 TO P WE L D M E NT N U M B E R 82053 THIS DOCUMENT IS THE PROPERT
88. Housing Assembly d Install 1 2 Rod Wiper PN 959 1 in front End Cap PN 2081 and install onto Spring Housing Assembly e Install Rod Clevis PN 1099 onto Piston Shaft PN 82056 using removable Loctite f Install Auto Shift Spring Padeye PN 82058 onto Auto Shift Cylinder PN 82062 using 3 4 16 NF Low Profile Nylock Nut PN 1176 B g Install Auto Shift Cylinder PN 82062 onto Top Tong Plate Assembly using 4 3 8 16 x 3 4 Button Head CS PN 1061 with 4 3 8 Hi Collar Lockwashers PN 1026 h Install rear End Cap PN 82057 that is installed on Spring Housing Assembly onto Auto Shift Spring Padeye PN 82058 using Clevis Pin PN 82106 with 2 External Snap Rings PN 1942 i Install Remote Shift Shaft Assembly PN 82104 onto Rod Clevis PN 1099 using Clevis Pin PN 10041 with 1 8 x 1 S S Cotter Pin PN 1252B Install Danfoss Valve PN 82098 with plumbing on Motor PN 82099 Cage Plate Assemblies a Install 25 Cam Follower PN SSCF1875 in Top Cage Plate PN 82004 with 25 1 4 Drive Zert PN 1257 25 7 8 14 Jam Nut PN 1178 and 25 7 8 Lockwasher PN 1224 b Install 25 Cam Follower PN SSCF1875 in Bottom Cage Plate PN 82005 with 25 1 4 Drive Zert PN 1257 25 7 8 14 Jam Nut PN 1178 and 25 7 8 Lockwasher PN 1224 c Fit Top Cage Plate Cam Followers into Ring Gear groove Install 4 Drill Bushings PN 82064 into Bottom Cage Plate PN 82005 Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear
89. INDER CYLINDER D CYLINDER gt VOL ae Te POOL MDTOR SPOOL sis x oe POOL CYLINDER M CYLINDER 10 GPI 10 10 10 10 10 GP 10 10 GPI 10 2 2 GP LIMITING PSI LIMITING FSI LIMITING 51 LIMITING PSI LIMITING SL LIMITING LIMITING SL LIMITING 51 LIMITING LIMITING PSl LIMITING 4 amp 4 9 um VETE 4 4 4 4 4 3 B A B A B B A B A B A B A B A B A B B uo DRAIN LINE I at ath LX1 JUMPER USED ON UNITS 2 amp 3 pi p Ei Rack Positioner Control Panel Ab SUPERIOR Busine Manufacturing amp Hydraulics 318 837 8847 REFERENCE FIGURE NUMBER 6 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 08 23 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF
90. ING Qty Part Number ipti 1 9613 TOP INSIDE DOOR PLATE 2 1 BUCDP9612 BOTTOM INSIDE DOOR PLATE 1 BUCBP9609 INSERT PIVOT PIN 4 1 BUCDP9610 DOOR ROLLER 1 BUCBP9611 DOOR ROLLER PIN 6 1 BUCDP9620 DOOR INSERT 7 2 IBUCDP9634 CLIP 8 2 BUCDP9637 DOOR SPACER 9 1 BUCDP9638 DIE LOCK 10 2 36DU32 GARLOCK BUSHING 11 1480072 GARLOCK BUSHING 12 1 BUCDP9651 PIVOTING INSERT SPRING 13 2 BUCDP9654 INSERT SPRING SPACER 6 1 2 2 1 1 1 2 b SUPERIOR BROUSSARD LA 70518 w Manufacturing amp Hydraulics 318 837 8847 5 R AS S E M B L Y THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 08 28 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE Ns ASSEMBLY NO BUCDP9615 CHE E EE un SECTION 11 9 5 8 HYTOPS POSITIONER SYSTEM ILLUSTRATIONS TABLE OF CONTENTS 9 5 8 HYTOPS ASSEMBLY Assy HYTOPS9625DP 11 3 VERTICAL CARRIAGE ASSEMBLY Assy HTS9604 11 4 CYLINDER ASSEMBLY 2 Reqd Assy No SWC4250040A 11 5 HORIZONTAL CARRIAGE ASSEMBLY Assy No HTS9605 11 6 CYLINDER ASSEMBLY 2 Reqd Assy No SWC4250040B
91. ION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 07 20 01 REV LOG DATE REF S Equip Manuals Dwgs HYTOPSS625DP HTS9665 wpg OL LL Item Qty Part Number Part Name SMH1501 H SPRINGS 1 59639 SPRING TUBEWELDMENT HTS9641 SPRING ADJUSTMENT NUT BUCDP9646 SPRING UPPER PLATE Q HTS9647 REAR SPRING SPACER WELDMENT WARNING SPRING IS PRE LOADED DO NOT ATTEMPT TO DISASSEMBLE WITHOUT SPRING COMPRESSION TOOLS OTHERWISE INJURY OR DEATH WILL RESULT 22 1 8 san 7 1 8 TNR ESSSSSSS SECTION A A ETCH 1 8LS STAMP APPROXWEIGHT Ibs 141 X PNAW O ONNONCRITICALSURFACE ON NON CRITICAL SURFACE 6 UNLESS OTHERWISE SPECIFIED TOLERANCES ARE 4225 HWY 90 E 2PLACE DEC 3PLACE DEC FRACTIONS ANGLES SURFACE FLATNESS AR PL Al 5 U p E R I O RO 4 020 005 146 5 015 per foot Manufacturing amp Hydraulics FAX 337 837 8839 3 T Dimensions arem eae PART NAME 2 3 Machined filet radi are 12 max REAR SPRING ASSEMBLY 1 4 Normality Squareness amp parallelism of machine surfaces are an u s p
92. ION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 10 01 01 REV LOG DATE REF S Equip Manuals Dwgs CLE9625DP Jaw Splined rev1 wpg CJ LF 9655 LOW FRICTION JAW ASSEMBLY ILLUSTRATION PRESENTLY UNAVAILABLE WILL DISTRIBUTE WHEN PUBLISHED Page 9 24 Eh 1 Gz 6 1 W W Y DOVETAIL SPLINE SIZE ASSY NO JAW NO D H W 9 5 8 6 3 8 CJDT9663 82120 2 825 2 753 8 975 7 724 9 5 8x7 1 4 CJDT9672 82081 2 825 2 546 8 975 7 724 9 5 8x7 1 2 CJDT9675 82094 2 825 2 221 8 975 7 724 9 5 8x8 CJDT9680 82095 2 825 971 8 975 7 724 9 5 8x8 1 2 CJDT9685 82092 2 823 722 8 975 7 724 9 5 8 9 1 8 CJDT9691 82091 2 823 409 8 975 7 724 9 5 8x9 5 8 CJDT9696 82068 2 825 159 8 975 7 724 9 5 8x8 5 8 CJ9686 82050 2 823 283 8 975 7 724 9 5 8x5 1 2 CJLF9655 82069 2 507 2 856 8 975 7 725 AB SUPERIOR 505 48D LA 70518 BRO ww Manufacturing amp Hydraulics 318 837 8847 JAW SIZE CHART SIZE CHART THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 05 03 02 MAY NOT BE USED DIS
93. KWASHER 4 8 NPT FLUSH PLUG ix ee 1151 PIN 1607 3 REQD 5 8 11 x 2 HHCS 3 8 16 x 1 2 SET SCREW P N 1160 P N 1029 3 REQD 2 REQD Use Removable Loctite qb SUPERIOR BROUSSARD 5 CLUSTER GEAR ASSEMBLY 318 837 8847 THIS DOCUME HYDRAULI NTIS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 ICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG MAY BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 03 04 03 DATE REF S Equip Manuals Dwgs CLE9625DP Cluster rev2 wpg Page 9 7 COVER PLATE P N 40034 USED ENCODER IS ENCODER COUPLING P N 82113 10 32 x 1 4 SET 1 M P N 3 8 16 x 1 SHCS P N 1041 2 REQD P N 1157 5 8 LOCKWASHER P N 1151 3 REQD OF EACH 5 8 11 x 1 1 2 HHCS 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD Use Removable Loctite ENCODER amp MOUNTING SCREWS Ber by Customer 16 32 MACHINE SCREW ms 1276 REQD ENCODER COUPLING MOUNT P N 51031 1 2 13 NUT P N 1101 ENCODER MOUNTING PLATE WT PIN 51075 TURNS COUNTER BEARING CAP P N 82025 TOP TONG PLATE P N 82001 BEARING HIGH GEAR P N 82023 LOW PINION GEAR j m P N 82022 BEARING Per P N 1905 BOTTOM TONG PLATE P N 82002 BOTTOM
94. L PIN 1 4 X 1 each 50 1 1008 B SET SCREW 1 4 20 X 1 4 each 50 8 101 LOCKWASHER 1 4 GR8 each 55 8 1025 FLATWASHER 3 8 GR8 each 50 2 1026 HI COLLAR LOCKWASHER 3 8 each 50 4 1027 LOCKWASHER 3 8 GR8 134 each 50 30 1029 SET SCREW 3 8 16 X 1 2 each 50 20 1034 SET SCREW 1 4 10 32 each 50 1 1041 SHCS 3 8 16 X 1 each 50 21 1042 SHCS 3 8 16 X 1 1 4 each 50 15 1046 HHCS 3 8 16 X 3 4 GR8 each 50 4 1047 HHCS 3 8 16 X 1 GR8 each 50 6 1049 HHCS 3 8 16 X 1 1 2 GR8 each 50 22 106 HHCS 1 4 20 X 1 1 4 GR8 each 55 8 1060 HHCS 3 8 16 X 2 1 2 GR8 each 51 6 1061 BUTTON HD CS 3 8 16 X 3 4 each 51 4 1085 HHCS 7 16 14 X 1 3 4 GR8 each 51 1 1087 NYLOCK NUT 1 2 13 each 51 4 110 HHCS 1 4 20 X 2 1 4 GR8 each 57 4 1101 NUT 1 2 13 GR8 each 51 1 1102 FLATWASHER 1 2 GR8 each 51 12 S Apps Equip Manuals Spreadsheets Page 7A 13 Pick Lists CLE96925DP xls 4 Mar 03 10 53 AM SUPERIOR MANUFACTURING Pick List KITBOLT 23 BOLT KIT F CLE9625DP Quantity to build 1 Pick Lists CLE96925DP xls Bin Quantity Quantity Part Number Description U M Location to Pull Pulled 1103 LOCKWASHER 1 2 GR8 each 51 7 1104 ROLL PIN 3 8 X 2 each 51 1 1106 SHCS 1 2 13 X 1 1 4 each 51 3 1107 SHCS 1 2 13 X 1 3 4 each 51 8 1111 HHCS 1 2 13 X 1 1 4 GR8 each 51 11 1113 HHCS 1 2 13 X 2 1 2 GR8 each 51 2 1118 A JAM NUT 1 2 13 each 51 2 1121 HHCS 1 2 13 X 4 GR8 each 51 8 1123 ROLL PIN 7 16 X 2 each 3 1151 5 8 LOCKWASHER GRADE 8 each 51
95. LOCK BUSHING P N 30DU36 DUMBELL SHAFT 82028 INNER RACE P N1918 5 REGD INNER RACE P N 82030A DUMBELL ROLLER P N 82030 GARLOCK BUSHING P N 30DU36 GARLOCK THRUST SPACER P N 82033 GRAY SIDE UP THRUST SPACER P N 82029 TT 2 1 8 NPT ZERT P N 1001 AB _ SUPERIOR ww Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 12 12 02 REV LOG DATE REF S Equip Manuals Dwgs CLE9625DP Dumbell rev1 wpg 9 5 Ab SUPERIOR Qu Manufacturing amp Hydraulics PRODUCT BULLETIN SUBJECT INSTALLATION OF BEARING P N 1905 DATE March 12 2003 BULLETIN 5 03 03 12 REFERENCE DwaG ILL1142 SHT 1 8 amp 2 Sheets 1 and 2 of Illustration 1142 demonstrates proper installation of Bearing P N 1905 To avoid confusion when installing this Bearing which is used in several of our tools please reference these illustrations SM pps WEquip Manuals DOCS Bulletins SPB030312 Bearing 1905 doc 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf co
96. Mounted Hydraulic Power Unit The CLE9625DP Tong is a remotely operated high torque hydraulic tong capable of handling tubulars ranging from 4 3 4 to 9 5 8 in diameter It is provided with Hydraulically Operated Tong Door Actuator Hi Lo Gear Shifter Motor Speed and Make Break Backing Pin Controls Additionally a Cage Plate Position Sensor and Control System simplify remote operation by automatically stopping reverse rotation of the Cage Plate in the open throat position The BUCDP9625 LOCKJAW Backup is a remotely operated high torque hydraulic backup which fully encircles the tubulars to compliment the tong during make up and break out operations Its patented LOCKJAW geometry provides maximum structural strength in the smallest possible package with minimal moving parts It features a door position sensor to limit the amount of clamping force developed if inadvertently used on oversized tubulars which prevent full door closing locking The HYTOPS9625DP Positioning System is a self contained structure with actuators which can move the tong in three axis This system can be used on the rig floor to make break tubulars while RIH or POH It can be used off line for building breaking down BHA or strands of tubulars Installation requires coupling supply return and control circuit hydraulic hoses Removal is as quick and easy as installation Additionally the Positioning System functions as a shipping skid for the tong and backup The instrume
97. N 1905 SEALED IDLER BEARING p Normality Squareness amp parallelism of machine surfaces are DB 12 07 02 added desc of thrust load capability 002 bi inch to o mox of 012 inches for a single surface PART 1905 MATERIAL SPECIFICATION Log Description of Revision Machine diameters on a common centerline must be concentric DRAWN BY Matl Rea T1 within 005 T I R amp unmachined diameters concentric within 032 T I R d atl Req THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS APPROVED BY Initial Condition AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED G Revision Number SHEET EE DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS CHK BY Lillo REN WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Critical Dimension 100 Inspection Required 2 Of 2 FEILL1000 1LL1142 DWG RING GEAR P N 82006 IDLER GEAR P N 88036 BOTTOM TONG PLATE P N 82002 IDLER GEAR ASSEMBLY P N1873 P N 82063 TOP TONG PLATE BEARING e 82001 1905 IDLER SHAFT P N 82038 IDLER SHAFT 1926 IDLER SPACER P N 82063 P N1873 1 2 13 x 1 1 2 SHCS P N 248 6 Reqd Use Removable Loctite IDLER SPACER 1 1 2 12 LOW PROFILE NYLOC JAM NUT P N 82038 1 2 SHOS INTERNAL SNAP RING FIN 248 P N1926 6 Reqd Use Removable Loctite BEARING P N1905 o IDLER RACE IDLER RACE P N8803
98. NCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER s and accessories adapt a regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most important prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear Lubricate pins and rollers and reinstall in tong E Remove clean in non flammable solvent and inspect back jaws in tong F Check jaw pins for breakage cracks and uneven wear patterns Inspect jaw rollers for cracks break
99. OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE9625DP Reversing Pin Cyl wpg GARLOCK BUSHING P N 08DU08 42 REQD 1 8 x 1 SS COTTER PIN P N18S8B 22 REQD REMOTE SWITCH ARM P N 82085 ROLL PIN 1 4 x 1 IN h SWITCH SHAFT e 82087 BEARING P N1915 C CLEVIS PIN P N 82101 2 gt REQD DOOR SWITCH ASSEMBLY P N SLV1000 01 32 REQD BEARING SHAFT P N 2057 4 NYLOCK NUT 1 4 20 PIN 212 4 REQD 3 16 x 1 ROLL PIN i P N 1006 GARLOCK BUSHING HHCS 3 8 16 x 1 P N1047 43 REQD 24DU16 P N 2021 CD LOCKWASHER 3 8 P N 1027 4 REQD LOCKWASHER HIGH COLLAR 1 2 P Ni210 42 REQD SHCS 1 2 13 x 1 UU REMOTE SWITCH BRACKET P N246 4 REQD ns P N 82084 o SWITCH HHUSING T P N 82060 DRIVE ZERT P N 1004 CAM SWITCH MOUNTING BRACKET DUBBLER P N 2056 GARLOCK BUSHING 24DU24 P N 72025 1 4 20 x 6 HHCS PIN 2069 4 REQD Ab _ SUPERIOR_ 4225 HWY 90 EAST 07 05 01 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE UT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip ManualsiDwgs FORM WITHOUT MANUFACTURING amp HYDRAULICS CLE9625DP RevSwitch wpg
100. OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 27 01 REV LOG DATE REF S Equip Manuals Dwgs HYTOPSOR2SDPAPU2200 292 9 91 l 84 3 4 5 S im 60 38 1 4 _Scr Q L LES 6 49 3 4 45 33 24 45 33 6 E sl 6 HYDRAULIC POWER UNIT BASKET WELDMENT 28 1 2 agia be I 311 27 I 38 1 4 eH 66 129 Ab SUPERIOR Qu Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 27 01 REV LOG DATE REF S Equip Manuals Dwgs HYTOPS9625DP PU2100 wpg 2 9 ITEM NO QTY PART NO DESCRIPTION 1 1 PU2007 2 1 PU2008 3 38 1027 3 8 LOCKWASHER 4 38 1024 3 8
101. OR MANUFACTURING amp 09 17 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE9625DP Housing wpg Page 9 4 Vt 6 SMART GEAR ASSEMBLY 2 REQD P N 82012 2 REQD RING GEAR P N 82006 IDLER GEAR ASSEMBLY 4 REQD CLUSTER GEAR ASSEMBLY DRIVE GEAR P N 55084 02 SECONDARY IDLER MOTOR SHAFT P N 82040 PINION GEAR ASSEMBLY SUPERIOR 9 5 8 DRILL PIPE TONG GEAR TRAIN 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 02 28 03 REV LOG DATE REF S Equip Manuals Dwgs CLE9625DP Gear Train wpg 9 4B JAM NUT 1 1 2 12 P N1292 JAM NUT 1 172 1 429 DUMBELL ASSEMBLY 1 8 NPT ZERT P N 1001 THRUST SPACER P N 82029 GARLOCK THRUST SPACER P N 82033 GRAY SIDE DOWN GAR
102. R Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 3 5 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 3 6 ASSEMBLY INSTRUCTIONS FASTENER LUBRICATION AND MAKE UP TORQUE REQUIREMENTS Most bolts nuts and other threaded components are to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions All tapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use teflon tape Improper application of teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHER products are to be GRADE 8 or better DO NOT SUBSTITUTE lesser grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations TONG FASTENERS Size Application Torque 1 4 20 door switch mounting bolts cage plate stop switch backup pivot pin 10 ft Ibs 3 8 16 NC bearing caps upper housing pivot pin auto shift cyl bracket 33 ft lbs remote switch bracket door guard b
103. RAULIC TONG POSITIONER SYSTEM HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs Backups and Positioning System contain remotely controlled rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Tongs Backups and Positioners are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the tong and backup are connected to any hydraulic power unit CLINCHER Tongs and Backups are heavy tools WARNING Users must insure the entire lifting system used to move this equipment including forklifts cranes cables rig mounting points lift cylinders slings winches pulleys etc
104. SED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Motor Motor CLE5500 sht1 wpg SEAL RETAINER MOTOR SHAFT P N 55088 SNAP RING P N 0150111 P N 12501437 O RING P N 2 150 ZINN 2 4 ZZ i MOTOR SHAFT BEARING P N 0150710 O WS RINEER SNAP RING P N 1945 POLYPACK PIN 12501437 MOTOR SHAFT SEAL RETAINER O RING PIN PIN 2 150 SNAP RING P N 0150111 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 N N W OUT WIPER RING Aw UPERIO 4225 HWY 90 EAST MOTOR ASSEMBLY eT Es med w Manufacturing amp Hydraulics 318 837 8847 FOR CLARITY PURPOSE ONLY re gL TOGF DATE NOT TO SCALE ERO Manuals Liao NR eee Motor Motor CLE5500 sht2 1 Page 9 10B LL 6 EXTERNAL SNAP RING P N 1942 3 16 DRIVE ZERT CLEVIS PIN P N 1004 E P N 82106 BELVILLE SPRING P N BUCS4024 30 REQD a PISTON SHAFT END CAP P N 82056 P N 82057 Use Removable Loctite BELE on END
105. SUPERIOR I anualsDwgs MANUFACTURING amp HYDRAULICS REF SiEquipM HYTOPS9625DP Schem Fig6 sh6 wpg 9 5 8 Drillpipe TONG BACKUP SYSTEM HYDRAULIC SCHEMATIC COMPONENTS PART 7 DESCRIPTION BOSCH 2 pos Detent 4 way DO3 Valve Lever operated 4600 PSI O oem CRSS20006 Max 23 GPM Max PN 0810091388 CRSS20007 2 2 ee En Fuil pos Valve Lever operated 4600 73028 nus 2 E un ANE e HI LO VALVE DYNEX Remotely operated Relief Valve panel mount ES 983320909 PN 8820 01 1 4 21 ma a ERR 7 5 25 0 3000 PSIGauge STAINLESS FACE j 1 551505 5 bank manifold A DOBP 05 029 C Tt 9 551550 Manifold Mounting Plate JTi 39 i i ai BEER Ic um e ee were Bas ao ne main pex ii H 21 54 22 lt CRSS202 JjShuleVavet 4NPT Cid 23 2070 DUMP VALVE DENISON 1 1 4 P N R4V10 5A9 10A1 23a 550585 DENISON SOLENOID actuator for dump valve 1 24 5809 HIGHPRESSURECHECKVALVE PNCVH1451000N 2 82099 pressure shaft seal and shaft seal retainer C pope O ee ee um 2085 High Pressure Pilot Caps w o ring amp 4 SHCS for Cross Diversion Valve VS4BUBF7 2 e 93 7 160 0 3000 psi Gauge P N BAC 3M 25 93 E NO Sef Lubricated ae sun pressure reducing vate YPORRAN 7 36
106. T9696 2 Required Right amp Left Jaw are reversible and interchangeable JAW PIN M P N 82066 JAW ROLLER P N 82067 8 d a DEE JAW PIN 9 t DOVETAL JAW PIN 9 bs er JAW P N 82068 Alb SUPERIOR 2550 0555 USSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 08 50 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 4 LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR S Equip Manuals Drs MANUFACTURING amp HYDRAULICS ea Jaw DT 02 re 6 1 2 13 x 5 1 2 SHCS P N 1115 4 REQD 3 8 16 x 1 SHCS P N 236 8 REQD i JAW CLIP P N 82070 4 REQD 2 0 l 9 5 8 DRILL PIPE TONG SPLINED JAW ASSEMBLY 8 5 8 Assembly Number CJ 9686 2 Required Right amp Left Jaw are reversible and interchangeable JAW PIN P N 82066 2 LONE JAW ROLLER 82067 PC 9 5 8 x 8 5 8 SPLINED JAW P N 82050 AB SUPERIOR w Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMAT
107. UFACTURING amp 01 27 00 ASSEMBLY NUMBER SSCF1875 wo a REF S Equip Manuals Dwgs EES Se CLE8625DP SSCF1875 wpg 6 1 8 x 7 1 4 SHCS 1274 BOLTS amp BOTTOM CAGE PLATES RETRACT SPRING P N 82088 4 REQD TYPICAL TOP amp BOTTOM CAGE PLATES 1 2 13 x 4 HHCS TOP CAGE PLATE 4 REGD P N 82004 TYPICAL TOP amp BOTTOM NOT SHOWN CAGE PLATES BOTTOM CAGE PLATE P N 82005 7 8 14 JAM NUT P N 1178 7 8 LOCKWASHER P N 1224 25 REQD OF EACH TYPICAL TOP amp BOTTOM CAGE PLATES INCLUDES D 17 8 CAM FOLLOWER 1 4 DRIVE ZERT ASSEMBLY P N 1257 P N SSCF1875 25 REQD OF EACH TYPICAL TOP amp BOTTOM CAGE PLATES Ab SUPERIOR BROUSSARD LA 70518 w Manufacturing amp Hydraulics 318 837 8847 TOP CAGE PLATE ASSEMBLY THIS DOCUMENTIS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 12 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE9625DP Cage Plate Top wpg vl 6 3 8 16 NYLOCK NUT P N 213 3 8 FLATWASHER P N 1025 2 REQD OF EACH REVERSING PIN P N 82051 O RING P N 2 209 2 REQD 1 2 13 NYLOCK NUT P N 1087 1 2 FLATWASHER P N 1102 LOCKING PIN
108. Y OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION LOG DATE ASSEMBLY NO HTS9604 nn HTS9604 rev1 wpg G LL NOTE USE PERMANENT LOCTITE ON ITEM 6 CYLINDER ASSEMBLY ASSEMBLY SWC4 2500 40A Item Qty Part Number Part Name 1 18840250 40 _ 4 BORE CYLINDER BARRELWELDMENT PORTS ON SHORT SIDE 2 1 SR402540 2 1 2 DIA x40 STROKE ROD 3 1 SP40250 4 PISTON 4 1 DC4001 250 4 BORE x2 1 2 ROD GLAND 5 1 2518 CLEVIS 6 11122 1 1 2 12 7 1125002500 375 1 4 CROSS SECTION 2 1 2 x 3 x 3 8 8 1102500 RODWIPER 9 112 342 O RING 3 5 8 ID 4 OD 3 16 W 10 1 8 342 BACKUP RING 11 112 230 O RING 2 1 2 ID 2 3 4 OD 1 8 W 12 1 81800 64 HIGH PRESSURE SEAL 2222 40 STROKE pd zz SECTION PPROX WEIGHT Ibs O x O Aes 2 22 O O Alb SUPERIOR_ BROUSSARD LA 70518 ing amp 318 837 8847 12 12 02 LOG DATE E p Menus DASS THIS MANUF ING amp ULICS IAL THS NOT COPIED ORY REPRODUCED Lr ud ORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERI MANUFACTURING amp HYDRAULICS 9 LL m Item Qty P
109. Y OF SUPERIOR MANUFACTURING amp 1 12 12 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV LOG MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY DATE BOTTOM WELDMENT NUMBER 82128 MANUFACTURING HYDRAULICS TN COMSENTOFSUPERIOR obo Date Band ag Page 9 20 LZ 6 1 2 13 x4 HHCS JAW PIN PIN 1121 P N 82066 4 REQD 1 2 13 x 1 BUTTON NAE JAW ROLLER P N 82111 P N 82067 4 REQD OF EACH Iw 6 sal JAW P N 8 Ms 1 4 DOVETAL JAW d ha DOVETAL JAW Ban JAW P N 82093 9 5 8 DRILL PIPE TONG DOVETAIL JAW ASSEMBLY 6 3 8 Assembly Number CUDT9663 7 1 4 Assembly Number CJDT9672 7 1 2 Assembly Number CJDT9675 DSA DEAS 8 Assembly Number CJDT9680 SUPERIORS SER 2 Required IE Right amp Left Jaw are reversible and interchangeable Eu SUPER REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLE9625DP Jaw DT 01 rev1 wpg 22 6 I 1 2 13 x5 1 2 SHCS PIN 11 2 REQD OF EACH 112 413 JAM NUT DIE CLP lt P N 82111 2 REQD OF EACH 06 00 9 5 8 DRILL PIPE TONG DOVETAIL JAW ASSEMBLY 8 1 2 Assembly Number CJDT9685 9 1 8 Assembly Number CJDT9691 9 5 8 Assembly Number CJD
110. ackup clip bolts 1 2 13 NC clip bolts jaw bolts motor housing pivot pin center bolt 93 ft lbs cage plate swt housing 5 8 11 top and bottom tong plates bearing caps smart gear splined plates 180 ft lbs motor shaft bearing mount 3 4 10 NC top and bottom backup plates backup cyl guide and door wedges 317 ft lbs 3 4 16 NF auto shift cyl t 7 8 9 NC door bell crank shaft i 7 8 14 NF cam follower 512 ft lbs 1 8NC backup cyl backup door 715 ft lbs 1 1 8 12 NF backup cam follower 233 ft lbs 1 1 2 12 NF dumbbell roller idler shaft 1 200 ft lbs 1 No torque applied tighten until snug LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 4 1 ASSEMBLY INSTRUCTIONS This section pertains to the physical assembly of the CLINCHER CLE9625DP Drill Pipe Tong Section 9 illustrates the individual sub assemblies in more detail The purpose of this section is to guide the technician in the order of assembly as we would accomplish in the manufacturin
111. adapters let us know as quickly as possible the diameters of your drillpipe tool joints to be run If you have any questions or comments please contact Superior Manufacturing amp Hydraulics SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 3 1 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 3 2 Gripping range jaws adapters and dovetail die inserts for CLINCHER 9 5 8 Drillpipe Tong and 9 5 8 Lockjaw Backup for Drillpipe Nominal Dovetail Tong Jaw and Dovetail Die Adapter Size Tong Jaw Assembly Part Number assembly consists of two jaws c w pins rollers dovetail dies and die dovetail to jaw part number two pcs reqd per set ng tong jaw tong jaw roller part part number number two pcs two pcs reqd per reqd per set set backup dovetail die adapter part number 3 dovetail die adapters required to dress backup nominal dovetail jaw amp adapter size Dovetail tong jaw and dovetail backup adapter diametrical gripping range OD in inches when dressed with1 1 4 wide 3 875 long dovetail strip dies with thickness of undersized lt lt dovetail die thickness lt lt pipe application undersized undersized undersized undersized STANDARD oversized use this size use this size for for emergencies emergencies only only retainers 9 5 8 x 6 3 8 CJDT966
112. age and flat spots G Reassemble jaw sections replacing any damaged parts Lubricate jaw pins and rollers using gear grease Set aside for testing H Clean and inspect backup operating cylinder Insure spline area is free from damage and any rust or dirt is removed Replace any missing or damaged die retainer clips and die retainer bolts I Inspect hanger and all hoses for wear replace as necessary J Inspect hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins K Replace jaw pins and rollers in tong L Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft center idler gear shaft outboard idler gear shafts 3 pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There are no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 NPT flush plugs should be replaced with zerts PN 1001 and both gear assemblies should be added to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity Lubricate zerts in backup plates and pins SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 6 1 MAINTENANCE M Install dies of a size needed for testing purposes and attach hydraulic power un
113. ar 03 10 40 AM Part Number 82053 82054 82055 82056 82057 82058 82059 82060 82061 82062 82063 82064 82073 82074 82077 1 82077 2 SUPERIOR MANUFACTURING Description TOP BRAKE BAND WELDMENT F CLE9625DP TONG PICKLIST DUMBELL SHAFT BRAKE LUG F CLE9625DP TONG PICKLIST SPRING HOUSING F AUTO SHIFT SPRING HSNG F CLE9625DP TONG PISTON SHAFT F AUTO SHIFT SPRING HSNG F CLE9625DP TONG END CAP F AUTO SHIFT SPRING HOUSING F CLE9625DP TONG AUTOSHIFT SPRING PADEYE F CLE9625DP TONG PICKLIST WEDGE BLOCK F CLE9625DP TONG SWITCH HOUSING F CLE9625DP TONG DOOR JAMB CLE9625DP TONG AUTO SHIFT CYL LH 1 1 2 W02 2 1 4 1 4 F CLE9625DP TONG IDLER SPACER F CLE9625DP TONG BUSHING DRILL TYPE L F CLE9625DP TONG MOTOR SHAFT BRNG MNT F CLE9625DP TONG PICKLIS DOOR SWITCH AJUST COLLAR F CLE9625DP TONG BELL CRANK SHAFT FOR CLE9625 DP TONG BELL CRANK SHAFT WASHER F CLE9625 DP TONG Pick List CLE9625DP 9 5 8 XHT DP TONG 120K Quantity to build 1 U M each each each each each each each each each each each each each each each each Bin Location 10 D Quantity to Pull Quantity Pulled S Apps Equip Manuals Spreadsheets Pick Lists CLE96925DP xls Page 7A 7 4 Mar 03 10 40 AM SUPERIOR MANUFACTURING Pick List CLE9625DP 9 5 8 XHT DP TONG 120K Quantity to build 1 Bin Quantity Quantity
114. are capable of handling the static weight of the tong plus any loads which could be transferred to it during handling WARNING Operating the Tong without locking the Backup on the tubular can cause dangerous and unexpected movement of the entire system causing severe equipment damage and causing personnel injury or death Users must provide a means of safely controlling the tong movements in all directions when it is in use Failure to account for the its size weight movement and the amount of torque developed could result in personnel injury or death CLINCHER Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic To
115. art HTS9634 MATERIAL SPECIFICATION Rev Deseniptioript Revision _ within 005 T I R amp unmachined diameters concentric within 032 T I R DRAWN BY NING MALATHONG Mati Req THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND SN _ Em APPROVED BY DAN BANGERT Condon IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED no CD Machine zero DATE 20 2001 eee ver COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT 000 Critical Dimension 100 Inspection Required SHEET 1 of 1 H T Instructions Case Depth OF SUPERIOR MANUFACTURING amp HYDRAULICS S Equip Manuals Dwgs HY TOPS9625DP HTS9634 wpg 07 20 01 LL LL Item Qty Part Number Part Name A 1 18 1501 LEG SPRINGS 2 2 1 59639 SPRING TUBE WELDMENT f 3 1HTS9640 FRONT SPRING SPACER WELDMENT 4 1HTS9641 SPRING ADJUSTMENT NUT 5 1 BUCDP9646 SPRING UPPER PLATE 7 a Z T a WARNING SPRING IS PRE LOADED e DO NOT ATTEMPT TO g DISASSEMBLE WITHOUT S SPRING COMPRESSION TOOLS OTHERWISE INJURY OR DEATH WILL A RESULT 25 215 Z Te 2 Z
116. art Number Part Name 1 HTS9602 CARRIAGE WELDMENT 4HTS15016 AXIAL BEARING 2 9WC4 2500 40B 4 BORE x2 1 2 ROD x40 STROKE CYLINDER 611158 HHCS 5 8 11 x 1 3 4 195 LOCKWASHER 5 8 8202 HHCS 5 8 11 x2 1 2 41001 ZERT 1 8 NPT 42 232 O RING 2 3 4 ID 3 OD 1 16 W lo Io Joo N N APPROXWEIGHT Ibs 2162 SUPERIOR BROUSSARD LA 70518 HORIZONTAL CARRIAGE ASSEMBLY Manufacturing amp Hydraulics 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 12 02 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THSINFORMATON TREY LOG DATE ASSEMBLY NO HTS9605 22 9605 rev1 wpg Z LL 40 MAXSTROKE Item Qty Part Number Part Name 1 18840250 40 4 BORE CYLINDER BARREL WELDMENT PORTS ON LONG SIDE 2 188402540 2 1 2 DIA x40 STROKE ROD 3 _11 40250 4 PISTON 4 1 0 4001 250 4 BORE x 2 1 2 ROD GLAND 5 _1RC 2518 CLEVIS 6 11222 1 1 2 12 NUT 7 1 25002500 375 POLYPAK 1 4 CROSS SECTION 2 1 2 x3 x 3 8 8 1 D2500 ROD WIPER 9 112 342 O RING 5 8 ID 4 OD 3 16 W 10 118 342 BACKUP RING 11 112 230 O RING 2 1 2 ID 2 3 4 OD 1 8 W 12 1 51800 64 HIGH PRESSURE SEAL SECTION A A NOTE USE PERMANENT LOCTITE ON ITEM 6 CYLINDER ASSEMBLY ASSEMBLY NO SWC4 2500 40B m 2
117. dsheets CLE9625DP Jaw Ranges xls Page 3 3 Splined jaws splined die adapters and splined wraparound dies for CLINCHER 9 5 8 Drillpipe Tong and 9 5 8 LOCKJAW Backup for Drillpipe for use on tubing and casing splined jaw Nominal wraparound Splined Jaw tong jaw and Assembly wraparound adapter Number size assembly consists of two jaws c w pins rollers clips and clip bolts splined jaw part number two pcs reqd per set 95 8 8 5 8 51 2 9686 82050 9 5 8 x 1 2 2 062 CJ LF9655 nnnnn indicates size by be designated by replacing nnnnn sequence with size required inches to three decimal places i e 4 500 for 4 1 2 OD casing 82069 number two pcs 82067 82071 splined jaw roller part reqd per set pin part number per set 82066 82082 two pcs reqd clip part number for tong jaws eight pcs reqd per set 82070 BUC5520 backup splined die adapter part number clip part number for backup splined die adapter 3 splined die adapters required to dress backup Y Z indicates clips reqd to dress splined die adapter and Z pcs reqd to dress three adapters required in BUA96DP 08625 BUCDP9697 2 6 BUA96DP 05500 73064 8 24 fine tooth steel dies available wraparound die series two dies are required to dress tong jaws and three dies are required to dress backup for a total of five dies per tool excludes any
118. e also used to stop cage plate and ring gear rotation when they are being rotated in reverse to return to the open throat position after completing a joint makeup cycle This control system uses the tong operation valve Ref Figs 4 amp 6 Item 2A to sense the direction of rotation i e make up or break out When a cam mounted on the top cage plate opens the cage plate sensor valve Item 17 the remotely operated pressure relief valve on the reverse side of the motor is opened dumping pressure to the return circuit stopping all rotation Note when rotating in reverse it is important to rotate slowly not to overshoot the open throat position The tong operation valve Ref Figs 4 amp 6 Item 2A provides a pilot signal to a hydraulically operated 2 position 3 way control valve Item 30 When the tong operation valve is in the makeup position and the tong is being rotated in the forward makeup direction the action of the cam opening the cage plate sensor valve dumps the valve on the reverse side of the motor so there is not observable effect The cam on the cage plate also operates two other position sensor valves Item 17 These valves in combination with check valves Items 21 prevent the reversing pin cylinders from extending except when the cage plate is stopped and the sensor valves are held in the open position The cylinders are held in the retracted position by spring load reversing pin cylinder control val
119. e system by injecting grease into zerts located on positioner tong and backup Drain condensed water from air dryer and check add oil to air lubricator air filter regulator lubricator assembly Ref Item 43 If required set up torque turn data acquisition and control computer connect dump valve solenoid electronic load cell and electronic turns encoder RECONNECT POWER UNIT SUPPLY HOSE TO TONG CONTROL CONSOLE SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 5 4 DIESEL DRIVEN HYDRAULIC POWER UNIT STARTUP 10 Inspect all hoses for abrasions kinks or other visible damage Check engine oil level diesel fuel level and hydraulic oil level Top up as required Check to verify hydraulic oil suction isolation valve is OPEN Caution operating power unit with the suction isolation in closed position will destroy hydraulic pump Open fuel shutoff valve Open and reset air intake and fuel shutdowns as required Connect air supply hose to tong control panel Connect starter air hose to engine starter and start engine Bleed starter air hose disconnect and stow as required Allow engine and hydraulic oil to warm up ten 10 minutes before actuating any components Check all hoses and connections for hydraulic leaks CAUTION This system is designed to exclusively utilize closed center valves and a pressure compensated hydraulic pump with load sense feature WARNING Attempting
120. ear and cage plate when they are returned to the normal open throat position The cage plate assembly and jaws are rotationally restrained by the cage plate brake system Relative rotation between the ring gear and the cage plate assembly forces the front jaws to lock or unlock and the rear jaw to advance or retract During a jaw closing cycle the jaws advance until they contact the pipe After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position Backup Application The CLINCHER Backup has an Aopen throat design with three jaws that encircle the pipe The front jaws are operated by cam surfaces on the rear jaw cylinder During a jaw closing cycle the front jaws swing in and interlock as the rear die approaches the pipe Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 2 5 SPECIFICATIONS TONG BACKUP amp SUSPENSION SYSTEM Power Supply Requirements 2 500
121. ecs Added Controls Weight amp Combined Wt 1 4 Added Introduction to Jaws amp Gripping Range Chart All Added Assembly Instructions 3 4 Added Section numbers where to find information for Items 1 3 amp 8 7 10 Operating Instructions Corrected Ref Fig Item numbers All Added Parts Lists 1 3 4 6 Added illustration Brake Band Assy Corrected illustrations Tong Assy Upper 11 14 15 Housing Assy Idler Gear Assy Cluster Gear Assy Pinion Gear Assy Smart Gear 17 19 23 Assy Remote Shift Assy Auto Shift Assy Remote Pivot Pin Assy Rev Pin Cyl Assy Door Assy Splined Jaw Assy amp Dovetail Jaw Assy s Corrected illustrations Backup Assy s Cyl Assy amp Door Assy s Corrected illustrations Hytop Assy Vertical Carriage Assy Cyl SWC4 2500 40A Horizontal Carriage Assy Cyl SWC4 2500 40B Pivot Cyl Assy Tong Backup Mounting Assy Rear Spring Assy Front Spring Assy Push Cyl Assy amp Trolley Assy Detailed Component Descriptions Paragraph 1 Added Ref Item 8 Corrected illustration Reference Figure 6 Schematic amp added enlarged illustrations of schematic corrected Schematic Component List All Added Rineer Motor information 81 92 Added Hyd Component Technical Data 3 10 Revised Parts Lists CLE9625DP 13 18 KITBOLT 23 amp KITBRG 23 17 Revised Dwg Door Assy bell crank shaft changed 1 25 Added Jaw Size Chart Dwg 4 Corrected PN for 9 5 8 x 5 1 2 2 062 GRIT FACE Die 1 Corrected t
122. ection chart in Section 3 to determine the appropriate jaws adapters and dovetail strip die inserts required for this diameter CAUTION Do not attempt to use jaws or adapters outside of specified ranges Attempting to grip oversized or undersized tubulars can result in damage to equipment and tubulars 4 Check tong jaw to insure jaw pin and roller not damaged and that they are free of rust and debris All components must be well lubricated with grease containing a corrosion inhibitor Insure jaw rollers turn freely on jaw pins Replace worn or damaged dovetail strip die inserts Insure die retainers are properly tightened For tubulars requiring wrap around dies select the proper jaw assembly and its corresponding wrap around die Remove upper die retainer clips Insert die into jaw Reinstall clips and clip retainer bolts 5 Check tong jaw pocket to insure it is not damaged and that it is free of rust or debris Thoroughly lubricate tong jaw pockets with grease containing a corrosion inhibitor 6 Install tong jaws in tong jaw pockets Attach all jaw retraction springs 7 Clean splines on backup jaws to insure they are not damaged and free of rust or debris Lubricate splines with grease containing a corrosion inhibitor 8 Check dovetail die adapter to insure they are not damaged and that they are free of rust and debris Replace worn or damaged dovetail strip die inserts Insure die retainer bolts and die adapter clip bolts are p
123. elment then Top Door Plate Assembly use removable Loctite Insert 1 8 NPT Zert into other end of Bell Crank Shaft and install 7 8 9 Nylock Nut 1318 D Press Garlock Bushing PN 300016 into large hole on Top Door Plate PN 82027 and Bottom Door Plate PN 82075 Install 1 8 NPT Zert on each end of Door Shaft PN 82079 Slide Door Race PN 82102 onto Door Shaft n Install Door Shaft PN 82079 through Top Door Plate Door Washer PN 82078 Top Tong Plate Thrust Spacer PN 82029 Garlock Thrust Spacer PN 82033 Dumbell Roller Assembly Garlock Thrust Spacer PN 82033 Thrust Spacer PN 82029 Bottom Tong Plate Door Washer PN 82078 Door Race PN 82102 then Bottom Door Assembly Bolt Door Shaft onto Bottom Door Assembly using 1 1 2 12 Jam Nut PN 1292 o Install Door Switch Adjustment Sleeve PN 82074 onto Top Door Plate Assembly Note Collar is cut with weld bevel and is to be welded to Top Tong Door Plate p Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on Door Switch Adjustment Sleeve wa m SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 4 8 40 41 42 43 ASSEMBLY INSTRUCTIONS Install Linkage PN 82043 to Arm PN 82042 using 3 4 x 5 8 Shoulder Bolt PN 1676 Slide Arm onto Door Jam Locking Pin PN 82045 and install 7 16 x 2 Roll Pin PN 1123 Press Garlock Bushing PN 82046 into other end of Linkage Install Linkage onto Bell Crank Weld
124. ense Transverse Rotation Elevation 1 Motor In Horizontal Up Makeup Tong Motor Tona Door Tong Gear Reversing Reversing Tong Out Vertical Down Closed Breakout Speed Er B Shift Pin Control Pin Control Operation High p1 High Breakout Makeup 8 99 9 9 Low p3 Closed Low Normal Normal O Pressure Pressure Tank Tank Tank TONG amp POSITIONER CONTROL CONSOLE EL SUPERIOR Sy Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp Le 082201 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL MAY NOT BE USED THIS INFORMATION DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS HYTOPS9625DP Console Fig2 wpg REFERENCE FIGURE NUMBER 3 S O O Front Right Left Right Left Pipe Right Safety Left Safety Hourglass Hourglass Right Left Elevation Elevation Feed Stops Stops Rollers Rollers Y Rollers Y Rollers Rollers Rollers Hold Down Down Right Right Down Down Down Down Release Up Up Left Left Up Up Up Up Pipe Feed Pipe Release 1 C O Load Sense Tank Pressure O PIPE RACK CONTROL CONSOLE Q UEROR E ame pups TATE
125. es marking Constant Cam Angle insures an adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong is still gripping the pipe In addition to these unique features listed above the CLINCHER Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of the Backup and lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 2 4 DESCRIPTION and APPLICATION Tong Application After completing the makeup or breakout cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite direction until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position A position sensor automatically interrupts power to the ring g
126. g Positioner System Revision 07 01 Page 17 2
127. g process at our plant Use this section as a guide to help you familiarize yourself with the component parts of the CLE9625DP We have included drawings on the following pages to aid in the assembly The drawings are laid out in the order in which you would assemble disassemble the unit Order of Assembly 1 10 Locate suitable working height Approximately 6 above your waist Tong Assembly Stands are available from Superior Manufacturing amp Hydraulics Inc which are custom made for tong service work Install Bottom Tong Plate Assembly PN 82002 on Assembly Stand Bolt CLE9625DP Tong Mid Body Assembly PN 82003 to Bottom Tong Plate PN 82002 with 21 5 8 11 x 2 HHCS PN 1160 21 5 8 Lockwasher PN 1151 and 2 5 8 11 x 1 SHCS PN 1153 Press Bearing PN 1905 into Third Stage Pinion Bottom Bearing Cap PN 82021 Install Third Stage Pinion Bottom Bearing Cap Assembly onto Bottom Tong Plate Assembly PN 82002 using 4 5 8 11 x 1 1 2 SHCS PN 257 use removable Loctite 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite and 1 8 Flush Plug Press Bearing PN 1905 into Pinion Bottom Bearing Cap PN 82021 Install Pinion Bottom Bearing Cap Assembly onto Bottom Tong Plate Assembly PN 82002 using 4 5 8 11 x 1 1 2 SHCS PN 257 use removable Loctite 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite and 1 8 Flush Plug Press Bearing PN 1917 into Cluster Gear Bottom Bearing Cap PN 82016 Install Clus
128. groove Install 4 7 8 9 x 6 1 2 SHCS PN 1283 through Top Cage Plate Assy into Drill Bushings and Bottom Cage Plate Assy SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 4 6 ASSEMBLY INSTRUCTIONS 36 Remote Pivot Pin Assembly 37 38 39 a b Install Locking Pin Base Plate Weldment 1028 onto Top Cage Plate PN 82004 with 8 3 8 16 x 1 SHCS PN 1041 using removable Loctite Install 2 Reversing Pin PN 82051 with O Ring PN 2 209 into Locking Pin Base Plate Weldment PN 2058 then through Top Cage Plate PN 82004 Install Locking Pin Cross Bar PN 71073 onto Locking Pin Assembly using 2 3 8 16 x 2 3 4 HHCS PN 145 outer edges with 2 3 8 Flat Washer PN 1025 and 2 3 8 16 Nylock Nut PN 213 and 1 2 13 x 2 3 4 HHCS PN 175 middle with 2 1 2 Flat Washer PN 1102 and 1 2 13 Nylock Nut PN 1087 Reversing Pin Cylinder Assembly a b Install Reversing Cyl Bracket PN 82052 onto Upper Housing Cover PN 82024 using 4 1 2 13 x 1 1 4 HHCS PN 1111 with 4 1 2 Lockwashers PN 166 Install 2 Reversing Cylinders PN 13606 onto Reversing Cyl Bracket PN 82052 using 8 1 4 20 x 1 1 4 HHCS PN 106 with 8 1 4 20 Nut PN 100 and 8 1 4 Lockwashers PN 101 Cage Plate Stop Switch Assembly a b 9 f Slide Bearing PN 1915 into Cam Switch Shaft PN 82087 and slide Bearing Shaft PN 2057 through Cam Switch Shaft
129. h 37 C 2 1486 REDUCER BUSHING 3 8 X 1 4 each 37 C 5 1491 REDUCER BUSHING 1 2 X 3 8 each 37 D 4 1495 REDUCER BUSHING 3 4 X 1 2 each 37 D 2 1498 90 SWVL 1 4 MJIC X FJIC each 37 D 2 S Apps Equip Manuals Spreadsheets Page 78 3 Pick Lists BUCDP9625 xls 20 Aug 01 SUPERIOR MANUFACTURING 3 11 PM Pick List BUCDP9625 9 5 8 LJ DRILL PIPE BACKUP Quantity to build 1 Bin Quantity Part Number Description U M Location to Pull 1562 ADAPTER 1 4 MNPT X 1 4 MJIC STRAIGHT each 37 D 1570 ADAPTER 3 8 MNPT X 3 8 MJIC STRAIGHT each 37 E 1576 90 1 4 MNPT X 1 4 MJIC each 37 E 1577 A 90 3 8 MNPT X MJIC FORGED each 37 E 1580 90 3 8 F X FNPT each 38 A 1595 RUN TEE 3 8 each 38 b 1598 RUN TEE 1 2 each 38 1610 FLUSH PLUG 3 4 each 38 D 1611 FLUSH PLUG 1 MNPT each 38 D 1650 GAUGE 0 3000 BAC 3M 25 each 35 D 1800 PARKER FLOW CONTROL F600 each 39 A 1979 CFH 2 SB CAM FOL each 39 E 212 NYLOCK NUT 1 4 20 GR8 each WELD BOX 278 LOCKWASHER 1 1 8 each BUC5524 A CART F SUN CHECK VALVE CKEB LBN each BUC5524 B PILOT OPER CHECK VAVLE BCC ALUM BODY ONLY 3000 PSI each BUCDP9605 OUTSIDE DOOR ASSEMBLY PICKLIST each BUCDP9606 CYLINDER ASSEMBLY PICKLIST each BUCDP9608 CYLINDER GUIDE each BUCDP9615 INSIDE DOOR ASSEMBLY Quantity Pulled PICKLIST each BUCDP9617 OUTSIDE DOOR WEDGE each BUCDP9618 DOOR PIVOT BUSHING each S Apps Equip Manuals Spreadsheets Page 7B 4 Pick Lists BUCDP9625 xls 20 Aug 01 SUPERIOR MANUFACTURIN
130. he unit without correct dies and the proper size tubular being in the tong See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled The Positioner can move the Tong in three directions Front to rear up or down and rotate for horizontal or vertical pipe WARNING Personnel must remain a minimum 12 foot distance when the unit is being repositioned or operated An Interlock is provided to insure Tong rotation can occur only when Tong is in maximum elevated position Bypassing or use of a malfunctioning Interlock to allow rotation at any other position will cause severe structural damage and expose nearby personnel to potentially fatal hazards Another Interlock assures vertical movement of the Tong can occur only when the Tong is fully rotated to the vertical or horizontal operating positions Bypassing or use of a malfunctioning Interlock to allow vertical Tong movement when the Tong is at any position other than the full vertical or horizontal position will cause severe structural damage and exposes nearby personnel to potentially fatal hazards These Interlocks are to be tested at the beginning of every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made SUPERIOR Manufacturing
131. ifting positioner elevation directional control valve Ref Fig 4 Item 16C to the up position until the unit stops moving This valve is spring loaded and will return to neutral position when it is released 6 Slowly rotate tong positioner to required state by shifting tong positioner rotation directional control valve Ref Fig 4 Item 16E as required Continue rotating until movement stops This valve is spring loaded and will return to neutral position when it is released 7 Lower unit to lowermost position and shift in to operating position as needed using reverse procedures SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 5 7 OPERATING INSTRUCTIONS SETTING TONG OPERATION Note These operations may only be performed when the ring gear and cage plates are in the open throat position 1 Set tong operation by shifting mode directional control valve Ref Fig 4 2A to Make for make up or Break for break out Note This valve is detented and will remain in desired position until shifted 2 Shift reversing pin to correspond to Makeup or Breakout as indicated by raising spring loaded safety guard Ref Fig 4 46 and momentarily shifting the valve corresponding to the operation required Note These valves are spring loaded and will return to neutral position when released causing cylinder to retract This action will cause one of the reve
132. irectional control valve system ref Item A and on to a pair of hydraulic cylinders ref Item C connected to the brake band This pressure creates the brake band resistance required to cause the relative rotation between the cage plate assembly and the ring gear required to activate the jaws At high torques when the motor pressure exceeds approximately 2000 psi the directional control valve shifts to shut off hydraulic fluid into the brake cylinder Pressure contained within the cylinders is allowed to bleed off through a fixed orifice ref Item D to a level equivalent to system back pressure Relieving this pressure reduces brake friction at a time when it is not required because the jaws have already been actuated thus increasing overall tong efficiency If brake performance appears to be less than required pressure can be increased by adjusting the regulator stem on the pressure reducing valve Item B We do not recommend that brake system pressure be allowed to exceed 500 psi as shown on pressure gauge Item E attached to the directional control valve 79 zm d CUSTOM MANIFOLD C 22102 B 58090 51 CARTRIDGE DPBMLBN C 5800552 CARTRIDGE 1PA10 F3 105V D 7482 BRAKE CYLINDERS 2 required T 58100 RFXEDORFICE 1 F 1650 PRESSURE GAUGE 0 2000 PSI e I z 9 I le I i I I 2 I ERE r I paced j gt S
133. is section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 6 4 DU BEARING DRY WEAR PROCESS y Y s VB 57 Du 1 Running in completed Low wear rate starts when up to 1096 of the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 5096 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze is visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock Beari ngs 9 Inc Form 9818 5 93 TROUBLE SHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise Problem A Restricted or clogged intake line B Contaminated fluid C Restricted vent D Airin fluid E Damaged or worn parts F Excessive RPM G Increased friction H Damaged or worn relief valve D Damaged or worn check valve J Restricted discharge K Valve system restricted SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong
134. it to tong Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup N Insert test mandrel of the exact same size as the dies which are installed in the tong and backup Caution Testing the function of the backup without the proper size dies installed and or without the proper size mandrel in place you risk serious damage to the backup cylinder O After power unit has reached operating RPM and temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi this is normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak P While maintaining pressure on backup visually inspect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston It is recommended that the backup be returned to the manufacturer for repair Q If at this time your backup is func
135. m ported idler shaft with lockwashers and nuts upper and lower tong Features and Benefits plates Proprietary sealed bearing with full compliment roller design offers greater load ratings than commercially available sealed ball bearings The ported inner race allows the bearing to be relubricated without disassembly e Integral elastomeric seals allow Roller Bearing grease to be displaced but prevent part no 1905 migration of contaiminants into bearing Elastomeric seals are corrosion resistant and suitable for use in environments which are incompatible with traditional aluminum bearing shrouds Z i Ls Unique geometric design allows rollers to absorb thrust loads to maximize component life Idler Gear and snap rings Nominal OD 4 3307 inches Nominal ID 2 3622 inches Nominal Ht 1 4375 inches static rating 37540 Ibs dynaminc rating 29230 Ibs Imm cycles 33 1 3 RPM f 500 hrs Ne NS Idler Gear SS 5 E ZZ grease fitting allows relubricating while in service SECTION VIEW of typical application SUPERIOR _ mx FLATNESS AR PL BROUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 inches DR amp sharp edges with 1 64x45 max PART NAME SEALED IDLER BEARING fillet radi are 1 32 m 4 Normality Squareness amp parallelism of machine surfaces are 1 12 07 02 added desc of thrust load capability 002 per inch to
136. mended Lubrication Schedule Performed after Completion of Each Job Hydraulic Tong A Cam followers upper and lower all B Dumbell roller shafts all C Door shaft D Idler shafts 4 E Shift housing 2 zerts F Re pack tong cavity G Pinion gear shaft H Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease I Inspect hydraulic fluid for foreign material and contaminants Filter or replace You must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and Repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong which could possibly have been damaged either during operation or transit i e Damage to hanger assembly mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic
137. ment PN 82041 using 3 4 x 5 8 Shoulder Bolt PN 1676 Door Cylinder Assembly a b 9 Install Rod Boot 14018 onto Door Cylinder PN 82080 using Clamp 14018 51 Install Rod Eye Spring PN 82126 into Rod Eye Clevis PN 82116 then install Clevis onto Door Cylinder then Clamp PN 14018 S1 Rod Boot to Cylinder Press Garlock Bushing PN 2046 into Door Cylinder Mounting Bracket PN 82048 Install Door Cylinder Assembly onto Door Cylinder Mounting Bracket using Clevis Pin PN 10041 with 1 8 x 1 SS Cotter Pin PN 1252B Install Washer PN 82127 Rod Eye Clevis with Spring Washer PN 82127 onto Bell Crank Weldment Shaft using 3 4 10 Nylock Nut PN 1167 Install Door Cylinder Mounting Bracket onto Top Tong Plate PN 82001 using 3 5 8 11 x 2 1 2 HHCS with 3 5 8 Lockwasher PN 1151 and 1 1 2 12 Jam Nut PN 1292 from Dumbell Roller Assembly Door Switch Assembly a b Mount Door Switch Assembly PN SLV1000 01 on Door Switch Base Plate PN 82107 S1 with 4 1 4 20 x 2 1 4 HHCS PN 110 and 4 1 4 20 Nylock Nut PN 212 Mount Assembly to 2 Door Switch Base Mounts PN 82001 S7 Base Mounts should be welded to Top Tong Plate with 2 3 8 16 x 1 HHCS PN 1047 and 2 3 8 Lock washers PN 1027 Door Switch Adjustment Instructions a b Loosen 3 8 16 x 1 2 Set Screws 1029 to align recess in Door Switch Adjustment Sleeve PN 82074 with Roller on Door Switch PN SLV1000 01 Tighten Set Scre
138. mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong which could possibly have been damaged either during operation or transit i e Damage to hanger assembly mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 6 3 MAINTENANCE H Check gear selector and shaft Visually inspect shifting shaft for alignment and straightness I Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement on either bearings bushings shafts or dumbells K Check
139. nd GRIT FACE Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility Aluminum and GRIT FACE Dies are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIO
140. ndle and allow it to return to neutral position 8 Close tong door by shifting directional control valve Ref Fig 4 2C to closed position Note Valve is detented and will remain in closed position until opened 9 Using Pipe Rack Console Ref Fig 5 and Kwick Konnect s Pipe Rack System Operating Instructions slowly feed pin thread of second joint into box thread of first joint SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 5 8 10 11 12 13 14 15 16 OPERATING INSTRUCTIONS Select gear ratio required by shifting tong gear directional control valve Ref Fig 4 Item 2B Note Valve is detented and will remain in set position until shifted CAUTION Do not shift tong gears while the tong is rotating Select motor speed required by rotating motor speed directional control valve Ref Fig 4 Item 4 Valve is detented and will remain in set position until shifted Note Motor speed may be changed while motor and tong are rotating Note For non critical applications the makeup torque maybe hydraulically limited using the torque limiter valve Ref Fig 4 Item 5 To use this feature back out by rotating counter clockwise panel mounted torque limiter until it stops Slowly close tong jaws on pipe by shifting tong motor directional control valve Ref Fig 4 16A until pipe starts rotating Note this valve has proportional respo
141. ner System Revision 12 02 Page 12 2 Item No Qty Part No Description 1 1 PU2002 2 1 PU2003 3 2 PU2004 4 1 PU2005 5 1 PU2006 6 2 1609 A 1 2 NPT FLUSH PLUG 7 1 PU2011 8 1 PU2012 9 56 5 16 18 x 1 HHCS STAINLESS 10 56 5 16 LOCKWASHER STAINLESS 11 2 1 4 20 NYLOCK STAINLESS 12 2 1 4 20 x 2 HHCS STAINLESS CONTROL CONSOLE ASSEMBLY P N PU2000 4b SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED IR REPRODUCED IED 00 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 09 01 REV LOG DATE REF S Equip Manuals Dwgs HYTOPS9625DP PU2000 wpg q N gt 31 32 13 16 Sa ce irise Go 18 Lal Le 4 2 30 32 3 8 35 5 16 me 26 1 16
142. ng Positioner System Revision 09 01 Page 1 1 9 5 8 HYDRAULIC TONG POSITIONER SYSTEM HAZARD WARNING WARNING Attempting to operate this unit with a power unit designed for open center valves will result in the power unit operating continuously at maximum pressure will cause overheating and may cause equipment failures possibly exposing personnel to high pressure high temperature hydraulic fluid leaks The CLINCHER Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong and Backup for any purpose other than which it is intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong or backup or could possibly result in injury or death of personnel Do not attempt to operate t
143. nse and can be used to meter or precisely control the speed of the tong by limiting the amount of hydraulic oil delivered to the motor If required the tong s air cylinders can be used to assist stabbing and starting thread makeup by rotating the air cylinder control valve Ref Fig 4 Item 42 from the breakout position to the normal position AFTER the tong jaws have been closed on the tubular Verify backup pressure is still at 2500 psi as read on gage Ref Rig 4 Item 7 by momentarily pushing backup control valve Ref Fig 4 Item 16B to closed position Continue to rotate the tong until pressure required to rotate matches setting of torque limiter Ref Fig 4 Item 5 Slowly tighten torque limiter valve Ref Fig 4 Item 5 until the desired torque is read on the torque gage or the torque data acquisition and control system dumps the hydraulic pressure Note Tong must be able to move downward to accommodate thread lead during makeup or upward during breakout Check torques readings and torque limiter valve setting frequently to insure no other adjustment is required Note In critical torque applications the torque gage should not be used to measure and control applied torque A torque turn data acquisition and control system with automatic dump feature must be used for precise control to avoid leaks or damaged connections Note It may be necessary to shift from high to low gear during some make up operations to achieve required tor
144. nt and control system is mounted in two portable stainless steel enclosures The control system is detached from the positioning system and is latched into a storage frame in the power unit when not in use When operating the control system is relocated near the positioner and pipe racks SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 2 3 DESCRIPTION and APPLICATION The CLINCHER Tong system is an Aopen throat design which can handle tubulars as small as 4 3 4 inches to as large as 9 5 8 inches in diameter The Backup can accommodate tubulars as large as 9 5 8 inches This system features two 2 jaws in the tong and three 3 in the backup which encircle the pipe Wrap Around jaws and dies combined with our low friction jaw technology and constant radial load cam system provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT FACE dies in the Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distributes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimiz
145. ondition 9 5 8 x 8 1 2 CJDT9685 82092 82067 82066 BUDT96 8500 8 500 7 875 8 250 8 625 maximum pipe OD for die amp jaw 7 375 7 750 8 125 minimum undersized condition 8 000 8 125 8 375 8 500 7 500 7 625 7 875 8 000 9 5 8 x 9 1 8 CJDT9691 82091 82067 82066 BUDT96 9125 9 125 8 500 8 625 8 750 8 875 9 000 9 250 maximum pipe OD for die amp jaw Y V 8 000 8 125 8 250 8 375 8 500 625 8 750 minimum undersized condition Sil Seek 9 750 9 250 maximum pipe OD for die amp jaw minimum undersized condition mm XXXXX indicates this size has not been at this time but is available upon request fase es lee tee C hoe Sr 58 958 CJDT9696 82068 82067 82066 BUDT96259625 9 625 9 000 9 125 9 250 9 375 9 500 9 625 8 500 8 625 8 750 8 875 9 000 9 125 l jJ jJ REPLACEMEN DOVETAIL INSERTS o JAVR DOVETAIL INSERTS for JAWS AND DIE ADAPTERS CLINCHER part number for 1 1 4 wide x 3 7 8 long straight toothed dovetail die inserts used in dovetail jaws 4 pcs required pcs required per jaw set and dovetail die adapters 4 pcs REPLACEMENT DOVETAIL INSERTS for JAWS AND DIE ADAPTERS CLINCHER part number for 1 1 4 wide x 3 7 8 long diamond toothed dovetail die inserts used in dovetail jaws 4 pcs per jaw set and dovetail die adapters 4 pcs DTI1661 EN s E pti1651 0 642 DTH632 DTH622 DTM601 DTIH612 7 10 2001 upon request S Apps Equip Manuals Sprea
146. onto Cluster Shaft PN 82014 b Install Cluster Shaft into Bearing PN 1917 which was previously installed into Bottom Cluster Bearing Cap PN 82016 c Install Mid Cluster Spacer PN 82018 and Low Gear PN 82026 onto Cluster Shaft d Press Bearing PN 1905 into Top Tong Plate PN 82001 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 4 3 18 19 20 21 22 295 24 25 ASSEMBLY INSTRUCTIONS High Gear Idler Assembly a Press Bearing PN 1982 into High Gear Idler PN 82100 b Install Internal Snap Ring PN 1948 into High Gear Idler PN 82100 c Install High Gear Idler Assembly onto High Gear Idler Shaft welded onto Motor Shaft Bearing Mount PN 82073 d Install External Snap Ring PN 1921 onto High Gear Idler Shaft Press Bearing PN 1901 into Motor Shaft Bearing Mount PN 82073 for Motor Shaft PN 82040 then install Internal Snap Ring PN 1948 into groove of Motor Shaft Bearing Mount Install Motor Shaft Bearing Mount Assembly onto Bottom Tong Plate PN82002 using 2 5 8 1 1 2 Dowel Pins 1228 and 2 5 8 11 x 2 HHCS with 2 5 8 Lockwashers PN 1151 Install Top Tong Plate Assembly PN 82001 onto Mid Body Assembly PN 82003 using 16 5 8 11 x 2 HHCS PN 1160 with 16 5 8 Lockwashers PN 1151 2 5 8 11 x 2 SHCS PN 1155 2 5 8 Hi Collar Lockwashers PN 1152 and 2 5 8 11 x 1 SHCS PN 1153 Insert Dumbell Roller Shafts through Top Tong Plate
147. p HYDRAULICS 07 20 01 REV LOG DATE REF S Equip Manuals Dwgs HYTOPS9625DP HTS9616 wpg 6 1 Item Qty Part Number Part Name 1 4 9629 LEG WELDMENT 2 _1 BUCDP9630 ROTATING FRAME WELDMENT 3 2 BUCDP9657 UPPER GUIDE PLATE 4 4 0 9658 WEAR PLATE 5 2 HTS9634 REAR SPRING ASSEMBLY 6 2 HTS9635 FRONT SPRING ASSEMBLY 7 2 HTS9650 TONG HANGER RAILS 8 4 HTS9659 PUSH CYLINDER ASSEMBLY 9 4 59666 BACKUP STOP 10 1 59690 TROLLEY ASSEMBLY 11 2 1001 ZERT 1 8 NPT 12 161173 HHCS 3 4 10 x 1 3 4 13 1611171 3 4 LOCKWASHER 14 16272 3 4 16 HEX NUT 15 8 X2 25 5 8 11 x 5 HHCS 16 8 294 5 8 11 NYLOCK NUT 17 811088 3 4 10 x6 HHCS 18 811167 3 4 10 NYLOCK NUT 19 16215 1 4 20 x 3 4 SHCS 20 1811157 5 8 11 x 1 1 2 HHCS 21 181151 5 8 LOCKWASHER TONG BACKUP MOUNTING ASSEMBLY ASSEMBLY NUMBER HTS9665 NOT SHOWN 1 8 ZERT PIN 1001 REQD ZN Located on Hub APPROX WEIGHT Ibs 3338 540 NOT SHOWN 40 TROLLEY ASSEMBLY P N HTS9690 Ab SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp IRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMAT
148. perator to continuously apply clamping pressure to the backup Opening the backup requires the directional control valves to be shifted to the open position Retraction pressure acting on the pilot operated check allows fluid to be exhausted from the extend clamp side of the cylinder Tong output torque is measured using a compression load cell Item 14 which generates hydraulic pressure proportional to torque This pressure is measured as torque using a specially calibrated torque gage Item 11 A valve is incorporated with torque gage circuitry to allow spikes and surges to be dampened if required A check valve allows the load cell circuit to be refilled in the event fluid is lost as a result of a leak or ruptured load cell diaphram SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 13 2 REFERENCE FIGURE NUMBER 1 Front View WO TEI L LN LN Top View J KWICKK KONNECT jf Kwickkonnect Tolerances er Complete Unit This Document is property of KwickKonnect Decimal 01 005 Approved and is not to be disclosed copied or Fractions 1 32 reproduced in any form without aurthorized Angular 1 2 Drawn By Date Drawing permission from Kwickkonnect v e REFERENCE FIGURE NUMBER 2 O O Positioner Positioner Positioner Tong RUE o nob oft p I Load Sense Load S
149. que SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 5 9 4 OPERATING INSTRUCTIONS RELEASING TONG AND BACKUP FROM PIPE Using tong directional control valve Ref Fig 4 Item 16A slowly rotate tong ring gear and cage plates to open throat position using rotation opposite of the rotation last used Ring gear and cage plate should automatically stop at open throat position and jaws should be fully open NOTE Rotating at high rate of speed will overshoot open throat position Verify cage plate and ring gear are in open throat position Note Tong may move up or down when jaws release depending upon operation performed Open tong door by shifting tong door directional control valve Ref Fig 4 Item 2C to the OPEN position Open backup shifting backup directional control valve Ref Fig 4 16 to OPEN position Move tong positioner laterally to rear of structure away from pipe by shift positioner traverse directional control valve Ref Fig 4 16 to the OUT position until the positioner clears all pipe in rack or false rotary Using Pipe Rack Console Ref Fig 5 and Kwick Konnect s Pipe Rack System Operating Instructions feed made up stand of tubulars out of rack and feed in next joints for makeup SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 5 10 MAINTENANCE CLI
150. raulic fluid leaks This control system utilizes direct acting controls Refer to hydraulic schematic Ref Fig 6 while reviewing the following information System connections for controls power unit supply and return circuits are located at the rear of the suspension system Bulkheads also serve as manifolds to distribute and collect fluid throughout the system These manifold connections are indicated on the schematic by the BOLD LETTERS P and R surrounded by a box indicating a connection to the pressure or return manifold respectively Instruments and control circuits are transferred from the main structure to the control console by means of a series of hydraulic hoses Detailed Component Descriptions System pressure is fed to a pressure reducing valve Items 6 located within the tong control console This valve drops system pressure to 1500 for selected tong functions This reduced pressure is fed into an aluminum block manifold Item 8 within the tong control console and five small Bosch brand directional control valves mounted on the face of the tong control console Ref Figs 4 amp 6 Items 2A through 2C 3A and 3B These valves directly operate the tong functions including the tong operation mode Ref Figs 4 amp 6 Item 2A makeup breakout reversing pin control cylinders Ref Figs 4 amp 6 Items 3A and 3B and the tong gear shift cylinder Ref Figs 4 amp 6 Item 2B and tong door cylinder Ref Figs 4 amp 6 Item 2C
151. ring Assemblies into Ring Gear Assembly placing 4 Springs on each side of spline and Shaft resting in groove d Fit Top Splined Plate PN 82007B onto Ring Gear and Spring Assembly Bolt together using 5 5 8 11 x 1 3 4 SHCS PN 1154 use removable Loctite e Press Bearing PN 1905 and Lower Smart Gear Spacer PN 82096 into Top Tong Plate onto Third Stage Pinion PN 82011 f Install Smart Gear Assembly PN 82007 and Top Smart Gear Spacer PN 82019 onto Third Stage Pinion g Press Bearing PN 1917 into Top Bearing Cap PN 82039 h Install 1 8 NPT Flush Plug PN 1607 and 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite into Top Bearing Cap Assembly i Install Top Bearing Cap Assembly onto Upper Housing Cover PN 82024 using 4 5 8 11 x 1 1 2 HHCS PN 1157 with 4 5 8 Lockwashers PN 1151 27 Secondary Idler Gear Assembly 2 Units Required a Press Bearing PN 1905 into Top Tong Plate and install Secondary Idler Gear PN 82012 b Press Bearing PN 1905 into Idler Bearing Cap PN 82013 c Install 1 8 90 Zert PN 1002 and 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite into Idler Bearing Cap Assembly d Install Idler Bearing Cap Assembly onto Upper Housing Cover PN 82024 using 3 5 8 11 x 1 1 4 SHCS PN 256 use removable Loctite 28 Install Upper Housing Cover PN 82024 onto Upper Housing PN 82001 S1 welded onto Top Tong Plate PN 82001 using 2 3 8 16 x 1 SHCS PN 1041 and 20 3 8 16 x 1 1 2 HHCS PN
152. ription U M Location to Pull Pulled 00CJ9686 PICKLIST FOR CJ 9686 REV DATE 07 02 01 each 1 1115 SHCS 1 2 13 X 5 1 2 GR8 each 8 236 SHCS 3 8 16 X 1 each 1041 16 82050 TONG JAW 9 5 8 x 8 5 8 SPLINED F CLE9625DP TONG each 2 82066 JAW PIN F CLE9625DP TONG each 2 82067 JAW ROLLER F CLE9625DP TONG each 2 82070 JAW CLIP F 82069 JAW each 8 15 Aug 01 SUPERIOR MANUFACTURING 3 19 PM Pick List CJ LF9655 9 5 8 X 5 1 2 LF JAW SET Quantity to build 1 Bin Quantity Quantity Part Number Description U M Location to Pull Pulled OOCJLF9655 PICKLIST FOR CJ LF9655 REV DATE 08 15 01 each 1 1121 HHCS 1 2 13 X 4 each 8 236 SHCS 3 8 16 X 1 each 1041 8 82069 9 5 8 x 5 1 2 LOW FRIC JAW F CLE9625DP TONG each 2 82071 LOW FRIC JAW ROLLER F 82069 JAW each 2 82072 LOW FRIC JAW PIN F JAW 82069 each 2 82082 GARLOCK 40DU32 F 82071 JAW ROLLER each 8 BUC5520 TOP RET CLIP F 5 1 2 B U USE F TOP amp BOTTOM each 9 A 8 S Apps Equip Manuals Spreadsheets Page 7A 23 Pick Lists CLE96925DP Jaws xls S Apps Equip Manuals Spreadsheets Page 7A 24 Pick Lists CLE96925DP Jaws xls SECTION 7 PARTS LISTS TABLE OF CONTENTS SECTION 7B BUCDP9625 LOCKJAW DRILL PIPE BACKUP PARTS LISTS BUCDP9625 9 5 8 LOCKJAW DRILL PIPE 7B 3 BUCDP9605 OUTSIDE DOOR 5 2 122 22 7B 7 BUCDP9615 INSIDE JAW ASSEMBLY oerte erc
153. roperly installed and fasteners tightened For tubulars requiring wrap around dies select the proper adapter and its corresponding wrap around die Remove upper die retainer clips Insert die into adapter Install into backup and reinstall clips and clip retainer bolts Note The backup uses a circular key to insure axial pipe loads do not damage adapter retainer clips Refer to backup assembly drawings in Section 10 for cylinder inside and outside doors To remove an adapter you must first remove the circular key retainer set screw and then remove the circular key Due to its recessed nature it may be necessary to use a small diameter punch or similar device to tap the circular key from its position behind the adapter To reinstall use the reverse procedure installing the retainer set screw after the circular key is in place SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 5 3 10 11 12 13 START UP INSTRUCTIONS Verify tong suspension systems for vertical and horizontal operation are free to move in both directions to accommodate thread lead in makeup and breakout operations CAUTION Failure to accommodate for lead will damage tong backup or connection If extremely long connections must be made up or broken out the operator will have to release and reset the tong jaws periodically to allow the suspension system springs to relax to provide more stroke Lubricate entir
154. rsing pin control cylinders Ref Fig 6 Item 28 to momentarily extend to toggle the reversing pin into the correct location Caution Do not extend both cylinders simultaneously as equipment damage may result Release the valve to allow it to return to the NORMAL position and release the safety guard Note when switching the BREAKOUT operations use alternate valve Ref Rig 4 Item 3B 3 For horizontal makeup using Pipe Rack Console Ref Fig 5 and Kwick Konnect s Pipe Rack System Operating Instructions load tubulars on to rack and feed first joint to second rack Position coupling at location between the tong and backup 4 Insure backup doors and tong door are open Verify tong ring gear and cage plates are in the open throat position Confirm tong jaws are fully retracted 5 Check and adjust tong and backup s vertical height Ref Fig 4 16C until tong and backup centerline is at same elevation at tubular s centerline NOTE Vertical position adjustments will be required whenever tubular diameters are changed 6 Slowly move tong positioner in Ref Fig 4 16F towards pipe until centerline of tong jaws is aligned with centerline of tubular 7 Close backup on pipe by pushing panel mounted backup directional control valve Ref Fig 4 16B Note System Hydraulic Pressure as shown on panel mounted gauge Ref Fig 4 Item 7 should rise to 2500 psi when backup is fully set Release control valve ha
155. s before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS A If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately Z Front View ME IE WICE 1 Dimensions are in inches Part Name 2 Remove burrs and sharp edges Tolerances Part Decimal 01 005 This Document is property of KwickKonnect Approved By and is not to be disclosed copied or Fractions 1 32 reproduced in any form without aurthorized Angular 1 2 Drawn By permission from Kwickkonnect Top View yt lll ONNECT Kwickkonnect Complete Unit Date Drawing Z 1 L 1 L 1 L 86 5 16 F 145 APPROX WEIGHT X us M E UNLESS OTHERWISE SPECIFIED TOLERANCES ARE 4225 HWY 90 spuccoe ne rumes AD 5
156. sifier for Backup Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 2 6 INTRODUCTION TO JAWS AND DIE ADAPTERS FOR 95 8 DRILLPIPE TONG AND BACKUP This tong system can be used with tubing casing and drillpipe When dealing with high torque drillpipe connections we grip the pipe with dovetail strip dies These dies cannot be directly installed in the tong and backup so you will need tong jaws a set of 2 pieces and three 3 dovetail die adapters for the backup Each of these parts will hold two dovetail strip dies in a v block arrangement Tong jaws and backup dovetail die adapters are designed to be compatible with a specific tool joint diameter when the standard insert thickness is used We normally design our jaws and adapters to use 1 2 thick dovetail die inserts The design of our tong and backup allows the jaws and adapters to travel or close up to accommodate pipe which is as much as 1 2 smaller than nominal dimensions Thicker dovetail die inserts can be installed in the jaw and adapter to accommodate even smaller pipe While very thick die inserts are available we do not generally recommend using dies which are thicker than 13 16 as they can damage the dovetail grooves when subjected to high torques You can also get slightly thinner inserts to allow the jaws and adapters to be used on oversized pipe When making
157. tall Bearing PN 1905 onto Idler Shaft press into other end of Idler Gear and install Internal Snap Ring PN 1926 d Install Idler Race PN 82037 on one end of Idler Gear and Shaft Assembly using 6 1 2 13 x 1 1 2 SHCS PN 248 use removable Loctite e Install Idler Spacer PN 82063 on end of Idler Gear and Shaft Assembly f Bolt Idler Shaft PN 82038 to Bottom Tong Plate PN 82002 with 1 1 2 12 Low Profile Nylock Jam Nut PN 1273 Install Ring Gear PN 82006 into Tong Body making sure teeth in Idler Gears PN 82036 align with teeth in Ring Gear Install 12 Dumbell Roller Assemblies around Ring Gear PN 82006 making sure holes in Dumbell Roller Assemblies match up to holes in Bottom Tong Plate Assembly PN 82002 Hint Temporarily install Dumbell Roller Shafts thru Dumbell Roller Assembly and Bottom Tong Plate to control position Install Third Stage Pinion PN 82011 into Bearing PN 1905 which was previously installed into Bottom Bearing Cap PN 82021 for Smart Gear Assembly Install Idler Race PN 82037 on other end of Idler Gear and Shaft Assembly using 6 1 2 13 x 1 1 2 SHCS PN 248 use removable Loctite Install Idler Spacer PN 82063 on end of Idler Shaft Assembly Install Low Pinion Gear PN 82022 into Bearing PN 1905 which was previously installed into Pinion Bottom Bearing Cap PN 82021 Install High Gear PN 82023 onto Low Pinion Gear Cluster Gear Assembly a Install Bottom Cluster Spacer PN 82017 and Low Drive Gear PN 82035
158. ter Gear Bottom Bearing Cap Assembly onto Bottom Tong Plate Assembly PN 82002 using 3 5 8 11 x 2 HHCS PN 1160 with 3 5 8 Lockwashers 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite and 1 8 Flush Plug Dumbell Roller Assembly 72 Units Required Including three for Door Assembly a Install 1 8 NPT Zert PN 1001 on each end of Dumbell Roller Shaft PN 82028 b Install 1 1 2 12 Jam Nut PN 1292 onto Dumbell Roller Shaft PN 82028 c Press 1 Garlock Bushing PN 300036 into end of Dumbell Roller PN 82030 d Press 1 Garlock Bushing PN 300036 into opposite end of Dumbell Roller 82030 e Install 3 Inner Race PN 1918 1 Inner Race PN 82030A and 2 Inner Race PN 1918 into Dumbell Roller Assembly f Install Garlock Thrust Spacer PN 82033 and Thrust Spacer PN 82029 one on each end of Dumbell Roller Assembly SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page4 2 11 12 13 14 15 16 17 ASSEMBLY INSTRUCTIONS g Install Dumbell Shaft Assembly into Dumbell Roller Assembly from the bottom end the end that has 3 Inner Race PN 1918 together h Install 1 1 2 12 Jam Nut PN 1292 on other end of each Dumbell Shaft PN 82028 Idler Gear Assembly 4 Units Required a Press Bearing PN 1905 into one end of Idler Gear PN 82036 and install Internal Snap Ring PN 1926 b Press Idler Gear Assembly onto Idler Shaft PN 82038 c Ins
159. tioning correctly open and close unit several times to insure consistent operation R With the proper dies installed in the tong and backup and test mandrel locked in the backup place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torqueing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear S Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used T Reinspect tong and backup hydraulic system for leaks U If at this time the unit is functioning as intended replace all covers grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 6 2 MAINTENANCE Recom
160. to operate this unit with a power unit designed for open center valves will result in the power unit operating continuously at maximum pressure will cause overheating and may cause equipment failures exposing personnel to high pressure high temperature hydraulic fluid leaks which can result in fatalities Using Tong Control Console Ref Fig 4 actuate all positioner tong and backup controls to test all functions while checking for leaks Note The CLINCHER tong is equipped with a door position sensor which will prevent rotation of the tong if the door is open A cage plate position sensor will prevent actuation of the Reversing Pin cylinders unless the cage plates are precisely positioned in the open throat condition Note a vertical position sensor switch will prevent tong positioner rotation from horizontal to vertical position except when positioner is in maximum elevation condition A separate rotational position sensor will prevent vertical tong positioner movement unless the tong is fully rotated to the vertical or horizontal positions Using Pipe Rack Console Ref Fig 5 and Kwick Konnect s Pipe Rack System Operating Instructions actuate all controls to test all pipe rack functions while checking for leaks SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 5 5 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 5
161. uals Dwgs MANUFACTURING amp HYDRAULICS HYTOPS9625DP PU2011 wpg Page 12 6 1 L Item No Qty Part No Description 1 1 PU2002 2 1 PU2003 3 2 PU2004 4 1 PU2005 5 1 PU2301 6 1 PU2011 7 1 PU2012 8 56 5 16 18 x 1 HHCS STAINLESS 9 56 5 16 LOCKWASHER STAINLESS 10 2 1 4 20 NYLOCK STAINLESS 11 2 1 4 20 x 2 HHCS STAINLESS 12 2 1609 1 2 NPT FLUSH PLUG CONTROL CONSOLE ASSEMBLY P N PU2300 Ab SUPERIOR Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 318 837 8847 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 08 09 01 REV LOG DATE REF Manuas Dwgs HYTOPS9625DP PU2300 10f2 wpg 8 o o o o o 32 3 8 CONTROL CONSOLE ASSEMBLY PIN PU2300 27 7 16
162. ufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 7 1 Description Seal for Rineer Motor Dovetail amp Splined Jaw Pins Low Friction Jaw Pins Dovetail amp Splined Jaw Rollers Low Friction Jaw Rollers 1 8 NPT Zerts Door Switch Shifting Yoke Assembly Brake Band Assembly Backup Door Pivoting Insert Spring Backup Door Rollers SECTION 7 PARTS LISTS TABLE OF CONTENTS HYTOPS9625DP 9 5 8 DRILL PIPE HYD TONG POSITIONER SYSTEM 7 3 TONG 7A BACKUP PARTSIIST ae hale 7B SUSPENSION SYSTEM PARTS LISTS 7C SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 7 2 12 Jul 01 2 17 PM Part Number 1171 1183 1210 1218 1291 BUCDP9625 CLE9625DP HTS9603 HTS9604 HTS9605 HTS9609 HTS9616 HTS9665 SUPERIOR MANUFACTURING Pick List HYTOPS9625DP 9 5 8 DRILL PIPE Description LOCKWASHER 3 4 GR8 HHCS 3 4 10 X 2 1 2 NUT 1 8 GR8 1 LOCKWASHER GR8 HHCS 1 8 X 4 GR8 9 5 8 LJ DRILL PIPE BACKUP PICKLIST 9 5 8 XHT DP TONG 120K PICKLIST BASE WELDMENT PICKLIST VERTICAL CARRIAGE ASSEMBLY PICKLIST HORIZONTAL CARRIAGE ASSEMBLY PICKLIST ROTATION BAR PIVOT CYLINDER ASSEMBLY PICKLIST TONG BACKUP MOUNTING ASSM PICKLIST U M each each each each each each each each each each each each each
163. up tubing and casing most operators prefer to use tong and backup die systems which do not leave significant marks on these tubulars Marks caused by slip and tong die inserts are considered to be damaged and are known to cause premature failures See the attached CLINCHER Tong Die Tech Update which contains more details To prevent such problems we offer three other types of tong and backup die systems They are our fine toothed steel dies GRIT FACE Dies and smooth aluminum dies The back side of each of these dies features a spline system which locks the die in place with a mating spline in the tong jaw or backup These splined jaws and splined die adapters are not compatible with the drillpipe jaws and die adapters which use dovetail dies We have designed four different sizes of tong jaws The drillpipe jaws and backup die adapters utilizing dovetail die inserts are for drillpipe or drill collars with tool joint diameters of 9 5 8 and 7 1 4 We have designed two different splined tong jaws for tubing and casing One is for 8 5 8 to 5 1 2 tubulars and the other for 5 1 2 and smaller tubulars Presently we have both of these splined jaws in production as well as the 7 1 4 drillpipe tong jaws and dovetail die adapters Attached is a chart which lists dimensional data for many common drillpipe connections This chart also contains suggested nominal tong jaw sizes adapter sizes and dovetail die insert thicknesses For drillpipe tong jaws and
164. ure load sense hoses to appropriate quick disconnects located on back of tong positioner control console Ref Fig 2 Double check to insure all quick disconnects are connected to their mating coupler and that they are fully seated Note threaded wing type quick disconnects are marked with a proper makeup line Connect jumper hoses from pressure tank and load sense ports on back of tong positioner control console to appropriate mating coupler on back of pipe rack control console Ref Fig 3 Double check to insure all quick disconnects are connected to their mating coupler and that they are fully seated Note threaded wing type quick disconnects are marked with a proper makeup line Fully extend tong positioner hoses and connect to appropriate mating coupler on back of tong positioner control console Ref Fig 2 Double check to insure all quick disconnects are connected to their mating coupler and that they are fully seated Note threaded wing type quick disconnects are marked with a proper makeup line Fully extend pipe rack hoses and connect to appropriate mating coupler on back of pipe rack control console Ref Fig 3 Double check to insure all quick disconnects are connected to their mating coupler and that they are fully seated Note threaded wing type quick disconnects are marked with a proper makeup line SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 07 01 Page 5 1 INITIAL
165. ves Item 3 When in the normal position these valves direct the 1500 psi pressure to the retract side of the cylinders The tong door is opened by a 2 position 2 way detented directional control valve Ref Figs 4 amp 6 Item 2C which directs 1500 psi pressure to the tong door cylinder Item 18 Door operation speed is limited by fixed orifices Items 32 located internally in fittings attached to the cylinder ports The tong gear shifter cylinder Item 27 is controlled by a 2 position 2 way detented directional control valve Ref Figs 4 amp 6 Item 2B This cylinder applies a load to a double acting spring incorporated within the shifter linkage This system allows the cylinder to fully stroke even when gears do not immediately mesh This spring then fully shifts the gear when tooth rotation permits meshing LOCKJAW Backup is directly operated by means of a panel mounted spring loaded 3 position 4 way directional control valve Ref Figs 4 amp 6 Item 16B The pressure used to close the backup is limited by means of a pressure reducing valve Item 35 When the backup is fully closed a door position sensor cam valve Item 34 allows full system pressure to be applied to the clamping cylinder Pressure is directed through a pilot operated check valve Item 29 and a flow control valve Item 13 which is used to regulate cylinder speed The pilot operated check valve traps pressure in the cylinder so it is not necessary for the o
166. ws PN 1029 Loosen 1 4 20 Nylock Nuts PN 212 and slide Door Switch PN SLV 1000 01 forward until fully seated in recess in Door Switch Adjustment Sleeve PN 82074 Tighten Nylock Nuts PN 212 Connect Tong to Power Unit and actuate motor while in low gear Verify Ring Gear stops rotating when Tong Door is opened SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 4 9 SUPERIOR Manufacturing amp Hydraulics Inc 9 5 8 Hydraulic Tong Positioner System Revision 09 01 Page 4 10 10 11 INITIAL SETUP GUIDELINES Establish equipment layout Setup tong positioner in center of designated area Ref Fig 7 Insure tong positioner base is level in all directions Rigidly fix tong positioner to deck rack or pillars as appropriate to prevent inadvertent movement or misalignment Setup right and left pipe racks adjacent to tong positioner insuring axis of racks is perpendicular to longitudinal axis of tong positioner Both racks must be level and on same vertical plane Rigidly fix racks to deck rack or pillars as appropriate to prevent inadvertent movement or misalignment Position hydraulic power unit and control consoles as required to avoid exposing personnel to hazards of moving pipe on racks or overhead when handling with a crane Fully extend power unit hydraulic hoses Connect power unit s 1 pressure a k a supply 1 1 4 tank a k a return and 2 high press
167. ydraulic Tong Positioner System Revision 07 01 Page 6 8 Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspect die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts TROUBLE SHOOTING Failure to Grip Tubulars F G H Problem Ring gear rotates while control lever is in neutral Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM A B C D E F G H Problem
168. ypo for 9 5 8 XHT DP Tong model no was incorrect 3 10 Revised Parts Lists CLE9625DP 13 17 KITBOLT 23 amp KITBRG 23 3 amp 5 Revised Parts Lists HTS9604 amp HTS9605 1 10A Added Illustrations Motor Assy Sht 1 amp Sht 2 Top Cage Plate Assy 10B 13 3 5 10 Revised Illustrations 9 5 8 DP Tong Assy Dumbell Assy Remote Shift Assy 11 17 19 Autoshift Assy Door Assy amp Brake Band Assy 4 7 Revised Illustrations Vertical Carriage Assy Cyl Assy SWC4 2500 40A Horizontal Carriage Assy amp Cyl Assy SWC4 2500 40B 1 Removed Control Console PU2300 Labels pg 9 from Table of Contents 93 95 Added PN 58058 S Valve Information 1 3 16 Revised Parts Lists CLE9625DP 82001 KITBOLT 23 amp KITBRG 23 Replaced 82007 Smart Gear Assy with 82007 02 1 4A Added Illustration Gear Train 7 9 Revised Illustrations Cluster Gear Assy Pinion Gear Assy amp Smart Gear Assy AB __SUPERIOR_ ww Manufacturing amp Hydraulics Memorandum TO All owners of CLINCHER Tongs ranging from 5 1 2 UHT thru 20 FROM SUPERIOR Manufacturing amp Hydraulics Inc RE Product Bulletin SPB03 03 12 Installation of Bearing P N 1905 DATE March 12 2003 We suggest that you insert the attached Service Bulletin SPB03 03 12 lin the Tong Illustration Section of your manuals usually Section 9 Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 337 837 8847 Fax 337 837 8839 9 5 8 HYD

(Revision 10-09) HYTOPS 9625DP

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