NCL NCL - Commercial Wheelchair Lifts
Contents
1. Light 5 E RD 18 Platform Lights Option Relay 18 al s g 88 RD 18 BK 18 2 21 2 4 COND WIRE CODE 4 COND WIRE CODE 2 Counter a o NO COLOR NO COLOR B a e T 1 BLACK 8 1 BLACK 18 d z Reone al wame w sm EE2. Outer Barrier LG Arm Slots 2 Outer Fold 4 Bearings 8 LO Lift Tite E Rollers 2 Platform Pivot P Outer Barrier Pivot Bearings 2 Outer Barrier Gas Springs LO 2 Springs 4 Places LO Outer Barrier Outer Barrier Latch Latch Roller Pivot Points 2 Bearing 2 LO Outer Barrier Outer Barrier LO Switch Lever Activation Foot Pivot Point Bearings 4 LO LO See the Maintenance Lubrication Schedule for recommended applications per number of cycles Specified recommended Available Braun Lubricant Lubricant Amount Part No LO LightOil ap weight or equivalent Penetrating Ol 15807 uS 4 1 68 oz 1506 LG Light Grease poss 15805 Page 10 Maintenance and Lubrication Schedule Proper maintenance is necessary to ensure safe troublefree operation Inspecting the lift for any wear damage or other abnormal conditions should be a part of the transit agency daily service program Simple inspections can detect potential problems The maintenance and lubrication procedures specified in this schedule must be performed by a Braun autho rized service representative at the scheduled intervals according to the number of cycles Braun dual parallel arm lifts are equipped with hard ened pins and self lubricating bushings to decrease wear provide smooth operation and extend the service life of the lift When servicing the lift at the recommended inter vals
3. 24 NCL919FIB 2 Base Plate Assembly 25 Top Parallel Arm Assembly 26 Bottom Parallel Arm Assembly 27 Hydraulic Cylinder Assembly Main 28 Vertical Arm Assembly eee 29 Handrail Assembly 4 44421 30 NCL9171B 2 amp NCL917FIB 2 Platform Assembly 31 NCL919IB 2 amp NCL919FIB 2 Platform Assembly 32 Warranty Braun Limited Warranty 33 35 Page 1 Lift Terminology Top Parallel Arms 2 Towers 2 Pump Module R ad Visual Main Cylinders 2 Threshold Audible Warning Threshold uS Hand Held Warning lt Adjustable Quiet Ride Stow Blocks 2 Pendant not visible Control Unfold Assist Compression Springs 2 Lift Tite Latches 2 Platform Lights 2 EIN gt E Vertical Arm Covers 4 Threshold Warning lt 3 Handrails 2 0 Opposite Pump Side Vertical Arm Base Plate Inner Roll Stop Bottom Parallel Arms 2 Saddle 2 Inner Fold Arm 2 Outer Fold Arm 2 Pump Side Vertical Arm Platform Side Plates 2 Outer Barrier Inboard Right Outer Barrier Latch Left Outboard Page 2 Switch and Sensor Locations Threshold Alarm amp Partial Fold Microswitch Assy Threshol
4. Turn counter clockwise to lower outboard end of platform Turn clockwise to raise outboard end of platform Platform Stop Blocks Stop Block Guideline All Lift Models Both stop blocks must gt make full contact with the SH edge of vertical arms y Vertical Stop Vertical Stop r T pl p Arm Block B N When adjusting platform angle setting floor level N position or adjusting I lt bridging microswitch a ensure both stop blocks eg are making full contact a a with the vertical arms Gap not permitted Must make full contact Page 7 Tower Microswitch Adjustment 6 6 32943 6 ES 32942 Note Review adjustment procedures below and adjust as needed only Note Left rear pump lift depicted Right front pump lift is a mirrored image Tower 1 Unfold Switch Adjustment Floor Position from Stow 1 Position platform at the fully stowed position using the manual hand pump or pendant control 2 Turn switch adjustment screw clock wise 3 full turns 3 Press pendant UNFOLD switch con tinue pressing switch until platform stops unfolding 4 When platform stops unfolding turn Switch adjustment screw coun terclockwise while pressing the pendant UNFOLD switch Platform position will change Repeat a
5. x 5 Circuit Sentry GN 18 BK 20 8511 GN 20 lt from pump 33337A Lead Wire Circuit Breaker 1 8 13362A ne Circuit 518 HEB Threshold Lift i RD 2 Power Cable S Beides cuma Vehicle Battery n Positive Post gt o mu BK 20 BK 20 UN ate Page 16 1 JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS Hydraulic Schematic Lifting Relief Valve Secondary d 2 r e 2500 PSI Folding Relief Valve Li 50 Description PUMP pru PS l E Orifice x 1 1900 PSI oT i Opposite 1 L T P 1 S Aire Description Orifice ESI Fixed Displacement Pump Pump Motor Backup Pump Single Acting Cylinder Hydraulic Port 2 Way 2 Position Solenoid Valve Pressure
6. 3 Interlock H zo Microswitch OR 12 8 7 COND WIRE CODE lt lt MEE a 55 GN 20 1 55 2 TAWORANGE TB 88 gt WH 20 3 GREEN 33231A z UE 1 P 7 BACKS Partial Fold Microswitch IB Raised 32519A amp 31228 siad Ww Switch RD 22 gt vT 20 Threshold Alarm m Microswitch He GN 18 6 COND WIRE CODE WIRE CODE 3 NO COLOR NO COLOR e 1 BLUEQS Outer Barrier 33775A J pee Lee Occupied Raised 2 1 ORANGE a TANORANGE IB Microswitch x 5 GREENS 5 GREEN 19 Mi Up lich GN 18 s BLACKQS s c Icroswitc 33255A RD 18 GN 20 Bridging ao 34294A Unfold SS Microswitch Microswitch 8 GN 14 DK BU 18 BN 20 eua LT BU GN 18 RD 10 Fold Relief Up Fold Hydraulic H Solenoid y 5 m H 5 Pump Module GN 20 q WH 18 Power Feed DK BU 18 26082A 4 RD WH 18 LI Threshold z N Warnin 8 REDUNDANT e Beeper m n But RD WH IB POWER FOLD RELAY zog _ ELON GN20 d BD WH 18 own ER Note polarity of diode Power RELAY 2 n HH H GN 20 g Flasher It must be oriented as shown B H GN 20 relative to the GN 20 wire above Stud Side view of 20 Detail shows two different styles e solenoids removed GN 14 of diode identification
7. 7 16 20 SAE O Ring Male 7 16 20 JIC 37 Male Orifice 26667 Cylinder C1514 30408N Elbow 90 1 4 NPT Male to 1 4 Barbed 15150 Hose Thermal Plastic Black 1 8 23742R 68 Hose Thermal Plastic Black 1 8 I D 23742R 30 Diode Assembly Up Solenoid 73906A Kit Hydraulic Port Service Cap 27049K IN IN A 03 1 6 ala Connector Plastic Y 1 8 O D 18877 V Seal Kits If repairing a cylinder order Seal Kit 1500 0500P Raw material items ordered and priced per inch order specified length 9 Dual telis valve complete Down Valve complete QT 31122 Hydraulic Fluid Page 18 When adding or changing hydraulic fluid use Braun 32840 Exxon Univis 3 HVI 26 hydraulic fluid do Li not mix with Dextron III or Ou other hydraulic fluids Cartridge 31121 Cartridge 26078 Hydraulics Diagram Hydraulic Pump Motor Page 19 Pump Module Parts List Item Qty Description NCL919IB 2 1 Pump Module complete 12 Volt Rear 945 4516FNA
8. 4 10069BK WASHER 3 8 LOCK AUTO BK 22 2 990 0341 ADAPT CYL ROLL STOP LEVER OUT 46 1 945 0431FNW WMT BKT BRIDGE PLATE FR 21 4 24537 SCREW 10 32X3 8 FL HD HX SKT AUTO BK 45 3 916 5406 BEARING UHMW FLAT THIN BLK 20 2 36003 HAIRPIN COTTER STAINLESS 042 44 1 945 0431RNW WMT BKT BRIDGE PLATE RR 19 2 24932BK PIN CLEVIS 3 8 X 3 EFF LEN W O HOLE BK 43 2 10001 BOLT 1 4 20 X 1 HEX 18 2 33411 BRACKET ADJUST SPLIT FOOT 42 2 33603 BUMPER 1 X 5 8 LG NAT UHMW BRIDGEPLATE 17 2 10058 NUT 5 16 18 HEX AUTO BK 4 4 10059BK NUT 3 8 16 HEX AUTO BK 16 2 10013 BOLT 5 16 18 X 1 HEX HD CAP 40 1 32408 RUBBER BUMPER VERT CHAN 15 2 40 1092 0 SCREW 10 32 X 1 25 SHCS 39 2 83588 WASHER 1 4 EXT STAR TOOTH LOCK ZP 14 2 32759 STANDOFF FOOT MOUNT 38 2 10057 NUT 1 4 20 HEX 18 6 24028 BEARING PLASTIC FLANGE 3 8IDX1 4 37 2 24012 BEARING FLANGE 3 4 X 1 4 12FDU04 12 4 28031 BEARING FLANGE 1 X 1 2 16FDUO8 36 4 25171 BOLT 3 8 16 x 3 4 FLBHSCS GD8 945 4206FN LATCH ROLL STOP FRONT 35 2 30236R011 DECAL BOUNDARY YELLOW LEXAN 1 X 11 10 1 945 4206RNA BKT LATCH ROLL STOP REAR FRONT 34 2 34686 PIN ROLLSTOP GAS SPRING 2 13889 RING 3 8 RETAINING SNAP 33 2 30236R033 5 DECAL BOUNDARY YELLOW LEXAN 1 x 33 1 2 8 4 29371 WASHER THRUST 875 OD 50 ID 0585T 32 2 30236R035 5 DECAL BOUNDARY YELLOW LEXAN 1 x 35 1 2 7 1 945 0200NW 34 ROLL STOP ACTIVATION FOOT 31 4 91010 000 CABLE TIE 3 3 4 BLACK 6 1 945 3202RN BKT LATCH ROLL STOP RE
9. Fold Switch Adjustment Partial Fold Switch Position platform at 45 angle using the manual hand pump or pendant control 2 View the Tower 4 microswitch inside the lift tower see Photo B Turn the switch adjustment screw in or out as needed until the radius of the microswitch blade rides on the apex of the activation plate 3 Verify proper adjustment Criteria below must be met Proper Adjustment Criteria Apply pressure push down on outboard end of platform by press ing the hand pendant FOLD switch The platform should not fold stow with light pressure applied When folding fully the platform should stow tightly snug with stow blocks NOTES This page intentionally left blank Page 9 Maintenance and Lubrication Lubrication Diagram Lift Tite Latch Dampening Spring Parallel Arm Pivot Pin Bearings 16 2 springs 4 Points LO LO Hydraulic Cylinder Pivot Bushings 8 LO Lift Tite Latches Tower Pivot Points 2 LO Saddle Bearing 2 DE Parallel Arm Pivot Pin Bearings 16 Q LO Y Handrail Pivot Pin 4 Inner Fold Arm Roller Pin 4 LO Inner Roll Stop lu 3 Lever Bearings 2 and Slots 2 Inner Roll Stop LO Pivot Bearings 2 Lo SY wo Saddle Suppport Bearings 8 io Sl Inner Fold Arm 2 Cam Followers LO Inner Outer Fold Arm Contact Area 2
10. 3 1 27208FW WMT LATCH LIFT TITE FRONT RETRO 2 1 945 2148N33Y BASE COVER 33 1 1 945 3148FNW33 WMT BASE REAR 48 FTG Page 23 Exploded Views and Parts Lists NCL919IB 2 Base Plate Assembly DWG NOTES 1 LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X 2 TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X 3 APPLY LOCTITE THREADLOCKER RED 2717 OR EQUIVALANT TO ALL 425527 SCREWS ITEM QTY PART NO DESCRIPTION 28 4 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 22 4 25346 WASHER 1 2 FLAT BK 21 4 936 0403 PIN PIVOT PARALLEL ARM 20 1 36075R037 5 EXTRUSION RUBBER NOSE DPA THRESHOLD 19 2 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 18 2 29765 CLAMP INSULATED 1 3 8 NOTE 1 17 4 10091 CABLE TIE 11 SOLID EN 16 2 31816 BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC N 15 3 29729 BOLT 3 8 16 X 1 2 WINYLOCK PATCH 14 2 11541 WASHER 10 FLAT AUTO BK 4 24570 RING 5 16 EXT SNAP ZINC PLATED 12 2 11913 WASHER 1 2 NYLON Pu 1 2 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK NOTE 2 10 4 26614 O RING 5 16 ID X 1 16 9 2 975 3121A MICRO SWITCH ASSY DETAILA 8 2 33337A ASSY THRESHOLD STRIP SWITCH NHTSA 945 7 2 10063 WASHER 5 16 FLAT 6 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 5 2 26963 SPRING DAMPS 67 E 4 291 C P1 3 37N RET 4 1 27
11. 945 4516RNA 1 1 Pump Assembly M268 0114 12V 120G Dual Relief Includes Items 1 amp 2 32858 12V 32858 12V 2 1 Solenoid Up 4 Post Trombetta Angle 35310 35310 3 1 Housing Pump Complete Assembly 947 2513RNA Rear or 947 2513FNA Front Includes Items 3 20 947 2513FN 947 2513RN 4 1 Beeper Constant High Output 33251 33251 5 1 Switch Toggle w Gold Contacts 31787 31787 6 1 Stud Power Feed 26084 26084 7 1 Lens Threshold Warning Red 30704 30704 8 1 Spacer Lens NHTSA 31386 31386 9 1 Metal Ring Base Lamp 30971 30971 10 1 Socket Lamp 30703 30703 11 3 Screw 48 32 1 2 Pan Head Phillips Thread Cut 30974 30974 12 1 Bulb Light 19841 19841 13 2 Clamp Spring Pump Handle 12350 12350 14 4 Rivet Pop SD66BS 1 8 25 38 12954 12954 15 6 Rivet Pop SD64BS 3 16 13 25 11513 11513 16 1 Screw T Head 10 32 x 3 8 Thumb 33435 33435 17 1 Harness Lift Power See note below 33688A 33688A 18 1 Diode Green LED Panel Mount 29545 29545 19 1 Circuit Breaker Manual Reset 15 Amps 35143 35143 20 1 Clamp Hose Solenoid Mounting 29663 29663 21 1 Fitting Male 7 16 20 O Ring to Male 7 16 20 JIC 37 24504 24504 22 1 Elbow Female Swivel 7 16 20 JIC 37 to 2 Male 7 16 20 JIC 37 26579 26579 23 4 Rivet Snap 122 Dia 158 197 Thick 25759 25759 24 4 Washer 5 16 External Tooth 16368 16368 25 2 Bolt 5 16 18 x 3 4 Nylock Hex See note below 29608 29608 26 2 Bolt 5 16 18 x 1 2 Nylock Hex See note belo
12. BRAUNLIFT COM DOT Public Use Lift MODEL XXXXXXXXXX gt Model No Max Lifting Capacity 600Lbs SERIAL NUMBER XX XXXXX Serial No MFG DATE Date of Manufacture Sample Serial No Series No Identification Tag Contents Lift Terminology u aean 2 Switch and Sensor Locations 3 Certification Checklist Diagnostic Procedures 4 Platform Fold Pressure Adjustment 5 Platform Angle Adjustment 6 7 Platform Stop BIOCKS 7 Tower Microswitch 8 Lubrication Diagram se 10 Maintenance and Lubrication Schedule 11 14 Lift Electrical Schematic 15 Eift Wiring Diagram sn 16 Hydraulics Hydraulic Schematic het 17 Hydraulics Parts List nn 18 Hydraulics DIAagratm tr to i 19 Repair Parts Pump Module Pump Module Parts 118 222 20 Pump Module Diagram 21 Lift Exploded Views and Parts Lists NCL917IB 2 Base Plate Assembly 22 NCL917FIB 2 Base Plate Assembly 23 NCL919IB 2 Base Plate Assembly
13. Diagram Apply Light Oil See Lubrication Diagram Resecure replace damaged parts or otherwise correct as needed Note Apply Light Grease to Lift Tite latch tower pivot point if replacing latch Correct or replace damaged parts Page 11 continued continued Page 12 Maintenance and Lubrication Schedule Inspect outer barrier latch for proper operation positive securement and detached or missing spring s Adjust fold pressure Verify FMVSS 403 404 Certification Checklist Inspect lift for wear damage or any abnormal condition Inspect lift for rattles Correct or replace damaged parts and or relubri cate See Lubrication Diagram See Platform Fold Pressure Adjustment See Certification Checklist Diagnostic Procedures Correct as needed Correct as needed Perform all procedures listed in previous section also Inner outer fold arms 2 Platform pivot pin bearings 4 Outer fold arm bearings 8 Inner roll stop pivot bearings 2 Inner roll stop lever bearings 2 Inner roll stop lever slot 2 Saddle support bearings 8 Inner fold arm roller pin bearings 4 Inner fold arm cam followers 4 Parallel arm pivot pin bearings 16 pivot pin bearings 4 Hydraulic cylinder pivot bushings 8 Inspect Lift Tite latch rollers for wear or damage positive securement and proper operation 2 Inspect inner roll stop for Wear or damage Proper operation Roll stop shoul
14. ene GN 20 7 alle ES GN 20 ee zi GN 18 SILVER 22 alz 5 ES UG ello mm WH 18 SILVER 22 6 COND WIRE CODE 6 COND WIRE CODE 1 is COLOR NO COLOR gen lt S 1 were 1 Brown Ber 8 Switch Box 2 2 BLUE 20 a PEN 8 ET Bracken 2 2 i BLACK 20 VIOLET 0 9 COND WIRE CODE 9 COND WIRE CODE 8 BKO lt RD 18 As d on ne s norusen s nor usen NO COLOR NO COLOR E RD 18 21 GN 20 x ide of Switch s RED IS 6 WHITE 20 1 NOT USED 1 NOT USED z NOT USED 2 NOT USED 3 NOT USED NOT USED BK 18 RD 18 Up Down RD 18 4 NOT USED NOT USED 1 P 5_ 5 was RD 18 GN 20 Switch gt amp VEHICLE SECURE 12V INPUT 6 FUSE HOLDER BLACK 16 L EJEJ 7 NOT USED T NOT USED NOT USED 8 NOT USED RD 18 mim 7 COND WIRE CODE Fold Unfold S UFTSTOWES GROUND SIGNAL E i GREEN Lift Power en Switch Switch 511 Fuse men ioi ES avibus EE VEHICLE SECURE SIGNAL 12V INPUT fU Rb d8 BK 16 E BK 16 5 RD 18 TE COND 31798A YUAT BU I8 gH EN LIFT STOWED NOT STOWED GROUND SIGNAL DK BU 18 543 i Located in cavity 5 or 9 see chart above Interlock N 18 1 Ei Lift RD 18 Occupled WH 18 Ei Ready q Microswitch 33377RA REAR PUMP LED 33659A ia Stow 33377FA FRONT PUMP
15. 208RW WMT LATCH LIFT TITE REAR RETRO 3 1 27208FW WMT LATCH LIFT TITE FRONT RETRO 2 1 945 2148N34Y BASE COVER 34 1 1 945 3148RNW34 WMT BASE REAR 48 FTG Page 24 Exploded Views and Parts Lists NCL919FIB 2 Base Plate Assembly DWG NOTES f 2 1 LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X SS 2 TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X lon 3 APPLY LOCTITE THREADLOCKERRED 2717 20 OR EQUIVALANT TO ALL 25527 SCREWS ITEM QTY PART NO DESCRIPTION 28 4 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 22 4 25346 WASHER 1 2 FLAT BK 21 4 936 0403 PIN PIVOT PARALLEL ARM 20 1 36075R037 5 EXTRUSION RUBBER NOSE DPA THRESHOLD 19 2 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 18 2 29765 CLAMP INSULATED 1 3 8 1 17 4 10091 CABLE TIE 11 SOLID zn FA 16 2 31816 BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC aum 17 TH 15 8 29729 BOLT 3 8 16 X 1 2 WINYLOCK PATCH 14 2 11541 WASHER 10 FLAT AUTO BK 13 4 24570 RING 5 16 EXT SNAP ZINC PLATED ZS 12 2 11913 WASHER 1 2 NYLON f 2 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK 10 4 26614 O RING 5 16 ID X 1 16 9 2 975 3121A MICRO SWITCH ASSY 8 2 33337A ASSY THRESHOLD STRIP SWITCH NHTSA 945 DETAILA Sd 7 2 10063 WASHER 5 16 FLAT 6 4 24440 BOLT 5 16 18 X 3 4 BHS
16. 33 WMT BASE REAR 48 FTG Page 22 Exploded Views and Parts Lists NCL917FIB 2 Base Plate Assembly DWG NOTES 2 1 LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X fn 2 TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X 20 3 APPLY LOCTITE THREADLOCKER RED 2717 OR EQUIVALANT TO ALL 425527 SCREWS NOTE 3 ITEM QTY PART NO DESCRIPTION 23 4 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 22 4 25346 WASHER 1 2 FLAT BK 21 4 936 0403 PIN PIVOT PARALLELARM 2 1 36075R037 5 EXTRUSION RUBBER NOSE DPA THRESHOLD 19 2 14993 RIV POP SD66BS 3 16 25 38 AUTO BK NOTE 18 2 29765 CLAMP INSULATED 1 3 8 17 4 10091 CABLE TIE 11 SOLID 17 16 2 31816 BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC 15 3 29729 BOLT 3 8 16 X 1 2 W NYLOCK PATCH 14 2 11541 WASHER 10 FLAT AUTO BK 13 4 24570 RING 5 16 EXT SNAP ZINC PLATED 12 2 11913 WASHER 1 2 NYLON Us N 1 2 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK nore 10 4 26614 O RING 5 16 ID X 1 16 9 2 975 3121A MICRO SWITCH ASSY DETAILA 8 2 33337A ASSY THRESHOLD STRIP SWITCH NHTSA 945 SCALE 4X 7 2 10063 WASHER 5 16 FLAT 6 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 5 2 26963 SPRING DAMPS 67 E 4 291 C P1 3 37N RET 4 1 27208RW WMT LATCH LIFT TITE REAR RETRO
17. 45 0618NA HANDRAIL ASSY NHTSA Rear Handrail Assembly ITEM QTY PART NO DESCRIPTION 16 1 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 15 1 10069 WASHER 3 8 LOCK 14 1 32519 SWITCH ASSEMBLY INCLUDED WITH ITEM 9 13 1 29185 BALL STUD 13MM W 3 8 16 FEMALE THREAD 12 1 29186 GAS SPRING 14 468 EXT 8 956 COM P1 1150N 1 2 30227 SPACER UHMW 0 75 OD X 0 39 ID X 0 25 10 1 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK 9 1 945 0640RNA ASSY FOLD ARM 48 FTG REAR 8 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK T 1 31677 SLIDE UHMW PLATFORM SLIDE 2X6 9 6 1 985 0606N SLIDE PLATFORM ROTATE HANDRAIL 5 1 900 0413N PIN PIVOT LOWER ARM 4 2 18657 RING 3 4 EXT SNAP AUTO BK 3 1 10027 BOLT 3 8 16 X 2 HEX HD CAP 2 1 12608 CLIP SAFETY GAS SPRING 1 1 945 0618NA HANDRAIL ASSY NHTSA INDICATES ITEMS NOT SHOWN Page 30 DWG NOTES 1 USE LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT ON SCREWS 24537 AND B C 15733 2 USE LOCTITE THREADLOCKER GREEN 2907 OR EQUIVALENT ON CLEVIS PINS B C 24932 3 APPLY BOUNDARY DECAL ITEM 33 48 1 8 FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL 4 INBOARD EDGE OF DECAL ITEM 32 TO BEGIN AT 48 1 2 Exploded Views and Parts Lists NCL917IB 2 amp NCL917FIB 2 Platform Assembly ITEM PART D
18. 6667 ELBOW 7 16 20 M O RNG 37 035 ORFICE C1514 3 0408N CYLINDER 14 625 29 146 RETRACTED Page 28 Exploded Views and Parts Lists DWG NOTES 1 INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT TIGHTEN SCREWS 2 HARNESS TO BE TUCKED INSIDE CHANNEL 3 APPLY LOCTITE THREADLOCKER BLUE 242 OR EQUIVALENT 4 APPLY LOCTITE THREADLOCKER RED 271 OR EQUIVALENT TO ALL 425527 SCREWS Vertical Arm Assembly Rear D ETAIL A ITEM QTY PART NO DESCRIPTION 13 8 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 12 8 25346 WASHER 1 2 FLAT AUTO BK 11 3 936 0403 PIN PIVOT PARALLEL ARM 10 2 19537 NUT 4 40 WLOCKWASHER AUTO BK 9 2 11481 SCREW 4 40 X 3 8 RD HD 8 1 33689A ASSY BRIDGE SWITCH W HARN NL NCL 2 7 1 32408 RUBBER BUMPER VERT CHAN 4 6 1 81064 000 SCREW 1 4 20 X 1 BHCS SS 5 Ps Se 5 1 945 5353 RETAINER LIFT TITE ROLLER N 4 1 1000 2395A ROLLER ASSY ARM TORQUE SHAFT b al 3 1 31060 BULB LIGHT 20W HALOGEN REFLECTOR Q 2 1 31062A ASSY LIGHT VERTICAL CHANNEL w BULB 6 1 1 945 3448RNW WMT VERTICAL CHANNEL REAR 48 NOTE 3 DWG NOTES 1 INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT TIGHTEN SCREWS 2 APPLY LOCTITE THREADLOCKER BLUE 242 OR EQUIVALENT 3 APPLY LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT TO ALL Vertical Arm Assemb
19. A 046 49 1 Hose 1 8 Thermal Plastic Not shown see Hydraulic Diagram 23742R 23742R 50 1 Kit Hydraulic Port Service Cap Not shown see Hydraulic Diagram 27049K 27049K 51 1 Decal Warning Pressure Relief Valve Not shown see Decal Section note below 22249 22249 52 1 Decal Lift Power On Off Not shown see Decal Section V See note below 21494 21494 53 1 Decal Dual Relief Valve Adjustment Not shown see Decal Section v See note below 32201 32201 54 1 Decal Manual Instructions Public Not shown see Decal Section V See note below 32940 32940 Apply Loctite Threadlocker Red 2717 or equivalant to the three pump mounting bolts items 25 and 26 if a blue nylon patch is not present on the bolts when retrofitting an M268 0114 pump assembly Indicates items available for replacement part purposes only These items are not included with replacement pump modules Page 20 Pump Module Diagram Pump Mounting Bolts Apply Loctite Threadlocker Red 2717 nylon patch is not present on the bolts when retrofitting an M268 pump as or equivalant to the three pump mount sembly ing bolts items 25 and 26 if a blue amp e E w gg ma gt Boston T Rom gt 4 z i 0902 99 Up Page 21 Note Rear pump module shown front pump module mirror image Exploded Views and Parts Lists NCL917IB 2 Base Plate Asse
20. AR 30 2 28324BK NUT 5 16 18 TOP LOCK AUTO BK 5 1 945 3202FN BKT LATCH ROLL STOP FRONT 29 1 915 0147NW34Y WMT BRIDGE PLATE PLT 34 48 FTG 945 0147NA34Y INCL 29 36 47 4 2 81003 000 SCREW 5 16 18 X 1 1 4 SHCS BK ZINC 28 2 32831 GAS SPRING 30LB 3 54X9 65 3 2 900 0311 STOP PLATFORM 27 4 15733 BOLT 1 4 20 X 1 2 BUT HD SOC AUTO BK 2 1 945 3312NA34Y ROLL STOP ALUM RUBBER END ASSY 34 26 2 945 2336N BEARING PLATFORM SLIDE 1 1 945 23451NW PLATFORM NCLe19IB 2 34 X 51 25 4 10775 NUT 1 4 20 HEX LOCK AUTO BK Page 32 ITEMS NOT SHOWN Braun Limited Warranty WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS The Braun Corporation Braun warranty covers certain parts of this wheelchair lift for three 3 years or 10 000 cycles and the cost of labor to repair or replace those parts for one 1 year or 3 000 cycles If The Braun Corporation receives the warranty registration card within 20 days after the lift is put into service the warranty labor coverage will increase from one 1 year or 3 000 cycles to three 3 years or 10 000 cycles In addition providing the warranty registration card is returned as noted above the following lift s power train parts are warrantied for five 5 years or 15 000 cycles Cable Cylinder Flow Control Gear Box Mo tor Pump Hydraulic Hose and Fittings This limited warranty covers substantial defects in materials and workmanship of the lift provided that the lift is operated and mai
21. C AUTO BK 5 2 26963 SPRING DAMPS 67 E 4 291 C P1 3 37N RET 4 1 27208RW WMT LATCH LIFT TITE REAR RETRO 3 1 27208FW WMT LATCH LIFT TITE FRONT RETRO 2 1 945 2148N34Y BASE COVER 34 1 1 945 3148FNW34 WMT BASE REAR 48 FTG Page 25 Exploded Views and Parts Lists Top Parallel Arm Assembly Front ITEM QTY PART NO DESCRIPTION 14 10058 NUT 5 16 18 HEX AUTO BK 13 10068 WASHER 5 16 LOCK AUTO BK 12 15858BK BOLT CARR 5 16 18 X 3 4 AUTO BK 11 16368 WASHER 5 16 EXTERNAL 10 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 28593A ASSY BLOCK GUIDE PLATFORM STOW 955 2392CLXT BKT QUIET RIDE MTG 955 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 915 0703 BRACKET INNER SIDE PANEL GUIDE 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 945 0450 CAP PARALLEL ARM 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 24011 BEARING FLANGE 3 4 X 3 8 12FDU06 945 3419FNA ARM PARALLEL TOP FRONT Incl Items 1 14 2 Top Parallel Arm Assembly Rear ITEM QTY PART NO DESCRIPTION 14 10058 NUT 5 16 18 HEX AUTO BK 13 10068 WASHER 5 16 LOCK AUTO BK 12 15858BK BOLT CARR 5 16 18 X 3 4 AUTO BK 11 16368 WASHER 5 16 EXTERNAL TOOTH 10 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 28593A ASSY BLOCK GUIDE PLATFORM STOW 955 2392CLXT BKT QUIET RIDE MTG 955 9 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 915 0703 BRACKET INNER SIDE PANEL GUIDE 11513 RIV PO
22. Compensated Flow Control Relief Valve Check Valve 3 Filter Screen Unfold Orifice Manual Shutoff Valve Vented Reservoir Pump Sid Cylinder le Page 17 Hydraulics Parts List Description Pump Assembly M 268 0114 120G 12V Dual Relief 32858 12V Solenoid 4 Post Trombetta Angle 35310 Motor Pump 12 Volt Low RPM 29690 Valve Assembly Dual Relief complete 31120K Cartridge only Dual Relief Valve shown below 31121 Coil only shown below 31122 Valve Assembly Down complete 31348K Cartridge only Down Valve shown below 26078 Screw 1 4 20 x 2 1 4 Allen Head 26080 Hand Pump Backup with O Rings Item 11 26074 O Ring only Hand Pump Mounting 17351 Clamp Reservoir H 48 M259 17069 Reservoir Hydraulic Fluid 30160 Cap Reservoir Filler Screw On 30167 Fitting 90 1 8 NPT x 1 8 Barb Plastic 87563 Clamp Hose Solenoid Mounting 29663 Hose Thermal Plastic Black 1 8 23742R 6 Handle with Grip 17206A Fitting Male 7 16 20 SAE O Ring to Male 7 16 20 JIC 37 24504 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 Hose Assembly 1 8 Opposite Pump Side 16004A 086 Hose Assembly 1 8 Pump Side 16004A 046 Elbow 90
23. ESCRIPTION ITEM PART NO DESCRIPTION 24 4 40 4230 0 SCREW 1 4 20 X 5 8 FHSC 28 2 18663 SCREW 1 2 20 X 1 5 SET LOCK AUTO BK 47 4 10069BK WASHER 3 8 LOCK AUTO BK 22 2 990 0341 ADAPT CYL ROLL STOP LEVER OUT 46 1 945 0431FNW WMT BKT BRIDGE PLATE FR 21 4 24537 SCREW 10 32X3 8 FL HD HX SKT AUTO BK 45 3 916 5406 BEARING UHMW FLAT THIN BLK 20 2 36003 HAIRPIN COTTER STAINLESS 042 44 1 945 0431RNW WMT BKT BRIDGE PLATE RR 19 2 24932BK PIN CLEVIS 3 8 X 3 EFF LEN W O HOLE BK 43 2 10001 BOLT 1 4 20 X 1 HEX 18 2 33411 BRACKET ADJUST SPLIT FOOT 42 2 33603 BUMPER 1 X 5 8 LG NAT UHMW BRIDGEPLATE 17 2 10058 NUT 5 16 18 HEX AUTO BK 4 4 10059BK NUT 3 8 16 HEX AUTO BK 16 2 10013 BOLT 5 16 18 X 1 HEX HD CAP 40 1 32408 RUBBER BUMPER VERT CHAN 15 2 40 1092 0 SCREW 10 32 X 1 25 SHCS 39 2 83588 WASHER 1 4 EXT STAR TOOTH LOCK ZP 14 2 32759 STANDOFF FOOT MOUNT 38 2 10057 NUT 1 4 20 HEX 13 6 24028 BEARING PLASTIC FLANGE 3 8IDX 1 4 37 2 24012 BEARING FLANGE 3 4 X 1 4 12FDUO4 12 4 28031 BEARING FLANGE 1 X 1 2 16FDU08 36 4 25171 BOLT 3 8 16 x 3 4 FLBHSCS GD8 1 945 4206FN LATCH ROLL STOP FRONT 35 2 30236R011 DECAL BOUNDARY YELLOW LEXAN 1 X 11 10 1 945 4206RNA ASSY ROLL STOP LATCH OCCUPIED SWITCH 34 2 34686 PIN ROLLSTOP GAS SPRING 9 2 13889 RING 3 8 RETAINING SNAP 33 1 30236R032 5 DECAL BOUNDARY YELLOW LEXAN 1 X 32 1 2 8 4 29371 WASHER THRUST 875 OD 50 ID 0585T 32 2 30236R035 5 DECAL BOUNDARY YEL
24. GROUNDS i e Roco I REDUNDANT POWER X RELAY TO ALL THRESHOLD iR PUMP EN 5 GN 20 WARNING BREAKER lt 6912 4 N RD 10 a BEEPER 87 Y 30 E FLASHER m 18 CB1 CIRCUIT HYDRAULIC 87A GROUNDS BREAKER UP a T CHASSIS E 8 RD WH IB 8 GROUND 5 FUSE dem THRESHOLD 8 2 1 CIRCUIT STRIP SWITCHES L I E PUT eB SENTRY SILVER 22 SILVER 22 z GN 14 5 GOLD 22 GOLD 22 al CIRCUIT BREAKER Ap 8 THRESHOLD RD 4 RD 4 mo Y Ero d POWER 28 RD WH 18 STUD CHASSIS gt GROUND DESCRIPTION SYMBOL CAPACITOR 1t NO MICROSWITCH zx NC DIODE _ FLASHER COUNTER 00000 RELAY m LIGHT co BEEPER BATTERY KE CHASSIS GROUND l CIRCUIT BREAKER FUSE CN JUNCTION MOTOR SOLENOID SWITCH CONNECTER I 1 JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS Page 15 Lift Wiring Diagram
25. IES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW IN CLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY Braun disclaims any express or implied warranty including any implied warranty of fitness or merchantability on items excluded from coverage as set forth in this limited warranty Braun makes no warranty of any nature beyond that contained in this limited warranty No one has authority to enlarge amend or modify this limited warranty and Braun does not authorize anyone to create any other obligation for it regarding this product Braun is not responsible for any representation promise or warranty made by any independent dealer or other person beyond what is expressly stated in this limited warranty Any selling or servicing dealer is not Braun s agent but an independent entity Page 33 Braun Limited Warranty BRAUN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY AND THIS EXCLUSION SHALL SUR VIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE This warr
26. LOW LEXAN 1 X 35 1 2 7713 945 0200NW 33 ROLLSTOP ACTIVATION FOOT 31 4 91010 000 CABLE TIE 3 3 4 BLACK 1 945 3202RN BKT LATCH ROLL STOP REAR 30 2 28324BK NUT 5 16 18 TOP LOCK AUTO BK 5 1 945 3202FN BKT LATCH ROLL STOP FRONT 29 1 915 0147NWY WMT BRIDGE PLATE PLT 33 48 FTG 945 0147NAY INCL 29 36 47 4 2 81003 000 SCREW 5 16 18 X 1 1 4 SHCS BK ZINC 28 2 32831 GAS SPRING 30LB 3 54X9 65 2 900 0311 STOP PLATFORM 27 4 15733 BOLT 1 4 20X1 2 BUT HD SOC AUTO BK 2 945 3312 ROLL STOP ALUM RUBBER END ASSY 33 26 2 945 2336N BEARING PLATFORM SLIDE 1 1 945 23351NW PLATFORM NCL9171B 2 33 X 51 25 4 10775 NUT 1 4 20 HEX LOCK AUTO BK ITEMS NOT SHOWN Page 31 DWG NOTES 1 USE LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT ON SCREWS B C 24537 AND B C 15733 2 USE LOCTITE THREADLOCKER GREEN 2907 OR EQUIVALENT ON CLEVIS PINS B C 24932BK 3 APPLY BOUNDARY DECAL ITEM 33 48 1 8 FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL 4 INBOARD EDGE OF DECAL ITEM 32 TO BEGIN AT 48 1 2 Exploded Views and Parts Lists NCL919IB 2 amp NCL919FIB 2 Platform Assembly ITEM QTY PART NO DESCRIPTION ITEM QTY PART NO DESCRIPTION 24 4 40 4230 0 SCREW 1 4 20 X 5 8 FHSC 28 2 18663 SCREW 1 2 20 X 1 5 SET LOCK AUTO BK 47
27. P SD64BS 3 16 13 25 AUTO BK 945 0450 CAP PARALLEL ARM 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 24011 BEARING FLANGE 3 4 X 3 8 12FDU06 945 3419RNA ARM PARALLEL TOP 48 FTG R Incl Items 1 14 0 26 Exploded Views and Parts Lists Bottom Parallel Arm Assembly Rear ITEM QTY PART NO DESCRIPTION 5 2 18349 NUT 10 32 WILOCKWASHER AUTO BK 4 1 32514NA ASSY IB OCCUPIED 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 4 24011 BEARING FLANGE 3 4 X 3 8 12FDUO6 1 1 945 3458NKS ARM PARALLEL BOTTOM SWITCH Incl Items 1 3 Em LE Bottom Parallel Arm Assembly Front ITEM PART NO DESCRIPTION 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 2 4 24011 BEARING FLANGE 3 4 X 3 8 12FDU06 1 1 945 3412NA ARM PARALLEL BOTTOM Incl Items 1 3 Page 27 Exploded Views and Parts Lists Hydraulic Cylinder Assembly Main amp 2 RETRACTED 29 146 STROKE 14 625 EXTENDED 43 771 9 9 N 4 Yz E 30 10 ITEM QTY PART NO DESCRIPTION 15150 ELBOW 1 4 90 1 4 BARB 2
28. Replace decals if worn missing or illegible Re place antiskid if worn or missing Lift Electrical Schematic RD 18 PLATFORM LIGHTS OPTION ele BK 18 22 RD 18 alia GN 20 BK 18 an 9 2 BK 18 e BK 18 RD 1 1 vr _ BK 18 bia RD 18 GN 20 LIGHT LIFT Q M BK 18 11 BK 18 RD 18 RELAY SWITCH BOX 1 OUTER BARRIER OCCUPIED RAISED cB MICROSWITCH 7 vreo 1 20 2 LWH 20 N s a INTERLOCK 5 N amp LIFT STOWED SIGNAL GROUND gl
29. Service Manual for NEL Century 2 Series Public Use Wheelchair Lifts Series DB DOT Public Use Lift DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS No 403 This lift may be installed on all vehicles appropriate for the size and weight of the lift but must be installed on buses school buses and multi purpose passenger vehicles other than motor homes with a gross vehicle weight rating GVWR that exceeds 4 536 kg 10 000 Ib SERIES w THE BRAUN DY CORPORATION Providing Access to the W orld International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 37170 Read manual before installing or servicing lift Failure so may result in serious bodily injury and or property damage 1 800 THE LIFT 574 946 6153 574 946 4670 Be June 2011 2 saa Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase With you in mind our skilled craftsmen have designed and assembled the finest lift available This manual provides service related material Refer to the FMVSS No 403 Quick Reference Installation Sheet for installation instructions operating instructions and maintenance procedures Braun Century Series lifts are built for dependability and will provide years of pleas
30. anaa RD 18 POS 1 NEG E FUSE uror BRIDGING GY mp ig VEHICLE SECURE SIGNAL 12V INPUT el Lexus CN RD 18 E MICROSWITCH LIFT NOT STOWED SIGNAL GROUND WH 18 1 YAT 5 LIFT POWER SWITCH COUNTER gi L engo 4 4 LIFT READY I L no 80020 gt 3 LED S 1 2 2 1 zl 3 3 L J mE S S E REN 8 RD 18 BK 18 8 EE IB OCCUPIED MICROSWITCH skeo DK BU 20 VI 20 GN 20 2 2 GN 18 1 WH 20 WH 18 STOW INTERLOCK MICROSWITCH Q 0 NO 10 C P WH al a alaaa NC 18 GN 18 GN 18 zjx 9395 BK 20 4 4 VT 20 L OT B 5 5 BK 18 BU 20 gt BK 18 TN OR 18 WH 18 7 BN 20 18 3 WH 18 RD 18 6 6 WH 20 PARTIAL FOLD BU 18 2 2 RD 18 enga BK 20 3 3 BK 20 MICROSWITCH v GN 20 NO Z 4 OR 12 NC CLAY FOLD RELIEF a THRESHOLD ALARM 2 e rcp MICROSWITCH 8 Jl ana efra e 1 WH 18 NO LT BU GN 18 GN 20 c 3 BK 18 130 MU x C T LLL fe 8 E cai E UP MICROSWITCH WH 18 WH 18 c BU 18 DK BU 18 DK BU 18 DK BU 18 2 OR 18 TN OR 18 NC GN 18 55 GN 18 Y 1 Bx 2 2 tol UP FOLD BN 20 DOWN SOLENOID UNFOLD LEN 8 20 GN 20 Valve MICROSWITCH 8 TO ALL E COMMON C1 Sbi
31. anty does not cover and in no event shall Braun be liable for towing charges travel lodging or any other expense incurred due to the loss of use of the product or other reason Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you HOW TO GET SERVICE To obtain warranty service the owner must do all of the following 1 Notify an authorized service center of the claimed defect attributable to Braun within the warranty cov erage period designated above 2 Provide the notification mentioned in 1 above within ten 10 days of when the owner discovered or should have discovered the claimed defect 3 Promptly schedule an appointment with and take the product to an authorized service center for service 4 Pay any transportation costs and all expenses associated with obtaining warranty service Since Braun does not control the scheduling of service work at the independent dealerships you may en counter some delay in scheduling or completion of work If you need assistance you may contact Braun at 631 West 11th Street Winamac Indiana 46996 1 800 THE LIFT 843 5438 If two 2 or more service attempts have been made to correct any covered defect that you believe impairs the value use or safety of the product or if it has taken longer than thirty 30 days for repairs to be com plet
32. authorization for warranty work Braun s return authorization procedure must be adhered to in order to process any warranty claims THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE Page 35 NOTES This page intentionally left blank Page 36 Providing Access to the World Over 300 Braun Dealers Worldwide aa THE BRAUN AD a CORPORATION Providing Access to the World eo a Sa Hdqrs Box 310 Winamac IN 46996 USA THE 574 946 6153 FAX 574 946 4670 Service Manual for Century 2 Jarias Public Use Wheelchair Lifts Series DB Patent 5 261 779 Patent 6 599 079 Patent 7 422 408 Patent 6 065 924 Patent 6 692 217 Patent 7 444 995 Patent 6 238 169 Patent 6 739 824 Patent 7 530 226 Patent 6 464 447 Patent 7 306 422 THE BRAUN CORPORATION Mi Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 37170 1 800 THE LIFT 574 946 6153 FAX 4 946 4670 June 2011 illustrations descriptions specifications in ins luissiprodustinioruui onsvauus at the time of publication Braun Gorporavion reserves the right sti atany notice The Braun
33. d Alarm 975 3121A Threshold Strip Switch Microswitch 33337A 2 strips per Partial Fold Microswitch Up amp Unfold Microswitch Assy 975 3121A Inboard Right Up Microswitch Outboard Unfold Microswitch Stow Interlock Microswitch Microswitch IB Occupied amp Stow Interlock Assy 32514NA Outer Barrier Occupied Raised Microswitch cj 33775A IB Raised Switch 32519A Bridging Note Mirror image for Microswitch right front pump lifts 33689A Page 3 Certification Checklist Diagnostic Procedures The following operations and conditions must be functionally verified in order for the lift to be FMVSS 403 404 compliant If an operation does not function as described or a condition is not met follow the refer enced procedures to correct the problem or contact a Braun Corporation Product Support representative Vehicle movement is prevented unless the lift door is closed ensuring the lift is stowed 1 Verify on the pump module mounted interlock connecter that the lift stowed signal pin 9 has a ground signal OR lift not stowed signal pin 5 has an open signal depends on interlock used 2 Refer to the interlock installation instructions Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented 1 Verify vehicle secure signal pin 6 has a 12 volt signal 2 Refer to the interlock installation instructions The platfor
34. d just rest on top surface of the threshold plate Positive securement both ends Inspect handrail components for wear or damage and for proper operation Inspect microswitches for securement and proper adjustment Make sure lift operates smoothly Inspect inner roll stop locks 2 and torsion springs 2 for wear or damage and for proper operation Apply grease synthetic to contact areas between inner outer fold arms See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Correct replace damaged parts and or relubricate See Lubrication Diagram Resecure replace or correct as needed See Platform Angle Instructions and Tower Microswitch Adjustment Instructions Replace damaged parts Resecure replace or adjust as needed See Microswitch Adjustment Instructions Realign towers and vertical arms Lubricate or correct as needed Replace damaged parts Apply Light Oil to inner roll stop lock pivot point Maintenance and Lubrication Schedule continued Inspect external snap rings Re
35. de tailed below Wedges option Adjustment Screw Adjustment Procedure Platform angle adjustment Allen adjustment screws are provided on each side of the platform see photo at right Platform Stop Blocks When and details on following page adjusting platform angle en i Stop sure both stop blocks are mak Arm Block Turn adjustment screws clock ing full contact with the vertical S wise to raise the outboard end arms see photo at right and of the platform Turn adjustment details on following page screws counterclockwise to lower the outboard end of the platform Floor Level Adjustment Fol lowing platform angle adjust Both adjustment screws must be ment set platform floor level adjusted equally Apply Loctite positioning as detailed in Tower NM Stop blocks must to adjustment screws following Microswitch Adjustment eo 6 Platform Angle Adjustment Adjustment Allen screws are To raise the outboard end of Note Both adjustment screws provided on each side of the lift platform turn adjustment must be adjusted equally platform for adjusting the platform screw clockwise angle Adjust platform angle as Apply Loctite to adjustment specified on previous page To lower the outboard end screws following adjustment of platform turn adjustment screw counterclockwise Platform Angle Adjustment Screw Allen Head Adjustment Screws EE E
36. djust ment until criteria below is met Proper Adjustment Criteria Bridge plate should just rest on threshold plate base plate Should be an approximate 1 8 clearance between outboard end of the saddle and the lower parallel arm See Photo A Tower 2 Up Switch Adjustment Floor Position from Below Floor Radius of Tower 4 Micro Switch Blade activated by Apex of Activation Plate 1 Lower platform a minimum of 6 below floor level position using the manual hand pump or pendant control 2 Turn switch adjustment screw coun terclockwise 3 full turns 3 Press pendant UP switch continue pressing switch until platform stops 4 When platform stops turn switch adjustment screw clockwise while pressing the pendant UP switch Platform position will change Ad just platform to meet criteria listed for Tower 1 Switch Proper Adjust ment Criteria Page 8 Tower 3 Alarm Switch Adjustment Threshold Alarm Switch 1 Position platform at the fully raised floor level position using the pen dant control 2 Place pressure on the threshold warning plate base plate Con tinue applying pressure to threshold plate and turn switch adjustment screw clockwise until alarm sounds If alarm sounds when pressure is first applied go to Step 3 3 Continue applying pressure to threshold plate and slowly turn switch adjustment screw coun terclockwise until the alarm stops sounding Tower 4
37. e Fold button is pressed 4 Turn the adjustment screw clockwise in 1 4 turn increments and press the Fold button until the plat form folds completely Note Return the platform to floor level position after each attempt to fold the platform 5 Turn the adjustment screw an additional 1 8 turn after the platform folds successfully 6 Tighten the hex nut without moving the adjustment screw 7 Verify the platform will not stow while occupied Do not adjust this valve located beside solenoid valves Platform Fold Adjustment Allen Screw 9 Note Secure adjustment mn Screw and tighten hex nut following adjustment Page 5 Platform Angle Adjustment Lowering Sequence Requirements 1 The outboard end toe of the platform must contact the ground first to ensure the spring loaded outer barrier unfolds fully See Figure A Barrier 2 The inboard end heel of the platform must lower fully vertical arms must contact ground when fully lowered Ground Level See Figure A Platform heel Barrier must must lower fully unfold fully The angle of the platform at ground level directly affects the angle of the platform when Heel Inboard Outboard Toe positioned at floor level Raise the platform to floor level Note the angle of the platform The platform at floor level should have a slight upward angle as shown in Figure B Adjust platform angle as
38. e completed and delivered to the appropriate companies includ ing the Braun Delivery Checklist amp Warranty form That form must be returned to Braun within twenty 20 days of purchase The Braun warranty will not be registered unless this warranty registration is completed and received by Braun Failure to file this warranty registration with Braun will not affect your rights under this limited warranty as long as you can present proof of purchase but it can cause delays in obtaining the benefits of this limited warranty and it changes the start date of the warranty to the date of final assembly of the product by Braun Braun agrees to repair or replace any of its factory installed parts found to have substantial defects within the appropriate warranty period designated above provided that the repair is authorized by Braun and car ried out by an authorized service center a Braun labor schedule determines the cost allowance for repairs Braun will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted with the appropriate paperwork and the work is completed by an independent factory authorized service center The appropriate paperwork can be obtained by written or phone contact with Braun at the contact information in this warranty Braun reserves the right to designate where any warranty work can be performed Braun also reserves the right to examine any defective workmanship or part prior to giving any
39. ed you must to the extent permitted by law notify Braun directly in writing at the above address of the unsuccessful repair s of the alleged defect s so that Braun can become directly involved in providing service pursuant to the terms of this limited warranty WHAT IS NOT COVERED This Limited Warranty does not cover any of the following defects in materials components or parts of the product not attributable to Braun any material component or part of the product that is warranted by another entity Note the written warranty provided by the manufacturer of the material component or part is the direct responsibility of that manufacturer items that are added or changed after the product leaves Braun s possession additional items installed at any dealership or other place of business or by any other party other than Braun normal wear tear usage maintenance service periodic adjustments the effects of condensation or moisture from condensation mold or any damage caused by mold imperfections that do not affect the product for its intended purpose items that are working as designed but that you are unhappy with problems related to mis operation misuse mishandling neglect or abuse including failure to main tain the product in accordance with the owner s manual or other routine maintenance such as inspections lubricating adjustments tightening of screws sealing wheel alignments or rotating tires damage due to accident or c
40. inspection and lubrication procedures specified in the previous sections should be repeated Clean components and the surrounding area before apply ing lubricants LPS2 General Purpose Penetrating Oil is recommended where Light Oil is called out Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to the components Platform components exposed to contaminants when lowered to the ground may require extra attention Lift components requiring grease are lubricated during assembly procedures When these components are replaced grease must be applied during installation procedures Specified lubricants are available from The Braun Corporation part numbers provided on previous page Outer barrier pivot points 2 Outer barrier latch pivot points 2 Outer barrier switch lever pivot point Outer barrier latch roller bearing 2 Outer barrier arm slots 2 Lift Tite latches tower pivot points 2 snap rings and proper operation continued Inspect outer barrier for proper operation Outer barrier gas springs 2 springs 4 points Lift Tite latch gas dampening spring pivot points 2 springs 4 points Inspect Lift Tite latches and gas dampening springs for wear or damage bent deformed or mis aligned positive securement lock nuts external All listed inspection lubrication and main tenance procedures should be repeated at 750 cycle intervals fol lowi
41. ly Front 2 2 A 25527 SCREWS ITEM QTY PART NO DESCRIPTION 10 3 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 9 3 25346 WASHER 1 2 FLAT AUTO BK 8 3 936 0403 PIN PIVOT PARALLEL ARM 7 1 32408 RUBBER BUMPER VERT CHAN 2 6 1 81064 000 SCREW 1 4 20 X BHCS SS 5 1 945 5353 RETAINER LIFT TITE ROLLER M 4 1 1000 2395A ROLLER ASSY ARM TORQUE SHAFT yo 3 3 31060 BULB LIGHT 20W HALOGEN REFLECTOR 2 1 31062A ASSY LIGHT VERTICAL CHANNEL w BULB 1 1 945 3448FNW WMT VERTICAL CHANNEL FRONT 48 Q RO NOTE 2 Page 29 Exploded Views and Parts Lists Front Handrail Assembly ITEM QTY PART NO DESCRIPTION 15 1 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 14 1 10069 WASHER 3 8 LOCK 13 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 12 1 29185 BALL STUD 13MM W 3 8 16 FEMALE THREAD 11 1 29186 GAS SPRING 14 468 EXT 8 956 1 1150 10 2 30227 SPACER UHMW 0 75 OD X 0 39 ID X 0 25 9 1 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK 8 1 945 0640FNA ASSY FOLD ARM 48 FTG FRONT 7 1 31677 SLIDE UHMW PLATFORM SLIDE 2X6 9 6 1 985 0606N SLIDE PLATFORM ROTATE HANDRAIL 5 1 900 0413N PIN PIVOT LOWER ARM 4 2 18657 RING 3 4 EXT SNAP AUTO BK 3 1 10027 BOLT 3 8 16 X 2 HEX HD CAP 2 1 12608 CLIP SAFETY GAS SPRING 1 1 9
42. m will not fold stow if occupied Refer to Platform Fold Pressure Adjustment procedures The inner roll stop will not raise if occupied Call Product Support outer barrier will not raise if occupied Refer to Outer Barrier Fold Pressure Adjustment procedures Verify platform lighting when lift is deployed and pendant illumination when lift is powered 1 Replace bulb s in the light housing Awarning will activate if the threshold area is occupied when the platform is at least 1 below floor level Remove the threshold warning plate Verify the threshold strip switch connector is securely connected Reinstall threshold warning plate Test threshold warning push down on plate If warning is not activated see Step 5 Remove the threshold warning plate and replace non functioning threshold switch Repeat Step 4 If warning is still not activated call Product Support O GQ S Platform movement is prohibited beyond the position where the inner roll stop is fully deployed up Call Product Support Platform movement shall be interrupted unless the outer barrier is deployed up Call Product Support Page 4 Platform Fold Pressure Adjustment Position the platform at the floor level loading position Loosen the hex nut on the adjustment screw do not remove hex nut 3 Turn the adjustment screw counter clockwise until the platform does not fold when th
43. mbly 16 DWG NOTES 1 LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X 2 TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X 3 APPLY LOCTITE THREADLOCKER RED 2717 OR EQUIVALANT TO ALL 25527 SCREWS DESCRIPTION SCREW 5 16 18 X 3 4 FHS AUTO BK WASHER 1 2 FLAT BK PIN PIVOT PARALLEL ARM EXTRUSION RUBBER NOSE DPA THRESHOLD RIV POP SD66BS 3 16 25 38 AUTO BK CLAMP INSULATED 1 3 8 CABLE TIE 11 SOLID BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC BOLT 3 8 16 X 1 2 W NYLOCK PATCH WASHER 10 FLAT AUTO BK RING 5 16 EXT SNAP ZINC PLATED WASHER 1 2 NYLON NUT 3 8 16 UNC HEX LOCK AUTO BK O RING 5 16 ID X 1 16 MICRO SWITCH ASSY ASSY THRESHOLD STRIP SWITCH NHTSA 945 WASHER 5 16 FLAT BOLT 5 16 18 X 3 4 BHSC AUTO BK SPRING DAMP5 67 E 4 291 C P1 3 37N RET WMT LATCH LIFT TITE REAR RETRO WMT LATCH LIFT TITE FRONT RETRO BASE COVER 33 ITEM QTY PART NO 28 4 25527 22 4 25346 21 4 936 0403 20 1 36075R037 5 NOTE 19 2 14993 18 2 29765 NOTE 1 17 17 4 10081 16 2 31816 15 3 29729 14 2 11541 GB 13 4 24570 m g 12 2 11913 Moree 13617 TI 10 4 26614 DETAILA 9 2 975 3121A SCALE 4X 8 2 33337A 7 2 10063 6 4 24440 5 2 26963 4 1 27208RW 3 1 27208FW 2 1 945 2148N33Y 1 1 945 3148RNW
44. measure 1 3 8 from the fill port to locate fluid level Inspect cylinders fittings and hydraulic connections Tighten repair or replace if needed for wear damage or leaks Inspect parallel arms bearings and pivot pins for Replace if needed visible wear or damage Inspect parallel arm pivot pin mounting bolts 8 Tighten or replace if needed Inspect platform pivot pins bearings and vertical Replace damaged parts and resecure as needed arms for wear damage and positive securement Apply Light Grease during reassembly proce dures Inspect inner outer fold arms saddle saddle sup Replace if needed port and associated pivot pins and bearings for visible wear or damage Inspect gas springs cylinders 6 for wear or dam Tighten replace or correct as needed age proper operation and positive securement Inspect saddle bearing UHMW 2 Apply Door Ease or replace if needed See Lubri cation Diagram Inspect vertical arm plastic covers Resecure or replace if needed continued Page 13 continued Consecutive 750 Cycle Intervals Page 14 Maintenance and Lubrication Schedule Inspect power cable Mounting Decals and Antiskid Repeat all previously listed inspection lubrica tion and maintenance procedures at 750 cycle intervals Resecure repair or replace if needed Check to see that the lift is securely anchored to the vehicle and there are no loose bolts broken welds or stress fractures
45. ng the scheduled 4500 cycle maintenance procedures These intervals are a general guideline for scheduling maintenance procedures and will vary according to lift use and conditions Lifts exposed to severe conditions weather environment contamina tion heavy usage etc may require inspection and maintenance procedures to be performed more often than specified AWARNING Maintenance and lubrication procedures must be performed as specified by an authorized service technician Failure to do so may result in and or property damage Cycle Counter NCL 2 Series lift models are equipped with a cycle counter located on the top of the pump module This cycle counter allows the lift attendant operator to easily track the number of cycles during daily inspections of the lift Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed or if there is any sign of wear damage or improper operation Contact your sales representative or call The Braun Corporation One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Grease See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication
46. ntained properly and in conformity with the owner s manual The warranty period begins on the date that the product is delivered to the first retail purchaser by an independent authorized dealer of Braun or if the dealer places the product into any type of service prior to retail sale on the date the dealer first places the product in such service This limited warranty applies only to the first purchaser It may not be transferred WHAT BRAUN WILL DO TO CORRECT PROBLEMS In the event that a substantial defect in material or workmanship attributable to Braun is found to exist during the first year of warranty coverage it will be repaired or replaced at Braun s option without charge for parts or labor to the owner in accordance with the terms conditions and limitations of this limited war ranty If the substantial defect in material or workmanship attributable to Braun is found to exist during the second or third year of warranty coverage it will be repaired or replaced at Braun s option without charge to the owner for parts only in accordance with the terms conditions and limitations of this limited warranty Providing the warranty card is returned within 20 days as outlined above the labor warranty period will be extended by two years of coverage in accordance with the terms conditions and limitations of this limited warranty In addition if a substantial defect in material or workmanship attributable to Braun is found to exist du
47. ollision including any acts of weather or damage or corrosion due to the environment theft vandalism fire or other intervening acts not attributable to Braun damage resulting from tire wear or tire failure defacing scratches dents or chips on any interior or exterior surface of the product including those caused by rocks or other road hazards damage caused by off road use overloading or alteration of the product or any of its components or parts Defects and or damage to interior and exterior surfaces and other appearance items may occur at the fac tory or when the product is in transit These items are usually detected and corrected at the factory or by Page 34 Braun Limited Warranty a dealer prior to delivery to the purchaser You must inspect the product for this type of damage when you take delivery If you find any such defect or damage you must notify the selling dealer or Braun at the time of delivery to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY The following shall completely discharge Braun from any express or implied warranty obligation to repair or replace anything and void this warranty misuse neglect collision accidents failure to provide routine maintenance See Owner s Manual unauthorized alteration off road use Acts of Nature damage from weather or
48. ring the fourth or fifth year of warranty coverage to the following lift s power train parts Cable Oylinder Flow Control Gear Box Motor Pump Hydraulic Hose and Fittings it will be repaired or replaced at Braun s option without charge to the owner for parts only in accordance with the terms conditions and limitations of this limited warranty The cost of labor for repair or replacement at any time after the warranty coverage detailed above is the sole responsibility of the owner Braun s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun under this limited warranty Braun reserves the right to use new or remanufactured parts of similar quality to complete any work and to make parts and design changes from time to time without notice to anyone Braun reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product Braun makes no warranty as to the future performance of this product and this limited warranty is not intended to extend to the future performance of the product In addition the owner s obligation to notify Braun or one of its authorized independent dealers of a claimed defect does not modify any obligation placed on the owner to contact Braun directly when attempting to pursue remedies under state or federal law LIMITATIONS EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANT
49. secure or replace if needed Outer fold arms 6 Lift Tite latch rollers 2 Lift Tite latch gas dampening springs 4 Outer barrier latch gas springs 2 Outer barrier latch pivots 2 Outer barrier switch lever pivot 1 Outer barrier latch rollers 2 Inner fold arm cam followers 4 Inner fold arm roller pins 4 Inner roll stop lever bracket pins 2 Inspect outer fold arm pins 2 axles 2 and Replace damaged parts and resecure as needed bearings 8 for wear or damage and positive Apply Light Oil securement Remove pump module cover and inspect Resecure replace or correct as needed Hydraulic hoses fittings and connections for wear or leaks Harness cables wires terminals and connections for securement or damage Relays fuses power switch and lights for securement or damage Perform all procedures listed in previous section also Inspect cotter pins on platform pivot pin 2 Resecure replace or correct as needed Hydraulic Fluid Pump Check level Note Fluid Use Braun 32840 QT Exxon Univis HVI 26 Do should be changed if there is visible contamination not mix with Dextron or other hydraulic fluids Inspect the hydraulic system cylinder hoses fit Check fluid level with platform lowered fully Fill to tings seals etc for leaks if fluid level is low maximum fluid level indicated on reservoir speci fied on decal Do not overfill If fliud level decal is not present
50. the environment theft vandalism tampering fire explosions overloading the product and odometer tampering LEGAL REMEDIES Any action to enforce any portion of this limited warranty or any implied warranty must be commenced within six 6 months after expiration of the warranty coverage period designated above or the action will be barred because of the passage of time Any performance of repairs shall not suspend this limitation period from expiring Any performance of repairs after the warranty coverage period has expired or performance of repairs regarding any thing excluded from coverage under this limited warranty shall be considered good will repairs and they will not alter the terms of this limited warranty or extend the warranty coverage period or the filing limitation period in this paragraph In addition since it is reasonable to expect that the product will need some service during the warranty period this warranty does not extend to future performance It only sets forth what Braun will do and does not guarantee anything about the product for any time period Nothing in this warranty or any action of Braun or any agent of Braun shall be interpreted as an extension of any warranty period or the filing limitation period in this paragraph Some states do not allow a reduction in the statute of limitations so this reduction may not apply to you WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should b
51. ure and independence as long as the lift is installed and serviced as specified by a Braun certified technician and the lift is operated by an instructed person Sincerely THE BRAUN CORPORATION Ralph W Braun Chief Executive Officer Warranty and Registration Instructions Immediately upon receiving the lift examine the Model No Serial No unit for any damage Notify the carrier at once with any claims ee OIIIIIIIIAIIIIIIIIIIGIIIZIIII Two warranty registration cards shown right are Ben located in the lift mounted manual storage pouch vae The sales representative must process one of the n cards The consumer must fill out the other card S mail it to The Braun Corporation The warran ty is provided this manual The warranty cards Sample Warranty Registration Card must be processed to activate the warranty Two Braun Serial No Series No identification tags shown below are posted on the lift One tag is posted the opposite pump side vertical arm A second tag is located on the opposite pump side tower Both tags provide the product identification infor mation provided on the warranty registration card Record the information in the space provided or document on a copy This information must be provided when filing a war ranty claim or ordering parts The Braun Corporation 1 LIFT
52. w 10012 10012 27 1 Cover Pump Module 947 2519FN 947 2519RN 28 1 Pump Handle with Grip 17206A 17206A 29 1 Cycle Counter LCD w o Reset 30547 30547 30 1 Flasher 12V 32461 32461 31 2 Relay 30 40A SPDT 12V with Internal Diode 35249 35249 32 1 Diode Assembly Up Solenoid 73906A 73906A 33 1 Cable Pump Module Power 26082A 4 26082A 4 34 1 Harness Main 945 2500NA 945 2500NA 35 3 Washer 10 Flat 11541 11541 36 1 Cable Lift Chassis Ground 22166A 22166A 37 1 Wire Assembly Lift Interlock Connection 31797A 31797A 38 1 Wire Assembly Lift Stowed Connection V See note below 31798A 31798A 39 1 Rubber Boot Red note below 82046 82046 40 1 Control Hand Pendant Assembly Non Electronic Non Shielded Coiled v See note below 33659A 33659A 41 1 Harness Tower Opposite Platform Not shown see Wiring Diagram 33231A 33231A 42 1 Harness Bridge Inputs Platform Not shown see Wiring Diagram 33373FA 33373RA 43 1 Harness Stow Platform Not shown see Wiring Diagram 33377FA 33377RA 44 1 Harness Tower Pump Platform Not shown see Wiring Diagram 33255A 33255A 45 1 Harness Extension Lighting 54 Not shown see Wiring Diagram 31033A54 31033A54 46 1 Harness Extension Lighting 99 Not shown see Wiring Diagram 31033A99 31033A99 47 1 Hose Assembly 86 1 8 Dia Swivel Ends Not shown see Hydraulic Diagram 16004A 086 16004A 086 48 1 Hose Assembly 46 1 8 Dia Swivel Ends Not shown see Hydraulic Diagram 16004A 046 16004
Download Pdf Manuals
Related Search