service manual binks sv100 conventional suction feed spray gun
Contents
1. BINK USA Canada www binks com info finishingbrands com Tel 1 800 992 4657 Fax 1 888 246 5732 United Kingdom www finishingbrands eu info finishingbrands eu Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China www finishingbrands com cn mkt finishingbrands com cn Tel 8621 3373 0108 Fax 8621 3373 0308 Mexico www finishingbrands com mx sales finishingbrands com mx Tel 011 52 55 5321 2300 Fax 011 52 55 5310 4790 France www finishingbrands eu info finishingbrands eu Tel 33 0 475 75 27 00 Fax 33 0 475 75 27 59 Japan www ransburg co jp binks devilbiss ransburg co jp Tel 081 45 785 6421 Fax 081 45 785 6517 BITNKS Binks is part of Finishing Brands a global leader in innovative spray finishing technologies For technical assistance or to locate an authorized distributor contact one of our international sales and customer support locations below Brazil www devilbiss com br sales devilbiss com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 Germany www finishingbrands eu info finishingbrands eu Tel 49 0 6074 403 1 Fax 49 0 6074 403 281 Australia www finishingbrands com au sales finishingbrands com au Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7500 Finishing oa 77 2876 R7 1 9 20142. Failure to wear safety glasses with side shields could result in serious eye injury or blindness GET IMMEDIATE MEDICAL ATTENTION To prevent contact with the fluid please note the following e Never point the gun valve at anyone or any part of the body e Never put hand or fingers over the spray tip INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis Do not operate the equipment if you are uncertain about its Re O congition e Never attempt to stop or deflect fluid leaks with your hand NEVER MODIFY THE EQUIPMENT pony JIOVEON eg 9 Do not modify the equipment unless the manufacturer provides e Always have the tip guard on the spray gun before spraying amp written approval e Always ensure that the gun trigger safety operates before spraying NOISE HAZARD PROP 65 WARNING You may be injured by loud noise Hearing protection may be CA PROP WARNING This product contains chemicals known to the required when using this equipment 65 State of California to cause cancer and birth defects or other reproductive harm IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT SEE THE GENERAL EQUIPMENT SAFETY BOOKLET 77 5300 Binks reserves the right to modify equipment specification without prior notice BINK 2 8 77 2876 R7 1 9 2014 OPERATION AND MAINTENANCE FOR SV100 SPRAY G
3. the correct parts unscrew realign and try again NEVER use undue force in mating parts Only 30 PSI at gun inlet 25 feet of 1 4 I D hose causes a drop of 26 PSI between the air supply and the gun NOT RECOMMENDED 50 PSI at gun inlet 25 feet of 5 16 I D hose causes a drop of 12 PSI between the air supply and the gun For this reason Binks recommends the use of 5 16 hose RECOMMENDED BINK BINKS SV100 CONVENTIONAL SUCTION FEED SPRAY GUN PARTS LIST When ordering please specify Part No ITEM PART ITEM PART NO NO DESCRIPTION QTY NO NO DESCRIPTION QTY 1 SV100 630K AIR CAP es 1 19 SGK 457 AIR ADJUSTING VALVE ASSEMBLY 1 2 FLUID TIP 1 8 mm w GASKET 1 20 FLUID NIPPLE ratonera 1 3 E GAS perrea detec 1 21 WASHE N E 1 40 PAF UE radiacion EEA 1 22 PP E T 1 DEV GASKE ara 1 23 FLUID NIPPLE ASSEMBLY 20000 1 6AHYV PACKING W NUT uzseazennennnnnnnn nn nun nenn 1 24 TRIGGER PIN ASSEMBLY sasesana 1 8 GUN BODY srl een 1 25 TRIGGER coria lance 1 90 SPRAY PATTERN VALVE 0ccccccononononoo 1 26M ASSEMBLY TOdlL u 0 1 10m OUP SEA Baras 2 27 81 800 1 QT SIPHON CUP ALUMINUM 1 11m AIR VALVE SEAT cuina 1 12 AIR VALVE STEM vic 1 X K 5054 Suction Gun Fluid Tip and Needle Replacement Kit 13m AIR VALVE SPRING cria 1 mM K 5057 Soft Parts Kit 14 AIR VALVE BUSHING cccococcconcc
4. SERVICE MANUAL BINKS SV100 CONVENTIONAL SUCTION FEED SPRAY GUN The following instructions provide the necessary information for the proper maintenance of the Binks SV100 suction feed spray gun Please read and understand all the information in this document in order to get the maximum performance from your new SV100 suction spray gun The SV100 spray gun is the result of quality engineering and development activity The result is an ergonomic product with reduced triggering effort and fine atomization The specification table details the operating parameters of the gun In addition the relatively low air flow rate of the SV100 spray gun will help in containing overspray The SV100 spray gun should be operated under the safety directions outlined in this literature Your safety and the safety of others depend on your thorough understanding of the material contained on the Part Sheet If you have any questions or do not understand the content in this literature call your nearest service representative SPECIFICATIONS Max Air Pressure 175psi 12bar Gun Body Cast Aluminum Fluid Path Stainless Steel Fluid Nozzle Stainless Steel Fluid Needle Stainless Steel Fluid Inlet Size 3 8 NPS M Air Inlet Size 1 4 NPS M Gun Weight 1 17 lbs 532 g SV100 630K 30 psi 8 cfm Air Consumption 50 psi 11 cfm 77 2876 R7 1 9 2014 1 8 BINK In this part sheet the words WARNING CAUTION and NOTE are used to emphasize impo
5. UN Your new SV100 spray gun is excep tionally rugged in construction and is built to stand up under hard continuous use However like any other fine preci sion instrument its most efficient oper ation depends on a knowledge of its construction operation and mainte nance Properly handled and cared for it will produce beautiful uniform finish ing results long after other spray guns have worn out SET UP FOR SPRAYING Connecting Gun To Air Hose Air should be supplied by a suitable length of 5 16 diameter air hose fitted with a 1 4 NPS f connection at gun end For hose lengths over 50 use 3 8 diameter hose SPRAY GUN CLEANING INSTRUCTIONS In certain states it is now against the law to spray solvents containing Volatile Organic Compounds VOC s into the atmosphere when cleaning a spray gun AIR PRESSURE Atomizing pressure must be set properly to allow for the drop in air pressure between the regula tor and the spray gun With 60 psi applied at air supply 5 16 hose diameters actua Cross section view showing comparison of inside 60 Ibs regulated pressure In order to comply with these air quali ty laws Binks recommends one of the following two methods to clean your spray finishing equipment 1 Spray solvent through the gun into a closed system An enclosed unit or spray gun cleaning station condens es solvent vapors back into liquid form which prevents escape of VOC s into the atmosphe
6. aulty Spray A faulty spray pattern is often caused by improper cleaning resulting in dried mate rials around the fluid nozzle tip or in the air nozzle Soak these parts in thinners to soften the dried material and remove with a brush or cloth 44 CAUTION Never use metal instruments to clean the air or fluid nozzles These parts are carefully machined and any damage to them will cause faulty spray If either the air nozzle or fluid nozzle are damaged these parts must be replaced before perfect spray can be obtained Intermittent Spray If the spray flutters it is caused by one of the following faults 1 Insufficient fluids available Check sup ply and replenish if necessary 2 Fluid tip not tightened sufficiently 3 Packing loose or worn 77 2876 R7 1 9 2014 5 8 BINK EN NOTES BITIKS 6 8 77 2876 R7 1 9 2014 EN NOTES 77 2876 R7 1 9 2014 7 8 BITIKS WARRANTY POLICY Binks products are covered by Finishing Brands one year materials and workmanship limited warranty The use of any parts or accessories from a source other than Finishing Brands will void all warranties For specific warranty information please contact the closest Finishing Brands location listed below Finishing Brands reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg BGK and Binks are registered trademarks of Finishing Brands 2014 Finishing Brands All rights reserved
7. ing will Coating will be light E Coating should be 8to 10 inches Test and wet when spraying Start Pull Release End of stroke trigger gN trigger stroke RIGHT For best results use 3 to 6 psi fluid pres sure Higher than 6 psi fluid pressure may be required for heavy bodied materi als Low fluid pressures will produce a narrower than normal spray pattern Generally use 30 35 psi air at gun inlet Unusually heavy difficult to atomize fluids may require up to 50 psi air at gun inlet CONTROLLING THE FAN SPRAY The fan spray is controlled by means of the spray pattern valve Turning this con trol clockwise until it is closed will give a round spray turning it counterclockwise will widen the spray into a fan shape The fan spray can be turned anywhere through 360 by positioning the air noz zle relative to the gun To accomplish this loosen retaining ring position noz zle then tighten retaining ring AIR NOZZLE FLUID NOZZLE FLUID NEEDLE 1 All nozzles and needles are precision made They should be handled with care 2 Do not make any alterations in the gun To do so could cause finishing difficulties 3 To clean nozzles soak them in sol vent to dissolve any dried material then blow them clean with air 4 Do not probe any of the holes in the nozzles with metal instruments If probing is necessary use only a tool that is softer than brass TROUBLESHOOTING F
8. ll power sources before performing equipment maintenance could cause serious injury or death WEAR RESPIRATOR Toxic fumes can cause serious injury or death if inhaled Wear a respirator as recommended by the fluid and solvent AUTOMATIC EQUIPMENT manufacturer s Material Safety Data Sheet Automatic equipment may start suddenly without warning TOXIC FLUID amp FUMES Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled injected or swallowed LEARN and KNOW the specific hazards or the fluids you are using FIRE AND EXPLOSION HAZARD Improper equipment grounding poor ventilation open flame or sparks can cause a hazardous condition and result in fire or explosion and serious injury PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed MEDICAL ALERT Any injury caused by high pressure liquid can be serious If you are injured or even suspect an injury e Go to an emergency room immediately e Tell the doctor you suspect an injection injury e Show the doctor this medical information or the medical alert card provided with your airless spray equipment e Tell the doctor what kind of fluid you were spraying or dispensing KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY WEAR SAFETY GLASSES
9. onononaoo 1 Y SGK 537 K Packing and Baffle Gasket 5 ea 15 FLUID NEEDLE 1 8 WM ua 1 SGK 454 K Spray Pattern Valve and Baffle 16 FLUID NEEDLE SPRING 2222222 2222222 1 17 FLUID ADJUSTMENT KNOB 1 18 NIPPER een 1 BINKS 4 8 77 2876 R7 1 9 2014 BINKS SV100 CONVENTIONAL SUCTION FEED SPRAY GUN SPRAY TECHNIQUE The first requirement for a good resultant finish is the proper handling of the gun The gun should be held perpendicular to the surface being covered and moved parallel with it The stroke should be started before the trigger is pulled and the trigger should be released before the stroke is ended This gives accurate con trol of the gun and fluid The distance between gun and surface should be 8 to 10 inches depending on fluid and atomizing pressure The fluid deposited should always be even and wet Lap each stroke over the preceding stroke to obtain a uniform finish Use 50 overlap To reduce overspray and obtain maximum efficiency always spray with the lowest possible atomiz ing air pressure GENERAL SPRAY INSTRUCTIONS To reduce overspray and obtain maximum efficiency always spray with the lowest possible fluid air pressure that produces an acceptable spray pattern Excessive atomizing air pressures can increase overspray reduce transfer effi ciency and with some materials result in poor finish quality from dry spray OPERATING THE SV100 SPRAY GUN Coat
10. re 2 Place spray gun in a washer type cleaner This system must totally enclose the spray gun cups nozzles and other parts during washing rinsing and draining cycles This type of unit must be able to flush solvent through the gun without releasing any VOC vapors into the atmosphere Additionally open containers for stor age or disposal of solvent or solvent containing cloth or paper used for surface preparation and clean up may not be used All containers shall be nonabsorbent size Separator filter is important Achieving a fine spray finish without the use of a good separator filter is virtually impossible A Binks regulator separator filter serves a double purpose It eliminates blistering and spotting by keeping air free of oil and water and it gives precise air pressure control at the gun Binks recommends using Model HFRL 508 Separator Filter Regulator See your local distributor for other models 77 2876 R7 1 9 2014 3 8 Pointers On Cleaning When used with 1 quart cup relieve pressure in the cup Then unscrew empty and carefully rinse cup out with thinners Place clean thinners in the cup and spray this through the gun until it is clean Blow air through gun to dry it Ay CAUTION All parts on a spray gun should be screwed in hand tight at first this will avoid the possibility of cross threading the parts If the parts cannot be turned by hand easily make sure you have
11. rtant safety information as follows A WARNING Hazards or unsafe practices which Hazards or unsafe practices which could result in minor personal injury product or property damage could result in severe personal injury death or substantial property damage A WARNING Read the following warnings before using this equipment PROJECTILE HAZARD You may be injured by venting liquids or gases that are released under pressure or flying debris Important installation operation or maintenance information READ THE MANUAL Before operating finishing equipment read and understand all safety operation and maintenance information provided in the operation manual OPERATOR TRAINING PINCH POINT HAZARD All personnel must be trained before operating finishing Moving parts can crush and cut Pinch points are basically any equipment areas where there are moving parts EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result in serious injury STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all other electrically conductive objects in the dispensing area Improper grounding or sparks can cause a hazardous condition and result in LOCK OUT TAG OUT fire explosion or electric shock and other serious injury Failure to de energize disconnect lock out and tag out a
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