Sealant, Adhesives and Aerosols
Contents
1. Liquid Gasket 8 FL OZ 240ml Can Application Flanges Gaskets Hose and threaded connections Rear axle assembly Differential assembly Waterproofing electrical terminals amp wires Weather stripping Tubeless tire beads Part No 1401407H1 Pipe Sealant with PTFE 1 69 FL OZ 50ml Bottle Application Pipe plugs above 1 8 Water jacket plugs Turbo lube and drain plugs Air intake plugs Water pump plugs and elbow fittings Injection pump governor cover fittings Fuel transfer pump fittings Oil pan drain plug hose fitting Temperature sending unit Cylinder head core plugs Part No 1401408H1 Retaining Compound 1 69 FL OZ 50ml Bottle Application Valve sleeves Retains pins Cylinder liners Keyways Bolts on final drive Part No 1401409H1 Thread Lock Breakaway Strength 1 69 FL OZ 50ml Bottle Application Trunion bolts Equalizer cover plate bolts Radiator guard bolts Cab attachment bolts Deck plate cap screws Roller guard bolts Track roller end collar cap screws Sprocket hub set screws Outer bearing retaining screws Sent bracket bolts Accessory mounting bolts Part No 1401410H1 Thread Lock High Strength 1 69 FL OZ 50ml Bottle Application Oil filter base to block studs Starter to block studs Fuel injection pump to block studs Final drive housing studs Wheel studs Part No 1401411H1 Brake Cleaner 12 5 OZ 354g Can Application Fast acting cleaner for all metal parts Part No 142. BAAKE FLU Ha oH COMPONENT CLEAN eal a Six 9 AATL SELTE ciitP oI Teng i MIGHT a i Tem i oara ia wu am oy rje KOMATSU Sealant Adhesives and Aerosols Quality Komatsu products offer lasting solutions to keep your construction equipment in top performance Komatsu s advanced line of maintenance and repair products are chosen for their ability to excel in the most demanding of applications along with maintaining your equipment s performance High performance industrial products including sealants and adhesives aerosols cleaners and more will meet a variety of your needs including saving you time and money The perfect solution Sealants amp Adhesives Anaerobic Sealant Primer 5 FL OZ 130ml Can Bearing Mount Compound 1 69 FL OZ 50ml Bottle Epoxy Adhesive General Purpose 1 40 FL OZ 41 4ml Kit Gasket Maker 1 69 FL OZ 50ml Tube Gasket Remover 1 Quart 946ml Can Cement 8 FL OZ 240ml Can Liquid Gasket 8 FL OZ 240ml Can Pipe Sealant with PTFE 1 69 FL OZ 50ml Bottle Retaining Compound 1 69 FL OZ 50ml Bottle Thread Lock Breakaway Strength 1 69 FL OZ 50ml Bottle Thread Lock High Strength 1 69 FL OZ 50ml Bottle o g9 Q MD WWNYNYNDNY NY Aerosols Brake Cleaner 12 5 OZ 354g Can Chain and Cable Lubricant 12 OZ 340g Can Dry Film Lubricant 12 OZ 340g Can Light Penetrating Oil 12 OZ 340g Can HD Penet
3. A Retaining Compounds bond cylindrical metal parts they repair worn parts in maintenance thus eliminating expensive rematching They are ideal when installing new parts to prevent wear Q How can I prevent rusting in between linkage pins and cartridge pins and their mating bores A Use Thread Lock to coat the pin and bore Then assemble It seals out rust and eliminates the need for burning out pins Use it on loader linkage arms excavator sticks and booms as well as similar assemblies Questions About Gasketing Q How does anaerobic gasketing differ from precut gaskets and gasket dressings A Anaerobic form in place gaskets cure to a tough plastic that will not shrink or compress like conventional gaskets They fill all the surface imperfections on the flange surface for a solid seal Q How do I know what gasketing product to use A Selection of the correct gasketing product is critical Always use your service manual as a guide Gasket Maker is used on rigid flanges such as hydrostatic transmission flanges and flywheel housing Q How do I apply Gasket Maker A Apply directly from the nozzle applicator on the tube No mixing No heat cure For most joints apply a 1 16 1 59 mm diameter bead in the center of the flange circling the bolt holes Be sure that the material will be in contact with both flanges when parts are assembled Material does not cure until flanges are mated together Questions About Bonding Q When bonding
4. e Keyways KOMATSU SEALANTS amp ADHESIVES continued Thread Lock Breakaway Strength Part No 14014101 1 69 FL OZ 50ml Bottle This blue threadlocker is a general purpose product for both locking and sealing up to 3 4 threaded fasteners that will require removal Eliminates premature loosening leakage and rust locked parts Ideal for parts subjected to shock and vibration Typical Applications Locks and Seals e Trunion bolts e Track roller end collar cap screws e Equalizer cover plate bolts e Sprocket hub set screws e Radiator guard bolts e Outer bearing retaining screws e Cab attachment bolts e Sent bracket bolts e Deck plate cap screws e Accessory mounting bolts e Roller guard bolts 1 69 FL OZ 50ml Bottle This threadlocker is designed for heavy duty large or permanent assemblies For use with large studs and fasteners up to 1 Typical Applications Locks Oil filter base to block studs e Final drive housing studs e Starter to block studs e Wheel studs e Fuel injection pump to block studs N mi gt Do mr N QO gt OU T mi A lt LL N Tips on using Threadlockers and Thread Sealants e Clean surfaces always produce the best results Spray parts with a non petroleum shop solvent and wipe with a rag e Cooler temperatures will delay cure times e Speed of cure is dependent on the type of metal the clearance of the parts and the temperature e Do not over ap
5. a broken part how do I know when to use the Epoxy General Purpose Kit A The Epoxy Adhesive General Purpose Kit comes in a premeasured package for making fast repairs on almost any surface particularly when the parts are irregular or not close fitting This kit provides more total volume of material than other two part epoxy mixercups KOMATSU n a LL Q LL a lt gt N x LL o Q LL N Q Z N Anaerobic Sealant Primer 5 FL OZ 130ml Can Application Threadlockers Gasket makers Pipe sealant with PTFE Bearing mount Retaining compound Part No 1401401H1 Bearing Mount Compound 1 69 FL OZ 50ml Bottle Application Ball bearings Roller bearings Sintered bearings Bushings Needle bearings Part No 1401402H1 Epoxy Adhesive General Purpose 1 40 FL OZ 41 4ml Kit Application Bond Shift handles to levers Bond name plates Patch holes in pipe and tubing Resurface corroded areas on cab Attach insulation Part No 1401436H1 Gasket Maker 1 69 FL OZ 50ml Tube Application Flywheel housings PTO housing cover to housing Axle housing to ring gear to differential case Part No 1401437H1 Gasket Remover 1 Quart 946ml Can Application Ball bearings Roller bearings Sintered bearings Bushings Needle bearings Part No 1401438H1 Cement 8 FL OZ 240ml Can Application Bond cork leather rubber metal bond headliners and wall insulation in cabs Part No 1401406H1
6. 01412H1 Chain and Cable Lubricant 12 OZ 340g Can Application Construction equipment Farm machinery Industrial chains Conveyor chains Part No 1401413H1 Dry Film Lubricant 12 OZ 340g Can Application Backhoe extended stick and Side shift Motor grader blade circle All sliding surfaces Part No 1401414H1 Light Penetrating Oil 12 OZ 340g Can Application Construction equipment Farm machinery Rusty nuts Pipe fittings Pulleys Sheaves Part No 1401435H1 KOMATSU HD Penetrating Oil 12 OZ 340g Can Application Construction equipment Farm machinery Rusty nuts Pipe fittings Pulleys Sheaves Part No 1401415H1 HD Silicone Lubricant 11 OZ 311g Can Application Lubricates makes water resistant Safe on most surfaces Reduces sticking binding and squeaking High dielectric characteristics Protects electrical systems Part No 1401416H1 Industrial Strength Rust Penetrant 12 OZ 340g Can Application Provides a wicking action Leaves corrosion control and rust resistance Quickly penetrates and eases disassembly Part No 1401417H1 Component Cleaner 14 OZ 396g Can Application General purpose parts cleaner Safe on all metal surfaces Part No 1401439H1 Q A A ad m TI m ad 1 Z A m G z m Product Name Size Part No A Anaerobic Sealant Primer 5 FL OZ 130ml Can 1401401H1 Bearing Mount Compound 1 69 FL OZ 50ml Bottle 1401402H1 O Epoxy Adhesive Gener
7. al plastic wood and more Use anywhere you would use an epoxy N PTI gt r J gt lt mr N RO gt J L LL A lt LL Ta Typical Applications e Bond shift handles to levers e Resurface corroded areas on cab e Bond name plates e Attach insulation e Patch holes in pipe and tubing Gasket Maker Part No 1401437H1 1 69 FL OZ 50ml Tube An excellent form in place gasket It fills gaps to 020 and cures into a tough solvent resistant gasket This Gasket Maker flexes with flange movement caused by vibration pressurization or thermal change It resists temperatures to 350 F Typical Applications e Flywheel housings e PTO housing cover to housing e Axle housing to ring gear to differential case Gasket Remover 1 Quart 946ml Can Restores fit between replacement bearings in worn housings or on worn shafts Fills clearances to 005 13mm Increases holding power of press fits and helps prevent bearing spin out Typical Applications e Ball bearings e Bushings e Roller bearings e Needle bearings e Sintered bearings KOMATSU SEALANTS amp ADHESIVES continued 8 FL OZ 240ml Can A temperature and oil resistant contact cement Typical Applications e Bond seal or patch e Bond cork leather rubber metal bond headliners and wall insulation in cabs e Contains flammable solvent Liquid Gasket art No 140140741 8 FL OZ 240ml Can A quick drying flexible gasket ma
8. al Purpose 1 40 FL OZ 41 4ml Kit 1401436H1 Gasket Maker 1 69 FL OZ 50ml Tube 1401437H1 L Gasket Remover 1 Quart 946ml Can 1401438H1 Cement 8 FL OZ 240ml Can 1401406H1 Liquid Gasket 8 FL OZ 240ml Can 1401407H1 gt Pipe Sealant with PTFE 1 69 FL OZ 50ml Bottle 1401408H1 A Retaining Compound 1 69 FL OZ 50ml Bottle 1401409H1 Thread Lock Breakaway Strength 1 69 FL OZ 50ml Bottle 1401410H1 d Thread Lock High Strength 1 69 FL OZ 50ml Bottle 1401411H1 Brake Cleaner 12 5 OZ 354g Can 1401412H1 Chain and Cable Lubricant 12 OZ 340g Can 1401413H1 L Dry Film Lubricant 12 OZ 340g Can 1401414H1 Light Penetrating Oil 12 OZ 340g Can 1401435H1 TI HD Penetrating Oil 12 OZ 340g Can 1401415H1 O HD Silicone Lubricant 11 OZ 311g Can 1401416H1 Industrial Strength Rust Penetrant 12 OZ 340g Can 1401417H1 ad Component Cleaner 14 OZ 396g Can 1401439H1 Full support from your Komatsu distributor Ask your local Komatsu distributor about maintenance and repair contracts All work is done by factory trained mechanics using genuine Komatsu parts and products Your Komatsu distributor can help keep your equipment running reduce unscheduled repairs and lower your overall operating costs For more information please contact your local Komatsu distributor KOMATSU 9 PM 988 00
9. ar cylindrical assemblies with BEARING MOUNT and RETAINING COMPOUND e Seal flanged assemblies with GASKET MAKERS Q How do I know which product to use A The packages are clearly marked with the product s function Reference to service manuals is critical and detailed product applications by product are included in the back of this hand book Q How do these products work A The anaerobic product fills the soace between mating parts then cures to a tough plastic The bond and seal is much tougher than a mechanical method Q Can I get parts apart A Yes A little extra elbow grease and regular tools will do the job in most cases Heating parts to 450 F and disassembling while parts are hot will also work Q Should I clean parts first A Surface preparation is important when using any adhesive or sealant Clean parts with a good shop solvent and wipe with a towel Use of Anaerobic Sealant Primer will clean parts and speed cure of many adhesives Q How does temperature affect the cure of these adhesives A The adhesives will cure faster in warm weather than in cool weather It is always wise to use Anaerobic Sealant Primer with Anaerobic Adhesive when the temperature is below 50 F Q What are the temperature limits for these adhesives A The operating temperature limits are e Thread Locks and Bearing Mount 65 F to 300 F e Gasket Makers 65 F to 350 F Q How resistant to shop solvents and fluid are these materials A The ana
10. erobic products are resistant to gasoline diesel fuel motor oil hydraulic oil and most solvents and gases Q How quickly will these anaerobic adhesives harden A Ageneral rule is 1 hour for fixture and 4 hours for full cure Anaerobic Sealant Primer will speed cure as well as heating parts to 300 F Q What happens if apply adhesive sealant and it doesn t work A Three things could have happened 1 Sufficient material was not applied to fill the joint 2 Insufficient time was allowed for cure 3 Parts were excessively oily dirty or greasy which may prevent the adhesive sealant from curing KOMATSU LL Q LL a lt gt N x LL gt Q LL N Q Z N Questions About Threadlocking Thread Sealing and Retaining Compounds Q Why should I use a chemical threadlocker and which one do use A Locking and sealing threaded parts chemically is more reliable and more economical For use on nuts bolts screws and studs Use the blue Thread Lock which is breakaway strength for fasteners 1 4 3 4 that will require removability Use red High Strength Thread Lock for studs and permanent heavyduty fasteners Q Why should I use a chemical thread sealant in place of PTFE Tape A Pipe Sealant with PTFE outperforms PTFE Tape It will not shred to clog systems and it allows adjustment of parts without losing a seal It seals instantly and adds lubricity for easy assembly Q What is a Retaining Compound
11. etrating Oil contains fast acting powerful solvents It cuts rust paint dirt dope grease and corrosion and penetrates even the smallest cracks The moly allows for easy separation and lubrication The aerosol container allows easy application Typical Applications e Construction Equipment e Pipe Fittings e Farm Machinery e Pulleys e Rusty Nuts e Sheaves KOMATSU AEROSOLS continued 11 OZ 311g Can Typical Applications e Lubricates makes water resistant e Safe on most surfaces e Reduces sticking binding and squeaking e High dielectric characteristics e Protects electrical systems 12 OZ 340g Can Typical Applications e Provides a wicking action e Leaves corrosion control and rust resistance e Quickly penetrates and eases disassembly gt m aed O WV e rm Vi 14 OZ 396g Can A strong fast drying degreaser Typical Applications e General purpose parts cleaner e Safe on all metal surfaces KOMATSU Q What can these products do for me A Komatsu s line of adhesives sealants and maintenance products will e Increase the reliability of your repair work e Reduce expensive come backs e Reduce repair downtime Q What types of repairs can make with the adhesives and sealants A This product line allows you to e Lock and seal threaded parts with the THREAD LOCK PRODUCTS e Lock and seal threaded fittings with PIPE SEALANT WITH PTFE e Repair and install to prevent we
12. ply Excess sealant may lock parts not wanted to be locked e To disassemble permanent assemblies heat parts to 450 F and disassemble when hot pans lai tet are Ts ay me a a Bresa s3 an beg gii As r Se Tz pel guiat pr Fi i ai g se x Ei Fane ret LERE par eaten KOMATSU AEROSOLS Brake Cleaner Part No 1401412H1 12 5 OZ 354g Can Typical Applications e Cleans components of dust dirt grease oil and brake fluid residue e Non chlorinated formula e Fast acting cleaner for all metal parts e Dries quickly e Low VOC gt m JJ Q T e re T Chain and Cable Lubricant 12 OZ 340g Can Typical Applications e Construction Equipment e Farm Machinery e Industrial Chains e Conveyor Chains Dry Film Lubricant 12 OZ 340g Can Positive protection from wear rust corrosion Typical Applications e Backhoe Extended Stick and Side Shift e Motor Grader Blade Circle e All Sliding Surfaces Light Penetrating Oil 12 OZ 340g Can Komatsu Light Penetrating Oil is an excellent general purpose lubricant for all around shop use It can free rusted or corroded fasteners stop squeaks and be used as a short term rust preventative This clean formula contains no extra additives for light duty applications Typical Applications e Construction Equipment e Pipe Fittings e Farm Machinery e Pulleys e Rusty Nuts e Sheaves HD Penetrating Oil 12 OZ 340g Can Komatsu HD Pen
13. rating Oil 12 OZ 340g Can HD Silicone Lubricant 11 OZ 311g Can Industrial Strength Rust Penetrant 12 OZ 340g Can Component Cleaner 14 OZ 369g Can lt m O AJ e 0 C A mr Ta uuu B BB BB FAQ Quick Reference Guide Contact Information KOMATSU SEALANTS amp ADHESIVES Anaerobic Sealant Primer Part No 1401401H1 5 FL OZ 130ml Can Degreases oily parts and speeds the curing of many adhesives and sealants Used to speed cure at temperatures below 50 F Ensures cure on plated surfaces Reduces cure time delays by providing partial cure in 3 15 minutes with full cure in 60 minutes Typical Applications e Threadlockers e Bearing mount e Gasket makers e Retaining compound e Pipe Sealant with PTFE Bearing Mount Compound Part No 1401402H1 1 69 FL OZ 50ml Bottle Restores fit between replacement bearings in worn housings or on worn shafts Fills clearances to 005 13mm Increases holding power of press fits and helps prevent bearing spin out Typical Applications e Ball bearings e Bushings e Roller bearings e Needle bearings e Sintered bearings Epoxy Adhesive General Purpose Part No 1401436H1 1 40 FL OZ 41 4ml Kit Pre measured resin and hardener in a convenient mixing cup No measuring Just remove the lid press down on the center of the cup to form a mixer cup Mix to a grey color and make your repair Bonds parts with irregular fits and large gaps stone concrete met
14. terial designed for a wide variety of uses Typical Applications Flanges e Differential assembly e Gaskets e Waterproofing electrical terminals amp wires Hose and threaded connections e Weather stripping Rear axle assembly e Tubeless tire beads 1 69 FL OZ 5Oml Bottle Seals plugs and tapered pipe threads instantly Eliminates the need for pipe dopes and PTFE tapes Outperforms other sealing methods because it does not shrink dry out or shred to contaminate systems or contain any harsh solvents The instant sealing feature allows parts to be returned to service immediately Also allows adjustment without losing a seal N mi T gt mr N QO gt O mT ws lt m N Typical Applications Seals e Pipe plugs above 1 8 e Injection pump governor cover Water jacket plugs fittings Turbo lube and drain plugs Fuel transfer pump fittings Air intake plugs e Oil pan drain plug hose fitting Water pump plugs and e Temperature sending unit elbow fittings e Cylinder head core plugs 1 69 FL OZ 50ml Bottle Retains and seals cylindrical metal parts where high temperature resistance is required For use on sleeves pins and keyways exposed to temperatures up to 450 F Well suited for use on threaded parts exposed to high temperatures up to 450 F Typical Applications Retains and Seals Locks and Seals e Valve sleeves e Bolts on final drive e Retains pins e Cylinder liners
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