DOORS/DRAWERS/LIDS
Contents
1. TO ADJUST DOOR HINGE Loosen bolts from bottom hinge assembly and lightly tap the hinge bracket with a plastic or rubber hammer When door hangs true tighten bolts TRUE TORSION SPRING REPLACEMENT T SERIES SWING DOOR INSTALLATION INSTRUCTIONS Tools Required 2 V8 drift Punch forged Needle Nose Pliers Phillips Head Screwdriver e Wrench 38 NOTE If the torsion spring is broken there is no need for steps l 4 STEP Turn the cooler off STEP 2 Locate the top hinge assembly STEP 3 If spring remains taut relieve tension by placing a 1 8 drift punch into the stop pin hole two holes to the left for right side door of the stop pin position STEP 4 With the punch firmly anchored in position apply back pressure to the left and remove the stop pin with a pliers NOTE Operation is reversed for left side door While firmly holding the drift punch with your left hand begin rotat ing the door shaft to the right relieving spring tension Insert second drift punch into hole to the left and repeat process until all spring tension is relieved Hinge Hinge Washer Brass 4 Bushing l Brass Bushing gt lt Thrust Bearing Hinge lt Washer Bottom Door Hinge Bracket In some instances it is necessary to relieve spring pressure one hole position at a time until sp2. DOORS DRAWERS LIDS NOTES DOORS DRAWERS LIDS Springs TRUE TORSION SPRING REPLACEMENT GDM RADIUS FRONT SWING DOOR INSTALLATION INSTRUCTIONS Tools Required e 2 V8 drift Punch forged Top Door Hinge ES Bracket e Needle Nose Pliers Phillips Head Screwdriver e Wrench 38 2 Brass Bushing lt Thrust Bearing Hinge Washer Bottom Door rai Hi NOTE f the torsion spring is broken there is no need for Bracke steps l 4 STEP I Turn the cooler off STEP 4 Remove all 4 anchor screws from louvered grill and remove rill STEP 2 Locate the top hinge assembly STEP 3 If spring remains taut relieve tension by placing a drift NOTE If cabinet is equipped with integrated door light be sure punch or drill bit into the stop pin hole two holes to the left for right to plug into ballast box hinged door of the stop pin position With the punch firmly anchored in position apply back pres sure to the left and remove the stop pin with a pliers NOTE Freezer doors have heater wires which must be plugged While firmly holding the drift punch with your left hand begin in before operation rotating the door shaft to the right relieving spring tension Insert second drift punch into the hole to the left and repeat the process STEP 5 Ina squatted position rest the bottom of the ope
3. 0 Before installing new spring be sure that the ends of the new torsion spring are a U shape If not squeeze down on the end of the hook closing the gap STEP II Insert the new spring from the bottom of the door ensuring that the end hooks into the horizontal pin in the bottom door block Inset the new brass bushing behind it so it stays in position STEP 12 Assemble top hinge Place the hinge washer over the door hinge shaft slide into brass bushing and fit into aluminum door block Illustration a STEP 13 Assemble bottom hinge Place the hinge washer over the bottom hinge brack et replace the thrust bearing over the washer slide this assembly into the brass bushing and fit into aluminum door bracket STEP 14 While holding bottom hinge in place lift door and slide top door hinge to gether Maintain vertical pressure by resting door bottom on your knee while squatting or have someone assist in order to re attach lower hinge to cabinet Fasten hinge with 3 8 bolts and washers STEP 15 Adjust the spring tension by turning counterclockwise right door to the de sired tension approx 2 turn Again use a 1 8 drift punch to adjust and replace stop pin NOTE If cabinet is equipped with integrated door light be sure to plug into ballast box NOTE Freezer doors have heater wires which must be plugged in before operation STEP 16 Replace louvered grill and secure with four screws 102
4. Two extra shims are shipped with the new door See Image 2 STEP 5 When putting the pin assembly in door make sure the end of the spring slightly sticking out of the door goes in the small hole on the underside of the pin assembly See Image 3 A Insert the hinge shaft top into the pin assembly See Image 4 Spring 2 Tension Screw 3 Nylon Bushing 4 Spring Housing 5 Pin Assembly 6 Hinge Shaft Top 105 TRUE TECHNICAL SERVICE MANUAL ALL MODELS WWW TRUEMFG COM STEP 6 A Slide new door onto top hinge bracket B Holding door in place with knees or shipping bracket install bottom hinge bracket in door and mount to cabinet using a second shim See Image 5 STEP 7 There is a screw on the right side of the rainshield that mounts to the top hinge The hole in the rainshield should be drilled out with a 7 32 drill bit This will help line the two holes up since the extra shim was added behind the hinge See Image 6 and 7 STEP 8 Re install the rain shield Screw removed from Screw mounted from top hinge top hinge STEP 9 Set tension on spring by rotating the shaft the opposite direction that the door opens See Image 8 STEP 10 To test proper hinge tension open the door approximately 4 Let go and make sure door closes on its own 106 TRUE TECHNICAL SERVICE MANUAL ALL MODELS WWW TRUEMFG COM TSSU
5. UPPER DOOR HINGE INSTALLATION INSTRUCTIONS Mn Spring Cartridge Mounting Bracket Ce Star Washer Screw pb XO e 5 3 E Square Washer Spring Cartridge Mounting Screws Nylon Washers Step 1 Install Nylon Washer Step 2 Install Door Stop position towards cabinet Step 3 Install Nylon Washer Step 4 Install Square Washer Step 5 Install Cabinet Bracket position so door stop is between tabs Step 6 Install Star Washer Screw Step 7 Install Top Hinge Assembly on door Step 8 Install Door on Bottom Hinge and attach Top Hinge Assembly to Cabinet 107 TRUE 108
6. ce stop pin NOTE If cabinet is equipped with integrated door light be sure to plug into ballast box NOTE Freezer doors have heater wires which must be plugged in before operation STEP 16 Replace louvered grill and secure with four screws 104 TO ADJUST DOOR HINGE Loosen bolts from bottom hinge assembly and lightly tap the hinge bracket with a plastic or rubber hammer When door hangs true tighten bolts TRUE TECHNICAL SERVICE MANUAL ALL MODELS WWW TRUEMFG COM INSTALLING NEW DOOR AND REINSTALLING HINGE FOR T SERIES GLASS DOOR INSTALLATION INSTRUCTIONS Tools Required STEP Remove old door See instructions 7 32 Drill Bit STEP 2 Remove the rainshield and place on top of cabinet Phillips screws are located on the top sides and bottom of the rainshield The number of screws depend on the size e 2 1 8 Drift Punches of the rainshield See Image e Cordless Drill NOTE Phillips Screw Driver Be careful not to damage thermometer capillary tube e On freezer models be sure not to damage door switch wires e 3 8 Socket for Hinge Removal e Ratchet STEP 3 Remove top hinge bracket by removing both 3 8 bolts Probe to thermometer STEP 4 Add a second plastic shim between the top hinge bracket and cabinet and reinstall Shim Bolt eu 4 EE NOTE A second shim must be added to each hinge bracket to keep the door gasket sam a 2 from rolling
7. e broken torsion spring If so cut the spring allowing remainder to fall back into the door STEP 10 Before installing new spring be sure that the ends of the new torsion spring are a U shape If not squeeze down on the end of the hook closing the gap STEP II Insert the new spring from the top of the door ensuring that the end hooks into the cross in the bottom door block You will need to use the door shaft to ensure that the spring is down in the cross of the door block By turning and pushing down on the spring in either direction 90 the spring should fall into place STEP 12 Install new upper and lower bushings STEP 13 Assemble top hinge Place the hinge washer over the door hinge shaft slide into brass bushing and fit into plastic door block Illustration a STEP 14 Assemble bottom hinge Place the hinge washer over the bottom hinge brack et replace the thrust bearing over the washer slide this assembly into the brass bushing and fit into aluminum door bracket STEP 15 While holding bottom hinge in place lift door and slide top door hinge to gether Maintain vertical pressure by resting door bottom on your knee while squatting or have someone assist in order to re attach lower hinge to cabinet Fasten hinge with 3 8 bolts and washers STEP 16 Adjust the spring tension by turning counterclockwise right door to the de sired tension approx 1 2 turn Again use a 1 8 drift punch to adjust and repla
8. h must be plugged in before operation STEP 16 Replace louvered grill and secure with four screws 100 TRUE TORSION SPRING REPLACEMENT OLD STYLE T SERIES SWING DOOR INSTALLATION INSTRUCTIONS Tools Required 2 18 drift Punch forged Needle Nose Pliers e Phillips Head Screwdriver e e Wrench 38 NOTE If the torsion spring is broken there is no need for steps l 4 STEP I Turn the cooler off STEP 2 Locate the top hinge assembly STEP 3 If spring remains taut relieve tension by placing a 1 8 drift punch into the stop pin hole two holes to the left for right side door of the stop pin position STEP 4 With punch firmly anchored in position apply back pres sure to the left and remove the stop pin with needle nosed pliers NOTE Operation is reversed for left side door While firmly holding the drift punch with your left hand begin rotat ing the hinge shaft to the right relieving spring tension Insert second drift punch into hole to the left and repeat process until all spring tension is relieved Aluminum D Door oor Block Door A Stop M Hinge Pin Shaft Door Block Hinge 7 Hinge Washer AC Brass A N El Bushing i Sl Nu E Door N Hinge Qs Spring Aluminum Brass i Bushing a i i Thrust Bearing Hinge Washer Bottom Door Hinge _ Bracket In some in
9. n door until all spring tension is relieved on your left knee for right side door as you face the outside of the door Create an upward pressure and remove the two 3 8 bolts NOTE The opposite procedure would be followed for a left from the bottom hinge assembly Remove the bottom hinge assembly hinge door Illustration 2 98 TRUE TO ADJUST DOOR HINGE Loosen bolts from bottom hinge assembly and lightly tap the hinge bracket with a plastic or rubber hammer When door hangs true tighten bolts STEP I Turn the cooler off STEP 2 Locate the top hinge assembly STEP 3 If spring remains taut relieve tension by placing a drift punch or drill bit into the stop pin hole two holes to the left for right hinged door of the stop pin position With the punch firmly anchored in position apply back pressure to the left and remove the stop pin with a pliers While firmly holding the drift punch with your left hand begin rotating the door shaft to the right relieving spring tension Insert second drift punch into the hole to the left and repeat the process until all spring tension is relieved NOTE The opposite procedure would be followed for a left hinge door STEP 4 Remove all 4 anchor screws from louvered grill and remove grill NOTE If cabinet is equipped with integrated door light be sure to plug into ballast box NOTE Freezer doors have heater wires which must be plugged in befo
10. re operation STEP 5 In a squatted position rest the bottom of the open door on your left knee for right side door as you face the outside of the door Create an upward pressure and remove the two 3 8 bolts from the bottom hinge assembly Remove the bottom hinge assembly Illustration 2 STEP 6 Remove the door and carefully place door on a flat surface with the door handle on the bottom The door should be in a rectangular position STEP 7 Remove upper and lower brass bushing from from the top and bottom of door NOTE It may be necessary to verify stop pin location and door block material for some models Or call 800 325 6152 STEP 8 Remove the broken torsion spring from the top of the door To do this you might need to bend a hook on the end of a piece of metal such as a coat hanger Place this hook in the top of the door grabbing the top of the torsion spring Pull the torsion spring out the top Go to the bottom door block and insert a 3 16 drill bit into the 3 16 hole in the block till it stops Then drive it in about two inches to push the old rod out of the door block See Illustration b NOTE You may be only be able to pull out part of the broken torsion spring If so cut the spring allowing remainder to fall back into the door STEP 9 Before installing new spring be sure that the ends of the new torsion spring are a U shape If not squeeze down on the end of the hook closing the gap STEP 10 Insert the new
11. ring pressure is relieved STEP 5 Remove all 4 anchor screws from louvered grill and re move grill NOTE If cabinet is equipped with integrated door light be sure to plug into ballast box NOTE Freezer doors have heater wires which must be plugged in before operation STEP 6 In a squatted position rest the bottom of the open door on your left knee for right side door as you face the outside of the door Create an upward pressure and remove the two 3 8 bolts from the bottom hinge assembly Remove the bottom hinge assembly Illustration 2 103 TRUE STEP 7 Remove the door and carefully place door on a flat surface with the door handle on the bottom The door should be in a rectangular position STEP 8 Remove upper and lower brass bushing from from the top and bottom of door NOTE It may be necessary to verify stop pin location and door block material for some models Or call 800 325 6152 STEP 9 Remove the broken torsion spring from the top of the door To do this you might need to bend a hook on the end of a piece of metal such as a coat hanger Place this hook in the top of the door grabbing the top of the torsion spring Pull the torsion spring out the top Go to the bottom door block and insert a 3 16 drill bit into the 3 16 hole in the block till it stops Then drive it in about two inches to push the old rod out of the door block See Illustration b NOTE You may be only be able to pull out part of th
12. spring from the top of the door ensuring that the end hooks into the cross in the bottom door block You will need to use the door shaft to ensure that 99 TRUE TECHNICA the spring is down in the cross of the door block By turning and pushing down on the spring in either direction 90 the spring should fall into place STEP II Install new upper and lower bushings STEP 12 Assemble top hinge Place the hinge washer over the door hinge shaft slide into brass bushing and fit into plastic door block Il lustration la STEP 13 Assemble bottom hinge Place the hinge washer over the bottom hinge bracket replace the thrust bearing over the washer slide this assembly into the brass bushing and fit into aluminum door bracket STEP 14 While holding bottom hinge in place lift door and slide top door hinge together Maintain vertical pressure by resting door bottom on your knee while squatting or have someone assist in order to re attach lower hinge to cabinet Fasten hinge with 3 8 bolts and washers STEP 15 For right hand hinged doors adjust the spring by rotating the door hinge shaft to the left using two drift punches or drill bits hole by hole to the desired tension approximately one half turn Replace the stop pin in the door shaft Note the opposite procedure is used for left hand hinged doors NOTE If cabinet is equipped with integrated door light be sure to plug into ballast box NOTE Freezer doors have heater wires whic
13. stances it is necessary to relieve spring pressure one hole position at a time until spring pressure is relieved STEP 5 Remove all 4 anchor screws from louvered grill and re move grill NOTE If cabinet is equipped with integrated door light be sure to plug into ballast box NOTE Freezer doors have heater wires which must be plugged in before operation STEP 6 In a squatted position rest the bottom of the open door on your left knee for right side door as you face the outside of the door Create an upward pressure and remove the two 3 8 bolts from the bottom hinge assembly Remove the bottom hinge assembly Illustration 2 101 TRUE STEP 7 Remove the door and carefully place door on a flat surface with the door handle on the bottom The door should be in a rectangular position STEP 8 Remove upper and lower brass bushing from from the top and bottom of door NOTE It may be necessary to verify stop pin location and door block material for some models Or call 800 325 6152 STEP 9 Remove the broken torsion spring from the bottom of the door To do this you might need to bend a hook on the end of a piece of metal such as a coat hanger Place this hook in the bottom of the door grabbing the bottom of the torsion spring Then pull the torsion spring out the bottom NOTE You may be only be able to pull out part of the broken torsion spring If so cut the spring allowing remainder to fall back into the door STEP 1
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