Models 159, 160, 172, 173, 452, 453, 467, 468, 490, 491, 493
Contents
1. WARNING LEVELER Have an assistant hold the merchandiser while you adjust the leg levelers Adjust the back legs so that the back leg leveler on the hinge side is off the floor just enough so a piece of paper can slide under it with only a bit of resistance figure 2 For proper weight distribution on all four legs raise the back leg on the hinge side by unscrewing the leveler 1 turns NOTE You may need to use pliers or channel locks to loosen the leg levelers When the merchandiser is part of a bank of machines level it in reference to the other machines After leveling is complete CM M LEFT REAR check that the door operates easily LEG 9 1 1 2 TURNS PAGE 32 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Refrigeration Module Complete the setup of chilled snack features if present A Connect a Refrigeration Module to an External Drain optional METHOD 1 REFRIGERATION NEW DRAIN TUBE MODULE HOUSING Q Ve ID 1 1 2 194 TO EXTERNAL DRAIN TUBE REFRIGERATION DRAIN OR MODULE HOUSING OVERFLOW CONDENSATE BUCKET PAN 1 Remove the condensate drain tube from the Connect a new drain tube to the refrigeration refrigeration module module housing Route the new tube to an external drain or to METHOD 2 an overflow bucket CONDENSATE2. POWER ON FLASHING L E D 1 HEARTBEAT L E D 2 Main Controller PCB Display This display consists of two light emitting diodes LED mounted on the controller PCB POWER ON When lit this red LED indicates electrical power is applied to L E D 1 the controller PCB HEARTBEAT When flashing this red LED indicates that the controller PCB is L E D 2 active and the software is operating NORMAL CONDITIONS When the merchandiser is operating normally you should see a steady red POWER ON indicator and a flashing red HEARTBEAT indicator Contacta service representative if any other condition exists Fuse for Coin Mechanism DC Power Supply 4 U S Canada Only The circuit board mounted FOR COIN MECH on the rear of the power panel is a dc power sup ply for the coin mechanism A fuse protects the board circuitry in the event of a coin mechanism solenoid failure If the coin mechanism is not working check this fuse If the fuse is blown a bad coin mechanism solenoid could be at fault 1590050 PAGE 3 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 How to Turn the Merchandiser ON and OFF MAIN POWER SWITCH ELECTRONICS BREAKER MAIN POWER SWITCH MAIN CIRCUIT BREAKER LOW VOLTAGE CIRCUIT BREAKER
3. Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 12955 Enterprise Way Bridgeton MO 63044 1200 314 298 3510 1590050 March 1999 What is this booklet for This Main Setup Guide covers all the machines in the snack family You will find out how to install your machine in its final location how to install accessories and how to set up and customize the snack trays If your machine is equipped with a coffee section a can module or a food module you will be instructed when to consult the booklets specifically provided forthose items Follow the instructions given here and you will be successful DON T THROW THIS BOOKLET AWAY It s a valuable reference for your daily mainte nance Putit back in the plastic bag and store it inside the cabinet That way it is readily available at a future time Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 TABLE OF CONTENTS Specifications Electrical Power Requirements Unpack the Machine Controls and Indicators Fuse for Coin Mechanism DC Power Supply How to Turn the Merchandiser ON and OFF Initial Set Up 1 Move the Merchandiser through a Narrow Doorway 2 Position the Merchandiser Snack Section Set Up 1 Place a Tray in the Loading Position 2 Set Up Trays to Vend Products Set Up a Tray to Vend Wide Products Removing a Tray Removing and Installing Column Dividers Operate a Tray Outside t
4. Hed the spiral SPIRAL CAPACITY COLOR CODES MODELS 172 173 452 AND 453 SPIRAL CAPACIY SPIRAL COUPLER COLOR Gra Red LOADING A TRAY WITH PRODUCTS IN GENERAL See PRODUCT PUSHER USAGE for spirals with capacity of 11 13 or 15 See SPIRAL WALL RETAINER USAGE for spirals with capacity of 20 25 30 or 38 Begin loading products atthe front of the tray and work toward the back Position the product so the package rests on the tray DO NOT force a product into a spiral If the fit is too tight or too loose change the spiral size See REMOVING AND INSTALLING A SPIRAL Be sure there are no empty positions between products in each spiral SPECIAL CONSIDERATIONS Bagged Products Position package upright then push the tops slightly toward the rear of the tray Also see PRODUCT PUSHER USAGE Thin Packages Position the package upright Also see SPIRAL WALL RETAINER USAGE KitKat The two right SNACK most columns of PRODUCT the candy tray are designed to ac cept the KitKat candy bar CORRECT LOADING CORRECT LOADING OF SNACKS OF CANDY PAGE 22 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 3 Load Trays With Product continued SPIRAL WALL RETAINER USAGE SPIRAL A spiral wall retainer serves to compress the spiral and make it act like a WALL spring to more forcefully eject a product Do some test vends and use a RETAINER
5. Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Operate a Tray Outside the Machine Tray harness extension P N 1709017 is available from your GPL Parts department The extension will enable you to remove the tray from the machine and still operate the motors and spirals Connect it as shown TRAY RAIL 1709017 159p0067 PAGE 12 1590050 REMOVING A MOTOR Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Replacing a Motor With a Spiral Bearing INSTALLING A SPIRAL BEARING Disconnect the harness from the motor See CONNECTING AND DISCONNECTING A MOTOR HARNESS below Remove the spiral See REMOVING AND INSTALLING SPIRALS Remove the spiral coupler See REMOVING A SPIRAL COUPLER Remove the motor See REMOVING AND INSTALLING A SPIRAL MOTOR 1 2 Connecting Disconnecting Motor Harness CAUTION MOTOR DISCONNECTING A MOTOR HARNESS Put the gear into position if required in this set up as shown See INSTALLING A GEAR Install the spiral coupler See INSTALLING A SPIRAL COUPLER SPIRAL BEARING BACKWALL OF TRAY SPIRAL COUPLER To avoid breaking the motor circuit board hold the HARNESS header on the circuit board whenever connecting or disconnecting a motor harness 1 2 CONNECTING MOTOR HARNESS Pull the harness connector away from the circuit board as shown Tuck the unused
6. PAN eel 2 Connecta drain tube to the condensate pan c Route the drain tube to an external drain or to an overflow bucket TO EXTERNAL DRAIN TUBE DRAIN ve ID 1590050 PAGE 33 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 2 Install the Base Plate Refer to the figure below while completing the following procedures WARNING Do not move the cabinet while the hex head screws and or carriage bolts are loosened The cabinet would become unstable and likely to tip and cause injury Remove the waste pail and the grounds pail from the merchandiser refreshment center only Remove the floor liner from the merchandiser refreshment center only Remove the two caps as shown Loosen the left leg assembly carriage bolts and nuts to allow mounting a base plate bracket Secure one of the base plate brackets to the leg assembly using the two carriage bolts Tighten the Carriage bolts and nuts Loosen the right leg assembly hex screws to allow mounting the other base plate bracket Secure the other base plate bracket to the right leg assembly using the two hex head screws Tighten the hex head screws Insert the short arms of the slides into the hinged tabs of the base plate Position the slide so the notch near the short arm is on the bottom side Insert the long arms of the slides into the base plate brackets Insert and secure a cotter pin through the hole in the back of
7. Models 159 160 172 173 452 453 467 468 490 491 493 THE KEYPAD During vending customers use the keypad to make selections When you pull the door switch to the ON position the keypad becomes your program ming input device Forreference we will show the keypad on all the pages 9606 0080 9 21 e 0686 SPECIAL PROGRAMMING KEYS Press this key to move from one function to another From within a function press once to return to the beginning of the function press and hold to return to the standby message This key moves you around inside of a function This key allows you to switch between two or more choices This is the action key It will start tests fill the water tank etc DATA View several types of sales data NOTE All data is not resettable Pull out the door switch button to the ON position Press until the display shows DATA If you have the DEX option press QD to transfer data into your DEX device Press The display shows MR5 XX This is the dollar and cents amount of machine sales Press 3o The display shows XX This is the total count of all vends Press The display shows _ XX This is the dollar and cents amount of free vend sales Does not display if the total is zero Press 3o The display shows 0 This is the total count of free vends Does not display if the total is zero Press The display shows FST XX This i
8. 172 173 452 453 467 468 490 491 493 SETUP PROGRAMMING FLOW CHART P FREE VEND ON OFF P SELECT COIN MECH SELECT BILL VALIDATOR E SELECT CARD READER p CHANGE OPTIONS V EXACT CHANGE MESSAGE OPTIONS E DECLINING BALANCE OPTIONS I SELECT LANGUAGE SET MACHINE CONFIGURATION TRAY COUPLING FOOD MODULE ONLY 15 SELECT COLD MODULE TEMPERATURE 1590050 PAGE 39 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 COFFEE PROGRAMMING FLOW CHART Y VIEW ACTIVE SELECTIONS AND SELECT FREEZE DRY FRESH BREW 0 4 8 9 v SELECT CUP SIZE Y SET UP RINSE TIME FB ONLY Press selection number 6 CAPPUCCINO SET UP RATIO TURN SELECTION ON OFF P SET UP DRY PRODUCT THROW SET UP STEEP TIME SET UP AIR COMPRESSOR TIME P SET UP SUGAR THROW TIME WHAT PRODUCT IS BEING SET UP FD Coffee P SET UP LIGHTENER THROW TIME P PAGE 40 1590050 Main Setup Guide
9. 5 Set Up the Coin Mechanism If the changer is not a MARS TRC 6000 proceed to LOADING THE COIN MECHANISM If the changer is a MARS TRC 6000 you must set the high quarter switch QUARTER SWITCH POSITION ACTON The coin mechanism will only store 6 quarters The rest are sent to the coin box Fewer quarters are available for change SETTING THE QUARTER SWITCH The coin mechanism will store 69 quarters More quarters are available for change 6 Load the Coin Mechanism Open the cabinet door Open the monetary door Insert coins one at a time until each of the coin tubes has been filled Inspect the tubes for shingled coins and correct if necessary PAGE 36 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Programming OVERALL PROGRAMMING FLOW CHART Standby Message Total Free Total Sales Total Vends Vend Sales Total Free Vends Test Vends PAYOUT 1 2 3 Price Individual Selections FAULTS Fault List y See page 39 for a detailed description of SERVICE the SERVICE functions T See page 40 for a detailed description of SETUP the SETUP FUNCTIONS y See page 41 for a detailed description of POTES the COFFEE functions Y Select Time Set Date o
10. spiral wall retainer when a product does not readily leave the spiral e Usea spiral wall retainer in the following cases The spiral has a capacity of 20 25 30 or 38 The product is thin The product is on a candy tray The spiral wall retainer can also be used with other spirals and types of products The Spiral wall retainer is installed near the front of the column divider There are two ways to install the spiral wall retainer DIVIDER RETAINER ORIENTATION COLUMN DIVIDER BETWEEN THESE POSITIONS ORIENTATION A ORIENTATION B To install a spiral wall retainer insert the retainer in the square slot near the front of the column di vider The spiral wall retainer must be removed in two cases A Kit Kat bar loaded into either of the two right hand positions of a tray will not clear the retainer on the column divider between the two positions A product pusher will catch on a retainer in ORIENTATION A PRODUCT PUSHER USAGE OPTIONAL PRODUCT The optional product pusher will give the top of a product an ex PUSHER tra tilt to help it fall into the delivery pan Use a product pusher in the following cases The spiral has a capacity of 15 13 or 11 e The package is non rigid like bagged peanuts The product pusher can also be used with other spiral and types of prod ucts Product pushers are available from the parts department To use a product pusher snap it on the spiral as shown You can adjust t
11. 491 493 Installing a Tray in the Merchandiser Study this procedure before you install a tray for the first time while you are holding the tray you will not be able to see this area Proceed as follows Insert the tray so that the tray rollers pass over the tray guide rollers REAR OF TRAY ROLLER FRONT OF RAIL Bring the tray roller to rest on the tray guide REAR OF TRAY Tilt the tray upward Connect the tray wiring harness to the PC board mounted to the guide UST ABOVE the tray you are installing 5 Hold the tray up while pushing it toward the rear Stop when the tab on the tray aligns with the opening in the tray guide REAR OF TRAY CUT OUT TRAY GUIDE ON TRAY RAIL Lower the tray until it rests on the tray guide roller Push the tray in all the way The tray latch if so equipped will fall into the locking position TRAY LATCH 1590050 PAGE 21 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 3 Load Trays With Product SPIRAL CAPACITY COLOR CODES The color of the spiral coupler MODELS 159 160 467 468 490 AND 493 the little plastic tab attached SPIRAL SPIRAL COUPLER SPIRAL SPIRAL COUPLER to the rear of the spiral will tell CAPACITY COLOR CAPACITY COLOR you how many products will fit in the spiral See table at left Purple E 6 Purple NOTE Another way to determine spiral capacity is to countthe spaces in
12. OUT Now that you have placed your machine near its permanent location you need to set up some of the special options you may have IF YOUR MACHINE HAS A COFFEE SECTION 493 Grab the booklet entitled HOT DRINK MODULE SETUP OPERATION AND SERVICE MANUAL and follow the setup procedures contained in it After you have done that come right back here and pro ceed with the next step NOW IF YOUR MACHINE IS EQUIPPED WITH A CAN OR COLD FOOD MODULE Grab the booklet entitled CAN AND COLD FOOD MODULE SETUP AND OPERATOR S GUIDE and follow the setup procedures contained in it After you have done that come right back here and pro ceed with the next step Go on to the next page and continue with the snack set up 1590050 PAGE 7 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Snack Section Set Up 1 Place A Tray In The Loading Position 1 Place both hands on the tray as shown 2 If your machine has tray latches lightly push back on the tray with your palms This will release the tray latches on the sides of the tray Otherwise skip to step 5 Push down on the tray latches with your thumbs Pull the tray toward you until you hear and feel the rear tray rollers drop into a cut out in the top of the guide rail Skip to step 6 Lightly lift the front of the tray and pull the tray toward you until you hear and feel the rear tray roll ers drop into the cut out in the top of
13. POWER CONTROL PANEL POWER CONTROL PANEL STANDARD GERMANY POWER PANEL Powerto the merchandiser is controlled by the main power switch located on the power panel The power panel is on the right side of the merchandiser behind the monetary door WARNING AN ELECTRICAL SHOCK HAZARD Lethal voltages are present Unplug the merchandiser whenever you do one of the following tasks Failure to do so may result in personal injury Change a fuse Change the fluorescent lamp Change the lamp starter Connect or disconnect a harness except a motor harness when a tray has been removed PAGE 4 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Initial Set Up 1 Move the Merchandiser Through a Narrow Doorway Some models have removable panels at the top and bottom of the cabinet If necessary the mer chandiser can be moved through an opening as narrow as 30 inches by removing these panels REMOVABLE PANEL I FOR GETTING THROUGH REMOVE THE TOP PANEL A NARROW DOORWAY 1 Removethe two screws that secure each end of the panel to the cabinet 2 Pullthe panel forward to remove it from the merchandiser VIEW LOOKING INTO THE TOP OF THE CABINET REMOVABLE PANEL FOR GETTING THROUGH A NARROW DOORWAY REMOVE THE BOTTOM PANEL 1 Remove the screws that secure the panel to the cabinet 2 Pullth
14. disengage the locking tabs Lift up to remove the reducer from the gum and mint assembly 1 2 LOCKING Place the reducer on the gum and mint dispenser so the TAB locking tabs are in the slots Push the reducer toward the cabinet door to lock the re ducer in place COLUMN REDUCER 1590050 PAGE 31 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Final Installation Some machines have a small square rear duct that must be installed before the machine is moved into its final position If your machine has this duct locate it and follow the enclosed instructions Move the merchandiser to its final position You can position this merchandiser anywhere in a bank of machines It can even be placed onan end flush against a side wall Place the merchandiser at least six inches away from the back wall This will provide adequate air circulation for the refrigeration unit There should be enough room in front of the merchandiser for the door to move freely WARNING This machine is only rated for installation in an indoor location 1 Level the Merchandiser SPIRIT LEVEL Place a spirit level on the top front edge of the cabinet 4 with the door fully closed Adjustthe front legs only until the cabinet is reasonably level figure 1 B Hold the door open about 4 inches This relieves any stress the door may be placing on the cabinet _ C
15. hour time format This example shows period 1 beginning at 10 00 am a If desired enter a new start time using the number keys Press The display shows 1 570 14 00 This is the stop time of the first inhibit period ex pressed in 24 hour time format This example shows period 1 ending at 2 00 pm If desired enter a new stop time using the number keys The machine will not vend between the hours of 10 00 am and 2 00 pm every day Press The display shows 3 5787 0 00 This is the start time of inhibit period 3 Notice that the display did not show inhibit period 2 since it was inactive see step 4 This time period and any others are treated exactly the same as inhibit period 1 Press once to return to step 2 or press and hold to exit PAGE 48 1590050
16. is the only way to vend the last pre cooled can from a can module VER Software version number None Press J to test the food door Displays 0 vend door locked 1 loading door closed 2 food door open 3 door closed PERJXXXX Coffee section software version Tests the cup mechanism and 12 qi Tu CUP displays other sensor switch 555 to drop a CUR displays if no cup i w displays if tank is low P displays if waste pail full conditions WHIP Tests the whipper motors Press J to run the whipper motors for one cycle AIR Tests the air compressor Press J to operate the compressor for one cycle Press J to open the brewer 1 displayed if closed Tests the brewer to close the brewer displayed if open RINSE 9 Operates the brewer rinse system Press J to rinse the brewer Press 9 to rinse the fresh brew eee mixing bowl the bowl rinse system RINSE freeze dry Press to rinse the bowls 4 Press 20 to return to step 3 or to exit Tests the coin mech bill validator FOOD 0123 the operation of the food PAGE 44 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 SETUP Configure various machine functions Pull out the door switch button to the ON position Press until the display shows SETUP Press 3o The display shows either FREE ALL
17. one position counterclockwise from the vertical position LEFT SPIRAL RIGHT SPIRAL COUPLER COUPLER The right spiral coupler should be installed one position clockwise from the vertical posi tion AS VIEWED FROM FRONT OF TRAY Replace the current spirals with six count spi rals These are available from the parts department See REMOVING AND INSTALLING SPIRALS A pad can be installed in the bottom of the delivery pan to quiet and cushion product delivery This part is available from the parts department Load Lunch Bucket products as shown FOOD SELECTIONS LOADED IN SPIRALS Proper Loading of Lunch Bucket 1590050 PAGE 25 1 2 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 4 Return the Trays to the Vending Position Lift the tray until it is parallel to the floor as shown Push the tray toward the back of the cabinet If so equipped the tray latches on the sides of the tray will lock into position PAGE 26 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 5 Install Price Labels and Selection ID Labels Price Labels Price labels are printed on coiled up rolls You will find DORLAR these in the plastic bag that contained this manual There are two types of price rolls Dollar rolls 1 to 12 in increments of 1 and Cens rolls 00 to 95 in incre ments of 05 There are three pairs of
18. part of the harness out of the way in the trough at the back of the tray 1 2 Locate the harness connector forthe appropriate tray posi tion Push the harness connector over the header pins on the motor circuit board as shown 1590050 PAGE 13 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Removing and Installing Spirals All spirals are the same diameter There are two types of spirals COUNTER CLOCKWISE left hand CLOCKWISE right hand Spirals are available as follows SPIRALS FOR MODELS 159 160 467 468 490 SPIRALS FOR MODELS 172 173 452 AND 453 AND 493 PART NUMBER PART NUMBER CLIP CAPACITY 5 OF SPIRAL ER OF SPIRAL 2 CLOCKWISE COLOR LH en LH adi 8 wem wow 4 wes 1705 Rei 15 Standard 31477006 147759 Red lt gt I 2 1 5 52 I PAGE 14 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Removing and installing Spirals continued TO REMOVE A SPIRAL 1 Pull forward on the retaining clip and remove the end of the spiral from the spiral coupler as shown 2 Remove the spiral from the tray LIFT SPIRAL COUPLER SPIRAL RETAINING CLIP TO INSTALL A SPIRAL Pull the bottom of the retaining clip toward the front of the spiral Lower the spiral into the tray column a
19. the guide rail 6 Continue pulling the tray forward for another inch You will then be able to tilt the tray downward into the loading position as shown NOTE When the cabinet door is not fully open the bottom tray will rest on the delivery pan assembly Handle the tray with care to avoid scratching the delivery pan assembly PAGE 8 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 2 Set Up Trays to Vend Products These instructions will guide you through setting up your trays for vending You will be asked to deter mine if your tray can physically hold the products you intend to vend If not you will be directed to other procedures which will help you get them set up Follow these nine steps for each tray in your machine Make sure the tray is in the loading position Is the column wide enough for the intended product If so proceed to the next step Otherwise set up your tray to vend wider products see below this page When you re done return to step 3 in this procedure Will the products fit between the spiral turns If so proceed to the next step Otherwise change the spiral Will the product pass under the tray immediately above If so proceed to the next step Other wise reposition the tray and guides Will the product touch products on either side If not proceed to the next step Otherwise install a product spacer Load products in the t
20. 5 kg 650 Ibs 72 4 cm 28 5 in 249 kg 550 Ibs 90 om 25 4 n 320 705 bs a0 em 54 in 270 kg 595 Tos 81 3 cm 32 in 90 cm 35 4 in 324 kg 714 Ibs 90 95 4 in 962 kg 798 Tes CIRCUIT RATING CIRCUIT RATING 230 VOLT 50 HZ MACHINES 115 VOLT 60 HZ MACHINES MODEL CURRENT AMPS MODEL CURRENT AMPS 159 160 159 160 172173 9 4501460 167 466 CIRCUIT RATING 220 VOLT 50 HZ MACHINES MODEL CURRENT AMPS REFRIGERATION SPECIFICATIONS 2150 759 o7 Operating environment All models FOR INDOOR USE ONLY Ambient Temperature Maximum Minimum 32 C 90 F 5 C 41 F 1590050 PAGE iii Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 PAGE iv 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Electrical Power Requirements The merchandiser is supplied with a service cord for the country of use and is terminated in a grounding type plug The wall receptacle used for this merchandiser must be properly polarized grounded and of the correct voltage Operating the merchandiser from a source of low voltage will VOID YOUR WARRANTY Each mer chandiser should have its own electrical circuit and that circuit should be protected with a circuit breaker or fuse conforming to local regulations Voltage Check Place the leads of a voltmeter across the LINE LIVE and NEUTRAL terminal
21. been attached to the delivery door and a Set of self adhesive price labels are in the plastic bag that contained this manual 1 Stick the desired price label next to the column ID number as shown The gum and mint assembly is hinged to the delivery pan assembly and is held in the vending position by two magnets The gum and mint assembly is held in the loading position by a hook and a loop One end of the hook is attached to the right side of the door The loop is mounted on the right side of the gum and mint assem bly 1 Usethe loop as a handle and raise the gum and mint magazine with your left hand With your right hand move the free end of the hook so it catches the loop This will hold the magazine while you are loading it with product as shown 1590050 PAGE 29 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 3 Load the Gum and Mint Dispenser With Product The gum and mint assembly lid is held closed by two magnets Open the lid toward the in side of the merchandiser door PRODUCT WARNING PUSHER Keep your hand on the product pusher until it is locked in place Failure to do so may result in personal injury or in damage to the dispenser LOADING POSITION Move the product pusher into the loading po sition a Pull back on the pusher b Pull down on the pusher and lock the PRODUCT front glide into position RETAINING LIP Load the product a Push th
22. e displayed OR PULSE DBY A pulse validator is installed OR NO DBV bill validator installed Press The display shows either CARD No card reader is installed DUNE CARD A dumb 12 pin card reader is installed 03 CARG MDB card reader is installed Press H to switch between the choices Press 3o The display shows CHANGE X XX Change will be given for coins or bills up to this denomination without the customer having to make a selection Forexample if 1 00 is displayed the machine will give the customer change fora dollar without requiring a selection Entering 0 00 means that no change will be given 1590050 PAGE 45 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Press 3o The display shows 480 756 X XX The customer will see USEEXACT CHANGE in the display when the amountofavailable change in the coin mechanism falls below the level you setforX XX Enter a value with the number keys For example if LUU f15G 1 00 is selected the customer sees the USE XACT CHANGE message when less than a dollar s worth of change is in the coin mechanism Press The display shows either DECLINE GN More than one vend is allowed with a declining balance This means that the customer can choose multiple products until the amount of credit is lower than the lowest priced productin the machine OR DECLINE GFF A declining balance is not allowed Press H t
23. e panel forward to remove it from the cabinet VIEW LOOKING INTO THE BOTTOM OF THE CABINET 1590050 PAGE 5 TAKE THE MERCHANDISER THROUGH THE OPENING Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 1 Move the Merchandiser Through a Narrow Doorway continued 1 2 REASSEMBLE THE MERCHANDISER Open the cabinet door and place it square with the left side of the cabinet Carefully walk the merchandiser through the opening 1 Move the merchandiser to its approximate position There are some procedures you need to do before itis in its permanent location Plug in your merchandiser and turn the power switch to ON Replace the upper and lower panels 2 Position the Merchandiser You can position this merchandiser anywhere in a bank of machines It can even be placed on an end flush against a side wall Place the merchandiser at least six inches away from the back wall This will provide adequate air circulation for the refrigeration unit The merchandiser will operate more efficiently when placed in a shaded location There should be enough room in front of the merchandiser for the door to move freely WARNING This machine is only rated for installation in an indoor location PAGE 6 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 TIME
24. e product forward b Be sure the last item is completely under the product retaining lip WARNING Keep your hand on the product pusher until it comes to rest behind the last item in the column Failure to do so may result in personal injury or in damage to the dispenser 4 Move the product pusher into the dispensing position a Pull the product pusher down to unlock the front glide b Slide the product pusher toward the prod uct DISPENSING POSITION PAGE 30 1590050 5 Removing and Installing Column Reducers The two left most vending columns as seen from the loading side can be adjusted for two different widths When a column reducer is in place the width of the column will be 31 1 inches When a column reducer is removed the width of the column will be 37 s inches TO REMOVE A COLUMN REDUCER Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 4 Return the Gum and Mint Dispenser to the Vending Position Make sure all product pushers are in the vending posi tion Close the gum and mint assembly lid Hold the loop on the right side of the magazine with your left hand Release the hook with your right hand and lower the magazine Continue to hold the loop until the magazine has been fully lowered Pivot the gum and mint assembly back to the vend ing position 1 2 TO INSTALL A COLUMN REDUCER Pull the reducer away from the cabinet door to
25. e spiral couplers are oriented as shown below NOTE The motor output shaft opening contains eight facets to allow the spiral coupler to be installed in any one of eight positions FRONT VIEW OF MOTOR OUTPUT SHAFT SPIRAL COUPLER ORIENTATION ONE POSITION ONE POSITION COUNTERCLOCKWISE CLOCKWISE FROM VERTICAL FROM VERTICAL LEFT SPIRAL RIGHT SPIRAL COUPLER COUPLER AS VIEWED FROM FRONT OF TRAY SPIRAL COUPLER PAGE 18 1590050 2 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Installing a Spiral Coupler continued WHEN USED WITH A COUPLER BEARING Hold the coupler bearing in place and push the spiral coupler through the bearing untilthe coupler clicks into position Be sure the coupler is in the proper orientation as shown SPIRAL COUPLER SPIRAL Ps BEARING 1590050 19 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Moving a Tray Up or Down This merchandiser can be adjusted to vend taller products Some guidelines must be followed e Keep in mind that when you increase the product height available to a tray by lowering it you will be decreasing the product height available to the tray below If a tray is in the lowest position the tray below it should not be in the highest position If a tray is in the highest position the tray above it should not be in the lowest pos
26. each of the slides Push the base plate toward the merchandiser cabinet The front tabs of the base plate brackets should seat in the notches in the long arms of the slides Replace the caps liner and pail s removed previously SLIDE LH COTTER PIN SLIDE RH BASE PLATE PAGE 34 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 3 Install the Lock Cylinder Install an optional lock cylinder in the merchan diser as follows 1 2 3 Position the lift handle lock lever as shown Depress the lock spring at the square hole of the lock cylinder receptacle and pull the lock springs out through the front Position the lock cylinder as shown Depress the spring loaded lock pin Push the cylinder into the cylinder receptacle in the lever The pin should snap into the Square hole CYLINDER If the cylinder pin does not seat in the square hole press against both ends ofthe lock cyl inder Rotate the cylinder until the pin snaps into place Leaving the door open test the lock mecha nism with a key 4 Install the Optional Cash Box Lock Remove the cash box from the merchandiser Assemble the lock as shown in the illustration to the right Return the cash box to the merchandiser LOCK CYLINDER SQUARE HOLE WASHER 1590050 PAGE 35 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493
27. es with the outside world Customers can see messages about how much money they have put into the merchan diser The message display also tells cus tomers when a selection is sold out and when vending is free The message display shows you what you are doing when you pro gram the merchandiser and can show you what is wrong if there is a failure Selection Switch Panel The customer uses these switches to make selections Also maintenance people may use this switch panel during programming and other support modes Coin Return Button Pressing this button returns any coins that have been paid into the merchandiser prior to a vend Bill Acceptor Optional Accepts bills in various denominations depending upon the type of bill validator and how the machine is configured MESSAGE DISPLAY INSTRUCTION PLATE MONETARY PANEL COIN INTERLOCK ee onse RETURNED sEtow RETURNED BELOW RETURN gt 0 BUTTON SWITCH LOW VOLTAGE SWITCH CABINET SELECTION SWITCH BILL lt Eje eeceeron COIN INSERT PAGE 2 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 MAIN CONTROLLER PCB DISPLAY MAIN CONTROLLER PCB ASSEMBLY
28. ess The display shows B amp PRUB 2 10 This means that the current selection 0 dry product throw time is 2 70 seconds For another selection the 0 would be replaced by that selection number Use the number keys to enter a new time if desired Press QD to do a test throw Pressing 20 after each display will cause the following screens to appear O PROD View and change the settings for extra strong drink D UTR View and change the settings for the water throw time 0 5 View and change the steep time O STP View and change the steep time for an extra strong drink BAIR View and change the air compressor running time 8 506 View and change the settings forthe sugar throw time O SUG View and change the settings for extra sugar throw time D LTR View and change the settings for the lightener throw time O LIR View and change the settings for extra lightener throw time O WHP XX View and change the whipper settings Press H to switch between the settings Bh The drink is whipped unless J is pressed OFF The drink is NOT whipped unless J is pressed 1590050 PAGE 47 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 DIFFERENCES Some Selections will not show all of these items For example selection 8 cup only which is normally off has no settings available Selection 9 chocolate has only the product and water throw times dis played In addition to the whipper option
29. f Day Inhibit Periods TIME OF DAY y Set Start and Stop Time The diagrams on the next few pages are maps ofthe programming functions in your merchandiser These functions will be described in greater detail in the text but the diagrams will help you get around once you are familiar with how programming works Note that some features may not be available on your merchandiser depending upon how it is configured The symbols represent special keys that move you around inside the programming modes and from one mode to another As you can see on the diagram these symbols show up in the pathways in and around the modes 1590050 PAGE 37 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 SERVICE PROGRAMMING FLOW CHART SERVICE P TEST VEND v P SOFTWARE VERSION NUMBER l x CUP DROP TEST AIR COMPRESSOR TEST Fresh brew COLD MODULE only TEMPERATURE x T BREWER TEST Fresh brew only FOOD DOOR TEST Food module equipped l units only BREWER AND BOWL RINSE TEST COFFEE SECTION SOFTWARE VERSION NUMBER PAGE 38 1590050 Main Setup Guide Models 159 160
30. he Machine Replacing a Motor with a Spiral Bearing Connecting and Disconnecting a Motor Harness Removing and Installing Spirals Removing a Spiral Coupler Removing and Installing a Spiral Motor Installing a Gear Installing a Spiral Coupler Moving a Tray Up or Down Installing a Tray in the Merchandiser 3 Load Trays with Product 4 Return the Trays to the Vending Position 5 Install Price Labels and Selection ID Labels Set ru The Gum and Mint Unit Install Price Labels Put the Gum and Mint Dispenser in the Loading Positon Load the Gum and Mint Dispenser With Product Return the Gum and Mint Dispenser to the Vending Position Removing and Installing Column Reducers Installation Level the Merchandiser Connect a Refrigeration Module to an External Drain optional Install the Base Plate Install the Lock Cylinder Install the Optional Cash Box Lock Set Up the Coin Mechanism Load the Coin Mechanism Toe o Fina gt gt 1590050 PAGEi Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Programming Overall Programming Flow Chart Service Programming Flow Chart Setup Programming Flow Chart Coffee Programming Flow Chart PAGE ii 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 SPECIFICATIONS DIMENSIONS AND WEIGHTS 204 kg 626 bj 266 kg 564 bs 259 kg 672 bs 214 ko 472 bs 72 4 cm 28 5 in 29
31. he product pusher by moving it around on the spiral to achieve the best vending results 1590050 PAGE 23 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 3 Loading a Tray With sd continued PRODUCT SPACER MOUNTING A MOUNTING INSTALLING A PRODUCT SPACER The 41 keep a tall COLUMN narrow product upright PRODUCT Shown at right are product spacers SPACER and column dividers on both deep and shal low trays Insert the product spacer onto the column divider as shown ADJ USTING A PRODUCT SPACER With product loaded in the tray ro tate the product spacer up or down to keep the product upright as shown REMOVING A PRODUCT SPACER Pull the product up off the column divider PAGE 24 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 3 Loading a Tray With Product continued PREPARING THE MERCHANDISER FOR VENDING LUNCH BUCKET Because ofthe weight and shape ofthe pack age it is recommended that this product be vended only from the bottom tray ONE POSITION ONE POSITION COUNTERCLOCKWISE CLOCKWISE FROM VERTICAL FROM VERTICAL To vend this product two adjacent positions must be coupled together See INSTALLING A GEAR for mechani cal coupling directions or see the Pro gramming Guide for electrical coupling directions The left spiral coupler should be installed
32. he tray forward until you hear and feel the rear tray rollers drop into a cut out in the top of the guide rail Skip to step 5 Lightly lift the front of the tray and pull the tray toward you until you hear and feel the rear tray rollers drop into a cut out in the top of the guide rail PC BOARD ATTACHED TO Unplug the tray wiring har T TRAY GUIDE ness from the PC board NIN mounted on the tray guide rail J UST ABOVE the tray you are removing TRAY GUIDE RAIL PAGE 10 1590050 5 ON TRAY RAIL Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Removing a Tray continued Lift up on the tray and slide it toward the back No PEAR OF TRAK more than an inch should be needed CUT OUT REAR OF TRAY GUIDE RAIL TRAY ROLLER Thetab near the back of the tray should align with the cut TRAY GUIDE out in the top of the tray guide rail as shown Lift the tray clear of the tray guide rail and out of the mer chandiser CAUTION When the cabinet door is not fully open use extra care in removing the bottom tray Failure to do so may result in damage to the tray or to the delivery pan assembly Removing And Installing Column Dividers Push the column divider toward the back of the tray Lift the column divider clear of the tray 2 Install the column divider in the reverse order of removal 1590050 PAGE 11
33. ition You will need to experiment with various tray positions to get the best results for your products CAUTION Trays should not be positioned over an open air discharge vent NOTE Tray movement is limited because the tray harness will limit the amount of travel available to the tray guide rails Proceed as follows Remove the tray from the merchandiser See REMOVING A TRAY Remove the screw that secures the right tray guide rail to the front guide mounting channel as shown Tap up on the guide rail and unseat the guide rail tabs from the channel slots Pull the guide rail away from the front and rear guide mounting channels Move the guide rail to the de sired position Insert the guide rail tabs into J MOUNTING CHANNEL the mounting CVchannel slots as shown Tap down on the guide rail to seat the tabs in the channel slots Replace the screw that secures N S S the guide rail to the front guide DANS PC BOARD wo ReNTQUDE mounting channel T NSN gt Repeat steps 2 through 8 for the I left guide rail SS SLOT Return the tray to the merchandiser See INSTALLING A TRAY IN THE MERCHAN DISER Load products into the trays and perform test vends Make sure the trays don t interfere with the products you are vending and that all products vend properly PAGE 20 1590050 2 Main Setup Guide Models 159 160 172 173 452 453 467 468 490
34. nd insert the end of the spiral into the spiral coupler as shown Release the retaining clip SHOULD I USE A CLOCKWISE OR A COUNTERCLOCKWISE SPIRAL 1 Thetype of spiral used is determined by the column position it will occupy in the tray 2 Refer to the figure below to find the correct spiral type A2 4 5 A7 AB 1590050 15 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Removing a Spiral Coupler 1 Pinch together the prongs on the end of the spiral coupler as shown 2 Pull the coupler forward in the direction of the arrow as shown SPIRAL COUPLER PRONGS Removing and Installing a Spiral Motor REMOVING A SPIRAL MOTOR NOTE some steps may already be completed SPIRAL Remove the tray See REMOVING A TRAY MOTOR Disconnect the motor harness See CONNECT MRE ROTATED 905 ING AND DISCONNECTING A MOTOR HAR NESS Remove the spiral See REMOVING AND IN BACKWALL STALLING SPIRALS OF TRAY Remove the spiral coupler See REMOVING A SPIRAL COUPLER Remove any fasteners and lift the motor clear of the tray Return the tray to the merchandiser See IN STALLING A TRAY IN THE MERCHANDISER SPIRAL INSTALLING A SPIRAL MOTOR 9 COUPLER Remove the tray See REMOVING A TRAY Place the motor in the correct position at the rear of the tray as shown Secure with fasteners if applicable Place a gear in position if required by
35. o switch between these two choices Press The display shows either ENGLISH DEUTSCH FRANCAIS ESPANOL PORTUGUES SUEDISH or NEDERLANDS Press H to select the appropriate language for your display Press 3o The display shows the currently set machine configuration DO NOT CHANGE THIS CONFIGURATION UNLESS YOU KNOWITIS INCORRECT Improper machine operation will result from an incorrect configuration setting The possible configurations are CHF SNACK Your machine is snack only CHF CHLLD Your machine is a chilled snack ENF CAN Your machine has a can unit CNF FOOD Your machine has a food module CH CAN Your machine has chilled snacks and a can unit If J is displayed example CNF dJ SNACK your machine has a coffee section model 493 only a Press H to change the configuration b Press 2 to turn the coffee section setting off or on 12 Press The display shows This is the currently set temperature for the chilled snack orthe can or food module a Change the temperature Press 0 to increase the temperature press D to decrease the temperature b Press to change the display units from Fahrenheit to Celsius 13 Press 20 to return to step 3 or to exit PAGE 46 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 COFFEE Programming hot drinks in your merchandiser is based on a family concept Your menu li
36. or FREE OFF When FREE ALL is displayed all selections are free Press H to switch between ALL and OFF Press The display shows either DUfIB ADB NECH Press H to switch between these coin mech choices Press The display shows the bill validator choices Press to switch between the choices SER 12 5 10 20 A serial validator is installed Press 1 2 b 6 or 7 respectively to display the bill s which will be accepted OR ADB 10 5 10 20 MDB validator is installed Configure the validator as follows Press 1 2 b 6 or D respectively to display the bill s which will be accepted For Example the display shows 08 1 5 10 20 This means that the validator accepts 1 2 5 10 and 20 bills Press X until the display shows 208 x This means the machine recognizes that MDB bill validator which accepts non standard bills ortokens is connected and operating Press 2 to enter the list of bill s or tokens which will be accepted Press 20 to scroll through the list that you set up earlier Each bill in the list is displayed For example the display will show 5 88 BM when the validator is told to accept 5 00 bills When all bills have been displayed the display shows the token screen TAN BM or TKN OFF Press to turn a particular selection ON or OFF Press 25 when you have completed the list ADB x will again b
37. ray Return the tray to the vending position Install the price rolls Install the selection ID numbers Set Up A Tray To Vend Wide Products The following steps will help you configure your tray to vend wide products When you have completed the procedures called out in each step return to the next step in the procedure When you are done with the entire wide product steps return to the set up procedures above Remove the tray from the merchandiser and place on a flat surface See REMOVING A TRAY You may couple two Spirals together with one condition Please remember that the left spiral of the pair must have an even ID number 0 2 4 etc Remove the column dividers between the pair Replace the right motor with a spiral bearing and gear and install a gear on the left motor See RE PLACING A MOTOR WITH A SPIRAL BEARING Return the tray to the merchandiser Return to step 3 in the Set Up Trays to Vend Products procedure above 1590050 PAGE 9 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Removing a Tray Study this procedure before you in stall a tray for the first time while you are holding the tray you will not be able to see this area Proceed as follows If your machine has tray latches push back on the tray slightly with your palms This releases the tray latches Otherwise skip to step 4 Push down on the tray latches with your thumbs Pull t
38. reference on the main PCB cannot be read SENSE The temperature sensor cannot be read TERIP RANGE The temperature sensoris out of range CUPS Out of cups URSTEPRIL The waste pail is full DBV ERR Problem with the bill validator BREUER The brewer is jammed or out of position Problem with the coin mechanism NONEREADY Time of day inhibit is active or all selections are out of service CHAPRICE Illegal price is detected CARD ERR Problem with the card reader When the first fault item if any repeats you have seen all the faults When active faults exist pulling the door switch will automatically display FAULTS 4 Press 3 to see more faults or to exit OOTO S000 0090 1590050 PAGE 43 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 SERVICE View machine status and test certain functions Pull out the door switch button to the ON position Press until the display shows SERVICE Each time you press 3o the display shows a different testor indication as listed in the table below NOTE Some tests may not appear due to machine configuration OOTO e ooo 0090 DISPLAY DEFINITION TESTS YOU CAN PERFORM Insert coins and bills into the merchandiser The amount you entered is displayed Vend any selection A selection can also be vended without inserting any money NOTE This
39. s of the wall receptacle The voltmeter should indicate 110 130 volts ac for 120 volt 60 Hz locations or 220 240 volts ac for 230 volt 50 Hz locations Polarity Check Place the leads of a voltmeter across the LINE LIVE and GROUND terminals of the wall receptacle The voltmeter should indicate 110 130 volts ac for 120 volt 60 Hz locations or 220 240 volts ac for 230 volt 50 Hz locations Noise Potential Check Place the test leads of a voltmeter across the NEUTRAL and GROUND terminals of the wall receptacle The meter should indicate 0 volts ac A mea surement greater than 1 5 2 0 volts ac could result in problems for the merchandiser s electronic circuitry caused by electrical noise Any deviation from these requirements could result in unreliable performance from your merchandiser Unpack the Machine Remove all packing materials from the interior of the machine Keep all documents warranty cards etc Set aside the base plate kit if present 1590050 PAGE 1 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Controls and Indicators Interlock Switch When the cabinet door is open this switch turns off the optional fan if so equipped and turns on the service light not present on all models Low Voltage Switch Informs the controller software of the main door open or closed status Message Display This is how the merchan diser communicat
40. s the total count of test vends Does not display if the total is zero Press 20 to return to step 4 to exit 1590050 PAGE 41 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 PAY OUT Does not apply to machines with EXEC coin mechanisms Pay out coins 1 Pullout the door switch button to the ON position 2 Press until the display shows PAY 1 2 3 MDB mech This is telling you that pressing D pays out nickels pressing 2 pays out dimes and pressing 3 pays out quarters OR NDU 1 2 3 dumb mech This is telling you that pressing d pays out from tube 1 nickels pressing 2 pays out from tube 2 dimes and pressing 3 pays out from tube 3 quarters Press the appropriate key once to pay out one coin Press and hold the appropriate key to pay out coins continuously Press and hold to return to the standby message PRICE Set prices for all the selections in your merchandiser AG 25 The price display Selection number and letter Pull outthe door switch button to the ON position Press until the display shows PRICE Press and the display shows R XX XX is the price for the AO selection Press 20 until the selection you wantto displayed NOTE Only selections which actualy present in the machine can be accessed this way except selection H which can always be priced OR Press the letter and n
41. selection 6 cappuccino only shows the following amp RHTIO 14 View and set the ratio of chocolate to coffee in a cappuccino drink The default ratio is 14 meaning that 1496 of the drink is chocolate 8696 is coffee NOTE At any of the preceding displays you can press QD to test throw that item TIME OF DAY FEATURES Youcansetthe clock and calendar features of your machine as well as set up to four intervals during the day when the machine will be inactive Pull out the door switch button to the ON position Press until the display shows HH AN This is the currently set time expressed in 24 hour format If desired set the time using the number keys Remember to express the time in 24 hour format 2 00 pm 14 00 Press The display shows the current date MM DD YY Forexample 07 25 397 July 25 1997 If desired set the month day and year using the number keys To change to the European date format DD MM press H The display changes to 25 07 97 Note that the slash in the U S format is replaced by a dash in the European format Press The display shows 1 3 This shows the number of active time of day inhibit periods In this example inhibit periods 1 and 3 are active To turn on or off the inhibit periods press the corresponding number key 1 2 3 or 4 Press The display shows 7 577 10 80 This is the start time of the first inhibit period ex pressed in 24
42. slots in the front of the tray Insert the dollar roll in the left most pair of slots if the price is 1 00 or more Insert the cents roll in the center pair of slots The low number end of the roll goes in the top slot and the high number end of the roll goes in the bottom slot Price Label Installation CENTS ROLL PRESS TOP OF ROLL PAST FLEXIBLE TAB NEAR TOP EDGE INSERT BOTTOM OF ROLL THROUGH SLOT ALONG BOTTOM EDGE Price Label Adjustment You can set selection prices within the following range Minimum Price 00 Maximum Price 12 95 Increment 05 Use your thumb to move each price roll up or down as needed to set the desired price 1590050 PAGE 27 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 5 Install Price Labels and Selection ID Numbers continued WHICH ID LABEL GOES WITH WHICH SELECTION See the figures below for snack and candy tray positions MOTOR POSITION TOP TRAY TRAY mmole er efe ete e e e revel oof eel a ee po e m mere o pe o oe enr n FOOD SELECTION CAN SELECTION BOTTOM TRAY EXAMPLE OF A BASIC SNACK TRAY ID LABEL TO USE OOOO C900 0 EXAMPLE OF A BASIC CANDY TRAY ID LABEL TO USE 2 4 5 A7 28 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Set Up The Gum and Mint Unit The column ID labels have already
43. sts the coffee selections as J 0 black coffee J 1 coffee with sugar and so forth All selections in the cof fee family are grouped under 0 Likewise the espresso selections are grouped under 4 and cappuccino selections under 6 All procedures for setting up hot drinks are similar so this example will demonstrate how to set up fresh brew coffee selection 0 Pull out the door switch button to the ON position Press until the display shows COFFEE Press The display shows J 8 0 4 5 8 8 This display shows a fresh brew FB machine with active selections 0 4 6 8 and 9 Press to change to a freeze dry FD machine NOTE If you want to set up drink options dry product throw water throw etc skip to step 5 To set up cup sizes continue with step 4 Press 3o The display shows CUP 802 This display shows the machine is setup for 8 ounce cups The equals sign 2 indicates the default throw times for that size cup are loaded Press until the desired cup size is displayed A question mark 2 in the display instead of an equals sign means that the default throw times for that size cup are notsetup To load the default throw times for your selected cup size press and hold C Two beeps are heard the display shows CLEARING then returns to the previous display NOTE Fresh brew and freeze dry default times differ is turned on Press H to turn the selection off Press H again to turn it back on Pr
44. this set up See INSTALLING A GEAR Install a spiral coupler in the proper orientation See INSTALLING A SPIRAL COUPLER Connect the motor harness See CONNECTING AND DISCONNECTING A MOTOR HARNESS Return the tray to the merchandiser See INSTALLING A TRAY IN THE MERCHANDISER PAGE 16 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Installing a Gear WHEN ARE GEARS USED Gears are used to mechanically couple the spirals together This happens whenever you have two spirals and only one motor for vending a selection WHERE ARE THE GEARS PLACED e The gear is placed between the back of the tray and the spiral coupler HOW IS THE GEAR ORIENTED e There two possible orientations for the gear BACK WALL OF TRAY ORIENTATION 1 ORIENTATION 2 There two rules to follow when orienting gears RULE 1 The gears for selections next to each other cannot use the same orientation RULE 2 All gears for a single selection must use the same orientation 1590050 PAGE 17 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 Installing a Spiral Coupler Place the gear in position if one is required for this set up See INSTALLING A GEAR WHEN USED WITH A MOTOR Hold the motor in place and push the spiral coupler through the motor gear box until it clicks into position Be sure th
45. umber of the selection you want to price and it will be displayed immediately NOTE All selections in the machine are accessible in this way Enter a new price with the number keys Repeat steps 4 and 5 until you have priced all the selections OR Press J to return to the PRICE display or hold to exit PAGE 42 1590050 Main Setup Guide Models 159 160 172 173 452 453 467 468 490 491 493 FAULTS Display all the active faults on your merchandiser 1 Pulloutthe doorswitch button to the ON position 2 Press until the display shows FAULTS 3 Press 3 to see the list of faults NOERRORS There are no faults on the machine KEYPAD Key s X and Y are stuck ROMERRGER The EPROM is bad RANERRUR RAM is not initialized oris not compatible with the currently loaded software If this message appears initialize your RAM by performing the following procedure NOTE Initializing RAM will erase all your data and drink setings Be sure you have written this information down before continuing Press AND HOLD You will see CLEARING in the display Continue holding until two beeps are heard and the display shows FINISHED LOWUATER The water level in the tank is low JCGMMERR The coffee section is not responding to the controller FOOD XXX The food door has failed HC ERR XX The health control has been set XX F is the maximum temperature reached REF The temperature
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