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Operator`s Manual

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1. 35 Control 111 8 36 9 378 38 Deck 39 amp 40 Engine Assemb Yy 41 amp 42 ees 43 amp 44 eU 45 amp 46 Engine Cover 556 47 amp 48 Fuel Injection Assembly eee eee eee eee 49 Dust Container 5 50 2 6 52 Quick Reference Specifications Capacities e Engine CII Filter not removed 2L 2 1 U S at Filter removed 2 3L 2 4 U S at e Cooling System 2 7L 2 9 U S at Routine Maintenance Parts Engine Monitor and Diagnostic Software MP322300 Engine Oil Filter KA490652078 Engine Primary Air Filter KA110137020 Engine Secondary Air Filter KA110137019 Spark Plug KA920702112 Battery MP120800 Drive Belt MP041000 24 273000 28 Fuses 20 2570 7 5A MP043000 e Dust Skirt RV022400 24 RV022700 28 e Dust Container Filter MP095100 e Pads 24 Blue Blend PD006024 24 White Lightning PD010024 24 Thermal Thunder PD001024 24 Natural Poly Blend PD002024 28 Blue Blend PD006028 28 White Lightning PD010028 28 Thermal Thunder PD001428 28 Natural Poly Blend PD002028 Your Authorized Amano Pioneer Eclipse Distributor Authorized Amano
2. iat AAN I FN L 2 009400 083107 Engine Assembly Continued Ref Part Description Qty 1 NB4791 SCREW CAP 3 8 X 2 1 2 5 WASHER LOCK 3 8 1 3 RV019100 ENGINE KAWASAKI FD731V REV ASM 1 4 250300 CLUTCH RXL40 ASM 1 5 NB9745 SCREW CAP 5 16 18 X 3 4 4 6 NB6111 WASHER LOCK 5 16 4 7 NB3350 WASHER FLAT 1 4 14 8 271800 MUFFLER EXHAUST ENGINE FD731V 1 9 18000 SENSOR OXYGEN FUEL INJ 1 10 NB9505 WASHER FLAT 5 16 X 1 1 2 11 RV023501 PLATE MOUNT ISOLATOR PAINTED 1 12 MP223100 SPACER SHAFT ENGINE 1 13 0 INTAKE AIR REVOLUTION ASM 1 14 NB3260 NUT 5 16 18 NC 4 15 NB054200 BOLT HEX M8 x 45 4 16 MP223000 BUSHING MOUNT VIBRATION 4 17 MP276300 BUSHING ISOLATOR VIBRATION 4 18 4511 CLIP OIL DRAIN SPRING ASSEMBLY 1 19 NB9530 NUT LOCK WASHER 6 32 1 20 NB1621 CAPLUG K8 RED 1 21 NB7282 CLAMP HOSE NO 38 1 22 NB054300 SCREW 6 32 X 1 SS 1 23 MP4515 TUBING OIL DRAIN 1 24 MP276000 RING ISOLATOR VIBRATION 4 25 155600 KNOB FLUTED 1 4 20 UNC 3 4 STUD 2 26 054700 SPACER 3 8 OD x 1 4 ID x 250 L NYLON 2 27 030400 SCREW PHILLIPS PAN HD 1 4 20 X 1 2 083107 42 43 Engine 050808 4 7 08 0
3. 105085 ey Sy Jeu AUSA Syuy 9 SYS 10 aur 105095 dy ASU JOU pue 10 100986 si Xue 124 apo yug 16 Machine Troubleshooting Problem s hard to start Engine Engine will not star Engine lacks power Machine is burnishing tao aggressively Burnishing dust is nat contained 17 Possible Cause Fropane Cylinder connected 5 not properly Spark plug or head balts are loose Head Gasket blows Coil air gap out of adjustment GCoil s defective Wires broken or disconnected filter is dirty Head gasket leaking Thrattle out of adjustment Governor out of adjustment or maluntioning Valves need adjusting Adjust wheels are the wheel brackeis Improper pads Dust container filter is dirty skirt is not sealing with the floor 15 blocked in the back position a Solution Check propane cylinder connection Hetarque Check FD 31 Service Manual Contact Pioneer Eclipse Certified Tech Replace head gasket Check FD 7 31 service Manual Contact Pioneer Eclipse Certried Tech Adjust coil airgap Check FD 1 Manual Contact Pioneer Eclipse Install properly filled cylinder head gasket Check CI 731 Serv ace Manual Contact Pioneer Eclipse Tech Fel iy Reconnect replace wires Contact Eclipse Certified Tech Clean o
4. EMERGENCY STOP 012209 021000 Wiring Schematic Continued COLOR LEGEND SYMBOL COLOR BK BLACK BK R BLACK RED BK Y BLACK YELLOW BK W BLACK WHITE BE BLUE BE R BLUE RED GN GREEN GN W GREEN WHITE V R BK R Y WH Y Y R Y W KEY SWIICH DIAGRAM Exploded Views and Replacement Parts We recommend Amano Pioneer Eclipse quality parts available through your Amano Pioneer Eclipse Distributor or direct from the factory When you order parts you need to have your machines serial number This is the number that you recorded in the Product Registration section of this manual 30 Electrical Connections 012809 SAFETY SHUTOGWN RELAY S i rik 4 ie C gt r hagl 1 41 51 2 d L STAs ES IM i Y 1 ON LEA 2 N NATE 3 00 00 AES 31 Electrical Connections Continued m gt 050808 E n 5 C3 au 3 D D 9 9 r CU U n gt L ns 2 gt Ou 8 gt JO iy 9 c3 C i F S CU co gt d SE 1 i 1 C 6 1 1 Ed gt LI LI IK en 1 IEN EM al
5. CU A gt um n 4 Ref Part Description Qty Ref Part Description Qty 1 RV023000 HARNESS WIRING REVOLUTION 1 7 273800 WIRE GROUND METER HOUR 1 2 0 HARNESS WIRING SWITCH KEY 1 8 273900 HARNESS WIRING SWITCH 3 273400 HARNESS WIRING METER HOUR 1 CLUTCH 1 4 273500 WIRE E STOP RELAY 1 9 552570 FUSE 20 AMP 2 5 273600 WIRE FUEL LOCK OFF 3 FUSE 1 10 MP043000 FUSE 7 5 AMP 4 6 0 WIRE SWITCH CLUTCH 1 FUSE 1 032907 32 33 Bulkhead Assembly 083107 RFOO9600 Ref Part Description Qty Ref Part Description Qty 1 RV016400 FRAME REVOLUTION ASM 1 14 RV019600 HANDLE REVOLUTION ASM 1 2 MX1075 WASHER LOCK 3 8 6 15 RV019900 BULKHEAD TANK LP WELDMENT 1 3 NB6110 WASHER LOCK 1 4 12 16 NB6501 INSERT 1 4 20 COMPRESSION 4 NB3350 WASHER FLAT 1 4 12 5 5 RV019400 ARM LEFT HAMMERTONE 17 131015 TRIM BATTERY TRAY 1 PAINTED 1 18 0 CLAMP 3 4 ID RETAINER ASM 1 6 RV019500 ARM RIGHT HAMMERTONE 19 NB8130 CLAMP 3 4 ID RETAINER 1 PAINTED 1 20 NB6110 WASHER LOCK 1 4 1 7 6042 SCREW 3 8 X 1 8 21 019100 BOLT HEX 1 4 20 3 4 GD 5 1 8 009901 HUBCAP PAINTED 2 22 015700 SCREW CAP HH 1 4 20 X 5 8 12 9 3001 BOLT HEX 1 2 1 NC 2 23 NB52816 SCREW BH 1 4 20 X 1 2 6 10 0 FOOT UPPER 2 24 RV021100 CLA
6. Place dust container on the machine and secure with the Velcro strap Inspect Pads and Pad Holders Push machine to level surface 2 Turn off LP cylinder and remove it di Rock the machine back by either pushing down on the operator handle or lifting up the front of the machine 4 Remove centering device and inspect pads II pads have worn less than 1 4 6 mm replace them 5 Inspect the pad holder for cracks or damage If the pad holder does not have any damage proceed to step 9 WARNING A damaged pad holder rotating at a high rate of speed may be an extreme hazard if it should come apart 6 If the pad holder needs to be removed a 3 4 wrench will be required Locate the wrench flats on top of the spindle shaft by routing the wrench through the front grill and onto the top side of the spindle pulley With the spindle shaft secure turn the pad holder counter clockwise until it is free of the spindle shaft 7 Save the washer and or spacer that is on the spindle shaft Be sure they are in place when the pad holder is re installed 8 When threading the pad holder onto the spindle shaft use the wrench to keep the shaft from turning Be sure the pad holder is tight before proceeding Secure the pad with the centering device 10 Lower the machine Inspect Drive Belt 1 Push machine to level surface Turn off LP cylinder and remove it 8 Rock the machine back by either pushing down on the operator handl
7. BELT REVOLUTION ASM 1 3 M89745 SCREW CAP 5 16 18 X 3 4 4 4 NB6111 WASHER LOCK 5 16 4 5 6530 SCREW CAP HH 1 4 20 X 1 12 6 NB6110 WASHER LOCK 1 4 12 7 0 GRILL EXHAUST REVOLUTION WELDMENT 1 8 271000 BRACKET HINGE COVER ENGINE WELDMENT 1 9 NB6042 SCREW CAP 3 8 X 1 8 10 NB5350 SCREW MACHINE TH 10 24 1 8 11 0 TRAY BATTERY REVOLUTION ASM 1 12 MP273200 STRAP BATTERY ADJUSTABLE 1 13 120800 BATTERY DEKA SEAMATE AGM 1 14 0 BOX COLLECTION DUST ASM 1 15 MP318800 ECU FUEL INJECTION FD731 1 16 NB9510 NUT SPIN LOCK 10 24 14 17 21001 BRACKET SUPPORT FUEL INJECTION 1 18 NB049200 SCREW BH 10 24 X 5 8 SS 2 19 MP272400 FUEL INJECTION REVOLUTION ASM 1 20 MP151500 RELAY BOARD CIRCUIT PRINTED 12V 1 21 0 SCREW MACHINE ROUND HD 6 32 X 5 8 2 22 020800 NUT LOCK NYLON 6 32 2 23 NB9845 NUT KEPS 1 4 20 1 24A MP043000 FUSE 7 5 AMP DOMESTIC VERSION 248 MP043000 FUSE 7 5 AMP EJ VERSION 1 25 MP151800 BLOCK FUSE ATC TERMINAL REAR 1 26 MP4300 HOSE 18 REGULATOR 1 27 MP271300 STRAP BOX DUST ADJUSTABLE 1 28 007100 WASHER FLAT 6 4 29 RV023900 COVER ENGINE NXG ASM 1 30 019100 BOLT HEX 1 4 20 X 3 4 GD 5 4 31 060400 SCREW PAN HD PHILLIPS 10 24 X 2 3 32 M8008700 SPACER NYLON 50 O D 25 I D i 3 33 MP320801 PLATE COVER ECU PAINTED 1 34 NB060200 BOLT U 1 4 20 X 1 1 0 1 35 NB9545 NUT SP
8. must be replaced Amano Pioneer Eclipse part KA110137020 If secondary filter is dirty do not attempt to clean it Replace it with a new filter Amano Pioneer Eclipse part 110137019 Clean the housing with detergent and water and dry thoroughly Check the housing for cracks or other damage The housing must seal well and permit only filtered air to the carburetor Slide the secondary and primary filters into place in the air cleaner housing Install the cap and fasten the two clips Inspect Fuel Hose and Connections ly Push machine to level surface Turn off LP cylinder and remove it Remove the engine cover Inspect hoses for abrasions and other signs of wear Replace all worn or damaged hoses Check for gas leaks by spreading a soapy water solution around all connections while the LP cylinder is reconnected and the service valve is turned ON Check for Leaks a leak is detected turn off the LP cylinder If the leak is in a hose replace it If the leak is ata fitting loosen and clean it Apply pipe sealing compound and re tighten it Recheck for leaks using a soapy water solution If leaks persist at fittings replace them and recheck with a soapy water solution once more 22 23 Inspect Radiator and Hoses Push machine to level surface Turn off LP cylinder and remove it Remove the engine cover Remove the engine air scoop Check the radiator core If the corrugat
9. 1 28 DECK ASSEMBLY Ref Part Description Qty 2 RV022500 SHROUD 28 REVOLUTION ASSEMBLY 1 2 1 RV022600 SHROUD 28 REVOLUTION PAINTED 1 2 2 MP007300 DECAL KEEP HANDS FEET 1 2 3 MP139900 BUSHING SKIRT STEEL 1 2 4 038800 SCREW SOCKET HD 1 4 20 X 1 1 4 W LOCTITE 1 2 5 MP8300 VELCRO HOOK 1 W ADHESIVE 25 YDS ROLL 2 8 YDS 2 6 NB3275 NUT LOCK 1 4 2 7 RV007600 TUBE DUST 1 2 8 013200 SCOOP 28 1 2 9 NB3350 WASHER FLAT 1 4 7 2 10 NB3001 SCREW BH 1 4 20 X 3 4 5 2 11 0 FELT POLYESTER 28 OZ BLACK 8 3FT 2 12 038700 RIVET 3 16 X 1 2 X 3 8 HD 9 28 SKIRT ASSEMBLY Ref Part Description Qty 3 RV022700 SKIRT STEEL 28 REVOLUTION ASSEMBLY 1 3 1 MX1040 NUT HEX 1 4 20 1 3 2 NB3350 WASHER FLAT 1 4 2 3 3 050600 BOLT HEX TAP 1 4 20 X 2 1 2 1 3 4 0 SKIRT STEEL 28 PAINTED 1 3 5 MP140000 FELT 1 3 6 MP139800 EDGING WEAR SKIRT STEEL 1 3 7 043900 RIVET 3 16 X 1 2 X 5 8 HD BLACK 5 3 8 NB044000 WASHER FLAT 10 BLACK 5 3 9 MP139700 MOLDING BUMPER SKIRT STEEL 8 3FT 3 10 NB6501 INSERT 1 4 20 COMPRESSION 1 Ref Part Description Qty 1 MP047500 PADHOLDER 24 COMPLETE ASM 1 1 1 MP196300 RING RELIEF STRESS LARGE PADHOLDER 1 1 2 NB3275 NUT LOCK 1 4 6 1 3 0 PADHOLDER 24 W STUDS ONLY 1 1 4 MP8310 VELCRO HOOK STUDS 76 1 5 MP195800 FLEXI DISC W O LIP YELLOW 80 DURO 1 1 6 066300 RING SPACER CENTER LOK II 1
10. 1 4 x 1 1 2 26 MACHINES 1 25 MP4500 COUPLER QUICK REGO FEMALE 1 11 NB2463 SCREW SET HEX SOCKET 5 16 18 26 MP4331 FITTING 54 X 6 REG TO FUELOCK 1 X 3 8 2 27 MP153900 PAD TANK LP 1 12 MP270700 BRACKET WHEEL REVOLUTION 28 NB053400 PIN CLEVIS 1 2 x 3 1 2 2 WELDMENT 2 13 5 CLIP HITCH PIN STRAIN RELIEF 2 14 RV009600 WHEEL PERFORMA 6 GREY 2 15 NB6044 HEX CAP SCREW 8 16 046200 NUT HEX 3 8 16 GR5 8 011509 38 Deck Assembly REVNAG DECK ASSEMBLY SKIRT ASSEMBLY 030308 PAD HOLDER ASSEMBLY 2 19 08 RFOOS SOD 39 Deck Assembly Continued 28 PADHOLDER ASSEMBLY 24 PADHOLDER ASSEMBLY Ref Part Description Qty 1 MP032500 PADHOLDER 28 COMPLETE ASM 1 1 1 MP196300 RING RELIEF STRESS LARGE PADHOLDER 1 1 2 NB3275 NUT LOCK 1 4 6 1 3 SA004000 PADHOLDER 28 W STUDS ONLY 1 1 4 8310 VELCRO HOOK STUDS 68 1 5 MP195800 FLEXI DISC W O LIP YELLOW 80 DURO 1 1 6 0 RING SPACER CENTER LOK II 1 1 7 012700 RETAINER PAD CENTER LOK II SCREW IN 1 1 8 8 PAD 28 BLUE BLEND RND 1 1 9 NB3350 WASHER FLAT 1 4 6 1 10 NB9319 SCREW 1 4 20 X 1 1 4 6 1 11NB5700 WASHER 755 X 1 005 X 060 SS
11. 1 7 MP012700 RETAINER PAD CENTER LOK II SCREW IN 1 1 8 PD006024 24 BLUE BLEND RND 1 1 9 NB3350 WASHER FLAT 1 4 6 1 10 NB9319 SCREW BH 1 4 20 X 1 1 4 6 1 11 NB5700 WASHER 755 1 005 060 55 1 24 DECK ASSEMBLY Ref Part Description Qty 2 0 SHROUD 24 REVOLUTION ASSEMBLY 1 2 1 RV022300 SHROUD 24 REVOLUTION PAINTED 1 2 2 0 DECAL KEEP HANDS FEET 1 2 3 MP139900 BUSHING SKIRT STEEL 1 2 4 038800 SCREW SOCKET HD 1 4 20 X 1 1 4 W LOCTITE 1 2 5 MP8300 VELCRO HOOK 1 W ADHESIVE 25 YDS ROLL 2 5 YDS 2 6 NB3275 NUT LOCK 1 4 1 2 7 007600 TUBE DUST 1 2 8 RV013201 SCOOP 24 1 2 9 NB3350 WASHER FLAT 1 4 5 2 10 NB3001 SCREW 1 4 20 X 3 4 5 2 11 MP139600 FELT POLYESTER 28 CZ BLACK 7 5 2 12 038700 RIVET 3 16 X 1 2 X 3 8 HD 9 24 SKIRT ASSEMBLY Ref Part Description Qty 3 RV022400 SKIRT STEEL 24 REVOLUTION ASSEMBLY 1 3 1 MX1045 NUT HEX 1 4 20 1 3 2 NB3350 WASHER FLAT 1 4 2 3 3 050600 BOLT HEX TAP 1 4 20 X 2 1 2 1 3 4 PG007300 SKIRT STEEL 24 PAINTED 1 3 5 MP140000 FELT DOT 1 3 6 MP139800 EDGING WEAR SKIRT STEEL 1 3 7 043900 RIVET 3 16 X 1 2 X 5 8 HD BLACK 5 3 8 NB044000 WASHER FLAT 10 BLACK 5 3 9 MP139700 MOLDING BUMPER SKIRT STEEL 7 ET 3 10 NB6501 INSERT 1 4 20 COMPRESSION TYPE 1 030308 40 Engine Assembly 7 30 07 LII W Dbe SM 7 we gt 2 40
12. Dio meen E elipse C 115 injecta Duration 14 Oxy Wait A12 Final Fuel 3 Tachometer 1 Quantity Ea L i lt Oy Corecton SENI U Oil Pressure x r Vall 2 Ch Sensor p cr Cy Sensor Final Fuel Quam 6 MAP Sensor Pressure injection Curation Engine Temp MIL tig I Nilus Engine Space Light hatter voltage voks valve 7 AIR FUEL un 5 RPM 100 18 Air Fuel Gauge Display Explanation 1 Operating Mode Tells operational status of Engine Monitoring Software 2 Start Now Click this buttion to start the Engine Monitor Software 3 Tachometer This measures the real time engine speed 4 Oil Pressure Displays if the Engine Oil Pressure is normal 5 O Sensor Displays the Oxygen Sensor s voltage signal This measures the oxygen content of the exhaust which the ECU uses to constantly adjust the desired Air Fuel Ratio 6 MAP Sensor Manifold Absolute Pressure is the engine s intake vacuum The ECU monitors this to determine engine load 7 Engine Temp Displays if the Engine Temperature is normal or too high 8 Average Engine Speed Displays the average Engine Speed 9 Battery Voltage Displays the charging system s voltage 10 Oxy Correction Displays fuel correction percentagee to achieve desired performance and emissions 11 Oxy Wait Displays the
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14. Engine Continued Ref Part Description Qty 1 195100 ENGINE KAWASAKI 26HP FD731V 1 2 243800 CARBURETOR FD731V ASM 1 3 NB007000 NUT LOCK NYLON 4 40 5 4 NB007100 WASHER FLAT 6 4 5 NB012300 WASHER LINKAGE 275 HOLE amp 070 HOLE 1 6 271601 BRACKET SWITCH CLUTCH FORMED 1 7 271701 PLATE ENGAGEMENT SWITCH PAINTED 1 8 NB9625 SCREW 4 40 X 3 4 2 9 MP318400 SWITCH MICRO 12V 15A 1 LEVER 1 10 NB053900 SCREW PAN HD 4 40 X 1 2 2 11 NB038900 SPACER THREADED 4 40 1 4 OD X 1 4 LONG 1 12 3590717004 ADAPTER DRAIN OIL 1 13 72300 VALVE DRAIN OIL KAWASAKI 1 14 MP244000 BLOCK SPACER INTAKE SUB ASM 1 15 KA110612075 GASKET CARB KAW 2 16 RV019301 SHIELD INTAKE SCOOP ASM 1 17 009900 GROMMET 11 16 1 1 18 NB043700 GROMMET 1 1 2 ID X 3 16 GROOVE X 2 1 8 2 19 1015 TRIM BATTERY TRAY 1 25ft 20 KA110612128 GASKET CARB KAW 1 21 NB2460 HOSE VACUUM 5 32 6 22 045600 LOOM SPLIT 3 8 1 0 BLACK 5 23 167100 LANYARD COVER ENGINE 1 24 054100 SNAP SPRING 1 4 DIA 5 16 EYE 1 050808 44 Final Assembly 012909 80 98 2 00560048 45 Final Assembly Continued Ref Part Description Qty 1 1075 WASHER LOCK 3 8 2 2 0 COVER
15. Remove engine air scoop and connect the battery Refer to Maintenance section 4 Cut and remove black bands securing the machine to the pallet 5 Remove back brace 9 Check machine fluid levels engine oil and coolant See Maintenance section Note If machine was shipped by airfreight add engine oil 10 Carefully back the machine off of the pallet Filling the LP Cylinder The Revolution uses the 206 9 1 kg capacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 80 of the rated capacity Do not overfill the cylinder or use a liquid withdraw cylinder on the machine The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard Installing the LP Cylinder Place the Safe Fill cylinder on the cylinder platform at the back of the machine Connect the fuel hose coupling to the service valve by turning to the right clockwise HAND TIGHTEN ONLY Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connected Finally connect the two ends of the tank strap together To Remove the LP Cylinder reverse the above procedure Always connect or change cylinders in a well vent
16. THROTTLE CONTROL 1 5 9735 NUT LOCK 10 24 NYLON 1 032907 Control Panel 030807 p 009700 Ref Part Description Qty 1 RV020801 PANEL DASH CONTROL FORMED 1 2 RV020900 DECAL PANEL DASH 1 3 200100 LIGHT RED EXTERNAL RESISTOR 2 4 199000 KEYSWITCH BURNISHER RIDE ON 1 5 MP151700 SWITCH STOP EMERGENCY 1 6 139800 EDGING WEAR SKIRT STEEL 1 032907 36 3 Bottom Assembly 030308 2 21 08 RF008500 Bottom Assembly Ref Part Description Qty 1 RV016400 FRAME REVOLUTION ASM 1 Ref Part Description Qty 2 MP318600 SPINDLE REVOLUTION THREADED 17 NB5700 WASHER 755 X 1 005 X 060 SS 1 ASM 1 18A MP329300 PULLEY 8 00 w 1 BORE 1 3 MX1105 WASHER LOCK 1 2 4 188 267100 PULLEY 9 75 w 1 BORE 1 4 3 BOLT HEX 1 2 1 NC 4 19A MP041000 BELT BX 56 1 5 MP269900 TENSIONER PULLEY 3 ASM 1 19B MP273000 BELT BX 59 1 6 4791 SCREW CAP 3 8 X 2 2 20 NB3450 WASHER FLAT 3 8 4 7 MX1075 WASHER LOCK 3 8 10 21 RV009500 FOOTMAN LOOP 2 8 MP199800 METER HOUR SENDEC 1 22 010400 SCREW OVAL HD 10 24 5 8 4 9 7220 RING RETAINING EXTERNAL 1 23 3 CYLINDER PAINTED W DECAL 1 10A MP326400 KEY 1 4 x 1 4 x 1 1 4 24 MACHINES 1 24 RV009200 STRAP TANK HOLDING 1 108 7802 KEY
17. for emergency medical attention If you have experienced these symptoms DO NOT operate this machine or any other propane machine again until cleared by a physician Excessive exposure to CO can result in death DANGER Propane is a highly flammable fuel If you smell propane shut off the machine immediately and take it outside the building DO NOT use the machine again until a qualified service technician has corrected the propane leak DO NOT use or allow another person to use an ignition source such as a cigarette lighter near the propane machine DO NOT smoke near the propane machine DO NOT vent a propane cylinder inside a building DO NOT store propane cylinders inside a building DANGER This machine has parts including the pad assemblies that can cause severe injury if these parts are contacted while they are moving DO NOT allow any part of the body or clothing to come in contact with these parts while they are moving DO NOT try to change the pads while the machine is running DO NOT allow other people to come near the machine while it is in operation DO NOT allow the machine to run unattended DO NOT leave the machine in a place where unauthorized or untrained personnel could use the machine DO NOT run the machine with the pads off center damaged or missing DO NOT run machine with unsecured guards and shields DO NOT operate the machine if the machine has loose parts DANGER Federal law and California State law prohibits t
18. not to exceed 120 F 50 C 7 Never store machine with body opened Repacking the Machine Refer to Unpacking and repack the machine using original packing materials and container Transporting the Machine When transporting a propane powered floor machine with the fuel cylinder installed the cylinder should be securely fastened with the service valve closed and the machine should be secured in the vehicle Any propane fuel cylinders not installed should be securely fastened to avoid movement and damage Never store machine with cylinder installed or store spare cylinders in an enclosed van or trailer It is a good practice to check propane cylinders for overfilling before transporting them II overfilled correct before loading them in the vehicle by venting the excess propane outside in a safe area using the bleeder valve 26 27 Machine Specifications Productivity Burnishing Rate 28 34 000 ft hr 3 159 m hr 24 28 000 ft hr 2 601 m hr Engine Engine Kawasaki FD731V 675 cc water cooled Fuel System Electronic fuel injection with engine and emissions monitoring system Engine Speed Idle 1 800 2 000 rpm Engine Speed High Idle 2 800 2 900 rpm Engine Oil SAE 30W SH or SJ Engine Oil Capacity Filter Not Removed 2 1 U S qt 2 L Engine Oil Capacity Filter Removed 2 4 U S at 2 3 L Coolant Permanent type of antifreeze for aluminum engine Mixed 50 Coolant Capacity 2 9 U S
19. qt 2 7 L spark Plug Part KA920702112 Spark Plug Gap 0 025 in 0 635 mm Engine Primary Filter 110137020 Engine Secondary Filter KA11013 7019 LP Cylinder Type 20 9 1 kg vapor withdraw LP Cylinder Part North America Only MP021703 Aluminum MP106000 Steel Engine Monitor and Diagnostic Software MP322300 Machine Specifications Deck Drive Drive Electric clutch with B Section Belt Clutch MP220000 Drive Belt 28 MP273000 24 MP041000 Dust Container Filter MP095100 Hecommended Pads e 24 Blue Blend PD006024 e 24 White Lightning PD010024 24 Thermal Thunder PD001024 24 Natural Poly Blend PD002024 28 Blue Blend PD006028 28 White Lightning PD010028 28 Thermal Thunder PD001428 28 Natural Poly Blend PD002028 Pad Holder Assembly 28 MP032500 DOM 24 MP047500 DOM MP183700 EJ MP196600 EJ Literature FD731V Kawasaki Parts Catalog KA99907258801 FD731V Kawasaki Service Manual KA99924206501 Electrical Battery Type 12V 275 CCA AGM starter battery Battery Part MP120800 20 Fuse 552570 7 5A Fuse MP043000 Size Weight R280 377 lbs 171 kg Width R280 32 5 82 6 cm R240 365 lbs 166 kg R240 28 5 72 4 cm Length R280 64 2 163 cm Height 41 5 105 4 cm R240 62 2 158 cm Ergonomics Noise 85 dBA Vibration Less than 2 5 m sec 28 Wiring Schematic 012809 A ho 1
20. replacement parts supplied by Amano Pioneer Eclipse or an Amano Pioneer Eclipse Authorized Distributor or Service Center CAUTION When loading or unloading machine onto or off a truck or trailer turn machine OFF Only use a truck or trailer that will support the weight of the machine to transport DO NOT push the machine onto or off a truck or trailer unless the load height is 15 in 380mm or less from the ground Block machine wheels when transporting Tie the machine down securely to truck or trailer when transporting This machine is manufactured for commercial use only This machine is designed and manufactured for indoor use in burnishing wax coated hard floor surfaces Amano Pioneer Eclipse does not recommend use of this machine in any environment other than an indoor environment This propane powered floor machine is designed and manufactured for commercial floor burnishing only This machine is designed to burnish most modern types of floors including composition tile stone marble terrazzo and resilient floor covering and some coated wood floors Even though NFPA 58 8 4 5 says these machines shall be permitted to be used in buildings frequented by the public including the times when such buildings are occupied by the public Amano Pioneer Eclipse suggests usage when occupancy of a given work area is minimal These machines should not be used 6 n nursing homes hospitals day care centers etc e By unqualified or
21. sound level meter is observed for a minimum of 5 seconds or until a stabilized reading is obtained The maximum repeatable sound level observed during the test at each microphone position is recorded and documented Test for Hand Arm Vibration at the Grip Surface of Hand Guided Machinery Amano Pioneer Eclipse measures and rates the vibration at the machine hand contact surface of hand guided machines that are provided with handles in accordance with European Machinery Directive 98 37 EC The test area consists of a flat open floor area that allows the machine to be operated normally The transducer is mounted firmly at a point halfway along the length of the handle where the handle would normally be held Machines are tested while stationary with all mechanisms necessary for the equipment to perform its intended functions engaged and the traction drive in neutral if applicable The machine will be tested at maximum engine or motor speed as specified by the manufacturer of the subject machine The measurements are recorded from the dominant axis 7 Open engine cover Machine Preparation Unpacking the Machine The machine is shipped boxed on a wooden pallet To unpack machine 1 Cut and remove black bands holding the box to the pallet 2 Remove staples attaching the box to the platform at the bottom edge of the box 3 With two people one at either end of the box lift box straight up and off machine 8
22. untrained personnel Unless properly maintained and adjusted On areas with obstructions such as thresholds floor outlet boxes etc n areas where loose tile or other objects present In rooms without proper ventilation Refueling and Storage of Fuel Cylinders The Revolution uses a 20 9 1kg capacity aluminum or steel cylinder which meets the DOT 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer FILL THROUGH THE SERVICE VALVE ONLY A properly filled cylinder should not exceed 80 of the rated capacity DO NOT attempt cylinder repair Return the cylinder to your propane dealer if repair is necessary Please note that DOT regulations prohibit shipping of cylinders after the cylinder has been filled with propane When not in use cylinders always should be stored outside in an upright position in a secure tamper proof steel mesh storage cabinet The cabinet may be located next to the building but with at least five feet 1 5 m of space between the cabinet and the nearest building opening door or window The cylinder to be used on the Revolution is a vapor withdraw cylinder It is not intended to be used with a liquid withdraw system Conversely a liquid withdraw cylinder is not to be used with this machine The use of a liquid withdraw cylinder on a vapor wit
23. B 90 FUEL INJ 1 DEG ELB 1 13 MP239600 HOSE FUEL 1 4 I D 31 5 1 5 242500 FITTING 1 4 MNPT X 1 8 MNPT 1 14 NB050700 CLAMP HOSE 1 4 5 8 1 6 245500 FUELOCK 12V VALTEK 1 7 4320 FITTING 48 X 6 1 050808 Dust Container Assembly 030807 RF009800 Ref Part Description Qty Ref Part Description Qty 1 RV023800 CONTAINER DUST COLLECTION 6 RV021201 RETAINER FILTER FORMED 1 NXG TRIMMED 1 7 0 SPACER 3 8 1 4 I D X 2 RV015600 INSERT FRAME FILTER 1 2 L 2 REVOLUTION 1 8 0 FILTER DUST COLLECTION ASM 1 3 NB4381 SCREW DRILL KWIK 8 X 3 4 4 9 038800 SCREW SOCKET HD 1 4 20 X 1 1 4 4 RV015800 SEAL DUST COLLECTION LOCTITE 2 REVOLUTION 1 10 047700 INSERT T NUT 1 4 20 4 PRONG 3 5 MP155600 KNOB FLUTED 1 4 20 UNC X 3 4 STUD 1 032907 50 Limited Warranty Revolution REV24NXG amp REV28NXG Burnishers The Revolution propane burnishers REV24NXG and REV28NXG are warranted to be free of defects in materials and workmanship for a period of three 3 years from the date of purchase by the original owner apart from the EXCLUSIONS AND EXCEPTIONS noted below TO QUALIFY FOR THIS WARRANTY 1 Machine must be registered at the time of purchase on a form provided by Amano Pioneer Eclipse Corporation Your Amano Pioneer Eclipse Distributor is responsible for the registration of your machine Please cooperate with your distribu
24. EMENT VAPOR SOLO NO LIQUID NINGUN LIQUIDO AUCUN LIQUIDE WARNING Modifications or alterations to this machine can lead to personal injury or damage to the machine DO NOT make unauthorized modifications or alterations to this machine Amano Pioneer Eclipse assumes no liabilities for injury or damage resulting from an unauthorized modification or alteration to the machine Any unauthorized modification or alteration to this machine voids all warranties WARNING The muffler and the engine become hot enough while the machine is in operation and for a long time after the machine is shut off to cause severe burns DO NOT touch these parts of the machine until they have cooled WARNING Injury can occur to the eyes and body while using the machine Safety goggles safety shoes and safety clothing are recommended while operating the machine WARNING Continuous exposure to high noise levels can cause hearing loss Hearing protection is recommended while the machine Is in operation WARNING Machine vibration may cause tingling or numbness in the fingers or hands Gloves are recommended to reduce machine vibration If tingling or numbness persists shut off the machine If the vibration is caused by loose parts such as an off center pad adjust or tighten these parts before using the machine again CAUTION A dirty engine filter can cause overheating Check and replace following recommended maintenance schedule CAUTION Overheat
25. Fuel Correction Rate 12 Final Fuel Quantity Displays the volume of fuel being delivered to the engine 1 3 Injector Duration Displays the duration the injector is injecting fuel 14 MIL Light Displays if the Service Engine Indicator light is ON or OFF 15 Shut Down Light Displays if the Engine Shutdown light is ON or OFF 16 Lockoff Valve Displays if the Fuel Lock is Open or Closed 17 Diagnostic Code Displays Engine Fault code 18 Air Fuel Gauge Displays the Air Fuel Mixture 19 RPM Gauge Displays the Engine RPM ting Troubleshoo Fuel Injection Engine IICI ILILI29 Paya esdi 23 126100 enuen ALCO 7 ud Duro SI je souuuau au yey fs my mi gt uoga 101506 Su 124 Z auey bunsrsco won srody 1I116 I 4ILLI Sulbug 1 m Aa 148007 3224 a 919 s eubis uongJedo AUSA 1091 24 su a epeq 15 PEO XI 9 jeuwopy Ao ndino eune Is uoggrsdo na AEA 001 5d IM pue jcpeuuos 55125 1155 I 32207 26 5 4 BUME BAT EURON 5452 10 42517 CUREA 2214 kK LIILILI I 432247 2161 uongjado 009 AUSA 1001 24 SUONISULIOD pug pubis IEnUEJN 521 1525 ALCO 432243 Avedoid Buruonaunj paysnipe s QS eq ieu AUSA c auey
26. IN LOCK 1 4 20 2 36 MP318700 SENSOR PRESSURE MANIFOLD MAP 1 37 552570 FUSE 20 AMP ATO 1 012909 46 Engine Cover Assembly Continued Ref Part Description Qty 1 RV023900 COVER ENGINE NXG ASM 1 2 016300 COVER ENGINE REVOLUTION 1 3 RV021400 DECAL REVOLUTION 16 2 4 MP023600 DECAL PIONEER ECLIPSE 1 5 RV022000 BRACKET PIN PIVOT HINGE ASM 1 6 NB6110 WASHER LOCK 1 4 4 7 6530 SCREW CAP HH 1 4 20 X 1 4 8 RV024400 SUPPORT COVER ENG RS WELD 1 9 RV024300 SUPPORT COVER LS WELD 1 10 RV024101 FRAME SUPPORT CENTER COVER ENG FORMED 1 11 NB3275 NUT LOCK 1 4 4 12 019100 BOLT HEX 1 4 20 X 3 4 GD 5 4 13 NB3350 WASHER FLAT 1 4 6 14 RV024201 BRACKET SUPPORT CENTER 1 15 NB054100 SNAP SPRING 1 4 DIA 5 16 EYE 1 16 167100 LANYARD COVER ENGINE 1 032907 48 49 Fuel Injection Assembly 050808 RF008400 272400 4 7 08 Ref Part Description Qty Ref Part Description Qty 1 MP320701 BRACKET MOUNTING REGULATOR 8 MP306000 VALVE FILLER AIR TANK 1 FORMED 1 9 245600 REGULATOR FUEL INJECTION 1 2 NB6501 INSERT 1 4 20 COMPRESSION 10 NB9730 WASHER STAR 8 4 2 11 6540 SCREW BH 8 32 X 1 2 4 3 18900 INJECTOR FUEL PROPANE 1 12 MP260200 HARNESS WIRING PIGTAIL 4 MP243700 FITTING 1 8 MNPT X 1 4 BAR
27. MP HANDLE LS FINISHED 1 11 0 FOOT LOWER 2 25 019700 CLAMP HANDLE RS FINISHED 1 12 RV014400 RAIL BOX DUST 1 26 0 KNOB HANDLE 2 13 NB5350 SCREW MACHINE TH 10 24 1 2 27 NB1588 BOLT HEX 3 8 X 2 1 2 NC 2 083107 Frame 083007 RF008300 14 5 1 07 Ref Part Description Qty Ref Part Description Qty 1 RV016500 FRAME REVOLUTION WELDMENT 1 9 NB049200 SCREW BH 10 24 X 5 8 SS 4 2 MP027500 CASTER 3 5 SWIVEL PLATE 10 NB9510 NUT SPIN LOCK 10 24 4 MOUNT 1 11 RV018000 BLOCK MOUNTING FRAME RS 1 3 6545 SCREW CAP HH 5 16 18 X 1 4 12 RV023300 BLOCK MOUNTING FRAME LS 1 4 NB9267 WASHER FLAT 5 16 4 13 MX1075 WASHER LOCK 3 8 6 5 NB6111 WASHER LOCK 5 16 4 14 NB6042 SCREW CAP 3 8 X 1 6 6 NB3260 NUT 5 16 18 NC 4 15 NB045800 INSERT 1 4 20 165 260 GRIP 7 NB010200 INSERT 5 16 18 COMPRESSION COMP TYP 4 TYPE AVK 4 8 0 BRACKET FUSE HOLDER 2 083007 35 Handle Assembly 030807 G RF008200 Ref Part Description Qty Ref Part Description Qty 1 RV015000 HANDLE REVOLUTION SLOTTED 1 6 9645 WASHER FLAT 10 2 2 0 GRIP FOAM 1 1 8 I D X 24 1 7 NB4882 SCREW DRILL KWIK 8 X 1 2 1 3 0 BAIL ASM 1 8 NB028300 BUSHING CABLE BAIL 1 4 NB012200 BUSHING RUBBER 1 4 ID 5 8 OD 9 NB049100 SCREW BH 10 24 X 7 8 SS 1 X 5 8 1 10 MP106500 CABLE
28. N THE WARRANTY APPLICABLE TO EACH MACHINE EXCEPT AS STATED IN SUCH WARRANTIES THE COMPANY DOES NOT OTHERWISE WARRANT ANY MACHINE AND NO WARRANTY EXPRESS IMPLIED OR STATUTORY IS MADE BY THE COMPANY Copyright 2007 Amano Pioneer Eclipse Corporation LT047600_G 01302009 2007 Amano Pioneer Eclipse Corporation P O Box 909 Sparta NC 28675 1 336 372 8080 1 800 367 3550 WWW pioneer eclipse com Article Serial DOM Built in NC USA Machinery Directive 98 37 EC Restriction of Hazardous Substances Directive 2002 95 EC
29. Opening the service valve too quickly may cause the flow check valve to engage limiting the fuel flow 3 With the engine bail throttle pulled back engage the starter by turning the key switch to the starting position for approximately 5 seconds If the engine does not start release the key switch for 10 seconds then try to start again for another 5 seconds 4 After the engine has started allow the engine to warm up for approximately 30 seconds For optimum performance only burnish at the full throttle position Note The Revolution comes with an onboard ECU that continually monitors and controls the engine s fuel injection system In addition the machine is equipped with a catalytic muffler The Service Engine light will NOT be illuminated as long as the machine is safely and properly operating Hefer to the Machine Troubleshooting section if the Service Engine light flashes WARNING Catalytic mufflers require a few minutes to warm up before effectively removing harmful emissions Make sure of proper ventilation during this warm up period Burnishing 1 Dust mop and scrub the floor to clean IL After the engine has been started and properly warmed pull back on the bail throttle to increase engine speed and engage the clutch 3 Lower the burnishing head to the floor while moving the machine forward Note burnisher should always be operated at full throttle engagement to ensure adequate air movement through t
30. Operator s Manual UHS Propane Burnisher Failure to read and understand this manual before operating this machine or performing service on this machine may result in injury to the operator or nearby personnel or result in damage to the machine or nearby property Each operator must be trained in the operation of this machine before being allowed to use it Contact Amano Pioneer Eclipse Customer Service at 1 800 367 3550 or 1 336 372 8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual La falta de leer y de entender este manual antes de usar esta m quina o de realizar servicio en esta m quina puede dar lugar a lesi n al operador o al personal pr ximo o a resultado en dafio a la m quina O propiedad pr xima Cada operador debe ser entrenado en la operaci n de esta m quina antes de ser permitido utilizarla Ponerse en contacto con el servicio de Amano Pioneer Eclipse 1 800 367 3550 o 1 336 372 8080 o un distribuidor autorizado por Amano Pioneer Eclipse para investigar sobre el entrenamiento o para solicitar un manual Manquer de lire et de comprendre ce manuel d utilisation avant l utilisation de cette machine ou avant faire de maintenance sur la machine peut tre r sulter en blessure l op rateur ou au personnel proche ou peut endommag la machine ou la propri t proche Chaque utilisateur doit tre entrain dans l op ration de cette polisseuse avant l
31. Pioneer Eclipse Distributor Telephone Number Amano Pioneer Eclipse Customer Service 1 800 367 3550 Safety Precautions Anyone operating the machine should read the following carefully and be informed of potentially dangerous operating conditions Operators should be familiar with the location and use of all safety devices on the machine DO NOT use the machine if it is not in proper operating condition and report any damage or operation faults immediately DANGER Operate this machine in a well ventilated area is the responsibility of the machine operator machine owner and the site manager to ensure that the air exchange system where the machine 1 to be used is in compliance with local building codes and is operating properly Failure to operate this machine in a well ventilated area could lead to sickness injury or death from carbon monoxide CO exposure DANGER This machine emits CO which is a colorless odorless non irritating gas The first symptoms of CO exposure include headache drowsiness dizziness and nausea If you should experience any of these symptoms while operating the machine shut off the machine and go outside to get fresh air Have the machine tested for CO emissions by a qualified service technician before using it again DANGER Prolonged or high exposure to CO may result in vomiting confusion and collapse in addition to loss of consciousness and muscle weakness If such symptoms occur call 911
32. clockwise 5 Turn the filter until the seal contacts the mounting surface B of the engine Then turn the filter BY HAND 3 4 turn more P ymo ins ect k Ic Er 1 C D Reconnect the LP cylinder to the fuel hose 7 Run the engine at low idle for 2 minutes Check for leaks around the engine 8 Stop the engine Check the oil level see Oil Level Inspection section Spark Plug Inspection and Replacement Turn off LP cylinder and remove it Open the engine cover Pull spark plug cap off of spark plug Remove spark plug by turning counter clockwise and inspect it Note the plug is oily or has carbon build up on it clean the plug using a high flash point solvent and a wire brush or other suitable tool Note If the spark plug electrodes are corroded or damaged or if the insulator is cracked replace the plug Use Only Amano Pioneer Eclipse part KA920702112 Do not use any other spark plug 5 Measure the gap with a wire type thickness gauge The correct gap is 025 in 635 mm If the gap is incorrect carefully bend the side electrode with a suitable tool to obtain the correct gap 21 Insulator Center Electrode Plug Gap Side Electrode Checking and Adding Coolant 1 Push machine to level surface 2 Turn off LP cylinder and remove it 3 Remove the engine cover 4 Remove the engine air scoop WARNING Always allo
33. d hourly procedures outlined in the Maintenance Chart Test for Operator Ear Sound Pressure Level Amano Pioneer Eclipse measures and rates the operator ear sound pressure level for hand guided floor treatment and floor cleaning machines for industrial use All tests are performed in accordance with European Machinery Directive 98 37 EC Outdoor test area consists of a flat open space free from effects of signboards buildings or hillsides for at least 15 m 50 ft from the center of the test surface Indoor tests are conducted in a semi anechoic or sound deadening room The test surface is a single sheet of floor covering at least 1 m 3 3 ft wider and longer than the equipment being tested In order to not affect the sound reading the observer taking readings is at least 2 m 6 6 ft from the equipment being tested or standing directly behind the operator All machines are tested while stationary and centered on the test surface With the traction drive in neutral where applicable the test is conducted with the machine at maximum engine or motor speed as specified by the manufacturer The operator is located in the normal operating position with the microphone or meter supported independent of the machine 1 68 m 66 in above the test surface 25 cm 10 in to the right and left centerline of the operators position and 20 cm 8 in to the rearmost point of the handle with the handle in the most forward position The
34. d the safe operation of the machine 6 The owner of a floor maintenance machine shall ensure that the unit is maintained in accordance with the manufacturer s recommended maintenance procedures in a safe operating condition and the owner shall maintain a record of the maintenance for a period of two years Te Before transporting a floor maintenance machine the cylinder shall be securely fastened with the system valve closed and the cylinder shall be located in a well ventilated space Operator Responsibility The operator is responsible for performing the recommended daily maintenance and checkups of the machine to keep it in good working condition The operator must inform the service mechanic or supervisor when recommended maintenance procedures are required as described in the MAINTENANCE section of this manual Read this manual carefully before operating this machine FOR SAFETY DO NOT operate machine before reading and understanding the operation manual Check the machine for shipping damage Keep your machine regularly maintained by following the maintenance information in this manual We recommend taking advantage of a service contract from your Amano Pioneer Eclipse Authorized Distributor or Service Center Order parts and supplies only from an Authorized Amano Pioneer Eclipse Distributor Use the parts illustration section of your manual when ordering parts During and after operation perform the recommended daily an
35. e Operation Manual and attached to the machine Contents Quick Reference 2 Safety 0 Machine 7 Unpacking the 7 Filling the LP Cylinder 8 Installing the LP Cylinder 8 Machine 9 Controls and lInstruments 9 Service Engine 9 High Engine Temperature 9 a 10 Engine Bail Throttle 10 HOUT RE 10 Emergency Stop 10 Change see ren nt nnda 11 ui e 11 How the Machine Works eese 12 Pre Operation Checklist eee 12 LP Fuel REL 12 Starting the 13 I 18 Post Operation 13 gt gt 14 ECU with Engine Monitor and Diagnostic 14 Engine Fuel Injection Troubleshooting 16 Machine Troublesho
36. e or lifting up the front of the machine 4 Lie on the floor and look at the belt above and behind the shroud Rotate the pad drive and inspect the belt 5 cracks or excessive wear is present replace with MP041000 24 Revolution or MP273000 28 Revolution 24 25 Replace Drive Belt DIM oe Push machine to level surface Turn off LP cylinder and remove it Remove the engine cover Use a straight blade screwdriver under the belt and over the spindle pulley Slowly turn the pad driver while guiding the belt off of the pulley 10 11 Pull the belt out from the front of the machine Install new belt on the engine clutch pulley Route belt around tensioner pulley and start belt on the spindle pulley Slowly turn the pad drive and guide the belt completely around the spindle pulley Reattach the belt cover front grill and engine cover Battery Maintenance The battery supplied with this machine is a sealed absorbed glass mat AGM maintenance free type It never needs servicing When battery replacement is necessary use Amano Pioneer Eclipse part MP120800 ON ue pac o SOAN Push machine to level surface Turn off LP cylinder and remove it Raise the body Remove the engine cover Disconnect the BLACK negative battery cable first Disconnect the RED positive battery cable last Loosen battery retaining strap Lift out old battery and replace with new ba
37. ed fins are deformed carefully straighten them with the blade of a thin screwdriver 6 Inspect the inlet and outlet tubes for cracks kinks dents and fractured seams Repair or replace refer to Kawasaki s FD731V service manual if necessary 7 Check for debris that be lodged the radiator Clean them out by using compressed air or a low pressure washer CAUTION Using high pressure water could damage the radiator fins and impair the radiator s effectiveness Check and adjust valve clearance Re torque heads Refer to Kawasaki s FD731V service manual Clean and lap valve seating surface Refer to Kawasaki s FD731V service manual Change coolant Refer to Kawasaki s FD731V service manual Maintenance Machine Clean Dust Container Filter 1 Push machine to level surface 2 Turn off LP cylinder and remove it 3 Loosen the Velcro strap used to retain the dust container and pull out the dust container 4 Loosen the dust filter retainer knob and remove the dust filter retainer 8 Pull the dust filter from the container and clean the filter by either tapping the filter on the inside of a waste container or using a vacuum cleaner 6 Empty the debris in the container and wipe clean Note Do not use compressed air or water to clean the dust filter This will damage or destroy the filter and require it to be replaced Replace the filter and secure with filter retainer
38. hdraw system could freeze the regulator and create a fire hazard The National Fire Protection Association NFPA Standard for Storage and Handling of LP Gas is the appropriate authority for safe propane use A copy of this publication is available through the National Fire Protection Association 1 800 344 3555 Canadian Safety Requirements 1 Asign indicating NO SMOKING shall be permanently displayed at the storage area The sign shall be in accordance with the sign required in Clause 10 12 3 of CAN CGA B149 2 M91 Propane Installation Code 2 When the cylinder is attached to the floor maintenance machine for use the operator shall not leave the unit unattended except for short periods of time such as rest stops washroom or meal stops d The requirements of 1 10 1 e and g do not apply in industrial buildings 4 A floor maintenance machine shall only be used in buildings a Provided with continuous mechanical ventilation that removes products of combustion to the outdoors of not less that 300 CFM for each 10 000 BTU hr or fraction thereof b Provided with natural ventilation of not less than 300 CFM for each 10 000 BTU hr input or fraction thereof based on a maximum of one quarter air exchange per hour for the net building volume 5 The owner of a floor maintenance machine shall ensure that the operator has participated a course authorized by the manufacturer of the unit on the safe handling of propane an
39. he engine cover to be removed please perform the following 1 Push the machine to a level surface turn off the LP cylinder and remove it 2 Open the cover by lifting up on the hand cutout 2 Push in the sides of the engine air scoop and slide forward 3 Unlatch the lanyard lower the cover and lift straight up 3 Remove the engine air scoop Note For all maintenance procedures requiring the engine air scoop to be removed please perform the following 19 Oil Level Inspection Push machine to level surface Turn off LP cylinder and remove it Open the engine cover Clean area around the oil gauge A before removing it 5 Remove the oil gauge and wipe it with a clean cloth Doo IM 6 The machine should be in an upright level position If necessary place a block under the back of the machine or apply weight to the front of the deck to maintain an upright level position 7 Insert the oil gauge into the tube but do not tighten the oil gauge 8 Check the oil level It should be between the FULL C and ADD D marks on the oil gauge Note If the oil level is near or below the ADD mark remove the oil gauge and add enough engine oil to bring oil level to the FULL mark Note If the oil level is too high remove the excess oil by loosening the oil drain valve CAUTION Do not fill above the FULL mark Excess oil will cause a smoking condition and may cause the engine to o
40. he cooling radiator 4 Try to burnish in open areas with minimal obstructions Use a smaller burnisher for more confined areas CAUTION Keep the burnisher moving when the burnishing head is rotating Failure to do this may result in finish damage CAUTION DO NOT add weight to the burnisher head CAUTION DO NOT lift up on the handle to add pressure while burnishing Note To not comply with any of the CAUTION statements could cause the engine to overheat and or damage the padholder drive components or dust skirt 5 When done burnishing push the machine to the desired location Turn off the LP cylinder service valve When the fuel is depleted and the engine stops turn the key switch OFF 6 Remove the LP cylinder and store properly Refer to Refueling and Storage of Fuel Cylinders Post Operation Checklist e Turn off the LP cylinder service valve When the fuel is depleted and the engine stops turn the key switch OFF Check the dust container and dust filter Empty the container and clean the filter if necessary Refer to Maintenance Check under the machine for leaks and loose fasteners Troubleshooting ECU with Engine Monitor and Diagnostic Software The Revolution comes with an onboard ECU that continually monitors and controls the engine s fuel injection system The engine may be diagnosed by two methods The first is by the blink codes that are displayed by the Service Engine Indicator on the control pane
41. he following acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the engine after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below DO NOT tamper with the original emission related part e Throttle body and internal parts Spark plugs Magneto or electronic ignition system Air cleaner elements Crankcase Cylinder heads Breather chamber and internal parts Intake pipe and tube Regulator Fuel injector Fuel lock off WARNING OvVverfilled or liquid withdraw cylinders can damage the fuel system and create a fire hazard DO NOT overfill the cylinder or use a liquid withdraw cylinder on the machine If the regulator freezes or the machine shuts down due to a System Rich fault See Controls and Instrumentation Section stop the burnisher and take the cylinder outside Inspect cylinder if a vapor withdraw cylinder use gloves or pliers to open bleeder valve and purge cylinder until only vapor is escaping If it is a liquid withdraw cylinder replace with a vapor withdraw cylinder Both cylinders are shown below VAPOR ONLY VAPEUR SEUL
42. ilated area Controls and Instruments Service Hour Engine Meter Indicator LC 2 4 pae Fe CL 8 k l M P m 0 06 gt gt gt 157 LUE sha ute SEDE oum E ET 2 3 uera ederent I Bn Ea 2 Emergency Engine K Stop Shutdown X Button Indicator nus Service Engine Indicator Service Engine Indicator The Revolution has an onboard ECU that monitors and controls the engine s fuel system If a problem occurs the Service Engine Indicator alerts the operator with a series of blink codes This is explained further in the Maintenance section Engine Shutdown Indicator If the engine shuts down abnormally a LED will light If this occurs stop the machine immediately and refer to the Machine Troubleshooting section in this manual Engine Shutdown Indicator Engine Ignition Switch The Revolution features a key switch ignition Start Turn the key all the way clockwise or START to engage the engine starter motor Release the key when the engine starts Note the engine is cold start the engine with the bail throttle pulled back Off Turn the key to the back or OFF position Note For safety always close the propane cylinder valve to stop the engine and then turn the key switch to the OFF position Engine Bail Throttle The engine bail thro
43. ing can be caused by insufficient or low oil Check oil before each use and fill or change as needed CAUTION Never over fill with oil Over filling could cause irreparable damage to the engine CAUTION Overheating can be caused by dirty oil Check oil before each use and change regularly following recommended maintenance schedule CAUTION DO NOT engage starter for more than 10 seconds Allow a 60 second cool down period for second failed start up attempt CAUTION Perform all recommended scheduled maintenance Regular maintenance of your propane powered floor machine is necessary to keep it in safe working condition CAUTION DO NOT operate machine unless trained and authorized DO NOT operate machine unless you have read and understand the operation manual DO NOT operate machine in flammable or explosive areas CAUTION Before starting machine ensure all safety devices are in place and functioning properly Before starting machine check for proper operation CAUTION When using machine go slowly on inclines or slippery surfaces Use care when operating machine in reverse CAUTION When servicing machine stay clear of moving parts DO NOT wear loose clothing when working on machine Block machine wheels before raising or jacking up machine Use hoist stands that will support the weight of the machine Wear eye and ear protection when using pressurized air or water Disconnect battery connections before servicing machine Use only
44. l The Service Engine Indicator will blink two digit fault codes to indicate engine problems Blink codes are shown below The system blinks the first digit of the code followed by a pause then the last digit This will be followed by a long blink and then the sequence will begin again For example a System Rich failure would have the following code one blink pause and two blinks A Low Battery Voltage failure would have the following code five blinks pause and one blink Engine ECU A more detailed evaluation may be found using the Engine Monitor and Diagnostic Software that is available for the Revolution The software s display can be seen on the next page To view load the software on a computer according to the instructions on the software CD Next connect the engine ECU to the computer via a nine pin serial cable and communication box The software gives a more detailed description of the fault In addition it displays critical engine parameters including engine RPM 15 Engine Monitor and Diagnostic Software 4 Oil Pressure 7 Engine Temp 8 Ave Engine e Speed r tum 14 MIL Light 17 Diagnostic Codes 16 Lockoff Valve e c L 160 9 Battery Voltage i Hy 15 Shutdown Light RS 5 f _ T 10
45. oting 17 Scheduled Maintenance 18 Engine 19 Oil Level 20 Oil 20 Oil Filter 21 Spark Plug Inspection and Replacement 21 Checking and Adding Coolant 21 Air Filter Inspection and Replacement 22 Inspect Fuel Hose and Connections 22 Inspect Radiator and Hoses 23 Machine MaintenanCe sss 24 Clean Dust Container Filter 24 Inspect Pads and Pad Holders 24 Inspect Drive 2 24 Replace Drive 25 Battery 25 Body 26 Machine 00 26 Repacking the 26 Transporting the Machine 26 Machine 27 amp 28 Wiring 29 amp 30 Electrical 600 31 8 2 Bulkhead Assembly 33 Fame le U 34 Handle
46. r Eclipse under this warranty is limited to repairing or replacing at it s option any part which is proven to be defective in material or workmanship under normal use for the applicable period stated above 2 Warranty repairs will be made by your Amano Pioneer Eclipse Distributor without charge for parts or labor for a period of one 1 year from the date of purchase by the original owner apart from the Exclusions and Exceptions noted Parts repaired or replaced under this warranty are warranted only during the balance of the original warranty period All defective parts replaced under these warranties become the property of Amano Pioneer Eclipse 4 All defective parts must be returned to an authorized Amano Pioneer Eclipse Distributor for credit WARRANTY SERVICE To obtain warranty service take your machine and proof of purchase to any authorized Amano Pioneer Eclipse Distributor Amano Pioneer Eclipse will not reimburse expenses for service calls or travel For the distributor in your area call Amano Pioneer Eclipse Customer Service Department at 1 800 367 3550 or 1 336 372 8080 If you are dissatisfied with the service that you receive call or write Amano Pioneer Eclipse Customer Service Department for further assistance DISCLAIMER OF CONSEQUENTIAL AMANO PIONEER ECLIPSE DISCLAIMS ANY RESPONSIBILITY FOR LOSS OF USER TIME OF THE PIONEER ECLIPSE MACHINE OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGE EXCEPT AS STATED I
47. r replace primary air fiter 11013 7020 or replace secondary air filter amp A11013 018 Replace head gasket Check FD731 service Manual Contact Pioneer Eclipse Tech sure throttle will qo vade open Adjust governor and replace n Check 20731 Service Manual Pioneer Eclipse Certified Tech valves Check FD731 Service Manual Contact Pioneer Eclipse Certified Adjust Scheduled Maintenance Operation Interval First 5 Hrs Check amp add engine ail Check coolant level Check for loose or lost fasteners Check for oil or coolant leakade Inspect fuel hose and connections Clean dust container filter Inspect pad holder Replace dust containe Change engine oil Change engine filter Check amp clean primary air filter Check secondary air filter Inspect battery and battery connections Heplace primary air Replace secondary air filter Inspect clean amp re gap spark plugs Replace If necessary Check amp adjust valve clearance heads Hetorgue k Clean amp lap valve seating surface Change coolant Check engine emissions Inspect drive belt Replace drive belt As Required Check FD731V Service Manual Contact Pioneer Eclipse Certified Tech 18 Maintenance 1 After the engine cover has been removed remove the two front engine air scoop retaining knobs Engine Note For all maintenance procedures requiring t
48. rive belt Replace if necessary Refer to Maintenance 9 Check the machine for leaks or loose fasteners LP Fuel Cylinder The Revolution uses the 20 Ib 9 1 kg capacity cylinder which meets the D O T 4E240 standards These cylinders are also listed by UL In addition the steel cylinder meets European TPED specifications and is CE compliant Filling should be done ONLY by a qualified propane dealer A properly filled cylinder should not exceed 8096 of the rated capacity Do not overfill the cylinder or use a liquid withdraw cylinder on the machine The use of a liquid withdraw cylinder on a vapor withdraw system could freeze the regulator and create a fire hazard installing the LP Cylinder Place the Safe Fill cylinder on the cylinder platform at the back of the machine Connect the fuel hose coupling to the service valve by turning to the right clockwise HAND TIGHTEN ONLY Make sure coupling is not cross threaded and check for leakage by noting any propane odors immediately after cylinder is connected Finally connect the two ends of the tank strap together VAPOR ONLY VAPEUR SEULEMENT VAPOR SOLO NO LIQUID NINGUN LIQUIDO AUCUN LIQUIDE Pressure Relief Valve Bleeder Valve Service Valve Starting the Machine 1 Complete your pre operation check 2 Turn propane cylinder service valve counter clockwise to open Note Always open the service valve slowly to allow pressure to equalize in the hoses
49. the machine back by either pushing down on overload that caused the fuse to fail is still present the the operator handle or lifting up the front of the new fuse will fail and the problem must be corrected DO machine NOT bypass any fuse The fuse panel is located on the 4 Remove centering device and inspect pads II right side of the bulkhead pads have worn less than 1 4 6mm replace them Clutch Fuel Circuit Lock Off Fuel Charging Injection Regulator The primary fuses are located on the right side of the engine near the starter motor Ignition Fuse Primary Fuse 11 How the Machine Works The Revolution is a propane burnisher that has a pad driver that is belt driven via an electric clutch The clutch is controlled by a bail on the handle Dust generated during burnishing is contained by a floating steel skirt and collected in a dust container Pre Operation Checklist 9 Check the engine oil level Add oil if needed Refer to Maintenance 0 Check the engine coolant level Add coolant if needed Refer to Maintenance 9 Inspect the engine radiator and clean off any debris or dust buildup Refer to Maintenance 0 Inspect the burnishing pad and replace necessary Refer to Maintenance 0 Inspect the pad holder for cracks or damage Replace if necessary Refer to Maintenance WARNING A DAMAGED PAD HOLDER ROTATING AT HIGH SPEEDS MAY BE AN EXTREME HAZARD IF IT SHOULD DISINTEGRATE Inspect the d
50. tor in supplying necessary information on the card 2 The machine must have been purchased from Amano Pioneer Eclipse or an authorized Amano Pioneer Eclipse Distributor 8 This warranty extends to the original purchaser only and is not transferable to subsequent owners EXCLUSIONS 1 Parts that fail through normal wear by reason of their characteristics including pads dust skirt edging belts dust container filters soark plugs air filters oil filters etc are not warranted 2 Parts affected by misuse neglect abuse or improper maintenance are not warranted EXCEPTIONS 1 The engine is warranted except for the valve train noted below for four 4 years provided that Kawasaki approved oil is used each time the oil is changed or added to the crankcase Written records are required to show that Kawasaki approved oil was used Revolution burnishers shipped by overland freight have the correct amount of Kawasaki oil added to the engine before shipping 2 The engine is warranted except for the valve train noted below for two 2 years if Kawasaki approved oil is not used each time the oil is changed or added to the crankcase The engine valve train is warranted by Pioneer Eclipse for one 1 year 4 Batteries are warranted by the battery manufacturer for one 1 year 5 The machine frame is warranted for five 5 years THE OBLIGATION OF AMANO PIONEER ECLIPSE CORPORATION 1 The obligation of Amano Pionee
51. ttery Secure battery with battery retaining strap Connect the RED positive battery cable first Connect the BLACK negative battery cable last Attach engine air scoop and engine cover PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Batteries also contain other chemicals known to the State of California to cause cancer Wash hands after handling Body Maintenance The body may be cleaned with a damp cloth to remove dust and scuff marks More stubborn scuffmarks on the body exterior can be removed with a vinyl cleaner Machine Storage Only authorized trained personnel should have access to propane cylinders and machines 1 Remove propane fuel cylinder when not in use and store it outside in a storage cage in accordance with NFPA Section 5 or Subsection 9 5 2 of CAN CGAB149 2 Do not release or bleed propane inside the building Please consult your local Fire Marshal to ensure that you are in compliance with local fire codes 2 Store machine away from objects that may fall and damage IL d Never store machine or fuel cylinders near an open flame or heat producing device 4 Make sure machine is cleaned properly before storing 5 Never store machine with cylinders installed or store spare cylinders in an enclosed van or trailer D Store machine in a dry location temperature
52. ttle controls the engine speed and engages the burnish clutch To increase engine speed and engage clutch pull the bail back Hour Meter The hour meter records the number of hours the machine has been powered ON The hour meter reading is used to mark recommended maintenance intervals The hour meter alerts the operator when the machine requires scheduled maintenance This occurs after the first 8 hours and every 100 hours thereafter At these intervals the meter will flash OIL for service The meter will begin flashing one hour before recommended service interval and continue until one hour past the recommended service interval The meter will reset itself after the preset interval has passed Ww T d gt m Emergency Stop The emergency stop is provided for added safety To disable the machine press the red buiton CAUTION The emergency stop should only be used in the event of an emergency or for added safety after the machine has been shut down The engine should be stopped by closing the propane cylinder valve and turning off the key switch Pad Change Fuses 1 Close the valve on the propane cylinder allow the The machine s electrical circuit is protected by fuses engine to stop and turn the machine OFF which stop the flow of current in the event of a circuit 2 Remove the propane tank overload Once a fuse blows it must be replaced If the 3i Rock
53. utilisation Veuillez contacter le service apres vente de Amano Pioneer Eclipse a 1 800 367 3550 ou 1 336 372 8080 et ou un distributeur de Amano Pioneer Eclipse pour vous renseigner concernant l entrainement ou pour obtenir un autre manuel d utilisation Ec pe DANGER For your safety if you smell gas DANGER E ANE Do not store or use gasoline or other Immediately call your gas supplier of this or any other appliance Record This Important Information Date of Purchase Purchased From Address City State Phone Contact Machine Model Machine Serial Number Important Phone Numbers Medical Emergency Police Fire Department In this Operation Manual you will find three statements that you must read and observe to ensure safe operation of this machine DANGER indicates that the possibility of severe bodily injury or death can occur DANGER statements are ignored Read and observe all DANGER statements included in the Operation Manual and attached to the machine WARNING indicates that the possibility of bodily injury to the operator and other people can occur if WARNING statements are ignored Read and observe all WARNING statements included in the Operation Manual and attached to the machine CAUTION indicates that the possibility of damage to the machine or other property can occur if CAUTION statements are ignored Read and observe all CAUTION statements included in th
54. verheat Oil Change 1 Change the oil after the first 8 hours of operation and every 100 hours thereafter 2 Start and warm the engine so the oil will drain easily and completely Push machine to a level surface Stop the engine Turn off LP cylinder and remove it Hemove the engine cover Remove the oil drain hose from the retaining clip and remove the plug from the end of the hose Oil Drain Hose Place a suitable container under the end of the oil drain hose Open the drain valve by turning counter clockwise and drain the oil Oil Drain Valve WARNING Be careful with hot oil being drained It may be hot enough to cause severe burns Close the drain valve by turning clockwise Remove oil cap and add clean SH or SJ SAE 30 oil Use 2 1 U S qt 2 0 L when the filter is not changed and 2 4 U S at 2 3 L when filter is changed Screw in oil gauge Reconnect the LP cylinder to the fuel hose Run the engine at low idle for 2 minutes Check for leaks around the engine Stop the engine Check the oil level see Oil Level Inspection section 20 Oil Filter Replacement 1 Place a suitable container underneath the oil filter 2 Using a strap wrench or oil filter wrench remove the oil filter Turn the filter counter clockwise to remove it 9 Apply a thin coat of new oil or grease the oil filter seal A 4 Install the new filter Amano Pioneer Eclipse part KA920652078 by turning it
55. w the engine to cool before removing the radiator cap Then remove the cap slowly and carefully to avoid a possible fast discharge of hot coolant which could cause severe burns 3 Remove the radiator cap by turning it counter clockwise and check the coolant level in the radiator 6 Coolant must be level with the filler neck bottom A and between the high and low marks on the reserve tank If additional coolant is required use only 50 mix of permanent type antifreeze for aluminum engine and radiator Completely empty the system requires 2 9 U S qt 2 7 L CAUTION Use only soft or distilled water for the antifreeze mix in the cooling system If hard water is used causes scale accumulation in the water passages and reduces the efficiency of the cooling system 7 Install the radiator cap by pushing down and turning it clockwise Air Filter Inspection and Replacement 5 Push machine to level surface Turn off LP cylinder and remove it Open the engine cover Locate the air cleaner housing unhook the two clips A and remove the cap B CAUTION Do not wash the air cleaner filters Do not oil the air filters Do not use pressurized air to clean the air filters 6 10 Inspect both primary and secondary air filters If necessary clean primary filter by lightly tapping and wipe seal ends with a clean cloth If primary filter cannot be cleaned is bent or damaged it

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