LITTLE WONDER OPERA T OR / PAR TS MANUAL
Contents
1. J J 31 DECK ASSEMBLY FIGURE 3 BRUSH CUTTER 32 BRUSH CUTTER ITM PART 1 4167199 2 C400284 17 3 C400286 4 C400283 17 5 C400282 17 6 C400294 10 7 C400293 10 8 4167200 9 C400300 7 10 400314 11 C100010 12 C400312 7 13 100584 14 400313 15 300151 16 100590 17 100614 18 100615 19 2000577 20 4164269 21 4166628 22 C400289 17 23 400288 17 24 C400290 17 25 C400291 17 26 C400287 17 27 64139 21 28 64139 18 29 64163 67 30 64163 31 31 64140 1 32 64123 87 33 64141 4 34 64123 05 35 85010N 36 64164 12 37 64123 19 38 4167259 39 64044 18 40 64163 64 DESCRIPTION QTY S WLDMT CTTEDCK W LABS WLDMNT BUMPER BAR TRACTION IDLER PIVOT WLDMT SKID SHOE LEFT WLDMT SKID SHOE RIGHT WLDMT FRONT COVER COVER BELT HOUSING S BELT HOUSING W LABS WLDMT HSG BLADE SPINDLE SPACER 17 32 2 3 16 1 4 THK PULLEY IDLER WLDMT BLADE HUB BLADE BRUSHCUTTER 24IN BLADE HUB WASHER BEARING SPACER BEARING BLADE DECAL BRC24 DECAL LITTLE WONDER RED DECAL ROTATING PARTS DECAL THROWN OBJECTS DECAL WARNING FLAP MIDDLE FLAP INNER LEFT FLAP INNER RIGHT FLAP OUTER LEFT FLAP OUTER RIGHT BLT WLF 3 8 16 X 3 4 BLT WLF 3 8 16 X 1 1 4 WASHER 516 X 1 X 12GA WASHER 25 64 X 1 X 12GA COTTER PIN 1 8X1 BLT HEX 3 8 16 X 1 3 4 NUT WLF 3 8 16 BLT HEX 1 2 20 X 1 1 2 ZERK 1 4 28 STR SELF THREAD 1 4X1 42. IN LF 2 Cl VCO G A B 20 BRUSH CUTTER BELT REPLACEMENT Stop the engine and disconnect the spark plug wire before attempting to replace any belt mn BELT REPLACEMENT Remove the four bolts E holding on the blade belt cover G Figure 1 Loosen idler pulley C and slide the idler pulley to the side to relieve tension on the blade belt Figure 2 Loosen bolts B on each side of the machine above the wheels Slide the engine assembly forward Remove the old transaxle belt M rear cover removed for clarity Figure 4 Install the new transaxle belt Use a pry bar in hook D behind the engine to tension the transaxle pulley belt While maintaining tension with the pry bar tighten the bolts B Check adjustment The transaxle belt should have a deflection of 1 8 with 5 lbs force Repeat if necessary Slide the small pulley firmly against the blade belt and tighten bolt C Check the tension There should be a minimum of 1 2 deflection with 5 lbs pressure in the middle of the non idler side of the belt Readjust tension if necessary 10 Replace the blade belt cover G eer BELT REPLACEMENT SS Follow steps 1 3 inthe Transaxle Blade Replacement section Remove and replace the blade drive belt N Reinstall the transaxle belt Follow steps 5 8 in the Transaxle Blade Replacement section BELT REPLACEMENT FIGURE 1 STORAGE STORAGE prevent possible explosion or ignition of va
3. Les r Fa l 1 LUNE da SERIAL NUMBER MODEL NUMBER BRUSH CUTTER This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manual and on the safety labels attached to Schiller Grounds Care Inc machines For your safety and the safety of others read and follow the information given with these signal words and or the symbol shown above DANGER indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices or property damage CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided MAY result in property damage MODEL NUMBER This number appears on sales literature technical manuals and price lists and serial tag SERIAL NUMBER This number appears only on your unit It contains the model number fol lowed consecutively by the serial number Use this number when ordering parts or seeking war ranty information BRUSH CUTTER OPERATOR
4. 06 LOCKWSHR 7 16 HELICAL 39 4167091 ROD TORQUE 40 4167241 SWIVEL 41 4167034 SPACER PIVOT 42 4167031 SPACER 43 64123 79 BLT HEX 3 8 16 3 1 4 44 64229 03 NUT NYLON LOCK 3 8 16 45 85010 ZERK 1 4 28 STR SELF THREAD 46 64123 292 5 16 18 2 1 2 FLTHRD 47 64221 08 E RING 750 48 64123 291 7 16 20X3 1 4 49 64164 41 KEY 3 16 X 3 SQ 50 4167065 SPRING CLUTCH RETURN 1 51 4167078 SPACER CLUTCH 1 52 4167101 DECAL FUEL SHUT OFF 1 53 64141 4 NUT WLF 3 8 16 1 Y O O1 O NN 29 HANDLE ASSEMBLY BRUSH CUTTER FIGURE 2 30 HANDLE ASSEMBLY BRUSH CUTTER FIGURE 2 ITM PART NO DESCRIPTION QTY ITM PART NO DESCRIPTION QTY 1 4167197 S WLDMT REAR PLATE W LABS 55 64139 21 BLT WLF 3 8 16 X 3 4 12 2 C400297 10 WLDMT ENGINE DECK 56 64163 67 516 XX 1X 12GA 2 3 4167196 S WLDMT HANDLE W LABS 57 64163 31 WASHER 25 64 1 12GA 5 4 400279 17 WLDMT TRACTION IDLER LINK 58 64139 24 BLT WLF 3 8 16 X 1 4 5 C400273 17 GUARD LINK 59 64188 03 PIN CLEVIS 3 8 1 1 8 2 6 C400280 17 WLDMT LEVER BLADE CNTRL 60 64025 15 NUT HEX 10 24 KEPS 2 7 C400277 17 GUARD HANDLE 61 64188 73 PIN CLEVIS 1 2 X 2 1 4 1 8 C400306 ROD TRACTION LINKAGE 62 64123 89 BLT HEX 1 4 20X3 4 3 9 C400308 ROD BRAKE CONTROL LINK 63 64168 1 COTTER HAIRPIN 120 2 3 8 1 10 C400301 WLDMT BRAKE LINKAGE 64 4167201 S BRAKE LEVER W GRIP 1 11 38020 01 CLEVIS YOKE 3 8 PLATE 12 400285 BAR TRACTION IDLER PIVOT 13 1
5. Manual is part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine 10 2011 SAFETY NOTICE Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage Schiller Grounds Care Inc strongly warns against rejects and disclaims any modifications add on accessories or product alterations that are not designed developed tested and approved by Schiller Grounds Care Inc Engineering Department Any Schiller Grounds Care Inc product that is altered modified or changed in any manner not specifically authorized after original manufacture including the addition of after market accessories or component parts not specifically approved by Schiller Grounds Care Inc will result in the Schiller Grounds Care Inc Warranty being voided Any and all liability for personal injury and or property damage caused by any unauthorized modifications add on accessories or products not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post manufacture modifications and or accessories should personal injury and or property damage result Schiller Grounds bare Inc L
6. PREPARATION AND TRAINING READ THE OPERATION amp SAFETY MANUAL e operator or mechanic cannot read English it is the owner s responsibility to explain this material to them If any portion of this material is unclear contact your factory representative for clarification e Become familiar with the safe operation of the equipment operator controls and safety signs Be prepared to stop the engine quickly in an emergency Do not operate or allow another person to operate this machine if there are any questions about safety e operators and mechanics should be trained The owner is responsible for training the users e Wear appropriate clothing including safety goggles or safety glasses with side shields when operating Wear substantial footwear and long pants Do not operate barefoot or wearing open sandals Long hair loose clothing or jewelry may get tangled in moving parts e Wear appropriate hearing protection e Wear safety glasses e Never allow children unskilled or improperly trained people to operate this equipment Local regulations can restrict the age of the operator e Do not put hands or feet near or under rotating parts Keep clear of the front deck opening at all times e Never pick up or carry the unit while the engine is running e Keep warning labels and this operator s manual legible and intact Replacement labels and manuals are available from the factory e Do not operate machine
7. brake is on the blade is disengaged the traction drive is in NEUTRAL When starting the engine make sure hands and feet are clear of the blades Do not engage Blade at full throttle Throttle to idle or lowest possible engine speed Do not change engine governor settings or overspeed the engine Operating the engine at excessive speed can increase the hazard of personal injury BRUSH CUTTER AX INTERRUPTING OPERATION Before leaving the operator s position Park on level ground Disengage blade Set the parking brake Shut off the engine and remove the key Disengage the blade and wait until the blade stops rotating When not cutting When crossing surfaces other than grass Stop the engine disengage the blade set parking brake and wait until the blade stops rotating before refueling before making height adjustment unless the adjustment can be made from the operator s position Stop the engine disengage the blade set parking brake and disconnect the spark plug wire before clearing blockages or unclogging before checking cleaning or working on the machine after striking a foreign object Inspect the machine for damage and have repairs made as needed before restarting if the machine begins to vibrate abnormally shut off machine immediately Inspect and have repairs made as needed before restarting except for repairs or adjustments as specifically noted such as fo
8. of TWO YEARS from the date of purchase under the following terms Any Little Wonder Gasoline powered Brush Cutter or part found to be defective within the warranty period is to be returned to any registered Little Wonder dealer Engines for all gasoline powered products are warranted separately by the engine manufacturer Therefore there are no warranties made expressed or implied for engines for gasoline power products by Little Wonder Transportation charges for parts and units submitted for replacement under this warranty must be borne by the purchaser THIS WARRANTY covers manufacturing defects only and does not cover defects resulting from misuse abuse negligence improper handling care or maintenance normal wear and tear or non observance of operating maintenance or installation instructions or accident or if the product has been repaired or altered outside our factory or authorized repair facility in any respect which affects its condition Little Wonder s liability is limited to repair or replacement of the defective product or part at our sole discretion All other liabilities in particular liability for damages including without limitation consequential special or incidental damages are excluded THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO EMPLOYEE REPRESENTATIVE OR DEALER IS AUTHORIZED TO CHANGE THIS WARR
9. that could cause damage to the machine or harm the operator Do not operate where there is any risk of contacting exposed utilities Thoroughly inspect the areas where the equipment is to be used and remove rocks toys wire and other debris that may be picked up and thrown by the machine 1 Move the machine to the area where it is to be used With the engine off Park Brake on and the blade disengaged check that the cutting height is at the desired height for the job 2 Start the engine then adjust the speed of the engine to full throttle Make sure that the Freewheel knob is pulled out 3 Engage the blade by holding down the blade control lever Pull the speed lever on the right handle bar up to move the machine forward while holding down the blade control lever to cut STOPPING OPERATION 1 Release the blade control lever to stop the blades 2 Drive to level ground and release the traction drive to stop the machine 3 Engage the park brake 4 Stop the engine by moving the throttle control to the OFF position TRANSPORT Engage the parking brake when transporting the machine on a truck or trailer Use tie down straps to secure the machine from moving during transport Close the fuel valve during transport to prevent flooding should any dirt get under the carburetor float needle Leaving the valve open can allow severe flooding which may ruin the engine by diluting the oil 13 MAINTENANCE MAINTE
10. the wheels will no longer turn Retighten bolt J Figure 4 ADJUSTMENTS 19 ADJUSTMENTS BRUSH CUTTER FREE WHEEL ADJUSTMENT Stop the engine and remove the spark plug wire before making any belt adjustments 1 Plunger setscrew A Tighten the Ball to contact with the flat on the plunger shaft C then back off 1 4 turn and tighten the jam nut B The plunger A AD shaft should move between the drive and free A wheel positions and snap into a detent at each X 57 end of the travel 2 KnobD Position the jam nut B and knob on the plunger shaft so full travel between Free Wheel and Drive position can be obtained 3 Connecting Link E Position the knob D in the drive position Install the swivel F in the hole on the Free Wheel Valve lever on the transaxle Push the lever E on the transaxle forward until resistance is felt C Turn the connecting link rod E into the swivel until it just goes into the hole in the plunger shaft Secure with hairpin cotters G at the swivel and rod ends 4 With the Free Wheel linkage disconnected the machine should move only with difficulty With the Free Wheel linkage connected the machine should roll relatively freely in the Free Wheel Position In the drive position it should act the same as when it is not connected The rod may need to be turned in or out of the swivel by a turn or two for final adjustment Myo lt Z d
11. 00007 GRIP BRAKE 14 400307 17 WLDMT MIDDLE LINK 15 400302 WLDMT TRACTION LINKAGE 16 400303 WLDMT LVR CONNECTING LINK 17 4167066 BUSHING BRAKE LEVER 18 400274 17 WLDMT TRACTION LEVER 19 38524 KNOB 4 PRONG 3 8 16 20 6400311 LINK KNOB REAR 21 400174 KNOB 1 2 IN 22 6100261 GRIP HANDLE 1 X 7 3 4 23 500065 SPRING SPEED STOP 24 300185 17 BRACE HANDLE GUARD 25 100608 CABLE THROTTLE 26 100616 DECAL LITTLE WONDER WHT 27 100525 DECAL ENGINE TRANSMISSION 28 100524 DECAL SPEED CONTROL 29 100520 DECAL PARK BRAKE 30 4166648 DECAL THROTTLE CONTROL 31 100514 DECAL RIGHT THUMB 32 100518 DECAL LEFT THUMB 33 4167067 CONNECTOR MIDDLE LINK 34 64140 1 COTTER PIN 1 8X1 35 64141 4 NUT WLF 3 8 16 36 64168 2 COTTER HAIRPIN 08X1 19 37 64151 18 NUT HEX 3 8 16 CTR LOCK 38 64268 03 NUT FL NYLON LOCK 3 8 16 39 64152 46 SCREW SLT HH 10 24X1 2 40 64025 04 NUT 3 8 24 HEX 41 48428 COLLAR SET 38 42 64229 01 NUT NYLON LOCK 1 4 20 43 4167042 PLUNGER 3 8 16 44 100611 SPRING OVERTRAVEL 45 64229 03 NUT NYLON LOCK 3 8 16 46 85010N ZERK 1 4 28 STR SELF THREAD 47 64123 159 3 8 16 X 2 1 2 48 64123 293 1 2 13 X 3 1 2 FLTHRD 49 64025 19 NUT 1 2 13 HEX 50 64025 05 NUT 3 8 16 HEX 51 4129802 TUBE DOCUMENT 52 64151 17 NUT HEX 1 4 20 CTR LOCK 53 64262 003 BLI FLG HD 1 4 20 X 1 54 38061 CAPS VINYL N Naad JN G NR G NY ONN sch
12. ANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANTY 25 26 BRUSH CUTTER BRUSH CUTTER PARTS SECTION DRIVE ASSEMBLY FIGURE 1 BRUSH CUTTER 28 DRIVE ASSEMBLY BRUSH CUTTER FIGURE 1 ITM PART NO DESCRIPTION QTY ITM PART DESCRIPTION QTY C400297 10 WLDMT ENGINE DECK C400310 LINK TRANSAXLE RIGHT 38020 01 CLEVIS YOKE 3 8 PLATE 4167175 17 WLDMT LINK OUTER RIGHT 4167198 S WLDMT ENGINE MOUNT 400304 17 WLDMNT LEVER PUMP LINK C100585 TRANSAXLE C100586 WHEEL LEFT C100593 WHEEL RIGHT 10 400305 WLDMT TRANSAXLE LINK LEFT 11 33135 01 ROD BRAKE 9 25 12 100587 BELT BLADE DRIVE 13 100588 BELT WHEEL DRIVE 14 400316 7 ARM TORQUE 15 1100589 ENGINE HONDA GXV390 16 100591 CLUTCH BRAKE 17 6300150 SPACER 1 5X 765X1 223 18 100610 SPRING CLUTCH BRAKE 19 2000570 DECAL EXPLOSIVE FUEL 20 41672447 ARM BRAKE 21 64262 011 BLT FLGHD 3 8 16 X 1 22 64139 24 BLT WLF 3 8 16 X 1 23 64139 01 BLT WLF 5 16 24 3 4 24 64163 31 WASHER 25 64 X 1 X 12ga 25 64163 29 WASHER 21 64 X 1X 11GA 26 64163 06 WSHR 768 756X1 25X14G 27 64163 02 WSHR 321 328X 593 608X11GA 28 4167164 S FAN TRANSAXLE 29 64262 009 BLI FLG HD 5 16 18 X 1 1 2 30 64268 02 NUT FL NYLON LOCK 5 16 18 31 64123 55 BLT HEX 5 16 18 X 3 32 64229 03 NUT NYLON LOCK 3 8 16 33 64188 03 PIN CLEVIS 3 8 X 1 1 8 34 64229 02 NUT NYLON LOCK 5 16 18 35 64168 2 COTTER HAIRPIN 08X1 19 36 64025 04 NUT 3 8 24 HEX 37 64141 6 NUT WLF 5 16 18 38 64006
13. G LABELS BRUSH CUTTER Warning labels are an important part of the safety system incorporated in this machine Replace labels if damaged or illegible REVERSE THUMB DOWN JER NEUTRAL RETURN TO NEUTRAL N FORWARD PULL UP 4 F OPERATOR S MANUAL Read and understand Replace if lost or damaged 2000735 Vet DECREASE SPEED INCREASE SPEED C100524 10 C100518 4167101 PUSH KNOB IN FREEWHEEL PULL KNOB OUT ENGAGE TRANSMISSION 100525 SET UP INSTRUCTIONS CONTROLS BRUSH CUTTER SET UP INSTRUCTIONS 1 Unpack the unit 2 Open the free wheel valve by pushing the free wheel knob on the back of the machine Roll the machine off of the pallet Connect the blade control linkage 3 4 Fill the engine with the proper grade of oil See engine manual for oil specifications 5 Read the operation and safety manual before starting The operator manual is located in the tube on the front of the handle support Run the engine for 5 minutes before engaging the blades to ensure full lubrication CONTROLS BLADE CONTROL LEVER A Hold down the lever to engage the blades for cutting Release the lever to disengage and stop the blades TRACTION CONTROL LEVER B Push the thumb lever down to go in the reverse direction Pushing the lever further increases reverse speed Pull the bottom lever up to move in the forward direction Pulling the lever further increa
14. LITILE WONDER BRC 24 HYDRO 24 LITTLE WONDER BRUSH CUTTER 5024 22 01 OPERATOR PARTS MANUAL Original Language Instructions MAN C100571 Rev A 10 2011 CALIFORNIA Proposition 65 Warning A WARNING Diesel engine exhaust and some The engine exhaust from this product of its constituents are known to the contains chemicals known to the State State of California to cause cancer of California to cause cancer birth STEE and other reproductive defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring insulation and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING BRUSH CUTTER IMPORTANT MESSAGE Thank you for purchasing this Schiller Grounds Care Inc product You have purchased a world class product one of the best designed and built anywhere This machine comes with an Operation and Safety Manual Parts and Service Manual and Engine Manual The useful life and good service you receive from this machine depends to a large extent on how well you read and understand these manuals Treat your machine properly lubricate and adjust it as instructed and it will give you many years of reliable service Your safe use of this Schiller Grounds Care Inc product is one of our prime design objectives Many safety features are b
15. NANCE WARNING Stop the engine and remove spark plug wire before performing any maintenance When replacement parts are required use genuine Schiller Grounds Care Inc parts or parts with equivalent characteristics including type strength and material Failure to do so may result in product malfunction and possible injury to the operator and or bystanders Carbon monoxide present in the exhaust is an odorless and deadly gas Never start or run the engine inside where exhaust fumes can collect Provide enough fresh air to keep fumes from getting too strong Replace any warning decals that become illegible immediately DAILY MAINTENANCE Blade Control To operate the blade the blade control lever must be held The blades should stop when the lever is released To Check 1 Start the engine and run at 1 2 throttle with the blade disengaged 2 Engage the blade by holding in the Blade Control Le ver Release the Blade Control Lever and the blade should stop 3 Repair the machine before using if the Blade Control does not work BELTS e Check condition of belt for damage or wear e Replace broken worn or damaged belt 1 Make sure the engine is off spark plug is removed and parking brake is engaged 2 Remove the four bolts E holding the Blade belt cover G on Figure 1 3 Remove any debris such as leaves grass sticks or other build up that might cause a fire or damage 4 Inspect the belt and pulleys for d
16. Pay particular attention to the cooling fins governor parts and muffler Clean air intake screen Check air cleaner service as necessary Check all lubrication points and grease as instructed in manual Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage Check that there are no exposed underground utilities in the work area FUELING Gasoline is extremely flammable and highly explosive under certain conditions BE SURE to install fuel cap after fueling Fill fuel tank with good quality clean unleaded regular petrol gasoline to the level recommended by the engine manufacturer Use a funnel to avoid spillage 77 Do it outdoors Do not smoke Stop engine allow to cool Do not overfill Clean up spilled fuel 12 BRUSH CUTTER pene STARTING THE ENGINE Read the operator manual and engine manual Be familiar with all controls how each functions and what each operates Check the engine oil level and add if necessary Follow the engine manufacturers recommendations per the engine manual supplied with the machine Open the fuel valve Choke For cold starts set the throttle lever to the CHOKE position For warm starts set the throttle to the half open position STARTING THE ENGINE Pull the recoil starter to start the engine If the choke is ON when the engine starts gradually back it off until the engine ru
17. TARTS BUT Make sure the parking brake is disengaged THE MACHINE WILL NOT GO Check to make sure the direction lever is being pressed far enough FORWARD OR IN REVERSE down or pulled up to make the machine move With the engine off and brake engaged check the transaxle belt is not broken or fallen off the pulley Replace or re tension belt Make sure nothing is lifting the machine up off the wheels MACHINE IS DIFFICULT TO GET INTO Check linkage for free operation REVERSE OR FORWARD e Check the pulley to make sure it is free from damage such as a nick or crack If the pulley feels rough call a dealer for service and replacement pulley e Check the belt for wear and damaged spots If there are signs of damage or wear on the belt replace with the correct type of belt e Check the belt tension If V belts are under tensioned they can slip THE BELT IS FRAYED OR KEEPS Slippage generates heat and will result in cracking and belt failure COMING OFF THE PULLEY Properly tensioning and aligning a belt drive will allow the belt drive to perform at It s maximum level If belts are over tensioned belt and bearing life can be reduced e If the belt and pulley appear to be in good condition contact your dealer for service 23 TROUBLESHOOTING BRUSH CUTTER TROUBLESHOOTING cont Extra vibration when engaging the Make sure the throttle lever is set to the STOP position engine blade has stopped parking brake is engag
18. TION There are 4 grease fittings on the machine A Blade Spindle Grease 1 pump every 40 hours or once a week Do not over grease or the bearing seals can be popped out B Right and Left Link Bars Grease once a season C Park Brake Lever Grease once a season D Clutch Pivot Blade Grease once a season REAR COVER REMOVED FOR CLARITY 16 BRUSH CUTTER BELTS Under tensioned V belts can slip and squeal This generates excess heat and results in cracking and premature belt failure Over tensioned belts reduce belt and bearing life Properly tensioning and aligning a belt drive will allow the belt drive to perform at it s maximum level Stop the engine and remove the spark plug wire before making any belt adjustments Adjust belt tension after the first five hours of operation Then tension as required BLADE BELT ADJUSTMENT There should be a maximum of 1 2 deflection with 5 lbs pressure in the middle of the non idler side of the belt 1 Remove the four bolts E holding the Blade belt cover G on Figure 1 2 Loosen the bolt holding the small pulley C just enough to move the pulley back and forth Figure 2 3 Slide the small pulley firmly against the belt and tighten bolt C Check the tension and readjust if necessary 4 Replace the Blade belt cover G TRANSAXLE BELT ADJUSTMENT The transaxle belt should have a deflection of 1 8 with 5 lbs force 1 Follow steps 1 amp 2 in Blade B
19. X1 1 4 MACH KEY BLT HEX 1 2 20 X 1 PULLEY 7IN DIA 1IN BORE SCREW SET 5 16 18 X 5 16 WASHER 531X2 00X 125 ITM PART NO DECK ASSEMBLY FIGURE 3 DESCRIPTION QTY 33 SCHILLER GROUNDS CARE INC ONE BOB CAT LANE GROUNDS PO BOX 469 SCHILLE CARE JOHNSON CREEK WI 53038 920 699 2000 www schillergc com Schiller Grounds Care Inc 2010
20. amage or wear that could cause problems Replace damaged or worn parts with Schiller Grounds Care Inc parts 5 See Blade Belt Pulley Replacement instructions 14 BRUSH CUTTER HARDWARE Tighten any hardware nuts bolts etc that are found loose e Replace any broken or missing hardware nuts bolts cotter pins etc SHIELD PLATES e Check condition of shield plates for damage or wear e Replace broken worn or damaged shield plates TIRES The tires are foam filled They have a valve stem but CANNOT be aired ENGINE See engine manual for air cleaner service intervals and servicing procedure OIL Check oil level daily Top off as needed Change engine oil after the first 5 hours of operation Then change as recommended by the engine manufacturer 1 Remove the drain plug and drain oil while engine is warm 2 Replace the drain plug remove fill plug and fill with new oil See engine manual for oil specifications 3 Start and run engine for 30 seconds Stop engine 4 Wait 30 seconds then re check oil level 5 Top off as necessary See engine manual for details MAINTENANCE BRUSH CUTTER BLADES Sharpening Service Wear the appropriate personal protective equipment mee sharpening the blade Stop engine and remove spark plug wire before servic An T Inspect the blade before sharpening lade e Replace broken bent cracked or otherwise Wear leather or thickly padded g
21. cts that could be thrown by the blade Use extra caution on slopes Stop blade and drive down slowly if machine slides or stops going on slope Do not mow when children or others are around Do not operate unless trained Do not operate unless guards shields and interlocks are in place and working Remove debris buildup Debris under belt cover or near muffler can cause fires The blade will continue to rotate for a few seconds after itis turned off Blade must be at least 1 8 above bottom of housing Check blade bolt daily for tightness Inspect for damage after striking a foreign object Make repairs before restarting operation Find and repair cause of any abnormal vibration ADVERTENCIA Lea y entienda el manual del operador y las etiquetas Pide que alguien lea y explique el manual y las etiquetas a usted si usted no lee Ingl s Use protecci n ocular y auditiva No haga funcionar sin los protectores en su lugar Mantenga las manos pies y ropa alejandos de las piezas moviles Pare el motor antes de dar servicio La gente a mas durante la operacion WARNING WARNING Chi TO CHECK OR ADD FUEL Do it outdoors Stop engine Allow to cool Do not smoke Clean up spilled fuel Do not overfill Fill to one inch below bottom of filler neck 2000570 ROTATING PARTS DO NOT OPERATE WITH COVER REMOVED 2000577 LABELS WARNIN
22. ed and the blade has stopped spinning before checking blade e Check for a broken or bent blade DO NOT straighten blade Replace bent or broken blade with a new Schiller Grounds Care Inc blade If the blade appears to be in good condition check the bolt connecting the blade and verify that it is tightened and properly seated If the problem still persists then contact a local dealer for service The blade will not spin Make sure the Blade lever on the left handle is being held down while the engine is on Stop the engine disconnect the spark plug wire and engage the parking brake be fore checking Check the condition of the blade belt Reinstall replace or retension as necessary If the bade still doesn t operate consult your dealer for service 24 SPECIFICATIONS WARRANTY BRUSH CUTTER BRC 24 HYDRO SPECIFICATIONS Honda GVX Displacement 389 Fuel Capacity 2 2 quarts Oil Capacity 1 2 quarts Transmission Hydro Gear T2 Speed Forward 0 to 4 mph Reverse 0 to 2mph Tire Size 4 80 X 8 0 Chevron pattern solid foam filled Cut Width 24 Cut Height 3 25 to 4 75 Operating Width 365 Ibs Length 78 32 41 Maximum Operating Slope 202 Front to back and side to side 50 states certified by Honda AV s WARRANTY PO FOR GASOLINE POWERED BRUSH CUTTER All Little Wonder Gasoline Powered Brush Cutters are guaranteed against defects in material and workmanship under normal usage for a period
23. edule and instructions for maximum safety and best results Park machine on level ground Never allow untrained personnel to service machine Guards should only be removed by a qualified technician for maintenance or service Replace when work is completed Adjust or repair only after the engine has been stopped and the blade has stopped moving Disconnect spark plug wire s before doing any maintenance Replace parts if worn damaged or faulty For best results always replace with parts recommended by the manufacturer Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly Provide adequate support e g jack stands for lifted machine or parts if working beneath Do not put hands or feet near or under rotating parts Clean up spilled oil or fuel thoroughly Replace faulty mufflers To reduce fire hazards keep the engine muffler and fuel storage area free of grass leaves debris buildup or grease Never attempt to make adjustments while the engine is running except for repairs or adjustments as specifically noted such as for carburetor adjustment where the engine must be running Keep hands and feet clear of moving parts in these circumstances SAFETY Blades WARNING 4 N The blade is sharp and can cut Use extra caution when handling Remove obstructions with care Wrap the blade or wear gloves Only replace or sharpen blade Never
24. elt Adjustment Section to loosen the blade belt so the transaxle belt may be adjusted 2 Loosen the two bolts B on each side of the machine above the wheels Figure 3 Use a pry bar in hook D behind the engine to tension the transaxle pulley belt Figure 3 4 While maintaining tension with the pry bar tighten bolts B 5 Check the adjustment Readjust if necessary 6 Follow steps 3 4 in the Blade Belt Adjustment section to re tension the blade belt ADJUSTMENTS 17 ADJUSTMENTS BRUSH CUTTER BLADE HEIGHT ADJUSTMENT Stop the engine and remove the spark plug wire before making any belt adjustments 1 Place a block under the deck to securely hold it at the height desired 2 Loosen the two bolts H holding the skid plates G on each side of the machine Figure 1 3 Move the skid plates to sit level on the ground Retighten bolts H and remove block MAXIMUM TRAVEL SPEED ADJUSTMENT 1 To decrease maximum travel speed of the machine turn the speed adjustment knob F clockwise s gt DECREASE SPEED Figure 2 Na 2 To increase maximum travel speed of the machine turn the speed adjustment knob F counter clockwise d LINKAGE ADJUSTMENTS Stop the engine and remove the spark plug wire before making any belt adjustments REVERSE Maximum reverse speed is limited by the left link lever contacting the engine plate Figure 3 FORWARD The traction control lever should contact the handle at
25. his manual to verify engine starting procedure Check the Engine Manual for more e Check the spark plug connection details e Check that throttle lever is set to the CHOKE ON position e Check the level of fuel e Check fuel valve is ON e sure the throttle lever is not set to the slow setting or still in the CHOKE position e Turn the machine off and check the air filter If it is dirty clean or ENGINE STARTS BUT DOES NOT replace it according to the Engine Manual RUN PROPERLY OR HAS NO Check the oil level the engine Add if necessary If the oil is too POWER full drain the oil to the proper level e Check to make sure there is enough fuel Also make sure the fuel Check the Engine Manual for more is not old dirty or the machine has not been stored beyond a month details with the same fuel in it If the engine still has problems contact your dealer for service e Check to make sure the machine is not running on CHOKE e Check to make sure the oil is not overfilled ENGINE HAS SMOKE COMING FROM Check the air filter for debris and clean if necessary IT e Check the engine for debris build up around the exhaust system MAKE SURE THE ENGINE HAS HAD THE PROPER TIME TO Check the Engine Manual for more COOL BEFORE TOUCHING THE MACHINE details e If there is still smoke coming from the engine contact the nearest dealer for service Check that the free wheel lever is pulled out ENGINE RUNS AND S
26. loves to prevent injury damaged blade from the blade Keep hands clear of the blade path e Do not weld or straighten blade e Maintain cut angle of 30 e Do not over heat blades when sharpening Use an impact wrench to remove the blade bolt F If an impact wrench is not available use a socket on a long breaker bar or a box wrench to loosen the blade bolt If additional leverage is needed slip a pipe or thick walled tube over the breaker bar or wrench e Check blade for damage e Replace broken bent cracked or otherwise damaged blade e Do not weld or straighten blade e If the blade is good it may be turned over to use the second set of cutting edges e If all edges are dull the blade may be sharpened or replaced Use of another manufacturer s blades may be Blade Balance dangerous F Maintain blade balance at 5 8 oz In 19 4 g cm or less Failure to keep blades balanced causes excess vibration wear and shortened life of most components of the machine To balance a blade 1 Sharpen blade first 2 Balance the blade at the center 3 Attach a 1 8 oz 3 9 g weight at a distance of 5 127mm from center on the light end This should make the light end the heavy end If it does the blade is balanced If it does not file or grind the heavy end until the addition of the weight makes the light end the heavy end a 70 ft Ibs 15 MAINTENANCE BRUSH CUTTER LUBRICA
27. maximum speed To Adjust Forward Speed Figure 4 1 Turn the Speed adjustment knob A all the way in the faster direction clockwise Remove the clevis pin B connecting the rod to the lever on the cross shaft Loosen the jam nut C securing the clevis 2 Pull up on the rod until the linkage hits the stop for maximum forward speed Squeeze the traction lever D to the handle Check the alignment of the hole in the clevis with the hole in the lever Adjust the clevis by turning it on or off the rod until the holes line up 3 Reinstall the clevis pin tighten the jam nut and adjust the speed control knob to the desired speed The spring E on the traction linkage allows the traction lever to be squeezed to the handle when the speed control knob is set to less than maximum speed If the preload on the spring is not sufficient the nut may be tightened to compress the spring more 18 BRUSH CUTTER BLADE CONTROL LINKAGE The effective length of the blade clutch rod F may be adjusted by turning the swivel on or off the rod Making the rod longer will raise the blade control lever in the OFF position and increase the engagement force on the blade clutch Making the rod shorter will lower the blade control lever in the OFF position and decrease the engagement force on the blade clutch Figure 1 PARKING BRAKE LINKAGE 1 2 Disconnect the vertical link rod G Figure 1 Disconnect the transaxle freewheel linkage a
28. nd remove the rear cover Push the lower lever forward until all the slack in the linkage is taken up There should be about 3 8 between the front of the lower lever and the front of the slot it operates in as a starting point for adjustment Figure 2 If adjustment is required loosen the jam nut H at the clevis and disconnect the rod Turn the rod in or out of the clevis as required and reconnect Figure 3 Adjust the vertical link rod so the brake lever snaps over center and locks in the ON position Pull and push on the machine The wheels should skid If the wheels turn rotate the lower rod out of the swivel a turn at a time Push and pull on the machine with each turn to check the adjustment When the wheels don t turn extend the rod one more turn Tighten the jam nut H Figure 3 and reinstall the rear cover and reconnect the freewheel linkage If there is no more adjustment remove the cotter pin on the castle nut K securing the brake arm to the transaxle Tighten the castle nut K one sixth of a turn at a time until the brake holds Replace the cotter pin TRANSAXLE NEUTRAL ADJUSTMENT 1 The transaxle comes from the factory with the neutral position set It should never require adjustment If it needs adjustment raise the rear of the machine and support it securely on jack stands with the wheel off the ground Loosen bolt J on the transaxle Start the engine Rotate plate L to the position where
29. ns with no choke at all BRUSH CUTTER MOVING THE UNIT TO MOVE THE UNIT WITHOUT THE BLADE RUNNING 1 2 Do not engage the blade control lever Pull the Freewheel knob out to engage the transmission Set throttle to the desired engine speed Adjust the maximum travel speed with the Speed Adjustment Knob Disengage the Park Brake Pull or squeeze the forward reverse lever on the right handlebar towards the handlebar to move the machine in a forward direction The more the lever is squeezed the faster the machine will go up to its maximum speed Push the thumb lever down to reverse The farther the lever is pushed down the faster the machine will reverse up to its maximum reverse speed Release the forward reverse lever to stop the machine TO MOVE THE UNIT WITHOUT RUNNING THE ENGINE 2 3 Push the Freewheel knob in Disengage the Park Brake Push the unit DANGER ROTATING BLADES KEEP HANDS AND FEET AWAY STOP ENGINE AND LET BLADES STOP BEFORE REMOVING GRASS COLLEC TOR OR UNCLOGGING THROWN OBJECTS KEEP AREA CLEAR OF PEOPLE AND PETS REMOVE OBJECTS BLADE MAY STRIKE AND THROW STOP BLADES TO CROSS GRAVEL AREAS DO NOT OPERATE WITHOUT CHUTE MULCHER OR ENTIRE GRASS CATCHER IN PLACE OPERATION UNDERGROUND UTILITIES ELECTROCUTION EXPLOSION SERVICE DISRUPTION RISK Before beginning any work check area for exposed utilities Also check for anything
30. porized uel do not store equipment with fuel in tank or arburetor in an enclosure with open flame for example a furnace or water heater pilot DAILY STORAGE Stop the engine and engage the parking brake P Check engine oil level and air filter element B Close fuel valve located below air cleaner to keep fuel from draining into engine 4 Remove any material stuck under the deck XTENDED STORAGE Before the equipment is put into storage for any period exceeding 30 days Drain all fuel from the fuel tank and fuel lines 2 Start the engine and run until all the fuel is used from the carburetor float bowl B While the engine is still warm drain the oil Refill with the proper weight oil corresponding to what the engine manual says 4 Lubricate all lubrication points 5 Clean and oil cutting blades to prevent rust o put equipment into operation after an extended Storage Check for loose parts tighten if necessary Fill fuel tank with clean fresh fuel 2 Check oil level and add if necessary B Check fuel lines and system for leaks Repair any leaks before operating D Start the engine and proceed to operate for the intended use Do it outdoors Do not smoke Stop engine allow to cool Do not overfill Clean up spilled fuel 22 BRUSH CUTTER 22 TROUBLESHOOTING BRUSH CUTTER TROUBLESHOOTING ENGINE WILL NOT START e Refer to the section Operation in t
31. r carburetor adjustment where the engine must be running Keep hands and feet clear of moving parts in these circumstances Allow the blade to come to a complete stop when stopping operation to clear blockages unclog inspect the machine do maintenance or repair Reduce the throttle setting during engine shutdown and if the engine is provided with a shutoff valve turn the fuel off at the conclusion of mowing BRUSH CUTTER OPERATING ON SLOPES USE EXTRA CARE WHEN OPERATING ON SLOPES EVALUATE THE RISKS INVOLVED BEFORE OPERATING ON A SLOPE e Donot operate on slopes if uneasy or uncertain about the machine stability Ultimate responsibility for safe operation on slopes rests with the operator e sure of your footing on slopes e With walk behind machines operate across slopes not up and down e Avoid starting or stopping on a slope If wheels lose traction disengage the blades and proceed straight down the slope e Use lower speeds and exercise caution on slopes e Avoidsharp turns to preventtipping and loss of control Use extra caution when changing direction on slopes e Walk never e Be alert to dips and rises which change the general slope Watch for holes rocks roots and other hidden objects in the terrain Keep away from dropoffs Avoid ground conditions which will cause the machine to slide SAFETY MAINTENANCE SAFETY In general Maintain machine according to manufacturer s sch
32. ses forward speed to the maximum set by the Speed Adjustment Knob SPEED ADJUSTMENT KNOB C Turn the knob clockwise to decrease maximum speed Turn the knob counterclockwise to increase maximum speed FREE WHEEL KNOB D Push the knob in to freewheel the machine Pull the knob out to engage the transmission THROTTLE CONTROL E Control the engine speed Pushing the lever forward makes the engine speed go faster while pulling the lever back slows down the speed of the engine ENGINE STARTER CORD F Pull the cord to turn the engine over to start it See section and or operation PARK BRAKE G Pull lever up to engage the park brake Push lever down to disengage park brake FUEL VALVE H Move to the OFF position to shut off the fuel whenever transporting the machine by trailer or truck or during storage Move to the ON position before starting the engine NAS ei ae Zb AQ dek KA GE FUEL VALVE 4 ER fei 4 k OPERATION PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions Check that all safety decals are installed and in good condition Replace if damaged Check to make sure all shields and guards are properly installed and in good condition Check that all hardware is properly installed and secured Check to be sure engine is free of dirt and debris
33. straighten or weld it Keep other people away from the blade Fuel A WARNING Petrol gasoline is flammable petrol gasoline vapors are explosive Use extra care when handling Store only in containers specifi cally designed for fuel When refueling or checking fuel level Stop the engine and allow to cool Do not smoke Refuel outdoors only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared Replace caps on fuel containers and tanks se curely Sparks from static electricity can start fires or cause explosions Flowing fuel can generate static electricity To prevent static electricity sparks Keep containers electrically grounded Do not fill containers in a vehicle or on a truck or trailer bed with a plastic liner Fill containers on the ground away from the vehicle When practical remove petrol gasoline powered equipment from the truck or trailer and refuel it on the ground If equipment must be refueled on the truck or trailer refuel from a portable container rather than a dispenser nozzle Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change it immediately BRUSH CUTTER STORAGE SAFETY Stop the engine and allow to cool before storing Drain the fuel
34. tank outdoors only Store fuelin an approved container in a cool dry place Keep the machine and fuel containers in a locked stor age place to prevent tampering and to keep children from playing with them Do not store the fuel container or equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark Appliances such as furnaces and water heaters with a pilot light have an open flame Keep petrol gasoline storage area free of grass leaves and excessive grease to reduce fire hazard Clean grass and debris from cutting units drives mufflers and engine to help prevent fires Clean up any spilled gasoline or oil in the storage area LABELS BRUSH CUTTER WARNING LABELS Warning labels are an important part of the safety system incorporated in this machine Replace labels if damaged or illegible ADANGER ROTATING BLADES THROWN OBJECTS KEEP AREA CLEAR OF KEEP HAN DS AND y PEOPLE AND PETS S FEET AWAY REMOVE OBJECTS BLADE STOP ENGINE AND MAY STRIKE AND THROW besten LET BLADES STOP STOP BLADES TO CROSS BEFORE STARTING BEFORE REMOVING GRAVEL AREAS Read and understand Operator manual and labels GRASS COLLECTOR DO NOT OPERATE WITHOUT Wear hearing and eye protection OR UNCLOGGING CHUTE MULCHER OR ENTIRE Replace labels and Operator manual if lost or damaged GRASS COLLECTOR IN PLACE 4164269 AVOID SERIOUS URY OR DEATH Remove obje
35. tection Keep all fasteners such as nuts bolts and pins well secured Visually inspect blades blade bolts and the cutter assembly for wear or damage Replace worn or damaged blades and bolts to preserve balance Verify that machine and attachments if any are in good operating condition Do not engage blades until ready to mow SAFETY All rotary blade machines are potentially dangerous They canamputate handsand feet and throw objects Failure to follow these safety and operating instructions could result in serious injury or death o OPERATING SAFELY IN GENERAL Use extra care when loading or unloading the machine into a trailer or truck Use caution when making turns and crossing roads and sidewalks Stop blade when not cutting Never operate the mower without guards plates or other safety protective devices in place Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect Never leave a machine unattended Turn off blades set parking brake and stop engine before leaving the machine Use extreme caution when reversing or pulling machine towards you Never operate the equipment in wet grass Always be sure of your footing keep a firm hold on the handle and walk never run Stop operation if someone approaches S STARTING Start according to instructions in this manual or on the machine Before attempting to start the engine make sure the parking
36. uilt in but we also rely on your good sense and care to achieve accident free operation For best protection study the manuals thoroughly Learn the proper operation of all controls Observe all safety precautions Follow all instructions and warnings completely Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a Schiller Grounds Care Inc dealer for any service or parts needed Schiller Grounds Care Inc service ensures that you continue to receive the best results possible from Schiller Grounds Care Inc products You can trust Schiller Grounds Care Inc replacement parts because they are manufactured with the same high precision and quality as the original parts Schiller Grounds Care Inc designs and builds its equipment to serve many years in a safe and productive manner For longest life use this machine only as directed in the manuals keep it in good repair and follow safety warnings and instructions You ll always be glad you did Schiller Grounds Care Inc 1028 Street Road Southampton PA 18966 4217 PHONE 877 596 6337 FAX 215 357 8045 TABLE OF CONTENTS FIGURES SAFETY LABELS SET UP INSTRUCTIONS CONTROLS OPERATION MAINTENANCE ADJUSTMENTS BELT REPLACEMENT STORAGE TROUBLESHOOTING SPECIFICATIONS WARRANTY PARTS SECTION DRIVE ASSEMBLY FIGURE 1 HANDLE ASSEMBLY FIGURE 2 DECK ASSEMBLY FIGURE 3 This Operator Parts
37. while under the influence of drugs or alcohol or any other condition of impairment owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property SITE PREPARATION AND CIRCUMSTANCES e Evaluate the terrain to determine how to safely perform the job Only use accessories and attachments approved by the manufacturer SAFETY Clear the area to be cut of objects such as rocks toys wire or any other debris that may be thrown or get tangled in the brush cutter Be sure the area Is clear of pets and people especially young children Never assume they will remain where you last saw them Stop the machine if any enter the area Only cut in daylight or in good artificial light Keep in mind that the operator or user is respon sible for accidents or hazards occurring to other people or their property Do not cut wet grass as tires may lose traction MULTIPLE OPERATORS Keep a safe distance between operators when working together MACHINE PREPARATION Read engine manual Check operator presence interlock system Adjust or have any problems repaired before using Damage to the engine can occur if there is no oil or oil level is low Check the oil level and add oil per engine manual as necessary Do not tamper with or defeat safety devices Keep guards shields and interlock safety devices in place and in proper working condition They are for your pro
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