power train
Contents
1. Ry 69 BRAKES BRAKE ACTUATOR ASSEMBLY BRAKES BRAKE ACTUATOR ASSEMBLY 2 a 3 THOVBONNYLINER BEARING _ 1 PHLCRANKPNOTSHAF _ arrose 3 0 RAN s AT 8 NN 3 1 SBR AKE PEDAL PIVOTSHAFT 3 PRakEPEDALPNVOT 1 NN 27 BELLCRANKSTANDOR armor gt N Welded to truck 71 BRAKES BRAKE SYSTEM HYDRAULIC 9 7 lt lt 1 L IN 7 p 21 H Ss 11 7 72 BRAKES BRAKE SYSYEM HYDRAULIC A TT4 00165 BRAKE HOSE CLAMP A TT4 00170 BRAKELINEREARRT 1 1 1 1 1 1 1 1 i NUT 10 32 x roo 1 FUHNG MASTER CYLINDER ADAPTER Ca 1 FrNG MASTER CYLINDER ADAPTER 1 2 3 4 5 7 10 12 13 14 15 16 17 18 20 21 22 73 HYDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM 74 HYDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM 2 wawmuusmst _ La STERNGGEARBOX 5 3STHYDRAULICHOSEWKPSI350 1007 6 38HYDRAULCHOSEWKPSINSD 11a 7 nN _ 1 E 12. ence 120 Strobe Beacon Floor Mals PER ______ __________64___ ___ 121 Cab Do slo P T ee O ee 122 124 COE OOD OE O OT ee 125 MAINTENANCE 126 Operator Responsibilities ER serenata 126 a 127 Preventative Maintenance Cedule sueco ks 128 TIA TTS Specitica tons Capaciles serotonina 130 amar Irouble 192 AWS op Tu cl E O 134 Front Bud ee te 155 WARRANTY WARNING DO NOT USE JET A FUEL IN THIS ENGINE ANY USE OF JET A FUEL VOID THE WARRANTY ON THE ENGINE AND IN TIER III ENGINES WILL RESULT IN VIOLATION OF EMISSIONS REGULATIONS VEHICLE ID INFORMATION This information can be found on the tractor s Plate located on the firewall next to the driver s seat Additionally there is a permanent serial number located on the rear bulkhead inside the engine compartment MODEL SERIAL MFG DATE ENGINE TYPE ENGINE SERIAL WARRANTY WARRANTY REGISTRATION Please fill out the engine warranty registration card that comes with your vehicle This information is needed for completing warranty work on your engine if a problem occurs See Vehicle ID Information on previous page Threeagle Warranty Information The Threeagle Warranty covers only Eagle TT series aircraft tractors
3. 7 BORD CONNECTNGRODASY 5 L1 mono 1 _ 1 VPUILEYCRANKCASE 1 CRANKSHAFT _ _ 1 kx 5 PARA ANO IO CRANKSHAFT ASSY INCLUDES ITEMS 1215 1 29955 21570 25 POWER TRAIN CRANKSHAFT amp PISTON YANMAR TIER DIESEL POWER TRAIN CRANKSHAFT PISTON YANMAR TIER DIESEL a RESTO 8907 20080 PISTON WITHRINGSTANDARD 2 1299072290 4 PrN 2225200030 5 5 a L8 99i 4 BEARING ASSY CRANKCASEPINSTANDARD 5 1290023 3 0 7 ORD s CONNECHNGRODASY meno 3 O o moan mR 1299072160 1 12 ozo AR TT kX 5 ozo 4 CRANKSHAFT ASSY INCLUDED ITEMS 12 15 ozo 3 _ 3 RXWHELWTHRNGGEN e 27 POWER TRAIN CAMSHAFT amp DRIVI
4. 33 BOLTBRAKEMANUFACTURING _ 3 NUPBRAKEMANUFACIURNG CNR BEARING AT Kr BEARING rr _______ N 63 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE 64 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE CONT DIFF PARTS STD INC 15 21 23 29 707084X DIFF PARTS LTD SLIP INC 15 21 23 24 26 28 29 43 48 ADAPTER STUD NUT LOCK 4 2 1 2 _ 2 480750 1 SHAFT AXLEFLANGESHORT 16 __ 1 1 1 6 4 1 1 1 65 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY 66 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY 2 NN 3 SRE CAP SOTO 3 N NPN NUT LOCK 5 16 18 Sid CBP 1 7 _____ 3 NN PARKINGBRAKECHBLELERFREAR arrose PARKNGBRAKECABLERICHTREAR _ 3 ScRBWHEXCAPMGDX 3 NN TIT sar 3 NN NUT LOCK 1 20 mul NN SEEMHECATAROSXI 15 NN TTT LAMP PATE uv NUT LOCICIA 28 AO 1 x 1 _ MOUNHNGSCREN NOTSHOWN AE OPT 0069 1 HANDBRAKE ON WARNING OPTIONAL N 67 BRAKES DRUM BRAKE ASSEMBLY REAR BRAKES DR
5. 3 CONTACT INFORMATION aueh ie 3 WARRANTY nr 8 O A re uments WARRANTY JSEGISTRA DON sat 9 IHREEGEE WARRANTY INFORMATION susi aia ________ 9 YANMAR WARRANTY REGISTRATION een nern _______________ 10 AUTHORIZ D YANMAR 10 aan enge 11 INFORMATION ns E E 12 SERVICE PARTS ILLUSTRATIONS amp DETAIL 13 ONTI NM 13 R HEIR AUN een ae era 14 Dress Yanmar Tier Mier dI L iy u u uu ADE E EERE 14 Te sess 16 MSI Ener ee En 17 Head Cover Assembly Yanmar Tier Il amp Tier Bngmesu u u a 18 Cylinder Block Assembly Yanmar Tier ee 20 Cylinder Block Assembly Yanmar Tier near 22 E Piston Yanmar Tier ll ENGINE ee ee 24 Crank Hatte Yanmar Mer 26 Driving Gear var Ter I EDE ING ea 28 Driving Gear yaom vam Mer U EOE INE nee euere 30 Governor Assembly Yanmar Der I Ener One 32 Oil Pan Assembly renmar Ter US Tier 5 154181 ee 33 Lube Oil System Yanmar Tiet amp Tier TIEREN uu A n ioien siii 34 Gear Housing Yanmar Lief Tier III 36 Gaskets Yanmar Tier IL E
6. Pink BA een Orange sen AS LA N N 27 e ee Battery Bus Ignition Bus Ld a E Dark Brown 411 Red RET m 30 85 86 87 30 85 86 87 Brake Pressure Horn Relay Switch Ignition Relay Parking Brake Switch vehicle Harness DI Power D2 PowerB Acc Power D4 Trans Temp 05 Spotlight D Horn Relay GND DZ Empty D8 Lights Power D9 Lights D10 GND D11 Heater Low 212 Heater High Dash Connector lt gt Empty Battery Empty starter SND CAN Shield ECU Power Empty ACC Empty Empty Throttle Power Empty Ol Pressure Sender Charge Lamp Empty Empty CAN Low High Empty Empty 4 5 Engine Harness Connector B gt Battery Front Left Headlight Front Left Running Light Front Left Turn Signal Front Right Headlight Front Right Running Light Front Right Turn Signal 111 ELECTRICAL SCHEMATICS CE OPTION OPERATOR PRESENCE CIRCUIT WIRING DIAGRAM L ZLV 5 AJA ZZLV 21 5214 1402490 12 HILIMS 3135 131HS 519 5 1935 IYW 1 112 ELECTRICAL SCHEMATICS CAB OPTION WIRING DIAGRAM
7. 1 GASKEFTHERMOSTAT 2290420002 _______ 39 1 GaskersROUND Ca 1446490 2 5 9400925 mmm O IN IN OI N N 41 COOLING SYSTEM ENGINE COOLING SYSTEM 42 COOLING SYSTEM ENGINE COOLING SYSTEM m 129900 49870 Description GASKET CASE 129980 49530 2 1299004245 SC ATER PP x ora 1 PEA 19907960 1 HOSEBASSEMBLYWATER 1 7 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 43 COOLING SYSTEM TRANMISSION FLUID POWER STEERING FLUID ENGINE COOLING SYSTEM 11 44 COOLING SYSTEM ENGINE COOLING SYSTEM Co 1 a La N Faroese COOLANT BOW TOR OS 7 OSA 1 3 3 NN 1 CO0ANTOURETPPE 12 SI6HOSESABURZWKPR20 2 TRANSMISSION COOLER NMP RIT 45 DRIV
8. PAFREPLATE 6 SCREWSXIWTAPING _ 19 POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER DIESEL POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER 5 33876 05000 3 rono mR 2 CARING ASS THRUST ooo 2 BEARINGASSY 72900 02800 5 MANPFARINGSET _ ooo 5 MAINBEARINGSETO S 025 1299000202 39 POL METAL CAR CCAS 21 POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER DIESEL POWER TRAIN CYLINDER BLOCK ASSEMBLY YANMAR TIER DIESEL Lem Denen _ PLUUGPTOSSCRW _____ 850000951 2 2 BEARINGASSV THRUSTOS 025 5 1090073 5 MANDEARINGSETOS 025 31 0940 5 25 POWER TRAIN CRANKSHAFT amp PISTON YANMAR TIER DIESEL POWER TRAIN CRANKSHAFT amp PISTON YANMAR TIER DIESEL a a 1990722090 4 PISTONWITHRINGSTANDARD _ ra PSIONWITHRINGSTANDARDOS 025 momo lal momo 1299002300 BEARING ASS CRANKCASEPIN STANDARD
9. Engine Rubber Mounts Rubber Mounts Lap Intake Exhaust Valve Seats nn Adjustintakejixhaustv lvedi aranes Intake Exhaust Valve Clearance Check amp Adjust Governor Lever amp Engine Speed Control every 250 hours Inspect Crankcase Breather System Valve Compartment Inspect Clean amp Check Injection Nozzles Clean amp Check Injection Nozzles Electrical Wires and Connections xu _ Battery Cables E Throttle Throttle Controls Controls x Brake System Brake Pads x x DrumBrakelining Rear x fx BrakelinesandHoses x x x 128 MAINTENANCE PREVENTATIVE MAINTENANCE SCHEDULE Description of Check Service Operational Hours Requires Service System Contact your local Yanmar distributor or dealer 250 500 750 1000 1250 m EN Suspension U Bolts 110 120 FT LBS LT TT T a HIER 111214 Y papa suspension Dritte mires Rotaterireseverysoomows This section below has been added to for your record keeping convenience DateServicePerformed ICO Tug Serial umber ooo 129 MAINTENANCE TT4 8 DIESEL SPECIFICATIONS amp CAPACITIES MODEL 4TNV98 DESCRIPTION Vertical In line diesel 3 3 Liter four cylinder direct inje
10. uo 1461 uoobeg JOON UDJ USHMS qv O O SA punoJ2 113 LIGHTS amp ELECTRICAL HEADLIGHT TAILLIGHT amp SPOTLIGHT ASSEMBLY 114 LIGHTS amp ELECTRICAL HEADLIGHT TAILLIGHT SPOT LIGHT ASSEMBLY A TT4 00291 6 HEADLIGHT W OPTIONAL TURN SIGNAL A TT4 00291 5 REAR FACING SPOT LIGHT OPTION A TT4 00292 TAILLIGHT TAILLIGHT ASSEMBLY 2 REPLACEMENT REVERSELIGHT BULB HEADLIGHT amp SPOTLIGHT L8 H REPACEMENT TORN SIGNAL BUIS SPOTLIGHT OPTIONS NOT SHOWN AE OPT 0076 ROOF MOUNTED TURN SIGNAL LAMP 11 0099 1 MASTER BATTERY DISCONNECT SWITCHPLOCKOUT LEVER KIT OPTION BATTERY DISCONNECT amp FUSES Part Number AE OPT 0099 MASTER BATTERY DISCONNECT SWITCH 25 AMP ACG GLASS ROUND FUSE 115 OTHER ASSEMBLY BODY ASSEMBLY 3 NN a r GUAREVACCESS DOOR 5 1 TATCHFORACCESDOOR CORN ASSEMBLY 116 OTHER ASSEMBLY SEAT AND SEAT OPTIONS 1 1 ANDARE ora 1 STANDARDSEAT BOTTOM CUSHION 0 STANDARDSEAT W KILL SWTTCH OPTION 1 BENCH SEAT DUAL REAR WHEEL MODELS 1 BENCHSENTB
11. 86 animar Tier Diener use 88 i ee ee een 90 Nee gern Oy Di L cart careers ee a 90 INTAKE esta reiner 91 Exhaust System amp Tier IT Rime mies een nee ne aL Exhaust Manitold Yanmar Mer U uuu uy u 92 TTE FOTO anta Her BIO TEIG ea 93 Exhaust Manitold Yanmar Ter IT Ener ea ee 94 Intake rentar VIET EDE SANSA RE DEAR 96 Sco Werden Im een 98 Accelerator Pedal Assembly Yanmar Ter M ipi nenne 98 Accelerator Pedal Assembly Yanmar Tier ll ENO IIE an 99 oe Lage ua MM m 100 Ote 101 Te Control ee 102 BEECERDAE SCHEMATICS sauna een 103 Dach Wine nn ea ee nie 103 amar Mer 0 1 ee nn 104 Yanmar Wire Harness Mer DIE Q uk er 106 Vende Wiese Ti nes er TEN Deere ee 108 FRE Harness Tier I Eng INE een 110 Option Operator Presence Circuit WN iming Die sta ua 112 113 LIGHTS amp ELECTRICA neuen rinnen 114 Headlights taillights amp Spotlight Assembly nenne ee 114 ERA END N N 116 FS N 116 This page was intentionally left blank TABLE OF CONTENTS WILL ee ee ee 118 Wiebe Tre om 118 Wheel amp Tite Assembly Dual Rear Wheel Model 119 eure 120 gt
12. STEERING KNUCKLEL H 706652 STEERING KNUCKLER H __ Las omis 1 ASSEMBLY 2 ITI Bl el Sarok RT 3 5059 2 MARIGCNEBDEE Ca o 2 A 2 2 3 gt 355 o Car Ce mr 2 GEARAXLEDRVE xs 2 SPRINGPRESSURE Ln 2 PIATESPRINGRETANING Ca CX KT OUTER WHEEL BEARING amp RACE 76 706570 KIT SPINDLE ASSEMBLY INCLUDES ITEMS _ ___ _____ 7065227 KIT SPINDLE SEAL amp BEARING INCLUDES 044W C101 1 CALIPER ASSY WITH PADS L H 044WC101 2 CALIPER ASSY WITH PADS R H NINININININIJINJIN 61 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE 62 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE L rr 1 KF PRVEGEAR amp PINION ____ Kr INNERPINIONDEARINGERACE _ a SHMPRIEPINIONADUSTNG dC PINION BEARING IM PINION BEARING ADJOSTING 8 SUNGFRPINION BEARING AO O Las eM kr Kr FNONDEHRENIAL GEXEDERRENIAL SET
13. 00d misa Parking Brake Switch m 12 01 Red A2 D2 Red Yellow Tran4 Green spots White 644 85 Orange 8 Red ATL Brown DIO Black 11 112 Red Orange Dark Brown 411 Red LFT Dark Brown 411 Red RFT DI Power D2 PowerB D3 Acc Power D4 Trans Temp 25 Spotlight D Horn Relay GND D7 Empty 28 Lights Power D9 Lights 210 GND D11 Heater Low D12 Heater High Dash Connector Battery Front Left Headlig ht Front Left Running Light Front Left Turn Signal Front Right Headlight Front Rig ht Running Light Front Right Turn Signal 109 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER DIESEL Heater SpotLight Alt Excite Bulb Beacon Accelerator Pedal 10 Ground Al ECU Power A2 Alt Excite gt gt P P U 0 U DU V 5 Start Relay ECU Power sean Low ar Lazuicree CAN Low A7 ED High AS Empty A Empty A10 Empty 11 Power 12 NTT m __ ee ZZ WISTS air N N N N N H30 Connector A Idle ValSwitch B1 5 A 22 83 Brown il LL 21 2 2 Z Z 2 2 2 2 ZZ 22 2 gt 2 gt Z 2 gt A 222 Gear Selecto
14. PUMPASSEMBLY FURLFERD 1 WATER SEPERATOR ELEMENT _ Note The fuel system needs to be primed under certain conditions Before starting the engine for the first time After running out of fuel and fuel has been added to the fuel tank After fuel system maintenance such as changing fuel filter and draining the fuel water separator or replacing a fuel system component To prime the fuel system 1 Turn the key to the ON position for 10 to 15 seconds This will allow the electric fuel pump to prime the fuel system 2 NEVER use the starter motor to crank the engine in order to prime the fuel system This may cause the starter motor to overheat and damage the coils pinion and or ring gear 89 AIR CLEANER AIR CLEANER ASSEMBLY 1 ARAN ARAN BRA N A 042 5 NN _ _______ 6 1 ODX265 00 CC CORI 2 90 EXHAUST amp INTAKE SYSTEM EXHAUST SYSTEM A TT4D 00253 3 2PC EXHAUST TAIL PIPE 129930 13200 EXHAUST GASKET A TT4 00254 EXHAUST CLAMP 2 HD3 8 THREAD A TT4 00258 2 MUFFLER OGAUSFBRACKET YANMAR THIS NAT T2 91 EXHAUST amp INTAKE SYSTEM EXHAUST MANIFOLD YANMAR TIER II DIESEL LOOSE PART 3900213630 92 EXHAUST amp
15. 2 SFALVALVESTM _ 2 Orme 1 _ 99900 42020 1 WATER PUMP GASKET 1 12960049870 CAE 1986080 THERMOSTATGASKET 3 THERMOSTAT HOUSING GASKET 20 3 ROUND _____ meno Cak Ca miro TORRE eben 8 _ 02 N 39 POWER TRAIN ENGINE GASKETS YANMAR TIER DIESEL T2753 Mi OPTIONAL PARTS 1 40 POWER TRAIN ENGINE GASKETS YANMAR TIER IH DIESEL 2 1 CLYUNDERHEADGASEET 2 _ 4 1 ORNGPM 5 3350305 1 7 2 SCORING AIO 2430000 ORGIA GO 5 77777777 SEALWASER2S Coa neo 8 SFALVALVESTEM ORINA RO 1 GAS AD COVER __ 1 GASKELINTAKEMANIOLD Si SE Ce 1 39 CASE RRE GAKEBEGRYIN x CASKET EGRV OUT 3 9 SEALWASHRES 12990 4200 GA CWP 3 r GASKELTHERMOSTAT
16. 1955050 REANE 1 REANER Nie 63 FUEL SYSTEM FUEL INJECTION PUMP YANMAR TIER DIESEL Wm Partnumber O gt _ 3 MX GOPLATED COLT MERO PLATE 2610606022 1 O MER PLATE _ 6 84 FUEL SYSTEM FUEL INJECTION LINES AND NOZZLE YANMAR TIER DIESEL er 1 05675986 1 PIEASSEMBLYFUELINJECTION PIPEASSEMBLYFUELINJECTION 1 PIPEASSEMBLY FUELINJECTION 1 PIPEASSEMBLYFUELINICTION Baja 729927 53100 FUEL INJECTOR 7 123472 59120 26366 060002 NUT 129150 59120 RETAINER 129150 59131 EN BOLT M4 X 14 HEX SCKT N 85 FUEL SYSTEM ENGINE FUEL LINE YANMAR TIER 86 FUEL SYSTEM ENGINE FUEL LINE YANMAR TIER 1239073955 5 PACKRGFUELRETURN 29907 59140 1 PIPEASSEMBLYFO RETURN 2290002 1 SEWA _ 23907 59560 oases 1 RETURN WITH CLAMPS 7 b PIPEASSYFUELWITHCLAMPS 8 1 uem 10 9004
17. BYPRAUICHOE I1 1 HYPRAULCHOE _ 4 TNG MALECOUPLING ITTINGLACKIRON _ GV MEGA VA 1 15 EOMVMEGAVAC 1 _ GMVMEGAVAC 1 NN roscas ______ 2 _ A oa x KE ING BOW SET Ca Hem 1 38HYDRAULICHOSEWK PS35046 75 This page was intentionally left blank 76 HYDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM SCHEMATIC MASTER CYLINDER STEERING 5 7 x 7 m x Y 77 STEERING SYSTEM STEERING SYSTEM BREAKDOWN 78 STEERING SYSTEM STEERING SYSTEM BREAKDOWN A TT4 00381 STEERING A TT4 00382 61355 PITTMAN ARM a WASHER LOCK 3 NN NUT LOW 3 4 10 6 4 00386 _ __ DRAG LINK Tl Naz COTTER PIN 1 8 X17 8 N 2 NUT TIEROD 20 9 A TT4 00389 1 UNIVERSAL COUPLER A TT4 00390 SHAFT COUPLING A TT4 00391 UNIVERSAL JOINT gt A TT4 00394 1 STEERING SHAFT A TTH 00393 gt BEARING A TT4 00396 2 1 8 U BOLT 3 8HD A NN WASHER FLAT 5 6 5 6 18 4 00399 1
18. L RPH 25 118 I AWG Lite Glue SHUDMS E SS 22 ANG Dark Blue E19 LL ae 22 White 10 RENRPM poe 1 1 EH Ip j 22 AWG Lite Blue E16 2 o 22 AMG Yellow E31 STPMAL ja J 22 AMS Yellow Red E21 MAD 22 YellowBlack E11 STPIAC E 22 YellowGreen STPMD T 22 Grey E12 Ignition 15 m EM U E N _ LLLI 1 2 gt gt Sed TEGR gt ANG Yellow E2 255 48 pala 5 E14B 22 Yellow Orange E14 App ol E13 22 AMG Lite GreervOrange 206 22 ANS Lite Green Black E09 APPUPS 22 AVG Lite GreervBrown E17 APP UP 22 ANG Yellow E40 CANH 22 AMG Lite Green gt E38 _ __ gt AMAS Black m e d E a E 22 Black SP10 L m e 1 2 5 0 a a 16 AVWG Black E47 GNDP lt 2 lt m AL 412 16 AWAS Black E45 k 1 123 1 2 4 5 ofi 4 2 2 4 5 6 ECU Sender Switch Rack Actuator EGR Rev Sensor Oll Pressure Sensor 107 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YA
19. STEERING WHEEL ol NM SCREW HEXCAF 3 524X1 4 00401 1 COVER PLATE A TT4 00402 1 TIERODENDL H A TT4 00403 TIE RODENDR H 4 00404 STEERING TUBE A TT4 00405 a4 SPACERS A TT4 00406 3 4 16 NUT JAM L H A TT4 00407 3 4 16 NUT JAM R H A TT4 00212 1 HIGH PRESSURE EXTENDER A TT4 00204 RETURN LINE EXTENDER OQ AT RI NTR RT NMI NIL RIT 5 eR ITEMS 7 amp 8 NOT SOLD SEPERATELY THESE PARTS ARE INCLUDED IN ITEMS 22 amp 23 17 amp 18 ARE INCLUDED IN ITEM 16 79 FUEL SYSTEM FUEL SYSTEM OPTION FOR TIER II ONLY 19 15 15 Lo 2 NT 12 14 80 FUEL SYSTEM FUEL SYSTEM A TT4 00276 1 FUEL SENDING UNIT TIER 3 A TT4 00271 1 1 FUEL CAP DIESEL A TT4 00272 NIPPLE5 1 2 A TT4 00273 1 1 FUEL TANK Le 129242 55730 1 FUEL WATER SEPERATOR ELEMENT H05705 5 16 HOSESAE30R7 WKPK 15 X 119225 52102 FUEL TRANSFER PUMP H05705 5 16 HOSESAE30R7 WKPK 17 9 119802 55801 FUEL FILTER ELEMENT 35 H05705 5 16 HOSESAE30R7 WKPK 21 5 1 129424 55700 1 FUEL WATER SEPERATOR COMPLETE ASSY 3 129004 55610 BRACKET FUEL FILTER 13 H05705 _ 5 16 HOSESAE30R7 WKPK 44 A TT4 00274 6 90 DEGREE ELBOW FITTING NN
20. HOSECLAMP 16 A TT4 00280 Z2 BULK HEAD FITTING 05705 _ 5 16 HOSESAE30R7 WKPK 17 H05705 5 16 5 5 0 7 WKPK 14 19 AE OPT 0091 1 LUBRICITY FILTER ASSY COMP OPTION 5705 1 5 16 HOSESAE30R7 WKPK OPTION 5705 1 5 16 HOSESAE30R7 WKPK OPTION 22 FS20000 L4 LUBRICITY FILTER ELEMENT 51 FUEL INJECTION TIER II DIESEL FUEL SYSTEM WIN 4 x DDD gt LMA gt OH As SNA N gt ff 4 A Part Number 129907 01950 26106 080222 26106 080162 26106 100202 129907 01960 729907 51320 82 FUEL SYSTEM FUEL INJECTION LINES AND NOZZLE YANMAR TIER II DIESEL go 2d 4 RO EA VT N N C qe 2 UY N x El j SP N M Ss ac pa SDE V IN N 9 CB 7 ZA 2 S N 2 oro 1 PPEASEMBLYTUELINECTON oreo A 3 FUEL INJECTION 1299079 1 PIPEASSEMBLYFUELINIECHON 3 A BOLTNMSXISPLATES 1 PO EPA reo 19 1990757 1 mak
21. es ra TRANSMISSION PLUG WDONLY N Z PLEASE HAVE TUG MODEL AND SERIAL NUMBER AVAILABLE WHEN ORDERING THIS PART 51 AXLES AXLE ASSEMBLY FRONT NON DRIVE TT4 TT6 2WD ONLY 10 Part Number 1 arom 1 ASSY FRONTNON DRIVE MA 1 STHRNGARM TR 62WD E 3 STUDSTEERINGARM a 3 mene 2 3 NN m Was INCLUDED IN U BOLT KIT 52 AXLES AXLE ASSEMBLY FRONT DRIVE ALL WHEEL DRIVE Description FRONT DRIVE AXLE ASSEMBLY Term 4 STEERING ARM TI TIS2 AWD 3 STRING arose _ 6 5 8 1 NN _______ m Tal 8 INCLUDED IN U BOLT KIT 53 AXLES AXLE ASSEMBLY REAR ALL TT 4 8 MODELS 2 arrose 2 AMEGAMPRIATE 5 Y aro sS amor INCLUDED IN U BOLT KIT CALL EAGLE TUGS FOR INFORMATION IF YOUR TUG IS EQUIPPED WITH LIMITED SLIP 54 AXLES RECOMMENDED TORQUE SPECIFICATIONS FOR DANA 44 AXLE FRONT WRENCH TORQUE POSITION THREAD LBS FT RECOMMENDED TORQUE SPECIFICATIONS FO
22. INTAKE SYSTEM INTAKE MANIFOLD YANMAR TIER DIESEL 1 AE AREA TER 1 _ 2610608032 4 BOLTMSX3SPLATED 26106 080802 O PO MAS PLATED eno 1 INTAKEMANFOLD s 1 GASKELINTAKEMANIFOLD 93 EXHAUST amp INTAKE SYSTEM EXHAUST MANIFOLD YANMAR TIER IH DIESEL 5 94 EXHAUST amp INTAKE SYSTEM EXHAUST MANIFOLD YANMAR TIER DIESEL 26506 08002 777217 1 o reo 1 TESTS 2 SST BOLT XDD 7 1 s 4 ________ a mm 1 997439 1 rio SCR VALE 1 BOULMIUXSOPLATED ais 29927 13910 31 SiC MOXOS PLATED GAKH 2 NINI RP 95 EXHAUST amp INTAKE SYSTEM INTAKE MANIFOLD YANMAR TIER IH DIESEL 96 EXHAUST amp INTAKE SYSTEM INTAKE MANIFOLD YANMAR TIER DIESEL 226106080802 2 END 9198 77020 1 GS L N 1 GAKEARHENER 7 SIUDM XALATID 5 26106 080802 ROMBO PA
23. Year or 2 000 hours Eagle Bob Tails are covered under Ford Motor Company s Standard Warranty for each respective Ford truck model NOTE At the time a warranty claim is filed it may be necessary for Eagle Tugs to request a copy the maintenance records kept on your tug For your convenience a printable Preventative Maintenance Schedule page is available in the Maintenance section of this manual WARRANTY YANMAR ENGINE WARRANTY REGISTRATION INFORMATION The following pertains to warranty regarding the Yanmar engine only For warranty issues not related to the engine in your tug please contact Eagle Tugs directly at 800 671 0431 The Purchaser should register the Product as soon as possible after purchase Registration may allow Yanmar to provide Product updates Product improvements and other important information to the Purchaser Registration will also make processing a future warranty claim more efficient and convenient for the Purchaser and Yanmar A Purchaser should register the Product on line by entering the required information into the Customer Registration screens found on Yanmar s website at http www yanmar co jp To register product click on the Customer Registration link Go to Industrial Engines and then click on the Industrial Engine link Enter the registration information in the necessary fields AUTHORIZED YANMAR DISTRIBUTOR INFORMATION The Yanmar Distributor Information can be found on the Yanmar website at www yanmar c
24. uong WOH YOJIMS 446 uodo ay 3UIBUJ AJDIYIA 560010 API OLA SBUDIO 9 9 SHUM 61085 1552 MOJ OL UNS 94461 9461 61095 suba 29V N p 0 Tr CO Y JaMOJ 103 ELECTRICAL SCHEMATICS Ground Al Inj Pump Hold Supply A Alt Excite Start Relay A4 Ignition Relay 5 Empty A Empty Empty Empty 9 Empty 10 Output Fower Supply 11 H30 Power Supply Al H30 A Empty Park Brake Switch B2 Gear Selector Switch Empty B4 Empty B5 Empty B Fuel Level Sender 87 Empty ES Mag Pickup B9 Mag Pickup B10 Empty B11 Cold Start Aid B12 H30 B Empty Empty C2 Empty C3 Empty C4 Inj Pump Pull C5 Empty Temp Sender C7 Emply C8 d Oil Pressure sender C Empty Empty E11 Empty C12 H30 C Empty Parking Brake Switch Gear Selector Switch Empty Ignition Relay Empty Fuel Level Sender Empty OS amp ww Empty Fuel Pump 10 Empty 11 H30 Power 12 YANMAR ENGINE WIRING HARNESS YANMAR TIER IT DIESEL Black Red Yellow Red Black UTC CT El NEN Black Yehicle Connector 1 2 1 2 Fuel P
25. 5 12 175 14 15 M16x1 5 87 105 Tichtenime Torque 1721 32 40 58 72 94 108 160 174 S 1 Nam 98 118 226284 45 548 785 9810 1272 1468 216 2 235 8 kem 1 1 2 03 2 09 4 5 5 5 80 100 125 155 21 25 15 POWER TRAIN 40 AMP ALTERNATOR ASSEMBLY YANMAR TIER DIESEL Part Number 1 SCS RELAY GLOW eile 10 POWER TRAIN 55 AND 80 ALTERNATOR ASSEMBLY TIER IH DIESEL Part Number 3 64085 Ce 1 8972 7330 i 19900 77330 i ADJUSTERBRACKEFSOAMPALT moro 1 SPACER 55AMPALT REDIDTAG 6 1 L7 1 ALTRNATORSSAMP 7 ALTERNATOR BO AMP 55 AMP ALTERNATORS 10 07 THRU 1 08 80 AMP ALTERNATORS THERE AFTER MODELS MAY BE EQUIPPED WITH AN OPTIONAL 105 AMP ALTERNATOR 17 POWER TRAIN HEAD COVER ASSEMBLY POWER TRAIN HEAD COVER ASSEMBLY m 1 2285750010 6 SCREWSXIOTAPING 13907 08100 T1 DIAPHRAM BREATHER 1233907030 1 SPRINGIAPHRAM _ CENTRA TE ______ moo TT 3 ORGIA RO uses CSCS CBD COVER GASKET 1299070307 SCS
26. 556 1 Ce 2 O MERO 925570 1 FUE WATER SEPERATOR COMPLETE ASSY Ca PUMPASSMBLYFUELFED 1 FUE WATER SEPERATOR ELEMENT _ ele Pei Note The fuel system needs to be primed under certain conditions Before starting the engine for the first time After running out of fuel and fuel has been added to the fuel tank After fuel system maintenance such as changing the fuel filter and draining the fuel water separator or replacing a fuel system component To prime the fuel system 1 Turn the key to the ON position for 10 to 15 seconds This will allow the electric fuel pump to prime the fuel system 2 NEVER use the starter motor to crank the engine in order to prime the fuel system This may cause the starter motor to overheat and damage the coils pinion and or ring gear 87 FUEL SYSTEM ENGINE FUEL LINE YANMAR TIER DIESEL 88 FUEL SYSTEM ENGINE FUEL LINE YANMAR TIER IH DIESEL 5 PACHNGFUH RETURN 3 Piss 0 RETURN 1 1 PIPEASSYFUEL RETURN WITHCLAMPS ira 1 PIPEASSYFURLWITHCLAMPS soso 1 arm a PIPEASSYFUEL WTEC RT 1 2 FUE WATER SEPERATOR COMPLETE ASSY essai 1
27. ACKCUSHON 1 AEOPTOMS BENCHSEATW KILLSWITCH OPTION lI ST 117 WHEELS amp TIRES WHEEL amp TIRE ASSEMBLY Part Number 118 WHEELS amp TIRES WHEEL ASSEMBLY DUAL REAR WHEEL MODELS Description 1 rra 6 STANDARDTIREIG 2 2 Arras 4 5 WHELADAPTERLUGNUT 2 119 OPTIONS HITCH OPTIONS Part Number AE OPT 0033 1 1 2 PIN COMPLETE ASSEMBLY a an 1 EHTCIGUDEI 1 7 GUDEPNWITHRING L3 AEOPT 0025 AE OPT 0026 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN AE OPT 0093 AIRLINE HITCH 2 3 8 PIN NOT SHOWN The above are standard hitch options Please call for special hitch options information 120 OPTIONS STROBE BEACON amp FLOOR MAT OPTIONS AB OPT 02 CTA 1 RELACMENTBUBMVDC T RELACMENTBUBENDO AEOPT 0007 2 us 00 9 1 TR COVERFORSTROBE 1 OPERATORSWITCHMAT WITITSENSOR 1 SWICHMATDHAYTMER _ 121 OPTIONS CAB OPTION 122 OPTIONS CAB OPTION Part Number AE OPT 0004 CAB ASSEMBLY CABA
28. AL 7 1 ______ 1 AMER GUAGE OPTIONAL 1 TRANSTEMPGAUGEOPTIONAL 1 a OP0066 1 ea pa Eagle Tugs TT series Quick Start Guide Powering up the H30 Display Panel Pressing the POWER button will turn on the H30 control panel key ignition equipped units turn the key to the on position And then press the POWER button Starting the Engine Once the H30 panel has booted up It will prompt you to hold the ENTER key to crank the engine Hold the ENTER key until the unit starts For cold weather operation the display will prompt you to wait for the engine warm up before prompting you to crank the engine POWER button ENTER button Turning off the Engine To turn off the engine press the POWER button key ignition equipped units turn the key to the off position after the display panel has turned off 101 OPERATOR COMPARTMENT TRANSMISSION CONTROL 1 3 arrose 1 TRANSMISSION CABLE BRACKET ASSEMBLY 31 ars 1 1 7 17171 NBCAIORSTRPREPARKINNS AO 102 ELECTRICAL SCHEMATICS DASH WIRING HARNESS 1461 46155 86AN17 WV3IOVICI ONISIM HSVC Dg WOH C __ UMOJE 4
29. D ero 2 MANFODCMEINTAKE N 97 OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY YANMAR TIER IH DIESEL 3 1 ACCELERATORPEDALCOVER OO STZA BRAKET 1 ACCHERATORPEDALBRACKET Sl RMN ______ 6 6 REQUIRES TUG MODEL AND SERIAL NUMBER FOR REPLACEMENT 98 OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY YANMAR TIER II DIESEL A TT4 00281 1 FOOT PEDAL ASSEMBLY 2 2 SCREW HEX CAP 1 4 20 X 1 00 G8 WASHER FLAT 1 NUT LOCK 1 4 20 4 00285 ACCEL CABLEBRACKET _ E A TT4 00287 BALL JOINT KIT NUT INCLUDED A TT4 00282 1 1 ACCELERATOR CABLE ASSEMBLY A TT4 00247 ACCELERATOR U BOLT KIT 9 A TT4 00283 1 _ ACCELERATOR CLEVIS PIN KIT MODEL AND SERIAL NUMBER REQUIRED TO ORDER THIS PART QI GS 99 OPERATOR COMPARTMENT INSTRUMENT PANEL 100 OPERATOR COMPARTMENT INSTRUMENT PANEL 1 HECIRONICCONTROLURDBPLAY _ 2 DASHPANEL NOINSTRUMENTS SPOTLIGHT TOGGLESWITCHIOPTIONAT _ 1 5 1 HEATERFANSWITCHOPTIONAD arrows HEATERCONTROLCABLROPTON
30. EAGLE 5 THE POWER MOVE YOU Parts and Service Manual Vehicle TT 4 TT 5 6 amp 8 Engine Yanmar Diesel 98 Tier II amp Tier Engine Models This page was intentionally left blank INTRODUCTION From everyone at Eagle Industrial Truck Manufacturing we would like to say Thank You for purchasing an Eagle TT series tow tractor We take a lot of pride in the quality of the products that we build as well as our continued customer service Our goal is to build a long term relationship with our customers We want you the customer to be 100 satisfied with your Eagle experience To us this means that your Eagle TT series tractor is functionally superior to any other products you have used This also means that your Eagle product is continually supported in a professional timely manner PURPOSE amp USE OF THIS MANUAL This manual is designed as a reference guide to make the reader more familiar with the components of the Eagle TT 4 TT 5 TT 6 and TT 8 tow tractor models This manual includes part numbers and descriptions to assist the reader in ordering component spare service parts The manual also outlines the Scheduled Maintenance Intervals recommended by Eagle in order to keep your vehicle running properly In this manual you will also find the Eagle Standard Warranty on all of TT series tow tractors However for more detailed information on the Eagle Warranty and procedure
31. ELINE DRIVE SHAFT ASSEMBLY FRONT ALL TT 4 8 MODELS 2 ra CROSSBEARINGFRONTDSNEWSIYLE _ 1 5 arom 2 ENDYOKESTRAPANDBOUTKIT 6 1 CROSSBEARINGFRONTDSNEWSTYIE 46 DRIVELINE DRIVESHAFT ASSEMBLY REAR ALL 4 8 MODELS 3 amo 1 PRVESHAFTSPRNG ra 1 CROSBEARNGFRONTDSNENSTMEE 47 TRANSMISSION TRANSAXLE MOUNTING amp MISC PARTS ALL TT 4 8 MODELS 48 TRANSMISSION TRANSAXLE MOUNTING amp MISC PARTS ALL TT 4 8 MODELS a 1 DPSTCKTRANMESIONHIUD 7 2 SCRBW HEXCAP WITHWASHER MI2 1 75 X30 9 9 1 GASKET amp FILTERMAINTENANCEPACKAGE 49 TRANSMISSION TRANSAXLE CASE EXTENTION amp RETAINER ALL TT 4 8 MODELS TRANSMISSION TRANSAXLE CASE EXTENTION amp RETAINER ALL TT 4 8 MODELS As a O ro em SCREWHEXCAPMBXIISXZS CREW HEXCAP WASHTHFADMS 125X2 7 8 am 8125 1 5 0 COVER TRANS END EIVSEMANT sar SCREWHEXCAPWASHME2SXI ara SRE CAP WASHI Xe e 1 SCREN HECCAPWASHMEIXI6 sm 3 16 CONE 4 SCREW HECCAP WASHM8 125X33 3 NN T2 EAD SCREW
32. Fuel Filter 119802 55801 Air Cleaner Donaldson P601437 Fuel Water Seperator Filter 129242 55730 Transmission Filter Wix 58705 Lubricity Filter Tier II only Fleetgard 520000 126 MAINTENANCE LUBRICATION CHART DRIVESHAFT LUBE FPMULTIPURPOSEGREASE ENGINE COOLANT CHECK ETHYLENE GLYCOL W ATER 50 50 MIX ACCELERATOR CABLE LUBE SUMMER MONTHS W D40 PENETRATING OIL onns an meze CHECK WHEN ENGINE IS AT OPERATING TEMPERATURE IS RECOMMENDED BY MANUFACTURER TO PROLONG THE LIFE OF YOUR ACCELERATOR CABLE THAT THE ABOVE LUBRICATION BE FOLLOWED 127 MAINTENANCE PREVENTATIVE MAINTENANCE SCHEDULE ws Description of Check Service Operational Hours Requires Service System Contact your local Yanmar distributor or dealer Daily 50 250 500 750 1000 1250 1500 Engine Oil and filter first 50 and ma ne Oil every 250 hours thereafter Transmission Fluid Power Steering Fluid O Steering Steering Li Steering Linkage ge Coolant Level Check X Flush St Check amp Clean Radiator Fins every 50 hours _ EEE EU EEE NEUEN ES ES Fuel Fuel System Leak Check Leak Check ea CA CA ks DrainWater Fuel Seperator every 50 hours x _ CleanWater Fuel Filter every 250 hours Syster lubricity Filter every 250 hours O
33. NG GEAR YANMAR TIER II DIESEL POWER TRAIN CAMSHAFT amp DRIVING YANMAR TIER DIESEL ra CSSD HERE RX 1 THRUSTBEARINGCAM 7 momo 1 1 CAVSHAFT ASSEMBLY INCLUDESTIEVS5 7 NTR 2 CT KTS PLAT 3 POLTMBXSSPLATED Lu 1 12 1 1 RN WASHER TB Lv ra GEARFUELINECHONPUMP an 4 20 POWER TRAIN CAMSHAFT amp DRIVING GEAR YANMAR TIER IH DIESEL POWER TRAIN CAMSHAFT amp DRIVING GEAR YANMAR TIER DIESEL PUSHRD moe a CRIT ooo 1 THRUSTBEARINGCAM usa 1 GEAR CAMA CAMSHARTASSEMBLY INCLUDES TIEMS 5 7 Co 2 POULMEXI PLATD 10 BOL 55 1239002500 1 AGAR A 1299002800 1 GFARASSEVBLYINCLUDESTTEMTZ oF eres 3 36 1 SPRINGWASUERIS 7 FUEL INJECTION PUMP 1 an ________ Rl 31 POWER TRAIN GOVE
34. NMAR TIER II DIESEL i 1 1 1 i 1 i SpotLight Beacon Heater 1 1 1 1 l 1 Empty 1 Gear Selector Switch 3 22 Brown Ignition Relay 5 B AS Purple FuelSender 7 30 87 Lt Green Empty 8 Empty 9 Fuel Pump 10 H30 Power 12 gt AZD2 Red Engine Harness 86H y OOOO A CE E 7 1 1 1 I gt i Batter i 3 1 1 lt 1 1 H um hitter Blue ll per Shifter Backlight O LU 2 Left Rear Indicator and Brake Light Left Rear Reverse Light 4 H Right Rear Indieator Brake Light 11 RR Black ATL Dark Brown il il Right Rear Reverse Light m Pink 1 2 3 30 85 86 87 Trans Plug Trans Temp Fuel Sender Horn en Horn Relay Vehicle Harness Tier 4TNV 8 108 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS YANMAR TIER DIESEL Optional Turn Signal Lever LR RR and 44 are connected when not present T Turn Signal A N 5 Beacon Heater Lower Red ee ee es Load Yellow 1 4 Battery Bus 1 4 L Ignition Bus LI d PBG Black 30 85 86 87 30 85 86 87 Brake Pressure Switch Horn Horn Relay Ignition Relay Vehicle Harness Tier2 8 urn Signal Relay
35. R DANA 60 AXLE REAR WRENCH TORQUE POSITION THREAD LBS FT A For Grade 9 fastener with locking serrations on underside of cap screw head or nut B If cotter pin cannot be installed after minimum torque is attained the nut must be advanced until cotter pin can be installed 55 AXLES AXLE ASSEMBLY BREAKDOWN FRONT NON DRIVE 2WD 56 AXLES AXLE ASSEMBLY BREAKDOWN FRONT NON DRIVE 2WD La TUBEASSEMBIY 0 3 oe La 2 _ Ls cx 39 SOCKEFASSEVBLYUPPER 6 ae 7 T SOCKETASSEMBLYLOWER am Rema ZZ o o NAM 706652X STEERING KNUCKLE 9 706653X STEERING KNUCKLE L H _ 3 NULSOTED umur 1 TERODASSEMBLY 34 _ 16 ese 27 BEARING Ca OU TER WE BEARING gt STA 65 a NUS 39 ame CP 3 6 SIUDSTERINGKNUCKIE 1 CAUPRASEMBLYRIH CAPER ASSEMBLY 1 BRACKET ASSEMBLY CALIPER LIFT Bor 1 BRACKERASSEMBLYCALIPERRIH _ 7 moe was O NM m NINININ m eet Recommended tools OTC 7157 To remove Front Axle Spindle Nut Dana 44 OTC 7080 T
36. RES A ee 38 ERENCE Gaskets Yanmar Tier U mean ee Rae aS 40 COOLING E O a 42 OO 42 IN ____________________ _______ 46 Dive l li u S a ee 46 47 ARAN MISSION _____________________ _ __________ 48 ii ple Misc O 48 TJ i l C S TI A ODIO TO L b l i 50 cias 92 Axle Assembly A a E Po asss 52 E 53 AO A 54 TABLE OF CONTENTS Recommended ade Torte 25 Axle Assembly Dreakdowrn Pront Non Drive 56 Axle Assembly Breakdown Front Drive Wheel Diiyve auuuun uses 58 Axle Assembly love Rear Drive en ee ee 62 BRAKES nee une 66 Parkinge Drake Actuator Assembly Re 66 Drum Brake Asse Anne Bene 68 ee ee ee u us 70 Brake System er 72 J 74 76 78 78 STE M caia Kesh qu O 80 J el5 6 on Hier I S Mer DUE rail 80 82 EEE EEE 84 animar Tier
37. RNOR ASSEMBLY YANMAR TIER DIESEL ONLY 3 roe 1 3 BO MRS PLATE mri 1 22190 12000 1 SEALWASHRIXBOT 6 1 ak 1 WEGA eo 1 BOULMEXISPLATD ere 3 mR 22 POWER TRAIN OIL PAN ASSEMBLY 3 menn E RA 16 mome 1 OLPANASSEMBLY EA 33 POWER TRAIN LUBE SYSTEM POWER TRAIN LUBE OIL SYSTEM 1 2219008002 6 SALAR 2 a ET Orme 5 1 PIPEASSEMBLY OILINLET 6 coe 1 BOLEMSXIGPLATED 7 2606082 2 805580 2 BOLTASSEMBLYJONT PIPEASSEMBLY LUBEO 2 1 One ____ 1090000 CSTD LEON ALTER Co Armes 1 OLPRESURESENDNGUNT 1090600 rat 1 1 mamo 1 90 gt po POWER TRAIN GEAR HOUSING POWER TRAIN GEAR HOUSING 1 mro 1 ORGA RO ______ SET QUI moze 2 PAR oz 3 3 BOL
38. SSEMBLY COMPLETE AE OPT 0003 CAB ASSEMBLY COMPLETE Am 1 POORASEMBLYCOMPLETE q en arrose 1 arose 1 1 7 meae 1 _ sos IT MRAM 9 1 19 ae AO RRA ____ A DOOR L5 INSIDEDOORHANDLENS AR nO 1 WINDSHHLD DUALREAR WHEEL MODEL Lu omer a RENWNDW _ 17171 REAR WINDOW DUAL REAR WHEEL Ls om FRONTOUARTERWNDOW j 09 Sa 123 OPTIONS CAB HEATER ENGINE RETURN 6 NN 3 124 OPTIONS OTHER OPTIONS LISTED NOT SHOWN 0001 BACK UP ALARM AE OPT 0086 INTERCOM JACK AE OPT 0094 12V ACCESSORY OUTLET 125 MAINTENANCE DAILY OPERATOR RESPONSIBILITIES Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface the key in the OFF position shifter position in PARK and parking brake applied Open side access door Remove dipstick from crankcase wipe it with a cloth Insert it fully and take out it gently again Check the oil level by the marks on the dipstick The oil level must be be tween the level and the Min level DO NOT OVERFILL Coolant DO NOT rem
39. TNSXASPLATED Ls PUMP ASSEMBLY TIER ONLY _ 1299003200 1 PUMP ASSEMBLY TIER MT ONLY 26106 08016 BOLMNXIPLAED eos 1 Cac 9 om 4 BOT Lm meme sr arose 1 rl momo 13 1299003200 1 ORNGPA ORGA O 1 BEARNGRANS Lv 1 COVERASSEMBLYINCLUDESTFEM2O 19 _ 1 al 7 BOULMBXTOPLATED _ m 78705 HOUSINGASSYCOVERINCLUDESTIEMIS Ca PARAILELPINSX16 _ 2361060502 3 IST 20 N 37 POWER TRAIN ENGINE YANMAR TIER 917770 38 POWER TRAIN ENGINE GASKETS YANMAR TIER 3 mto 1 ORGA 5 PACKNGFUEREURN CLYUNDERHEADGASKET SEALVALVESTEM _ 7 _ 1T AD COVER GASKET s 1090010 A EAST MANIFOLD GASKET 1
40. UM BRAKE ASSEMBLY REAR 1 E PRAKEASEMBLYRIH A aC PATEL TIT BING ATER rs La 25 1 CYUNDERASEMBYUH XN ASSEMBLY RI 5 3 WHEELCYLNDERS CONNECTING LINK 6 13 OR 7 3 1 SPRNGLIOWE 2 SPRINGHOLDDONN 1 AAN 2 BRAKFADUSHNGUNK crow 1 1 SCAB ASSEMBLY 2 SPRINCHOLDDONN 9 121712 2171717 PARKNGBRAKECAMRII Ola 1 PARKING BRAKELEVER LEF 39 1 PARKING BRAKELEVER RIGHD 2 mes 1 PRAKEANCHORBOLT Ca sEKrBRON 1 BRAKEADUSTNGSOCKETUH _ eow 1 BRAKEADIUSTINGSCREWLM 3 1 PRAKEADIUSTNGSOCKET 7 1 O amo WAR 39 S KIT 2588 BRAKE ADJUSTING KIT INCLUDES KIT H2589 RIGHT BRAKE ADJUSTING KIT INCLUDES _ O _ KIT H7146 LEFTOR BRAKE SPRING KIT INCLUDES PARTS NOT SOLD SEPERATELY PT NI j
41. as well as information pertaining to the safe operation of your Eagle product please see the Eagle Operations Manual that was also included with your vehicle TECHNICAL ASSISTANCE When addressing a repair procedure or operational problem please remember that Eagle technical support is only phone callaway Eagle technicians are available to assist you in vehicle diagnostics and recommended repair proce dures We encourage you to use this service to reduce machine down time and to gain a better understanding of proper repair procedures ORDERING SPARE SERVICE PARTS Eagle inventories most of the component parts found in its TT series tow tractors and most spare service parts can be shipped the same day the order is received Parts orders need to be received at Eagle by 12 00 pm Noon EST in order for the parts to be shipped that same day Parts ordered after 12 00 pm EST will most likely be shipped the following Eagle Corporate Office 26111 Northline Rd Taylor MI 48180 800 671 0431 www eagletugs com Customer Service Parts amp Service Technical Support customerservice eagletugs com parts eagletugs com support eagletugs com 734 442 1000 800 671 0431 734 442 1000 800 671 0431 734 442 1000 800 671 0431 TABLE OF CONTENTS INTRODUC TION 3 PURPOSE USE OF MANUA E ee ee 3 TECHNICAL ASSISTANCE ee een 3 ORDERING SPARE SERVICE
42. c type and rear drum type USE DOT 5 BRAKE FLUID STEERING SYSTEM The steering system is power assisted hydrostatic type EQUIVALENT SPEC FOR GM 9985010 CHRYSLER MS 5931 OR FORD ESW M2C128 C AND D AXLE REFILL CAPACITIES AXLE FRONT STEER NON N A DRIVE FRONT DRIVE AXLE LITRES 2 48 REAR DRIVE AXLE NIS SERVICE REFILL CAPACITIES ARE DETERMINED BY FILLING TO THE BOTTOM OF THE FILLER HOLE USE 80W90 HYPOID GEAR LUBRICANT 131 MAINTENANCE YANMAR ENGINE TROUBLE SHOOTING Indicator Turns On Engine Running Low engine Coolant Add engine coolant Dirty radiator fins Clean the radiator fins See authorized Yanmar Engine Coolant Engine coolant leaking industrial engine dealer or distributor Indicator V belt loose or damaged Adjust V belt or replace See authorized Yanmar Contaminated engine coolant industrial engine dealer or distributor Faulty engine coolant pump V belt loose or damaged Adjust V belt or replace Battery failure Check battery condition Battery Indicator See authorized Yanmar Faulty alternator industrial engine dealer or distributor Faulty electrical wiring or See authorized Yanmar faulty indicator industrial engine dealer or distributor See authorized Yanmar Battery Indicator stays ON Faulty alternator industrial engine dealer or distributor see authorized Yanmar O Faulty engine oil pressure switch industrial ar Check adjust oil level indicator s
43. ction engine OF CYLINDERS 4 IN LINE BORE amp STROKE INCHES mm 3 858 X 4 331 in 98 X 112 mm DISPLACEMENT CUBIC INCHES L 202 502 cu in 8 3191 COMPRESSION RATIO 171 2 8 FUEL No 2 DIESEL ALTERNATOR 55 AMP 12 VOLT NEG GROUND ENGINE WEIGHT FULLY DRESSED LB KG PROX 557 253 BATTERY Group 65 860 Cold Cranking Amps automotive battery ENGINE CRANKCASE CAPACITIES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 33 L DIESEL OIL TYPE SAE 15W40CD ONLY USE OIL THAT IS RATED FOR A DIESEL ENGINE FUEL TANK REFILL CAPACITIES U S GALLONS IMPERIAL GALLONS LITERS 1998 908 USA SAE SOCIETY OF AUTOMOTIVE ENGINEERS NO 2 D NO 1 D ASTM D975 94 JAPAN JIS K2204 GRADE NO 2 EUROPEAN UINION EN590 96 INTERNATIONAL ISO 8217 DMX UNITED KINGDOM BS 2869 AL OR A2 KOREA KSM 2610 CHINA GB252 Please refer to Yanmar Engine Instruction Manual for further information 130 MAINTENANCE TT4 8 DIESEL SPECIFICATIONS amp CAPACITIES TRANSMISSION REFILL CAPACITIES ENGINE U S PINTS IMPERIAL PINTS LITRES 33 L DIESEL x s w 380 USE DEXTRON III TYPE TRANSMISSION FLUID OR EQUIVALENT ADD 9 PINTS 7 5 IMPERIAL PINTS OR 4 25 LITERS IF TORQUE CONVERTOR HAS BEEN DRAINED ENGINE COOLING SYSTEM REFILL CAPACTITES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 3 3 L DIESEL 16 00 13 30 A 50 50 MIXTURE OF GLYCOL AND CLEAN WATER BRAKE SYSTEM The brake system is power assisted hydraulic front dis
44. ealer Fuel injection timing delay or distributor Engine burning oil 133 MAINTENANCE TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK 1 Reduce air pressure in pneumatic tires from 60 PSI to as low as 25 PSI restore air pressure to 60 psi as soon as weather emergency ends 2 When pushing with All Wheel Drive tractors make sure the tow bar is level or slightly downhill toward tractor 3 When towing with Rear Wheel Drive raise hitch height 4 When pushing with Rear Wheel Drive lower hitch height Note These strategies 2 3 and 4 maximize all weather traction 5 When pushing aircraft on ice or icy snow with All Wheel Drive a wheel may loose traction wheel spin To stop front wheel spin apply some service brake gradually with left foot until wheel spin stops and hold while con tinuing the pushback Coordinate the left foot service brake pressure and the right foot accelerator to maintain a smooth pushback To stop rear wheel spin apply parking brake with lever until it stops while continuing the pushback 6 On ice or snow use chains or cables If the use of chains is prohibited there are traction cables that serve the same function as chains but are much easier to mount and are very kind in terms of abrasion to all surfaces 7 Keep fuel tank full as much as possible 8 Consult with Eagle Tugs factory for additional assistance 134 MAINTENANCE FRONT END ALIGNMENT PROCEDURE Find center line o
45. f tire front and back Check with tape measure to see difference The front should be 1 16 inch more that the rear 1 16 inch toe out if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achieve desired setting 1 16 in toe out Retighten two bolts on the tie rod clamp 1 16 TOE OUT TIE ROD CLAMP amp BOLT FRONT TIRES 135
46. lfur Diesel ULDS Tier 3 engines will NOT run properly on Jet A or JP8 fuel due to the high sulfur content The EGR system on tier 3 engines allows sulfur in the fuel to recirculate from the exhaust back into the intake where it is converted to sulfuric acid which corrodes internal engine components In the future as jet fuel standards are directed towards lower sulfur content this may change Tabulated Data Tier 2 No modification necessary No modification necessary enhancement or engine modification u If you have any questions please contact Eagle technical support at 734 442 1000 Revision 1 10 15 08 11 SAFETY INFORMATION IMPORTANT SAFETY NOTICE Appropriate service methods and proper repair procedures are essential for the safe reliable operation of all indus trial engines as well as the personal safety of the individual performing the work This Service Manual provides general directions for accomplishing service and repair work with tested and effective techniques Following them will help assure reliability There are numerous variations in procedures techniques tools and parts for servicing equipment as well as in the skill of the individual doing the work This Manual cannot possibly anticipate all such variations and provide advice or cautions as to each Accordingly anyone who departs from the instructions provided in this Manual must first establish he compromises his her personal safety and or the equipmen
47. manufactured after October 1 2006 Eagle Tugs EAGLE warrants that the Eagle T T series tow tractors will be free from defects in material and workmanship for a period of 3 years or 3 000 operating hours except for the electrical and cooling systems which are 3 months or 500 hours from date of delivery to the first customer or first use whichever comes first Written notice of any claimed defect must be given to EAGLE within the warranty period and within thirty 30 days after such defect is discovered Liability under this warranty is limited to either replacing or repairing at EAGLE s election any part or parts deemed defective after examination by EAGLE or an Authorized Service Repre sentative Any EAGLE machine or any of its parts returned by customer to EAGLE or an Authorized Service Representative via prepaid transportation and which is found to be defective will be repaired or replaced and returned to customer prepaid On the other hand should a part be found not defective inspection and handling charges may be charged to the customer or Authorized Service Representative by EAGLE This warranty does not extend to the tires and batteries as these are warranted directly to the user by their respective manufacturer and not by EAGLE or the Authorized Service Representative This warranty does not apply to any EAGLE tow tractor or component part s that have been subjected to misuse accident or improper handling maintenance or applicatio
48. n nor does it extend to the EAGLE machine and or parts which have been repaired or altered outside of EAGLE s plant or the facility of an Authorized Service Representative This warranty does not apply to routine maintenance ignition components or wearable parts of the EAGLE machine such as filters seals plugs hoses belts brake pads light bulbs fuses or similar items Moreover this warranty does not extend beyond its original term for any EAGLE machine or part replaced or repaired under warranty EXCEPT AS SET FORTH ABOVE ALL WARRANTIES CONDITIONS REPRESENTATIONS INDEMNITIES AND GUARAN TEES EXPRESS OR IMPLIED WHETHER ARISING BY STATUTE CUSTOM OF TRADE OR UNDER ORAL OR WRITTEN STATEMENTS MADE BY OR ON BEHALF OF EAGLE NEGOTIATIONS WITH CUSTOMER DISTRIBUTOR DEALER OR ANY REPRESENTATIVE ARE HEREBY OVERWRITTEN AND EXCLUDED AND NO LIABILITY SHALL ATTACH TO EAGLE El THER IN CONTRACT OR IN TORT OR STRICT LIABILITY IN TORT FOR ANY DAMAGE TO PROPERTY LOSS OF PROFITS DAMAGES COSTS CHARGES LIABILITY OR EXPENSES WHETHER DIRECT OR INDIRECT CONSEQUENTIAL OR OTHERWISE WHICH ARISE OUT OF OR IN CONNECTION WITH THE SALE OR USE OF ANY EAGLE MACHINE OR THE SUPPLY OF SERVICES SUBJECT TO CHANGE WITHOUT NOTICE Note The Threeagle Warranty covers only TT series tow tractors manufactured after October 1 2006 All TT series manufac tured prior to the date above and all other Eagle Tugs models are covered under our Standard Warranty of 1
49. n diagram NPN No Part Number Parts shown and numbered but not stocked and sold by Eagle Typically used for bolts clamps etc As required TO HELP US SERVICE YOU BETTER HAVE TUG MODEL AND SERIAL NUMBER AVAILABLE WHEN ORDERING PARTS NOTE THIS MANUAL COVERS PARTS amp SERVICE FOR EAGLE TT4 TT8 2WD AND ALL WHEEL DRIVE MODELS WITH BOTH THE YANMAR TIER U AND TIER ENGINES PLEASE BE SURE TO CHECK THE HEADING ON EACH PAGE TO SEE IF THE PARTS REFERENCED ARE FOR A YANMAR TIER IT DIESEL OR YANMAR TIER III DIESEL ALL PAGES WITHOUT THE ABOVE IN THE DESCRIPTION DENOTE PARTS ARE USED ON MODELS POWERED WITH BOTH A YANMAR TIER AND YANMAR TIER ENGINE TO DETERMINE IF YOUR TUG IS POWERED BY A TIER OR TIER U ENGINE YOU CAN CHECK THE DISPLAY LOCATED ON THE DASHBOARD BY THE FOLLOWING 1 TURN DISPLAY ON 2 PRESS ENTER 3 SCROLL TO EAGLE SET UP 4 PRESSENTER 5 YOU WILL SEE SELECT ENGINE YANMAR TIER II OR YANMAR TIER ON YOUR SCREEN TO DETERMINE IF YOUR TUG IS POWERED BY A TIER II OR TIER III ENGINE WITHOUT TURNING DISPLAY ALL TIER II TUGS ARE EQUIPPED WITH A MANUAL ALUMINUM FOOT PEDAL AND ALL TIER III TUGS ARE EQUIPEED WITH A BLACK PLASTIC ELECTRONIC FOOT PEDAL 13 POWER TRAIN ENGINE DRESS Note Torque values shown in this manual are for clean non lubricated fasteners unless otherwise specified CAUTION The tightening torque in the above Standard Torque Chart should be applied o
50. nly to the bolts with 7 head JIS strength classification 71 60 torque to bolts that are not listed 14 POWER TRAIN ENGINE DRESS a NN FLAT WASHER 3 FDOT 1 3 _ Ww p 3 4 LOCKNUT nn 7 7 A 9 mepowoi 1 1 O 1 FLYWHEE 4 TRANS PLATE _ T TRANS PLATESPACER _ ame AJPLATEDOWELEINSSBX2S 18 1 aR CATE ES x 2 NGNEMOUNTIRANSPLATE m _ 59 2 TRANSMESONDOWELEN Toss O FAN BRACKETSPACER 5 T REMOTEFAN BRACKET 3 T REMOTEFANSNAPRING Ca mess REMOTEFANSHAFTHOUSING 3s 2 REMOTEFANBEARNG aeons I 1 REMOTEFANSHAFT 39 T 1990044 PUE THE STANDARD TORQUE CHART Thread Size x Pitch mm x 1 0 M8x1 25 10 1
51. o remove Front Axle Top Ball Joint Dana 44 OTC 1902 To remove Front amp Rear Axle Spindle Nut Dana 70 57 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE 58 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE ena 1 AR PINION ASSEMBLY 3 3 SUNGECPINIONOTINNER 4 Tor INNERPINIONBEARING _ 8 ADJINCTTEMS57112 134515A 3 r BAFLEPINIONOL OUTERPINIONDEARINGERACE SHNGERPINIONOTOUTER _ a x amm ovea sl 7 2 NON Ter 3 GFARDIFFKITINCITEVS Ca 13 2 THRUST WASHER DIFFERENTIAL PINION 3 TRUST WASHER DIFFERENTIAL GEAR 2 3 r 3 am IT emro AAA A 2 em 2 SEL amp CUDESHAF _ mm gt Nro 500248 co 3 aer 27 ENCADUSING _ 3 am 1 SOCKETASSEVBLY UPPER 356 om 1 SOCKETASSEMBLY TOWER 3 r mea 2 oa 2 SEE 59 u O1 RIT N AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE COMPLETE ASSY 46 U JOINT ONLY 81 60 AXLES AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE 42 706653
52. om industrial dealerlocatormainmap asp If you need help finding a distributor in your area please call Eagle Tugs at 800 671 0431 10 WARRANTY SEE Eagle Tugs Service Bulletin ESB 02 08 Date October 14 2008 Affected Models Diesel powered TT series tow tractors Subject Tier 3 Stage diesel engine fuel requirements Background The EPA mandated change to Tier 3 diesel engines and EC directives for Stage IIIA diesel engines with higher emission requirements has caused some changes to recommended and acceptable fuels This document will clarify those requirements as they pertain to Eagle Tugs products Tier 2 Eagle Tugs is currentiy phasing out Tier 2 engines as part of EPA and EC mandated controls These engines will no longer be available for sale unless part of a military exemption or being exported to non conforming countries Tier 2 engines will run on standard diesel fuels 1 D and 2 D with sulfur content up to 5000ppm without modification Tier 2 engines will run on jet fuels Jet A and with either lubricity filter additives or OEM fuel system modifications to accomodate the lower lubricity jet fuels Tier 3 Stage Eagle Tugs is currently phasing in Tier 3 Stage conforming engines per EPA and EC mandates Tier 3 engines will run on fuels with sulfur content of less than 500 ppm or 05 without modification This includes fuels commonly referred to Low Sulfur Diesel LSD and Ultra Low Su
53. ove recovery tank cap or check coolant level while engine is hot With engine cool the key in the OFF position the shifter position in PARK and the parking brake applied open hood set hood prop and look at left side of recovery tank The reservoir tank is translucent so the fluid is readily visible without remov ing the Fluid level should be at the Cold fill level Transmission Fluid With unit in park and parking brake set in the position start engine Open side access door Remove dipstick from transmission case wipe it with a cloth Insert it fully and take it out gently again Check the fluid level by the marks on dipstick The transmission fluid level must be between the level and the Min level on the dipstick DO NOT OVERFILL Brake Fluid Check brake fluid with the unit on a level surface the key in the OFF position the shifter position in PARK and parking brake applied Open hood set hood prop and locate master cylinder reservoir Remove spring clips and take off lid Brake fluid level should be at the top of reservoir Power Steering Fluid Check power steering fluid with key in OFF position the shifter position in PARK and the parking brake applied Open hood set hood prop remove cap from power steering reservoir Fluid level should be between the arrows on the indicator stick DO NOT OVERFILL Recommended Filters Engine oil 129150 35153
54. r Switch Foot PedalSignal 5 Empty 6 9 Fuel Level Sender B7 2 zen Empty B8 Empty Empty B10 Empty B11 Brown White Empty B12 ConnectorB Empty El Empty C2 Ernpty EI ei a a k AA a Empty C4 Empty c5 __ LO o o y TEE Foot 5 C7 zen y Foot PedalGND Pressure Sender AO Anas a FA Empty C11 Empty C12 H30 Connector j H H 8 5 i T Shifter Backlight Left Rear Indicator and Brake Light Left Rear Reverse Light COs Right Rear Indicator and i RR Bl k Brake Light Black an AIL Dark Brown Right Rear Reverse Light 3 m Pink 1 2 3 85 26 Purple Trans Plug Trans Temp Fuel Sender Horn prake Pressure Horn vehicle Harness Tier3 4TN 110 ELECTRICAL SCHEMATICS VEHICLE WIRING HARNESS TIER DIESEL Optional Turn Signal Lever RR and 44 are connected when not present Turn Signal 5 zon Accelerator Pedal alloy 9 AT2 D1 A2 D2 Red Red Acc3 Yellow Tran4 Green Spots White L 644 85 Orange 222222222222222222224222 8 Red ATL Brown DIO Black Heat 1 12 Red
55. t integrity by his her choice of methods tools or parts WARNINGS The following list contains some general WARNINGS that you should follow when you work on equipment e Always wear safety glasses for eye protection eUse safety stands whenever a procedure requires you to be under the equipment eBe sure that the ignitions switch is always in the OFF position unless otherwise required by the procedure eSet the parking brake if equipped when working on the equipment Place wood blocks 4 x 4 or larger to the front and rear surfaces of the tires to provide further restraint from inadvertent equipment movement eOperate the engine only in a well ventilated area to avoid the danger of carbon monoxide eKeep yourself and your clothing away from moving parts when the engine is running especially the fan and belts prevent serious burns avoid contact with hot metal parts such as the radiator exhaust manifold tail pipe catalytic converter and muffler eDo not smoke while working on the equipment avoid injury always remove rings watches loose hanging jewelry and loose clothing before beginning to work on the equipment Tie long hair securely behind the head eKeep hands and other objects clear of the radiator and blades 12 SERVICE PARTS ILLUSTRATIONS amp DETAIL IDENTIFICATION KEY The following abbreviations are used throughout the parts lists in this section Purpose Part required but not shown o
56. tays ON No or low level ofengine oil as necessary Clogged engine oil filler Replace engine oil filter 192 MAINTENANCE YANMAR ENGINE TROUBLE SHOOTING No diesel fuel Refuel and prime fuel system Air in fuel system Prime fuel system Replace with recommended Improper diesel fuel diesel fuel Starter motor operates Clogged fuel filter Replace fuel filter but engine does not start See authorized Yanmar Poor fuel injection industrial engine dealer Compressed air leakage from o or distributor intake exhaust valves Faulty engine stop solenoid Starter motor does not operate or rotates too Battery needs charging Check electrolyte recharge slowly engine Faulty starter switch Clean terminals retighten turned manually See authorized Yanmar Faulty starter motor industrial engine dealer Engine cannot be or distributor manually turned Inner parts seized or damaged White or Black Exhaust Smoke Engine overload Reduce load Clogged air cleaner element Clean element or replace Replace with recommended Improper diesel fuel diesel fuel See authorized Yanmar Black exhaust smoke Faulty spraying of fuel injection industrial engine dealer or distributor Exessive intake exhaust valve clearance Replace with recommended Improper diesel fuel diesel fuel White exhaust smoke See authorized Yanmar Faulty spray pattern of fuel injection industrial engine d
57. ttle 55 48 Orange i 15 Lite Green 22 Awg Lite Green 22 AWG Black 22 AWG Yellow cgnition 15 5 x m m 21 m 22 2 Cd Cd mj 2 n ml oo o T 5 3 223 e G G A55 BETA PWR JF 4 J2 11 223 J8 4 Alt P Sender Switch Oll Pressure Altematnr2 Altemator 3 106 ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER DIESEL 22 AWG Dark Green E33 RACK w 16 AWS Tan E44 Relay Actuator Relay Starter Relay Preheat Relay Sen d cu _T Starter Interlock AE IF L zaf x ur 1 2 3 4 5 gt 3 5 6 85 86 87 4 2 30 85 25 87 1234566 1 2 3456 30 85 86 87 121 2 30 85 86 87 12 AWVG Tan B50 L Ai Heater E20B cla EIN IDAWG RedBiack Stator 14 PosLoc 7 pes E34 12 ReadBlack___ 866 Starter 2 10 Ring en L el 18 AWG Redvellow E43 AVE 1 3L rn lore E38 avec 7 EA z2awGEewn EM mama ZAGR E08 srarTsw E 22 AMG Purple 8 EH d lu WS Vite Black E35 3B 22 ANS Tan 23 PREHT LNP 22 ANS Orange Black 22
58. ump Pressure Terr Sender Engine Wiring Harness Tier 2 98 104 ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER II DIESEL Battery Excite e Mag GND Alternator M T L Inj pes Pull 7 M 86 Hold Pull Inj Pump 2 2 2 1 2 Fuel Pump v Temp Sender Starter Air Heater nder Engine Wiring Harness Tier 2 9 105 ELECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS YANMAR TIER DIESEL Fuel 41 ss B59A 054 _ SPS 204 cawcred 869 3 18 Ring B59C 10 Rec 10 Red u AGO E47 E45 2 gt N ADOC J50 Balteny 10 AWG Red B60 X16 Ring J53 ee AWS Black 845 5 16 Ring Sub Relay Maln Relay CRS A CR Alternator 4 5 16 Ring A 1 4 jur L M w 17 1 2 345 6 1 2 4 5 6 5 B58 1 2 3 4 5 6 1 2 4 5 6 1 BGSA se Preheat Lamp Battery 141 Sensor Pin E23 22 AWG Tan 863 44 AVG Red 288 gt gt Black Starter 50 BOBA 14 RedBlack Ground 14 Black Ta 7 E12 gt gt AWG Grey 8070 46 Pink Black 8678 mite E35 gt gt White Black Accesso y 15h Tachometer Thro
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