Heat Grips Install instructions
Contents
1. Z HONDA INSTALLATION INSTRUCTIONS Accessory PARTS LIST Installation Instruction URL Heated grip harness Wire tie narrow Wire tie medium Stay Harness boot Cushion Wire tie short 2013 Honda Motor Co Ltd All Rights Reserved HEATED GRIP ATTACHMENT P N 08T70 MJF A30 1 of 12 Application Publication No Issue Date CTX700 D HEATED GRIP KIT Sold separately Right heated grip Left heated grip Controller Owner s Manual TOOLS AND SUPPLIES REQUIRED Side cutters Ruler Marker Electrical tape Pro Honda Handgrip Cement Grease Thread lock Isopropyl alcohol Shop towel TORQUE INFORMATION Refer to the Service Manual for the torque values of the removed parts 87952 MJF A300 INSTALLATION To prevent burns allow the engine exhaust system radiator etc to cool before installing the accessory NOTE Disconnect the throttle cables from the right grip as instructed in the motorcycle s Service Manual For secure adhesion of the left heated grip to the handlebar we urge you to use the recommended adhesive agent Pro Honda Handgrip Cement and wait until it cures fully before use Be sure to open and close the throttle to check for smooth operation after installation of the right heated grip Take care not to damage the painted surfaces of the motorcycle Reinstall the removed parts on the motorcycle a2. dlebar as handlebar as shown indicated e Wipe up excess adhesive at once NOTICE Do not tap on the grip end with a hammer and do not twist the grip with force to insert the left heated grip onto the handlebar as it can damage the heated grip element Cop Avoid putting pressure on the switch part when inserting the left heated grip There is a possibility that the switch will break Also install so that there 21 Spray isopropyl alcohol over the inside of the left is no gap with the left handlebar switch heated grip and outside of the left handlebar e This is done to ease alignment between the heated grip and handlebar i ISOPROPYL ALCOHOL LEFT HANDLEBAR Pro Honda Handgrip Cement If the grip gets stuck halfway during installation apply isopropyl alcohol between the heated grip and handlebar Do not try to remove the left heated grip using force or tools as the heated grip element can be damaged Insert until there is contact with the left handlebar switch then align with the indicated position Push in tight against the LEFT HANDLEBAR left handlebar switch LEFT HEATED GRIP LEFT HEATED GRIP LEFT HEATED GRIP LEFT HANDLEBAR SWITCH 7 of 12 23 Reinstall the left handlebar weight as shown e Before applying a thread lock thoroughly clean the screw THREAD LOCK Be sure to apply to the threads of the screw SCREW Reuse LEFT HANDLEBAR WEIGHT Reuse 24 Secure t
3. he fuse with electrical tape as shown ELECTRICAL TAPE FUSE HEATED GRIP HARNESS 25 Pass the boot over the heated grip harness as shown HARNESS BOOT Pass the connector through HEATED GRIP HARNESS 8 of 12 26 Connect the controller as shown HEATED GRIP HARNESS CONTROLLER 27 Install the stay as shown CONTROLLER STAY 28 Fit the boot over the controller as shown HARNESS BOOT HEATED GRIP HARNESS CONTROLLER 29 Secure the boot with the wire tie as shown HARNESS BOOT WIRE TIE long Secure the harness boot 30 Remove the dummy connector as shown DUMMY CONNECTOR Save gt CLIP Remove MOTORCYCLE S HARNESS 9 of 12 31 Connect the heated grip harness as shown HEATED GRIP HARNESS gt CLIP Reuse Install MOTORCYCLE S HARNESS HEATED GRIP HARNESS 32 Route and secure the heated grip harness as shown HEATED GRIP HARNESS MOTORCYCLE S STAY CONNECTOR Secure to the motorcycle s stay 33 Install the cushion as shown CUSHION 34 Install the controller as shown CONTROLLER N HEL AT CUSHION 35 Route and secure the heated grip harness with the wire ties as shown HEATED GRIP MOTORCYCLE S HARNESS HARNESS FRAME grip harness to the motorcycle harness WIRE TIE Secure the heated grip harness to the motorcycle harness J x I O AY Y TA WIRE TIE Secure t
4. he heated WIRE TIE Secure the heated grip harness to the frame 36 Slide the tube over the left heated grip harness as shown LEFT HEATED GRIP HARNESS 37 Connect each harness as shown LEFT HEATED GRIP HARNESS RIGHT HEATED GRIP HARNESS HEATED GRIP HARNESS ELECTRICAL TAPE Wrap all connectors 10 of 12 38 Secure each harness with the wire tie as shown HANDLEBAR HANDLEBAR RIGHT HEATED HEATED GRIP E HARNESS D LEFT HEATED GRIP HARNESS WIRE TIE long Secure the heated grip harness right and left heated grip harnesses to the handlebar 39 Pass the HEATED GRIP harness through the tube as shown HEATED GRIP HARNESS 40 Connect the heated grip harness as shown 41 Slide and secure the tube with electrical tape as shown RUBBER COLLAR ELECTRICAL TAPES Confirm that the rubber collar is in contact with the base of the heated grip 11 of 12 42 Secure each harness with the wire ties as shown HANDLEBAR LEFT HEATED GRIP HARNESS HEATED GRIP HARNESSES WIRE TIE medium Secure the heated grip harnesses and left heated grip harness to the handlebar HEATED GRIP HARNESS MOTORCYCLE S HARNESS WIRE TIE narrow Secure the heated grip harness to the motorcycle s harness 43 Check each harness for sufficient play e Move the handlebar right and left and check that the harnesses are not pinched by the neighboring c
5. hown e Repeat on the left side HANDLEBAR WEIGHT 6 Loosen the bolts and slide the master cylinder as shown e Be careful not to scratch the handlebar MASTER CYLINDER Loosen 7 Remove the right handlebar switch as shown SWITCH COVER RIGHT HANDLEBAR SWITCH 4 of 12 8 Remove the throttle housing cover as shown THROTTLE HOUSING COVER SCREW 9 Remove the right grip as shown NOTE Disconnect the throttle cable from the right grip as instructed in the motorcycle s Service Manual Do not try to disconnect the cable with force using pliers etc Refer to the motorcycle s Service Manual RIGHT GRIP Save THROTTLE CABLES 10 Mark the right heated grip harness in the position shown RIGHT HEATED GRIP HARNESS MARKER 11 Apply grease to the parts of the throttle cables and throttle pipe as shown GREASE THROTTLE CABLES ress GREASE THROTTLE PIPE 12 Install the right heated grip in the reverse order of the motorcycle s grip removal e After installation refer to the Service Manual and adjust the throttle freeplay 13 Reposition the master cylinder correctly and tighten the bolts as shown e Be careful not to scratch the handlebar MATING SURFACE Align with the punch mark MASTER CYLINDER BOLTS TORQUE 12 N m PUNCH MARK 1 2 kgf m 9 Ibt ft 14 Reinstall the right handlebar weight as shown e Before app
6. lying a thread lock thoroughly clean the screw Reuse RIGHT HANDLEBAR WEIGHT Reuse THREAD LOCK Be sure to apply to the threads of the screw 5 of 12 15 Open and close the throttle grip as shown e Check that the throttle opens and automatically closes smoothly RIGHT HEATED GRIP 16 Secure the right heated grip harness with the wire ties as shown e Open and close the throttle and confirm that there is no tightness of the heated grip harness WIRE TIE narrow Secure the right heated grip harness at the marked point to the motorcycle s harness MOTORCYCLE S HARNESS WIRE TIE medium Secure the right heated grip harness to the handlebar RIGHT HEATED GRIP HARNESS 6 of 12 17 Remove the left grip as shown LEFT GRIP Save ISOPROPYL ALCOHOL 18 Using isopropyl alcohol remove all traces of adhesive from the left handlebar LEFT HANDLEBAR ISOPROPYL ALCOHOL 19 Liberally apply Pro Honda Handgrip Cement to the inside of the left heated grip as shown NOTE Read the Instructions of the steps 19 through 22 carefully before installation and complete the operation quickly before the adhesive cures Use an assistant to steady the motorcycle while installing the grip Pro Honda Handgrip Cement LEFT HEATED GRIP 20 Apply Pro Honda Handgrip Cement to the left 22 Slide the left heated grip onto the left han
7. nd make sure that wires and harnesses are not pinched Disconnect the negative cable from the battery before installing this accessory The memory of the clock will be erased when you disconnect the battery Reset the clock after reconnecting the battery Trim the excess ends off the wire ties after attaching them to the wire harnesses Do not allow the cut part of the wire tie to interfere with any harness or brake hose After heated grip installation check the lights e g right left turn signal lights and brake lights for proper operation When replacing the accessory that is required to install this accessory follow the instructions described in this installation instructions Illustrations show CTX700 type other type is similar 1 Refer to the Service Manual for the motorcycle remove the seat and disconnect the negative cable from the battery as shown NEGATIVE CABLE 2 Refer to the Service Manual for the motorcycle remove the inner covers BOLTS RIGHT INNER COVER 2 of 12 3 Refer to the Service Manual for the motorcycle remove the windscreen moulding WINDSCREEN MOULDING CLIPS 3 of 12 4 Refer to the Service Manual for the motorcycle remove the front side cowls BOLT RIGHT FRONT SIDE COWL S FLANGE COLLAR BOLT WASHER CLIPS CONNECTOR Disconnect LEFT FRONT SIDE COWL 5 Remove the handlebar weights from the motorcycle as s
8. omponents and that they are not pulled taut 44 Install the motorcycle s parts in the reverse order of removal e Confirm that the harness is not caught or too tight 45 Move the handlebar right and left and check that this accessory is not interfere with the motorcycle DEALER TROUBLESHOOTING e Stop the engine and turn the ignition switch OFF when you check the parts and circuits other than those of the heated grips Heated grip does not 1 Check whether wires and cables operate terminals and connectors are e Faulty heated grip connected securely e Faulty heated grip 2 Heated grip inspection coil Check for resistance between the terminals s Standard Right 2 2 ohms 10 e Faulty heater switch Left 2 2 ohms 10 e Blown fuse e Open or short circuit in heater harness Heater harness inspection Check for continuity If no abnormality is found after the above checks 1 2 and 3 but the heated grip still does not operate properly replace the heater switch with a new one It is hard to check the switch with ordinary inspection methods for continuity voltage etc because it contains an integrated circuit 12 of 12
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