NISSAN RECALL CAMPAIGN BULLETIN - GT
Contents
1. Remove vibration J damper bolts through access hole N TP0g0818 Figure 6 9 Remove the starter motor mounting bolts 10 Remove all of the flywheel housing to engine bolts e These bolts have different lengths Pay attention when removing the bolts so the correct bolt can be reinstalled in each location Bolt symbol iain side gt mee side gt enema side gt r side r side side Quantity Nominal length Tightening torque N m kg m ft lb T5 7 7 55 34 3 5 25 65 6 6 48 TP090829 7 11 NTBO9 147 11 Remove the flywheel housing with vibration damper 12 Rotate the engine Clockwise using the front crankshaft pulley bolt so the alignment dowels on the flywheel are at the 12 o clock and 6 o clock positions CAUTION Rotate the engine Clockwise only as viewed facing the front of the engine Dowel at i 6 o clock Figure 8 CAUTION The new flywheel housing and vibration damper are two pieces Do not let the vibration damper fall off the flywheel housing shaft possibly damaging it 13 On the new flywheel housing vibration damper use paint to mark the damper and center shaft as shown in Figure 9 F Figure 9 8 11 NTBO9 147 14 Remove the vibration damper from the flywheel housing and place it on the flywheel e Make sure the damper is fully seated on the dowel pins 15 Use paint to mark the damper dowel pin holes as shown 2 a EE a LE ERO2. NISSAN NORTH AMERICA INC F i S Technical Bulletin ERCA INC ERVICE BULLETIN Classification Reference Date AT09 010 NTBO9 147 December 18 2009 2009 2010 GT R RATTLE FROM FLYWHEEL HOUSING APPLIED VEHICLES 2009 2010 GT R R35 IF YOU CONFIRM A rattle noise coming directly from the rear tail shaft area of the flywheel housing NOTE e The GT R transmission has different operating characteristics than a typical passenger car Because of this various driveline rattle noises may be heard during some driving conditions These normal characteristic noises do not indicate a malfunction Refer to the Owner s Manual for addition information on transmission operating characteristics e When placed on a lift and listening from under the vehicle the source of the typical GT R driveline rattle noise is from the center of the main driveshaft or near the rear mounted transmission A rattle noise caused by the flywheel housing will come directly from the rear tail shaft area of the flywheel housing e The rattle noise for this incident if it should occur can be duplicated by putting the transmission in Park or Neutral then slightly accelerating and decelerating the engine ACTION Replace the Flywheel housing with the new one listed in the Parts Information IMPORTANT The purpose of ACTIONS above is to give you a quick idea of the work you will be performing You MUST closely follow the entire Service Procedure as
3. SOG 2S Figure 10 CAUTION Do not drop the vibration damper Do not let the vibration damper fall off the flywheel housing shaft 16 Install the vibration damper back into the flywheel housing e Make sure the damper and shaft are aligned using the paint mark you applied in step 13 J Ye 1P090822 Figure 1 9 11 NTBO9 147 17 Rotate the companion flange until one of the damper dowel pin holes is visible in the access hole as shown Apply a paint mark on the campanion flange as shown paint mark visible 18 Install the new flywheel housing e As the housing is installed the dowel pins must be aligned with the dowel holes on the vibration damper e Reach in the access hole and make sure the vibration damper is fully seated on the dowel pin damper is flat against the flywheel Figure 13 TPOS0626 e Install the housing bolts in the correct locations according to Figure 14 e Torque housing bolts according to Figure 14 Bolt symbol atis side pni side gt eine side gt side side side Quantity Nominal length mm in 65 2 56 40 1 57 40 1 57 Tightening torque N m kg m ft lb T5 7 7 55 34 3 5 25 65 6 6 48 TPO90829 Figure 14 10 11 NTBO9 147 19 Rotate the engine 180 Clockwise using the front crankshaft pulley bolt so the other dowel hole is visible in the access hole CAUTION Rotate the engine Er EA eater ee Clockwise only as viewe
4. d facing TTEA ta ie 6 Other dowel f the front of the engine p Aa hole visible 20 Reach in the access hole and make sure the vibration damper is fully seated on the dowel pin damper is flat against the flywheel 21 Install the 6 damper to flywheel bolts in two steps as shown A 1 step Torque to 14 7 Nem 1 5 Kg m 11 ft Ib B 2 step Torque to 125 5 Nem 2 6 Kg m 19 ft Ib C Dowel pins CAUTION Rotate the engine Clockwise only as viewed facing the front of the engine Figure 16 22 Reinstall all other parts and reinstall the engine e Refer to the Service Manual as needed e Use new gaskets and nuts when installing the catalytic converters 11 11 NTBO9 147
5. it contains information that is essential to successfully completing this repair Nissan Bulletins are intended for use by qualified technicians not do it yourselfers Qualified technicians are properly trained individuals who have the equipment tools safety instruction and know how to do a job properly and safely NOTE If you believe that a described condition may apply to a particular vehicle DO NOT assume that it does See your Nissan dealer to determine if this applies to your vehicle 1 11 PARTS INFORMATION DESCRIPTION PART QUANTITY Flywheel Housinc Flywheel Housinc 32040 JFO2A Upper Lower radiator hose Clamp Hose 01558 00721 clamps Overflow tank lower hose Clamp 16439 7S01B clamps Overflow tank side hose clamps 01558 00561 Radiator drain plug O rino O ring drain 21481 18000 1 Y pipe front exhaust gaskets Gasket Exhaust 20692 24U00 Y pipe rear exhaust gasket Gasket Exhaust 20692 JFOOA Y pipe front exhaust nuts ally ea 20602 41G00 Y pipe rear exhaust nuts Nut Flange 08918 3401A Turbocharger Outlet Gasket RH A E PULSI 14445 JFO1A Turbocharger Outlet Gasket LH a Pua 14445 JFO1B Turbocharger Outlet Nuts 14094 4P110 Oil Cooler Line Gasket Ring Rubber 21304 JFOOA AONE DNVG SNA ron riage I Bolte Propeller Shaft 37120 CG10A 4 Bolts OAG pe apar PANIS Boii Propeller Shaft 37120 JFOIA ain sia ai Flange Bolt Fix Propeller Shaft 37120 JDOOB Main Driveshaft Front Flange Nuts Nut Fi
6. ual as Engine control needed harness a c From under the dash push the 2 clips to release the harness boot Flywheel Housing to Engine Bolts e The 4 bolts shown in Figure 2 will need to be removed to replace the flywheel housing e They may be easier to remove while the engine is still in the vehicle 3 11 NTBO9 147 2 Apply penetrating oil on the nuts that connect the catalytic converters to turbo chargers Let soak for 5 minutes 3 Remove both catalytic convertors e Discard the nuts and gaskets use new ones for reassembly Apply penetrating oil Es i T Jee i i r TPOS0815 4 11 NTBO9 147 4 Apply clamps to secure the rear of the engine cradle to the support table see Figure 4 5 Lift the rear of the flywheel housing and remove the rear mount Rear mount removed Tpog0816 5 11 NTBO9 147 6 Place a wood block under the front differential as shown in Figure 5 e Size of wood block approximately 2 by 2 by 6 7 Lower the rear of the flywheel housing e The wood block will support the engine and keep the flywheel housing elevated 6 11 NTBO9 147 8 Remove the 6 bolts from the vibration damper e Remove the bolts through the access hole e To access each bolt face the front of the engine rotate the engine Clockwise using the front crankshaft pulley bolt CAUTION Rotate the engine Clockwise only as viewed facing the front of the engine
7. x Propeller Shaft 37171 7SOOA 4 ae as ia Flange Bolt Fix Propeller Shaft 37120 JFOOA si Front Driveshaft Support Bracket Bolt 11298 4M418 5 Line Clamps Lower Control Arm to Knuckle Pin Cotter 08921 3252A Cotter Pin rower Gontro Arm to Knuckle Nut Knuckle Spindle 40262 EG010 2 Front Axle Nut Cotter Pin Pin Cotter 40073 OL700 2 malice POU a uspertan Cover RR Plate 30417 JFOOA 1 Hole Cover Side O ring A C 92474 N8210 1 AC a O ring high O ring A C 92472 N8210 side CLAIMS INFORMATION Submit a Primary Part PP type line claim using the following claims coding DESCRIPTION ___ PFP__ OPCODE SYM DIA FRT Replace Flywheel Housing 32040 JFO2A AD24AA 1 Refer to the current Nissan Warranty Flat Rate Manual and use the indicated FRT 2 11 NTBO9 147 SERVICE PROCEDURE 1 Remove the engine from the vehicle using a suitable engine caddy or support table e Refer to the Service Manual Section EM for engine removal information NOTE Each GT R certified dealer received a Nissan GT R Service Requirements Resource Guide amp DVD kit The information in this kit is very helpful for engine removal The guide and video are also available on Nissan Virtual Academy Engine Removal Tips Disconnecting the Engine Control Harness a Remove the glove box e Refer to Service Manual as needed Clip on far b Remove the Engine Control Module r a a er ECM Le e Refer to Service Man
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