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Service Plan RC-750

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1. _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL Service performed 3 6 8 a 22 25 26 _27_ 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn Service 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denmark Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2 5 hrs ombustion chamber uel tank el hoses c TI Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasing as per lubricating plan racks attery in remote control ektronics amp safety equip cr
2. en le ee 18 8 1 CONTROL BOXES 18 8 2 REMOTE CONTROLNBB u anne 19 O 21 10 PREPARING THE MACHINE 2 2282 o ae o vb Coe tou ane heresies aa 22 10 1 DELIVERY OF THE MACHINE TO THE DEALER csceccccececccecececceccecececescscecscsuscececess 22 102 CONTROGOFR MOTOR OIL TEVE usu 22 10 3 CONTROL OF HYDRAULIC OIL 7 1 10 600000000000 a 23 CONTROL OF EILTER u at ras 24 10 5 PREPARATION OF THE BATTERY uc u u uu tds re 25 L5 A aiu eee 26 11 OPERATION OF THE MACHINE 2 ak 27 PET u u sch ch esa 27 11 2 CONTROLS CARRIED OUT BEFORE START 27 L1 3 START OP THE MACHINE 3 ee seine 28 11 4 STOP OF THE MACHINE c cccccccceccececcccecccceccccecscececesceceececscscestecesescsseecscesescusescecacees 29 LI STARTS TOP OF MOWER Zn d tati iod ese ld dea A 30 10 MOWING HEIGHT dd 31 OPERATING THE MACHINE uuu u nee ee pa tcp eee 32 11 8 PROGRAMMING OF POSITION u ia 33 LLO CHANGE OF PREOUENG nenne 33 11 10 TRANSPORT OF THE 1000000000
3. Double piston pumps Sauer Danfoss Wheel motors Orbit motor Sauer Danfoss _ O ed Dimensions and weight Tumigrdis O 4 2 Noise test 750 is made a noise measurement This measurement is diminished outdoors level with the lawn mower activated and the engine operating at maximum revolutions Measurements are made according to DS EN 10094 Noise level is measured to 107 dB with a measurement accuracy of 2 dB Noise level 15 m from the machines are intended to LA15m 75 2 dB Page 10 48 4 3 EU Declaration of Conformity EU Declaration of Conformity 2006 42 EU App Manufacturer Name Timan A S Address Fabriksvej 13 Postal code and town DK 6980 Tim Technical dossier compiled by authorized by the manufacturer Name Henning Pedersen Address Fabriksvej 13 Postal code and town DK 6980 Tim hereby declare that the machine model RC 750 with the type number 410100 02 was manufactured in conformity with the provisions in the following EU COUNCIL DIRECTIVES 2006 42 EC Machine Directive 2006 95 Low voltage Directive 2004 108 EC EMC Directive 1999 5 amp TTE Directive under the employment of the following harmonizing standards DS EN 745 1999 Safety Flail Mower and the below mentioned national standards and technical specifications Signer Position Place Date Henning Pedersen Technical Manager Tim 15 02 20
4. Service performed 3 6 8 a 22 25 26 _27_ 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn Service 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denmark Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2 5 hrs ombustion chamber uel tank el hoses c TI Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasing as per lubricating plan racks attery in remote control ektronics amp safety equip crews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1
5. 58444442445 gt O 1 410113 750 N amp m m e co Ff G OO oo oo co Ww c nn CN lt ec rm 1 1 0 st O O O O O O O O O O O O O awn O lt ec rn e CGN e sr e UA sr sr sr 4 Fm F S gt N A nm st m m sr in a Page 2 410349 750 Pos 15 complete set of spikes 410348 POS NR VARENR 1 16501000 2 410314 3 24301003 4 34301002 5 31301006 6 410325 7 410328 8 39101029 9 410177 10 40201007 11 38201009 12 41201000 13 410159 14 410255 15 410108 16 37451000 17 37451001 18 410605 19 410493 20 39101030 21 38201004 22 31301008 23 410580 24 410579 3 750 POS VARENR 1 410634 2 18301000 3 410452 4 410520 5 43801011 6 15901028 7 313
6. 87501 72 800 87516 7 7 000 87516 7 7 010 87516 7 7 810 87519 7 7 000 87528 Z2E 800 87529 Z2E 000 87531 72 000 87531 Z2E 010 87594 Z2E 000 87602 Z2E 010 87602 Z2E 020 87602 Z2E 030 15201000 Description MARK ENGINE SWITCH MARK OPERATOR CAUTION ENGLISH MADE MARK OPERATOR CAUTION ENGLISH MADE MARK OPERATOR CAUTION PICTOGRAPH MAD MARK OPERATOR CAUTION PICTOGRAPH MARK CHOKE MARK CHOKE CAUTION MARK HONDA MARK HONDA MARK OIL CAUTION MARK SALES POINT MARK SALES POINT MARK SALES POINT J 411 810 li ay 111 l j 1 TA Z3S0E2BCOD Serial Numbers 1005255 1005256 1005255 1005256 1004855 1004856 1001098 1001792 1001793 1004831 1004832 Page 13 15 Ref 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 020 024 025 026 12000 22 416 12251 22 003 12356 22 000 12372 2 0 701 12374 20 000 15721 22 000 35480 22 003 90014 952 000 90017 ZN2 U00 91201 ZE3 004 91305 Z2E 000 92800 20000 93500 050080A 94109 20000 94301 12200 96100 6203000 15721 22 010 12316 22 01 91503 2 7 000 93500 050140 15201000 ee ne Description BARREL ASSY CYLINDER GASKET CYLINDER HEAD COVER BREATHER PLATE VALVE STOPPER VALVE TUBE BREATHER SWITCH ASSY OIL LEVEL
7. x txt d SS STE __ _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL Service performed 3 6 8 a 22 25 26 _27_ 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn Service 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denmark Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2 5 hrs ombustion chamber uel tank el hoses c TI Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasi
8. avoid holes and loose ground If the operator needs to stop the machine on a slope the machine must always be placed with the tracks crosshwise on the hill This will prevent the machine from moving down the slope Page 17 48 8 STEERING 8 1 Control boxes The RC 750 is equipped with two control boxes Important The boxes must in no circumstances be washed If the boxes get damaged all parts involved must be replaced at once The box in the left side of the machine is the NBB control box With this box the machine s coupling two servo motors of the hydraulic pump s speed control arms tilt sensor revolutions of the Honda motor start and stop of the Honda motor and the horn are steered The box is maintenance free and must not be opened without previous agreement with Timan A S AS d Control box in the left side Control box in the right side The box in the right side of the machine 15 the Timan control box This box contains emergency stop hour counter fuses and relays ignition light and current for the NBB control box Look in app 1 IMPORTANT Never replace fuses with fuses of a higher amp value Always investigate the cause and rectify the problem before a new fuse 15 inserted The top fuse is Fl the lowest 15 1 Timan box 10 A y mt F2 steering 15 y ket Fire Honda motor steering 3 F4 Charge plug 7 5 e 53 1 K2 K3 Relays KI Relay fo
9. 5 hrs ombustion chamber uel tank el hoses c TI Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasing as per lubricating plan racks attery in remote control ektronics amp safety equip crews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1 x txt d SS STE __ _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL Service performed 3 6 8 a 22 25 26 _27_ 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn Service 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denma
10. Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasing as per lubricating plan racks attery in remote control ektronics amp safety equip crews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1 x txt d SS STE __ _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL Service performed 3 6 8 a 22 25 26 _27_ 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn OTOZ OT 6T gt gt J p u ewu ew 1 3 Stuha SALAS OSE OEE 6 DEE 16 SH 121 SI A8Y 03 S V c V RDS NON Uni UBS Ady 086910 ET fe sxyuq eJ ION WOS YATE TEO I NODING O
11. TANK EN 012 17620 Z2E 000 COMP FUEL TANK 1 1003982 013 80101 310 000 RUBBER RR FENDER CUSHION E 014 90402 72 000 WASHER TANK MOUNTING 4 015 91301 72 300 PACKING FUEL CAP 1 15201000 13 7 750 LLLA 016 017 018 019 019 020 021 022 023 024 028 030 031 032 033 91353 671 004 91504 Z2E 000 94050 08000 91425 Z2E 801 91425 Z2E 802 95002 4080008 95002 02100 95701 0601208 95701 0801800 95701 0802500 Removed 16853 22 000 95701 0601408 17620 235 000 17670 235 000 15201000 O RING 14 COLLAR TANK MOUNTING NUT FLANGE 8MM TUBE FUEL 5 3X35 FKM TUBE FUEL 5 3X35 FKM CLAMP TUBE D8 CLIP TUBE B10 BOLT FLANGE 6X12 BOLT FLANGE 8X18 BOLT FLANGE 8X25 COCK ASSY FUEL AUTO TUBE AUTO FUEL COCK AIR CLE BOLT FLANGE 6X14 CAP COMP FUEL TANK FILTER COMP FUEL TANK E RR REOR RR RR RR a ay ay Ey ji ay 1004456 1004457 1002577 1002578 1002578 1002578 1003983 1003983 13 8 750 oF TIMAN F dA Up LCS Ref 001 005 006 007 19511 22 000 31110 22 801 90201 22 000 90741 2 2 000 15201000 Description FAN COOLING FLYWHEEL COMP NUT SPECIAL 16 KEY SPECIAL WOODRUFF 25X18 Qty di 1 1 Serial Numbe
12. 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn Service 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denmark Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2 5 hrs ombustion chamber uel tank el hoses c TI Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasing as per lubricating plan racks attery in remote control ektronics amp safety equip crews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1 x txt d SS STE __
13. Page 8 48 b careful not to produce sparks with cable terminal when charging battery or starting the engine with an auxiliary battery c Protect your eyes when working near the batteries d Provide for good ventilation during charging or work in closed rooms Should you by accident get electrolyte on your skin into your eyes or you swallow it you must start the following treatment Skin Wash with cold water Eyes Wash with cold water and consult medical aid immediately Internal Consult medical aid immediately During welding at the RC 750 Always remove the positive from the battery of the machine and engage the emergency stop button of the machine and remove the key from the emergency stop button Always replace any safety guard which has been removed to make an adjustment or to carry out routine maintenance Always ensure that all nuts bolts screws etc are correctly tightened after making adjustments Please see the section Torque Moment The first control is to be carried out after 8 hours of operation Account for all tools before replacing guards or before starting the machine Make sure that all persons are clear of machinery and visible to the operator before starting the machine Use only original Timan A S spare parts Stop working and clean the machinery from dust regularly in order to prevent overheating of the machine Page 9 48 4 SPECIFICATIONS 4 1 Specifications
14. 23 24 25 2 Keep your hands away from the working parts of the machine Keep the motor area free of dust and dirt in order to reduce the risk of fire Always have the machine within your range of vision and be ready to react if there are holes or irregularities in the terrain Always handle the remote control with due care The operator must therefore always stand on even ground and have a good view of the machine Never let open fire come near the petrol and oil tanks during filling Never let the motor run in closed rooms The exhaust gases are dangerous and potentially fatal Never let the machine run in places where it could skid or tip over Let it run slowly on slopes Special care must be taken when it runs on wet surfaces Never use the machine when you are under the influence of alcohol medicine or similar drugs or if you are tired Always remove the area to be mowed from all foreign objects such as stones cones sticks glass or wires and other objects which might get caught and thrown out by the flails or can damage the machine When operating the machine for the first time this should take place on a flat and even surface The operator must wait to run the machine on slopes or hilly terrain until he 1s well acquainted with its functions Do not run close to waterholes holes dams or other places in the terrain which might eive in to the machine s weight There 15 an increased risk of tipping over when the
15. Adjust the nuts until the correct belt tension 1s obtained 4 Check with a guide rail if the pulley of the motor is parallel with the coupling If it isn t adjust with the nuts Then check the belt tension 5 Retighten the motor bolts and the lock nuts Tightening of belt between motor and hydraulic pump Bolts for pump Adjusting bolt Tightening of the belt is carried out the following way 1 Slacken the two bolts that are holding the pump 2 Slacken the lock nut on the adjusting bolt 3 Adjust the nut on the adjusting bolt until the correct belt tension is obtained Page 40 48 4 Retighten pump bolts and lock nuts Tightening of belt between coupling and mower Adjusting bolt Bolts for mower Guide rail Tightening of the belt is carried out the following way 1 Slacken the four bolts that are holding the mower two in each side 2 Slacken the lock nuts on the adjusting bolts 3 Adjust the nut on the adjusting bolt until the correct belt tension 1s obtained 4 Check with a guide rail if the pulley of the mower is parallel with the coupling Adjust with the nuts if it isn t Then check belt tension 5 Retighten the bolts and lock nuts for the mower Page 41 48 12 5 Change of flails The machine can be equipped with two types of flails Y flails and playing field flails It is important to check the following points before starting machinery The number of flails 32 Y flails or 16 playing
16. BOLT FLANGE 6X14 CT200 BOLT FLANGE 6X18 CT200 OIL SEAL 35X52X8 O RING 31 8X2 4 BOLT DRAIN PLUG 20MM SCREW PAN 5X8 WASHER DRAIN PLUG 20MM DOWEL PIN 12X20 BEARING RADIAL BALL 6203 TUBE BREATHER INSULATOR BREATHER VALVE COLLAR AIR CLEANER SCREW PAN 5X14 Qty FR 3502 03000 Serial Numbers 1002570 1002577 1002577 1002578 1002578 1002578 1002578 13 16 Ref 001 004 005 006 007 008 020 022 022 Partnumber 18331 ZE3 811 TIMAN 15901028 32105 2 1 800 32824 ZV5 003 87516 ZH7 800 90055 ZE1 000 87516 ZH7 801 87539 Z0 000 87539 70 810 15201000 Description CAP MUFFLER RECTIFIER ASSY REGULATOR 20A HARNESS ASSY SUB WIRE PLUG OUTER CONNECTOR MARK OPERATOR CAUTION FRENCH MADE IN SCREW TAPPING 4X6 MARK OPERATOR CAUTION FRENCH MADE IN MARK EX CAUTION ENGLISH MARK EX CAUTION FRENCH Qty 1 1 1 Serial Numbers 1000193 1005255 1005256 1005256 1005256 Page 13 17 Ref 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 Partnumber 11300 22 600 12115 22 000 15363 22 000 15600 264 003 15625 2 1 003 15631 22 800 15655 22 801 77301 124 000 90007 22 000 91201 ZE3 004 91306 22 000 94301 08140 94301 10160 95701 0602008 95701 0803500 96100 620200
17. Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denmark Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2 5 hrs ombustion chamber uel tank el hoses c TI Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasing as per lubricating plan racks attery in remote control ektronics amp safety equip crews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1 x txt d SS STE __ _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL Service performed 3 6 8 a 22 25 26 _27_ 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan
18. Spare parts for 600 hours service Spare part number Denomination 15901023 Spark plug for 1GX440 22601010 Aur filter 1GX440 22101004 Return filter transmission oil Spare parts for 700 hours service Spare part number Denomination 22601010 Air filter 1GX440 Spare parts for 800 hours service Spare part number Denomination 22601010 Air filter 1GX440 Spare parts for 900 hours service Spare part number Denomination 15901023 Spark plug for 1GX440 22601010 Aur filter 1GX440 22101004 Return filter transmission oil Spare parts for 1000 hours service Spare part number Denomination 22601010 Air filter 1GX440 Quantity Quantity 1 1 Quantity 1 20 hours service Hour counter Date Signature and company stamp 200 hours service Hour counter Date Signature and company stamp 400 hours service Hour counter Date Signature and company stamp 600 hours service Hour counter Date Signature and company stamp SERVICE BOOK 100 hours service Hour counter Date Signature and company stamp 300 hours service Hour counter Date Signature and company stamp 500 hours service Hour counter Date Signature and company stamp 700 hours service Hour counter Date Signature and company stamp 400 hours service Hour counter Date Signature and company stamp 1000 hours service Hour counter Date Signa
19. 000 14561 Z2E 300 14568 Z2E 300 14711 22 000 14721 22 000 14751 22 000 14771 2 1 000 90005 22 000 90012 22 000 90071 MG8 000 90206 001 000 90701 22 300 96220 20138 15201000 Description SEAL VALVE STEM ARAI CAMSHAFT ASSY BUSH CAMSHAFT BEARING PULLEY CAMSHAFT BELT TIMING ARM VALVE ROCKER SHAFT ROCKER ARM WEIGHT DECOMPER SPRING WEIGHT RETURN VALVE IN VALVE EX SPRING VALVE RETAINER IN VALVE SPRING BOLT FLANGE 12X18 SCREW TAPPET ADJ BOLT FLANGE SOCKET 6X16 NUT TAPPET ADJ USTING PIN WEIGHT CENTER ROLLER 2X13 8 411 41 Gb dp Ee 1 ay a LAN I jl gp a 2350 20900 Serial Numbers Page 13 21
20. 007 Partnumber 19610 22 010 19610 Z2E 010ZB 19619 ZL8 300 30421 Z2E 000 90002 Z2E 000 90003 Z2E 000 90121 952 000 93913 25580 15201000 Description COVER COMP FAN COVER COMP FAN R280 COLLAR FAN COVER COVER ELECTRIC PARTS BOLT STUD BOLT SPECIAL 6MM BOLT FLANGE 6X25 CT200 SCREW TAPPING 5X20 Serial Numbers 1000965 1003014 Bj T Ref 001 16010 ZF5 L11 002 16011 ZA0 931 003 TIMAN 15901026 004 16015 Z2E 003 005 16016 ZH8 WO1 006 16024 124 760 007 16028 2 0 981 008 16044 22 801 009 16100 Z2E 804 010 16113 22 003 011 16114 Z2E 802 012 16115 Z2E GO1 013 16116 22 801 015 16118 22 801 016 16124 2 0 005 017 16166 22 003 15201000 Partnumber Description GASKET SET VALVE SET FLOAT FLOAT SET DOBBELT CHAMBER SET FLOAT SCREW SET SCREW SET DRAIN SCREW SET CHOKE SET CARBURETOR ASSY BE87U E F PLATE MOTOR SPRING CHOKE RELIEF ARM RETURN ARM COMP CHOKE RELIEF ARM MANUAL START SPRING MANUAL START LEVER RETURN SCREW THROTTLE STOP NOZZLE MAIN Qty Wy ER RR a a oy ay a 1 a 1 Serial Numbers 1000968 BE87U E Page 13 3 018 16173 001 004 019 16178 7 0 911 020 16200 22 003 021 16211 22 000 022 16212 22 000 023 16220 ZA0 702 024 16221 ZF6 800 025 16608 Z2E 801 026 16614 Z2E 003 027 16619 22 003 028 16646 22 003 029 16648 22 003 030 16959 22 003 031 16967 2 0 811 032 36160 22 8
21. 40101013 3 410177 13 410807 23 31401000 4 410271 14 31201000 24 410665 5 38201007 15 42401010 25 410814 6 39201014 16 410341 26 410733 7 40201006 17 410353 27 410795 8 38301005 18 40101012 28 43101011 9 39601003 19 19101003 10 410340 20 410626 10 750 POS VARENR 1 22701000 2 22101003 3 22101004 4 25421008 5 22501006 6 410692 7 410693 8 410695 9 25461006 10 28401008 11 25351008 12 26201002 410351 11 750 POS 15201000 34401001 410290 15901021 410607 410667 52101003 52301000 15901034 410694 410731 410112 12 op 5 500300 Q N HM TIMAN Type RC 750 A V Honda engine Model name GX4401 U model type QPAA FAN COVER PAGE 13 2 CARBURETOR PAGE 13 3 AIR CLEANER PAGE 13 5 MUFFLER PAGE 13 6 FUEL TANK PAGE 13 7 FLYWHEEL PAGE 13 9 CYLINDER HEAD PAGE 13 10 IGNI TION COIL WIRE HARNESS PAGE 13 11 ELECTRONIC CONTROL UNIT PAGE 13 12 STARTER MOTOR PAGE 13 13 CONTROL PANEL PAGE 13 14 LABEL PAGE 13 15 CYLINDER BARREL PAGE 13 16 OTHER PARTS PAGE 13 17 CRANKCASE COVER PAGE 13 18 CRANKSHAFT PAGE 13 19 PISTON PAGE 13 20 CAMSHAFT PAGE 13 21 15201000 Page 13 1 Ref 001 001 002 003 004 005 006
22. dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn Service 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denmark Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2 5 hrs ombustion chamber uel tank el hoses c TI Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasing as per lubricating plan racks attery in remote control ektronics amp safety equip crews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1 x txt d SS STE __ _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL
23. field flails That the shackles can move freely in the bushings of the flail rotor wearing of the flails Replace them if they are worn Bushing The picture shows a new and a worn Y flail During replacement also check the shackle for wearing in the flail s suspension point and replace the shackle if there are signs of wearing When flails are replaced always also replace the suspension bolts and the lock nuts for the shackles gt Wearing point for shackle The picture shows a new and a worn playfield flail During replacement always also check the shackle Replace bolts and lock nuts Always replace the flails before they are too worn New flails give the nicest mowing result Adjust the mower s height after the conditions and never allow the flails to touch the soil Important flails must be replaced at the same time because otherwise the bar will become imbalanced When the flails are changed always also replace the bolts and lock nuts Warning Worn bolts can cause the flails to fall off and make a danger Warning Never run machine with missing or damaged flails Page 42 48 12 6 Tightening of tracks It is important that the tracks of the machine are correctly tightened Too slack tracks might result in the tracks coming off when the machine is running on slopes If the tracks are too tight this will cause an increased wearing of the oil motor and bearings Measuring if the track
24. ground 1 loose or moist Do not use the machine if there 1s less than 30 fuel in the fuel tank because of the risk of running dry Do not use the mower when the visibility 15 diminished twilight fog heavy rain etc Never run the machine behind obstacles like for instance house corners behind trees or bushes in vegetation hiding the machine Keep a good look out where the machine runs Please note that if you run the machine below overhead lines the radio signal might get lost The machine will then stop the motor and all its movements In windy weather the operator should choose a place to stand away from the stream of exhaust gases dust and cut off grass coming from the machine Page 7 48 AN 27 28 Fuel filling must always take place with the motor stopped Do not start the motor 1f fuel has been spilt If it is necessary to tank up during work wait until the motor has cooled down Always stop the motor before you leave the machine This is done through engaging the red emergency stop button at the control panel and removing the key Never leave the sender on the machine keep 1 in a safe place and away from other persons 3 SAFETY PRECAUTIONS DURING MAINTENANCE AND ADJUSTMENTS Ni A A Before attempting to carry out any kind of adjustment or maintenance on the machine the motor must be stopped Engage the emergency stop button of the machine and remove the key from the emergency stop button to prevent un
25. or dirt Oil level gets into the oil Always clean the area around the oil gauge before it 15 unscrewed Pour the oil slowly and carefully Remove any spilt oil immediately The hydraulic oil tank 15 filled with Texaco Havoline Extra semisynthetic easy flowing SAE 10W 40 oil with the API classification SJ Only use this oil type for filling If you want to use another brand please contact Texaco first for information about the miscibility Page 23 48 104 Control of air filter Nut A dirty air filter will reduce the air flow to the combustion chamber and thereby the capacity of the motor If the motor is operated without an air filter or with a damaged air filter will make it possible for dirt to get into the motor which will result in heavy wearing Paper filter and breakdown Air filer guard Wing screw Pe TEE ra ir E ii E Pr PD N nmm zi LH T The air filter 15 to be cleaned as follows 1 Slacken the nut for the air filter guard and remove guard Foam filter 2 Remove grass and other large particles with m the hand 3 Slacken and remove wing screw for the air rn Gasket filter P 4 Pull the foam filter off paper filter d 5 Inspect both filters and replace if they are damaged M N EST LS 6 Clean both filters 1f they ar
26. 0 91302 MAL 601 15201000 Description COVER ASSY CRANKCASE HOLDER COMP BEARING GEAR SLINGER CAP ASSY OIL FILLER PACKING OIL FILLER CAP EXTENSION OIL FILLER GAUGE COMP OIL LEVEL 328MM COLLAR SEAT MOUNTING BOLT FLANGE 8X45 OIL SEAL 35X52X8 O RING 20 8X2 4 DOWEL PIN 8X14 DOWEL PIN 10X16 BOLT FLANGE 6X20 BOLT FLANGE 8X35 BEARING RADIAL BALL 6202 O RING 18 1X3 6 Serial Numbers 810 li j 111 110 ji ay ed 750 A E R f AAA M SIG 2A uNF ZB 3 X TAPER 3 16 N 272 10 7 177 tT Z380E07008 Ref Partnumber Description Qty Serial Numbers 002 TIMAN 15901030 CRANKSHAFT COMP SPECIAL 1 004 TIMAN 15901031 WEIGHT BALANCER SPECIAL 1 005 90745 ZE2 600 KEY 6 3X6 3X43 1 15201000 Page 13 19 Ref 001 002 003 004 005 006 13010 22 003 13101 22 000 13111 22 000 13200 22 000 90001 2 8 000 94601 21000 15201000 Description RING SET PISTON PISTON PIN PISTON ROD ASSY CONNECTING BOLT CONNECTING ROD CLIP PISTON PIN 21MM Serial Numbers LI Ref 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 Partnumber 12208 413 003 14100 22 000 14191 22 300 14321 22 000 14400 22 003 14431 Z2E 000 14461 22
27. 000000000 34 11 11 TOWING OF THE MACHINE sccccececcecescececcecccscuccsceccscecescscsceceseecesescecescscesescesescecs 34 11 12 LIFTING OF THE MACHINE cccececcecccecccececcececcsceccscecscececescecescesscscesescesescesceeceses 35 Page 2 48 11 13 DESCRIPTION TILT 5 5 0 0 000000000000000000000 35 12 SERVICE AND MAINTENANCE tetas ire las pesao 36 12 1 LUBRICATION OF THE MACHINE csccccecescecccececcececcececcscecescscesesceceececscscescscesescecacees 36 12 2 CHANGE OF TRANSMISSION OIL AND 0 000000000000 38 12 CHANGE OF MOTOR ee a 39 12 4 TIGHTENING AND MAINTENANCE OF DRIVE 39 2 32 CHANGE OREA een a _ 42 12 6 TIGHTENING 43 12 7 MOUNTING OE 44 12 8 CLEANING OF THE MACHINE cccsceccsceccececcecececceccccececcececcececeececscscecescucescecescecesesceses 45 12 9 TORQUE MOMENTS A 45 13 ona 46 14 MAINTENANCE 47 15 GUARANTEE STIPULATIONS FOR THE RC 750 47 Page 3 48 Congratulations on yo
28. 002 12 410192 13 65101000 14 410188 15 410187 16 37501002 17 37501000 18 65101001 19 37401001 20 39201017 21 38201003 410618 Page 7 750 Y 7 Ly e DA 197 AT m LO ON m in 4 m lt mn O O O O O O DOA w O Ann Sf A lt CN ST OF m m m AA TA gt N N m m m in m N 2 m NOU MM o uj nm sr N O q aa ea 8 410350 750 1 410713 2 410512 34301003 4 41201001 5 410450 6 37451002 7 37451003 8 410203 9 40101005 10 39101019 11 410291 12 49101002 13 410272 14 34701000 15 34701001 16 52701002 17 52601000 18 41401003 19 41401004 20 410107 21 52101002 22 410780 23 40101014 24 410786 25 410787 26 410804 410111 Page 9 750 410101 POS POS POS VARENR 1 410269 11 31201002 21 410629 2 410261 12 410805 22
29. 003 004 005 006 007 008 009 010 011 012 18310 22 000 18320 22 000 18320 22 010 18331 22 000 18350 Z2E 800 18381 Z2E 000 18382 Z2E 000 90014 952 000 90015 883 000 90041 22 000 90050 2 1 000 94050 08000 95701 0600807 15201000 Description MUFFLER COMP PROTECTOR COMP MUFFLER PROTECTOR COMP MUFFLER PIPE EX ARRESTER COMP SPARK GASKET MUFFLER GASKET MUFFLER B BOLT FLANGE 6X14 CT200 BOLT FLANGE 6X28 CT200 BOLT STUD SCREW TAPPING 5X8 NUT FLANGE 8MM BOLT FLANGE 6X8 Qty Serial Numbers 1005255 1005256 Page 13 6 15 Z350E1700r 15 1 Partnumber Description Qty Serial Numbers 001 16852 72 811 TUBE AUTO FUEL COCK 1 1004504 001 16852 72 812 TUBE AUTO FUEL COCK 1 1004505 002 16854 7 0 960 RUBBER SUPPORTER 1 1002577 002 16854 7 0 960 RUBBER SUPPORTER 2 1002578 003 Removed TUBE DIAPHRAGM 1 1002569 003 Removed TUBE DIAPHRAGM 1 1002570 004 16955 ZE1 000 JOINT FUEL TANK 1 005 Removed COCK ASSY FUEL AUTO 1 1002577 006 17505 Z2E G02 GAUGE ASSY FUEL 1 1000748 007 17510 72 010 TANK FUEL 1 1001344 008 17510 Z2E 811 TANK COMP FUEL GAUGE 1 009 17532 Z2E 000 RUBBER TANK MOUNTING A 4 010 17533 Z2E 000 RUBBER TANK MOUNTING B 4 011 17561 Z2E 000 STAY
30. 01 033 93500 050200 034 93892 0300608 035 93892 0501218 036 99101 ZH81080 036 99101 7 81100 036 99101 81120 037 99204 2 00450 038 16117 22 802 15201000 PACKING FUEL STRAINER O RING VALVE ASSY SOLENOID INSULATOR CARBURETOR PACKING INSULATOR SPACER COMP CARBURETOR PACKING CARBURETOR GEAR CHOKE REDUCTION GEAR MIDDLE SHAFT GEAR CENTER CASE MOTOR PACKING MOTOR CASE FILTER CUP CUP FUEL STRAINER MOTOR COMP THROTTLE amp CHOKE CONTROL SCREW PAN 5X20 SCREW WASHER 3X6 SCREW WASHER 5X12 JET MAIN 108 JET MAIN 110 JET MAIN 112 JET SET PILOT 45 LEVER MANUAL START 1 1 2 TIMAN Type RC 750 A de mam BE87U E Page 13 4 Ref 001 002 003 004 004 005 006 007 008 009 010 Partnumber TIMAN 22601010 17231 Z2E 000 17232 Z2E 000 17410 22 000 17410 22 010 17417 22 000 19619 218 300 90201 415 000 90202 22 000 90325 044 000 94050 06000 15201000 Description ELEMENT COMP AIR CLEANER COVER AIR CLEANER GROMMET AIR CLEANER ELBOW COMP CLEANER ELBOW COMP CLEANER PACKING AIR CLEANER ELBOW COLLAR FAN COVER NUT CAP 6MM AIR CLEANER COVER NUT TOOL BOX SETTING NUT FLANGE 6MM Serial Numbers 1002569 1002570 Page 13 5 Ref 001 002 002
31. 01007 8 37111001 9 410644 10 410701 11 43101012 12 410516 13 410568 14 410668 15 34301010 410635 4 750 G G 410809 5 5 Gasket POS VARENR 1 43131000 2 43801021 43801015 4 43131001 5 43211007 6 43211005 7 43211004 8 43211003 9 43201002 10 43901002 11 43911001 12 43901003 13 43911002 14 410702 15 43401001 16 43401012 17 43801012 18 410602 19 410546 20 43801013 21 410803 22 39701001 23 37901001 24 41601000 25 410801 26 410409 27 43131003 5 750 410572 POS VARENR 1 410705 3 410791 4 410662 5 410547 6 410581 7 410647 8 410549 9 410652 10 410657 11 410709 12 410708 13 410687 14 32201000 15 410793 16 410781 17 410785 18 37401002 19 37501003 20 41201003 21 410782 22 410307 23 410310 24 34301008 Page 6 750 32 forone set 16 pic forone set 16 pic forone set POS VARENR 1 410251 2 32501000 34301003 4 40101010 5 39101014 6 32201000 7 410193 8 41201001 9 38801001 10 38901001 11 41401
32. 044 4 S 9 W 9 ez vaou 9 9 0 1 am BA DA W N aL L 8 gt 8 6A eu6s 8 8 7 2 9 0 1 3 3 ong 6 ZIA 1 3 IA 6 6 ww 066 1 SL OXZL n V z 2d YN 01 OT 1579 e g jeu s 4 II TT z 1 2d YI LA AG T 0 391 M O A v em lt 51 m e Sr SL OXS gz UH 4 STA yes u ug LT 9rS m I OSZ 1 ASOleubsjaguodamaud gr Z LULUez 06 1 WWT ODE SL ra 2 E a TE E 1 dos eubjs uny 4 f v c 2 q ec OSE 1S VES SEES pu E 09790 Lo vc SA Apunga 4v 00 1 WW OTS V 995 OU dins Janney aM a _ 0 0 eura ww WUG 19912394 JAN jod pz 00 1 WUS L 00 1 15 Jeu ex 5 SZ ill 225 AZT I S 7
33. 10 Signature TL Page 11 48 5 EXPLANATIONS FOR THE WARNING SIGNS ON THE MACHINE Every measure is taken during the development of the machine in order to secure the operator against all safety risks In special operating situations the machine can nevertheless pose a risk The machine is therefore provided with warning signs in order to reduce risks and it is important to pay attention to the potential risks indicated by the warning signs Please read the explanations for the symbols carefully and learn what they are indicating A Keep the warning signs clean and replace them immediately 1f the get damaged or lost a WARNING Read the manual carefully before utilizing the machine b WARNING Before service 1s carried out on the machine you must stop the machine engage the emergency stop button and remove the key from the contact Follow the instructions given in the manual WARNING Itis not allowed to have passengers or to sit on the machine when it is running d WARNING A 15 m safety distance must be kept to the operator and to other persons and animals There is a danger of getting hit by thrown out fragments e WARNING Rotating vertical flail bar Keep hands and feet at a safe distance then can be damaged Page 12 48 f WARNING The operator must always be on side of machine never in front of it If he does fragments thrown out by the mower can hit him When driving on slopes the opera
34. 5 amp 7 6 d c 1eg S t et z asny z S4 epuoH 102 53 O gt 2 1 is 5 9 ww ose OT dwy asn4 ww 1 dwy oe asny gt N dwy ST esny m OP Y O EE MOJ 9 u 1S OT asny OTE I ECO I NdN OSZ T1 G 7 7 JU A O T JU ev IV ev 98 S8 n gieeq vz TI 18 TA 0 O e L Ju w 002 1 90 09 09 UN Eo 491unoo Jn oH Zo oT OOGT 1 9 V anuo uewiL v exeg 0000804 T SPARE PARTS CATALOGUE RC Z50 Applies to model RC 750 with type serial number 410100 02 4 Page 2 1 N AN 5 5 91 OT ME Leg lt Qy PPS Page 7 g Q gt 410100 750 roo o m N mor nr KR O o O
35. 5 dry 1 2 Incorrect use The machine must not be used on surfaces where glass stones metal pieces or other foreign bodies might appear Such objects can be thrown out or cause damages to the mower Do not use the machine unless you are acquainted with the terrain and especially the whereabouts of unwanted stubs water holes swamps or soil with a poor bearing The machine must not be used on inclinations over 25 degrees when it is raining or misty or if the surface is wet Do not use the machine for vegetations that are more than year old If you do the plants can damage the machine It is important to keep a safety distance of minimum 15 m to all persons and animals The machine must not be used for pulling purposes or for transportation of people It is not allowed to use the machine on public roads It is not allowed to modify the construction of the Page 4 48 machine The manufacturer is not responsible for any loss damages whatsoever resulting from such changes 1 3 Identification of the machine Manufacturer Timan A S Fabriksvej 13 DK 6980 T m Denmark Model RC 750 Identification number type serial machine number Example 410100 02 1001 1 4 Ordering spare parts Your dealer is of course interested in helping you with the maintenance of your machine and will be glad to assist you in getting the greatest benefit out of 1 After you have read this manual carefully through you will find that you
36. ASSY PULSER COIL COMP IGNITION CLAMPER CORD COIL ASSY CHARGE 20A RECTIFIER ASSY HARNESS ASSY ENGINE WIRE BRACKET HARNESS CLIP A BRACKET HARNESS C BOLT FLANGE 6X14 CT200 BOLT FLANGE 6X32 CT200 CLIP HARNESS GROMMET CORD NUT FLANGE 6MM BOLT FLANGE 6X12 1 LEP l Gy Ey l ay a oy ay a li SE 20070 Serial Numbers 1001521 1001076 13 11 E 14 14 1 Ref Partnumber Description Qty Serial Numbers 001 TIMAN 15901029 CONTROL UNIT ELECTRONIC 1 1001889 002 34754 Z2E 000 COVER ELECTRONIC CONTROL UNIT 1 n 003 34755 Z2b 000 GROMMET ELECTRONIC CONTROL UNIT COVER 1 004 93891 0401000 SCREW WASHER 4X10 3 15201000 Page 13 12 Ref 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 30201 9 004 30202 21 003 31200 22 013 31203 9 004 31204 22 003 31207 ZE9 HO1 31208 22 003 31209 9 004 31210 9 004 31211 9 004 31212 9 004 31213 64 1 31214 9 004 31217 20 003 31218 9 004 31219 22 003 31220 9 004 31223 0 006 31231 9 004 31233 9 004 94070 08080 95701 1004000 15201000 Description RING SNAP DENSO COLLAR SET CLUTCH STOP MOTOR ASSY STARTER LEVER PINION DRIVE SWITCH ASSY MAGNET CLUTCH COMP OVERRUNNING HOUSI
37. NG COMP DRIVE SIDE BEARING A BEARING B BRUSH SPRING BRUSH COVER BOLT THROUGH ARMATURE COMP YOKE COMP FRAME COMMUTATOR END NUT HEX NUT HEX HOLDER BRUSH INSULATOR BRUSH HOLDER NUT WASHER 8MM BOLT FLANGE 10X40 Wy ll pa a ji ji ji li oli a ep Ey yp a 1002361 1002361 Page 13 13 Ref 004 004 007 008 009 013 014 020 022 023 025 027 028 029 030 032 037 038 32105 22 000 32105 22 810 32114 22 800 32346 22 800 32347 22 800 35110 736 612 35111 880 013 38216 22 003 87117 22 800 90014 952 000 90691 287 003 91567 5 0 003 93913 25380 93913 25580 94050 06000 98200 43000 90672 SB2 003 90691 ZB7 003 15201000 Description HARNESS ASSY SUB WIRE ENGINE SWITCH HARNESS ASSY SUB WIRE SPEED VOLUME BRACKET HARNESS B PANEL CONTROL BRACKET CONTROL BOX KEY ASSY COMBINATION SWITCH BLACK KEY COMP COVER ASSY FUSE LABEL FUSE 30A BOLT FLANGE 6 14 200 CLIP HARNESS BAND WIRE HARNESS WHITE 93 5MM SCREW TAPPING 5X14 PO SCREW TAPPING 5X20 NUT FLANGE 6MM FUSE MINI 30A STRAP CABLE 105MM BLACK CLIP HARNESS Serial Numbers J jll lo ll li j 110 a Ey l jl Ref 001 002 002 002 002 004 005 006 006 008 012 012 012
38. OPERATOR S MANUAL SERVICE BOOK Applies to model RC 750 with type serial number 410100 02 TIMAN OPERATOR S MANUAL SERVICE BOOK DIAGRAM SPAREPARTS CATELOGUE HONDA OWNERS MANUAL TIMAN OPERATOR S MANUAL SERVICE BOOK Applies to model RC 750 with type serial number 410100 02 TIMAN Page 1 48 INTRODUCTION Erreger 4 1 1 IMPORTAN De ee ee ee E LL 4 1 2 INCORRECTO Berea ux zu er u SSS SSS 4 1 3 IDENTIFICATION OF THE MACHINE per tees euin 5 1 4 ORDERING SPARE PARTS 5 25 SAFETY REGULATIONS ae late da di idilio 6 SAFETY PRECAUTIONS DURING MAINTENANCE AND ADJUSTMENTS 8 4 INS u u ace 10 4 1 SPE TICO TIONS user o u 10 4 2 INOISB TEST cu 10 4 3 EU DECLARATION OF CONFORMITY ccccceccsceccececcsceccsceccscecscescscesescecescecscecesescesescecs 11 5 EXPLANATIONS FOR THE WARNING SIGNS ON THE MACHINE 12 6 CONSTRUCTION OF THE 13 6 1 AA I ME E 14 6 2 APA le I IM 15 6 3 MOTOBANDTHYDBAULICS u o 15 7 RECOMMENDED OPERATINGINSTRUCTIONS 16 5 II LT a
39. UEN 5 NVIAIL3N3IV HIL ONIN 93L NA OLLOSL 3NN3G N OLLV WY E LI u PUB i A any 66 PIWSS ITESO U4 89 2 OSI SA 9 40 0W 7 c T N YAMI T wp on I STA a et T z 477 7 00 1 2 2 gmou 9 t v EH ya 1070W zu 9 101
40. aised when flails need to be replaced or for carrying out service of the mower To raise mower move the lever forwards and then lift it off the supporting arms In the top position a holding mechanism will lock the arms of the mower in its service position To return the mower into its working position again raise the mower slightly and at the same time push the lever forwards This will disengage the holding mechanism and the mower can be lowered The machine is mounted with a safety sensor that prevents the mower from being started when it 15 in service position The mower weighs 50 kg Two persons should always carry out lifting and lowering the mower Page 14 48 6 2 Tracks The chassis of the machine is provided with two hydraulically powered tracks The tracks are suspended at the front of the chassis and connected through a triangle with its turning point about the centre of the chassis at the rear end of the machine The tracks can move independently of one another and thereby 100 ground contact of the machine is always ensured even when driving on uneven ground Turning point When driving in hilly terrain where the soil is loose rubber spikes can be obtained for the tracks as optional equipment Thereby the grip of the tracks on slopes will be increased Look at chapter 11 2 Triangle 6 3 Motor and hydraulics The machine is equipped with a 15 hp air cooled Honda motor which powers the hy
41. and efficiency of the belts heavily and at the same time cause heavy wearing to the pulleys If the belts are too tight there will be an increased wearing to the bearings of the machine The belt tension tester works in the following way 1 The transmission 15 turned a few times to spread the tension over the entire belt before measuring takes place 2 The tension tester is placed on top of the belt and between the pulleys The pointer is pressed down into the scale 3 The tension tester must only be used with one finger 4 Activate the tension tester with a slowly increasing pressure until a click is heard felt Stop pressing at once 5 Remove the tension tester from the belt and the tension can be read at the intersection point between the scale and the front edge of the pointer 6 Adjust the belt tension until the measured value is identical with the tension shown in the below table Remember to turn the transmission a few times Static tension New Run in belt make sure that belt pag a I Belt between motor and pump IN unun a er close to the pulley 1s the same as that of the entire belt Page 39 48 Tightening of belt between motor and coupling Adjustning nut for belt Siting of motor Lock nut tightening bolts Tighten the belts in the following way 1 Slacken the four bolts that are holding the motor 2 Slacken the lock nuts in the adjusting mounting 3
42. at signals on too low oil level Take care that no dirt or water gets into the oil Change the oil according to the service plan Necessary oil quantity is approx 1 0 1 DIPSTICK OIL FILLER CAP DIPSTICK 30 20 10 0 2 Ambient Temperature The motor oil must comply with or be better than the requirements according to the API classifications SE SF and SG The temperature of the surrounding area decides which oil type should be used but if SAE 5W 30 or SAE 10W 40 is used the machine can operate in a very broad temperature range from below 0 to over 40 C Page 22 48 At the factory motor is filled with Texaco Havoline Extra semisynthetic easy flowing SAE 1OW 40 oil with the API classification SJ If you want to fill with an oil of a different trademark the miscibility with the brand in question must first be checked If the oil that you wish to change to is not miscible with the above mentioned oil the old oil must first be entirely emptied out before the new oil 15 filled into the machine 10 3 Control of hydraulic oil level Before operating the machine it is important to check if the hydraulic oil level is correct The machine must then stand on a level surface It is important that the motor is stopped when the oil level is checked The hydraulic oil must always stand to the dent gt in the oil gauge dipstick up with oil if the gt level 1s too low Make sure that no water
43. auge dipstick 3 Check the motor oil level The oil must stand to the maximum level 4 Check if the flails of the mower are undamaged Replace any damaged flails Driving with damaged flails can cause imbalance of the mower and an unsatisfactory mowing result 5 Clean the air filter of the motor 6 Check the V belts and lubricate bearings and bushings according to the lubricating schedule Page 27 49 11 3 Start of the machine After the machine has been started it is important to let the motor run idle for minimum 2 min This particularly applies in very cold weather Insert the key in the emergency stop main switch of the machine It is positioned in the right side of the machine Turn the key and the knob is pushed up Now the ignition light to the left of the emergency stop is lit Please note The motor cannot be started if the mower 15 in service position The starting sequence is shown in the picture below Ignition lamp Emergency stop main switch 2 The throttling is set to 0 1 Turn the emergency stop main switch A small dot appears on the display The horn sounds a beep to signal that sender and receiver of the remote control are connected 3 The horn is activated briefly 4 Activate starter button Release Display button as soon as the motor starts The motor has an automatic choke and regulates the extra quantity of fuel it needs for the start automatically Never try to acti
44. authorized persons from starting the motor Make sure that all parts of the machine are stationary before carrying out maintenance or adjustments Hydraulic system a Only persons who are familiar with hydraulic systems including the risk on contact with hydraulic fluid especially under pressure are allowed to carry out repair and maintenance of the hydraulic system of the machine b The excess pressure valves are set by the factory must not be adjusted without previous agreement with the dealer importer or service department at Timan A S c Claims for damages after incorrect use or maintenance repair will not be accepted d Check the proper condition of the hoses before every use if frayed worn twisted etc and replace any damaged part immediately AN NB Never attempt to find leaks in the hydraulic system with your hands hydraulic fluid under high pressure coming from minor leaks can be invisible and such a fine oil jet under high pressure can damage your hand instead a piece of wood carton or the like should be used Batteries The batteries contain a sulphuric acid electrolyte which can cause serious burns and produce explosive gases Avoid getting this liquid on your skin into your eyes or on your clothing Do not swallow the liquid The necessary measures mentioned below must be observed Never be near open fire when checking the level of the electrolyte Keep sparks flames and lit cigarettes away
45. be replenished with distilled water When work is carried out on the battery the main switch emergency stop must always be engaged and locked Never disconnect the cables from the battery when the motor is running It might damage the generator if they are Only use a 12 volt battery for starting aid The machine s battery can be recharged directly with a charger connected to the cigarette plug located in the right side of the machine A pulse charger is obtainable for the machine as optional equipment This can be connected all the winter and thereby the maintenance of the battery will be optimised The emergency stop main switch must always be engaged and locked during charging Charge plug Warning The machine must never be started when the charger is connected Page 25 48 10 6 Fuel tank The motor 15 certified to run on unleaded petrol with the octane rating 86 or higher It is important that the machine stands on a level surface during fuel filling It is important that the tank 1s completely filled before the machine is operated During operation the tank must be replenished at intervals of hour in order to avoid the motor from running dry Fuel filling must take place in a well ventilated area and with the engine stopped If the motor has been running it is important to let it cool off before fuel filling Warning Petrol is very flammable and explosive be ware of the risk of getting burnt or s
46. can carry some of the servicing out yourself But when spare parts or more comprehensive service work are needed you should turn to your Timan dealer where you have bought the machine or to a local authorized Timan service workshop In order to expedite the delivery of spare parts and to avoid mistakes please submit the following information The identification number of the machine The number and units required of the spare part Dispatch mode The machine sign is placed behind the black control box in the left side of the machine Look for the identification number and write it on the line above and also on the front page of the catalogue Location of the machine sign at the RC 750 Page 5 48 gt PPD DD D PD PD 2 SAFETY REGULATIONS WHENEVER YOU SEE THIS SIGN IN THIS BOOK YOUR IS CONCERNED It is the responsibility of the user that the guards are mounted and the available safety equipment and all safety regulations are employed and observed Careful operation is the best guarantee against accidents Please read this chapter thoroughly through before taking the machine in use operators irrespective of their experience must read this manual before they use the machine It is the responsibility of the owner to inform all operators about secure handling Only persons above 18 years of age who have acquainted themselves with the machine and the manual are allowed to operate the machine The remote c
47. display For adjusting the left track move joystick 2 to the left and release it again Then activate joystick 3 in steps Move the joystick from position 0 and all the way forward if the track reverses and then release it If the track 15 running forward the joystick should be moved backwards Repeat this in steps until the left belt 1s standing still Then press button 4 and the setting is saved For adjusting the right track move joystick 2 to the right and then release it Then joystick 3 15 activated in steps Move the joystick from position 0 and all the way forward if the track 15 reversing and then release it If the track 15 running forward the joystick should be moved back Repeat this in steps until the right track is standing still Then press button 5 and the setting is saved Activate the emergency stop at the remote control 11 9 Change of frequency If the machine s remote control signal is disturbed the machine will automatically stop In order to continue the operation channels must be changed at the remote control This 15 carried out through holding button 1 down and at the same time activate button 2 Thereby the channel numbers are changed When a new channel 15 selected the horn signals with a short beep that the change is made The channel number appears in the display 3 Page 33 48 11 10 Transport machine It is important to use a suitable vehicle for tran
48. draulic pump and the flail mower through a belt drive In the driving line between mower and motor there 15 an electromagnetic coupling with springs that automatically disconnect the mower if the current disappears The coupling 15 engaged and disengaged with the remote control At the rear end of the machine a suction box is mounted through which the motor sucks its cooling air The hydraulic pump 15 provided with a fan blade that directs cold air around the pump housing to prevent excessive heating of the hydraulics A hydraulic oil cooler is also mounted in the suction box The speed and direction of the machine is regulated by the quantity of oil that each of the hydraulic motors for the tracks gets from the pump The oil quantity given by the pump to each of the two hydraulic motors is decided by two servomotors which are connected to the speed control alarm of the pump These servomotors are controlled with the remote control Page 15 48 7 RECOMMENDED OPERATING INSTRUCTIONS The diagrams below show the basic grass cutting methods in different types of terrain The operator must however each time assess these methods During different terrain and weather conditions another method might be better to use than these suggestions It 15 the responsibility of the operator to choose the most suitable method In any case it is absolutely necessary to keep all safety regulations stipulated in this manual The operator must never be in front o
49. e consequences of any unskilled changes or repairs carried out by the customer or third party without previous agreement with the supplier No further claims from the customer especially for consequential losses not directly associated with the machine itself will be considered Page 48 48 SERVICE BOOK Services are to be carried out on the machine according to the Service Plan for RC 750 Service plans for use in the workshop where your services are performed can be found at the back in this service book Please ask the workshop to place stamps in the service book and in the service interval scheme below to help you to follow the intervals better Service parts for RC 750 Spare parts for 20 hours service Spare part number Denomination Quantity 22101004 Return filter transmission oil 1 Spare parts for 100 hours service Spare part number Denomination Quantity 22601010 Air filter 1GX440 1 Spare parts for 200 hours service Spare part number Denomination Quantity 22601010 Air filter 1GX440 1 Spare parts for 300 hours service Spare part number Denomination Quantity 15901023 Spark plug for 1GX440 1 22601010 Air filter 1GX440 1 22101004 Return filter transmission 1 Spare parts for 400 hours service Spare part number Denomination Quantity 22601010 Air filter 1GX440 1 Spare parts for 500 hours service Spare part number Denomination Quantity 22601010 Air filter 1GX440 1 SERVICE BOOK
50. e flails Warning The cutting height must never be adjusted when the motor is running Page 31 48 11 7 Operating machine The machine is controlled with joystick 1 for driving forward and reversing Joystick 2 controls the machine s turnings please see the symbols on the remote control Joystick 2 can be used without activating joystick 1 thereby the direction can be adjusted right left before joystick 1 is activated e Always select a driving speed that gives a good mowing result Always start driving slowly and then increase the speed Warning Never drive so fast forwards that the motor revolution drops This might cause the motor to run warm and become overloaded and result in a breakdown With turning knob 3 the maximum forward speed 15 decided The speed is adjustable from 25 90 to 100 which corresponds to a forward speed between 1 5km h and 6 km h Warning During mowing the speed must always be controlled with the joysticks or the speed control knob Never use the throttling to reduce the driving speed When driving on sloping ground it 15 recommended to drive 5090 slower than maximum speed From 0 60 the tracks will run in opposite directions when joystick 2 1s activated 100 From 60 to 100 one track will stop on full activation with joystick 2 Should the machine turn somewhat to the right or left during the operation this can be adjusted though turning the trimming butto
51. e to be used again RAY The filters must always be changed as stated in the service manual Clean the paper filter through striking it lightly with a hard object so that dirt falls out of the element or through blowing compressed air of maximum 30 psi through the filter element from the inside out Never try to brush the dirt off because this will force the dirt into the fibres of the filter Clean the foam filter element in warm soapy water and then rinse and dry it thoroughly Dip the filter element in clean motor oil and then press any surplus oil out The motor will smoke if there is too much oil in the foam Mount the filter again after cleaning in the reverse order to the above description Page 24 48 10 5 The RC 750 is provided with 12 18 battery The battery can be damaged if it is treated incorrectly In order to give full effect the battery must be treated in the correct way The battery is located under the white guard Remove the retaining bolts for the guard Ifthe generator of the motor is defective or if the machine has been standing still for a long time the battery can run low of power Make sure it 15 recharged before it is too late The battery is maintenance free during its entire life That means no distilled water needs to be added If the battery is heavily surcharged however some evaporation can take place and the battery should then
52. ed on finer surfaces where a good looking end result 15 required The Y flails are well suited for high grass on rough surfaces The flail mower is designed and approved according to the EN 745 stipulations and therefore other flail types than those prescribed must not be used Replace the rubber or the chains at the mower front at once if they get damaged because otherwise there is an increased risk of fragments being thrown out in front of the mower l l Playing field On the left side of the mower there 15 a sticker indicating Y flail nn cutting heights scale between 7 table shows cutting heights for Y flails and playing field flails respectively It is a precondition that the mower is 2 60 50 standing on a hard flat and even surface when the height is 3 70 60 adjusted 4 80 70 5 90 80 The machine 1s standard supplied with playing field flails 6 100 90 Sticker indicating Height adjusting screw cutting height Warning It is not allowed to remove the stop because the machine will then not live up to the safety requirements according to the standard EN 745 The recommended cutting height varies a great deal as 1t depends on the terrain type of surface flail type and height of the vegetation But it 1s important always to set the height in such a way that the flails never touch the ground because this might damage the machine and reduce the life of th
53. eft side 3 pcs Behind the machine under the triangle l pce Page 36 48 Bushing for mower 1 pcs in right and left side respectively N a L Ball bearings A S recommends use of grease from Statoil Uniway LI 62 intended for ball bearings Bearings in the mower Lubricate every 8 operating hours u wasa a s Zu E Page 37 48 12 2 Change of transmission oil and filter Change of transmission oil and filter 15 to be carried out in the following way 4 5 Start the machine and let it run for approx 2 min then top up with oil Dismount the branch guard slacken the two bolts indicated by the arrow and tilt the branch guard to the back Dismount the guard over the hydraulic oil tank Change the oil filter Remember to lubricate the seal with oil before the new filter is mounted Loosen the plug and drain the oil out Tighten the plug again after draining Refill with approx 6 litres of 10W40 Page 38 48 12 3 Change of motor Motor oil is changed after loosening the drain plug draining the oil out and retightening the bottom plug Then fill with approx 1 litre of motor oil 10W40 124 Tightening and maintenance of drive belts In order to ensure that the belts are correctly adjusted and maintained a belt tension tester is supplied with the machine Operating the machine with too slack belts will reduce the life
54. erious injured Open fire during filling 15 strictly prohibited FUEL FILLER CAP CHAIN It is important not to spill any fuel during filling because painting and certain types of plastic Y be damaged A hopper should always be used for fuel filling MAXIMUM FUEL LEVEL Do not fill more fuel into the tank than the maximum level shown in the picture Never use fuel that 15 too old polluted or mixed with oil Avoid getting dirt or water into the fuel tank Page 26 48 11 OPERATION OF THE MACHINE 11 1 Using a new machine The life of a new machine depends on the way it is operated and maintained New machines directly from the factory are of course thoroughly tested but the different parts are not jet adapted to one another It is therefore important to drive at a reasonable speed and avoid extreme strain during the initial 50 hours of operation to allow all parts to run in The life of the machine depends highly on the way the machine is taken care of during the running in period The running in is very important for an optimum output and lifetime of the machine The following precautions should therefore be taken Running in period Change motor oil and hydraulic oil filter after the first 20 hours of operation 11 2 Controls to be carried out before start 1 Check if there is enough petrol in the fuel tank octane 86 or higher 2 Check the hydraulic oil level must stand to the mark at the oil g
55. ervice 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denmark Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2 5 hrs ombustion chamber uel tank el hoses c TI Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasing as per lubricating plan racks attery in remote control ektronics amp safety equip crews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1 x txt d SS STE __ _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL Service performed 3 6 8 a 22 25 26 _27_
56. ews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1 x txt d SS STE __ _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL Service performed 3 6 8 a 22 25 26 _27_ 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn Service 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denmark Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2 5 hrs ombustion chamber uel tank el hoses c TI
57. f the flail mower when it 15 running There he it at risk of getting hit by thrown out fragments The operator must _ never be downhill in relation to the mower unless a safety dist ance of minimum 12 15 kept from where the inclinations starts The operator could be hit by the machine if it turns Over For the operation on slopes with inclinations K between 0 and 35 degrees crosswise driving is recommended At the ao ends the machine is T a turned 180 degrees to the driving direction The operator must stand as shown in the drawing Page 16 48 When driving on inclinations between 35 and 58 degrees it is recommended to drive crosswise on slopes At the ends the front of the machine is turned toward the hill and at the same run forward and then reversed straight back Then it is moved forward again to complete the turning The operator must stand n one of the positions shown in the above drawing It is important that the operator 15 concentrated and cautious to possible dangers or changes in the terrain when mowing with the machine on slopes Experiences have shown that it is important to avoid sudden accelerations quick turnings and hard breakings drive at a slow speed i e below 50 at the remote control avoid driving in cut off material because there the machine can skid cautious when driving from sunlit to shaded areas because the ground might be damp there
58. guard above the hydraulic pump and at the rear end of the machine and removal of grass and dust regularly during the day 15 important Important The machine must not be cleaned with high pressure because then there is a great risk of damaging the bearings and the electric components 129 Torque moments A correct tightening of the bolts and screws of the machine is important in order to prevent that its vibrations slacken them Please see the below table Bolt type 8 8 qual M3 M10 M12 M16 M20 Important bolts that are not locked with locking bolt must be provided with Loctite thread securing Important When the Honda motor is repaired the torque moments stated the motor manual are to be followed Page 45 48 13 FAULT LOCALISATION Motor runs with the self starter but it doesn t start Motor is not running from self starter Activate the horn Defective 10A 15 A 3A fuses p 18 Mower will not start Machine cannot run Mower vibrates Machine has not enough pulling power over the O pump Reli No contact between remote control and receiver Machine makes noise Defective guard bearing Poor mowing result Mower is in service position p 14 Replace fuses Defective 10 15 fuses p 18 Replace fuses Horn automatically Tilt sensor 15 activated p 35 Move to a flatter area activated Emergency stop of remote control activated emergency stop of machine
59. ing the mower that the cutting height 15 correctly set The mower must never be connected in high vegetation This could damage the coupling Always connect the mower on an area with short grass and then drive it to the higher vegetation Warning Keep a good safety distance to the machine when the mower is started Never start the mower if there are other persons around Respect the safety distance of 15 m from the mower The mower can throw fragments out in front of it Start mower Stop mower When the mower is connected the revolutions of the motor will automatically change to 1900 rpm After the connection the revolutions are changed to the preset value on the remote control Page 30 48 A A 11 6 Mowing height The mower has a carrying roller mounted at rear This roller is adjustable with Height Locking yoke for screw the screw between 30 and 110 mm adjusting screw grip mowing height 2 Adjustment takes place after tilting the locking yoke p away from the grip Then turn the grip counter clockwise to increase cutting height and clockwise to reduce the height Remember after adjustments to tilt the locking yoke back in over the screw The height adjustment is provided with a stop so the 110 mm height cannot be surpassed The mower can be equipped with two different types of flails playing field flails or Y flails Both types are movably suspended in shackles The playing field flails are often us
60. mediately in writing when such defects are observed Exchanged parts become the property of the supplier The guarantee period 15 1000 operating hours or 12 months whichever comes first The responsibility of the supplier ceases 12 months after the article has left the supplier s factory or at the latest after the machine has finally been taken over by the customer For significant parts of other origin the responsibility of the supplier 15 limited to guarantee granted by his supplier Service book and service plans must be followed and provided with valid stamps in order for the guarantee to be in force during the guarantee period 2 The supplier s not responsible for damages due to Unqualified or unskilled operation incorrect mounting or starting up carried out by customer or third party natural wear incorrect or careless handling unfit working means Page 47 48 the use of non genuine parts faulty repair chemical or electric influence or any other defect which cannot be traced back to the supplier For carrying out of all necessary improvements and replacement supplies according to the reasonable estimation of the supplier the customer must after agreement with the supplier allow the time and occasion necessary for the supplier Otherwise the supplier is released from his responsibility Only when there is imminent risk of the working safety or for the prevention of disproportionately greater damage in which case
61. n 4 Turn the button counter clockwise if the machine runs towards the right side The position of the trim button depends on the forward speed of the machine Start therefore by adjusting the machine to the required forward speed Then trim the straightforward drive When driving crosswise on slopes the machine will try to steer down the hill Adjusting with the trimming button can counteract this The trimming button is not factory adjusted for straight driving when the button 1s set to 0 It is important always to start driving with the machine on a flat and level surface The degree of difficulty should not be increased until a good driving experience 1s reached The motor should always to run at maximum revolutions when the mower is connected In cold weather the motor should run idle for 2 min before driving in order for the oil in the motor and the transmission to warm up Page 32 48 11 8 Programming of position 0 The machine 15 preset at the factory to stand still when the joysticks are released Should this change after a time the 0 zero position can be reset through programming the remote control Before this function 1 used both tracks must be lifted 5 cm above the ground with a truck or the machine lifted in its lifting eye Then start the machine and set the revolutions to 2046 Resetting to the 0 zero position takes place as follows 1 2 Activate the PR 1 button for 3 sec PR appears on the
62. ng as per lubricating plan racks attery in remote control ektronics amp safety equip crews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1 x txt d SS STE __ _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL Service performed 3 6 8 a 22 25 26 _27_ 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn Service 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution Operating hours of machine Operating hours Timan a s Fabriksvej 13 DK 6980 Tim Denmark Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2
63. not activated Activate emergency stop of machine 1 See motor manual Page 46 48 14 MAINTENANCE AFTER THE SEASON When the season ends or if the machine is not to be used during a month or more it 1s recommended to prepare it for storage Please follow the below mentioned important steps Clean the machine thoroughly especially the mower Replace worn parts Lubricate the inside of the mower with oil to prevent it from corroding Retighten screws and bolts Check if the bearings are worn replace them if they are Lubricate the machine according to the lubricating plan Dismount the battery and store it in a dry and warm place Store the remote control in a dry and warm place 15 GUARANTEE STIPULATIONS FOR THE RC 750 Regarding the petrol motor It is a condition for the guarantee that the service intervals are strictly kept Any inquiries this connection are to be directed to the service department at your local dealer or importer or the service department at TIMAN A S Ist service 10 to 20 hours Thereafter every 100 hours Responsibility for defects in the article l Any parts which turn out to be unfit for use or are found to have considerably reduced performance due to circumstances before the handover in particular poor quality of manufacture or material will be repaired or exchanged free of charge at the option and reasonable estimation of the supplier The supplier is to be informed im
64. olts and poses a risk of getting burnt Page 34 48 11 12 Lifting the machine The machine is equipped with a combined lifting yoke and branch guard For the lifting of the machine it is important that the lifting equipment employed is approved for lifting minimum 300 kg Place a hook or lifting strap as shown in the picture 11 13 Description of tilt sensor A tilt sensor is mounted at the rear end of the machine behind the hydraulic cooler This sensor has two purposes 1 Protection of the motor The motor is approved and tested for driving on slopes of maximum 58 degrees If the motor runs at an inclination above 58 degrees the motor will loose its lubrication capacity and break down 2 Protection of the machine against tipping over The sensor functions through a pendulum that 15 activating a contact When th contact has been active for more than 1 sec the machine will begin Fx to beep and at the same time the mower will be disconnected Warning The sensor will not have time enough to react before the machine tips over if the machine runs into a hole or skids on a slope Contact Pendulum Page 35 48 12 SERVICE AND MAINTENANCE 12 1 Lubrication of the machine Bushings Timan A S recommends special grease from Statoil Greaseway CaH 92 intended for slide bearings Bushings To be lubricated every 20 operating hours Under the machine front right side 3 pcs Under the machine front l
65. ontrol is regarded as a part of the machine The safety regulations are for your safety therefore PLEASE REMEMBER 1 Inform everyone who is to work with or near the machine about the safety regulations 2 Do not start machine until everyone is aware of your intention 3 Never start the machine until all safety guards have been mounted and closed Replace or repair missing or damaged guards immediately 4 Make sure that everyone near the machine keeps a distance of minimum 15 m to machine when the machine 15 started and 15 working 5 Stop the motor with the remote control and wait until the machine is completely statio nary Engage the emergency stop contact of the machine and remove the key from the emergency stop contact before cleaning lubrication adjustment or repair of the machine 6 No persons including operators are allowed to sit on the machine as passengers 7 Never leave the machine without stopping the motor and engaging the emergency stop of the machine and removing the key so the machine cannot be started by accident 8 Always wear a face shield when work is carried out with the machine 9 Keep the machine free of objects which may block its functions 10 Never wear loose clothing while working with the machine and keep safe distance from rotating parts 11 Be ware of warm surfaces and exhaust gases they could pose risks of getting burnt Page 6 48 18 20 21 22
66. ower to all electric components will be cut and cause the machine to stop Page 21 48 10 PREPARING THE MACHINE 10 1 Delivery of the machine to the dealer The machine is in working order when it leaves the factory It is filled with motor oil hydraulic oil AND some petrol Before the delivery the machine has gone through an end control at Timan A S where it has been started up and the functions have been thoroughly tested The machine is delivered to the dealer on a pallet or in a wooden crate The shipment includes the following parts Remote control Key for emergency stops of the machine two Operator s manual for the RC 750 QOperator s manual for the Honda motor 1GX440 Spare parts catalogue 10 2 Control of motor oil level Always stop the motor before checking the oil level and before changing the Please note The machine must stand on level ground when UPPER UMT gt 0 oil level is checked It is not possible to measure the oil level accurately if the motor is leaning Check the oil level in the motor before it is started or more than five minutes after it is stopped The location of the oil gauge dipstick is shown in the picture It 15 important that the oil level is always maximum level because otherwise there is a danger that the motor will lack oil when driving is carried out on slopes Important Check the oil level every 4 hours during operation The motor has no sensor th
67. r bonding strip 12V 70 amps K2 Relay for fuel 1gnition IGN fuel spool Fs coil Relay for hour counter and charge light Page 18 48 8 2 Remote control NBB Before the machine is started it is important that the operator has acquainted himself thoroughly in the steering of the machine with the remote control The functions are described in detail in section 11 a d e b a b c d e f h 1 J k m Proportional joystick for driving forward reversing Proportional joystick for turning right left Turning potentiometer for selection of maximum speed Knob for throttling During operation with the mower engaged 100 gas is given Emergency stop This button stops the motor and puts the forward drive neutral The contact is activated through turning the button clockwise so it jumps out Diode field During normal operation a blinking dot appears If a blinking L shows up the batteries in the remote control are close to being empty and need to be replaced Please see below Horn Start the motor starts when this button 15 activated Start of mower Stop of mower Button for programming Frequency button m Trimming button Page 19 48 The battery can be replaced after slackening finger screw and removing lid in rear end of the remote control 8 8 Normal operation a red blinking light appears When blinking appears the batteries are nearly empt
68. rk Phone 45 97 330 360 Fax 45 97 330 350 Service Petrol Motor iGX 440 Motor oil Motor oil Air filter Air filter arburettor filter oark plua oark plua park catcher alve pla MO CD 11111 lll 2 5 hrs ombustion chamber uel tank el hoses c TI Hydraulic pumps densit Hydraulic hose connections Hydraulic oil level Hydraulic oil filter Hydraulic olie 9 Cooler hydraulic pump blade and grate Transmission reasing as per lubricating plan racks attery in remote control ektronics amp safety equip crews and bolts lails lail bolts Cleaning Battery and cables 22 2 mio o lt se a 2 25 26 27 28 29 j 1 x txt d SS STE __ _____ gt _ TEE 1 EB 1 1 pg CLEAN 2 LLL EL Service performed 3 6 8 a 22 25 26 _27_ 28 29 Honda manual page Islelelel 11 EEE TE LL Timan manual page 1 To be carried out by an authorized Timan dealer 2 checked every 4 operating hours 3 Tobe replaced if they are worn S
69. rs Page 13 9 Ref 001 001 002 003 003 004 005 005 006 007 008 009 010 011 012 013 014 12210 22 415 12210 22 425 12213 22 000 12311 22 000 12311 22 010 12312 22 000 12331 22 000 12331 22 010 12332 22 000 35673 22 013 90012 9 000 90031 2 1 000 90042 22 000 90121 952 000 92900 060200B 95701 1007000 TIMAN 15901023 15201000 Description HEAD COMP CYLINDER HEAD COMP CYLINDER LINER PORT COVER CYLINDER HEAD COVER CYLINDER HEAD PACKING HEAD COVER COVER CYLINDER HEAD SIDE COVER CYLINDER HEAD SIDE PACKING SIDE COVER SENSOR ASSY TEMPERATURE BOLT STUD 8X34 BOLT FLANGE 6X32 CT200 BOLT STUD 8X136 BOLT FLANGE 6X25 CT200 BOLT STUD 6X20 BOLT FLANGE 10X70 PLUG SPARK K16PR UR EN P gt J l 0 jl li RR Serial Numbers 1000747 1002537 1002538 1002577 1002578 1002577 1002578 1001344 Page 13 10 Ref 001 002 003 004 005 006 007 008 009 010 011 012 013 014 30310 22 003 15901025 31511 22 800 31630 22 003 31710 259 02 32110 22 800 32111 22 000 32116 22 800 90014 952 000 90031 2 1 000 90691 287 003 91601 22 000 94050 06000 95701 0601208 15201000 Description COIL
70. s an agreement has to be made with the supplier at once the customer 15 entitled to repair the breakdown himself or have it repaired by a third party and then demand a previously agreed compen sation from the supplier For all approved claims the supplier undertakes the expenses of spare parts incl of freight as well as adequate labour costs at the suppliers known rates Further if 1t on some occasions can be demanded also the costs of assistance from servicemen whom he may have to make available Other costs are the responsibility of the customer Claim reports that are incorrectly completed will not be processed Repairs are to be carried out immediately and not later than 14 days from the date of the damage Claim reports not received by the importer eight days after the execution of the repair at the latest will not be approved Claim parts returned on the request of Timan A S must be at the factory not later than eight workdays after the receipt of replacement parts Returned parts can only be approved if they are provided with the mark and number of the claim report Any complaints of decisions in connection with claims are to be advanced not later than three weeks from receipt of the treated claim Spare parts and repairs carried out by the supplier are guaranteed for 3 months However the guarantee runs at least till the end of the original guarantee period for the delivery The supplier has no responsibility whatsoever for th
71. s are correctly tightened 15 carried out with a measuring tape placed at the middle carrying roller where the value 210 mm 15 read Then press on top of the track right above the middle track roller and read the value on the measuring tape With a correctly tightened track the value is then 180mm Adjust as follows if the track is too slack 1 Slacken the lock nuts 2 Slacken the rear locking bolt 3 Screw the adjusting screw in to tighten the track After the adjustment check the track tension again and retighten locking bolt and lock nuts p gt Lock nut screw Locking bolt Page 43 48 12 7 Mounting of spikes Spikes will increase the grip of the tracks when driving on slopes They are obtainable for the tracks as optional equipment The spikes are mounted between every four track pattern as shown in the picture Push the fitting in from both sides of the track and tighten the bolt One spike kit includes 14 inner spikes with fittings 14 outer spikes with fittings 14 pes M10x25 bolts 28 pcs discs 14 pcs MIO lock nuts Page 44 48 12 3 Cleaning of the machine It is important to clean the machine thoroughly every day to prevent grass and dust particles from posing a potential risk of fire This specially applies to the motor compartment around the drive belts In order to prevent heating of the hydraulic system cleaning of the grates in the side of the
72. sport of the RC 750 Make sure that the machine stands a solid level surface and 15 securely fastened with suitable straps Secure the machine to the truck bed in the machine s guards please see the picture The machine can move by itself onto the transport means through chutes Make sure they do not skid P or slide when the machine 15 loaded Alternatively the machine can be lifted onto the vehicle see section 11 13 It 15 not allowed to go under the machine when it is lifted Driving the machine on public roads 18 not allowed Guard for securing machine on truck 11 11 Towing of the machine It is possible to tow the machine if the machine s hydraulics should fail to work or if the motor cannot start Then the guard above the pump 15 to be dismounted and the two towing bolts are each turned twice with a single end wrench The machine can then be pushed by hand After the towing tighten the towing bolts again with 14Nm Towing screw right pump Towing screw left pump Please note There are two bolts in the right side of each pump It 1s the lower gold coloured bolt that is used for towing purposes Warning The towing bolts must only be slackened with the machine standing on flat and even ground If they are slackened when the machine stands on a slope the machine might move Warning Do not slacken the towing screws until the motor has cooled down The exhaust manifold is located close to the b
73. tor must not be downhill where the machine could hit him if it turns over WARNING Never drive on slopes that are steeper then 58 deg If you do the motor will not be sufficiently lubricated and get damaged The machine 15 also at great risk of turning over h WARNING Always use a face shield to protect your face against thrown out particles i WARNING Danger of trapping hands or feet Do not put your hands or feet into the tracks WARNING Mower weighs 50kg when it is raised into service position must it always be done by 2 persons 6 CONSTRUCTION OF THE MACHINE The flail mower is designed as a remotely controlled self propelled unit The main parts of the machine are 1 Mower 2 Tracks 3 Motor and hydraulics Page 13 48 6 1 Mower At the front of the machine the flail mower is fitted It is powered by the Honda motor through belts The mower is mounted to the chassis on arms such that the mower can move up and down independent of the chassis of the machine When the mower is in working position two supporting arms lock the vertical movement of the mower and prevent it from exceeding 15 degrees The supporting arms are spring suspended in order to shift some of the mower s weight to the chassis This reduces the friction between the mower and the ground when the machine is turned Forwards 1 nv Supporting arms Lever for lifting the mower Mower in service position The mower is r
74. ture and company stamp 1200 hours service Hour counter Date Signature and company stamp 1400 hours service Hour counter Date Signature and company stamp 1600 hours service Hour counter Date Signature and company stamp SERVICE BOOK 900 hours service Hour counter Date Signature and company stamp 1100 hours service Hour counter Date Signature and company stamp 1300 hours service Hour counter Date Signature and company stamp 1500 hours service Hour counter Date Signature and company stamp 1700 hours service Hour counter Date Signature and company stamp 1800 hours service Hour counter Date Signature and company stamp 2000 hours service Hour counter Date Signature and company stamp 2200 hours service Hour counter Date Signature and company stamp 2400 hours service Hour counter Date Signature and company stamp SERVICE BOOK 1900 hours service Hour counter Date Signature and company stamp 2100 hours service Hour counter Date Signature and company stamp 2300 hours service Hour counter Date Signature and company stamp 2500 hours service Hour counter Date Signature and company stamp Service 750 10 02 2010 REV 0 Date Machine number User 5 sign Engine number Machine type Customer s sign Service hours Date of execution
75. ur new TIMAN RC 750 This manual is prepared in order to help you with the correct use adjustments and maintenance of your new machine Please read this manual carefully before any attempt is made to run or work with this machine in particular the sections regarding safety The indications right and left in the manual and in spare parts lists are the machine seen from behind in the driving direction 1 INTRODUCTION 1 1 Important The RC 750 is a remotely controlled flail mower The life of the equipment depends on how maintenance and services are carried out The operator s manual supplied with the machine must always be available for the operator Before any attempt is made to run or work with the machine the manual must be studied carefully in particular those sections dealing with safety stipulations sections 2 and 3 Only persons above 18 years of age who are acquainted with the safety stipulations for the machine are allowed to operate the machine In case your manual gets damaged or 15 lost please request a new manual at your local Timan dealer The manufacturer s responsibility for possible losses or damages will be cancelled if any constructional changes are made to the machine The machine is designed for cutting grass low vegetation and one year old bushes on level grounds as well as on inclinations sloping maximum 58 degrees For inclinations sloping more than 25 degrees it is a precondition that the surface 1
76. vate the choke contact in the left side of the motor during attempts to start the motor Important The motor must never run more than 5 sec from the self starter because it will heat and can then be damaged Before a new attempt to start the motor again at least 10 sec have to pass Warning Keep distance to machine when it is started Page 28 48 1 4 Stop of the machine Make sure that the machine stands on level ground before stopping Reduce the throttling to a minimum before stopping the motor 1 For parking the emergency stop on the remote control 15 activated 2 Activate the emergency stop main switch at the machine and remove the key Unless the main switch 15 activated and locked the machine will start beeping after 10 sec The machine begins to beep to remind the operator that he should remove the ignition of the machine and as a safety precaution to prevent unauthorized persons from starting the machine If the motor has been working under heavy strain it 1s important to let the motor run idle for 2 min before stopping it Warning Stop motor immediately if the motor revolutions are suddenly reduced or increased if the colour of the exhaust gas changes if you hear a sudden unusual sound if the mower of the machine begins to shake vibrate 29 48 11 5 Start stop of mower The mower can only be activated when the motor is running Check before connect
77. y there is approx 30 minutes of driving time left Batteries Two rechargeable 1 2 V AA NiMH or two 1 5V AA batteries are to be used Batteies operation time is between 20 30 hour Page 20 48 9 750 SAFETY SYSTEM The 750 mower is remotely controlled This means that operator will at times away from the machine In order to increase the safety for the operator and other persons the machine is provided with a safety system which can be activated both manually and automatically If the mower gets out of reach of the radio signal Emergency stop is activated automatically If the radio signal is disturbed Emergency stop is activated automatically Another machine 15 using the same radio frequency ee ee stop is automatically engaged If dangerous situations occur Activate the emergency Activate the emergency stop at the machine at the machine Activate the emergency stop of the remote control Safety precautions will prevent the Radio link between receiver and sender is not established motor from starting Defective fuses Emergency stop activated on remote control or machine If the emergency stop 15 activated automatically or if the emergency stop of the remote control is activated the following happens The motor stops The forward drive 1s put neutral The coupling of the mower remains engaged until the motor stands still When the emergency stop of the machine 15 activated the p

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