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Accessory Parts Manual (All Vehicles)incl Beverage

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1. Page 8 58 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds ACCESSORY SWITCH PANEL ITEM PART NO DESCRIPTION QTY EM 1234 NOTE For replacement parts contact Carryall 1 Curtis Tractor Cab Inc Carryall 2 111 Higgins St Carryall 2 Plus Worcester MA 01606 Carryall 252 508 853 2200 Carryall 272 800 876 9104 fax Carryall 6 1 101994601 Panel Accessory Switch enne nnne nnne 1 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 XRT 900 XRT 1200 102396601 Accessory Parts Manual Page 8 59 07 31 04 Cabs and Cargo Beds TURF CARRYALL 2 FE290 ENGINE MOUNTING SHOWN Page 8 60 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds CAB HEATER 1 OF 2 ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items Heater Comfort Cab 1 102056501 Turf Carryall 1 and Turf Carryall 2 FE290 engines not shown includes items 2 4 and 6 23 ceo oU emen EHE OR 1 2 102070501 Assembly Header Heater not 1 3 102071401 Bracket Blower Mounting Turf Carryall 1 not shown 1 4 AS Harness Wire Turf C
2. 1 NOTE Turf 2 Turf 252 and XRT 900 vehicles come with headlights standard To install complete lighting package existing headlights will need to be removed 102396601 Accessory Parts Manual Page 4 17 07 31 04 PASSENGER SIDE HEADLIGHT 16 16 BLU Ee of e ye A Ve DRIVER SIDE HEADLIGHT HEADLIGHT DIODE GASOLINE VEHICLE BRAKE LIGHT RELAY LIGHT x 5 5 a 16 BLACK SWITCH 16 ORANGE m 14 GROUND TERMINAL HORN ve a SWITCH we N SOLENOID GASOLINE VEHICLES POSITIVE TERMINAL CHARGER RECEPTACLE V GLIDE ELECTRIC VEHICLE NC PARK BRAKE COM LIMIT SWITCH T 16 ORANGE WHITE 4 2 2 COM c a BRAKE LIMIT SWITCH 16 YELLOW 16 WHITE 18 BLACK 16 BROWN 4 16 GREENWHITE 18 Page 4 18 Accessory Parts Manual Lights KEY SWITCH P FRAME GROUND GASOLINE VEHICLES POSITIVE POST BATTERY 3 V GLIDE ELECTRIC VEHICLE 16 BLACK PASSENGER SIDE BRAKE LIGHT DRIVER SIDE BRAKE LIGHT 102396601 07 31 04 Lights WIRING STANDARD LIGHTING PACKAGE 36 VOLT ELECTRIC AND 12 VOLT GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 NOTE Lighting harness is included with Standard Lighting Packages Carryall 1 beginning on page 4 13
3. 1 10259 Tweed Blue carpet code POG316 1 AM10260 Tweed Walnut carpet code 869 1 AM10261 Plush Green carpet code GC681 1 AM10262 Tweed Light Gray carpet code POG949 1 102396601 Accessory Parts Manual Page 1 65 DS Golf DS Villager 4 Body and Trim 07 31 04 102396601 Accessory Parts Manual Page 1 66 07 31 04 Body and Trim SOFTSWIPE SPIKE CLEANER ITEM PART NO DESCRIPTION QTY 1234 NOTE Because of interference with the air intake duct SoftSwipe spike cleaners mount only to the passenger side on gas vehicles 1 Cleaner SoftSwipe Spike AM10109 Set Electric Car Two Disk cessere 1 AM10108 Set Electric Car Two Disk 10 Pack 22 1 AM10106 Disk Gas Car Single 1 AM10107 Disk Gas Car Single Disk 10 Pack 1 102396601 Accessory Parts Manual Page 1 67 DS Golf DS Villager 4 07 31 04 Body and Trim Page 1 68 Accessory Parts Manual 102396601 07 31 04 Body and Trim CANOPY MOUNTED ACCESSORIES 1 OF 3 ITEM PART NO DESCRIPTION QTY 1234 NOTE Includes stereo with CD player and speakers 1 Console
4. 4 5 Basic Light Kit Front Body 36 Volt and 48 Volt Electric and 12 Volt Gasoline Vehicles 4 7 Basic Light Kit Rear Body 36 Volt and 48 Volt Electric and 12 Volt Gasoline Vehicles 4 9 Wiring Basic Light Kit 36 Volt and 48 Volt Electric and 12 Volt Gasoline Vehicles 4 11 Standard Lighting Package Front Body 36 Volt Electric and 12 Volt Gasoline Vehicles 4 13 Standard Lighting Package Controls 36 Volt Electric and 12 Volt Gasoline Vehicles 4 15 Standard Lighting Package Rear Body 36 Volt Electric and 12 Volt Gasoline Vehicles 4 17 Wiring Standard Lighting Package 36 Volt Electric and 12 Volt Gasoline Vehicles 4 19 Turn Signal Conversion Kit 36 Volt Electric and 12 Volt Gasoline Vehicles with Lights 4 21 Wiring Turn Signal Conversion Kit 36 Volt Electric and 12 V Gasoline Vehicles with Lights 4 23 Headlight Kit Front Body 48 Volt Electric Vehicles 4 25 Headlight Kit Rear Body 48 Volt Electric Vehicles 4 27 Wiring Headlight Kit 48 Volt Electric Vehicles 4 29 Standard Lighting Package Front Body 48 Volt Electric Vehicles 4 31 Standard Lighting Package Controls 48 Volt Electric Vehicles
5. 6 5 3 65 Horsepower Reconditioned Motor PowerDrive System 48 Electric Vehicles 6 7 3 75 Horsepower Motor Upgrade Kit PowerDrive System 48 Electric Vehicles 6 9 Powerlorque Powertrain saori eaen aa ere ER de EC te inet Wie Rx Sri e 6 11 Uncommon Key Switches Electric Vehicles 0244 1011100 6 13 Uncommon Key Switches Gasoline Pedal Start Vehicles 6 15 Page 4 Accessory Parts Manual CONTENTS Uncommon Key Switches Gasoline Key start Vehicles 2 6 17 DC DC Converter Kit PowerDrive and IQ System Electric Vehicles 6 19 12 Volt Power PolnE KIL 3 6 21 Onboard Accu Power Battery Charger Domestic 36 Volt Vehicles 6 23 Onboard PowerDrive Battery Charger Domestic 48 Volt Vehicles 6 25 Onboard PowerDrive Battery Charger Export 48 Volt Vehicles 6 27 Onboard PowerDrive Battery Charger Domestic 48 Volt Vehicles 6 29 Onboard PowerDrive Battery Charger Export 48 Volt Vehicles 6 31 SECTION 7 CONVERSION KITS DS to Four Passenger Vehicle Conversion Kit Second Seat and
6. 1 AM10166 Satie Log ee ae 1 AM10167 ITE medie eee 1 6 Seat Bottom Four Passenger Vinyl for four passenger rear seat AM20032 E 1 AM20033 MINK utut mue a HE 1 AM20034 Sac 1 AM20035 BIB peeved oae e tct cttm deli a 1 AM20036 PERDRE 1 AM20037 elt ecco eect 1 AM20038 BACK ELTE 1 AM20039 Burgundy tertie ederet etm e e 1 102396601 Accessory Parts Manual Page 1 51 DS Golf DS Villager 4 07 31 04 Body and Trim Page 1 52 Accessory Parts Manual 102396601 07 31 04 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 1 Wrap Vinyl Hand Hold 1982 2000 non ICS vehicles AM10119 Belden teva 1 AM10120 Mink Rm 1 AM10121 ula 1 AM10122 zi c 1 AM10123 Charcoal bep ect 1 AM10124 ME ean 1 AM10125 Black ce i asia laden tein etude iE Ra tese Ga 1 AM10126 eig 1 102396601 Accessory Parts Manual Page 1 53 DS Golf Lynx 07 31 04 Body and Trim p ul Page 1 54 Accessory Parts Manual 102396601 07 31 04 Body and Trim SEAT COVERS 1 OF 2 ITEM PART NO DESCRIPTION QTY
7. 102396601 Accessory Parts Manual Page 6 24 07 31 04 Flectrical Options PART NO DESCRIPTION QTY 12 3 4 1 101896801 Assembly Fuse Holder 1 DSGolf 2 101814301 Assembly PowerDrive Battery Charger with Reel Onboard DS DS Villager 4 DS Villager 4 120 V AC 48 V DC 60 Hz includes items 5 and 7 27 1 Villager6 3 101814303 Assembly PowerDrive Battery Charger with Reel Onboard Villager 6 Villager 8 120 V AC 48 V DC 60 Hz includes items 6 27 1 4 101814304 Assembly PowerDrive Battery Charger with Reel Onboard Villager 8 120 V 48 V DC 60 Hz includes items 6 27 1 5 101802301 Charger Onboard Battery DS Villager 4 includes items 7 23 1 6 Pur Charger Onboard Battery Villager 6 and 8 includes items 7 23 1 7 M Assembly Case includes fasteners 1 8 7577 Screw Pan Head Self Tapping 10 16 x 1 2 12 9 1015914 Assembly Heatsink with Diodes includes hardware 1 10 101819701 Assembly Transformer sss eene 1 11 101841701 Wire Assembly 1 12 101841901 Board 25 cerne occ e A a EO Ed reads 1 13 1
8. 1 23 101562601 Cover Vinyl Seat Back 1 24 101562602 Cover Vinyl Seat Back White 1 25 1011182 Support Seat Back 2 26 101946201 Washer External Tooth Lock 4 4 8 27 7847 Screw Hex Head 1 4 20 3 4 6000004040000 0 0 0 0 8 28 1014007 Washer LOCK 1 4 te aevo rete ed b dba rb 2 29 1016916 Screw Hex Head Cap with Nylon Patch 1 4 20 x 1 1 2 2 30 7473 Nut Nylon Lock 5 16 18 2 31 1241 Washer Flat 5 16 t veter e E eeu 4 32 1010577 Screw Hex Head 5 16 18 x 1 1 2 2 33 101910401 Screw Thread Forming 5 16 18 1 174 4 34 1017774 Spacer Body i ettet oie enr ese Pale ede nd ee te e 4 35 8304 Washer Internal Tooth Lock 1 4 5 102396601 Accessory Parts Manual Page 7 3 DS Golf Conversion Kits 07 31 04 102396601 Accessory Parts Manual Page 7 4 07 31 04 DS TO FOUR PASSENGER VEHICLE CONVERSION KIT REAR FOOTREST AND HANDRAILS 2 OF 3 Conversion Kits ITEM PART NO DESCRIPTION QTY 1234 36 101841202 Armrest Rear Seat Driver Side 1 37 101841201 Armrest Rear Seat Passenger Side 1 38 101841101 Assembly Rear Footrest includes items 39 44
9. 1 AM10320 Plush Green carpet code GC681 1 AM10321 Tweed Light Gray carpet code POGO949 1 102396601 Accessory Parts Manual Page 1 63 DS Golf DS Villager 4 07 31 04 Body and Trim Page 1 64 Accessory Parts Manual 102396601 07 31 04 Body and Trim CARPETS 4 OF 4 ITEM PART NO DESCRIPTION QTY 1234 7 Carpet Rear Enclosure with black binding ICS rear sweater enclosures AM10244 Plush Light Brown carpet code GC182 1 AM10245 Tweed Sand Tone carpet code POG832 1 AM10246 Tweed Green carpet code POG686 1 AM10247 Tweed Charcoal carpet code POG979 1 AM10248 Tweed Burgundy carpet code POG317 1 AM10249 Tweed Blue carpet code POG316 1 AM10250 Tweed Walnut carpet code 869 1 AM10251 Plush Green carpet code GC681 1 AM10252 Tweed Light Gray carpet code POG949 1 8 Carpet Rea
10. 1 20 101965401 Assembly Retractable Cord Reel 1 21 101952901 Bracket 0 2 2 22 8233 Nut Lock 1 420 dec ee Ee Pme gre 4 23 304 Screw Hex Head Cap 1 4 20 1 4 24 304 Screw Cap 1 4 20 X 1 1 4 4 25 332 Washer serre ene Breen neerde ACER derne een 4 26 8233 Nut Flex 1 4 20 4 27 1016673 Housing 2 1 28 8796 Screw Phillips Head 7 19 34 4 29 101801001 Plate Receptacle Backing 1 30 1017189 Shrink Heat 1 1 2 inches x 4 feet not shown A R Heat Shrink is available in 3 inch lengths nonstandard Special order item available upon request 102396601 Accessory Parts Manual Page 6 31 CONVERSION 7 07 31 04 Conversion Kits TYPICAL 2 PLACES TYPICAL 4 PLACES Page 7 2 Accessory Parts Manual 102396601 07 31 04 DS FOUR PASSENGER VEHICLE CONVERSION KIT SECOND SEAT AND COMPONENTS 1 OF 3 Conversion Kits ITEM PART NO DESCRIPTION QTY 1234 1 101710001 Kit DS to Four Passenger Conversion with Buff Seats includes items 3 63 emet ede dd ee e 1 2 101710002 Kit
11. 1 Carryall 294 2 102486001 Guard Bock Rear teet Rt e Ie i enten et t 2 1500 3 102621001 Guard Rock Front driver side 1 4 102621002 Guard Rock Front passenger side not shown 1 5 102629601 Screw Hex Flange Head 1 4 20 x 5 8 12 102396601 Accessory Parts Manual Page 9 43 07 31 04 Outdoor Sporting Accessories TYPICAL 4 PLACES Page 9 44 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories BELLY PAN SKID PLATE ITEM PART NO DESCRIPTION QTY 1234 1 102487801 Kit Belly Pan Skid Plate includes items 2 3 1 Carryall 294 2 N A Plate Belly Pan Skid 1 XRT 1500 3 96744370 Nut Lock M12 x 1 75 4 102396601 Accessory Parts Manual Page 9 45 BEVERAGE UNITS o Beverage Units 07 31 04 102396601 Accessory Parts Manual Page 10 2 07 31 04 Beverage Units PORTABLE REFRESHMENT CENTERS CARRYALL 1 AND TURF 1 ITEM PART NO DESCRIPTION QTY 1234 NOTE To install this kit vehicle must be equipped with a cargo box kit 1 1014556 Refreshment Center Portable includes items 2 21 1 2 1014517 pore EE 3 3 1014521 Hi
12. 1 AM10291 Regal But ertet nite lee ii eea 1 AM10292 Regal Burl with Radio CD Cutout for Driver Side Glovebox 1 3 Dash Four Ball Custom DS Golf only AM10293 Regal Burl with Battery Condition Indicator Cutout 1 AM10294 Regal Burl with Cutouts for Battery Condition Indicator and Radio CD for Driver Side Glovebox 1 AM10295 Carbon Fiber with Battery Condition Indicator Cutout 1 AM10296 Carbon Fiber with Cutouts for Battery Condition Indicator and Radio CD for Driver Side Glovebox 1 AM10297 Regal Le E e a ee Lea ated 1 AM10298 Regal Burl with Radio CD Cutout for Driver Side Glovebox 1 AM10299 Carbon Fiber uite iet aee 1 AM10300 Carbon Fiber with Radio CD Cutout for Driver Side Glovebox 1 102396601 Accessory Parts Manual Page 1 27 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 6 DS Golf Lynx TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 07 31 04 Body and Trim Page 1 28 Accessory Parts Manual 102396601 07 31 04 Body and Trim DASH TRAYS ITEM PART NO DESCRIPTION QTY NUN 1234 1 Tray One Piece Dash Carryall 1 AM10284 Standard 2 7 8 Inch Drink
13. e vv eet b beke Pedo ond 2 3 102222001 Lateh etn eenn an LAN FRA 2 4 Cover Slam Eate denn eenden 2 5 102222201 Latch Spring Passenger Side not 1 6 102222101 Latch Spring 2 0 242444 0 000 1 7 1015902 Screw Truss Head 1 4 20 1 4 0 4 8 1014537 Stud Self Clinch 5 16 18 34 2 4400 00 000 4 9 xdi Screw Pan Head 1 4 20 x 172 4 10 1242 5 6218 bei eae E FAR LR e ERR RR 4 11 102242401 Nut Nylon Lock 1 4 20 with cap 4 12 1028 Nut Hex 1 4220 ite te nte et rd edt tec eR 4 13 1016201 Washer ER E Ra DOR 4 14 Wo Bushing Nylon 2 15 7174 Washer LOCK 4 16 101835601 Nut Hex Whiz 1 4 20 ciere tec Teri A E 4 Special order item available upon request 102396601 Accessory Parts Manual Page 8 29 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Turf 1 Turf 2 Turf 252 XRT 900 07 31 04 Cabs and Cargo Beds C Ss TYPICAL 4 PLACES CARRYALL 2 SHOWN Page 8 30 Accessory Parts Manual 102396601
14. 4 33 Standard Lighting Package Rear Body 48 Volt Electric Vehicles 4 35 Wiring Standard Lighting Package 48 Volt Electric Vehicles 4 37 Turn Signal Conversion Kit 48 Volt Electric Vehicles with Standard Lighting 4 39 Wiring Turn Signal Conversion Kit 48 Volt Vehicles with Lights 2 2 2224222222 4 41 Taillight KIt teri 4 43 Biitit 4 45 Post Mounted Safety Strobe Light 48 volt Electric Vehicles 4 47 Post Mounted Safety Strobe Light 12 Volt Gasoline Vehicles 4 49 Rear Facing Flood Light teer UR DRE DARE kta 4 51 SECTION 5 METERS AND GAUGES Hour Meter Kit 36 Volt and 48 Volt Electric Vehicles 5 8 Hour Meter Kit Gasoline Vehicles essen nennen enne 5 5 Battery Condition Indicator Kit 36 Volt and 48 Volt Electric Vehicles 5 7 Fuel Gauge Kit Gasoline Vehicles 5 9 SECTION 6 ELECTRICAL OPTIONS 3 50 Horsepower Motor 36 Volt Electric Vehicles 6 3 3 75 Horsepower Motor PowerDrive System 48 Electric Vehicles
15. 1 AM10850 Realtree Hardwoods HD for 1982 2000 non ICS Seats 1 AM10851 Advantage Max 4 Pattern for ICS 1 AM10852 Advantage Max 4 Pattern for 1982 2000 non ICS Seats 1 2 Set Staple On Camou age Seat Co ver AM10841 Mossy Oak Forest Floor ICS 1 AM10842 Mossy Oak Forest Floor 1982 2000 non ICS 1 AM10843 Realtree Hardwoods HD for ICS seats 1 AM10844 Realtree Hardwoods HD for 1982 2000 non ICS seats 1 AM10845 Advantage Max 4 for ICS seats 1 AM10846 Advantage Max 4 for 1982 2000 non ICS seats shown 1 3 Cover Camou age Seat AM10664 Mossy Oak Forest Floor for ICS seats shown 1 AM10665 Mossy Oak Forest Floor for 1982 2000 non ICS 5 15 1 Item 3 listed above can be special ordered in Advantage Max 4 and Realtree Hardwoods HD 102396601 Accessory Parts Manual Page 9 11 07 31 04 Outdoor Sporting Accessories Page 9 12 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories CAMOUFLAGE SEAT COVERS CONTINUED ITEM PART NO DESCRIPTION QTY 1234 1 Cover Seat Mossy Oak Brea
16. M 1 AM10113 Ee MR ED RC 1 AM10114 zr 1 AM10115 Charcoal den 1 AM10116 Teal 1 10117 1 10118 Bu rg ndy 1 8 Seat Back Four Passenger Vinyl mounts four hole seat supports AM20016 2 2 cane 1 20017 Minky ee ote tele diet te aaa tant tdt tuts 1 AM20018 Slt 1 AM20019 BIU 1 AM20020 ChafGoal p 1 AM20021 TO AN e TR 1 AM20022 BACK oo ERN ie SEULS 1 AM20023 1 102396601 1 45 Carryall 1 Carryall 2 Carryall 2 Plus Carryal 252 DS Golf Lynx Turf 1 Turf 2 Turf 252 DS Villager 4 XRT 900 07 31 04 Body and Trim Page 1 46 Accessory Parts Manual 102396601 07 31 04 Body and Trim SEAT BOTTOMS 1 OF 3 ITEM PART NO DESCRIPTION QTY 1234 NOTE Replacement seat bottoms items 1 6 on pages 1 47 through 1 51 do not include mounting hardware or armrests Use existing hardware and armrests to install replacement seat bottoms 1 Seat Bottom Vinyl not shown 1982 2000 non ICS vehicles AM10135 E 1 AM10136 eie p esatta eae deeds 1 AM10137
17. EE 1 21 102187001 Bracket mn aaea dad eet inte i D e RE rad 1 22 1012285 Screw Thread Rolling 1 4 0 8 000 2 102396601 Accessory Parts Manual Page 6 5 Flectrical Options 07 31 04 102396601 Accessory Parts Manual Page 6 6 07 31 04 Flectrical Options ITEM PART NO DESCRIPTION QTY 1 2 3 4 1 10332 Motor 3 65 hp Reconditioned for use with PowerDrive System 48 Carryall 1 vehicles only includes items 2 18 1 Carryall 2 2 1017944 Shield Ends netiis nine IL 1 Carryall 6 3 N A Assembly Stator Shell and 1 Ds Golf 4 1017947 Package Hardware includes items 5 8 1 TransPorter 4 5 N A Bushing Insulatot n n eet d em ar D REPRE 2 TransPorter 6 6 N A Washer Flat 5 inii ttt Rn kel ent Ele 4 Turf 1 7 N A Hex 5 16218 nies cate 4 Turf2 8 N A Insulatot correxerit eet rne eee 2 Villager 6 9 1017961 Screw ES 4 Villager 8 10 1017953 Screw Bearing 2 11 1017951 Shield 1 12 1017949 Screw Brush Holder o pene hen Ee s dup clesie 2 13 1017948 Rigging dese tee made ies feit 1 14 1
18. ITEM PART NO DESCRIPTION QTY 1234 NOTE Items 4 and 5 are required for installation 1 Kit Custom Van Box Turf Carryall 1 Carrryall 472 and XRT 1200SE includes item 3 installation hardware not included 101754203 CEVA 1 101754206 WNB von 1 2 Kit Custom Van Box Turf Carryall 2 Carryall 2 Plus and Carryall 272 includes item 3 installation hardware not included 101754201 1 101754204 1 3 102006201 Handle Custom Van Box Door 1 4 1015399 Screw Torx Truss Head 5 16 18 x 3 4 qty 16 for Turf Carryall 1 20 5 7473 Nut Nylon Lock 5 16 18 qty 16 for Turf Carryall 1 20 102396601 Accessory Parts Manual Page 8 5 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 272 Carryall 472 Turf 1 Turf 2 XRT 1200SE Cabs and Cargo Beds 07 31 04 VEHICLE FLATBED ARRYALL 6 HOWN C S 102396601 Accessory Parts Manual Page 8 6 07 31 04 Cabs and Cargo Beds CUSTOM VAN BOX 2 OF 2 ITEM PART NO DESCRIPTION QTY EM 1234 NOTE Items 3 and 4 are required for installation Carryall 6 Turf 6 1 Kit Custom Van Box includes item 2 installation hardware not includ
19. 1 3 N A Assembly Stake Side Passenger Side includes items 6 10 1 4 N A Assembly Stake Side Front includes items 6 11 1 5 N A Assembly Stake Side Rear includes items 6 10 1 6 1015654 Hinge Stake Side dnce ctt 12 7 7479 Screw Hex Head Cap 1 4 20 1 1 4 18 8 7311 Screw Hex Head Cap 1 4 20 X 2 sse 6 9 332 Washer Flat 1 4 nad ene tee een 24 10 1108 Nut Dimped Lock 1 4 0 24 11 101553901 Decal Bed Load Warning for item 4 1 12 1015656 Pin Stake Side Hinge iiie de ito b re 6 13 1016077 Bracket Stake 5 7 14 7473 Nut Nylon Hex 5 16 48 14 15 1010934 Screw Hex Head Cap 5 16 18 x 1 sss 14 102396601 Accessory Parts Manual Page 8 17 Carryall 6 Turf 6 Cabs and Cargo Beds 07 31 04 a AN YALL 2 CARR SHOWN 102396601 Accessory Parts Manual Page 8 18 07 31 04 Cabs and Cargo Beds BED MATS ITEM PART NO DESCRIPTION QTY EM 123 4 1 101770201 Mat Bed Turf Carryall 6 nennen 1 Carryall 1 Carryall 2 2 101770202 Mat Bed Carryall 2 Plus Carryall 294 Turf Carryall
20. APs 3 101814019 Lighting Package Standard Carryall 2 and Turf 2 vehicles tae includes items 4 68 70 1 4 8990 WRG x td thesi ee kema 4 5 1016356 Block Terminal nier tee a abe ise eger E E 1 6 1013357 Rivet Aluminum Pop 5 32 nnns 2 7 4029 Assembly Horn includes items 8 10 1 8 7820 Washer Internal Tooth 516 1 9 1012528 Nut 1 10 1011825 Bracket Horn 00000 1 11 304 Bolt Hex Head 1 4 20 x 1 ESET 2 12 332 Washer Flat 1 4 Etpa oet oto od 2 13 8233 Nut Nylon Lock 1 4 20 2 14 101988001 Assembly Headlight Driver Side includes items 16 24 1 15 101988002 Assembly Headlight Passenger Side includes items 16 23 and 25 1 16 101987901 Harness Wire iicet comedere 1 17 101988101 Bulb Halogen eo ciu etit 1 18 101988201 Lens Headlight ente irren e ER Fen 1 19 1017064 Bracket eed deb Tee a 2 20 7893 Nut 10 32 nnen 2 21 1013461 Screw Hi Lo 10 16 ae nennen nnns 2 22 1017065 Retainer Headlight nennen 1 23 1017062 Assembly Turn Signal Lens 1 24 1016880 Bezel Headlight
21. Rea ER 1 9 102024701 Bracket Bucket Mounting for separate seat backs 1 10 101704302 Kit Sand Basket 1982 2000 non ICS DS vehicles only driver side includes items 11 and 14 17 11 N A Basket Briv rsSide ae ite rer nera desa cr eer c n FE Dead ae a RE 1 12 101704304 Kit Sand Basket 1982 2000 non ICS DS vehicles only passenger side includes items 13 17 13 N A Basket Passenger Side 1 14 7847 Bolt Hex Head 1 4 20 x 3 4 nnne nenne 6 15 1017166 Bracket Mounting 3 16 1014306 Washer Flat 1 4 3 17 8233 Nut Nylon Lock 1 4 20 6 18 101704001 Kit Sand Bucket includes item 19 1982 2000 non ICS DS vehicles only 1 19 1017041 SCOOP Sand 1 Item 7 can used on both DS and Precedent vehicles 102396601 Accessory Parts Manual Page 1 89 DS Golf Precedent 07 31 04 Body and Trim TYPICAL 2 PLACES Page 1 90 Accessory Parts Manual 102396601 07 31 04 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 Kit Club and Ball Cleaner includes mounting hardware for DS 2 102549203 setten dti t NORE chs cC dete tede Poet 1 3 102549202 While eek 1 4 102549201 BIACK E 1 5 102538803 Kit Club and Ball Cleaner Precedent
22. eiii 1 8 ae Frame Canopy Rear sace reto ied 1 9 1011868 Frame Windshield nennen nennen nnn nnns 1 10 5522 Brace uere reve 2 11 Decal eran tv ded cabe ic 2 12 RES Decal Vehicle LOA etre e Eee o v et ovd s 2 Special order item available upon request 102396601 Accessory Parts Manual Page 10 7 Carryall 2 Turf 2 Beverage Units 07 31 04 102396601 Accessory Parts Manual Page 10 8 07 31 04 Beverage Units 19TH HOLE REFRESHMENT CENTER OPTIONAL COMPONENTS ITEM PART NO DESCRIPTION QTY 1234 NOTE All 19th Hole Refreshment Center parts are special order items available upon request Allow 4 to 6 weeks for delivery of special order items 1 Cover Canopy includes item 2 A RA Forest Green 1 pn Pach C tte De etta 1 RARE Green and White Stripe enne 1 Blue and White Stripe a ada aka aaia 1 2 a Screw Hi Lo 10 x 1 2 nennen nennen 40 3 Shelf Snack includes items 4 and 5 1 4 PT Door Snack Shelf cett e tette rc p cn t eet ette cip vand 2 5 a DOO eee itu ie ce ted ne dea e Neg encodes a 2 6 ds Dispenser Snack and Beverage includes items 7 and 8
23. 1 5 1011893 Socket Vertical right hand includes items 6 and 7 1 6 7602 Nut Hex Slotted 3 8 24 creer rr 1 7 1011930 Boot PEE he ds oce tete s eto nc 1 8 1308 Nut 1 2220 2 9 102546801 Rod Steering 1 10 1016965 End Spherical 1 11 705 Bolt Hex Head 3 8 16 x 1 1 4 2 12 8754 Nut Nylon Lock 3 8 16 2 13 102422701 Nut Nylon Lock 3 4 16 422240 1 00000 i 1 14 1010150 Bearing Thrust 1 15 101903101 Nut Nylon Lock 1 2 20 2 1 16 101698001 Bar Permanent Tow 24 Inch lead vehicle includes items 18 24 1 17 101698002 Bar Permanent Tow 18 Inch following vehicle includes items 18 24 1 18 1010034 Assembly Channel Weldment 1 19 8754 Nut Nylon Lock 3 8 16 nennen 1 20 8755 Bolt Hex Head 3 8 16 x 3 3 8 0000000000 0 1 21 1010038 ER 1 22 1010019 Pin 1 23 8703 Chain Retaining 1 24 1016974 ae 2 102396601 Accessory Parts Manual Page 3 7 DS Golf To
24. 1 7 10737 Assembly Windshield Frame includes items 8 14 1 8 1010237 BUSHING s cette du eer 2 9 1011964 Washer Flat ee eaten vue IE nce 2 10 1011965 Washer Lock 1 4 4 4 4 01 nennen nennen nennen nnne 2 11 1703 Screw Hex Head Cap 1 4 20 x 1 1 2 2 12 1011878 Nut T Capped ceder nct b ee ade C e 2 13 1011862 Brace Knee passenger side 1 14 1011865 Brace Knee driver side 1 15 1011883 Pad Windshield Frame 2 16 343 Screw Hex Head Cap 1 4 20 X 4 17 1011852 Plate Canopy Trifri e ette t lee ene Lees 12 18 8233 Nut Nylon Lock 1 4 20 16 19 7473 Nut Nylon Lock 5 16 18 3 20 1241 Washer Flat 5 416 5 3 85 ure ATH 6 21 1010577 Screw Hex Head Cap 5 16 18 1 2 3 22 1218 Screw Hex Head Cap 5 16 18 1 14 00 2 23 1011937 Screw Hex Head Cap 5 16 18 x 1 1 4 with patch 2 24 1011964 Wash r Flat 1 4 Beides 16 25 1017987 Support Side Canopy driver 1 26 8104 Screw Round Head 10 32 x 3 4 not shown 8 27 183 Washer Flat 1
25. 1 22 Wire Assembly 14 Black 1 23 1015636 Switch 1 24 1015653 Decal Up DOWr te dee Ie tear tee reete ned 1 25 1014557 Washer Flat 7 16 ete tra a epis 1 102396601 Accessory Parts Manual Page 8 37 Carryall 2 Turf 2 07 31 04 Cabs and Cargo Beds TYPICAL 3 PLACES CARRYALL 6 ELECTRIC SHOWN TYPICAL 4 PLACES VA TYPICAL p kv et S 7 TYPICAL f 4 PLACES a 7 BRACKET FOR GASOLINE VEHICLES VARIES SLIGHTLY lt lt APPEARANCE TYPICAL 4 gt 2 PLACES REF Page 8 38 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds ELECTRIC TILT BED KITS 3 OF 3 ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 dn Kit Electric Tilt Bed gasoline vehicles includes items 2 and 5 29 1 2 102154801 Bracket Cylinder Mounting not shown 0 0 01 1 3 Kit Electric Tilt Bed electric vehicles includes items 4 29 1 4 101872801 Bracket Cylinder Mounting 1 5 N A Actuator Electric includes item 6 1 6 101570401 Decal Tilt System 1 7 102154201 Weldment Actuator 22 1 8 102181001 Harness Wire includes items 9 14 1 9 N A Wire As
26. 1 AM10305 Tweed Sand Tone carpet code POG832 1 AM10306 Tweed Green carpet code POG6896 1 AM10307 Tweed Charcoal carpet code POG979 1 AM10308 Tweed Burgundy carpet code POG317 1 AM10309 Tweed Blue carpet code POG316 1 AM10310 Tweed Walnut carpet code 869 1 AM1031 1 Plush Green carpet code GC681 1 AM10312 Tweed Light Gray carpet code POG949 1 102396601 Accessory Parts Manual Page 1 61 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 6 DS Golf Lynx TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 07 31 04 Body and Trim Page 1 62 Accessory Parts Manual 102396601 07 31 04 Body and Trim CARPETS 3 OF 4 ITEM PART NO DESCRIPTION QTY 1234 5 Carpet Bagwell Wall Replacement with black binding for unit in kits AM10208 AM10216 AM10322 Plush Light Brown carpet code GC182 1 AM10323 Tweed Sand Tone carpet code POG832
27. 1 10138 BUB MD 1 AM10139 CHarCOal rS 1 AM10140 1 10141 Black fei ca eb Ote ne eer 1 AM10142 Burgundy rete iecore oes re dete taret emp Pat euge Qui 1 2 Seat Bottom Cloth Upholstered 1982 2000 non ICS vehicles AM10127 Belge nennen 1 10128 uii ette ten ln E ete era lean ni 1 AM10129 SUN mE 1 AM10130 Det se Phe TOL 1 AM10131 Charcoal p TES 1 AM10132 E 1 AM10133 Ae 1 10134 ede edes i ees 1 102396601 Accessory Parts Manual Page 1 47 Carryall 1 Carryall 2 Carryall 2 Plus Carryal 252 DS Golf Lynx Turf 1 Turf 2 Turf 252 DS Villager 4 XRT 900 07 31 04 Body and Trim Page 1 48 Accessory Parts Manual 102396601 07 31 04 Body and Trim SEAT BOTTOMS 2 OF 3 ITEM PART NO DESCRIPTION QTY 1234 NOTE Replacement seat bottoms items 1 6 on pages 1 47 through 1 51 do not include mounting hardware or armrests Use existing hardware and armrests to install replacement seat bottoms 3 Seat Bottom Cloth Upholstered 2000 present ICS vehicles AM10143 REPE 1 AM10144 WalnUt ie ree TERREA 1 AM10145 Slt 1 AM10146 zia Kc EDT 1 AM10147 Charcoal MS 1 AM10148 e
28. sss 1 9 N A Wire Assembly 18 1 10 N A Wire Assembly 18 Blue 1 11 8990 TIO Wrap Erat 3 12 1016004 Kit Fuel Tank with Sending Unit includes items 13 20 1 13 1015188 Cap Fuel Tank Nonvented includes item 14 1 14 1015143 Assembly Fuel Tank Vent 1 15 1015139 Grommet Insulation sacs cuiii utate tod att CREE 1 16 101896901 Valve Fuel Pickup Tube with Shut Off 1 17 N A Wire Assembly 16 1 18 1013462 Unit Fuel Gauge Sending 1 19 1013583 Gasket Fuel Gauge Sending Unit 2 1 20 1013461 Screw Hi Lo 10216 d Lotes ettet 5 102396601 Accessory Parts Manual Page 5 9 DS Golf ELECTRICAL OPTIONS Flectrical Options 07 31 04 102396601 ry Parts Manual Page 6 2 07 31 04 3 50 HORSEPOWER MOTOR 36 VOLT Electrical Options ITEM PART NO DESCRIPTION QTY 1234 1 1014678 Assembly 36 Volt Motor 3 5 hp includes items 2 18 1 2 1017944 Shield Erde rri 1 3 1017954 Assembly Stator Shell and 1 4 1017947 Package Hardware includes items 5 8 1 5 N A Bushing
29. 1 102396601 Accessory Parts Manual Page 1 59 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 6 DS Golf Lynx TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 07 31 04 Body and Trim Page 1 60 Accessory Parts Manual 102396601 07 31 04 Body and Trim CARPETS 2 OF 4 ITEM PART NO DESCRIPTION QTY 1234 3 Kit Two Passenger Carpet Floorboard and Bagwell with black binding includes items 4 6 pages 1 61 and 1 63 AM10208 Plush Light Brown carpet code GC182 1 AM10209 Tweed Sand Tone carpet code POG832 1 AM10210 Tweed Green carpet code POG686 1 AM1021 1 Tweed Charcoal carpet code POG979 1 AM10212 Tweed Burgundy carpet code POG317 1 AM10213 Tweed Blue carpet code POG316 1 AM10214 Tweed Walnut carpet code 869 1 AM10216 Tweed Light Gray carpet code POGO949 1 4 Carpet Front Floorboard with black binding AM10304 Plush Light Brown carpet code GC182
30. 1 AM10324 Tweed Green carpet code POG686 1 AM10325 Tweed Charcoal carpet code POG979 1 AM10326 Tweed Burgundy carpet code POG317 1 AM10327 Tweed Blue carpet code POG316 1 AM10328 Tweed Walnut carpet code 869 1 AM10329 Plush Green carpet code GC681 1 AM10330 Tweed Light Gray carpet code POGO949 1 6 Carpet Bagwell Bottom Replacement with black binding for unit in kits AM10208 AM10216 AM10313 Plush Light Brown carpet code GC182 1 AM10314 Tweed Sand Tone carpet code POG832 1 AM10315 Tweed Green carpet code POG686 1 AM10316 Tweed Charcoal carpet code POG979 1 AM10317 Tweed Burgundy carpet code POG317 1 AM10318 Tweed Blue carpet code POG316 1 AM10319 Tweed Walnut carpet code 869
31. ITEM PART NO DESCRIPTION QTY 12 3 4 1 101785704 Assembly 48 Volt Motor 3 75 hp includes items 2 22 1 Carryall 1 2 102187701 Assembly Stator Shell and Winding 1 Carryall 2 3 102187301 Armature includes items 4 7 1 Carryall 6 4 Bushing Insulator ite ieee deters 1 DS Golf 5 N A Washer InsulatOt coni re tne me eec dte 1 TransPorter 4 6 N A NEE 1 TransPorter 6 7 N A Nut Hex 5 1618 inte tet a tete tete 1 1 8 102186301 Ririg Hetaining tek ea ERE nd 1 2 9 102186401 Bearing Ball 1er eee erre cen ver ee eno diana 1 Villager 6 10 102186601 Plugy Pole a a 1 Villager 8 11 102186701 Cap Motor End HEU ve 1 12 102187201 Kit Cover eve de ecce e LE 1 13 102186001 Package Brush Spring package of four 1 14 102186201 Package Brush package of two 1 15 102186101 Assembly Brush 1 16 102186901 Screw Slotted Hex Head 8 32 1 2 2 17 1014201 Screw Hex Head Cap 1 4 20 x 2 1 4 3 18 451 Washer LOCK 1 4 ii aie et e d sede 5 19 1010934 Screw Hex Head Cap 5 16 18 1 1 20 7174 Washer LOCK
32. 1 7 Door Snack Shelf 55 05 werner ee ter aec penc een re kb ER 1 8 pos Eatch ere etc to tert diet Te TREE ERR 1 9 Dispenser Snack and Beverage Cup includes item 10 1 10 TM Lateh DOOM ec 1 11 TA Dispenser Beverage includes items 12 14 1 12 pos Door Beverage Dispenser 1 13 EPA Door Smack 1 14 Poe Laten etnia tene fio ds 2 15 Dispenser ta Eaa reca 1 16 mere Caddy Four Bottle eoe terree en teni ee ree grat 1 17 ee dre 1 Special order item available upon request 102396601 Accessory Parts Manual Page 10 9 07 31 04 Beverage Units PLACES Page 10 10 Accessory Parts Manual 102396601 07 31 04 19TH HOLE DELUXE REFRESHMENT CENTER 1 OF 2 Beverage Units ITEM PART NO DESCRIPTION QTY 1234 NOTE All 19th Hole Deluxe Refreshment Center parts are special order items available upon request NOTE Allow 4 to 6 weeks for delivery of special order items 1 Center 19th Hole Deluxe Refreshment 1 2 seem Support Ganopy eee D ER ERR en 4 3 8248 Screw Phillips Truss Head 1 4 20 x 1 1 4 6 4 332 Washer Flat A ie etate ees errat ern drea vaten EYE
33. 1 AM10647 White with White Binding 1 102396601 Accessory Parts Manual Page 2 51 07 31 04 Canopies and Enclosures Page 2 52 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TWO PASSENGER 9 OF 10 ITEM PART NO DESCRIPTION AM10654 AM10655 123 4 NOTE Ultimate enclosures wrap around the front canopy supports and attach with zippers Ultimate enclosures also have oversized door and rear access zippers Enclosure Vinyl Over the Top Ultimate with Club Protector ts 1982 2000 non ICS canop y styles Beige with Beige Binding 2 White with White Binding DS Golf 102396601 Accessory Parts Manual Page 2 53 07 31 04 Canopies and Enclosures Page 2 54 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TWO PASSENGER 10 OF 10 ITEM PART NO DESCRIPTION AM10652 AM10653 123 4 NOTE Ultimate enclosures wrap around the front canopy supports and attach with zippers Ultimate enclosures also have oversized door and rear access zippers Enclosure Vinyl Over the Top Ultimate with Club Protector ts ICS canop y styles Beige with Beige Binding White with White Binding DS Golf 102396601 Accessory Parts Manual Page 2 55 07 31 04 Canopies and Enclosures
34. 110000000 enne 1 15 1032 Bushing Nylon nnne nnne nnn 1 16 1231 1 17 1010434 Barrel Plastic Dlack ntn ep ede dee eds 1 18 1015363 BUSHING DeC Dt I 1 19 1011990 Washer 1 20 1015313 Latch driver 1 21 1015245 Latch passenger 596 1 22 1014537 St d Fl shezH sd d tette tt ri ead ce Pr RE EE ed rs 4 23 1010934 Screw Hex Head 5 16 18 x 1 seen 2 24 1015414 Tailgate Assembly Turf Carryall 1 Carryall 472 XRT 1200SE and TransPorter 4 includes item 25 1 24 1015424 Tailgate Assembly Turf Carryall 2 Turf Carryall 252 272 Carryall 2 Plus and XRT 900 includes item 25 1 25 1013317 Decal Club Car 2 26 7049 Bushing nnne nennen nennen 2 102396601 Accessory Parts Manual Page 8 21 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 472 TransPorter 4 Turf 1 Turf 2 Turf 252 Turf 272 XRT 900 XRT 1200SE See previous page for illustration Page 8 22 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds CARGO BOX KITS 2 OF 3 ITEM PART NO DESCRIPTION QTY EM 1234 NOTE Allow 4 to 6 weeks for delivery of special order items Carryall 1 Carryall 2 27 Angle Box Bed Tailgate Turf Carryall 1 Carryall 472
35. 1 14 1016855 Kit Canopy Mounting Hardware includes items 15 23 1 15 1011883 Pad Windshield Frame Mounting 2 16 7311 Screw Hex Head Cap 1 4 20 X 2 sees 8 17 1011852 Plate Canopy Trim idet etr etre e RO ERROR teven een 8 18 8233 Nut Nylon Lock 1 4 20 8 19 7473 Nut Nylon Lock 5 16 18 4 20 1241 Washer Flat 5 16 iet ete 6 21 8963 Screw Hex Head Cap 5 16 18 x 1 3 4 3 22 1218 Screw Hex Head Cap 5 16 18 x 1 1 4 2 23 1011937 Screw Hex Head Cap 5 16 18 x 1 1 4 with patch 2 102396601 Accessory Parts Manual Page 2 17 07 31 04 Canopies and Enclosures oo P 5 TYPICAL 4 PLACES X REF lt 9 TYPICAL 2 S PLACES Page 2 18 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KITS UTILITY 3 OF 4 ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items Carryall 272 1 T Kit Canopy white includes canopy and mounting hardware 1 icis 2 102076201 Kit Canopy black includes items 31 1 3 N A Assembly Windshield Frame black gloss includ
36. 1 9 1010237 BUSHING ene onte intet 2 10 1011964 Washer Flat rt necis 2 11 1011965 Washer Lock 1 4 au eter ricarica keer ant Ye IY e E ra dag A 2 12 1703 Screw Hex Head 1 4 20 x 1 1 2 sss 2 13 1011878 Nut I Gapped uut Ee eum inte eee 2 14 1011862 Brace Knee passenger side 1 15 1011865 Brace Knee driver side 1 16 1014433 Kit Canopy Mounting Hardware includes items 17 22 1 17 1011883 Pad Windshield Frame Mounting esses 2 18 7311 Screw Hex Head Cap 1 4 20 x2 8 19 1011852 Plate Canopy Trim 22 0 44404 00 00 nnns 8 20 8233 Nut Nylon Lock 1 4 20 8 21 1218 Screw Hex Head Cap 5 16 18 x 1 1 4 2 22 1011937 Screw Hex Head Cap 5 16 18 x 1 1 4 with patch 2 23 1012008 Support Side Canopy cceecceceeeeeeeneeeeeeeeeeeneeeeeeaeeeseeeeeseaeeeseeeeseaeeeseaeeees 4 24 AM10731 Plate Canopy Trim black 1982 2000 non ICS can be used in place of tem 19 acaso rts Ea BESSER EAT Mar Ene 8 102396601 Accessory Parts Manual Page 2 3 DS Golf 07 31 04 Canopies and Enclosures TYPICAL 2 TYPICAL 2 PLACES REFERENCE SEAT BACK SUPPORT WELDMENT TYPICAL 2 PLACES Page 2 4 Accessory Parts Manual 10
37. ITEM PART NO DESCRIPTION QTY 1234 8 AM10983 Kit Front Receiver includes items 9 12 Carryall 294 Carryall 6 DS Golf DS Villager 4 Lynx Turf Carryall 1 Turf Carryall 2 Turf Carryall 252 XRT 900 and 1500 1 9 N A Assembly Front 1 10 705 Screw Hex Head 3 8 16 1 7 2 11 1011990 Washer Flat 3 8 55 5 rra a ERE 4 12 8754 Nut Nylon Lock 3 8 6 2 13 102483601 Kit Front Receiver includes items 14 17 Carryall 294 and XRT 1500 1 14 102493101 Nut Lock M10 x 1 1 2 black 2 4 15 102491401 Washer Hard black ain tiated 8 16 102491301 Bolt M10 x 1 1 2 x 100 black sse 4 17 102445901 Assembly educere ted e e EA de ee 1 102396601 Accessory Parts Manual Page 3 25 DS Carryall 1 Carryall 2 Carryall 294 Carryall 6 Lynx Turf 1 Turf 2 DS Villager 4 XRT 1500 Towing Accessories 07 31 04 102396601 Accessory Parts Manual Page 3 26 07 31 04 Towing Accessories PINTLE HITCH KITS ITEM PART NO DESCRIPTION QTY 123 4 NOTE All SVP items are considered to be nonstandard request items Allow 4 to 6 weeks for delivery Pintle hitches t 2 inch receiv ers 1 SVP175201 Kit Pintle Ball Combo Hitch includes mounting hardware 2 SVP165701 Kit
38. 07 31 04 Outdoor Sporting Accessories ALUMINUM DOG BOX ITEM PART NO DESCRIPTION QTY 1234 1 AM10722 Box Aluminum Dog er Ehe a tity ae ei age ease 1 102396601 Accessory Parts Manual Page 9 23 All vehicles with a box bed 07 31 04 Outdoor Sporting Accessories Page 9 24 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories ITEM PART NO DESCRIPTION QTY 1234 1 AM10755 Kit Electric Lift DS Golf 20 2 1 0 000 1 2 AM10756 Kit Gasoline Lift DS Golf n annen nennneneenneneenereenneerenvenrennvenenenn 1 3 AM10757 Tool Frame Locating required for installation not shown 1 NOTE Off road tires must be used with vehicles installed with a lift kit Off road tires are directional and must be installed according to the directional arrow mark on each tire 4 AM10821 Assembly Wheel black and Tire Driver Side Off Road Tread 6 Ply Rated 22 x 11 00 10 1 5 AM10822 Assembly Wheel black and Tire Passenger Side Off Road Tread 6 Ply Rated 22 x 11 00 10 Duro 1 6 AM10823 Tire Unmounted Off Road Tread Duro 22 x 11 00 10 1 7 102009501 Assembly Wheel white and Tire Driver Side Off Road Tread 6 Ply Rated 22 x 11 00 10 1 8 102
39. 1 7 7577 Screw Pan Head Self Tapping 10 16 x 1 2 12 8 101838201 Assembly Transformer 1 9 1015914 Assembly Heatsink with Diodes includes mounting hardware 1 10 101838301 Relay Power includes mounting hardware 1 11 101841901 Board Control EP latem alic t a Pert 1 12 101838701 Bracket Mounting Relay and Reset Board 1 13 101838601 Switch Four Position Slide 1 14 1015917 Bushing Strain Relief AC 1 15 101829001 Cordset 1 5 mm x 24 Inches Long with Grounded Plug 1 16 101838401 Breaker Circuit 10 Amp sse nennen 2 17 1012098 Bushing Strain Relief DC Cord 12 AWG 1 18 101829101 Cordset DC 90 5 Inches Long with Leads 12 AWG DS Villager 4 1 19 dd Cordset DC with Leads 12 AWG Villager 6 and Villager 8 1 20 1012101 Assembly Fuse includes hardware 1 21 101828501 Ammeter includes hardware 1 22 101841801 Kit Wire Assembly DS Villager 4 1 1 23 iie Kit Wire Assembly Villager 6 and Villager 8 1 24 101914401 Assembly Voltage Suppressor 1 25 1017187
40. 1 28 N A Alt LOW 1 29 1017433 Clevis sa ccc eei dyads ce rna 1 30 1016201 Washer 1 31 8754 Nut Nylon Lock 3 8 6 1 32 8861 Bolt Hex Head 3 8 16 x 1 4 1 33 1017780 Retainer Tow Bar 1 34 101785101 Decal Tow Bar 1 35 403 Bolt Hex Head 1 4 20 x 5 8 2 36 1013509 Bolt Hex Head 1 4 20 1 72 1 37 8233 Nut Nylon Lock 1 4 20 nnns 2 38 8935 Screw Hex Head Cap 5 16 18 2 14 2 39 7473 Nut Nylon Lock 5 16 18 4 40 1017760 0 315 0 38 RE ER 4 41 7270 Bolt Hex Head 3 8 16 x 4 1 2 1 42 8754 Nut Nylon Lock 3 8 6 1 43 334 Washer Flat 3 8 utbs nente 2 44 1017759 lorte MEE 1 45 1014402 Bracket iP eR ae nae 1 46 1012571 Washer Extra Thick Flat 5 16 a 1 47 1014482 1 Items 22 and 36 are only in towbar kit CCI P N 101785202 which includes a rake holder 102396601 Accessory Parts Manual Page 3 15 DS Golf 07 31 04 Towing Accessories Page 3 16 Accessory Parts Manual 102396601 07 31 04 PERMANENT HEAVY DUTY TOWING KIT FRONT BODY Towing Accessories ITEM
41. 1 6 102549201 Cleaner Club and Ball 1 7 102296920 Screw Button Head Torx 2 8 102548001 Bracket Mounting 2 1 9 re Plug Drain Hole ts items 2 4 and item 6 not sho wn 1 NOTE Items 7 and 8 are required to install items 2 and 3 on Precedent vehicles Item 5 inclues item 4 Special order item available upon request 102396601 Accessory Parts Manual Page 1 91 DS Golf Precedent 07 31 04 Body and Trim Page 1 92 Accessory Parts Manual 102396601 07 31 04 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 1 1010408 Kit Rake and Rake Holder includes items 2 9 DS vehicles only 1 2 1010236 Assembly Bake etn eee tego ures eet ge Does ends 1 3 1013665 Kit Rake Holder includes items 4 9 DS vehicles only 1 4 1013666 Holder Rake eie e bee veered die th bees 1 5 1703 Bolt Hex Head 1 4 20 x 1 1 2 vehicles with sweater basket 1 6 8233 Nut Nylon Lock 1 4 20 2 7 1015075 Washer 5 16 estate rese edet rd a ot eed 2 8 1014402 Bracket Mounting 1 9 403 Bolt Hex Head 1 4 20 x 5 8 vehicles without sweater basket 2 Item 2 can be used on both DS and Precedent vehicles 102396601 Accessory Parts Manual Page 1 93 DS Golf Precedent 07 31 04 B
42. s sse nnne 1 13 1016794 Support Canopy Top Rear 1 14 101815402 Support Side Canopy passenger side 1 15 101815401 Support Side Canopy driver side 2 1 16 1017185 Weldment Front Hanger 1 17 1016781 Weldment Rear Hanger 2 1 18 1012159 Screw Hex Head 1 4 20 X 2 3 4 8 19 343 Screw Hex Head 1 4 20 3 4 20 1011852 Pl t Canopy Trim eeepc rote i o t deep re e e eas 10 21 8233 Nut Nylon Lock 1 4 20 12 22 1011964 Washer Flat zi uo ett ie essen cet ee e ner 16 102396601 Accessory Parts Manual Page 2 23 Villager 6 07 31 04 Canopies and Enclosures Page 2 24 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KITS TRANSPORTATION 2 OF 5 ITEM PART NO DESCRIPTION QTY 1234 23 7473 Nut Nylon Lock 5 16 18 qty 4 for at bed vehicles 2 24 1015091 Nut Center Lock keeper 4 25 1218 Screw Hex Head Cap 5 16 18 x 1 1 4 2 26 1011937 Screw Hex Head Cap 5 16 18 x 1 1 4 with patch 2 27 AM10737 Assembly Windshield Frame includes items 28 34 1 28 1010237 BUSRO reip be
43. 2 7 1241 Washer 5lat 5 E tese EE or teet otro cond 2 8 7473 Nut Nylon Lock 5 16 18 2 9 1703 Screw Hex Head 1 4 20 x 1 1 2 2 10 1011965 Washer Lock T mie cete ie hai nek Te Meenas 2 11 1011964 Washer Flat 1 4 se devo e OE D vc e bebe Tex bes ede p rd 2 12 1010237 BUSHING x ricche Pu e npe tes 2 13 1011878 Nut T Capped masia ie oaktat aaah abed dp draaide dknina 2 14 Frame Canopy 1 15 MAT Frame Canopy 1 16 Support CanOpy sueco alee ad Set ad es 4 17 1014189 Screw Hex Head Cap 1 4 20 X 2 3 18 332 Washer Flat 1 4 6 19 8233 Nut Nylon Lock 1 4 20 2 3 20 SARS Pin Retailing t ar e terea dase EGER teni n 4 21 Cover Canopy includes item 22 orae Forest Green neater isd eee cete 1 SURE Pach ice eH eei e RR PR iens 1 AS Green and White Stripe 1 as Blue and White Stripe nennen 1 22 SM Screw Hi Lo 440 1 2 2 40 Special order item available upon request 102396601 Accessory Parts Manual Page 10 13 07 31 04 Beverage Units Page 10 14 Accessory Parts Manual 102396601 07 31 04 Beverage Units CAFE EXPRESS CANOPY AND WINDSHIELD ITEM PART NO DESCR
44. ITEM PART NO DESCRIPTION QTY EM 1234 NOTE A voltage limiter must be installed on 48 volt electric vehicles DS Golf before the basic light kit can be installed DS Villager 4 1 AM10101 Kit Basic Light with standard headlights includes items 3 20 and 29 4 tevreden va wetten then enden 1 2 AM10102 Kit Basic Light with small headlights includes item 3 8 and 21 41 1 3 1017721 Diode Headlight gasoline vehicles only 1 4 1010909 Screw Machine Head 10 32 x 1 1 4 gasoline vehicles only 1 5 1016 Washer Lock 10 gasoline vehicles only 1 6 7893 Nut 10 32 gasoline vehicles only 1 7 183 Washer Flat 10 gasoline vehicles only 1 8 8990 eee rese tenor ete tates e Ree Ede reU eee den 8 9 101988001 Assembly Headlight Driver Side includes items 11 19 1 10 101988002 Assembly Headlight Passenger Side includes items 11 18 and 20 1 11 101987901 Harness Headlight Wire 1 12 101988101 Bulb Halogen 1 13 101988201 Lens Headlight arein 1 14 1017064 Bracket 0 2 15 7893 Flex 410 821 m d gusta 2 16 1013461 Screw Hi Lo teste te ial
45. 07 31 04 Cabs and Cargo Beds FLAT BED TOOL BOX ITEM PART NO DESCRIPTION QTY 1234 NOTE Tool box CCI P N 101837401 can be used on vehicles equipped with a light bar kit Items 2 4 required for installation 1 101837401 Tool Box installation hardware not 1 2 7847 Screw 1 4 0 34 4 3 332 Washer el A be E bags 8 4 8233 Nut Nylon Lock 1 4 20 4 102396601 Accessory Parts Manual Page 8 31 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 6 TransPorter 4 Turf 1 Turf 2 Turf 252 Turf 272 XRT 900 XRT 1200 Cabs and Cargo Beds 07 31 04 CARRYAL SHOWN 102396601 ry Parts Manual Page 8 32 07 31 04 Cabs and Cargo Beds ITEM PART NO DESCRIPTION QTY 1234 NOTE Items 2 4 required for installation 1 Tool Box installation hardware not included 101837501 Turf Carryall 1 Carryall 472 and XRT 12005 1 101837502 Turf Carryall 2 Carryall 2 Plus Turf Carryall 252 Turf Carryall 272 Carryall 294 XRT 900 XRT 1200 and XRT 1500 1 2 7847 Screw 1 4 20 x 3 4 4 3 332 Washer Plate Aste niece Pe RR Cel e E ende 8 4 8233 N
46. nene nennen nnns 2 4 1014503 Support Rear Canopy 1 5 AM10737 Assembly Windshield Frame includes items 6 12 1 6 1010237 BUSHING oda duties 2 7 1011964 Washer tinte eee dete e eed 2 8 1011965 Washer Lock 1 4 nennen nennen rennen nnne 2 9 1703 Screw Hex Head Cap 1 4 20 x 1 1 2 sse 2 10 1011878 Nut T Capped 2 11 1011862 Brace Knee passenger side 1 12 1011865 Brace Knee driver side 1 13 1016855 Kit Canopy Mounting Hardware includes items 14 22 1 14 1011883 Pad Windshield Frame 2 15 7311 Screw Hex Head Cap 1 4 20 X 2 sse 8 16 1011852 Plate Canopy Trim 44242 4 00000000 nnne 8 17 8233 Nut Nylon Lock 1 4 20 eene 8 18 7473 Nut Nylon Lock 5 16 18 4 19 1241 Washer Flat 5 16 ettet p pene e te ne 6 20 8963 Screw Hex Head Cap 5 16 18 x 1 3 4 3 21 1218 Screw Hex Head Cap 5 16 18 x 1 1 4 2 22 1011937 Screw Hex Head Cap 5 16 18 x 1 1 4 with patch 2 23 1012008 Support Side Canopy 1 nnne 4 102396601 Accessory Parts Manual Page 2 15 Carryall 1 Carryall 2 Carr
47. ente ic de in eg eur Ra 1 3 1011590 Sub Assembly Turn Signal includes items 4 and 5 a 4 1017489 Unit Flasher three prong tiene ey 5 N A Base MOULE oo accel e nn td dons dies a brat aie weeds 6 1017724 RUN IT NUN MNT Nc T 7 8104 Screw Round Head Machine 10 32 X 3 4 8 183 p T2 9 1016 Washer Lock ID taten a cba o annen ds iene 10 7893 Nui Hex S omi Cento 11 1011492 Cover Steering Column en doe ow reed GN ead 12 1017075 Assembly Turn Signal Harness includes item 13 M 0899 13 1011583 Rs 900 1200 XRT 1200SE NOTE All SVP items are considered to be nonstandard request items Allow 4 to 6 weeks for delivery 102396601 Accessory Parts Manual Page 4 21 07 31 04 Lights PASSENGER SIDE HEADLIGHT Blac DRIVER SIDE HEADLIGHT BRAKE LIGHT RELAY K BLUE Ij Em Black White GROUND TERMINAL BLOCK TURN SIGNAL g BROWN SUCH 8 amp FLASHER e o UNIT X 16 BLACK 16 YELLOW e 16 WHITE o FRAME GROUND 7 6 GASOLINE VEHICLE POSITIVE POST BATTERY 3 V GLIDE ELECTRIC VEHICLE PASSENGER SIDE BRAKE LIGHT NC lt COM PARK LI
48. nu 2 29 1011964 Washer 1 4 ate Dee edet olds 8 30 1011965 Washer Lock 1 4 2 31 1703 Screw Hex Head Cap 1 4 20 x 1 1 2 2 32 1011878 Nut T Capped 2 33 1011862 Brace Knee passenger side 1 34 1011865 Brace Knee driver side 1 35 1015392 Rivet Pop 3 16 not shown 8 36 183 Washer Flat 10 not shown 16 37 8104 Screw Round Head 10 32 x 3 4 not shown 8 38 1013061 Nut Nylon Lock 10 32 not shown 2 2440 8 39 324 Screw Hex Head Cap 1 4 20 2 2 4 40 1011883 Pad Windshield Frame 2 102396601 Accessory Parts Manual Page 2 25 Villager 6 07 31 04 Canopies and Enclosures Page 2 26 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KITS TRANSPORTATION 3 OF 5 ITEM PART NO DESCRIPTION QTY 1234 1 101835501 Canopy White zero Ete RR Geta 1 2 101835502 Canopy beige 4 24 0 nnne entren nnne nnns 1 3 101835001 Kit Canopy Hardware vehicles with at beds includes items 4 7 and 165 oin ae f LA Nan de
49. 1 39 1016835 Guard BUMP6l eL ales 1 40 101840901 Mat e torii ed ide pe Eo FRE YE 1 41 1010434 Fastener Plastic Barrel 8 42 1016668 Bar Connecting i ure redd 2 43 1010435 Bolt Carriage 516 18 1 4 44 7473 Nut Nylon Lock 5 16 18 2 45 1016842 Handrail Rear Seat 1 46 101841301 Bracket Armrest Ee e a Te Ee E Ronda 1 47 8233 Nut Nylon Lock 1 4 20 8 48 7473 Nut Nylon Lock 5 16 18 10 49 1218 Screw Hex Head Cap 5 16 18 1 7 5 50 1241 Washer Flat 5 162 e noi ard a MEE RARE E TRI eR dn 9 51 7410 Screw Truss Head 5 16 18 x 1 1 2 2 52 332 Washer Flat 1 4 PE eventa Eee tans ev tette bi etc bowie 8 53 1011988 Screw Phillips Truss Head 14 20 2 8 54 1011697 Washer Special 5 16 used on older vehicles 8 55 101705701 Decal Passenger 0 1 56 101960601 Decal Passenger 0 1 102396601 Accessory Parts Manual Page 7 5 DS Golf Conversion Kits 07 31 04 102396601 Accessory Parts Manual Page 7 6 07 31 04 Conversion Kits DS TO FOUR PASSENGER VEHICLE CONVERSION KIT REAR SUSPENSION 3 OF 3 ITEM
50. uo rte teo red eo ete c boe 2 6 N A Washer Elat 5 16 nei ipe ter diii o 4 7 N A Hex D 16 18 eh etse Pie e e ecc pt 4 8 N A Bushing Insulator sss nnne 2 9 1017952 Ser Mel 4 10 1017953 Screw Bearing 2 11 1017951 Shield OE iR b t os OR 1 12 1017949 Screw Brush Holder tet rh cct t D re be a RE a 2 13 1017948 Rigging BUSI zak iiit E 1 14 1017946 Package Brush 2 pieces 1 15 1011411 Package Brush Spring 4 pieces 1 16 1011290 Bearing Ball rer tran 1 17 1017950 e e 1 18 N A PEIPER 1 19 102235201 Bumpers eves 1 20 1014201 Screw 1 4 20 x 2 4 3 21 451 Washer rn reti roni rb vanes ahve ve Pc p e onee bein vea 3 22 1010934 Bolt Hex Head 5 16 18 x 1 404 664644400000 1 23 7174 Washer LOCK 1 102396601 Accessory Parts Manual Page 6 3 DS Golf Flectrical Options 07 31 04 102396601 Accessory Parts Manual Page 6 4 07 31 04 Flectrical Options 3 75 HORSEPOWER MOTOR POWERDRIVE SYSTEM 48 ELECTRIC VEHICLES
51. 1 24 Miss Brace Knee Passenger Side not shown 1 25 Nut 1 dae 2 26 BUSHING 2 27 fen Washer LOCK 1 4 cte tte 2 Special order item available upon request 102396601 Accessory Parts Manual Page 10 23 07 31 04 Beverage Units Page 10 24 Accessory Parts Manual 102396601 07 31 04 Beverage Units CAFE EXPRESS DELUXE TOP CABINETS ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 Cabinet Top Forward TPC includes items 2 6 not shown 1 2 is Assembly TPC Forward Cabinet Top not shown 1 3 US Drawer Storage 12 4 5 x 4 1 2 Inch TPC unit only not shown 1 4 P Drawer Storage Bottle 12 4 5 x 5 Inch front TPC unit only not shown 1 5 Pus Drawer Cash TPC unit only not shown 1 6 ie Drawer Storage Deep TPC unit only not shown 1 7 Cabinet Top Forward Standard includes items 8 22 1 8 mo Assembly Standard Forward Cabinet Top not shown 1 9 SU Dispenser Cup i iicet ento e RC ede ae eee 2 10 ns Door Lexan 18 1 2 x
52. 10 32 gasoline vehicles only 1 29 183 Washer Flat 10 gasoline vehicles 1 30 102199001 Relay Brake Light 12 Volt 4 1 31 1017853 Bolt Hex Head Machine 6 32 x 3 4 2 32 7591 Washer Flat Eee bea e dend 2 33 1011229 Nut Hex LOCK 6 32 i c ae RETE n ere 2 34 101914401 Assembly Voltage Suppressor 1 NOTE Carryall 6 Turf 2 Turf 252 and XRT 900 vehicles come with headlights standard To install complete lighting package existing headlights will need to be removed 102396601 Accessory Parts Manual Page 4 13 Lights 07 31 04 102396601 Accessory Parts Manual Page 4 14 07 31 04 Lights STANDARD LIGHTING PACKAGE CONTROLS 36 VOLT ELECTRIC AND 12 VOLT ITEM PART NO DESCRIPTION QTY EM 1234 35 4034 Switch Light includes item 36 1 Carryall 1 36 1013857 Knob Light 1 Carryall 2 37 1011439 IIIA MEER 2 Carryall 2 Plus 38 1011557 Screw Hex Head Machine 6 32 1 4 Carryall 252 39 101932201 Nut Nylon Lock 46 32 uaea isena tesket Cenaa nennen nennen nnns 4 DS Golf 40 101957101 Bracket Brake Light Switch 1 Turfi 41 1011280 N t Eock 5 16 18 meta c lee e
53. TYPICAL 2 PLACES TYPICAL TO BOTH SIDES OF BRACKET TYPICAL 4 PLACES TYPICAL 4 PLACES Page 1 84 Accessory Parts Manual 102396601 07 31 04 Body and Trim SAND BOTTLE KITS 2 OF 3 ITEM PART NO DESCRIPTION QTY 1234 19 102536203 Kits Sand Bottle aie eii es 1 20 102478201 Assembly Sand Bottle includes item 21 1 21 102478101 Cap Sand Bottle 1 22 102536301 Basket Sand Bollle tue t tec ire ee dona 1 23 102536401 Bracket Sand Bottle sss e dur d 1 24 102296920 Screw Button Head Torx 6 4 25 102548703 Kit Dual Sand te Ine tc c me el sain Nae Da acd I Ova e 1 26 102278501 Assembly Sand Bottle includes item 27 2 27 102478101 Sand Boltlle ese tarte Re 1 28 102536301 Basket Sand Boie eicere vta via dT eet ae 2 29 102548801 Bracket Dual Sand Bottle esse 1 30 102296920 Screw Button Head Torx 6 2 31 8223 Nut Nylon Lock 1 4 20 4 32 101958601 Bolt Carriage 1 4 20 x 34 4 102396601 Accessory Parts Manual Page 1 85 Precedent 07 31 04 Body and Trim 36 TYPICAL 2 PLACES TYPICAL 2 PLACES Page 1 86 Accessory Parts Manual 102396601 07 31 04 Body and Trim SAND BOTTLE KIT
54. aea baea aE Camouflage Enclosures Camouflage Bed covers iuis tnc teet i pete ann Dex ee daden Camouflage Accessories rr annet err ndr p ee tie Gato oed Almam Dog anne Lift aed ped en eee eee CHAINS aio atd Spark Arrestor Ana a eae aia heey Differential Guard e atid date el ende nnee en geestes 62 Inch Snow PIOW vest eet eis eure a a tie afe coats 54 Inch Snow PIOWIKIE cai se Aaah ie e mc GANS tee aston eed iecit al LA DN dem asc ald s g Caliper Rock Guard a eters age ade vend delden aandeden deden Belly Pan Skid Plates ie etre do ete ie ep ee Reed repe tes SECTION 10 BEVERAGE UNITS Portable Refreshment Centers Carryall 1 and Turf 1 sss Portable Refreshment Centers Carryall 2 and Turf 2 19th Hole Refreshment Center nennen nennen rennen nnns enne nnne 19th Hole Refreshment Center Optional Components Page 6 Accessory Parts Manual CONTENTS 19th Hole Deluxe Refreshment Center 1 of 2
55. trece E 1 33 1011582 BUB 1 34 1017699 Kit Hardware ep Sr tede 1 35 1011843 GONS anr Ur mt cl mede dol 1 36 1011497 TAON gites 2 37 CCX5958 Screw TUOK aea E ra tese 4 38 1011557 Screw Hex Head Machine 6 32 1 3 4 39 7591 Washer Flat 36 Da peris e ERE 4 40 1011558 Nut Hex HG pa e ertt oa dece ore e P esa 6 41 AM10099 Harness Wire see page 4 11 1 102396601 Accessory Parts Manual Page 4 9 DS Golf DS Villager 4 07 31 04 HEADLIGHT DIODE GASOLINE VEHICLE ONLY 16 BLACK PASSENGER SIDE HEADLIGHT DRIVER SIDE HEADLIGHT me gt 16 BLACK 16 Brug 4 10 16 BLACK 7 So FRAME GROUND A ACK 4 GROUND TERMINAL 48 VOLT ELECTRIC VEHICLE ONLY Lights POSITIVE POST BATTERY 3 V GLIDE ELECTRIC VEHICLE 16 Bacy SOLENOID GASOLINE VEHICLES POSITIVE TERMINAL CHARGER RECEPTACLE LIGHT SWITCH Accessory Parts Manual V GLIDE ELECTRIC VEHICLE POSITIVE TERMINAL ge v BATTERY 5 48 VOLT ELECTRIC VEHICLE PASSENGER SIDE BRAKE LIGHT DRIVER SIDE BRAKE LIGHT 102396601 07 31 04 Lights WIRING BASIC LIGHT KIT 36 VOLT AND 48 VOLT ELECTR
56. 1 05 Golf 2 AM10625 Trim Front Body black can be used in place of standard aluminum front RU body trim CCI P N 1011014 a caisse cud c rettet TransPorter 6 Turf 1 Turf 2 Turf 6 DS Villager 4 Villager 6 Villager 8 102396601 Accessory Parts Manual Page 1 3 07 31 04 Body and Trim Page 1 4 Accessory Parts Manual 102396601 07 31 04 Body and Trim HEAVY DUTY FRONT BUMPER KIT ITEM PART NO DESCRIPTION QTY 1234 1 101734802 Kit Heavy Duty Front Bumper includes items 2 5 1 Carryall 1 2 7818 Bolt Carriage 5 16 18 ee davis leien de 2 2 3 7473 Nut Nylon Lock 5 16 18 4 Carryall 2 Plus 4 1010546 loe EE 2 Carryall 6 5 1015405 Bolt Carriage 5 16 18 2 2 DS Golf Lynx TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 6 DS Villager 4 Villager 6 Villager 8 102396601 Accessory Parts Manual Page 1 5 07 31 04 Body and Trim Page 1 6 Accessory Parts Manual 102396601 07 31 04 Body and Trim BALL PICKER BRACE KIT ITEM PART NO DESCRIPTION QTY 1234 To install this kit vehicle must be equipped with a heavy duty front bumper 1 1015807 Kit Ball Picker Brace includes items 2 7 1 2 706 9 8 16 ie ce ea te p RP EDU a 6
57. 8 2 8 332 Washer Flat 1 4 dd nee ti reete re 2 102396601 Accessory Parts Manual Page 1 97 DS Villager 4 Body and Trim 07 31 04 102396601 ry Parts Manual Page 1 98 07 31 04 Body and Trim FOUR BAG ATTACHMENT KIT ITEM PART NO DESCRIPTION QTY 1234 1 1017127 Kit Four Bag Attachment two passenger vehicle includes items 2 15 1 2 N A Assembly Two Bag Weldment includes items 3 10 1 3 7935 Strap with Buckle Bag short 4 4 1010413 Strap Bag lorig x re EE Re Lee EE te 2 5 1107 Screw Flat Head 1 4 20 x 3 4 4 6 1014306 Washer Plain 1 4 edet meae tt PRA 4 7 8233 Nut Nylon Lock 1 4 20 6 8 8419 Screw Truss Head Machine 1 4 20 x 5 8 2 9 1014306 Washer Flat Type 1 4 2 10 1017521 Knob Four Bag Attachment 1 11 1011910 Kit Hardware includes items 12 15 1 12 1015583 Urethane eniti e e imr e o e t e aged a 1 13 N A CAVITY STEN er e ER CHOIR DAT ERRARE SA EARS 1 14 8233 Nut Nylon Lock 1 4 0 1 15 1014402 Bracket Stem Mounting 1 102396601 Accessory Parts Manual Page 1 99 DS Golf 07 31 04 Body and Trim Page 1 100 Accessory Parts Manual 102396601 07 31 04 Bod
58. Buff Level 3 Item component of Level 2 Item Quantity used in Level 1 Item Quantity used in Level 2 Item Many items in this manual specify parts that are designed for ICS vehicles The abbreviation ICS refers to vehicles equipped with the Integrated Comfort System Only vehicles manufactured during or after model year 2000 are equipped with the Integrated Comfort System For clarity all Carryall vehicles are referenced with arabic numerals rather than Roman numerals For example you will see Carryall 6 not Carryall VI regardless of the vehicle s model year HOW TO ORDER PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors You can obtain the name and phone number of your closest Club Car contact by visiting our website at www clubcar com and clicking the Find a Dealer link or by calling our toll free Service Parts and Technical Assistance hotline at 800 872 2246 or 706 863 3000 extension 3281 or 3854 102396601 Accessory Parts Manual Page 1 3 NOTE This accessory parts manual represents the most current information at the time of publication Club Car Inc is continually working to further improve its vehicles and other products These improvements may affect the parts used to service the vehicle Any modi cation and or signi cant change in speci cations will be forwarded to all Club Car and Carryall distributors dealers and will wh
59. por seat maximum iver side only and not on public roads y inside vehicle while moving ole Page 1 34 Accessory Parts Manual 102396601 07 31 04 Body and Trim BELL DASH UNIT WITH COMPASS CLOCK AND THERMOMETER ITEM PART NO DESCRIPTION QTY 1234 1 AM10728 Dash Unit Bell includes compass clock and thermometer 1 102396601 Accessory Parts Manual Page 1 35 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 6 DS Golf Lynx Precedent TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 XRT 1200SE 07 31 04 Body and Trim Page 1 36 Accessory Parts Manual 102396601 07 31 04 Body and Trim ADJUSTABLE SEAT BACK KIT ITEM PART NO DESCRIPTION QTY 123 4 NOTE Use existing hardware to install the adjustable seat back kit 1 1011794 Kit Adjustable Seat Back includes items 2 6 1982 2000 hon IGS DS only eee dere 1 2 N A Assembly Seat Back includes items 3 6 1 3 1011752 Plate Mounting erint t tette o t e 1 4 1011761 Knob Seat 1 5 1011760 Tube Plug ire e Deci se obe 1 6 1010322 Lock Seat Adjuster 2 1 7 AM10729 Support Seat Back black ts 1982 2000 non ICS seats can be us
60. 403 1 93 3 11 3 15 451 6 3 6 5 6 7 6 11 705 3 7 3 9 3 13 3 17 3 21 3 25 8 35 8 37 8 39 8 41 706 1 7 3 21 8 35 8 37 8 39 8 41 808 3 13 3 21 1011 10 11 1016 4 3 4 7 4 13 4 17 4 21 4 35 4 39 1017 4 17 4 35 1028 6 11 8 29 1032 8 21 1035 3 3 3 7 3 13 1107 1 97 1 99 1108 8 13 8 15 8 17 1218 2 3 2 7 2 15 2 17 2 25 2 27 2 31 2 33 3 21 7 5 1231 8 21 1241 2 7 2 15 2 17 2 19 2 21 2 28 2 31 2 33 3 21 3 23 3 29 4 15 4 33 4 45 7 3 7 5 8 21 8 27 8 41 10 13 10 15 10 23 1242 1 23 2 21 3 21 3 23 6 19 8 21 8 29 8 41 1308 3 3 3 7 3 13 1624 3 21 1703 1 79 1 93 2 3 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 25 2 27 2 31 2 33 6 23 6 25 10 11 10 13 10 15 2009 1 105 4029 4 13 4 31 4034 4 3 4 9 4 15 4 25 4 33 7049 8 21 7174 1 23 2 21 3 21 3 23 6 3 6 5 6 7 8 21 8 29 8 41 7251 1 15 8 27 7270 3 11 3 15 7311 1 13 2 3 2 7 2 15 2 17 2 19 2 21 8 13 8 15 8 17 7410 7 5 7473 1 5 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 25 2 27 2 31 2 33 3 15 3 21 3 29 4 15 4 33 4 45 7 3 7 5 8 3 8 5 8 7 8 9 8 11 8 17 8 23 8 27 8 35 8 37 8 39 8 41 10 11 10 13 10 15 10 23 7479 1 79 1 83 2 29 6 27 8 13 8 15 8 17 7561 8 35 8 37 8 39 8 41 7577 6 23 6 25 6 27 6 29 6 31 Accessory Parts Manual 7591 4 9 4 13 4 17 4 31 4 35 4 43 7602 3 3 3 7 3 13 7818 1 5 1 23 7820 4 13 4 31 7847 1 89 6
61. Leg ra eb rdc ra eua 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 472 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 XRT 1200SE 102396601 Accessory Parts Manual Page 6 21 Flectrical Options 07 31 04 2 9 7 M 102396601 Accessory Parts Manual Page 6 22 07 31 04 Flectrical Options ONBOARD ACCU POWER BATTERY CHARGER DOMESTIC 36 VOLT VEHICLES ITEM PART NO DESCRIPTION QTY 12 3 4 1 1011348 Panel Rear shown on page 7 8 1 DS Golf 2 101616901 Assembly Accu Power Charger with Reel Domestic 120 V AC 36 V DC 60 Hz model number 14800 10 includes items 3 22 1 3 1016160 Charger Accu Power 120 volt includes items 4 18 1 4 1015907 Assembly Case includes fasteners 1 5 7577 Screw Pan Head Self Tapping 10 16 x 1 2 1 6 1015912 Assembly Transformer 1 7 1015914 Assembly Heatsink with Diodes includes mounting hardware 1 8 1015905 Ammeter includes mounting hardware 1 9 1015911 Relay 36 Volt tes
62. NEAR ase 1 4 101835401 Support Rear uir eerie 2 5 101835101 Support Rear Cross d soe tel te tete 1 6 101805501 Support Side driver side 2 7 101805502 Support Side passenger side 2 8 101805801 Kit Canopy Support vehicles without at beds includes items 9 36 1 9 101805601 S pport Rear creep oU ED ERE Out ERRARE 1 10 101815401 Support Side driver side 2 11 101815402 Support Side passenger side 2 12 1015405 Bolt Carriage 5 16 18 x 2 vehicles with early style arm rests on rear seat or with fold down rear seat not shown 2 13 8915 Screw Hex Head Cap 5 16 18 x 3 vehicles with later style arm rests ON rear Seal 2 14 1011697 Washer Special 516 2 15 7473 Nut Nylon Lock 516 2 16 101800201 Weldment Rear Hanger 2 17 10737 Assembly Windshield Frame includes items 18 24 1 18 1010237 BUSHING each a eit ae n I MIR 2 19 1011964 Washer Flat iie aec eee eT ade ea 2 20 1011965 Washer Eo6k 1 4 5 eu es etra rs 2 21 1703 Screw Hex Head Cap 1 4 20 x 1 1 2 sse 2 22 1011878 Nut T Capped n tede ate rre ege 2 23 1011862 Brace Knee passenger side 1 24 1011865 Bra
63. 1 101 3 5 3 19 3 11 10 27 2 21 2 21 2 21 6 19 6 19 6 19 10 27 1 17 1 17 3 7 3 9 3 13 3 17 10 17 10 15 3 25 1 85 1 87 1 85 1 87 2 79 2 35 2 79 3 25 2 57 9 43 9 43 2 79 9 45 2 79 2 79 2 79 3 25 3 25 3 25 1 85 1 85 1 87 1 85 1 91 3 5 3 17 3 9 3 7 1 91 1 85 1 85 1 91 102549202 1 91 102549403 1 87 102549501 1 87 102549701 1 87 102552401 3 11 102553301 1 75 102553501 2 67 102553502 2 67 102553503 2 67 102553504 2 67 102553505 2 67 102553506 2 67 102553507 2 67 102553508 2 67 102553601 2 39 102553602 2 39 102554401 3 11 102559901 1 107 102621001 9 43 102621002 9 43 102629601 9 43 96744370 9 45 A ac cordset 6 23 6 25 6 27 6 29 6 31 accent stripes 1 3 actuator adapter weldment 8 35 8 37 8 39 8 41 actuator electric 8 35 8 37 8 39 adjustment knob seat 1 37 air valve extension 1 105 ammeter 6 23 6 25 6 27 6 29 6 31 armature 6 3 6 5 6 7 armrest rear seat 7 5 ashtray 1 17 assembly 36 volt motor 6 3 blower cover 8 67 canopy 2 19 case charger 6 27 6 31 chain and hook tailgate 8 27 channel weldment 3 7 control cable 6 23 diode 4 35 front panel cargo box 8 27 front receiver 3 25 fuel tank vent 5 9 fuse 6 23 6 25 6 27 6 29 6 31 fuse holder 6 25 6 27 6 29 6 31 header heater 8 61 8 63 headlight 4 3 4 7 4 13 4 25 4 31 heatsink 6 23 6 25 6 27 6 29 6 31 hinge 7 3 horn 4 13 4 31 hydraulic hose 8 41 hydraulic tilt bed pump 8 41 Pag
64. 1 57 1 55 Accessory Parts Manual AM10395 AM10396 AM10397 AM10398 AM10399 AM10400 AM10401 AM10402 AM10403 AM10404 AM10405 AM10406 AM10407 AM10408 AM10409 AM10410 AM10411 AM10412 AM10413 AM10414 AM10415 AM10416 AM10417 AM10418 AM10441 AM10442 AM10443 AM10444 AM10445 AM10446 AM10447 AM10448 AM10449 AM10450 AM10451 AM10511 AM10512 AM10608 AM10618 AM10619 AM10621 AM10622 AM10624 AM10625 AM10626 AM10627 AM10628 AM10639 AM10642 AM10646 AM10647 AM10649 AM10650 AM10652 AM10653 AM10654 1 55 1 55 1 55 1 55 1 55 1 55 1 57 1 57 1 57 1 57 1 57 1 57 1 57 1 57 1 57 1 55 1 55 1 55 1 55 1 55 1 55 1 55 1 55 1 55 1 105 1 105 1 105 1 105 1 105 1 105 1 105 1 105 1 105 1 105 1 105 2 47 2 47 1 77 1 105 6 21 8 25 8 25 1 103 1 3 7 9 7 9 7 9 9 3 9 5 2 51 2 51 2 49 2 49 2 55 2 55 2 53 102396601 INDEX 10655 2 53 AM10737 2 3 2 7 2 9 2 15 2 25 2 27 AM10847 9 11 AM10656 2 43 2 31 2 33 AM10848 9 11 10657 2 43 AM10738 2 9 AM10849 9 11 AM10658 2 41 AM10739 2 9 AM10850 9 11 AM10659 2 41 AM10740 2 13 AM10851 9 11 AM10660 2 47 AM10741 2 13 AM10852 9 11 AM10661 2 47 AM10744 1 11 AM10853 9 15 AM10662 2 45 AM10752 11 7 AM10854 9 15 AM10663 2 45 AM10755 9 25 AM10855 9 15 AM10664 9 11 AM10756 9 25 AM10856 9 15 AM10665 9 11 AM10757 9 25 AM10857 9 15 AM10666 9 27 AM10758 6 11 AM10858 9 15 AM10668 9 27 AM10760 6 11 AM10865 1 33 AM10670 9 17 9 19 AM10762 6 11 AM108
65. 1016366 4 17 4 35 1016367 4 19 1016428 4 17 4 35 1016424 1 83 101643301 6 23 1016608 8 35 8 37 8 39 1016631 4 17 4 35 1016668 7 5 1016673 6 25 6 27 6 29 6 31 1016781 2 23 2 31 2 33 1016790 2 31 2 33 1016793 2 23 2 31 2 33 1016794 2 23 2 31 2 33 101679902 2 23 2 31 2 33 101680001 2 31 1016835 7 5 1016842 7 5 1016855 2 15 2 17 1016858 4 3 4 5 1016875 3 15 1016877 5 3 5 5 1016879 4 3 4 7 4 13 4 25 4 31 1016880 4 3 4 7 4 13 4 25 4 31 1016916 7 3 10 21 1016956 3 13 1016959 3 7 101695902 3 17 1016965 3 7 3 13 1016974 3 3 3 7 101698201 3 7 101698202 3 7 1016983 3 3 101698602 3 7 1016987 3 3 102396601 101698702 3 5 1017035 4 9 4 17 4 35 4 43 101704001 1 89 1017041 1 89 101704302 1 89 101704304 1 89 101705503 4 13 101705603 4 13 101705701 7 5 1017062 4 3 4 7 4 13 4 25 4 31 1017064 4 3 4 7 4 13 4 25 4 31 1017065 4 3 4 7 4 13 4 25 4 31 101706702 1 95 101707206 1 79 101707402 4 21 4 39 1017075 4 21 4 39 101710001 7 3 101710002 7 3 1017117 8 17 101712603 4 3 1017127 1 99 101716102 8 35 101716104 8 37 1017162 8 37 1017163 8 35 1017166 1 89 1017167 8 35 8 37 1017185 2 23 2 31 2 33 1017187 6 23 6 25 6 27 1017189 6 25 6 27 6 29 6 31 101720502 1 3 101720504 1 3 101720506 1 3 101720515 1 3 1017235 7 7 101728602 2 73 101734802 1 5 1017427 3 13 1017428 3 13 1017429 3 13 1017433 3 15 1017489 4 21 4 39 1
66. 2 DS Golf 20 1016356 Block Terminal 1 Turf1 21 1013357 Rivet Pop 5 32 coner pt rei uite teg rv ne RET balsa ee wl bee ES a 2 DSVillager 4 22 101828101 Harness Wire see page 4 29 1 102396601 Accessory Parts Manual Page 4 27 07 31 04 DRIVER SIDE HEADLIGHT Page 4 28 PASSENGER SIDE HEADLIGHT CONTROLLER POWERDRIVE VEHICLES ACCESSORY MOUNTING TERMINAL IQ SYSTEM VEHICLE VOLTAGE Accessory Parts Manual Lights 102396601 07 31 04 Lights WIRING HEADLIGHT KIT 48 VOLT ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 NOTE Wire harness is included with Headlight Kit beginning Carryall 1 on page 4 25 Carryall 2 DS Golf 22 101828101 Wire Harness includes item 23 1 23 8106 20 Amp sise o oder eese EU E OM edn 1 DS Villager 4 102396601 Accessory Parts Manual Page 4 29 Lights 07 31 04 TYPICAL 2 PLACES 24 m Qa MOUNTING 102396601 Accessory Parts Manual Page 4 30 07 31 04 Lights DESCRIPTION QTY EM 1234 1 101814001 Lighting Package Standard DS Golf and DS Villager 4 vehicles Carryall 1 includes items 4 69 1 Carryall 2 2 101814011 Lighting Package Standard Carryall 1 and Turf 1 vehicles ow includes items 4 69
67. 3 357 Washer E0CK 3 8 san nct er te o e PD P E P sce 6 4 1011990 Washer Flat 3 8 nnnnn nennen nnns 4 5 8861 Screw Hex Head Cap 3 8 16 x 1 3 4 2 6 1010177 Screw Hex Head Cap 3 8 16 2 2 7 320 Screw Cap 3 8 16 x 1 2 102396601 Accessory Parts Manual Page 1 7 Carryall 1 Carryall 2 Carryall 2 Plus Turf 1 Turf 2 07 31 04 Body and Trim Page 1 8 Accessory Parts Manual 102396601 07 31 04 Body and Trim INFORMATION HOLDER KITS ITEM PART NO DESCRIPTION QTY 1234 NOTE Information kits listed below are all mounted in the same locations on the vehicles 1 101808301 Kit Information Holder DS Golf and DS Villager 4 10 pack includes items 2 5 6 1 2 101904801 Strip Mounting with swivels 10 10 3 101808302 Kit Information Holder DS Golf DS Villager 4 Precedent and Precedent Villager 4 single pack includes mounting hardware 1 4 N A Strip Mounting With swivels 4 4 1 5 N A Screw Phillips head Machine 8 32 x 1 2 2 6 N A Nut Nylon Eock 8 92 tte eet ete e een Aaa Cuts 2 7 AM10012 Holder Hinged Hard Plastic Information DS Golf and DS Villager 4 10 pack includes mounting hardware and mounting stri
68. AM10252 AM10254 AM10255 AM10256 AM10257 AM10258 AM10259 AM10260 AM10261 AM10262 AM10264 AM10265 AM10266 AM10267 AM10272 AM10273 AM10274 AM10276 AM10278 AM10279 AM10280 AM10281 AM10282 AM10283 AM10284 AM10285 AM10286 Page i 2 1 59 1 59 1 59 1 59 1 59 1 59 1 59 1 59 1 59 1 59 1 59 1 59 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 1 65 2 11 2 11 1 69 1 69 1 31 1 31 1 31 1 79 1 79 1 79 1 79 1 79 2 81 2 81 1 29 1 29 1 29 AM10287 AM10288 AM10289 AM10290 AM10291 AM10292 AM10293 AM10294 AM10295 AM10296 AM10297 AM10298 AM10299 AM10300 AM10301 AM10302 AM10304 AM10305 AM10306 AM10307 AM10308 AM10309 AM10310 10311 10312 10313 10314 10315 10316 10317 10318 10319 10320 10321 10322 10323 10324 10325 10326 10327 10328 10329 10330 10332 10340 10342 10343 10385 10387 10388 10389 10390 10391 10392 10393 10394 INDEX 1 29 1 27 1 27 1 27 1 27 1 27 1 27 1 27 1 27 1 27 1 27 1 27 1 27 1 27 1 33 1 33 1 61 1 61 1 61 1 61 1 61 1 61 1 61 1 61 1 61 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 1 63 6 7 2 75 2 77 2 77 1 101 1 57 1 57 1 57 1 57 1 57 1 57
69. Ben A X f gt M 5 LR x ER 4 N SP RO 2 gt 0 2 e P 2 x s X DD 2 0 4 6 12 Accessory Parts Manual 102396601 07 31 04 Flectrical Options UNCOMMON KEY SWITCHES ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY 1234 NOTE A set of two keys is included with the key switch however individual key orders come with one key 1 101841401 Switch Key key code 1A includes item 2 1 2 101974701 Key key code TAJ 2 3 101841402 Switch Key key code 1B includes item 4 1 4 101974702 Key key code 1B x mar celesti tete 2 5 101841403 Switch Key key code 1C includes item 6 1 6 101974703 Key key code 1 oreet iine next ere eee Ti sped e adt 2 7 101841404 Switch Key key code 1D includes item 8 1 8 101974704 Key key code 1D 2 9 101841405 Switch Key key code 2A includes item 10 1 10 101974705 Key key code 2A 2 04024 00 00 nennen 2 11 101841406 Switch Key key code 2B includes item 12 1 12 101974706 Key key code 2B ten etii diee Ee REB 2 13
70. ITEM PART NO DESCRIPTION QTY EM 1234 1 102185201 Kit Taillight includes items 2 9 0 1 Carryall 272 2 1017035 Assembly Taillight includes items 3 6 2 Carryall 294 3 N A Bases ena 1 Carryall 472 4 1011582 zT 1 Turf 272 5 1017699 Kit Hardware iret ete de e t REO ERE E e rage ta 1 XRT 1200 6 1011843 latu a ei etes rete C Ie 1 XRT 12005 7 1011557 Screw Hex Head Machine 6 32 x 1 8 XRT 1500 8 7591 Washer Flat 6 E E sre 8 9 1011558 Nut a eaten aes 16 102396601 Accessory Parts Manual Page 4 43 07 31 04 Lights TYPICAL 2 PLACES TYPICAL 2 PLACES Page 4 44 Accessory Parts Manual 102396601 07 31 04 Lights LIGHT BAR ITEM PART NO DESCRIPTION QTY EM 1234 1 102054501 Assembly Light Bar includes items 2 13 1 Carryall 252 2 102077901 i2 ree eem een Y a a ead 1 Carryall 272 3 102078001 Light Light Bar includes item 4 2 Turf252 4 AM10015 Bulb Light Bar not shown 2 2 Turt272 5 102077801 Bracket Light Mounting 2 XRT 900 6 102077601 Brace Light Bal a audiat aS 2 1200 7 1
71. Lynx 102553301 Precedente titt repo DN RH aite 1 Precedent DS Villager 4 2 Tray Underseat Storage electric vehicles only Precedent Vill 4 AM10702 Non locking nnn ee ey ace ete enam Yo nie e E 1 AM10703 Locking featured in photo 1 102396601 Accessory Parts Manual Page 1 75 07 31 04 Body and Trim Page 1 76 Accessory Parts Manual 102396601 07 31 04 Body and Trim THREE BAY REAR STORAGE UNIT ITEM PART NO DESCRIPTION QTY 8 1234 1 10608 Storage Unit Rear ICS canopy only includes mounting hardware iie rrt t t ed tn et DS Golf 102396601 Accessory Parts Manual Page 1 77 07 31 04 Body and Trim TYPICAL 2 Page 1 78 Accessory Parts Manual 102396601 07 31 04 Body and Trim SWEATER BASKETS AND ENCLOSURES ITEM PART NO DESCRIPTION QTY 1234 1 101707206 Kit Sweater Basket black includes items 2 7 1982 2000 non ICS 5 veter dte ia ries p ne eet e anu E Deae e enda 1 2 8418 Screw Phillips Truss Head 1 4 20 x 1 1 2 1 3 1015075 Washer Flat 5 16 itii tice reve tete aad ie er eec c 4 4 1014482 Spacer Nylon en ett D Ie pat 1 5 8233 Nut Nylon Lock 1 4 20 3 6 7479 Bolt Hex Head 1 4 20 x 1 1 4 2
72. NOTE A set of two keys is included with each key switch A single Carryall 1 key order comes with one key only Carryall 252 Items 1 24 are for all gasoline pedal start vehicles except Turf 272 DS Golf 1 101839701 Switch Key key code 1A includes item 2 ds 2 101974701 D p Te Turf 6 3 101839702 Switch Key key code 1B includes item 4 1 Turf 252 4 101974702 Key Key code 2 Turf 272 5 101839703 Switch Key key code 1C includes item 6 6 101974703 Key key 1G if vasa teet ar een cette 2 7 101839704 Switch Key key code 1D includes item 8 1 8 101974704 Key key enne e e YR Reed 2 9 101839705 Switch Key key code 2A includes item 10 1 10 101974705 Key key code 2A 2 11 101839706 Switch Key key code 2B includes item 12 1 12 101974706 Key key code 2B tik Sneed adel 2 13 101839707 Switch Key key code 2C includes item 14 1 14 101974707 Key key code 2C erarige iaae aaa a E a ai 2 15 101839708 Switch
73. Page 2 56 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TRANSPORTATION AND UTILITY 1 OF 4 ITEM PART NO DESCRIPTION QTY 1234 1 1014859 Enclosure Vinyl Four Sided white Turf Carryall 1 1 2 102155601 Enclosure Vinyl Three Sided gray Turf Carryall 272 and XRT 1200 feat red in photo e eei e dadde nae aaa 1 3 102155602 Enclosure Vinyl Three Sided camou age Turf Carryall 272 and 1200 i Tree re et rena Pee e ets 1 4 102484201 Enclosure Vinyl Three Sided black Carryall 294 and XRT 1500 1 102396601 Accessory Parts Manual Page 2 57 Carryall 1 Carryall 272 Carryall 294 Turf 1 Turf 272 XRT 1200 XRT 1500 Canopies and Enclosures 07 31 04 102396601 Accessory Parts Manual Page 2 58 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TRANSPORTATION AND UTILITY 2 OF 4 ITEM PART NO DESCRIPTION QTY 1234 NOTE DS vehicles must equipped with a four passenger canopy to DS Villager 4 install items 1 and 2 Items 1 and 2 require a windshield Use either CCI P N 1014435 solid or CCI P N 101728602 hinged 5 1011517 Enclosure Vinyl Four Sided white 1982 present DS Villager 4 1 6 Enclosure Vinyl Three Sided with Velcro 1982 present DS Villager 4 102006301 Belge s nnn tmt ed
74. Special order item available upon request 102396601 Accessory Parts Manual Page 8 61 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Turf 1 Turf 2 Turf 252 Turf 6 XRT 900 See previous page for illustration Page 8 62 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds CAB HEATER 2 OF 2 ITEM PART NO DESCRIPTION QTY EM 1234 NOTE Allow 4 to 6 weeks for delivery of special order items Carryall 272 Turf 272 Listings on this page include replacement items only Though mounting XS hardware and other items are included with the kits they are not listed 24 oaa Turf Carryall 272 and XRT 1200 400 Key Start Engines not shown includes items 11 23 25 30 1 25 Assembly Header Heater not 1 26 ira Harness Heater Power Wire not 1 27 Bracket Blower Mounting not 000 1 28 as Hose Duct 2 1 2 Inch Diameter x 27 Inch Length not shown 1 29 sb Hose Duct 2 1 2 Inch Diameter x 15 Inch Length not shown 1 30 T Hose Duct 2 Inch Diameter x 17 Inch Length not shown 1 31 i Turf Carryall 272 and XRT 1200 FE350 Pedal Start Engines not shown includes items 11 23 and 32 36 1 32
75. Turf 1 and Villager 4 vehicles orc tu rand a j quee 70 101989701 Harness Wire Standard Lighting Carryall 2 and Turf 2 vehicles 1 BsMMagert NOTE Turf 2 vehicles come with headlights standard To install complete lighting package headlights will need to be removed 102396601 Accessory Parts Manual Page 4 37 07 31 04 Lights TURN SIGNAL SWITCH MOUNTING Page 4 38 Accessory Parts Manual 102396601 07 31 04 Lights TURN SIGNAL CONVERSION KIT 48 VOLT ELECTRIC VEHICLES WITH STANDARD LIGHTING ITEM PART NO DESCRIPTION QTY EM 1234 To install this kit vehicle must be equipped with a standard Carryall 1 lighting package Carryall 2 1 101707402 Kit Turn Signal Conversion includes items 2 12 fe 2 1011590 Sub Assembly Turn Signal includes items and 4 fiero 3 1017489 Unit Flasher three prong q eee 4 N A Base Mount q e 5 1017724 LIMIT M 6 8104 Screw Round Head Machine 10 32 3 4 nnen 7 183 Washer Flat 8 1016 Washer Lock 10 ebd ant ne cd 9 7893 N t 10 32 g 10 1011492 Cover Steering Column Wire 1 11 1017075 Assembly Turn Signal Harness inc
76. been ad o ra Oda OE NE 12 22 1010577 Screw Hex Head Cap 5 16 18 x 1 1 2 6 23 1218 Screw Hex Head Cap 5 16 18 1 7 2 24 1011937 Screw Hex Head Cap 5 16 18 x 1 1 4 with patch 2 25 1011964 Washer Flat 1 4 5 rester ecc dae eer 8 26 8916 Screw 5 16 18 2 3 27 1015392 Rivet Pop 3 16 can be used in place of items 28 29 and 30 re giae 8 28 183 Washer Flat 10 not shown 16 29 8104 Screw Round Head 10 32 x 3 4 not shown 8 30 1013061 Nut Nylon Lock 10 32 not shown 8 31 1012159 Screw Hex Head Cap 1 4 20 x 2 3 4 sse 8 102396601 Accessory Parts Manual Page 2 31 07 31 04 Canopies and Enclosures Page 2 32 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KIT EXTENDED LENGTH ITEM PART NO DESCRIPTION QTY 1234 1 101797901 Kit Canopy white includes items 2 33 1 Carryall 6 2 101679902 Canopy Front and Rear white 1 6 3 1016793 Support Top Front 1 4 1016794 Support Rear nece 1 5 1016790 Support Rear Canopy isiru iinei oitir inaa a aean ee iae aai 1 6 1016781 Weldment Rear Hanger
77. carpet code POG317 1 AM10222 Tweed Blue carpet code POG316 1 AM10223 Tweed Walnut carpet code 869 1 AM10224 Plush Green carpet code GC681 1 AM10225 Tweed Light Gray carpet code POGO949 1 2 Mat Tray with black binding for v e compartment dash trays CCI P N AM10285 AM10286 and AM10287 not shown AM10226 Plush Light Brown carpet code GC182 1 AM10227 Tweed Sand Tone carpet code POG832 1 AM10228 Tweed Green carpet code POG686 1 AM10229 Tweed Charcoal carpet code POG979 1 AM10230 Tweed Burgundy carpet code POG317 1 AM10231 Tweed Blue carpet code POG316 1 AM10232 Tweed Walnut carpet code 869 1 AM10233 Plush Green carpet code GC681 1 AM10234 Tweed Light Gray carpet code POG949
78. conversion four passenger 7 3 converter dc dc 6 19 convex mirror 5 inch 1 15 cooler 1 81 cooling system canopy mounted 1 77 cord reel retractable 6 23 6 25 6 27 6 29 6 31 cordset 6 23 6 25 6 27 6 29 6 31 cordset dc 6 23 6 25 6 27 6 29 6 31 corner cap 8 23 cover bag 2 67 boxbed 9 19 canopy 10 9 10 13 10 15 10 21 canopy camouflage 9 15 car 2 69 cowl 9 9 fuse block 4 17 4 35 panel 9 9 plate 4 47 4 49 seat 1 55 1 57 7 3 seat camouflage 9 13 slam latch 8 29 snap on body 9 9 steering column wire 4 21 4 39 steering wheel 1 33 wheel 1 105 1 107 cover plate motor 6 5 cowl bracket 2 19 2 21 cowlcover 9 9 cup dispenser 10 9 10 17 10 25 curtain rear rain 2 65 custom dash 7 25 cylinder mounting bracket 8 41 cylinder hydraulic tilt bed 8 47 8 35 8 37 8 39 D dash four ball 1 27 dash two cup 1 27 dash pocket organizer 1 37 dash 1 31 Accessory Parts Manual dash tray five section 1 29 dash tray one piece 1 29 dash unit bell 7 35 dash custom 1 25 dc cordset 6 23 6 25 6 27 6 29 6 31 dc dc converter 6 19 decal bed load warning 8 3 8 13 8 15 8 17 8 21 beverage unit dash warning 10 5 crush area warning 2 19 8 39 food 10 7 10 11 food warning 10 3 heater inspection warning 8 61 hydraulic cylinder warning 8 41 operator warning 1 17 p c portable refreshment warning 10 5 passenger warning 7 5 private speed 6 11 refreshment center 10 5 service only warnin
79. not shown 1 13 ba Grommet 1 4 Inch ana 1 14 AM10048 Lid Hinged aaan 1 15 dae SIME RPM CMS 1 16 AES Shelf isha ect eth e rtp ead tea ce 1 17 AM10056 Lid Sliding 10 3 6 x 26 3 4 1 18 AM10057 Handle Locking includes item 19 1 19 AM10071 1 20 Kit Drain includes items 21 25 1 21 eva Valve 1 2 Threaded 1 22 Nipple S A X B c te eite E 1 23 io Elbow 3 4 PVC 90 degree 1 24 Tubing 3 4 Clear Vinyl 6 1 25 SUM Tubing 3 4 Clear Vinyl 12 1 Special order item available upon request 102396601 Accessory Parts Manual Page 10 17 See previous page for illustration Page 10 18 Accessory Parts Manual 102396601 07 31 04 Beverage Units CAF EXPRESS CABINETS 2 OF 2 ITEM PART NO DESCRIPTION QTY 123 4 NOTE Allow 4 to 6 weeks for delivery of special order items 26 a Bracket Lock Mounting includes item 27 1 27 AM10064 Bumper RUDD6LE net eee ete tea tte 1 28 Pan Plastic 10 1 4 x 18 not shown includes item 29 1 29 Pin Cut Board Stainless S
80. 04 Canopies and Enclosures Page 2 76 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures WINDSHIELDS 4 OF 6 ITEM PART NO DESCRIPTION QTY 1234 NOTE All windshields listed include mounting hardware Carryall 1 12 16 AM10342 Windshield Hinged Winged 1982 2000 non ICS canopy tops e Carryall 2 PI tala ads etal etel tue 1 Carryall 252 17 AM10343 Windshield Hinged Winged ts only 2000 present DS ICS canop y tops 1 Carryall 272 Carryall 6 DS Golf 19 AM10016 Windshield Hinged Lexan ts only 2000 present DS ICS canop y tops TransPorter 4 featured photo seni odis anb ad pool T Transporter 6 18 AM10017 Windshield Hinged Lexan 1982 2000 non ICS canopy tops not shown 1 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 102396601 Accessory Parts Manual Page 2 77 07 31 04 Canopies and Enclosures Page 2 78 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ITEM PART NO DESCRIPTION QTY ud 1234 20 102481601 Kit Tinted Windshield includes items 21 and 22 1 Carryall 294 21 102488303 Clip Windshield iieri f t c Sie eee teet e iene 2 XRT 1500 22 102486901 Clip Lower 2 23 102480701 Kit F
81. 1 9 1015172 Wire Harness includes items 10 and 11 1 10 7861 Grommet 1 11 1011777 Fuse 3 Amp comer RR ER RH ae Eds 1 12 N A Wire Assembly 18 Red sii erani aenneren a taan 1 13 1013509 Screw Hex Head 1 4 20 x 3 4 2 14 332 Washer Flat 1 4 icare i e etre aie tee 4 15 8233 Nut 1 4220 e eue aues 2 102396601 Accessory Parts Manual Page 4 47 07 31 04 Lights TYPICAL FORWARD REVERSE SHIFTER ELECTRICAL COMPONENT BOX EXISTING BLACK WIRE EXISTING BLUE WIRE Page 4 48 Accessory Parts Manual 102396601 07 31 04 Lights POST MOUNTED SAFETY STROBE LIGHT 12 VOLT GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 1 1015765 Kit Post Mounted Strobe Light includes items 2 17 1 Carryall 1 2 1015156 Light Strobe includes items 3 5 1 Carryall 2 3 1015526 Bulb Strobe 1 Carryall 2 Plus 4 183 Washer Flat 110 idee ELI dee We ie re En Ds 2 Carryall 252 5 7893 Nut Hex 810532 niit rtr gaat late 2 Carryall 6 6 1015157 Plate ict t na ee te iut dE ente 1 TransPorter 4 7 1015160 Weldment Pole pee 1 6 8 1015187 Switch Assembly anssen hive eases 1 9
82. 1 4 20 8 21 7473 Nut Nylon Lock 5 16 18 2 nnns 5 102396601 Accessory Parts Manual Page 2 7 Lynx 07 31 04 Canopies and Enclosures Page 2 8 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KIT FOUR PASSENGER ITEM PART NO DESCRIPTION QTY 1234 1 1014434 Kit Canopy beige includes items 2 and 5 32 1 2 1014423 Canopy beige f t eile in Ee en eed needs 1 3 1014898 Kit Canopy white includes items 4 32 1 4 1014899 Canopy White ae i eeu Red Reg 1 5 1014419 Support Rear Canopy Four Passenger 1 6 1011938 Support Rear Canopy 2 7 AM10737 Assembly Windshield Frame includes items 8 14 1 8 1010237 BUSHING esti eet t e OR EH E ea E ER da 2 9 1011964 Washer Flat 1 4 er ev nre Pee a E a eu dli ters 2 10 1011965 Washer 1 4 Ma e e Lit via du RR Pl ea cons 2 11 1703 Screw Hex Head Cap 1 4 20 1 72 2 12 1011878 Nut T Capped 2 13 1011862 Brace Knee passenger side 1 14 1011865 Brace Knee driver side 1 15 1014420 Kit Canopy Mounting Hardware in
83. 1 4 20 x 1 1 2 2 17 1011965 Washer Lock 2 18 1241 Washer O Taten eite a eei EE e TR titans 2 19 IN t Lock 5 16 iere ro ts a e LE EHE eevee eee 2 20 1010237 2 21 1014435 Windshield shown on page 2 70 1 Special order item available upon request 102396601 Accessory Parts Manual Page 10 15 07 31 04 Beverage Units Page 10 16 Accessory Parts Manual 102396601 07 31 04 Beverage Units CAF EXPRESS CABINETS 1 OF 2 ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 1010434 Fastener Plastic Barrel black 10 2 1014306 Washer Flat V A MT EL 10 3 102427701 Assembly Upper Cabinet includes items 4 7 1 4 AM10049 Dispenser Cup 1 5 AM10050 Door bexan 10 X 18 1 2 instit te eh Pire c dde a Eg d 1 6 AM10051 Door Lexan Drink Dispenser 8 2 5 x 10 1 7 AM10052 Door Lexan 18 7 10 x 24 3 10 1 8 AM10042 Hinge 2 Inch Heavy Duty 1 9 10044 Door Side Access includes items 10 12 1 10 AM10045 BOOK zn RR ERE 1 11 AM10068 Key aee ie 1 12 AM10046 Bumper Rubber
84. 10 gasoline vehicles only 1 21 7893 Nut 10 32 gasoline vehicles only 1 22 1016858 Harness Wire see page 4 5 1 102396601 Accessory Parts Manual Page 4 3 07 31 04 Page 4 4 PASSENGER SIDE HEADLIGHT DRIVER SIDE HEADLIGHT 16 BL Up 16 mus Accessory Parts Manual Lights 16 BLACK 16 BLUE J of 222 or oo HEADLIGHT DIODE LIGHT SWITCH Os SOLENOID 16 YELLOW 16 BLACK FRAME GROUND 102396601 07 31 04 Lights WIRING HEADLIGHT KIT 36 VOLT ELECTRIC AND 12 VOLT GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 NOTE Wire harness is included with Headlight Kit 101712603 shown Carryall 1 on page 4 3 Carryall 2 Carryall 2 Plus 22 1016858 Wire Harness includes item 23 1 DS 23 8106 20 ie ee ak 1 DS Villager 4 102396601 Accessory Parts Manual Page 4 5 07 31 04 AS SEEN A S ow DRIVER SIDE OF VEHICLE gt BODY REMOVED ES E gt HEADLIGHT DIODE MOUNTING GASOLINE VEHICLES ONLY HEADLIGHT MOUNTING 2 5 Lights Page 4 6 Accessory Parts Manual 102396601 07 31 04 Lights BASIC LIGHT KIT FRONT BODY 36 VOLT AND 48 VOLT ELECTRIC AND 12 VOLT GASOLINE VEHICLES
85. 10 11 19th Hole Deluxe Refreshment Center 2 Of 2 10 13 Caf Express Canopy and Windshield 02 2 0 0000000 nennen nennen 10 15 Caf Express Cabinets 1 012 10 17 Caf Express Cabinets 2 Of 2 nennen nnne nnne nest nnns 10 19 Caf Express Deluxe Canopy 1 of 2 nennen nennen nnne nnne nns 10 21 Caf Express Deluxe Canopy 2 of 2 nennen nennen nennen nennen 10 23 Caf Express Deluxe Top Cabinets 10 25 Caf Express Deluxe Base Unit 1 nennen tnter enne nnn enn 10 27 SECTION 11 TOOLS Deionizer System hte Om em tii em ime t e ac deste 11 3 Watering 11 5 Repair cc AS 11 7 Accessory Parts Manual Page 7 BODY AND TRIM E 07 31 04 Body and Trim 07 31 04 Body and Trim ACCENT STRIPES AND FRONT BODY TRIM ITEM PART NO DESCRIPTION QTY BUM 1234 1 Stripes Accent 40 foot roll Carryall 1 101720502 Black ood 05 e Yee Eve aaneen 1 Carryall 2 101720504 White white DS 1 Carryall 2 Plus 101720506 Black black DS te ete dee awe en eere Lviv 1 Carryall 6 101720515 Gold gold
86. 10 13 10 15 10 23 1010695 7 3 1010909 4 3 4 7 4 13 1010927 6 23 6 25 1010934 3 21 3 23 4 45 6 3 6 5 6 7 8 3 8 13 8 15 8 17 8 21 8 41 1010937 6 27 1011182 7 3 1011210 7 3 1011219 7 3 1011220 7 3 1011221 7 3 1011222 7 3 1011229 3 29 4 13 4 31 1011230 1 17 1011280 4 15 4 33 1011290 6 3 6 7 1011348 6 23 7 9 1011389 7 3 1011411 6 3 6 7 1011439 4 15 4 33 1011492 4 21 4 39 1011497 4 9 4 17 4 35 1011498 4 7 4 17 4 35 1011517 2 59 1011519 1 97 1011522 3 21 1011524 1 13 1011546 3 21 1011553 3 21 1011556 3 23 1011557 3 29 4 9 4 15 4 17 4 33 4 35 4 43 1011558 4 9 4 17 4 35 4 43 1011571 4 7 4 17 4 35 5 9 1011578 7 3 1011582 4 9 4 17 4 35 4 43 1011583 4 21 4 39 1011590 4 21 4 39 1011610 4 7 4 17 4 35 5 9 1011627 1 13 1011697 2 23 2 27 3 15 7 5 1011707 6 23 6 25 6 27 1011752 1 37 1011760 1 37 1011761 1 37 102396601 INDEX 1011777 4 47 4 49 1011794 1 37 1011825 4 13 4 31 1011843 4 9 4 17 4 35 4 43 1011852 2 3 2 7 2 9 2 15 2 17 2 19 2 91 2 23 2 29 2 31 2 33 1011855 2 3 1011856 2 3 1011862 2 3 2 7 2 9 2 15 2 25 2 27 2 31 2 33 10 15 1011865 2 3 2 7 2 9 2 15 2 25 2 27 2 31 2 33 10 15 1011868 10 7 10 13 10 15 1011871 2 3 1011878 1 15 2 3 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 25 2 27 2 31 2 33 10 3 10 13 10 15 1011883 2 3 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 25 2 27 2
87. 10194 1 39 10057 10 17 10 27 10138 1 47 10195 1 39 10064 10 19 10 25 10139 1 47 10196 1 39 10067 10 25 10140 1 47 10197 1 39 10068 10 17 10 25 10 27 10141 1 47 10198 1 39 10071 10 17 10 27 10142 1 47 10199 1 39 10074 10 15 10143 1 49 10200 1 39 10075 10 15 10144 1 49 10201 1 39 10076 10 15 10145 1 49 10202 1 39 10077 10 15 10146 1 49 10203 1 39 10078 10 15 10147 1 49 10204 1 39 AM10082 1 103 AM10148 1 49 AM10205 1 39 AM10083 1 103 10150 1 49 AM10206 1 39 AM10087 2 69 AM10151 1 49 AM10207 1 39 AM10088 2 69 AM10152 1 49 AM10208 1 61 AM10091 4 7 AM10153 1 49 AM10209 1 61 AM10092 1 13 AM10154 1 49 AM10210 1 61 AM10093 1 75 10155 1 49 AM10211 1 67 AM10096 4 7 AM10156 1 49 AM10212 1 61 AM10097 4 7 AM10157 1 49 AM10213 1 61 AM10099 4 9 4 11 AM10158 1 49 AM10214 1 61 AM10101 4 7 AM10159 1 49 AM10216 1 61 AM10102 4 7 AM10160 1 51 AM10217 1 59 AM10103 1 13 AM10161 1 51 AM10218 1 59 AM10104 1 13 AM10162 1 51 AM10219 1 59 AM10106 1 67 AM10163 1 51 AM10220 1 59 AM10107 1 67 10164 1 57 AM10221 1 59 AM10165 1 51 AM10222 1 59 102396601 Accessory Parts Manual Page i 1 AM10223 AM10224 AM10225 AM10226 AM10227 AM10228 AM10229 AM10230 AM10231 AM10232 AM10233 AM10234 AM10235 AM10236 AM10237 AM10238 AM10239 AM10240 AM10241 AM10242 AM10243 AM10244 AM10245 AM10246 AM10247 AM10248 AM10249 AM10250 AM10251
88. 102396601 Accessory Parts Manual Page 1 109 DS Golf Precedent Body and Trim 07 31 04 102396601 Accessory Parts Manual Page 1 110 07 31 04 Body and Trim GROCERY BAG ITEM PART NO DESCRIPTION QTY 1234 1 10896 Bag Grocery oec e haste 1 102396601 Accessory Parts Manual Page 1 111 DS Golf Precedent CANOPIES AND ENCLOSURES PN 07 31 04 Canopies and Enclosures OW CBA N TYPICAL 2 PLACES 07 Q o Qo Q DS 2 2 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KIT 1982 2000 NON ICS ITEM PART NO DESCRIPTION QTY 1234 1 1011886 Kit Canopy beige ts 1982 2000 non ICS v ehicles includes items 2 and 65 23 1 2 1011871 Canopy beige includes item 5 1 3 1014538 Kit Canopy white ts 1982 2000 non ICS v ehicles includes items 4 24 1 4 1014558 Canopy white includes item 5 1 5 1011942 Grommet Modi ed 1 nnne 2 6 1011856 Support Rear Canopy passenger side 1 7 1011855 Support Rear Canopy driver side 1 8 AM10737 Assembly Windshield Frame includes items 9 15
89. 1234 1 101716104 Kit Electric Tilt Bed PowerDrive electric vehicles includes items 2 25 1 2 1017162 Actuator Electric includes item 3 1 3 101570401 Decal Tilt System 1 4 1016603 Bushing Long t Pee e an E A ede 2 5 1017774 4 6 7561 Screw 3 8 16 X 9 iita ile feinen b o ved 2 7 1010138 Nut Dimpled Lock 3 8 16 2 8 1017167 Weldment Actuator 22 1 9 1010435 Bolt Carriage 5 16 18 aeter rer reete eh deter pens 4 10 7473 Nut Nylon Lock 5 16 18 4 11 101872801 Bracket Cylinder Mounting 1 12 705 Screw 3 8 16 x 1 1 4 4000000 0 000000 4 13 1011990 Washer Flat 3 8 itio ese ec ver ter noa d es RE PL therse 4 14 357 Washer Lock 9 8 tei ct een ence iced o e v Cr EO toutes 4 15 706 3 8 1 6 net aea aah dea eae 4 16 8990 Tie Wit HS 12 17 101872901 Wire Harness includes items 18 23 1 18 N A Wire Assembly 14 Red includes item 19 1 19 101881801 Breaker CITCUIE iis E ed ve Pit eua e Te e a bea rr wares 1 20 N A Wire Assembly 14 Yellow nennen neren e 1 21 Wire Assembly 14 4
90. 1234 1 Cover Set Seat Sheep Skin 1982 2000 non ICS DS seats AM10394 Natu all 22s CES 1 AM10395 TAR rt 1 AM10396 Gl AY icine EE 1 AM10397 1 AM10398 B rguridy i itecto b 1 AM10399 Hunter Green ect ttt ett lanen 1 AM10400 Cow Pattern oio aeneae diete pete dada tet eA e deeds 1 2 Cover Set Seat Terry Cloth 1982 2000 non ICS DS seats AM10720 ves N a 1 AM10721 While o S edad ahis 1 3 Cover Set Seat Sunbrella 1982 2000 non ICS DS seats AM10410 Southwest Pattern Sunbrella code 4751 1 AM1041 1 Green and Taupe Stripe Sunbrella code 4907 1 AM10412 Beige and Green Stripe sunbrella code 4932 1 AM10413 Burgundy Gray and Black Stripe sunbrella code 4798 1 AM10414 Light Blue and Sand Stripe sunbrella code 4783 1 AM10415 Navy and White Stripe Sunbrella code 4902 1 AM10418 Green Navy Red and Yellow Stripe sunbrella code 4901 1 AM10416 Solid Green Sunbrella code 4637 1 AM10417 Solid Navy sunbrella code 4646 1 4 Cover
91. 31 2 33 10 13 10 15 10 23 1011886 2 3 1011893 3 3 3 7 3 13 1011897 10 15 1011910 1 99 1011930 3 3 3 7 3 13 1011931 10 21 1011937 2 3 2 7 2 9 2 13 2 15 2 17 2 25 2 29 2 31 2 33 10 13 10 15 1011938 2 9 1011942 2 3 2 15 2 17 1011962 10 3 10 5 1011963 10 3 1011964 2 3 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 23 2 25 2 27 2 31 2 33 10 3 10 13 10 15 10 23 1011965 2 3 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 25 2 27 2 31 2 33 10 3 10 13 10 15 1011972 10 3 1011988 7 5 1011990 1 7 3 21 3 25 8 21 8 35 8 37 8 39 8 41 1011997 6 11 1012008 2 3 2 7 2 15 2 17 2 19 1012042 6 23 1012098 6 23 6 25 6 27 6 29 6 31 1012101 6 23 6 25 6 27 6 29 6 31 1012159 2 19 2 23 2 31 2 33 1012181 7 7 1012182 7 7 1012285 5 3 5 5 6 5 1012349 8 61 1012438 4 17 4 35 1012463 8 41 1012528 4 31 1012571 3 15 1012641 1 105 1012642 1 105 Accessory Parts Manual 1012891 1013061 1013132 1013317 1013335 1013357 1013421 1013422 1013461 1013462 1013483 1013509 1 15 2 25 2 31 2 33 2 37 8 21 7 3 4 13 4 27 4 31 4 35 1 19 1 19 4 3 4 7 4 13 4 25 4 31 5 9 5 9 3 21 1 83 1 89 2 29 2 33 3 15 4 47 4 49 1013547 1013578 1013579 1013583 1013665 1013666 1013824 1013825 1013846 1013857 1013884 1014007 1014131 1014176 1014177 1014189 1014201 1014278 1014304 1014306 10 17 1014321 1014387 1014402 1014415 1014419 1014
92. 5 16 18 X 2 2 23 AM10741 Kit Four Passenger Strut steel black 2000 present ICS includes items 24 33 hardware not shown 1 24 AM50437 Support ICS Rear Canopy 00 4 000 1 25 AM50446 Bracket ICS Adapter cccasscsecatesdacsvecsssstedscucesscccuadessscctecassscovsaacdavsensuneaa 2 26 8916 Screw Hex Head Cap 5 16 18 X 2 2 27 102099101 Screw SEMS 5 16 18 1 nennen nennen 2 28 1015405 Bolt Carriage 5 16 18 2 4 29 1015075 Washer Flat 5 16 ninaiunga ete neret ta Ft tat dne eg dp ad 8 30 8233 Nut Nylon Lock 1 4 20 1 4 31 1011964 Washer Flat 1 4 x ctetu eats a ten teu 4 32 7473 Nut Nylon Lock 5 16 18 10 33 1015058 Bolt Carriage 5 16 18 1 4 102396601 Accessory Parts Manual Page 2 13 DS Golf DS Villager 4 07 31 04 Canopies and Enclosures Page 2 14 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KITS UTILITY 1 OF 4 ITEM PART NO DESCRIPTION QTY 1234 1 1014506 Kit Canopy white includes items 2 23 1 2 1014509 Canopy White evi wid ote eet dns einen enten em eens 1 3 1011942 Grommet Modi ed 1
93. 7 1703 Bolt Hex Head 1 4 20 x 1 1 2 vehicles with rake holder 1 8 102236703 Basket Sweater black 2000 present ICS vehicles requires items 9 14 for installation OR Me 1 9 8418 Screw Phillips Truss Head 1 4 20 1 2 2 10 1015075 Washer Flat a 4 11 8233 Nut Nylon Lock 1 4 20 2 2 12 102242401 Nut Nylon Insert with Cap 1 4 20 1 13 102076701 Screw SEMS 1 4 20 1 3 4 2 14 AM10276 Basket 1 2 Depth Sweater 1 15 AM10681 1 Kit Side Mounted Storage Basket 2000 present ICS vehicles only includes one basket and mounting hardware mounts to either driver or passenger side ICS seat support not SHOWN 1 16 Enclosure Rear Sweater AM10278 1982 2000 non ICS vehicles use with full sized sweater baskets 1 AM10279 2000 present ICS vehicles use with full sized sweater baskets 1 AM10280 Notched for 1 2 Depth Sweater Basket 1982 2000 non ICS 1 AM10281 Notched for 1 2 Depth Sweater Basket 2000 present ICS vehicles featured in POLO E 1 102396601 Accessory Parts Manual Page 1 79 DS Golf 07 31 04 Body and Trim COOLER KITS ITEM PART NO DESCRIPTION QTY 1234 1 101775402 Kit Coo
94. 900 XRT 1200 XRT 1200SE 07 31 04 Outdoor Sporting Accessories Page 9 4 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories GUN BOOT ITEM PART NO DESCRIPTION QTY 1234 NOTE This kit can be installed on any vehicle equipped with a cargo bed 1 AM10874 Kit Kolpin Gun Boot includes mounting hardware and items 2 6 shown installed ON XRT 1500 1 2 N A GUI EE A er da n en rev e E PET Ea CER RR Riga 1 3 N A Bracket Gun ete tierce deve erae rd dd 1 4 AM10642 Decal Gun 1 5 Clip Pin Ene 1 6 Clip Large PIN ELE 1 102396601 Accessory Parts Manual Page 9 5 All vehicles with a cargo bed 07 31 04 Outdoor Sporting Accessories Page 9 6 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories CAMOUFLAGE BODIES ITEM PART NO DESCRIPTION QTY 1234 Mossy Oak Forest Floor used bodies sanded and dipped 1 AM10778 Cowl dead te ed 1 2 AM10779 Cowl with Headlight Openings Front 2 1 3 AM10780 Reat Gasoline een ee ec rr eed tp 1 4 AM10781 Body Rear Electric essen 1 5 AM10782 Body with Taillight Openings Rear Gasoline 1 6 AM10783 Body with T
95. Aneel d Led 1 7 101444101 Channel Bottom Windshield nanne eenn ennen ft jeer 8 102005701 cba er 9 102005901 Retainer Lower Windshield ost tcc Gee ther De iene 10 102005801 Clip Rubber with glue upper windshield eenen TransPorter 4 11 102162202 Kit Hinged Windshield includes items 12 14 ts only ICS canop y tops 1 transPorter 6 12 102163101 Channel Bottom Windshield with receiver clips 2 Tri 13 102005801 Clip Rubber with glue upper windshield 2 gt 14 102163001 Channel J turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 102396601 Accessory Parts Manual Page 2 73 07 31 04 Canopies and Enclosures Page 2 74 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ITEM PART NO DESCRIPTION QTY 1234 NOTE All windshields listed include mounting hardware 15 AM10340 Windshield Solid Winged 1982 2000 and ICS canopy tops 1 102396601 Accessory Parts Manual Page 2 75 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 07 31
96. Assembly Retractable Cord Reel 1 26 1011707 Bracket 2 27 8233 Nut Lock 1 420 oeste dace 4 28 7847 Screw Hex Head Cap 1 4 20 x 3 4 4 29 7479 Screw Hex Head Cap 1 4 20 1 74 4 30 1010937 Spacer iioi tete ae ae e EE RETE IR 4 31 332 Washer Flat 1 4 used on rear brackets only 2 32 8233 Nut Nylon Lock 1 4 20 4 33 1016673 Housing eee eicere Ae rn Dee ae dahan 1 34 8796 Screw Phillips Head 7 19 x 3 4 4 35 101801001 Plate Receptacle Backing 1 36 1017189 Shrink Heat 1 1 2 inches x 4 feet not shown A R Heat shrink is available in 3 inch lengths nonstandard Special order item available upon request Allow 4 to 6 weeks for delivery 102396601 Accessory Parts Manual Page 6 27 07 31 04 Flectrical Options CHARGER Fs _ 2 gy 6 28 Accessory Parts Manual 102396601 07 31 04 Flectrical Options DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 101896801 Assembly Fuse Holder 1 2 101969901 K
97. Carryall 2 Carryall 2 Plus 67 101987801 Lighting Harness Standard for vehicles with serial numbers 9801 Carryall 252 and greater 5 iade tue e Res ON ee DR 1 psGot 68 1016367 Wire Assembly 10 Black gasoline vehicles only 1 69 1016364 Wire Assembly 10 Black electric vehicles only 1 70 Wire Assembly 16 Black gasoline vehicles only 1 Turf 252 DS Villager 4 XRT 900 NOTE Turf 2 Turf 252 and XRT 900 vehicles come with headlights standard To install complete lighting package existing headlights will need to be removed 102396601 Accessory Parts Manual Page 4 19 07 31 04 Lights TURN SIGNAL SWITCH MOUNTING Page 4 20 Accessory Parts Manual 102396601 07 31 04 Lights TURN SIGNAL CONVERSION KIT 36 VOLT ELECTRIC AND 12 VOLT GASOLINE VEHICLES WITH LIGHTS ITEM PART NO DESCRIPTION QTY EM 1234 NOTE To install this kit vehicle must equipped with a standard lighting Carryall 1 package Carryall 2 Carryall 2 Plus 1 5 176902 Kit Turn Signal Conversion Turf CA 272 Carryall 472 and Carryall 252 1200 1200SE vehicles only includes horn and item 2 1 Carryall 272 2 101707402 Kit Turn Signal Conversion all vehicles except those listed in item 1 ae us includes items 9 13
98. Cord 1 33 8796 Screw Phillips Head 7 19 3 4 4 34 101801001 Plate Receptacle Backing 1 35 1017189 Shrink Heat 1 1 2 inches x 4 feet not shown A R Heat Shrink is available in 3 inch lengths nonstandard Special order item available upon request Allow 4 to 6 weeks for delivery 102396601 Accessory Parts Manual Page 6 25 Flectrical Options 07 31 04 _ CHARGER RECEPTACLE 102396601 Accessory Parts Manual Page 6 26 07 31 04 Flectrical Options ITEM PART NO DESCRIPTION QTY 12 3 4 1 101896801 Assembly Fuse Holder 1 DS Golf 2 101814302 Assembly PowerDrive Battery Charger with Reel Onboard DS DS Villager 4 1 DS Villager 4 3 101814305 Assembly PowerDrive Battery Charger with Reel Onboard Villager 6 1 Villager 6 4 101814306 Assembly PowerDrive Battery Charger with Reel Onboard Villager 8 Villager 8 Four Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz includes item 5 and items 25 28 1 5 bn Assembly Battery Charger Onboard includes items 6 24 1 6 Tues Assembly Case includes fasteners
99. DESCRIPTION QTY 1234 1 Cover Box Bed Mossy Oak Break Up AM10031 Carryall 294 XRT 1200 and XRT 1500 shown 1 2 Cover Box Bed Mossy Oak Forest Floor AM10676 M ak 1 10677 Carryall 294 XRT 1200 and XRT 1500 sess 1 3 Enclosure with Integrated Box Cover 4 Sided Mossy Oak Forest Floor AM10670 Carryall 272 and XRT 1200 1 102396601 Accessory Parts Manual Page 9 19 Carryall 272 Carryall 294 Lynx Turf 272 XRT 1200 XRT 1500 07 31 04 Outdoor Sporting Accessories Page 9 20 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories CAMOUFLAGE ACCESSORIES ITEM PART NO DESCRIPTION QTY 1234 1 Tape Camou age 4 in x 60 in All vehicles AM10884 Mossy Oak Forest Floor shown 2 4 1 AM10885 Realtree Hardwoods HD 2 1 1 10886 Advantage 4 1 2 Sheet Camou age 47 5 in x 60 in AM10927 Mossy Oak Forest Floor 1 AM10928 Realtree Hardwoods HD 1 10929 Advantage 4 iue deir eit 1 102396601 Accessory Parts Manual Page 9 21 07 31 04 Outdoor Sporting Accessories Page 9 22 Accessory Parts Manual 102396601
100. DS To Four Passenger Conversion with White Seats includes items G irere aeaa eaaa reaa raaraa aA RNS Eiaa E nin 1 3 101564804 Assembly Seat Bottom Buff includes items 5 and 7 1 4 101564805 Assembly Seat Bottom White includes items 6 and 7 1 5 101562701 Cover Vinyl Seat Bottom Buff 1 6 101562702 Cover Vinyl Seat Bottom White 1 7 1010543 Insert WOOD tere dett eer Dea E YS 7 8 8251 Screw Phillips Truss Head 1 4 20 1 7 9 1011578 Washe r Flat 5 16 erneer oH era iens 3 10 1011210 Support Seat tnter etit ee e de ee ree e ind 1 11 1011389 Bumper Rubber package of 5 1 12 1011219 Assembly Hinge includes items 13 19 1 13 1011221 Hinge Short ood e te A 2 14 1015091 Nut Centerlock Cap 1 4 20 x 4 2 15 1010695 Washer Curved Spring 1 4_ 2 2 16 8028 Nylon zenne eren E be 6 17 332 Washer Flat Type A Narrow 1 4 2 18 1011222 Pin Hinge Long nennen nennen nnne nnn 1 19 1011220 Hinge Long eiecti a Ie Lb LP E Abe 1 20 101565202 Assembly Seat Back Thin White includes items 22 and 24 2 21 101565204 Assembly Seat Back Thin Buff includes items 22 and 23 2 22 1013335 Cap Seat
101. ELECTRIC AND 12 VOLT GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 1 101712603 Kit Headlight includes items 2 23 1 Carryall 1 2 8990 Tey Wine ERES 4 Carryall 2 3 101988001 Assembly Headlight Driver Side includes items 5 13 1 Carryall 2 Plus 4 101988002 Assembly Headlight Passenger Side includes items 5 12 and 14 1 DS Golf 5 101988101 Bulb Halogen i t erret e 1 Turf1 6 101988201 Lens Headlight intresten dM 1 DS Villager 4 7 1017064 Bracket Mounting eet ee I ee ege eed 2 8 7893 N t Flex 310 82 1a 2 9 1013461 Screw Hi Lo 310 1600 eene tee vate enden 2 10 1017065 Retainer Headlight 1 11 1017062 Assembly Turn Signal Lens sse 2 12 101987901 Harness Headlight Wire 1 13 1016880 Bezel Headlight Driver Side 1 14 1016879 Bezel Headlight Passenger Side 1 15 4034 Switch Light includes item 16 2 1 16 1013857 Knob Light Switch Gata en etc ede dees 1 17 1017721 Diode Headlight gasoline vehicles only 1 18 1010909 Screw Machine Head 10 32 x 1 1 4 gasoline vehicles only 1 19 183 Washer Flat 10 gasoline vehicles only 1 20 1016 Washer Lock
102. Express Deluxe 10 27 upper cabinet assembly Caf Express 10 17 V valve fuel pickup tube 5 9 van box 8 7 custom 8 5 industrial 8 9 8 11 velcro 10 23 vent fuel tank 5 9 inlet heater 8 67 outlet heater 8 67 vinyl top 2 35 voltage limiter voltage suppressor 4 27 4 35 4 13 4 31 6 25 6 27 Accessory Parts Manual W watercart 11 5 watering gun battery 11 5 weldment actuator adapter 8 35 8 37 8 39 8 41 fronthanger 2 23 2 31 2 33 pole 4 47 4 49 rearhanger 2 23 2 27 2 31 2 33 tow bar body 3 3 wheel and tire off road 9 25 wheel cover 1 105 1 107 wheel hub chrome 1 105 winch 3 29 winch mounting tube 3 29 winch remote control 3 29 windshield fold down 2 79 front 2 71 2 75 10 15 10 23 front hinged 2 73 front winged 2 77 rear 2 81 tinted 2 79 windshield channel 2 71 2 73 10 23 windshield clip 2 73 2 79 windshield frame 2 21 10 7 10 13 windshield frame assembly 2 3 2 5 2 7 2 9 2 13 2 15 2 17 2 19 2 25 2 27 2 31 2 33 10 15 10 21 windshield retainer 2 73 wire assembly 4 47 4 49 6 11 wire cover steering column 4 21 4 39 wire harness 8 61 8 63 headlight 4 3 4 5 4 7 4 11 4 13 4 19 4 25 4 29 4 31 4 37 light bar 4 45 lighting 4 35 strobe light 4 47 4 49 tilt bed 8 35 8 37 8 39 8 41 work lights 8 57 wrap body 9 9 hand hold 1 53 steering wheel 1 33 Page i 15 Club Car Club Car Inc Web www clubcar com P O Box 204
103. Manual Page 1 105 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 6 DS Golf Precedent TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 6 DS Villager 4 Precedent Vill 4 Villager 6 Villager 8 Body and Trim 07 31 04 e 7 TY 22 4 gt 102396601 ry Parts Manual Page 1 106 07 31 04 Body and Trim ITEM PART NO DESCRIPTION QTY a 1234 Cover 10 inch Wheel set of 2 DS 9 AM10839 CROMO rie MU RE 2 Precedent 10 AM10840 oon peer eae ee Perr 2 11 102559901 Kit Wheel Cover 7 spoke Precedent Professional and DS includes 4 wheel covers 1 102396601 Accessory Parts Manual Page 1 107 07 31 04 Body and Trim GRAPHICS ITEM PART NO DESCRIPTION QTY 1234 1 AM10900 Graphic Zig Pattern Golf Car black 1 2 AM10901 Graphic Blade Golf Car dark blue 1 3 AM10902 Graphic Wings Golf Car silver metallic 1 4 10903 Graphic Archer Golf Car gold metallic 0 1 5 AM10904 Graphic Spice Golf Car remist metallic 1 6 AM10905 Graphic Scorcher Golf Car solid red 1
104. Set Seat Sunbrella Precedent AM10962 Southwest Pattern with Hemlock Tweed Sides color code 4605 and 4751 e ror eI SEE 1 AM10963 Green and Taupe Pattern with Taupe Sides color code 4648 and 4907 1 AM10964 Burgundy Gray Black Pattern with Burgundy Sides color code 4606 4798 ecl RD at EEG TEILE et eee eade 1 AM10965 Navy and White Pattern with Navy Sides color code 4646 and 4902 1 5 Cover Set Seat Sheep Skin Precedent AM10960 NEUE 1 AM10961 1 102396601 Accessory Parts Manual Page 1 55 DS Golf Lynx Precedent 07 31 04 Body and Trim Page 1 56 Accessory Parts Manual 102396601 07 31 04 Body and Trim SEAT COVERS 2 OF 2 ITEM PART NO DESCRIPTION QTY 1234 6 Cover Set Seat Sheep Skin ICS seats not shown AM10387 Natural 1 AM10388 TAN RU E 1 AM10389 fca EE 1 AM10390 MEE 1 AM10391 B rguridy ii 1 AM10392 Hunter Green deci a ettet eet iue 1 AM10393 COW Patter oie tee ine tr eee ls 1 7 Cover Set Seat Sunbrella ICS seats AM10401 Southwest Pattern Sunbrella code 4751 1 AM10402 Green and Taupe Stripe Sunbrella code 4907 1 AM10403 Beige and Green Stripe sunbrella code 4932 1 AM10404 Burgundy Gray a
105. Trailer Hitch includes items 2 9 DS TransPorter 4 TransPorter 6 T rf GCarryall G n cic fpe umm D 1 2 1011546 Ball Trailer with nut and washer 1 3 1218 Screw Hex Head Cap 5 16 18 1 14 0000 2 4 7473 Nut Nylon Lock 5 16 18 2 5 1624 Screw Hex Head Cap 3 8 16 x 1 72 1 6 357 Washer LOCK 9 8 fi twan fer Da eir rn een e e a d de 1 7 808 Washer Flat 3 8 oeste eerta cete eese cado ev tetto rats e P 1 8 706 Nut Hex 3 8 16 cn Hee ee HE ee YER RE ERN ERR ERA 1 9 1011553 Trailer orn e eee dn eee et 1 10 1015445 Kit Trailer Hitch includes items 11 20 Carryall 1 1 11 1013483 Brace Trailer IGN icc ccc rir FO TE ER PREX Ra 2 12 1010934 Screw Hex Head 5 16 18 1 4 13 1241 Washer Flats 5 406 Toe 4 14 7174 Washer Lock B 16 ver voor Woot eend ta be en ecce 4 15 1242 Nut Flex5 16 18 niente Air a ede ERE ERR Ee Pe TR 4 16 705 Bolt Hex Head Cap 3 8 16 1 74 2 17 706 Nut Hex 8 certc iet dene ere ian eee eroe eet vea Doe eu 2 18 357 Washer Kore ECH 2 19 1011990 Washer Flat 3 8 ioter 2 20 1011553 Decal Trailer 1 102396601 Accessory Parts Manual Page 3 21 Carryall 1 Carryall 6 DS Golf Tr
106. VOLT ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY 5 123 4 1 101815601 Kit Battery Condition Indicator 48 Volt includes items 3 and 5 1 Carryall 1 2 101815602 Kit Battery Condition Indicator 36 Volt includes items 4 and 5 1 dr 3 101814201 Indicator Battery Condition 48 Volt 2 1 MS 4 101814202 Indicator Battery Condition 36 Volt 1 odi 5 101814701 Retainer PUSH OM santen verreden erepta 2 Turf 2 Item 3 can be used on both DS and Precedent vehicles DS Villager 4 102396601 Accessory Parts Manual Page 5 7 07 31 04 Meters and Gauges TYPICAL 5 PLACES CONNECTION md EE 2 TYPICAL 2 2 PLACES GS FRAME CONNECTION EN 2 f A lt Ma os 5 8 Accessory Parts Manual 102396601 07 31 04 FUEL GAUGE KIT GASOLINE VEHICLES Meters and Gauges ITEM PART NO DESCRIPTION QTY 1234 1 1016105 Kit Fuel Gauge includes items 2 11 1 2 1015103 Gauge Fuel includes items and 4 1 3 N A Washer External Tooth Lock 6 4 N A Nuit iu eve ett er bee nu e eet T LEN EL Oed 3 5 1015104 Bracket occ ria tute i dp e EG EC eg Pee be 1 6 1011610 Washer Cock 38 5 iint dettes tutis te 2 7 1011571 Flex 8 32 ade et teet ett tl ettet 2 8 N A Wire Assembly 18 Orange
107. Vo va dean 8 5 8233 Nut Nylon Lock 1 4 20 2 5 6 1703 Screw Hex Head 1 4 20 1 74 2 7 1014189 Screw Hex Head 1 4 20 2 3 8 1010435 Bolt Carriage 5 16 18 1 10 9 1241 Washer 5 167 10 10 7473 Nut Nylon Lock 5 16 18 10 11 Spigot Drain tee ne edad den 2 12 ru Decal Food not shown e a aaa 2 13 Decal Vehicle Load not SHOWN 2 Special order item available upon request 102396601 Accessory Parts Manual Page 10 11 Carryall 6 Turf 6 07 31 04 Beverage Units Page 10 12 Accessory Parts Manual 102396601 07 31 04 Beverage Units 19TH HOLE DELUXE REFRESHMENT CENTER 2 OF 2 ITEM PART NO DESCRIPTION QTY 1234 NOTE All 19th Hole Deluxe Refreshment Center parts are special order items available upon request Allow 4 to 6 weeks for delivery of special order items 1 1011868 Frame Windshield 204422 00 00 renveneerseenennnsenseeenseneen 1 2 T Brace Knee Passenger Side 1 3 Brace Knee Driver Side aa 1 4 1011883 Pad Windshield Frame Mounting 2222 22 2 0000000 2 5 1011937 Screw Hex Head 5 16 x 1 1 4 with patch 2 6 1010577 Screw Hex Head Cap 5 16 18 1 2
108. Wire Assembly 4 1 12 AM10717 Wire Assembly 4 Black 28 inches long 1 13 102002801 Wire Assembly 4 Black 13 25 inches long 5 14 AM10762 Computer Onboard contains 4 gauge wire 1 15 1011997 Assembly Forward Reverse Switch 1 16 1014304 Nut Hex Stainless Steel 5 16 18 1 17 1014871 Screw Hex Washer Head 4 40 X2 2 18 1017799 Bat 1 19 101979101 Switch Limit cep e rec pan Pee E bea ER eva Tia 1 20 102228701 Decal Private Speed 1 21 102243403 Lubricant Moly Te on single use tube 1 22 102250201 Switch Limit Sealed ciet aedi 1 23 1028 Nut Hex 1 420 at tti bt 3 24 304 Screw Hex Head Cap 1 4 20 1 3 25 451 Washer EoCK 17 sere set ree e E Een ankerden art a 3 26 8990 TG WING iced LR 8 NOTE The PowerTorque Powertrain is for use only on 48 volt electric vehicles with 18 inch x 8 5 8 tires 102396601 Accessory Parts Manual Page 6 11 DS Golf 07 31 04 Flectrical Options EU ud en E ou 9 4 SF 1 i i e o f EN
109. XRT 1200SE eee ANA TransPorter REY NER EXER RENS ME erences 27 TU Angle Box Bed Tailgate Turf Carryall 2 Turf Carryall 252 272 2 2 Carryall 2 Plus and 900 bud tet t eon UD 28 1015399 Screw Torx Truss Head 5 16 18 x 3 4 qty 17 for Turf Carryall 1 Carryall 472 XRT 1200SE and TransPorter 4 23 Turf1 29 7473 Nut Nylon Lock 5 16 18 qty 19 for Turf Carryall 1 Carryall 472 Turf 2 XRT 1200SE and TransPorter 4 25 Turf 252 30 1014387 e XenIp DM 2 Turf 272 31 1014321 Screw Torx Truss Head 10 24 38 4 XRT 900 32 1014415 Screw Torx Truss Head 1 4 20 3 4 0077 077 4 XRT 1200SE 33 332 Washer Flat etm he Det teet Teese teed 4 34 8233 Nut Nylon Lock 1 4 20 4 35 101963401 Nut Flange Lock 5 16 18 4 Special order item available upon request 102396601 Accessory Parts Manual Page 8 23 07 31 04 Cabs and Cargo Beds Page 8 24 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds CARGO BOX KITS 3 OF 3 ITEM PART NO DESCRIPTION QTY EM 1234 NOTE Vehicles with 1983 2000 non ICS canopies require rear canopy DS Golf support CCI P N 1014503 for cargo box installation Lynx Vehicles with ICS canopies require rear canopy support CCI P N AM10338 for cargo box in
110. alice aie 1 29 Dash Tray and Dash Pocket Organizer 1 31 Steering Wheel Accessories 0100 1 33 Bell Dash Unit with Compass Clock and Thermometer 1 35 Adjustable Seat Back 1 37 Seat zon otra enen EP ts b da RE ava 1 39 Seat 2 0f 4 lative wives ae ence te EY ne era eer ER PNE eee Og eo PER Po eR ERE eevee 1 41 Seat Backs 3 0F 4 dein m eee i e n RR Ple titre 1 43 Seat Backs 4 of 4 acai oed d B E ER RU ERO E EROR Uer 1 45 Seat Bottoms Of 8 neat ace fete ee teet eden 1 47 Seat Bottoms 2 of nnn nnns 1 49 Seat Bottoms 3 0f 3 iir ee EH ER ee eit heee ERR EE eee 1 51 Hand Hold Wrap on 1 53 Seat Covers 1 of 2 EE 1 55 Seat Covers 2 0f 2 deat idis eR 1 57 Carpets 1 08 4 iicet da ied hes eee e ee ee rera Aen cac be da eee 1 59 Carpets 2 0f 4 uere be c een e HE ER ede leet e APR Dee 1 61 Carpets neren E ur RR eU RE UA IE RR E len 1 63 Carpets 4 0 4 25 e ee ard ef de tenet itur aes eles 1 65 SoftSwipe Spike Cleaner eene nennen nennen nnns nennen nnne r nnns ntn nnns 1 67 Canopy Mounted Accessories
111. and Lock Set Black includes items 2 6 1 2 1015483 Kit Push Lock includes item 3 1 3 N A eu IER 2 4 7818 Bolt Carriage 5 16 18 1 72 1 5 7174 Washer eerte e rte cp bea iden 1 6 1242 Nut Hex 5 16 18 reete die TRU RES 1 102396601 Accessory Parts Manual Page 1 23 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 6 DS Golf Lynx TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 07 31 04 Body and Trim Page 1 24 Accessory Parts Manual 102396601 07 31 04 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 1 Dash Custom AM10991 Black ABS with Burl Accents vennen 1 AM10944 Black ABS shown nnne nn nennen 1 AM10992 Carbon iler 1 102396601 Accessory Parts Manual Page 1 25 Precedent 07 31 04 Body and Trim lt 1 26 Accessory Parts Manual 102396601 07 31 04 Body and Trim DASH KITS 2 OF 2 ITEM PART NO DESCRIPTION QTY 1234 2 Dash Two Cup Custom AM10288 ABS 1 10289 1 10290 Carbon Fiber with Radio CD
112. dete pee 4 XRT1200 10 7473 Nut Nylon Lock 5 16 18 4 11 1015612 Bracket Cylinder Mounting 1 12 705 Screw Hex Head 3 8 16 x 1 1 4 4 4 1 0000 0 0000 00 4 13 1011990 Washer Flats 3 8 nau d es corse 4 14 357 Washer 8 8 e v Cr PO 4 15 706 Nut 3 8 1 6 et abated aah adea eae 4 16 8990 Tie Wit HUS 10 17 1017163 Wire Harness includes items 18 23 1 18 N A Wire Assembly 14 Red includes item 19 1 19 101881801 Breaker Circuit Led ive Pic eua n ei 1 20 N A Wire Assembly 14 Yellow nennen nennen enen ee 1 21 N A Wire Assembly 14 Red 1 22 Wire Assembly 14 Black 1 23 1015636 Switch E renten et dinde te EDU 1 24 1015653 Decal Up DOWr te lee teer reete nent 1 25 1014557 Washer Flat 7 16 ete tra a epis 1 102396601 Accessory Parts Manual Page 8 35 07 31 04 Cabs and Cargo Beds TYPICAL 4 PLACES Peo ITIN Lee am pere WI ph SS TYPICAL 2 PLACES Page 8 36 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds ELECTRIC TILT BED KITS 2 OF 3 ITEM PART NO DESCRIPTION QTY
113. hinged on right side 1 28 DOES Door Lexan 24 3 10 x 12 Inch hinged on left side not shown 1 29 as erige 2 30 ds LE 1 31 usb Plate Cabinet Connector 2 Special order item available upon request 102396601 Accessory Parts Manual Page 10 25 07 31 04 Beverage Units PASSENGER SIDE 10 26 Accessory Parts Manual 102396601 07 31 04 Beverage Units CAFE EXPRESS DELUXE BASE UNIT ITEM PART NO DESCRIPTION QTY 123 4 NOTE Allow 4 to 6 weeks for delivery of special order items 1 Unit Base 2 E Shelf CondilTient naci ebd e nat c Ve e helena eR e 2 3 AS Lid Sliding Lexan Ice Bin 2 4 AM10057 Handle Locking T rine ce trt nee ened 2 5 AM10071 Key not shown 1 6 nas Poly Hinged 2 cie P inet 2 7 A Grommet 1 1 4 Inch black not shown 2 8 MT Bumper Rubber black not shown 1 9 ARS Bin he ee eoe 1 10 is Door HealA6CCeSS i Ea eoe 1 11 ARES Lock Rear Access Door 1 12 AM10068 Key not shown ssssssssssssseeeeeeeeenneeee nennen enne nnns en nnne 1 13 AM10042 Hinge 2 Inch Heavy Duty 2 14
114. ina Assembly Header Heater not 40 0 eenen 1 33 Bracket Blower Mounting not 0 1 34 Hose Duct 2 1 2 Inch Diameter x 27 Inch Length not shown 1 35 PRA Hose Duct 2 1 2 Inch Diameter x 15 Inch Length not shown 1 36 uas Hose Duct 2 Inch Diameter x 17 Inch Length not shown 1 102396601 Accessory Parts Manual Page 8 63 OUTDOOR EM SPORTING ACCESSORIES 07 31 04 Outdoor Sporting Accessories 5542407 T TYPICAL 4 PLACES A 2 gt gt PLACES 9 Page 9 2 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories FLOOR MOUNTED GUN RACK ITEM PART NO DESCRIPTION QTY 1234 1 AM10639 Kit Floor Mounted Gun Rack includes items 2 8 1 2 N A Nut WING enr eee Heteren a eee 6 3 N A Plate Mounting 1 4 N A Bolt Phillips Head 1 16 18 1 74 000 4 5 N A Washer Flat 5 16 v er rov br pe certe n 4 6 N A Nut Nylon Lock 5 10 itat sende nda d ke cre Pe Eo 4 7 N A Rack QUE er em a tes neat alee end 1 8 N A Decal Warning not shown 1 102396601 Accessory Parts Manual Page 9 3 Carryall 252 Carryall 272 Carryall 472 DS Golf Lynx XRT
115. is listed under and a level 4 part is a component of the level 3 part Fig 4 Item Part Item Page Numbers Numbers Description Title GLOVE BOY DASH AND STEERING Balloons PART NO DESCRIPTION ITEM PFATNO DESCRIPTION ary 1015492 1015483 N A 7818 7174 1242 AM10288 10289 10290 10291 10292 10293 AM10294 AM10295 AM10296 AM10297 AM10298 AM10299 AM10300 AM10284 AM50396 AM10285 10286 AM10287 10272 10273 AM10274 AM10301 AM10302 AM10728 1234 Glove Box and Lock Set Black includes items 2 6 Kit Push Lock includes item 3 Key Bolt Carriage 516 Washer Lock 5 16 Nut Hex 5 16 18 Dash Two Cup Custom not shown ABS Black Carbon Fib Carbon Fib Regal Burl Regal Burl with Radio CD Cutout for Driver Side Glovebox Dash Four Ball Custom not shown Regal Burl with Battery Condition Indicator Cutout Regal Burl with Cutouts for Battery Condition Indicat for Driver Side Glovebox Carbon Fiber with Battery Condition Indicator Cutout Carbon Fiber with Cutouts for Battery Condition Indi Radio CD for Driver Side Glovebox Regal nnen Regal Burl with Radio CD Cutout for Driver Side Glovebox CartoniFiber aannaaien Carbon Fiber with Radio CD Cutout for Driver Side Tray One Piece Dash not shown Standard 2 7 8 Inch Drink Holder Open
116. sweater 1 79 basket sand bottle 1 83 battery charger onboard accu power 6 23 battery charger onboard PowerDrive 6 25 6 27 6 29 6 31 battery condition indicator 5 7 battery watering gun 11 5 bearing ball motor 6 5 6 7 bed mat 8 19 beverage dispenser 10 9 10 19 beverage two way radio holder 1 19 bezel headlight 4 3 4 7 4 13 4 25 4 31 bezel taillight 4 9 4 17 4 35 bin trash 10 7 10 17 10 27 blade snow plow 9 33 block fuse 4 17 4 35 block terminal 4 13 4 31 4 35 6 29 blower heater 8 67 blower cover assembly 8 61 blower mounting bracket 8 61 8 63 board control 6 25 6 27 6 29 6 31 body wrap 9 9 body camouflage 9 7 boot dust 3 3 3 7 boot gun 9 5 bottom sand bottle 1 83 box bed cover 9 19 box dog aluminum 9 23 box tool 1 103 8 31 8 33 brace ball picker 7 7 knee 2 3 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 25 2 27 2 31 2 33 10 7 10 13 10 15 10 23 light bar 4 45 tow bar bumper 3 15 trailer hitch 3 27 bracket armrest 7 5 blower mounting 8 67 8 63 brace mounting 4 45 brake light switch 4 15 4 33 charger mounting 6 23 cowl 2 19 2 21 cylinder mounting 8 35 8 37 8 39 8 41 front body 10 21 fuel gauge 5 9 headlight mounting 4 3 4 7 4 13 4 25 4 31 hom 4 31 hour meter 5 3 5 5 Accessory Parts Manual hydraulic pump mounting 8 41 light bar 4 45 mirror mounting 1 13 mirror mounting rear view 1 15 relay and reset board mo
117. 0 not shown 16 28 1013061 Nut Nylon Lock 10 32 not shown 8 29 1017980 Support Side Canopy passenger side 1 30 1017185 Weldment Front Hanger 1 31 1012159 Screw Hex Head Cap 1 4 20 x 2 3 4 8 32 1013509 Screw Hex Head Cap 1 4 20 x 1 3 4 sse 4 33 1015392 Rivet Pop can be used in place of items 26 and 28 not shown 8 102396601 Accessory Parts Manual Page 2 33 07 31 04 Canopies and Enclosures Page 2 34 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ITEM PART NO DESCRIPTION QTY Im 1234 1 102480901 Kit Vinyl Top includes items 2 5 1 Carryall 294 2 N A TOP ER 1 XRT 1500 3 N A Support Top Prop Rod 2 4 N A Strap 21 inch with buckle 2 5 N A Strip VEICKO ER 1 102396601 Accessory Parts Manual Page 2 35 07 31 04 Canopies and Enclosures Page 2 36 Accessory Parts Manual 102396601 07 31 04 ALL WEATHER ENCLOSURES TWO PASSENGER Canopies and Enclosures ITEM PART NO DESCRIPTION QTY 1234 NOTE Three sided enclosures require a windshield For items 1 and 2 use either windshield CCI P N 1014435 solid or CCI P N 101728602 hinged For item 4 use either CCI P N 102162901 at or CCI P N 102162202 hinged A soft windshield is incorpor
118. 00 9 1015172 Wire Harness includes items 10 and 11 1 10 7861 Grommet tees apu dut eed oii 1 11 1011777 Fuse 3 Amp tg re ER EUER E E UE E ege 1 12 N A Wire Assembly 16 Yellow Carryall 1 2 and 2 Plus 1 13 N A Wire Assembly 18 Red Carryall 6 1 14 1013509 Screw Hex Head 1 4 20 x 2 15 332 Washer Fl at 1 4 ze aneh aea a ue 4 16 8233 Nut Hex 1 4 20 etr ener tet ie ve ene 2 17 1015162 Terminal Double Male 1 102396601 Accessory Parts Manual Page 4 49 07 31 04 Lights Page 4 50 Accessory Parts Manual 102396601 07 31 04 Lights REAR FACING FLOOD LIGHT ITEM PART NO DESCRIPTION QTY EM 1234 Vehicles must be equipped with a canopy All vehicles with canopy top 1 AM10685 Light Rear Facing Flood includes wire harness conduit and Carryall 294 mounting hardware includes item 2 and 3 1 2 10015 ZB 1 102396601 Accessory Parts Manual Page 4 51 METERS AND GAUGES 07 31 04 Meters and Gauges TYPICAL 3 PLACES Page 5 2 Accessory Parts Manual 102396601 07 31 04 Meters and Gauges HOUR METER KIT 36 VOLT AND 48 VOLT ELECTRIC VEHICLES ITEM PART NO DESC
119. 009502 Assembly Wheel gray and Tire Driver Side Off Road Tread 6 Ply Rated 22 x 11 00 10 Duro 1 9 102009401 Assembly Wheel white and Tire Passenger Side Off Road Tread 6 Ply Rated 22 x 11 00 10 Duro 1 10 102009402 Assembly Wheel gray and Tire Passenger Side Off Road Tread 6 Ply Rated 22 x 11 00 10 Duro 1 102396601 Accessory Parts Manual Page 9 25 DS Golf Lynx 07 31 04 Outdoor Sporting Accessories Page 9 26 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories TIRE CHAINS ITEM PART NO DESCRIPTION QTY 1234 Set V Bar Tire Chain 1 AM10666 22 and 23 inch Carlisle All Trail and Turf Mate tires Turf Carryall 272 Turf Carryall 472 Carryall 294 XRT 1500 1 2 AM10668 18 inch standard Duro tires DS Turf Carryall 1 Turf Carryall 2 and Precedent Professional essen nennen 1 3 AM10973 23 inch Traks Max II tires Carryall 272 and 472 1 NOTE Each set includes two chains 102396601 Accessory Parts Manual Page 9 27 Carryall 1 Carryall 2 Carryall 272 Carryall 294 Carryall 472 DS Golf Precedent Pro Turf 272 XRT 1500 07 31 04 Outdoor Sporting Accessories Page 9 28 Accessory Parts Manual 102396601 07
120. 017521 1 99 101754201 8 5 101754202 8 7 101754203 8 5 101754204 8 5 101754205 8 7 101754206 8 5 101768202 1 95 101768204 1 95 1017689 8 61 1017699 4 9 4 17 4 35 4 43 101770201 8 19 101770202 8 19 101770203 8 19 102396601 INDEX 1017721 4 3 4 7 4 13 1017724 4 21 4 39 1017744 3 13 101774402 3 9 1017747 3 15 1017749 1 81 101775001 1 81 101775002 1 81 101775402 1 81 101775404 1 81 1017759 3 15 101775902 3 11 1017760 3 15 101776201 1 95 101776301 1 95 1017774 7 3 8 35 8 37 8 39 1017779 3 11 3 15 1017780 3 15 1017799 6 11 1017831 3 15 101785101 3 15 101785202 3 13 101785204 3 13 1017858 4 13 4 31 101785704 6 5 6 9 1017944 6 3 6 7 1017946 6 3 6 7 1017947 6 3 6 7 1017948 6 3 6 7 1017949 6 3 6 7 1017950 6 3 6 7 1017951 6 3 6 7 1017952 6 3 1017953 6 3 6 7 1017954 6 3 1017961 6 7 101797901 2 33 1017980 2 33 1017987 2 33 101800201 2 27 101801001 6 25 6 27 6 29 6 31 101802301 6 25 101805501 2 27 101805502 2 27 101805601 2 27 101805801 2 27 101808301 1 9 101808302 1 9 101810801 4 27 4 35 101814001 4 31 101814011 4 31 101814019 4 31 101814201 5 7 101814202 5 7 101814301 6 25 101814302 6 27 Accessory Parts Manual 101814303 101814304 101814306 101814601 101814701 101815301 101815401 101815402 101815601 101815602 101816701 101819701 101828003 101828101 101828501 101828601 101828701 101829001 101829101 101835001 101835101 101835401 101835501 101835502 101
121. 017946 Package Brush 2 pieces includes 4 1 15 1011411 Package Brush Spring 4 pieces 1 16 1011290 Bearing 1 17 1017950 Retainer nennen 1 18 N A i oe eo ne e en De 1 19 1014201 Screw Hex Head Cap 1 4 20 x 2 4 4 3 20 451 Washer Lock 1 4 sido tiem e n a et n ied p bet a 3 21 1010934 Screw Hex Head Cap 5 16 18 x 1 1 22 7174 Washer Eock 5 16 eieren tartare i A d avi en tivi a b bas de Uo 1 23 102235201 iM 1 102396601 Accessory Parts Manual Page 6 7 07 31 04 Flectrical Options REFERENCE COMPONENT MOUNTING PLATE Page 6 8 Accessory Parts Manual 102396601 07 31 04 Flectrical Options 3 75 HORSEPOWER MOTOR UPGRADE KIT POWERDRIVE SYSTEM 48 ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY 1234 NOTE Motor Upgrade Kit 101898401 can be installed on 1998 and Carryall 1 later model year vehicles Carryall 2 1 101898401 Kit 3 75 hp Motor Upgrade includes items 2 4 and mounting aes das Mui epp he than Ma Rd er 2 101785704 Motor 48 Volt Series 3 75 hp not shown 1 3 101840203 Controller ca ise ti eee 4 1019
122. 01838701 Bracket Relay and Reset Board Mounting 1 14 1015917 Bushing Strain Relief AC Cord 1 15 101829001 Cordset 24 Inches Long with Grounded Plug 1 16 CCX8506 Breaker Circuit 15 Amp 120 V AC 1 17 1012098 Bushing Strain Relief DC Cord 12 AWG 1 18 101829101 Cordset DC 90 Inches Long with Leads 12 AWG DS Villager 4 1 19 Mens Cordset DC with Leads 12 AWG Villager 6 and Villager 8 1 20 1012101 Assembly Fuse includes hardware 1 21 101828501 Ammeter includes hardware 1 22 101828601 Relay Power 48 V 1 23 101914401 Assembly Voltage Suppressor 1 24 1017187 Assembly Retractable Cord Reel 1 25 1011707 Bracket Mounting citi et etel e eet ett esed 2 26 8233 Nut Lock 174220 dienen dien net n ea Rx RR e ERR Ta Sedes 4 27 7847 Screw Hex Head Cap 1 4 20 3 4 4 28 1703 Bolt Hex Head 1 4 20 x 1 1 2 4 29 1010927 Spacer rennen teet etm Er a REA RU akan 4 30 332 Washer Flat 1 4 used on rear brackets only 2 31 8233 Nut Nylon Lock 1 4 20 2 enne nennen 4 32 1016673 eite
123. 02077701 Bracket Brace Mounting nnne 2 8 1010934 Screw Hex Head Cap 5 16 18 1 8 9 1241 Washer Flat 5 16 cree 12 10 7473 Nut Nylon Lock 5 16 18 8 11 102159601 Switch Light Bar not shown 1 12 102155701 Wire Harness Light not shown 2 1 13 8990 Wrap Tie not shown sinismena r nnne nenas 4 102396601 Accessory Parts Manual Page 4 45 07 31 04 TYPICAL 2 PLACES VOLTAGE LIMITER TO NEGATIVE TERMINAL ON BATTERY 5 Lights Page 4 46 Accessory Parts Manual 102396601 07 31 04 Lights POST MOUNTED SAFETY STROBE LIGHT 48 VOLT ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 1 101814601 Kit Post Mounted Strobe Light includes items 2 15 1 Carryall 1 2 1015156 Light Strobe includes items 3 5 1 Carryall 2 3 1015526 Bulb Strobe 1 Carryall 6 4 183 Washer Flat 110 iode We sie re bacs 2 4 5 7893 Nut Flex 30 382 niit tren tre deter e le eoe Gr Ee negra 2 TransPorter 6 6 1015157 Plate COVer ctt na ee te iu dE eint cate eels 1 7 1015160 Weldment Pole etit todo he os a renderen 1 8 1015187 Switch Assembly pete ido bd fe tere
124. 04 Canopies and Enclosures Page 2 40 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TWO PASSENGER DS Golf ITEM PART NO DESCRIPTION 1234 NOTE Ultimate enclosures wrap around the front canopy supports and attach with zippers Ultimate enclosures also have oversized door and rear access zippers pi Enclosure Vinyl Track Style Ultimate ts 1982 2000 non ICS canopies AM10658 Beige with Beige Binding 1 10659 White with White Binding 1 102396601 Accessory Parts Manual Page 2 41 07 31 04 Canopies and Enclosures Page 2 42 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TWO PASSENGER DS Golf ITEM PART NO DESCRIPTION 1234 NOTE Ultimate enclosures wrap around the front canopy supports and attach with zippers Ultimate enclosures also have oversized door and rear access zippers 8 Enclosure Vinyl Track Style Ultimate ts 2000 present ICS canopies AM10656 Beige with Beige Binding 1 AM10657 White with White Binding 1 102396601 Accessory Parts Manual Page 2 43 07 31 04 Canopies and Enclosures Page 2 44 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TWO PASSENGER 5 OF 10 ITEM PA
125. 08702 Solenoid ZeON sant meneere bestes ett C P Turf 2 5 AM10694 Controller Remanufactured 300 amp 48 volt series not shown 1 villagere Villager 8 Though not listed mounting hardware is included with this kit Hardware quantities and use vary from model to model Refer to the installation instructions included with the kit for vehicle speci c mounting requirements See page 6 5 for 48 volt series motor assembly 102396601 Accessory Parts Manual Page 6 9 07 31 04 Electrical Options Page 6 10 Accessory Parts Manual 102396601 07 31 04 Flectrical Options POWERTORQUE POWERTRAIN ITEM PART NO DESCRIPTION QTY 1234 1 AM10758 Powertrain PowerTorque 48 volt Electric includes items 2 26 1 2 AM10760 Motor 5 1 hp rated Continuous Duty 2 1 3 AM10696 Controller 450 amp 48 volt Custom 1 4 AM10708 Wire Assembly 4 Blue 59 5 inches long 1 5 AM10709 Wire Assembly 4 Orange 1 6 AM10710 Wire Assembly 4 Green 1 7 AM10711 Wire Assembly 4 White 20 inches long 1 8 AM10712 Wire Assembly 4 White 64 inches long 1 9 AM10714 Wire Assembly 4 Yellow 1 10 10715 Wire Assembly 4 Blue 64 inches 1 11 AM10716
126. 1 1 69 Canopy Mounted Accessories 2 of 3 nns 1 71 Canopy Mounted Accessories 3 Of 3 nennen nnne nnne nennen nnns 1 73 1 75 Three Bay Rear Storage Unit nennen nennen nennen nennt senten rene 1 77 CONTENTS Sweater Baskets and Enclosures c cccccceeceeeeeeeeeeeeeeeeeeeeaeeeeeaeeeeeaeeeseaeeesgaaeeseaeeeseaeeeseaeeeseaeeeseaeees 1 79 Tid ope ME 1 81 Sand Bottle Kits CI of 3 Eisi are e de enn 1 83 Sand Bottle Kits 2 Of 9 eters et Ha dead 1 85 Sand Bottle Kits 3 of 222 0 000 1 87 Sand Bucket Sand Basket Kits 22224 0 0 10000 nennen nnne nennen 1 89 Club and Ball Cleaner Kit ia a 1 91 Rake ELEC 1 93 Scuff Guard and Bagwell Protector Kit 1 95 Two bag Attachment 1 97 Four bag Attachment 21 1 11 1 99 Bara SOR ERE GERE 1 101 Brush Guard Rack and 1 1 103 Wheel Covers 1 of 2 nnns nennen nnns 1 105 Wheel Govers 2 0f 2 E REL SOR NEG RUE ED e DER CREER 1 107 cc 1 109 Grocery Bag te aa nant tuii uds
127. 1 25 1016879 Bezel Headlight 1 26 101828601 Relay Brake Light 48 Volt 2 1 27 1017853 Bolt Hex Head Machine 6 32 3 4 2 28 7591 Washer t ert altel di 2 29 1011229 Nut Hex Lock 6 32 2 Eum e be pete e ter toad 2 30 101914401 Assembly Voltage Suppressor 1 NOTE Turf 2 vehicles come with headlights standard To install complete lighting package headlights will need to be removed 102396601 Accessory Parts Manual Page 4 31 07 31 04 Lights 89 NSW Sits 4 96 NRE 2 PLACES TYPICAL 2 PLACES 34 Page 4 32 Accessory Parts Manual 102396601 07 31 04 Lights STANDARD LIGHTING PACKAGE CONTROLS 48 VOLT ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 31 4034 Switch Light includes item 32 1 Carryall 1 32 1013857 Knob Light 1 Carryall 2 33 1011439 Switch BR 2 DS Golf 34 1011557 Screw Hex Head Machine 6 32 1 4 Turf 1 35 101932201 Nut Nylon Locks 346 32 i ete e bein cete breite 4 Turf2 36 101957101 Bracket Brake Light Switch 1 DS Villager 4 37 1011280 Nut Lock 5 16 18 sein act det ces evita c lee eee ute 1 38 101969701 B ttorm HOM ae tee eee tek tertiae estie b 1 39 1241 Washer Flat 5 1
128. 1 splitter log 9 41 spring brush 6 3 6 5 6 7 compression 3 3 8 21 gripper 3 15 rearleaf 7 7 spring latch 8 29 springpad 7 7 spring retainer 7 7 stake side assembly 8 13 8 15 8 17 stake side bracket 8 3 8 13 8 15 8 17 stake side hinge 8 13 8 15 8 17 stake side kit 8 13 8 15 8 17 stator shell and winding 6 3 6 5 6 7 steering arm weldment assembly 3 3 steering link rod 3 7 3 13 steering wheel cover 1 33 steering wheel wrap 1 33 storage basket kit 1 79 storage compartment 10 27 storage drawer 10 25 storage net canopy ICS 1 75 102396601 storage tray underseat 1 75 storage unit three bay 1 77 strap bag 1 99 strap bag rack 1 97 stripes accent 1 3 strobe light 4 47 4 49 support canopy 10 7 10 11 10 13 canopy top 2 23 2 33 front canopy top 2 31 rear canopy 2 3 2 5 2 7 2 9 2 13 2 15 2 21 2 23 2 27 2 31 2 33 rear canopy cross 2 27 seat 7 3 seatback 1 37 7 3 side canopy 2 3 2 7 2 15 2 17 2 19 2 23 2 27 2 33 sweater basket 1 2 depth 1 79 sweater basket full sized 1 79 Switch forward reverse 6 11 four position slide 6 27 6 31 heater 8 61 key uncommon 6 13 6 15 6 17 light 4 3 4 9 4 15 4 25 4 33 light bar 4 45 limit 4 15 4 33 6 11 strobe light 4 47 4 49 tilt bed toggle 8 35 8 37 8 39 8 41 switch plate snow plow 9 33 T 12 volt power point kit 6 27 12 volt relay 4 13 20 amp fuse 4 5 4 17 4 29 4 35 3 amp fuse 4 47 4 49 36 volt relay dc 6 23 tai
129. 1 111 SECTION 2 CANOPIES AND ENCLOSURES Canopy Kit 1982 2000 Non ICS 1 nnns nennen nnns 2 3 Canopy Kit 2000 Present ICS 2 5 Canopy Kit ii tet ea eet e ien Aime 2 7 Canopy Kit Four Passenger 2 9 Canopy Universal ime id ete tee lee e Ed eed et he en 2 11 Four Passenger Strut Kits nnen eenneneennenennnenrenverenneerennvenennsenennnennenenveneenennnenenneerennnerennn 2 13 Canopy Kits Utility 2 15 Canopy Kits Utility 2 Of 4 1 ctetu ette rl e Rh e dea tie oat ec oen 2 17 Canopy Kits Utility 3 2 19 Canopy Kits Utility 4 of 4 2 21 Canopy Kits Transportation 1 of 5 2 23 Canopy Kits Transportation 2 of 5 enne nnne 2 25 Canopy Kits Transportation 3 of 5 entes nnns 2 27 Canopy Kits Transportation 4 of 5 nennen nnne nnns nennen nennen 2 29 Canopy Kits Transportation 5 of 5 2 31 Canopy Kit Extended Length nennen ener nennen nnns 2 33 Vinyl reste vett et tide ott Lie e t dta epee pex Eee e E t ms 2 35 All Weather Enclosures Two Passenger 1 of 10 2 22 0044 2
130. 1 31 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 6 DS Golf Lynx Precedent TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 6 DS Villager 4 Precedent Vil 4 Villager 6 Villager 8 XRT 900 07 31 04 Body and Trim Page 1 32 Accessory Parts Manual 102396601 07 31 04 Body and Trim STEERING WHEEL ACCESSORIES ITEM PART NO DESCRIPTION QTY 1234 1 Cover Club Car Steering Wheel includes replacement decal for use on vehicles with scorecard clips shown AM10301 Carbon bem telnet eno ants 1 AM10302 Regal Burl 1 2 Wrap Solid color Steering Wheel AM10865 SING ER 1 AM10866 Oak kratten Noein aan 1 AM10867 eei OR Re Ri 1 AM10868 EE 1 AM10869 Red iid t d as eth tbe te d lente a 1 3 Wrap Two tone Steering Wheel shown AM10870 Red and Brick niii een dente dni emeret 1 AM10871 Cobalt and c inte ere reete RE Pee SERRE 1 AM10872 and Black 1 AM10873 Yellow and Black e baci ete vein Galas 1 102396601 Accessory Parts Manual Page 1 33 DS Golf 07 31 04 Body and Trim FALLING OFF MAY CAUSE DEATH hicle read operating instructions ind hold on to seat handle while moving until all occupants are seated
131. 1011627 Nut Speed a ORE 2 4 Kit Five Panel Adjustable Panoramic Mirror 5 AM10824 Precedent includes items 6 8 and item 11 1 6 7311 Screw Hex Head Cap 1 4 20 X 2 2 7 332 Washernr Elat or torre ara tates 4 8 8233 Nut Nylon Lock 1 4 20 2 9 10104 1982 2000 non ICS Canopy includes additional bracket and tems 8 m 1 10 10092 ICS Canopy includes item 11 1 11 AM10103 Bracket Non ICS Canopy Top Replacement 2 12 AM10688 Hardware Kit Five Panel Mirror Replacement for both ICS and non ICS canopies not shown 1 102396601 Accessory Parts Manual Page 1 13 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 472 Carryall 6 DS Golf Lynx XRT 900 XRT 1200 XRT 1200SE Precedent TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Precedent Vil 4 Villager 6 Villager 8 07 31 04 Body and Trim ale NEUE E LA E E CC Gij Wie Kyi VS M 20 1 14 Accessory Parts Manual 102396601 07 31 04 Body and Trim MIRRORS 2 OF 2 ITEM PART NO DESCRIPTION QTY 1234 To install this kit vehicle must be equipped with a heavy duty front bumper 1 1013846 K
132. 101841407 Switch Key key code 2C includes item 14 1 14 101974707 Key key code 2C ner i Eee eie Ld ie eee epe egeta 2 15 101841408 Switch Key key code 2D includes item 16 1 16 101974708 Key key code 2D HA XE Pe 2 17 101841409 Switch Key key code 1E includes item 18 1 18 101974709 Key key code 1E 2 19 101841410 Switch Key key code includes item 20 1 20 101974710 Key key code tree en ee De noxae ere e venne dend 2 21 101841411 Switch Key key code 2E includes item 22 1 22 101974711 Key key Gode 2E edet ideae ned 2 23 101841412 Switch Key key code 2F includes item 24 1 24 101974712 Key Key code 2E nuce eee tette tt eee etl ade 2 102396601 Accessory Parts Manual Page 6 13 Carryall 1 Carryall 2 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 DS Villager 4 Villager 6 Villager 8 See previous page for illustration Page 6 14 Accessory Parts Manual 102396601 07 31 04 Flectrical Options UNCOMMON KEY SWITCHES GASOLINE PEDAL START VEHICLES ITEM PART NO DESCRIPTION QTY 12 3 4
133. 11 9 10 Inch hinged on right side ts both TPC and Standard units not shown sse 1 11 Door Lexan 18 1 2 x 11 9 10 Inch hinged on left side ts both TPC and Standard UNIES ror it oen e mod Ren 1 12 AM10064 Bumper Rubber 0 81 x 0 52 Inch gray 4 13 AM10045 Koo Esaiae insi tus 4 14 10068 Key not shown 1 15 POP A Shelf 3 liter Coffee Pot 1 16 Strap Luggage 48 x 1 Inch with removable 2 17 101878816 Pot 3 Liter COCO ima cette Er ERR da DDR 2 18 Door Lexan 9 3 5 x 12 4 5 Inch hinged on right side not shown 1 19 pe Door Lexan 9 3 5 x 12 4 5 Inch hinged on left side 1 20 AM10067 Cambro y Drinks eia A eeu secte 1 21 ee Gambro Drip sin ETE 1 22 us Strap Luggage 72 x 1 1 2 Inch with removable end 1 23 Cabinet Top Rear includes items 24 30 1 24 das Assembly Rear Cabinet Top not shown 1 25 EE Door Lexan 18 1 2 x 11 3 10 Inch hinged on right side 1 26 aids Door Lexan 18 1 2 x 11 3 10 Inch hinged on left side not shown 1 27 ii Door Lexan 24 3 10 x 12 Inch
134. 1200SE HOESNOWM ende ea o ER E E EO MR 1 11 102232101 Breaker Circuit deo deron et enema ved a tonto Ee ea o e id 1 12 N A Clip Hitch Pin not shown 1 13 102232301 Pack Solenoid 2 1 02 2 4 004 44 6 66 nnne 1 14 N A Bar Handsaver not shown ssssssssseseeeeeeenneenn enne 1 15 1241 Washer RR er T 4 16 7473 Nut Nylon Lock 5 16 18 2 17 8233 Nut Nylon Lock 1 4 20 not shown 3 18 8248 Screw Phillips Truss Head 1 4 20 x 3 4 not 3 19 8639 Tie Wire not nennen nnne nnns 4 20 8915 Screw Hex Head 5 16 18 x 3 2 21 1011229 Nut Lock 46 32 not 2 22 1011557 Screw Hex Head Machine 6 32 x 1 not 2 102396601 Accessory Parts Manual Page 3 29 Carryall 252 Carryall 272 Carryall 472 Turf 252 Turf 272 XRT 900 XRT 1200 XRT 1200SE LIGHTS AM 07 31 04 Lights AS SEEN FROM FRONT DRIVER SIDE OF VEHICLE 3 X Y Em DIODE MOUNTING 18 GASOLINE VEHICLES WIRE TIE HEADLIGHT SWITCH HEADLIGHT TYPICAL MOUNTING 4 2 Accessory Parts Manual 102396601 07 31 04 Lights HEADLIGHT KIT 36 VOLT
135. 2 17 1017065 Retainer 1 18 1017062 Assembly Turn Signal Lens 1 19 1016880 Bezel Headlight Driver Side 1 20 1016879 Bezel Headlight 1 21 AM10096 Assembly Headlight Driver Side small includes item 23 24 1 22 AM10097 Assembly Headlight Passenger Side small includes items 23 25 1 23 AM10091 Bulb Headlight not shown 1 1 24 1014176 Assembly Bezel and Re ector Driver Side 1 25 1014177 Assembly Bezel and Re ector Passenger Side 1 26 1011498 Screw Machine 48 32 x 1 2 sss nnne nennen 2 27 1011610 Washer LOCK 82 pelea Pee 2 28 1011571 N t Hex 48332 s ed tee lee te gi eee nine s en Eg 2 102396601 Accessory Parts Manual Page 4 7 07 31 04 m TYPICAL L 2 PLACES 38 Page 4 8 Accessory Parts Manual 102396601 07 31 04 BASIC LIGHT KIT REAR BODY 36 VOLT AND 48 VOLT ELECTRIC AND 12 VOLT GASOLINE VEHICLES Lights ITEM PART NO DESCRIPTION QTY 1234 29 4034 Switch Light includes item 30 o oo eee 1 30 1013857 Knob Light SWitch ns orit t D Dee ite tee atl dienes 1 31 1017035 Assembly Taillight includes items 32 35 2 32 N A Base Taillight
136. 2 Turf Carryall 252 Carryall 2 Plus Turf Carryall 272 XRT 900 XRT 1200 and XRT 1500 1 Carryall 252 3 101770203 Mat Bed Carryall 472 TransPorter 4 Turf Carryall 1 Villager 6 Carryall 272 Villager 8 and XRT 1200SE nnns 1 Carryall 294 Carryall 472 Carryall 6 TransPorter 4 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 XRT 1200SE XRT 1500 102396601 Accessory Parts Manual Page 8 19 Cabs and Cargo Beds 07 31 04 TYPICAL 2 PLACES e m gu el 2 TYPICAL 4 PLACES TYPICAL 9 PLACES MEET TYPICAL 2 PLACES FLATBED ES VEHICLE TYPICAL 2 PLACES TYPICAL 2 PLACES 102396601 Accessory Parts Manual Page 8 20 07 31 04 Cabs and Cargo Beds CARGO BOX KITS 1 OF 3 ITEM PART NO DESCRIPTION QTY 1234 1 1015606 Kit Cargo Box Turf Carryall 1 Carryall 472 XRT 1200SE and TransPorter 4 includes items 3 35 1 2 1015607 Kit Cargo Box Turf Carryall 2 Turf Carryall 252 Turf Carryall 272 Carryall 2 Plus and XRT 900 includes items 34 1 3 1015413 Assembly Front Panel Turf Carryall 1 Carryall 472 XRT 1200SE and TransPorter 4 includes item 4 1 3 1015412 Assembly Front Panel Turf Carryall 2 Turf Carryall 252 Turf Carryall 2
137. 21 8233 Nut Lock 1 4 20 4 22 304 Screw Cap 1 4 20 1 4 23 304 Screw Hex Head Cap 1 4 20 1 74 4 24 332 Washer Flat 17 aite ran rien eia rte nea e Er ER 4 25 8233 Nut Nylon Lock 1 4 20 4 26 1016673 HOUSING Cord eine iin Rae chere eer aad ET RR E 1 27 8796 Screw Phillips Head 7 19 3 4 4 28 101801001 Plate Receptacle Backing 1 29 101966801 Block Terminal not shown sssssseeeeeeeenneenneenn nnns 1 30 101957501 Plug Two Way with Fuse not shown 1 31 1017189 Shrink Heat 1 1 2 inches x 4 feet not shown A R Heat Shrink is available in 3 inch lengths nonstandard Special order item available upon request 102396601 Accessory Parts Manual Page 6 29 Carryall 2 Turf 2 Flectrical Options 07 31 04 RECEPTACLE CHARGER 102396601 Accessory Parts Manual Page 6 30 07 31 04 Electrical Options a ITEM PART NO DESCRIPTION QTY 12 3 4 NOTE Allow 4 to 6 weeks for delivery of special order items Carryall 2 1 101896801 Assembly Fuse Holder 2 101969902 Kit PowerDrive Battery Charger with
138. 2187001 102187201 102187301 102187701 102198301 102198501 102199001 102200501 102222001 102222101 102222201 102226901 102228701 102231301 102231401 102231501 102231601 102232001 102232101 102232301 102235201 102236703 102242401 102243403 102250201 102262901 102263001 102263101 102263201 102263301 102264501 102272601 102273101 102275401 102278201 102278202 2 71 2 71 2 73 2 73 2 37 2 37 2 37 2 37 10 5 8 39 8 61 8 61 4 43 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 6 5 2 5 2 17 4 13 3 29 8 29 8 29 8 29 8 39 6 11 3 29 3 29 3 29 3 29 3 29 3 29 3 29 6 3 6 7 1 79 1 79 8 29 6 11 6 11 8 43 8 45 8 43 8 43 8 43 8 43 8 47 4 35 6 29 6 15 6 17 102396601 102278203 102278204 102278501 102278601 102296150 102296401 102296920 102299238 102299360 102332801 102341802 102348901 102348902 102351601 102352101 102352102 102354701 102354901 102355001 102357501 102361001 102361401 102365401 102422701 102427701 102427801 102445901 102478101 102478201 102480701 102480901 102481601 102483601 102484201 102486001 102486101 102486901 102487801 102488302 102488303 102488304 102491301 102491401 102493101 102536203 102536301 102536401 102538803 102539201 102539402 102539502 102546801 102548001 102548703 102548801 102549201 Accessory Parts Manual INDEX 6 15 6 17 1 83 1 85 1 83 1 87 1 87 1 85 1 91 3 5 3 11 3 19 3 5 3 11 3 19 2 21
139. 23 6 25 6 27 7 3 8 31 8 33 7861 4 47 4 49 7893 4 3 4 7 4 13 4 21 4 25 4 31 4 39 4 47 4 49 7910 3 3 7935 1 97 1 99 8028 7 3 8104 2 25 2 31 2 33 4 21 4 39 8106 4 5 4 29 8223 1 85 8233 1 13 1 79 1 81 1 83 1 89 1 93 1 97 1 99 2 3 2 5 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 23 2 27 2 31 2 33 3 15 3 29 4 13 4 31 4 47 4 49 6 23 6 25 6 27 6 29 6 31 7 5 8 23 8 27 8 31 8 33 10 11 10 13 10 21 8248 1 15 3 29 10 11 8251 1 81 7 3 10 3 8304 7 3 8418 1 79 8419 1 99 8639 3 29 8 61 8703 3 3 3 7 8725 3 3 8754 3 7 3 9 3 13 3 15 3 17 3 25 8755 3 7 8796 6 25 6 27 6 29 6 31 8861 1 7 3 15 8915 2 9 2 13 2 23 2 27 3 29 8916 2 9 2 13 2 31 8985 3 15 8963 2 7 2 9 2 13 2 15 2 17 2 21 2 23 8990 4 3 4 7 4 13 4 25 4 31 4 45 5 9 6 11 6 19 8 35 8 37 8 39 8 41 1010150 3 9 3 17 1014278 3 9 3 17 1017747 3 11 1010019 3 3 3 7 1010028 3 3 1010029 3 3 1010034 3 7 1010038 3 7 1010039 3 3 1010084 2 29 1010138 8 35 8 37 8 39 8 41 1010150 3 7 3 13 1010177 1 7 8 41 1010236 1 93 1010237 2 3 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 25 2 27 2 31 2 33 10 13 10 15 1010317 3 3 102396601 1 37 1 93 1 97 1 99 1 95 7 5 8 21 10 17 7 5 8 3 8 35 8 37 8 39 8 41 1010322 1010408 1010413 1010434 1010435 10 11 1010543 7 3 1010545 1 19 1010546 1 5 2 9 1010577 2 9 2 13 2 19 2 21 2 31 2 33 7 3
140. 2396601 07 31 04 Canopies and Enclosures CANOPY KIT 2000 PRESENT ICS ITEM PART NO DESCRIPTION QTY 1234 1 102061301 Canopy ICS white 1 2 102061302 Canopy ICS beige 1 3 102155501 Kit Support includes items 4 12 1 4 102063901 Assembly Windshield Frame 1 5 102065501 Support Rear Canopy driver side 1 6 102064601 Support Rear Canopy passenger side 1 7 102076701 Screw SEMS with patch 1 4 20 1 34 8 8 101835601 Nut Flange 1 4220 tate va certe tci rt err eee ande len deus 8 9 324 Screw Hex Head Cap 1 4 20 x 2 1 2 sss 4 10 332 et 8 11 8233 Nuit Lock 1 4220 rear da n Per e Fla reu 4 12 102198301 Pad Windshield Frame Mounting nnee nennen neren 1 2 13 AM50435 Support Rear Canopy Four Passenger black ts 2000 present v ehicles with a four passenger conversion and an ICS canopy not shown 1 102396601 Accessory Parts Manual Page 2 5 DS Golf 07 31 04 Canopies and Enclosures TYPICAL 2 PLACES TYPICAL 2 PLACES A 22 CS 2a SAS TYPICAL 2 PLACES Page 2 6 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosure
141. 3 canopy trim plate 2 9 2 15 2 17 2 19 2 21 2 23 2 29 2 31 2 33 canopy mounted fan 1 73 cap corner 8 23 fuel 5 9 motor end 6 5 sand bottle 1 83 1 85 1 87 seatback 7 3 capacitor 6 23 carcover 2 69 cargo box 8 21 8 25 carpet bagwell bottom 1 63 bagwell wall 1 63 front floorboard 1 61 rearenclosure 1 65 rearstep 1 65 two passenger 1 67 cart foldable game utility 9 39 hydro water 11 5 universal dump 9 39 cartridge deionizer 11 3 case charger 6 27 6 31 center portable refreshment 10 3 10 5 center refreshment 19th Hole Deluxe 10 11 chain and hook assembly tailgate 8 27 chain tire 9 27 channel weldment assembly 3 7 channel windshield 2 71 2 73 10 23 charger onboard accu power 6 23 charger onboard PowerDrive 6 25 6 27 6 29 6 31 circuit breaker 3 29 6 25 6 27 6 29 6 31 cleaner club and ball 7 97 cleaner spike 1 67 clip consumable ice 10 19 tire replacement 1 105 windshield 2 73 2 79 clock dash 1 35 club and ball cleaner 1 91 club protector 2 65 coffee pot 10 9 10 19 10 25 102396601 INDEX coffee pot shelf 10 25 Coleman cartcat heater 1 21 compartment storage 10 27 compass dash 1 35 compression spring 3 3 8 21 computer onboard 6 17 condiment shelf 70 77 10 27 connector rear canopy support 2 19 console overhead stereo 1 69 consumable ice clip 10 19 control board 6 25 6 27 6 29 6 31 control cable 6 23 control pack solenoid winch 3 29 controller 6 9 6 11
142. 31 04 Outdoor Sporting Accessories SPARK ARRESTOR KIT ITEM PART NO DESCRIPTION QTY EM 1234 1 101629008 Kit Spark Arrestor FE290 and FE350 engines includes item 4 1 Carryall 1 Carryall 2 2 101629006 Kit Spark Arrestor FE400 engine includes item 4 1 ji Carryall 2 Plus 3 101629004 Kit Spark Arrestor for vehicles that have cab with tailpipe extension Carryall 252 installed includes item 4 1 272 4 N A Screw Attaching 5 onere tete sert een 1 Carryall 472 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 XRT 1200SE 102396601 Accessory Parts Manual Page 9 29 07 31 04 Outdoor Sporting Accessories PRE UNITIZED TRANSAXLE HARDWARE a oc HARDWARE UNITIZED TRANSAXLE EXISTING HARDWARE Page 9 30 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories DIFFERENTIAL GUARD ITEM PART NO DESCRIPTION QTY EM 1234 1 101932902 Guard Unitized Transaxle gasoline vehicles with serial numbers Carryall 1 9710 563082 and greater nennen nnns 1 Carryall 2 2 101611402 Guard Pre Unitized Transaxle all electric vehicles and gasoline Carryall 2 vehicles with serial numbers lower than 9710 563082 f Came DS Golf Trans
143. 37 All Weather Enclosures Two Passenger 2 of 10 2 39 All Weather Enclosures Two Passenger 3 of 10 2 41 All Weather Enclosures Two Passenger 4 of 10 2 43 Page 2 Accessory Parts Manual CONTENTS All Weather Enclosures Two Passenger 5 Of 10 2 45 All Weather Enclosures Two Passenger 6 of 10 2 47 All Weather Enclosures Two Passenger 7 Of 10 2 49 All Weather Enclosures Two Passenger 8 10 2 51 All Weather Enclosures Two Passenger 9 Of 10 2 53 All Weather Enclosures Two Passenger 10 10 0 2 55 All Weather Enclosures Transportation and Utility 1 of 4 2 57 All Weather Enclosures Transportation and Utility 2 of 4 2 59 All Weather Enclosures Transportation and Utility 3 of 4 2 61 All Weather Enclosures Transportation and Utility 4 of 4 sse 2 63 Rear Rain Curtains and Club Protectors 2 65 Bag Covers nanne e P enden fimt d p e em 2 67 All Weather Gover cect ant etienne wrede 2 69 Windshields 1 of 6 REM 2 71 Windshields 2 08 6 eer e eio ne e RE RE 2 73 Windshields 3 Of 6 tius de Kade de
144. 4 8 oon Pin Retaining 2 A 2 9 coke Wire Retaining ed EEE 2 10 MIT Bracket Front Body Driver Side 1 11 27 Bracket Front Body Passenger Side not shown 1 12 Assembly Windshield Frame with knee braces 1 Special order item available upon request 102396601 Accessory Parts Manual Page 10 21 See previous page for illustration Page 10 22 Accessory Parts Manual 102396601 07 31 04 Beverage Units CAFE EXPRESS DELUXE CANOPY 2 OF 2 ITEM PART NO DESCRIPTION QTY 1 2 3 4 NOTE Allow 4 to 6 weeks for delivery of special order items 13 Windshield not shown sseseeenenennennnne enne 1 14 1011883 Pad Windshield Frame Mounting nne nenenneneeneneneeeeeenenenennnenenen 2 15 101444101 Channel Windshield not shown sssseeeeneennennnns 3 16 7473 Nut Nylon Lock 5 16 18 4 17 1010577 Screw Hex Head 5 16 18 1 2 2 18 1241 Washer at eri eve tete aire Te EN 6 19 1011964 Washer Flat 1 4 Jesse A sero on cha eve EC ne red ES eta 6 20 TER Washer THICK 174 ete as etre 4 21 pb Screw 1 4 0 1 2 22 ug 1 23 nis Brace Knee Driver Side
145. 420 1014423 1014433 1014434 1014435 1014437 1014441 101444101 1014471 1014482 1014503 1014506 1014509 1014513 1014514 1014517 1014521 5 3 5 5 5 5 5 3 5 9 1 93 1 93 1 15 1 15 1 15 4 3 4 9 4 15 4 25 4 33 2 13 7 3 8 27 4 7 4 7 10 11 10 13 2 29 6 3 6 5 6 7 3 7 3 13 6 11 1 83 1 89 1 97 1 99 2 19 8 23 8 23 1 93 1 99 3 15 8 23 10 3 2 9 2 9 2 9 2 3 2 9 2 71 10 15 2 71 10 23 2 71 2 73 10 15 2 27 1 79 3 15 2 7 2 15 2 15 2 15 8 21 8 21 10 3 10 3 Page i 5 1014537 8 21 8 29 1014538 2 3 1014540 5 3 5 5 101454602 7 7 1014548 10 3 101454902 7 7 1014556 10 3 1014557 8 35 8 37 8 39 8 41 1014558 2 3 1014559 10 3 1014573 7 7 101465701 1 83 101465703 1 83 1014675 7 7 1014678 6 3 1014859 2 57 1015414 1015424 1015445 1015477 1015478 1015479 1015480 1015481 1015483 1015492 1015526 1015528 101553901 1015583 1015606 1015607 INDEX 8 21 8 21 3 21 8 3 8 3 8 3 8 3 8 3 1 23 1 23 4 47 4 49 1 13 8 3 8 13 8 15 8 17 8 21 1 99 8 21 8 21 1015911 1015912 1015913 1015914 1015917 1016004 1016077 101609401 1016105 6 23 6 23 6 23 6 23 6 25 6 27 6 29 6 31 6 23 6 25 6 27 6 29 6 31 5 9 8 3 8 13 8 15 8 17 2 19 8 39 5 9 101611402 9 31 1016136 1016160 101616901 1016201 1016223 1016224 8 41 6 23 6 23 3 15 8 29 1 83 1 83 1014871 1014898 1014899 1014901 1014902 1014942 1014943 1014944 1014964 10150
146. 5 7 5 7 5 7 5 7 5 6 13 6 13 6 13 6 13 6 13 6 13 6 13 6 13 6 13 6 13 6 13 6 13 6 25 6 29 6 27 6 25 6 27 6 29 6 31 8 37 8 39 8 37 10 19 10 25 1 91 1 91 8 35 8 37 8 39 8 41 10 3 8 41 8 41 6 25 6 27 6 29 6 31 5 9 6 9 3 7 3 9 3 13 3 17 1 9 6 9 7 3 4 13 4 31 6 25 6 27 10 3 3 15 3 11 3 15 2 37 2 37 2 37 2 37 2 65 2 65 4 15 4 33 9 31 2 65 2 65 2 65 101934604 101934605 101934606 101934607 101934608 101934609 101934610 101936001 101936401 101946201 101952901 101955101 101957101 101957501 101958601 101960601 101962601 101963401 101965001 101965401 101966801 101969701 101969901 101969902 101974701 101974702 101974703 101974704 101974705 101974706 101974707 101974708 101974709 101974710 101974711 101974712 101979101 101980401 101980501 101981101 101985201 101987801 101987901 101988001 101988002 101988101 101988201 101989701 101994301 101994401 101994501 101994601 101994801 101995101 101996901 101997401 Accessory Parts Manual INDEX 2 65 2 65 2 65 2 65 2 65 2 65 2 65 1 83 1 81 7 3 6 29 6 31 4 13 4 15 4 33 6 29 1 85 7 5 4 27 4 35 8 23 1 17 6 29 6 31 6 29 4 15 4 33 6 29 6 31 6 13 6 15 6 17 6 13 6 15 6 17 6 13 6 15 6 17 6 13 6 15 6 17 6 13 6 15 6 17 6 13 6 15 6 17 6 13 6 15 6 17 6 13 6 15 6 17 6 13 6 15 6 17 6 13 6 15 6 17 6 13 6 15
147. 5 TION Mount 1 6 Motor Electric 1 7 rv Bracket Motor 1 8 MET Assembly Bracket Pin Guide 1 9 meee Gude 1 10 neni 2 11 SEM Plate Blade Wear dee cv after Ee 1 12 re Skid Bladen I ate 2 Special order item available upon request Before item 1 can be installed check the following Vehicles must have a 2 inch receiver CCI P N AM10983 installed Listed on Page 3 25 A voltage reducer is required for 48 volt vehicles with six 8 volt battery con gur ations a DC DC converter CCI P N 102357501 is recommended 102396601 Accessory Parts Manual Page 9 35 Carryall 1 Carryall 2 Carryall 6 DS Golf Lynx Turf 1 Turf 2 DS Villager 4 07 31 04 Outdoor Sporting Accessories Page 9 36 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories ITEM PART NO DESCRIPTION QTY 1234 1 10877 Mower 44 inch Rough Cut 531 Ib 1 2 10878 Mower 60 inch Finish Cut 498 1 3 AM10879 Mower 44 inch Finish Cut 300 Ib 1 102396601 9 37 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 294 Turf 252 Turf 272 XRT 900 XRT 1200 XRT 1200SE XRT 1500 07 31 04 Outdoor Sporting Accessories Page 9 38 Accessory Parts M
148. 58 1015068 1015075 1015091 1015103 1015104 1015139 1015143 1015148 1015156 1015157 1015160 1015162 1015172 1015187 1015188 1015245 1015313 1015330 1015363 1015365 1015366 1015367 1015368 1015390 1015392 1015399 1015400 1015405 1015412 1015413 6 11 2 9 2 9 7 7 7 7 10 3 10 3 10 3 1 105 2 13 10 3 1 79 1 93 2 9 2 13 2 25 2 27 7 3 10 3 5 9 5 9 5 9 5 9 10 3 4 47 4 49 4 47 4 49 4 47 4 49 4 49 4 47 4 49 4 47 4 49 5 9 8 21 8 21 8 61 8 21 8 21 8 21 8 21 8 21 8 21 2 25 2 31 2 33 8 3 8 5 8 7 8 9 8 11 8 23 8 21 1 5 2 13 2 23 2 27 8 21 8 21 Page i 6 1015608 8 41 1015610 8 41 1015612 8 35 8 41 1015615 8 41 1015616 8 41 1015617 8 41 1015621 8 41 1015623 8 41 1015624 8 41 101562601 7 3 101562602 7 3 101562701 7 3 101562702 7 3 1015636 8 35 8 37 8 39 8 41 1015638 8 41 1015640 8 41 1015646 8 3 1015647 8 3 101564804 7 3 101564805 7 3 101565201 7 3 101565202 7 3 1015653 8 35 8 37 8 39 8 41 1015654 8 13 8 15 8 17 1015656 8 13 8 15 8 17 1015660 8 13 1015662 8 15 1015684 8 3 1015688 8 3 101570401 8 35 8 37 8 39 8 41 1015741 4 17 4 35 1015762 8 27 1015764 8 27 1015765 4 49 1015807 1 7 1015902 8 29 1015905 6 23 1015906 6 23 1015907 6 23 1015910 6 23 Accessory Parts Manual 101629004 9 29 101629006 9 29 101629008 9 29 1016356 4 13 4 27 4 31 4 35 1016368 4 17 4 35 1016364 4 19
149. 6 07 31 04 Cabs and Cargo Beds 6 E AS gt 8 40 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds HYDRAULIC TILT BED KIT ITEM PART NO DESCRIPTION QTY EM 1234 1 1015640 Kit Hydraulic Tilt Bed gasoline vehicles includes items 2 37 1 Carryall 2 2 1016136 Pump Assembly Hydraulic Tilt Bed 1 Carryall 2 Plus 3 1015623 Adapter Straight Thread 2 Turf2 4 1015621 Bracket Hydraulic Pump 1 Turf 252 5 1012463 Screw Hex Head Cap 3 8 16 x 7 8 seen 2 6 357 Washer LOCK un rei tese clos bed nv EE Edu EA 6 7 1011990 Washer Flat 3 8 teet ette eode ended e Pedo 6 8 1010934 Screw Hex Head Cap 5 16 18 X 1 2 9 1241 Washer Flat 5 16 asss creer 6 10 7174 Washer LOCK 5 10 diete ip or ee ders 2 11 1242 Nut Hex 5 16 18 226 tie eri Seer P VER 2 12 1015615 Weldment Actuator 2 222 0 00001 1 13 1010177 Bolt Hex Head 3 8 16 X 2 ied o b ter am c e eb 1 14 1015608 SPacen S Mall TUS EE 1 15 1010138 Nut Hex Dimpled Lock 3 8 16 1 16 1010435 Bolt Carriage D 16 18 Arn verver aan tene eee ades rns 4 17 7473 Nut Nylon Lock 5 16 18 5 18 1015617 Cylinder Hydraulic
150. 6 17 6 13 6 15 6 17 6 11 1 83 1 83 1 83 1 89 4 17 4 19 4 35 4 37 4 3 4 7 4 13 4 25 4 31 4 3 4 7 4 13 4 25 4 31 4 3 4 7 4 13 4 25 4 31 4 3 4 7 4 13 4 25 4 31 4 3 4 7 4 13 4 25 4 31 4 35 4 37 8 55 8 53 8 51 8 59 8 57 8 49 10 5 1 89 102002801 102005601 102005701 102005801 102005901 102006201 102006301 102006302 102009401 102009402 102009501 102009502 102024601 102024701 102025401 102054501 102056001 102056401 102056501 102056502 102061301 102061302 102063901 102064601 102065103 102065501 102070501 102070601 102071401 102071701 102072001 102072101 102074101 102074201 102074501 102074601 102074701 102074801 102074901 102076201 102076701 102077601 102077701 102077801 102077901 102078001 102099101 102099301 102154201 102154801 102155501 102155601 102155602 102155701 102159601 102162202 6 11 10 19 2 73 2 73 2 73 8 5 8 7 2 59 2 59 9 25 9 25 9 25 9 25 1 89 1 89 8 61 4 45 3 23 10 5 8 61 8 61 2 5 2 5 2 5 2 5 3 23 2 5 8 61 8 61 8 61 8 61 8 61 8 61 8 61 8 61 8 61 8 61 8 61 8 61 8 61 2 19 1 79 2 5 4 45 4 45 4 45 4 45 4 45 2 13 1 101 8 39 8 39 2 5 2 57 2 57 9 17 4 45 4 45 2 73 102396601 102162901 102163001 102163101 102163501 102163502 102163601 102163602 102172301 102181001 102181101 102182101 102185201 102186001 102186101 102186201 102186301 102186401 102186601 102186701 102186901 10
151. 6 18 5 5 dien AA 1 40 7473 Nut Nylon Lock 5 16 18 1 NOTE Turf 2 vehicles come with headlights standard To install complete lighting package headlights will need to be removed 102396601 Accessory Parts Manual Page 4 33 07 31 04 TYPICAL 2 PLACES TYPICAL 3 PLACES Page 4 34 em au 2 2 PLACES dC DO e N T Lights VOLTAGE 2 PLACES LIMITER N oe MOUNTING EAT CARRYALL 1 DS GOLF SUPPORT AND VILLAGER 4 b A MO UNTING L GROUND BLOCK MOUNTING TYPICAL 2 PLACES FUSE BLOCK De MOUNTING gt TYPICAL TYPICAL Nd TYPICAL 2 PLACES 2 PLACES Accessory Parts Manual 102396601 07 31 04 Lights STANDARD LIGHTING PACKAGE REAR BODY 48 VOLT ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 41 101810801 Limiter Voltage includes items 42 45 1 1 42 1016356 Block Terminal dece e Eee 1 Carryall 2 43 1013357 Rivet Pop 5 32 4 4 2 000 nnne nennen nnne nnns 2 DS Golf 44 101962601 on ee eu n ette ir ee Turf 1 45 101835601 Nut Flanged Lock 1 4 50 2 Turf2 46 1015741 Block Fuse i eluted testi d aces 1 DS Vill
152. 658 Phone 1 706 863 3000 Augusta GA 30917 4658 1 800 ClubCar USA Intl 1 706 863 3000 Fax 1 706 863 5808
153. 66 1 33 AM10671 9 17 AM10763 11 7 AM10867 1 33 AM10672 9 17 AM10765 11 7 AM10868 1 33 AM10673 9 17 AM10766 11 7 AM10869 1 33 AM10675 9 13 AM10767 11 7 AM10870 1 33 AM10676 9 19 AM10768 11 7 AM10871 1 33 AM10678 9 9 AM10769 11 7 AM10872 1 33 AM10679 9 9 AM10778 9 7 AM10873 1 33 AM10680 9 9 AM10779 9 7 AM10874 9 5 AM10681 9 9 AM10780 9 7 10877 9 37 AM10685 4 51 AM10781 9 7 AM10878 9 37 AM10688 1 13 AM10782 9 7 AM10879 9 37 AM10689 1 11 AM10783 9 7 AM10881 9 39 AM10691 1 21 AM10790 9 7 AM10882 9 41 AM10694 6 9 AM10791 9 7 AM10883 9 39 AM10696 6 11 AM10792 9 7 AM10884 9 21 AM10697 2 83 AM10793 9 7 AM10885 9 21 AM10698 2 83 AM10794 9 7 AM10886 9 21 AM10702 1 75 AM10795 9 7 AM10887 11 7 AM10703 1 75 AM10796 9 7 AM10888 9 33 AM10706 7 11 AM10797 9 7 AM10889 9 33 10707 7 11 10798 9 7 AM10890 9 33 10708 6 11 10799 9 7 10895 9 33 AM10709 6 11 AM10800 9 7 AM10896 1 111 AM10710 6 11 AM10801 9 7 AM10900 1 109 10711 6 11 10811 1 79 AM10901 1 109 AM10712 6 11 AM10818 11 5 AM10902 1 109 AM10714 6 11 AM10821 9 25 AM10903 1 109 AM10715 6 11 AM10822 9 25 AM10904 1 109 AM10716 6 11 AM10823 9 25 AM10905 1 109 10717 6 11 AM10824 1 13 AM10927 9 21 AM10718 1 57 AM10827 2 7 AM10928 9 21 AM10719 1 57 AM10828 2 7 2 17 AM10929 9 21 AM10720 1 55 AM10829 1 15 AM10930 1 69 AM10721 1 55 AM10830 1 15 AM10931 1 69 AM10722 9 23 AM10839 1 107 AM10932 1 71 AM10725 9 17 AM10840 1 107 AM10933 1 71 AM10728 1 35 AM10841 9 11 AM10934 1 71 AM10
154. 7 bagwell protector 1 95 ball picker brace 1 7 basic light 4 7 battery condition indicator 5 7 beverage two way radio holder 1 19 cab 8 43 cab adapter 8 43 caliper guard 9 43 canopy 2 3 2 9 2 15 2 17 2 19 2 23 2 31 2 33 canopy Lynx 2 7 102396601 canopy mounting hardware 2 3 2 9 2 15 2 17 2 19 2 27 canopy support 2 5 2 13 2 21 2 27 cargo box 8 21 8 25 club and ball cleaner 1 91 cooler 1 81 cover plate 6 5 dash four ball 1 27 dash two cup 1 27 dc dc converter 6 19 differential guard 9 31 dome light interior 8 57 drain 10 17 drain assembly 10 27 driving range enclosure 8 45 electric tilt bed 8 35 8 37 8 39 exterior mirror 8 47 fan defogger 8 53 flat bed trim 8 3 floor mounted gun rack 9 3 four bag attachment 1 99 four passenger conversion 7 3 fuel gauge 5 9 fuel tank 5 9 gun boot kolpin 9 5 hardware taillight assembly 4 35 4 43 headlight 4 3 4 25 4 31 heavy duty bumper 1 5 hour meter 5 3 5 5 hydraulic pump reservoir 8 41 hydraulic tilt bed 8 41 information holder 1 9 license plate holder 1 11 lift 9 25 motor upgrade 3 75 6 9 onboard PowerDrive battery charger 6 29 6 31 pintle hitch 3 27 push lock 1 23 rake and rake holder 1 93 rake holder 1 93 rear view mirror 1 13 1 15 rear view mirror interior 8 49 receiver mounting 9 33 receiver front 3 25 receiver rear 2 inch 3 23 replacement hardware mirror 1 13 sand basket 1 89 sand bot
155. 7 31 04 Body and Trim Page 1 42 Accessory Parts Manual 102396601 07 31 04 Body and Trim SEAT BACKS 3 OF 4 ITEM PART NO DESCRIPTION QTY 1234 5 Seat Back Two Piece Cloth Upholstered 2000 present ICS vehicles AM10176 alg 1 AM10177 1 10178 SI e IM 1 AM10179 BIG P Y 1 AM10180 1 10181 TRAN a bus 1 10182 E RE 1 AM10183 BurGUndy 1 6 Seat Back Two Piece Vinyl 2000 present ICS vehicles AM10184 1 AM10185 Minke oer eh a 1 AM10186 SIR UID 1 AM10187 tepida dct iet enim 1 AM10188 Charcoal 1 10189 Teal isses 1 10190 Black 1 10191 BUIQUNGY ora ene nete e quee AR p edt ix etu 1 102396601 Accessory Parts Manual Page 1 43 DS Golf 07 31 04 Body and Trim Page 1 44 Accessory Parts Manual 102396601 07 31 04 Body and Trim SEAT BACKS 4 OF 4 ITEM PART NO DESCRIPTION QTY 1234 7 Seat Back Four Passenger Cloth Upholstered mounts on four hole seat supports AM10111 afl CE 1 AM10112 LE
156. 7 7820 Washer Internal Tooth 516 8 101955101 Nut Hex c MD as 9 1011825 Bracket Horn zessen eaten tet mE ME ias 1 10 304 Bolt Hex Head 1 4 50 1 2 11 332 Washer Flat etn re E eroe 2 12 8233 Nut Nylon Lock 1 4 20 2 2 13 101988001 Assembly Headlight Driver Side includes items 15 23 1 14 101988002 Assembly Headlight Passenger Side includes items 15 22 and 24 1 15 101987901 Harness Headlight Wire 1 16 101988101 Bulb Halogen i RE er tme as n D e 1 17 101988201 Lens Headlight ecce ener eere 1 18 1017064 Bracket 2 19 7893 Nut Hex 10 32 zoe overs iie e TELE e fece cn ee 2 20 1013461 Screw Hi Eo 40 16 uicem ec em er e Res 2 21 1017065 Retainer Headlight 1 22 1017062 Assembly Turn Signal Lens 2 0004000 1 23 1016880 Bezel Headlight Driver Side 1 24 1016879 Bezel Headlight Passenger Side 1 25 1017721 Diode Headlight gasoline vehicles only 1 26 1010909 Screw Machine Head 10 32 x 1 1 4 gasoline vehicles only 1 27 1016 Washer Lock 10 gasoline vehicles only 1 28 7893 Nut
157. 70 101989701 Harness Wire see page 4 37 1 NOTE Turf 2 vehicles come with headlights standard To install complete lighting package headlights will need to be removed 102396601 Accessory Parts Manual Page 4 35 07 31 04 PASSENGER SIDE HEADLIGHT 16 Bracy icc a go e PS ee DRIVER SIDE HEADLIGHT 16 Bracy 16 Brug BRAKE LIGHT x RELAY o 9 5 5 a LIGHT a SWITCH n 18 BLACK 18 RED 16 ORANGE 2 HORN SWITCH 14 YELLGW POSITIVE POST BATTERY 5 NC PARK BRAKE LIMIT SWITCH COM 16 BROWN oe aX i 2 gt m 5 16 BRAKE LIMIT SWITCH Y 16 YELLOW Page 4 36 16 WHITE Accessory Parts Manual GROUND TERMINAL Lights CONTROLLER POWERDRIVE VEHICLES ACCESSORY TERMINAL BLOCK IQ SYSTEM VEHICLES ve VOLTAGE LIMITER KEY SWITCH GROUND TERMINAL BLOCK 16 BLACK PASSENGER SIDE BRAKE LIGHT DRIVER SIDE BRAKE LIGHT 102396601 07 31 04 Lights WIRING STANDARD LIGHTING PACKAGE 48 VOLT ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 NOTE Wire harness is included with the Standard Lighting Package Carryall 1 beginning on page 4 31 Carryall 2 DS Golf 69 101987801 Harness Wire Standard Lighting Carryall 1 DS Golf
158. 701087010 8805 209966201 HAANNN LHVd 109965 lt 01 LYVd N DAN IN EN Club Car An am Ingersoll Rand business USING THE ACCESSORY PARTS MANUAL A WARNING This manual is to be used only for identification and ordering of service parts Be sure to read and use the maintenance and service manual before attempting any vehicle repairs Use this manual to identify and order accessories for all Club Car vehicles The Accessory Parts Manual is current at the time of its printing However updated sections can be downloaded from Partner Pavilion under Support Publications Technical Publications Simply check the Revision Log to see which sections have been revised and download the files you need This manual includes two reference tools a Table of Contents and an Index The Table of Contents lists section numbers and under them individual page titles and page numbers included in that section Fig 1 CONTENTS SECTION 1 GOLF CAR BODY AND TRIM Nameplate and Accent Stripes Heavy Duty Front Bumper Kit Information and License Plate Holder Kits Page Title Page Number Fig 1 The index Fig 2 lists speci c parts and assemblies Items are listed by both part number numerical listings and name alphabetical listings with the page numbers in italic text Items are listed by part number in the numerical section and by name in the alphab
159. 72 Carryall 2 Plus and XRT 900 includes item 4 1 4 101553901 Decal Bed Load 1 5 1015367 Assembly Side Panel driver side Turf Carryall 1 Carryall 472 XRT 1200SE and TransPorter 4 includes items 7 and 9 20 1 5 1015368 Assembly Side Panel driver side Turf Carryall 2 Turf Carryall 252 Turf Carryall 272 Carryall 2 Plus and XRT 900 includes items 7 and items 9 20 nnne enne eene nen nennen nennen 1 6 1015365 Assembly Side Panel passenger side Turf Carryall 1 Carryall 472 XRT 1200SE and TransPorter 4 includes items 8 19 and 21 1 6 1015366 Assembly Side Panel passenger side Turf Carryall 2 Turf Carryall 252 Turf Carryall 272 Carryall 2 Plus and XRT 900 includes items 8 19 and LC A ie eth enm icone ins 1 7 1014513 Bracket Tailgate driver side 1 8 1014514 Bracket Tailgate passenger side 1 9 1014537 Stud teen wen 2 10 1241 Er ed da ua hades 2 11 7174 Washer Loek 2 12 1242 Hex 5 16 1892 mete It tette te 2 13 1015400 Cruci 1 14 1015390 Spring
160. 729 1 37 AM10842 9 11 AM10944 1 25 AM10730 1 37 AM10843 9 11 10955 1 31 AM10731 2 3 AM10844 9 11 AM10959 9 35 AM10735 1 37 AM10845 9 11 AM10960 1 55 AM10736 2 13 AM10846 9 11 AM10961 1 55 102396601 Accessory Parts Manual Page i 3 AM10962 1 55 AM10963 1 55 AM10964 1 55 AM10965 1 55 AM10966 2 47 AM10967 2 47 AM10968 2 47 AM10969 2 47 AM10970 2 63 AM10971 2 63 AM10973 9 27 AM10974 11 3 AM10975 11 3 AM10976 11 5 AM10983 3 25 AM10986 7 73 AM10991 1 25 AM10992 1 25 11123 11 3 11124 11 5 20016 1 45 20017 1 45 20018 1 45 20019 1 45 20020 1 45 20021 1 45 20022 1 45 20023 1 45 20024 1 41 20025 1 41 20026 1 41 20027 1 41 20028 1 41 20029 1 41 AM20030 1 41 AM20031 1 41 20032 1 51 20033 1 51 AM20034 1 51 AM20035 1 51 AM20036 1 51 AM20037 1 51 AM20038 1 51 AM20039 1 51 50396 1 29 AM50435 2 5 AM50437 2 13 50446 2 13 5958 4 9 4 17 4 35 8506 6 25 SVP165701 3 27 SVP175201 3 27 SVP176902 4 21 183 2 25 2 31 2 33 4 3 4 7 4 13 4 17 4 21 4 35 4 39 4 47 4 49 304 1 89 2 19 2 21 4 13 4 31 6 11 Page i 4 INDEX 6 29 6 31 320 1 7 8 41 324 2 5 2 9 2 13 2 25 2 29 332 1 13 1 81 1 83 1 89 1 97 2 5 2 29 4 13 4 31 4 47 4 49 6 23 6 25 6 27 6 29 6 31 7 3 7 5 8 13 8 15 8 17 8 23 8 27 8 31 8 33 10 11 10 13 334 3 3 3 11 3 15 343 2 23 2 31 2 33 357 1 7 3 21 8 35 8 37 8 39 8 41
161. 835601 101837401 101837501 101837502 101837801 101837802 101838001 101838201 101838301 101838401 101838601 101838701 101839701 101839702 101839703 101839704 101839705 101839706 101839707 101839708 101839709 101839710 101839711 101839712 101839801 101839802 101839803 101839804 101839805 101839806 101839807 101839808 6 25 6 25 6 27 4 47 5 7 2 23 2 23 2 27 2 23 2 27 5 7 5 7 2 23 6 25 4 25 4 27 4 29 6 25 6 27 6 29 4 31 6 25 6 29 6 25 6 27 6 29 6 25 6 27 6 29 2 27 2 27 2 27 2 27 2 27 2 5 4 27 4 35 6 19 8 29 8 31 8 33 8 33 2 23 2 23 2 23 6 27 6 31 6 27 6 31 6 27 6 31 6 27 6 31 6 25 6 27 6 15 6 15 6 15 6 15 6 15 6 15 6 15 6 15 6 15 6 15 6 15 6 15 6 17 6 17 6 17 6 17 6 17 6 17 6 17 6 17 Page i 7 101839809 101839810 101839811 101839812 101840203 101840901 101841101 101841201 101841202 101841301 101841401 101841402 101841403 101841404 101841405 101841406 101841407 101841408 101841409 101841410 101841411 101841412 101841701 101841801 101841901 101872801 101872901 101878816 101881201 101881203 101881801 101885601 101888401 101895301 101896801 101896901 101898401 101903101 101904801 101908702 101910401 101914401 101918101 101926301 101926701 101931401 101931402 101931403 101931404 101931801 101931802 101932201 101932902 101934601 101934602 101934603 Page i 8 6 17 6 17 6 17 6 17 6 9 7
162. 9 Screw Hex Head 1 4 20 x 2 3 4 2 04000 4 26 1014306 Washer Flat 1 4 eL dade ee eco been 16 27 101609401 Decal Crush Area Warning not 2 28 N A Bracket Cowl passenger side not shown 1 29 N A Bracket Cowl driver side 9 1 30 1011965 Washer Lock 1 4 o ee meae ee ae Dore 4 31 304 Screw Hex Head Cap 1 4 20 1 2 Special order item available upon request 102396601 Accessory Parts Manual Page 2 19 07 31 04 Canopies and Enclosures TYPICAL 2 2 PLACES TYPICAL2 PLACES 2 20 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KITS UTILITY 4 OF 4 ITEM PART NO DESCRIPTION QTY 1234 1 102352102 Canopy black nnne nnne nnne senis 1 2 102352101 Canopy White E eS uec GER 1 3 102354701 Kit Canopy Support includes items 4 25 1 4 304 Screw Hex Head 1 4 20 1 2 5 1241 Washer Flat 5 10 3 de tenait RR RR a Ear d terra 8 6 1242 Nut Hex 5 16 18 ate eite eet 2 7 1703 Screw 1 4 20 x 1 1 2 ee 2 8 7174 Washer Loc
163. 974707 Key key code 2C E 2 15 101839808 Switch Key key code 2D includes item 16 1 16 101974708 Key key code 2D reet cuente eee YR Enn d E 2 17 101839809 Switch Key key code 1E includes item 18 1 18 101974709 Key key code 1E E O 2 19 101839810 Switch Key key code includes item 20 1 20 101974710 Key k y code vast eee tee engen tutte tete 2 21 101839811 Switch Key key code 2E includes item 22 1 22 101974711 Key key code 2E pe aie ERG AO 2 23 101839812 Switch Key key code 2F includes item 24 1 24 101974712 Key key code 2E an run etc poeta tont e pel aede e ie eget 2 Items 25 28 are for vehicles with FE400 engines 25 102278202 Switch Key key code B includes item 26 1 26 Key key code rrt c iit eden ane dadde 2 27 102278204 Switch Key key code C includes item 28 1 28 ME Key key code 9 e n ERR 2 Special order item available upon request Allow 4 to 6 weeks for delivery 102396601 Accesso
164. 988002 Assembly Headlight Passenger Side includes items 5 12 and 14 1 Turf 1 5 101987901 Harness Headlight Wire 1 DS Villager 4 6 101988101 Bulb Halogen ac ie tet dett iac SE 1 7 101988201 Lens dte ie tee I ee mettent 1 8 1017064 Bracket Mounting sese 2 9 7893 Nut Hex 310 32 nmr wervende wan eae ld nent dtes anes 2 10 1013461 Screw Hi Lo 10 16 x 7 16 0 000000 2 11 1017065 Retainer 1 12 1017062 Assembly Turn Signal Lens 2 0 4 400 00 1 0 1 13 1016880 Bezel Headlight Driver Side 000 8 1 14 1016879 Bezel Headlight Passenger Side 1 15 4034 Switch Light includes item 16 1 16 1013857 Knob Light Switch erit re Gat erre eet xe de eorr 1 102396601 Accessory Parts Manual Page 4 25 07 31 04 Lights VOLTAGE G9 LIMITER en CARRYALL MO UNTING 18 1 VILLAGER 4 MOUNTING GROUND Sy BLOCK MOUNTING 7 TYPICAL 2 PLACES Page 4 26 Accessory Parts Manual 102396601 07 31 04 Lights HEADLIGHT KIT REAR BODY 48 VOLT ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 17 101810801 Kit Voltage Limiter includes items 18 21 1 Carryall 1 18 101962601 ELLE E MES 1 Carryall 2 19 101835601 Nut Flanged Lock 1 4 20 2
165. Carryall 2 Plus Carryall 252 Carryall 272 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 TOWING ACCESSORIES EM 07 31 04 Towing Accessories Page 3 2 Accessory Parts Manual 102396601 07 31 04 Towing Accessories LIGHT DUTY TOW BAR KIT ITEM PART NO DESCRIPTION QTY 1234 NOTE The light duty tow bar kit cannot be installed on vehicles with 4 wheel brakes 1 1016987 Kit Tow Bar includes items 2 17 1 2 1010029 Assembly Steering Arm 1 3 1011893 Socket Vertical right hand includes items 4 and 5 1 4 1011930 Boot DUSCHE enin EUH 1 5 7602 Nut Hex Slotted 3 8 24 1 6 1308 Flex 1 2 20 isch aes tne roter tee te aede d eid 1 7 1016983 Weldment Tow Bar Body 1 8 1035 Pir Gotter 332 ette mte ete testen 2 9 334 Washer Flat 9 8 eR ter me E RO T P a rines 2 10 1010317 Spring Compression 4 2 0400 1 11 7910 Pin Gotter ori efie a 1 12 8725 Plunger it DR Aer se ERE DH lend Te RP edi 1 13 1010028 Washer Flat 1 2 erem eate nete iet bee 1 14 1010039 Washer Wave Spring 1 2 1 15 1016974
166. Carryall 272 DS Golf Turf 252 Turf 272 DS Villager 4 XRT 900 XRT 1200 07 31 04 Canopies and Enclosures Page 2 70 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ITEM PART NO DESCRIPTION QTY 1234 NOTE All windshields listed include mounting hardware 1 1014435 Kit Solid Tinted Windshield includes items 2 and 3 1982 2000 non ICS canopies ONY coU 1 2 1014437 Channel Bottom 7 1 3 101444101 Channel Side Windshield 2 4 102162901 Kit Solid Tinted Windshield includes item 5 ICS canopies only 1 5 102163001 Channel 0 6 102396601 Accessory Parts Manual Page 2 71 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 07 31 04 Canopies and Enclosures Page 2 72 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures WINDSHIELDS 2 OF 6 ITEM PART NO DESCRIPTION QTY 123 4 NOTE All windshields listed include mounting hardware Carryall 1 Carryall 2 6 101728602 Kit Hinged Windshield includes items 7 10 ts 1982 2000 non ICS Carryall 2 Plus CANOPY TOPS fes te lad
167. Components 1 of 3 7 3 DS to Four Passenger Vehicle Conversion Kit Rear Footrest and Handrails 2 of 3 7 5 DS to Four Passenger Vehicle Conversion Kit Rear Suspension 3 of 7 7 Four Passenger Conversion Rear 7 9 Fold Down Rear Seal 2 elem eut ede ei edat ete dota Ge petere 7 11 SECTION 8 CABS AND CARGO BEDS Trim nt tert dieti bitu dimi euis ito 8 3 Custom Van BOX 1012 Lai dent send e eer en teda oet 8 5 Custom Van BOX 2 01 2 nde den ada det eft eed et eder 8 7 Industrial Van Box l 0f 2 zenne ER de Gee i e eden er 8 9 Industrial Van Box 2 0f 2 autre a tbe Pe pede etie 8 11 stake Side Kits 1 0f poe ue dee dia 8 13 Stake Side Kits 2 03 Ace see te tide aav ER I RR vedete 8 15 Stake Side Kits 3 ie tem dc tt n c e t ee ae te 8 17 Bed RS Rides n 8 19 Cargo Box Kits ente eue met itd BPO IU qe 8 21 Cargo Box Kits 2 0f Siren dte a a ete tel ege utis eG 8 23 Cargo Box Kits 8 03 su nae A eae fis e as 8 25 Tailgate tet P in pei dea eda een 8 27 Slam Latem Kits nu oic dro em ee ttl a dt ee Re en ue dte adde eee centes 8 29 Fat Ben Tool eset aec 8 31 Pickup Bed Tool BOX merde RO ERR 8 33 Electr
168. ERR EB e oer nerd 1 11 1017428 Spring TOW Bar iet iere cta Coen vee daneen 1 12 1035 Pilz Goller A 2 13 1017429 Assembly Tow Bar Weldment 1 14 808 Washer Flat 3 8 die eet Rea eei d d 2 15 102422701 Nut NylonEock 3 4 10 iron E aet m e REEL deett 1 16 1010150 Washer Trust rte veren e te eee i e ttd ette deed 1 17 705 Bolt Hex Head 3 8 16 x 1 44 2 18 8754 Nut Nylon Lock 3 8 16 2 19 101903101 Nut Nylon Lock 1 2 20 1 1 20 1014278 Attachment Permanent Towing 2222220 1 1 102396601 Accessory Parts Manual Page 3 13 DS Golf Towing Accessories 07 31 04 102396601 Accessory Parts Manual Page 3 14 07 31 04 Towing Accessories SELF CONTAINED PERMANENT TOW BAR KIT REAR BODY ITEM PART NO DESCRIPTION QTY 1234 21 1011697 Washer O enm Wu uH 7 22 101926301 Rake Holdet eh dee ete diete o ete ee 1 23 101926701 Spring Gripper 1 24 1017779 Bumper Bar LT 1 25 1017831 Brace Tow Bar Bumper 1 26 1016875 Plate Bumper Mounting long nennen nen eennenennveneenenvenenvennnerenenn 1 27 1017747 Assembly Tow Bar Arm includes items 28 34
169. Enclosures Page 2 66 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ITEM PART NO DESCRIPTION QTY 1234 1 Cover Vinyl Bag 102553501 Beige n hea eden A a eet da eee ee Saver 1 102553502 While Ch acres eet ttti etal eom 1 2 Cover Tweed Bag 102553503 Charcoal E ed Ha van nian EL 1 102553504 EPUM 1 3 102553505 Cover Linen Bag 1 4 Cover Denier Bag 102553506 p PE 1 102553507 1 102553508 lv M 1 102396601 Accessory Parts Manual Page 2 67 Precedent 07 31 04 Canopies and Enclosures Page 2 68 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER CAR COVER ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 AM10087 Cover Two Passenger Car shown in top photo 1 2 AM10088 Cover Four Passenger Car 2 1 3 Cover Utility XRT 900 XRT 1200 Turf Carryall 252 and Turf Carryall 272 shown in bottom photo ssssssseseeeseneeneeeeneeneneeen nnne nennen nnns 1 Special order item available upon request 102396601 Accessory Parts Manual Page 2 69 Carryall 252
170. FE350 KEY SWITCH FE400 KEY SWITCH 102396601 Accessory Parts Manual Page 6 16 07 31 04 Flectrical Options ITEM PART DESCRIPTION QTY 1234 NOTE A set of two keys is included with the key switch however individual key orders come with one key Items 1 24 are for vehicles with FE350 engines 1 101839801 Switch Key key code 1A includes item 2 1 2 101974701 Key key code TAY eine eget teer e o der vends 2 3 101839802 Switch Key key code 1B includes item 4 1 4 101974702 Key key code 1B 2 5 101839803 Switch Key key code 1C includes item 6 1 6 101974703 Key key code 10 aaan eaa nennen nnns 2 7 101839804 Switch Key key code 1D includes item 8 1 8 101974704 Key key code ER EXER duds 2 9 101839805 Switch Key key code 2A includes item 10 1 10 101974705 Key key Code 2A tieniti hotte ri are DEOR Ee 2 11 101839806 Switch Key key code 2B includes item12 1 12 101974706 Key key code 2B dd oem RR E E HORAIRE AN 2 13 101839807 Switch Key key code 2C includes item 14 1 14 101
171. Holder Openings 1 Carryall 2 AM50396 Oversized 4 Inch Drink Holder Openings 1 Carryall 2 Plus 2 Tray Five Section One Piece includes locking center compartment dics AM10285 Accents Regal rere erre ete eee denn enne deden venen 1 10286 Accents Carbon 2 8 8 1 NE AM10287 Accents Black ABS 1 TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 102396601 Accessory Parts Manual Page 1 29 07 31 04 Body and Trim TYPICAL TO BOTH WINDSHIELD STRUTS Page 1 30 Accessory Parts Manual 102396601 07 31 04 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 AM10955 Tray Dash smoked acrylic Precedent includes mounting hardware and items 2 eint ede EE 1 2 MEE Bracket SUppOrt atc GRO eR REFER RETE 2 3 Insert Dash Tray ue re 2 4 rs Tray ash scis t tn epa cU 1 5 Organizer Dash Pocket AM10272 Black ABS nates aeree oen ba ie ecu ne utr erui 1 AM10273 Regal BUM tir Et totins 1 AM10274 Carbon Fiber 1 Special order item available upon request 102396601 Accessory Parts Manual Page
172. IC AND 12 VOLT GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY EM 123 4 NOTE Wire harness is included with Basic Light Kit AM10101 and DS Golf AM10102 beginning on page 4 7 DS Villager 4 41 AM10099 Harness WIE eure a ita ela 1 102396601 Accessory Parts Manual Page 4 11 Lights 07 31 04 DRIVER SIDE OF VEHICLE 5 TYPICAL 2 PLACES e MOUNTING GASOLINE VEHICLES ONLY HEADLIGHT DIODE MD TYPICAL 4 PLACES TYPICAL HEADLIGHT MOUNTING 2 5 102396601 Accessory Parts Manual Page 4 12 07 31 04 Lights STANDARD LIGHTING PACKAGE FRONT BODY 36 VOLT ELECTRIC AND 12 VOLT GASOLINE VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 1 101705503 Lighting Package Standard DS Carryall 1 Turf 1 and DS Villager 4 Carryall 1 vehicles includes items 3 70 1 2 2 101705603 Lighting Package Standard Carryall 2 Carryall 2 Plus Carryall 252 Carryall 6 Turf 2 Turf 252 and XRT 900 vehicles includes items 3 70 female 3 8990 Tie VTS zen ba 4 Peer 4 1016356 Block Terminale ne id tac cd 1 j Tu 5 1013357 Rivet Aluminum Pop 5 32 5 mre 6 4029 Assembly Horn includes items 7 9
173. IPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 102427801 Frame Canopy e aati ier nce 1 2 Cover Canopy AM10074 Green and White Stripe 1 AM10075 Blue and White Stripe 1 AM10076 Forest Green ueque secet tese ai eet 1 AM10077 Paci c Blue ro yal blue nnn ennen 1 AM10078 Classic navy itr cere ere enden 1 3 1011868 Assembly Windshield Frame 1 4 1011883 Pad Windshield Frame Mounting 2 222 2 2 20040020000 2 5 1011937 Screw Hex Head 5 16 x 1 1 4 with patch 2 6 1010577 Screw Hex Head Cap 5 16 18 1 2 2 7 Screw Phillips Pan Head 1 4 20 x 1 1 2 with patch 4 8 1011964 Washer Flat AVA sv cette cr ence disinterest is ret vec c cred De EPOR 6 9 Pin Retaining s eee er cie 2 10 ies trip Ioco 1 11 1011897 Bumper Windshield not shown 2 12 101444101 Extrusion Plastic 21 Inch not shown 3 13 1011865 Brace Knee Driver Side 1 14 1011862 Brace Knee 1 15 1011978 Nut I Capped ee de enden gia 2 16 1703 Screw
174. Key key code 2D includes item 16 1 16 101974708 Key key code 2D te ade a Ce e e ee ates 2 17 101839709 Switch Key key code 1E includes item 18 1 18 101974709 Key Key x t nhe RE ER EUER ORE Dee 2 19 101839710 Switch Key key code includes item 20 1 20 101974710 Key key code 2 21 101839711 Switch Key key code 2E includes item 22 1 22 101974711 Key key code 2E rne ree erae ende 2 23 101839712 Switch Key key code 2F includes item 24 1 24 101974712 Key key code 2F 2 Items 25 28 are for Turf 272 vehicles equipped with FE350 engines 25 102278201 Switch Key key code B includes item 26 1 26 uus Key key code B sine eaae ee tct i ia eed ere e er P ped 2 27 102278203 Switch Key key code C includes item 28 1 28 nore Key key code C elites eel 2 Special order item available upon request Allow 4 to 6 weeks for delivery 102396601 Accessory Parts Manual Page 6 15 Flectrical Options 07 31 04
175. LAT BED OPTION TYPICAL 4 PLACES ILI D M TYPICAL 4 PLACES 2 2 22 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KITS TRANSPORTATION 1 OF 5 ITEM PART NO DESCRIPTION QTY 1234 1 101838001 Kit Canopy white vehicles with at beds includes items 2 5 and 11 40 1 2 101837801 Support Rear Canopy passenger side at bed vehicles 1 3 101837802 Support Rear Canopy driver side at bed vehicles 1 4 8963 Screw Hex Head 5 16 18 x 1 3 4 at bed vehicles 4 5 1241 Washer Pe pt mane vondsten Pn Ege da 4 6 101816701 Kit Canopy white vehicles with rear facing seats includes items 7 40 1 7 101815301 Brace Rear Canopy vehicles with rear facing seat 1 8 1011697 Washer Special 5 16 vehicles with rear seat 2 9 1015405 Bolt Carriage 5 16 18 x 2 vehicles with rear seat and early style arm rests not shown 4 nennen nennen nennen rennen nnne 2 10 8915 Screw Hex Head Cap 5 16 18 x 3 vehicles with rear seat and later style arm rests hip 2 11 101679902 Canopy Front and Rear white 1 12 1016793 Support Canopy Top Front
176. MIT SWITCH 16 ORANGE WHITE L 16 GREEN WHITE Cc 0 DRIVER SIDE E BRAKE LIMIT BRAKE LIGHT 1 yo SWITCH VM 16 YELLOW 2 16 WHITE 4 22 Accessory Parts Manual 102396601 07 31 04 WIRING TURN SIGNAL CONVERSION KIT 36 VOLT ELECTRIC AND 12 V GASOLINE VEHICLES WITH LIGHTS Lights ITEM PART NO DESCRIPTION QTY 1234 NOTE All wires that connect the turn signal conversion kit are part of the standard lighting harness 101987801 which is included with the Standard Lighting Packages beginning on page 4 13 102396601 Accessory Parts Manual Page 4 23 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 472 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 VIllager 6 Villager 8 XRT 900 XRT 1200 XRT 1200SE 07 31 04 Lights WIRE TIE HEADLIGHT SWITCH 16 aS D 5 c f HEADLIGHT MOUNTING TYPICAL 2 PLACES Page 4 24 Accessory Parts Manual 102396601 07 31 04 Lights HEADLIGHT KIT FRONT BODY 48 VOLT ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY EM 1234 1 101828003 Kit Headlight includes items 2 23 1 Carryall 1 2 8990 4 Carryall 2 3 101988001 Assembly Headlight Driver Side includes items 5 13 1 DS Golf 4 101
177. Overhead Stereo Luxury AM10930 Chae te et tette etaed 1 AM50551 2000 present ICS canopy tops DS Golf 5910 and C310 shown 1 AM50553 1982 2000 non ICS canopy tops Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 472 DS Golf Lynx XRT 900 XRT 1200 XRT 1200SE TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 DS Villager 4 Precedent Villager 4 Villager 6 1 AM50552 57 Chevy and C440 1 102396601 Accessory Parts Manual Page 1 69 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 472 DS Golf Lynx Precedent TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 DS Villager 4 Precedent Vill 4 Villager 6 XRT 900 XRT 1200 XRT 1200SE 07 31 04 Body and Trim VIEWED FROM r SHOWN INSTALLED ON A BACK OF VEHICLE PRECEDENT VEHICLE TYPICAL TYPICAL 2 PLACES 2 PLACES Page 1 70 Accessory Parts Manual 102396601 07 31 04 Body and Trim CANOPY MOUNTED ACCESSORIES 2 OF 3 ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 2 works best in low to medium humidity environments t Each kit contains mounting brackets speci c to v ehicle canopy type Be sure to specify the vehicle model type and year when replacement brackets are ordered 2 Cooling System Canopy Mou
178. PART NO DESCRIPTION QTY 1234 1 102539402 Kit Permanent Heavy Duty Towing includes items 2 11 1 2 705 Bolt Hex Head 3 8 16 1 4 2 3 8754 Nut Hex Head Lock 3 8 16 2 4 1010150 Bearing Thrust insane Pee e E A Re be 1 5 1014278 Attachment Permanent Towing 1 6 101695902 Assembly Tow Lug and Steering 2 1 7 101903101 Nut Nylon Lock 172 20 1 8 102422701 Nut Nylon Lock 3 4 16 1 102396601 Accessory Parts Manual Page 3 17 Precedent 07 31 04 Towing Accessories TYPICAL 4 PLACES Page 3 18 Accessory Parts Manual 102396601 07 31 04 Towing Accessories PERMANENT HEAVY DUTY TOWING KIT REAR BODY ITEM PART NO DESCRIPTION QTY EM 1234 9 102299238 Spacer Tow Plate M8 38 2 Precedent 10 102299360 Screw Torx 8 1 25 60 4 11 102348901 Bracket Towing Rear 0 1 1 Page 3 19 102396601 Accessory Parts Manual Towing Accessories 07 31 04 TYPICAL 2 PLACES 102396601 Accessory Parts Manual Page 3 20 07 31 04 Towing Accessories TRAILER HITCH KITS ITEM PART NO DESCRIPTION QTY 1234 NOTE Item 10 trailer hitch kit CCI P N 1015445 comes standard Turf Carryall 2 Turf Carryall 252 and Carryall 2 Plus 1 1011522 Kit
179. PART NO DESCRIPTION QTY EM 1234 57 1014902 ede aae 2 DS Golf 58 1014675 Spring Rear Leah ister vg tane 2 59 1017235 Bumper e aa nennt nnne nennen 2 60 101454602 Mount Bumper gasoline vehicle Only 2 61 101454902 Mount Bumper electric vehicle 2 62 1014901 Spacer Overload Bumper 2 63 1014573 Retainer oto beet et fete 2 64 1012182 Pad Spring Driver Side 1 65 1012181 Pad Spring Passenger Side 1 102396601 Accessory Parts Manual Page 7 7 07 31 04 Conversion Kits Page 7 8 Accessory Parts Manual 102396601 07 31 04 FOUR PASSENGER CONVERSION REAR SEAT Conversion Kits ITEM PART NO DESCRIPTION QTY 1234 1 Seat 1 Rear Light Duty ts 1982 present v ehicles AM10007 Beige includes items 2 3 1 10008 White includes items 2 and 3 1 2 Back Seat thin nitent lendenen nennen 4 3 N A Support Seat Back iie pep en 4 4 Seat 2 Rear Light Duty ts 1982 present v ehicles not shown AM10009 Beige includes items 5 and 6 1 10010 White includes items 5 and 6 1 5 Seat Rd rnb 2 6 N A Sup
180. Pintle Hook and Tube Hitch includes lock and mounting hardware 102396601 Accessory Parts Manual Page 3 27 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 294 Carryall 472 Turf 2 Turf 252 Turf 272 XRT 900 XRT 1200 XRT 1200SE XRT 1500 07 31 04 Towing Accessories Page 3 28 Accessory Parts Manual 102396601 07 31 04 Towing Accessories WINCH KIT UTILITY ITEM PART NO DESCRIPTION QTY 1234 NOTE Vehicles must be equipped with a receiver hitch before a winch kit can be installed Rear install con gur ations require an additional wire harness order wire harness CCI P N 102232701 for Turf Carryall 252 Turf 272 XRT 900 and XRT 1200 Order wire harness CCI P N 102232702 for Carryall 472 and XRT 1200SE 1 102200501 Kit Winch includes items 2 22 1 2 102231301 Wine MES 1 3 102231401 Control Winch 1 4 102231501 Harness a e pi v n Ru e ET E UE 1 5 102231601 Decal Winch Cable Warning not 1 6 N A Tube Winch 1 7 Bracket Terminal Mounting not 1 8 N A Pin Hitch not 1 9 102232001 Assembly 8 gauge Red 1 10 N A Assembly 8 gauge Red Wire Carryall 472 and XRT
181. Porter 4 TransPorter 6 DS Villager 4 Villager 6 Villager 8 102396601 Accessory Parts Manual Page 9 31 07 31 04 Outdoor Sporting Accessories Page 9 32 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories 62 INCH SNOW PLOW KIT ITEM PART NO DESCRIPTION QTY 1234 1 AM10895 Kit Snow Plow 62 inch winch not included includes items 2 4 1 2 AM10888 Kit Receiver 1 3 AM10889 Blade 62 inch 1 4 10890 Kit Switch Plate ie stean aa Ee Ta oU das 1 102396601 Accessory Parts Manual Page 9 33 Carryall 272 Carryall 294 Carryall 472 Turf 272 Turf 472 XRT 1200 XRT 1200SE XRT 1500 Outdoor Sporting Accessories 07 31 04 102396601 Accessory Parts Manual Page 9 34 07 31 04 Outdoor Sporting Accessories 54 INCH SNOW PLOW KIT ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 AM10959 Kit Snow Plow 54 inch DS Golf DS Villager 4 Turf Carryall 1 Turf Carryall 2 Carryall 6 and Lynx includes switch mounting hardware 2 12 us neret a a eod Ea 1 2 Blade PlOW uisi Pad inerte rere eere tr dedit e et 1 3 ver Plates FING e eoe deem ated maid Pu Scie 1 4 Nd Tube PUSH Pee van Rh Rees 1
182. RIPTION QTY 1234 1 1013579 Kit Hour Meter includes items 2 5 1 2 1016877 Meter EIOUE cos yes ee ee Suen ex eu draven de 1 3 1014540 Screw Hex Washer Head 86 32 3 4 1013547 Bracket Hour Meter Carryall 1 DS Golf Turf 1 and DS Villager 4 vehicles PA 1 5 1012285 Screw Thread Rolling 1 4 20 x 5 8 Carryall 1 DS Golf Turf 1 and DS Villager 4 vehicles only 1 102396601 Accessory Parts Manual Page 5 3 Carryall 1 Carryall 2 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 DS Villager 4 Villager 6 Villager 8 Meters and Gauges 07 31 04 3 PLACES 102396601 Accessory Parts Manual Page 5 4 07 31 04 HOUR METER KIT GASOLINE VEHICLES Meters and Gauges ITEM PART NO DESCRIPTION QTY 1234 1 1013578 Kit Hour Meter includes items 2 5 1 2 1016877 Meter 1 3 1014540 Screw Hex Washer Head 6 32 0000 0220 3 4 1013547 Bracket Ho r Meter A va eten dd 1 5 1012285 Screw Thread Rolling 1 4 20 x 5 8 1 102396601 Accessory Parts Manual Page 5 5 DS Golf 07 31 04 Meters and Gauges A 6 lt 5 6 Accessory Parts Manual 102396601 07 31 04 Meters and Gauges BATTERY CONDITION INDICATOR KIT 36 VOLT AND 48
183. RT NO DESCRIPTION AM10662 AM10663 123 4 NOTE Ultimate enclosures wrap around the front canopy supports and attach with zippers Ultimate enclosures also have oversized door and rear access zippers Enclosure Vinyl Track Style Ultimate with Club Protector ts 1982 2000 non ICS canopy styles White with White Beige with Beige Binding DS Golf 102396601 Accessory Parts Manual Page 2 45 07 31 04 Canopies and Enclosures Page 2 46 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TWO PASSENGER 6 OF 10 ITEM PART NO DESCRIPTION QTY IT 1234 NOTE Ultimate enclosures wrap around the front canopy supports and DS Golf attach with zippers Ultimate enclosures also have oversized door and Precedent rear access zippers 10 Enclosure Vinyl Track Style Ultimate with Club Protector ts ICS canop y styles AM10660 White with White Binding 1 AM10661 Beige with Beige Binding 2 1 11 Enclosure Sunbrella Track Style Ultimate with Bag Cover Precedent AM1051 1 Navy and White Stripe with Navy and Black Binding 1 AM10512 Solid Green with Green and Black Binding 1 AM10966 Hemlock Tweed with Black Binding and Southwest Pattern Valence 1 AM10967 Taupe with Black Bindi
184. Reel Onboard Four Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz includes item and items 24 30 1 3 Assembly Battery Charger with Reel Onboard includes items 4 23 1 4 Assembly Case includes fasteners 1 5 7577 Screw Pan Head Self Tapping 10 16 x 1 2 12 6 101838201 Assembly Transformer 1 7 1015914 Assembly Heatsink with Diodes includes mounting hardware 1 8 101838301 Relay Power includes mounting hardware 1 9 101841901 Board Control 1 10 rs Bracket Mounting Relay and Reset Board 1 11 101838601 Switch Four Position Slide e 1 12 1015917 Bushing Strain Relief AC Cord 1 13 N A Cordset AC 1 5 mm x 24 Inches Long with Grounded Plug 1 14 101838401 Breaker Circuit 10 Amp nnne 2 15 1012098 Bushing Strain Relief DC Cord 12 AWG 1 16 N A Cordset DC with Leads 12 AWG 1 17 1012101 Assembly Fuse includes hardware 1 18 TUUS Ammeter includes hardware 1 19 cas Kit Wire Assembly
185. Ring Split ecce cet eee ee e t ter hein eet 2 16 1010019 Piri Hetalner sz dias e 1 17 8703 Chain Retainer even e wins hated eed n 1 102396601 Accessory Parts Manual Page 3 3 Carryall 1 Carryall 2 DS Golf Lynx Turf 1 Turf 2 DS Villager 4 07 31 04 Towing Accessories TYPICAL 4 PLACES TYPICAL 2 PLACES Page 3 4 Accessory Parts Manual 102396601 07 31 04 Towing Accessories LIGHT DUTY TOW BAR KIT ITEM PART NO DESCRIPTION QTY 1234 1 102539201 Kit Light Duty Tow Bar includes items 2 5 nennen 1 2 101698702 Bat Light Duty TOW zeer rrr corii aes eave eee 1 3 102348901 Bracket Towing Rear Permanent seen 1 4 102299360 Screw Torx 8 1 25 60 4 5 102299238 Spacer Tow Plate 8 38 2 102396601 Accessory Parts Manual Page 3 5 Precedent 07 31 04 Towing Accessories Page 3 6 Accessory Parts Manual 102396601 07 31 04 Towing Accessories PERMANENT TOW BAR KIT ITEM PART NO DESCRIPTION QTY 1234 1 101698602 Kit Permanent Tow Bar includes items 2 15 1 2 1014278 Attachment Permanent Towing 2 1 3 1016959 Assembly Towing Lug and Steering includes items 4 10 1 4 1035 Pin 9 32
186. S 3 OF 3 ITEM PART NO DESCRIPTION QTY 1234 31 102549403 Kit Strut Sand feed esa euin 1 32 102478201 Assembly Sand Bottle ena ie e ae vein gies 1 33 102478101 Cap Sand Bottle 1 34 102536301 Basket Sand Bottle etn 1 35 102549501 Shim Sand Bottle Strut uertit e e Rete n er dense 1 36 102296150 Bolt Hex Head x 1 x 322 2 37 102549701 Washer Flat etched le mto docte led ela 2 38 102296401 Nut Lock M6 X 1 eee vansnnnnsneeeen 2 102396601 Accessory Parts Manual Page 1 87 Precedent 07 31 04 Body and Trim ch TYPICAL 3 PLACES TYPICAL 3 PLACES Page 1 88 Accessory Parts Manual 102396601 07 31 04 Body and Trim SAND BUCKET AND SAND BASKET KITS ITEM PART NO DESCRIPTION QTY 1234 1 101997401 Kit Sand Bucket includes items 2 9 DS only 2 304 Screw Hex Head 1 4 20 x 1 for separate seat backs 5 3 332 Washer Flat 1 4 Type 5 4 8233 Nut Nylon Lock 1 4 20 5 5 1013509 Screw Hex Head 1 4 20 x 1 3 4 for one piece seat backs 2 6 1017041 SCOOP cased 1 7 101985201 Assembly Sand 1 8 102024601 Mount B cket ons eaa
187. SE includes items 2 12 1 Carryall 2 Turf Carryall 2 and Carryall 2 Plus includes items 2 12 1 Carryall 2 Plus Trim Side driver side Carryall 472 Turf Carryall 1 Carryall 472 and XRT 1200SE 1 Turf 1 Turf Carryall 2 and Carryall 2 Plus seen 1 Turf2 Trim Side passenger side XRT 1200SE Turf Carryall 1 Carryall 472 and XRT 1200SE 1 Turf Carryall 2 and Carryall 2 Plus 1 ROM UID IGI LN 1 Screw Torx Truss Head 5 16 18 x 3 4 qty 13 for Turf Carryall 1 17 Nut Nylon Lock 5 16 18 qty 23 for Turf Carryall 1 Carryall 472 and XRT 1200SE eda REGI e Dale 29 Guard Front Angle Turf Carryall 1 Carryall 472 and XRT 1200SE 1 Guard Front Angle Turf Carryall 2 and Carryall 2 Plus not shown 1 Bolt Carriage 5 16 18 x 1 qty 8 for Turf Carryall 1 Carryall 472 and XBT 1200SE D iuter hee RR ee 10 Bracket Stake Side 1 Screw 5 16 18 x 1 2 Decal Bed Load 1 102396601 Accessory Parts Manual Page 8 3 07 31 04 Cabs and Cargo Beds 9 ay tT 5 ee 8 4 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds CUSTOM VAN BOX 1 OF 2
188. Tilt Bed 1 19 1015624 Elbow 90 Straight Thread 2 20 101570401 Decal Warning Hydraulic Cylinder 1 21 1015616 Hose Assembly 2 22 1015638 Wire Harness includes items 23 28 1 23 101888401 Wire Assembly 14 Red includes item 24 1 24 101881801 Breaker tectus oci e dte ote ee ee 1 25 N A Wire Assembly 14 1 26 N A Wire Assembly 14 1 27 N A Wire Assembly 14 Black 1 28 1015636 Switch ice A ee een vaan Ree 1 29 1014557 Washer 7 16 tr ee ertet 1 30 1015653 Decal 1 31 7561 Bolt Hex Head 3 8 16 x 3 nnn rne nennen 1 32 1015610 Spacer Large Tube 1 33 1015612 Bracket Cylinder Mounting sseseeseeenneenenneneeneennnne ns 1 34 705 Screw 3 8 16 x 1 1 4 2 35 320 Screw Hex Head 3 8 16 x 1 nennen 2 36 706 Nut deiner sentent eu echec deep Le v re 4 37 8990 Tie WIIG dns eb real oe As 8 38 101895301 Kit Reservoir Hydraulic Pump includes reservoir and gasket not shown A R Use automatic transmi
189. ad Meader 1 102006302 White As 1 102396601 Accessory Parts Manual Page 2 59 Page2 60 Accessory Pats Manul 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TRANSPORTATION AND UTILITY 3 OF 4 ITEM PART NO DESCRIPTION QTY 1234 7 Enclosure 3 sided Vinyl white Carryall 1 101844701 Villager 6 other colors available by special order 1 Carryall 2 101844801 Resort Villager XL and Villager 8 with or without at beds other colors Carryall 252 available by special order 1 Carryall 6 101717002 TransPorter 4 TransPorter 6 and Carryall 6 with extended length TransPorter 4 canopy other colors available by special order 1 transPorter 6 8 Enclosure Vinyl 3 Sided Turf Carryall 1 2 6 XRT 252 and XRT 900 Tui 101821001 mM D Ede mud 1 70 101821002 White SHOWN cotes ED Be jp mese 101821003 AR NOM E DA En ERE t XRT 900 9 Enclosure Ultimate XRT 1200SE and Carryall 472 not shown 10726 ilc T larise AM10727 White ciat a a odo Po 1 102396601 Accessory Parts Manual Page 2 61 Canopies and Enclosures 07 31 04 102396601 Accessory Parts Manual Page 2 62 07 31 04 Canopies
190. ager 4 47 1016423 Fuse 20 eerie tt e ee ste 3 48 1016363 Cover Fuse 4 4 nnne 1 49 1016366 Screw Round Head 10 24 x 8 2 50 1016 Washer Lock 10 2 51 1016631 Nut xit i Uem ER a OR eser 2 52 183 Washer Flat tte etra hn e e ave ier e Ere er EFL n 4 53 1017 Nut Hex 1024 2 rata c EE Pe 2 54 1012438 Nut Nylon Lock 410 244 2 55 1017035 Assembly Taillight includes items 56 59 2 56 Base Taillight rasat 1 57 1011582 esu eee itae ee 1 58 1017699 Kip Hardware e tren Ip PP Riera 1 59 1011843 RE 1 60 1011557 Screw Hex Head Machine 46 32 x 1 4 61 7591 Washer Flat 6 5 4 62 1011558 GX eM 4 63 1011498 Screw Machine 8 32 x 1 2 Carryall and Turf vehicles only 4 64 1011610 Washer Lock 8 Carryall and Turf vehicles only 4 65 1011571 Nut Hex 78 32 Carryall and Turf vehicles only 4 66 CCX5958 Screw DS Golf and Villager 4 vehicles only not shown 4 67 1011497 Bezel Taillight 1 68 102273101 Assembly Diode not 1 69 101987801 Harness Wire see page 4 37 1
191. aillight Openings Rear Electric 1 Advantage Max 49 used bodies sanded and dipped 7 AM10790 FROME intei deren ente 1 8 AM10791 Cowl with Headlight Openings Front 2 1 9 AM10792 Body Rear Gasoline 1 10 AM10793 Body Rear Electric esses 1 11 AM10794 Body with Taillight Openings Rear Gasoline 1 12 AM10795 Body with Taillight Openings Rear Electric 1 Realtree Hardwoods HD used bodies sanded and dipped 13 AM10796 IX 1 14 10797 Cowl with Headlight Openings Front 2 1 15 AM10798 Body Rear Gasoline itn rte ee 1 16 AM10799 Body Rear BIEC imet eese atate 1 17 AM10800 Body with Taillight Openings Rear Gasoline 1 18 AM10801 Body with Taillight Openings Rear Electric 1 102396601 Accessory Parts Manual Page 9 7 DS Golf Lynx 07 31 04 Outdoor Sporting Accessories Page 9 8 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories CAMOUFLAGE BODY COVERS ITEM PART NO DESCRIPTION QTY 1234 The following body covers are made of a 1000 denier Cordura Carryall 252 nylon material Carryall 272 1 Cover Pane
192. and Enclosures ALL WEATHER ENCLOSURES TRANSPORTATION AND UTILITY 4 OF 4 ITEM PART NO DESCRIPTION QTY 1234 10 Enclosure Vinyl Three Sided Four Passenger Over the Top AM10970 1 AM10971 Whil 1 102396601 Accessory Parts Manual Page 2 63 Precedent 07 31 04 Canopies and Enclosures Page 2 64 Accessory Parts Manual 102396601 07 31 04 REAR RAIN CURTAINS AND CLUB PROTECTORS Canopies and Enclosures ITEM PART NO DESCRIPTION QTY 1234 1 Curtain Deluxe Rear Rain Vinyl 101931801 Beiden 1 101931802 While E 1 2 Club Protector Vinyl 101934601 Gh 1 101934602 WILE 1 3 Club Protector Sunbrella 101934603 Hemlock Tweed 45 eee eite terat io ice ix 1 101934604 Toast light Btwn i re tH Re 1 101934605 Dark iGreen ia tret I hte e etd tte teri Dr eria 1 101934606 Charcoal Tweed 1 101934607 Royal Blue eene reet Eee Lo t a Poe e abr ue idet 1 101934608 EASDEM 1 101934609 LINEN Tweed Iuuen ate neha 1 101934610 m a et mt 1 102396601 Accessory Parts Manual Page 2 65 DS Golf 07 31 04 Canopies and
193. ank no voltage 1 2 AM10818 Gun Battery Watering ts all batter y cells 1 102396601 Accessory Parts Manual Page 11 5 All vehicles 07 31 04 Tools Page 11 6 Accessory Parts Manual 102396601 07 31 04 TIRE REPAIR KITS Tools ITEM PART NO DESCRIPTION QTY 1234 1 AM10752 Kit Professional Tire Repair includes items 2 8 1 2 N A Insertion le 1 3 N A Probe Heavy duty Spreader 1 4 N A Needle Spare 5 35 5 m m 1 5 N A Special tee m Pee e lea rea 1 6 N A Wrench Aller aiite den e feodis e PEE leads 1 7 N A Cord Safety Seal self vulcanizing 30 8 N A Blades o Se 1 9 AM10767 Cords Replacement Safety Seal Professional Tire Repair Kit 60 pcs 1 10 AM10768 Needle Replacement Professional Tire Repair Kit 1 11 AM10769 Lube Replacement Special Professional Tire Repair Kit 1 12 AM10887 Consumer Tire Repair Promotion includes items 13 15 1 13 AM10763 Kit Consumer Tire Repair and In ation 2 5 14 AM10765 Kit Consumer Tire Repair COo Cartridg
194. ansPorter 4 TransPorter 6 Turf 6 07 31 04 Towing Accessories EU omm S 5 Sine it TYPICAL 4 T 27 TYPICAL 2 Page 3 22 Accessory Parts Manual 102396601 07 31 04 Towing Accessories REAR RECEIVER KITS ITEM PART NO DESCRIPTION QTY 1234 NOTE All SVP items are considered to be nonstandard request items Allow 4 to 6 weeks for delivery 1 102065103 Kit 2 Inch Rear Receiver includes items 2 7 Carryall 2 Carryall 2 Plus Carryall 272 Carryall 472 XRT 1200 XRT 1200SE Turf 2 and Turf 272 1 2 102056001 Assembly Receiver Hitch 1 3 1011553 Decal Trailer Hitch not shown 2 1 4 1010934 Screw Hex Head Cap 5 16 18 x 1 6 5 1241 Washer Flat D 16 rao RO FR Ra 6 6 1242 5 16 18 ia 6 7 7174 Washer Eock 5 10 eet 6 102396601 Accessory Parts Manual Page 3 23 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 472 Turf 2 Turf 252 Turf 272 XRT 900 XRT 1200 XRT 1200SE 07 31 04 Towing Accessories Oe CN TYPICAL 2 PLACES e T TYPICAL 4 PLACES TYPICAL 8 PLACES 4 PLACES Page 3 24 Accessory Parts Manual 102396601 07 31 04 Towing Accessories FRONT RECEIVERS
195. anual 102396601 07 31 04 Outdoor Sporting Accessories ITEM PART NO DESCRIPTION QTY 1234 1 AM10881 Cart Foldable Game Utility 8O Ib BOO Ib capacity for use on any vehicle equipped with a trailer hitch 1 2 AM10883 Cart Unversal Dump 245 Ib 700 Ib payload capacity Carryall 2 Plus Carryall 294 Turf Carryall 252 Turf Carryall 272 XRT 900 XRT 1200 1200SE and XRT 1500 1 102396601 Accessory Parts Manual Page 9 39 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 294 Turf 252 Turf 272 XRT 900 XRT 1200 XRT 1200SE XRT 1500 07 31 04 Outdoor Sporting Accessories Page 9 40 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories ITEM PART NO DESCRIPTION QTY 1234 1 AM10882 Splitter Log wt 790 1 22 22 1 100 1 102396601 Accessory Parts Manual Page 9 41 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 294 Turf 252 Turf 272 XRT 900 XRT 1200 XRT 1200SE XRT 1500 07 31 04 Outdoor Sporting Accessories o NE gt Ee LES TYPICAL TO BOTH SIDES ON BACK TYPICALS PLACES Page 9 42 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories CALIPER ROCK GUARD ITEM PART NO DESCRIPTION QTY 12 3 4 1 102486101 Kit Caliper Rock Guard includes items 2 5
196. ar Gripper 1 15 101775902 lorte M MEE 1 16 1017779 B rmpet TOW eee i egeo idea hg 1 17 1017747 Assembly Tow Bar 1 18 7270 Bolt Hex Head 3 8 16 x 4 1 2 1 19 403 Bolt Hex Head 1 4 20 x 5 8 2 20 334 Washer 3 8 ne v ga Des Rr vea 2 102396601 Accessory Parts Manual Page 3 11 07 31 04 Towing Accessories Page 3 12 Accessory Parts Manual 102396601 07 31 04 Towing Accessories SELF CONTAINED PERMANENT TOW BAR KIT FRONT BODY ITEM PART NO DESCRIPTION QTY 1234 1 101785202 Kit Permanent Tow Bar with rake holder includes items 3 47 1 2 101785204 Kit Permanent Tow Bar without rake holder includes items 3 21 23 35 and oett eth obe d tette Se selec 1 3 1017744 Assembly Tow Bar Steering includes items 4 14 1 4 1016965 End Spherical Rod eee ei bee re t eene 1 5 1308 Nut Hex 1 2 20 2 6 1016956 Rod Steering Link 4 224 1 0 enne 1 7 1011893 Socket Vertical right hand includes items 8 and 9 1 8 7602 Nut Hex Slotted 3 8 24 1 9 1011930 Boot Dust vite nein pee eh ete eh 1 10 1017427 Retainer TOW Bar eR H
197. arryall 1 not shown 1 5 102056502 Turf Carryall 2 Carryall 2 Plus Turf Carryall 252 and XRT 900 FE350 engines includes items 6 21 1 6 102070601 Assembly Header 1 7 102072101 Bracket Blower Mounting Turf Carryall 2 Carryall 2 Plus Turf Carryall 252 XRT 900 1 8 102074701 Hose Duct 2 inch Diameter 1 9 102074801 Hose Duct 2 1 2 inch Diameter 1 10 102072001 Harness Wire Turf Carryall 2 Carryall 2 Plus Turf Carryall 252 and ART 9OO an 1 11 102074501 Vent Outlet ERIT 1 12 102074601 1 13 102071701 Decal 2 14 102025401 Tie Wire 2 15 8639 Tie Wire 11 Inch not 6 16 102074101 EE ERIE deese IE PR E ER 1 17 102074201 Switch Heater tenen coe e ao eens a a 1 18 1012349 Clamp Hose for 2 inch diameter 2 19 102074901 Clamp Hose for 2 1 2 inch diameter hose 4 20 102181101 Decal Heater Inspection 1 21 1015330 3askeli enc EREA oit 1 22 102182101 Assembly Blower 1 23 1017689 Clamp Muf er 1
198. ated into the design of four sided enclosures NOTE Items 4 and 5 t 1982 2000 non ICS v ehicles equipped with a standard non ICS canopy 1 Enclosure Vinyl Three Sided with Velcro and Hooks 101931401 eum ui tur re E AI 1 101931402 White ze iet t tutt datei et 1 2 Enclosure Vinyl Three Sided with Snaps 101931403 1 101931404 White aa alerte ee ud 1 3 1013132 Enclosure Vinyl Four Sided beige 2 008040 1 NOTE Items 4 and 5 t 2000 present ICS v ehicles equipped with an ICS canopy 4 Enclosure Vinyl Three Sided with Velcro 102163502 Belge aeneum idus biegen 1 102163501 White ei E Nee te 1 5 Enclosure Vinyl Four Sided with Velcro 102163602 Beige cette tuse aes itis 1 102163601 ce E eh eI 1 102396601 Accessory Parts Manual Page 2 37 DS Golf 07 31 04 Canopies and Enclosures Page 2 38 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TWO PASSENGER ITEM PART NO DESCRIPTION QTY IT 1234 6 Enclosure Vinyl Three Sided Over the Top Precedent 102553601 Beide nan deventer der eua eae rte ey uu 1 102553602 cate terere cat e 1 102396601 2 39 07 31
199. black 1982 2000 non ICS includes items 2 22 hardware not shown 1 2 N A Assembly Windshield Frame black gloss includes items 4 10 1 4 1010237 aeter Op BRE E Eres 2 5 1011964 Washer Flat 1 4 cette eee Penes 2 6 1011965 Washer Lock 1 4 nennen nennen nennen nnne 2 7 1703 Screw Hex Head 1 4 20 x 1 1 2 2 2 8 1011878 Nut P Capped tri om Le ete ete iex eet abe eds 2 9 N A Brace Knee black gloss passenger side 1 10 N A Brace Knee black gloss driver side 1 11 AM10736 Support Rear Canopy black 91055 1 12 1013884 EET 8 13 1218 Screw Hex Head Cap 5 16 18 1 74 00 2 14 8233 Nut Nylon Lock 1 4 20 nnns 8 15 324 Screw Hex Head Cap 1 4 20 2 2 8 16 1011883 Pad Windshield Frame Mounting 2 2 220222 0 2 17 7473 Nut Nylon Lock 1 4 20 12 18 1015075 Washer Flat 5 16 4 19 8963 Screw Hex Head Cap 5 16 18 1 4 2 20 1010577 Screw Hex Head Cap 5 16 18 x 1 1 2 2 21 1011937 Screw Hex Head 5 16 18 1 14 2 22 8916 Screw Hex Head Cap
200. ce Knee driver side 1 25 1014471 Tape Insulation not shown 2 4044 400 0 1 26 1218 Screw Hex Head Cap 5 16 18 x 1 1 4 not shown 2 27 1011883 Pad Mounting Windshield Frame 2 2 28 8233 Nut Nylon Lock 1 4 20 24 29 1015091 Nut 1 4 20 varende arcent rese ke e Y et 8 102396601 Accessory Parts Manual Page 2 27 Villager 8 See previous page for illustration Page 2 28 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KITS TRANSPORTATION 4 OF 5 ITEM PART NO DESCRIPTION QTY 1234 30 1013509 Screw Hex Head 1 4 20 x 1 3 4 4 31 1014201 Screw Hex Head 1 4 20 x 2 1 4 quantity 8 for kit P N 101835001 16 32 324 Screw Hex Head 1 4 20 x 2 1 2 quantity 16 for kit CCI P N 101835001 12 33 332 Washer Wasi ERG ieee 56 34 1011937 Screw Hex Head 5 16 18 x 1 1 4 with patch 2 35 1011852 Plate Canopy Trim aceite diee int 4 36 1010084 Tape Nylon 1 2 inch not A R 37 7479 Screw Hex Head 1 4 20 x 1 1 4 at bed v ehicles not shown 4 102396601 Accessory Parts Manual Page 2 29 Villager 8 07 31 04 Canopies and Enclosures Page 2 30 Accessory Parts Manual 102396601 07 31 04 Can
201. cludes items 16 27 1 16 1011883 Pad Windshield Frame 2 17 324 Screw Hex Head Cap 1 4 20 x 2 1 2 8 18 1011852 Plate Canopy AN LALLA 4 19 8233 Nut Nylon Lock 1 4 20 8 20 7473 Nut Nylon Lock 5 16 18 4 21 1015075 Washer Flat 516 ine eet n oen 4 22 8963 Screw Hex Head Cap 5 16 18 x 1 3 4 2 23 1010577 Screw Hex Head Cap 5 16 18 1 1 2 2 24 1011937 Screw 5 16 18 x 1 1 4 with patch 2 25 8915 Screw Hex Head Cap 5 16 18 x 3 for vehicles with rear handrail mounted to 1 19 cer ere erder enne denn aaa 2 26 8916 Screw Hex Head Cap 5 16 18 x 2 for vehicles without rear handrail mounted to seat support 2 27 1010546 ter ent testi ved ov pe Re E YE Pe eee ria 2 28 1010237 center an hera Odin itt Easter 2 29 1011964 Washer Flat 22 e T LEN Ded ce 2 30 1011965 Washers Loek 1 4 en tenen 2 31 1703 Screw Hex Head Cap 1 4 20 1 2 2 32 1011878 Nut m tete gos tr eee tete 2 33 AM10738 Assembly Windshield Frame with Knee Braces black gloss includes items 8 12 can be used in place of ite
202. e includes items 6 10 1 4 N A Assembly Stake Side Front includes items 7 11 1 5 N A Assembly Stake Side Rear Includes Items 7 10 1 6 7311 Screw Hex Head Cap 1 4 20 x 2 for items 2 and only 6 7 1015654 Hinge Stake Side eer esl tite te ure seed 12 8 7479 Screw Hex Head Cap 1 4 20 1 7 4 18 9 332 Washer Flat 1 4 eternity nde een 24 10 1108 Nut Dimped Lock 1 4 20 24 11 101553901 Decal Bed Load Warning for 4 1 12 1015656 Pin Stake Side deett eoe b re dps 6 13 1016077 Bracket Stake Side sirini kaiaren a e E eaa aaaea 8 14 1010934 Screw Hex Head Cap 5 16 18 x 1 16 102396601 Accessory Parts Manual Page 8 15 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 294 Turf 2 Turf 252 Turf 272 XRT 900 XRT 1200 XRT 1500 Cabs and Cargo Beds 07 31 04 TYPICAL 8 PLACES lt gt tr tr lt SHOWN TYPICAL 2 PLACES 102396601 Accessory Parts Manual Page 8 16 07 31 04 Cabs and Cargo Beds STAKE SIDE KITS 3 OF 3 ITEM PART NO DESCRIPTION QTY 1234 1 1017117 Kit Stake Side includes items 2 13 1 2 N A Assembly Stake Side Driver Side includes items 6 10
203. e ate 2 75 Windshields 4 Of 6 RM 2 77 Windshields 5 08 6 eee eu a ap 2 79 Windshields 6 0f 6 sneren ete wins en 2 81 BUG BS EEE 2 83 SECTION 3 TOWING ACCESSORIES Light Duty Tow Bar ee eie certe tem e dee E eee ed e e ve ea eerie 3 3 Light Duty Low Bar eem e dee nl ec eatem egt pe 3 5 Permanent Tow Bar 3 7 Deluxe Tow Bar Kit Front Body 3 9 Deluxe Tow Bar Kit Rear Body 3 11 Self Contained Permanent Tow Bar Kit Front 3 13 Self Contained Permanent Tow Bar Kit Rear 3 15 Permanent Heavy duty Towing Kit Front Body 3 17 Permanent Heavy duty Towing Kit Rear 3 19 Trailer KIS ertet reete eter iei cien cr eel wets eco tangas ee 3 21 Rear Receiver ee eer dte ttt E tat iet Ind ane latent Geta 3 23 nd IR NUT er ER 3 25 Pinte A ee 3 27 Winch Kit Utility HT 3 29 SECTION 4 LIGHTS Headlight Kit 36 Volt Electric and 12 Volt Gasoline Vehicles 4 3 CONTENTS Wiring Headlight Kit 36 Volt Electric and 12 Volt Gasoline Vehicles
204. e e ud e Tee te tet 1 Tuf2 42 101969701 B ttorm EOornzs ect ite etti ier itae estie b eed t e a tte 1 Turf 252 43 1241 Washer Flat 5 16 18 5 5 ieee Nien AA 1 DS Villager 4 44 7473 Nut Nylon Lock 5 16 18 1 XRT 900 NOTE Turf 2 Turf 252 and XRT 900 vehicles come with headlights standard To install complete lighting package existing headlights will need to be removed 102396601 Accessory Parts Manual Page 4 15 07 31 04 Lights TYPICAL Qo 4 2 PLACES EM Os FUSE BLOCK MOUNTING 36 VOLT VEHICLE i i p TYPICAL Gum 2 PLACES ss Page 4 16 Accessory Parts Manual 102396601 07 31 04 Lights STANDARD LIGHTING PACKAGE REAR BODY 36 VOLT ELECTRIC AND 12 VOLT GASOLINE ITEM PART NO DESCRIPTION QTY EM 1234 45 1017035 Assembly Taillight includes items 46 49 2 Carryall 1 46 Base Taillight accede aes dak ath ented adie 1 Carryall 2 47 1011582 EET 1 Carryall 2 Plus 48 1017699 Kit 2 2 eerte inte a ibe det ne e ieee 1 Carryall 252 49 1011843 OAS 1 DS Golf 50 1011497 e ditat 2 Turf1 51 1011498 Screw Machine 8 32 x 1 2 Carryall Turf and XRT vehicles only 4 Turf2 52 1011610 Washer Lock 8 Carrya
205. e i 9 light bar 4 45 motor 48 volt 6 5 motor reconditioned 6 7 onboard accu power battery charger 6 23 onboard PowerDrive battery charger 6 25 6 27 rake 1 93 rear canopy support 2 19 rear footrest 7 5 receiver hitch weldment 3 23 retractable cord reel 6 23 6 25 6 27 6 29 6 31 sand bottle 1 83 1 85 1 87 sand bottle basket 1 83 sand bucket 1 89 seatback 7 3 Seat bottom 7 3 side panel 8 21 stake side 8 13 8 15 8 17 stator shell and winding 6 3 6 5 6 7 steering arm weldment 3 3 strobe light switch 4 47 4 49 tailgate 8 21 taillight 4 9 4 17 4 35 4 43 timer 6 23 tire and wheel 10 27 tow bararm 3 15 tow bar steering 3 13 tow bar weldment 3 73 towing lug weldment 3 7 transformer 6 23 6 25 6 27 6 29 6 31 turn signal harness turn signal lens 4 31 two bag weldment 1 99 upper cabinet Caf Express 10 17 voltage suppressor 4 13 4 31 6 25 6 27 wheel and tire 9 25 windshield frame 2 3 2 5 2 7 2 9 2 13 2 15 2 17 2 19 2 25 2 27 2 31 2 33 10 15 10 21 wire 4 47 4 49 6 11 attachment permanent towing 3 7 3 13 4 21 4 39 4 3 4 7 4 13 4 25 bag cover 2 67 bag rack strap 1 97 bag strap 1 99 bag gear 1 111 bagwell panel 7 9 bagwell protector 1 95 ball picker brace 1 7 ball trailer 3 21 bar Page i 10 INDEX light 4 45 nerf 1 101 splice 10 21 base unit Caf Express Deluxe 10 27 base taillight 4 9 4 17 4 35 4 43 basket 1 2 depth
206. eadlight 4 3 4 7 4 13 4 25 4 31 push on 5 7 spring 7 7 tow 3 13 windshield 2 73 retractable cord reel 6 31 rigging brush 6 3 6 7 rod steering link 3 7 3 13 rubber bumper 7 3 S safety strobe light 8 55 sand basket 1 89 sand bottle 1 83 1 85 1 87 sand bottle basket assembly 1 83 sand bucket 1 89 sand bucket assembly 1 89 sandscoop 1 89 scuff guard 1 95 seat camouflage 9 17 fold down rear 7 11 light duty rear 7 9 seat adjuster lock 1 37 seat adjustment knob 1 37 seatback 7 3 7 9 adjustable 1 37 four passenger 1 45 one piece 1 41 two piece 1 39 1 43 seat back knee brace 1 37 seat back mount 1 37 6 23 6 25 6 27 6 29 Accessory Parts Manual seat back support 1 37 seat belt 8 43 seat bottom 7 3 four passenger 1 51 ICS 1 49 non ICS 1 47 1 55 1 57 7 3 9 11 9 13 seat cover seat cover camouflage seat tube plug 1 37 sending unit fuel tank 5 9 sheet camouflage 9 21 shelf coffee pot 10 25 condiment 10 17 10 27 snack 10 9 shield end 6 3 6 7 shrink heat 6 25 6 27 6 29 6 31 side canopy support 2 7 2 15 2 17 2 19 2 23 2 27 2 33 side panel assembly 8 21 skid plate 9 45 slam latch cover 8 29 slam latch kit 8 29 sliding lid 10 27 snack and beverage dispenser 10 9 snack shelf 10 9 snow plow 9 33 snow plow 54 inch 9 35 solenoid control pack winch 3 29 solenoid 48 volt 6 9 spark arrestor 9 29 spigot drain 10 7 10 11 spike cleaner 1 67 splice 10 2
207. ed 101754202 GIA 1 101754205 1 2 102006201 Handle Custom Van Box Door 2 3 1015399 Screw Torx Truss Head 5 16 18 20 4 7473 Nut Nylon Lock 5 16 1 20 102396601 Accessory Parts Manual Page 8 7 Cabs and Cargo Beds 07 31 04 VEHICLE FLATBED 102396601 Accessory Parts Manual Page 8 8 07 31 04 Cabs and Cargo Beds ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items Items 3 and 4 are required for installation 1 Box Industrial Van Turf Carryall 1 Carryall 472 and XRT 1200SE installation hardware not included 1 tere hte lt 1 cc EE 1 2 Box Industrial Van Turf Carryall 2 Carryall 2 Plus Carryall 272 and XRT 1200 installation hardware not included CIE 1 EIS EET 1 1 3 1015399 Screw Torx Truss Head 5 16 18 x 3 4 qty 16 for Turf Carryall 1 20 4 7473 Nut Nylon Lock 5 16 18 qty 16 for Turf Carryall 1 Carryall 472 and XRT 12005 e tinae i RR ciu 20 Special order item available upon request 102396601 Accessory Parts Manual Page 8 9 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 272 Carryall 472 Tur
208. ed in place of standard Seat Back Support CCI P N 1011708 not shown 2 8 AM10730 Brace Seat Back Knee black ts 1982 2000 non ICS seats can be used in place of standard Seat Back Knee Brace CCI P N 1011710 2 9 AM10735 Mount Seat Back black ts 1982 2000 non ICS seats can be used in place of standard Seat Back Mount CCI P N 1017409 2 102396601 Accessory Parts Manual Page 1 37 DS Golf 07 31 04 Body and Trim Page 1 38 Accessory Parts Manual 102396601 07 31 04 Body and Trim SEAT BACKS 1 OF 4 ITEM PART NO DESCRIPTION QTY 1234 1 Seat Back Two Piece Cloth Upholstered 1982 2000 non ICS vehicles AM10192 raven erneer den aen 1 AM10193 de traten ie vena 1 AM10194 SNTE EEN 1 AM10195 M 1 AM10196 Charcoal mer 1 AM10197 Teal E eet be tes 1 AM10198 1 10199 BurGUndy nr E 1 2 Seat Back Two Piece Vinyl 1982 2000 non ICS vehicles AM10200 BEIGE ETE 1 AM10201 MINK eS 1 AM10202 SIR UID 1 AM10203 EA 1 10204 Charcoal 1 10205 Teal nct e b vd xa dete 1 AM10206 Blac
209. en applicable appear in future editions of this illustrated parts list Club Car Inc reserves the right to change speci cations and designs at any time without notice and without the obligation of making changes to units previously sold Copyright 2003 Club Car Inc Club Car and ArmorFlex are registered trademarks of Club Car Inc This manual effective January 31 2004 Club Car P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com CONTENTS SECTION 1 BODY AND TRIM Accent Stripes and Front Body Trim 1 3 Heavy Duty Front Bumper Kit nennen nennen AN nnne nennen nennen 1 5 Ball Picker Brace Kit ntn nnne nens 1 7 Information Holder Kits 1 9 License Plate Holder Kits rte ene ites ie tee etend ereen 1 11 Mirrors lof 2 x itte RU Rte d E ied 1 13 Mittors 2 of 2 ec ER d aD bem 1 15 Ashtray Kits LC 1 17 Beverage Two Way Radio Holder 02 2 4 00 00000000000 1 19 Heater on epe Oe Oei tat ei ee n DA 1 21 Glove Box Kit EN 1 23 Dash Kits 1 02 t ate eer ra aS 1 25 Dash Kits 2 0f 2 etr PER ER etm 1 27 Dash Trays ANE ei eae eed ee re
210. err ea der TE nro LO Re d s 1 4 Holder Sand Bottle 1982 2000 non ICS DS only 1 101465703 EE ERE 1 101465701 zl 1 5 7479 Bolt Hex Head 1 4 20 x 1 1 4 1 6 1014306 Washer Flat 1 4 02222 004240 1 7 8233 Nut Nylon Lock 1 4 20 1 8 101936001 Kit Sand Bottle Service includes items 9 11 15 18 2 9 101980401 Assembly Sand Bottle includes item 10 1 10 101980501 Cap Sand Bottle 0224444 0 00 01 0 0 tnn nnns 1 11 101981101 Assembly Sand Bottle Basket black 1 12 AM10022 Kit Top Fill Sand Bottle includes items 13 18 ts all DS vehicles 1 13 102278501 Bottle Sand eet ce enol AO OA a ea 1 14 102278601 Assembly Sand Bottle Basket 4447 1 15 1013509 Screw Hex Head 1 4 20 1 3 4 04 00 00000 1 16 1014306 Washer Flat Type B 174 1 17 8233 Nut Nylon Lock 1 4 20 1 18 332 Washer Flat Type A Narrow 1 4 1 Item 13 can be used on both DS and Precedent vehicles 102396601 Accessory Parts Manual Page 1 83 DS Golf Precedent 07 31 04 Body and Trim TYPICAL 2 PLACES
211. es 6 pack 5 15 AM10766 Display Point of Purchase Consumer Tire Kit 1 Items 13 15 can be purchased individually 102396601 Accessory Parts Manual Page 11 7 All vehicles INDEX Part Number and Page AM10108 1 67 AM10166 1 51 AM10007 7 9 AM10109 1 67 AM10167 1 51 AM10008 7 9 AM10111 1 45 AM10168 1 41 AM10009 7 9 AM10112 1 45 AM10169 1 41 AM10010 7 9 AM10113 1 45 AM10170 1 41 AM10011 1 9 AM10114 1 45 AM10171 1 41 AM10012 1 9 AM10115 1 45 AM10172 1 41 AM10116 1 45 AM10173 1 41 AM10015 4 45 4 51 AM10016 2 77 AM10117 1 45 AM10174 1 41 AM10017 2 77 AM10118 1 45 AM10175 1 41 AM10018 1 81 AM10119 1 53 AM10176 1 43 AM10020 1 81 AM10120 1 53 AM10177 1 43 AM10022 1 83 AM10121 1 53 AM10178 1 43 AM10026 9 9 AM10122 1 53 AM10179 1 43 AM10027 9 13 AM10123 1 53 AM10180 1 43 AM10028 9 9 AM10124 1 53 AM10181 1 43 AM10029 9 13 AM10125 1 53 AM10182 1 43 AM10030 9 9 AM10126 1 53 AM10183 1 43 AM10031 9 19 AM10127 1 47 AM10184 1 43 AM10042 10 17 10 27 10128 1 47 AM10185 1 43 AM10044 10 17 AM10129 1 47 AM10186 1 43 AM10045 10 17 10 25 10130 1 47 10187 1 43 10046 10 17 10131 1 47 10188 1 43 10048 10 17 10132 1 47 10189 1 43 10049 10 17 10133 1 47 10190 1 43 10050 10 17 10134 1 47 10191 1 43 10051 10 17 10135 1 47 10192 1 39 10052 10 17 10136 1 47 10193 1 39 10056 10 17 10137 1 47
212. es items 4 10 1 4 1010237 BUSHING eim etta oe rte aO ER 2 5 1011964 Washer Flat 1 4 nu ate ie ede artis e 2 6 1011965 Washer Lock 1 4 eng 2 7 1703 Screw Hex Head 1 4 20 x 1 1 2 2 8 1011878 Nut T Capped 044 4 00000 nnne nenne 2 9 N A Brace Knee black gloss driver side 1 10 N A Brace Knee black gloss passenger side 1 11 N A Assembly Rear Support black gloss passenger side 1 12 N A Assembly Rear Support black gloss driver side 1 13 N A Connector Rear Support black gloss 2 1 14 N A Assembly Canopy 272 black 1 15 N A Kit Hardware Canopy Mounting 272 includes items 16 31 1 16 1241 Washer Flat 5 16 nent EORR Een dr e cr 6 17 7311 Screw Cap 1 4 20 2 12 18 7473 Nut Nylon Lock 5 16 18 4 19 8233 Nut Nylon Lock 1 4 20 12 20 1010577 Screw Hex Head Cap 5 16 18 x 1 1 2 2 21 1011852 Pl te Canopy Trim ideeen 8 22 1011878 Nut T Capped ia ce e mites 4 23 1011883 Pad Mounting Windshield Frame 2 24 1012008 Support Side Canopy tnt ne nee nep ret cad 4 25 101215
213. essory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds DRIVING RANGE ENCLOSURE ITEM PART NO DESCRIPTION QTY 1 102263001 123 4 NOTE For replacement parts contact Curtis Tractor Cab Inc 111 Higgins St Worcester MA 01606 508 853 2200 800 876 9104 fax Kit Driving Range 102396601 Accessory Parts Manual Page 8 45 Turf 1 Turf 2 07 31 04 Cabs and Cargo Beds Page 8 46 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds EXTERIOR MIRROR KIT ITEM PART NO DESCRIPTION QTY EM 1234 NOTE For replacement parts contact Carryall 1 Curtis Tractor Cab Inc Carryall 2 111 Higgins St Carryall 2 Plus Worcester MA 01606 Carryall 252 508 853 2200 Carryall 272 800 876 9104 fax Carryall 6 1 102272601 Kit Exteriot MIITOI uri e ert cete eee 1 1 Turf 2 Turf 252 Turf 272 Turf 6 XRT 900 XRT 1200 102396601 Accessory Parts Manual Page 8 47 07 31 04 Cabs and Cargo Beds Page 8 48 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds INTERIOR REAR VIEW MIRROR KIT ITEM PART NO DESCRIPTION QTY EM 1234 NOTE For replacement parts contact Carryall 1 Curtis Tractor Cab Inc Carryall 2 111 Higgins St Carryall 2 Plus Worce
214. etention 11 2 1 ee TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 6 DS Villager 4 Villager 6 Villager 8 102396601 Accessory Parts Manual Page 1 17 07 31 04 Body and Trim Page 1 18 Accessory Parts Manual 102396601 07 31 04 BEVERAGE TWO WAY RADIO HOLDER Body and Trim ITEM PART NO DESCRIPTION QTY 1234 1 1013422 Kit Beverage Two Way Radio Holder includes items 2 and 3 2 2 1010545 Screw Hex Head 1 4 20 x 3 4 sse 2 3 1013421 Nut Twin Speed 1 4 20 1 102396601 Accessory Parts Manual Page 1 19 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 6 DS Golf Lynx TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 6 DS Villager 4 Villager 6 Villager 8 07 31 04 Body and Trim Page 1 20 Accessory Parts Manual 102396601 07 31 04 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 1 AM10691 Heater Coleman CartCat uu once ed Be ania toute DR 1 102396601 Accessory Parts Manual Page 1 21 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 6 DS Golf Lynx Precedent TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Precedent Vil 4 Villager 6 Villager 8 XRT 900 07 31 04 Body and Trim GLOVE BOX KIT ITEM PART NO DESCRIPTION QTY 1234 1 1015492 Glove Box
215. etical section Numerical Listings Alphabetical Listings Page Numbers AM10139 1 19 bug screen 2 33 AM10140 1 19 bulb AM10141 1 79 halogen headlight 4 3 4 7 4 19 4 23 taillight 4 11 4 27 Part Number Page Number turn signal 4 15 4 31 Item Name Fig 2 102396601 Accessory Parts Manual Page 1 1 There is a two page spread for each page title listed in the Table of Contents The left hand page Fig 3 contains either an illustration or a photograph showing kits and parts in their relative positions Each part is labeled with a number balloon The right hand page is the parts list page The item numbers listed on the parts list page correspond to the balloon numbers in the illustration The parts list page also shows part numbers part descriptions quantity used and applicable vehicles Use the Vehicle List on the right as a quick reference This list indicates on which vehicles one or more of the parts listed can be installed Some spreads list multiple kits Check the item description to see on which vehicles a kit can be installed If no vehicles are specified the kits can be installed on all vehicles listed Some item descriptions are indented This indention corresponds to a parts assembly level A part that is indented to level 2 is either a component of the level 1 part assembly that it is listed under or it is a variation of the item listed at evel 1 A level 3 part is a component of the evel 2 part that it
216. f 1 Turf 2 XRT 1200 XRT 1200SE 07 31 04 Cabs and Cargo Beds K VEHICLE P dd FLATBED 102396601 Accessory Parts Manual Page 8 10 07 31 04 INDUSTRIAL VAN BOX 2 OF 2 Cabs and Cargo Beds ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items Items 2 and 3 are required for installation 1 Box Industrial Van installation hardware not included SIS Gray unies Mees TN Rm CAU Mm et 1 tate 1 xm While vid A Dee ee eee waken ned 1 2 1015399 Screw Torx Truss Head 5 16 18 x 34 0 00 20 3 7473 Nut Nylon Lock 5 16 1 20 Special order item available upon request 102396601 Accessory Parts Manual Page 8 11 Carryall 6 Turf 6 Cabs and Cargo Beds 07 31 04 YALL 1 CARR SHOWN 102396601 Accessory Parts Manual Page 8 12 07 31 04 Cabs and Cargo Beds STAKE SIDE KITS 1 OF 3 ITEM PART NO DESCRIPTION QTY EM 1234 1 1015660 Kit Stake Side includes items 2 14 1 1 2 N A Assembly Stake Side Driver Side includes items 6 10 1 Carryall 472 3 N A Assembly Stake Side Passenger Side includes items 6 10 1 TransPorter 4 4 N A As
217. g 8 39 tailgate 8 21 tilt system warning 8 35 8 37 8 39 tow safety 3 15 trailer hitch 3 27 3 23 up down 8 35 8 37 8 39 8 41 vehicle load 10 7 10 11 vent 8 67 warning gun rack 9 3 winch cable warning 3 29 deionizer system 11 3 deluxe tow 3 9 differential guard 9 31 diode 4 35 diode headlight dispenser beverage 10 9 10 19 cup 10 9 10 17 10 25 snack and beverage 10 9 dog box aluminum 9 23 dome light interior 8 57 door 10 3 10 7 10 9 10 17 10 25 10 27 doorlatch 10 7 10 9 10 25 drain assembly kit 10 27 drain hole plug 7 97 drain kit 10 17 drain spigot 10 7 10 11 drawer storage 10 25 drip pan 10 19 10 25 driving range enclosure 8 45 duct hose heater 8 61 8 63 dump cart universal 9 39 dust boot 3 3 3 7 center 4 3 4 7 4 13 Page i 11 E electric actuator 8 35 8 37 8 39 electric tilt bed 8 35 8 37 8 39 enclosure driving range 8 45 rear sweater 1 79 enclosure all weather 3 sided 2 37 2 39 2 57 2 59 2 61 2 63 3 sided camouflage 9 17 4 sided 2 37 2 57 2 59 4 sided camouflage 9 17 9 19 over the top 2 49 2 51 2 53 2 55 track style 2 41 2 45 2 47 end shield 6 3 6 7 extension air valve exterior mirror 8 47 1 105 F 4 sided enclosure camouflage 9 19 48 volt solenoid 6 9 fan canopy mounted 1 73 fan defogger 8 53 five panel panoramic mirror 1 13 flasher unit turn signal 4 21 4 39 flat bed trim 8 3 flood light rear facing 4 57 foldable game uti
218. ic Tilt Bed Kits 1 Of 3 zone Cte REG Pee pe die ope diets 8 35 Electric Tilt Bed Kits 2 of 8 37 Electric Tilt Bed Kits 8 013 uet die ce BG GR eee 8 39 Hydraulic Kit 5 ra e Hee et tm ee ER ter ts 8 41 Cab ote nx notet D a ares Cia ieee 8 43 Driving Range Enclosure nem dn eene b eut nde pi Ss 8 45 CONTENTS Exterior Mirror Interior Rear View Mirror Kit 222 Interior Lome Kit ro ERE RC en TRENT age Fan Detogger ve te der oi t vt ta end Roof Mounted Safety Strobe Light Work Lights etr nc Pes etai p m en Accessory Switch Panel zn te rene eerie etl ats ue cer Cab Heater 1 2 diropea aai eE Ea paned aai Cab Heater 2 Of 2 nnen T EE SECTION 9 OUTDOOR SPORTING ACCESSORIES Floor Mounted Gun Rack uctor ot e et cedet to ice pedea e puedes jets MEE ea Aah a Ae BAe E eris ge cR Camouflage Body Covers vetrand eite eer ep nid td eda oa fe cite n Camouflage Seats and Seat Covers 0 4 40 00 1 Camouflage Seat Covers Continued Camouflage Canopy
219. ings Oversized 4 Inch Drink Holder Opening Tray Five Section One Piece not shown Accents Regal Burl Accents Carbon Fiber Accents Black ABS Organizer Gol Black ABS Regal Burl Carbon Fiber Cover Club Car Steering Wheel not shown Carbon Fiber Regal Burl Dash Unit Bell includes compass clock and thermometer not shown 1 1234 ae Page 1 12 Accessory Equipment Manual 102396601 102396601 Fig 3 Accessory Equipment Manual Page 1 2 Accessory Parts Manual Page 1 13 Vehicle List Carryall 1 Carryall 2 Carryall 2 Plus Carryall 6 DS Golf Lynx TransPorter 4 TransPorter 6 Tur 2 Tute Villager 4 Villager 6 Villager 8 102396601 The part quantity listed for a level 2 3 or 4 part is the quantity used in the next higher level assembly A part that is not indented is a 7 part The quantity listed for a evel 1 part is the quantity used in the portion of the vehicle illustrated on that particular spread Assembly Levels Level 1 Item Quantity used in section of vehicle illustrated PART NO DESCRIPTION 101710002 101564804 101562701 Level 2 Item component of Level 1 Item Fig 4 1234 Kit Conversion DS To Four Passenger with White Seats includes items 1 29 and 32 61 Assembly Seat Bottom Buff includes items 2 3 Cover Vinyl Seat Bottom
220. iras Kit Drain tto itii coetui coperta 1 15 Nipple 3 4 x 8 Inch 222 42 1 1 16 SUME Valve Threaded Ball 1 2 Inch 1 17 bia Elbow 3 4 Inch PVC 90 degree 1 18 Compartment Passenger Side Storage with accessory outlet 1 19 102351601 Assembly Tire and Wheel Kenda K399 1 20 102361001 Tire Unmounted Kenda K399 6 ply rated 1 Special order item available upon request 102396601 Accessory Parts Manual Page 10 27 07 31 04 Tools Page 11 2 Accessory Parts Manual 102396601 07 31 04 Tools ITEM PART NO DESCRIPTION QTY 1234 1 System Deionizer AM10974 Domestic 110 120 volt 1 11123 International not CE approved 1 2 AM10975 Cartridge Deionizer Replacement not shown 1 102396601 Accessory Parts Manual Page 11 3 All vehicles 07 31 04 Tools Page 11 4 Accessory Parts Manual 102396601 07 31 04 Tools ITEM PART NO DESCRIPTION QTY 1234 1 Cart Hydro water AM10976 8 gallon 110 120 volt 23 ft total cord reach shown 1 AM11124 10 gallon pressure t
221. it PowerDrive Battery Charger with Reel Onboard 120 V 48 V DC 60 Hz includes item 3 and items 23 31 1 3 ora Assembly Battery Charger with Reel Onboard includes items 4 22 1 4 RE Assembly Case includes fasteners 1 5 7577 Screw Self Tapping 10 16 x 1 2 12 6 1015914 Assembly Heatsink with Diodes includes hardware 1 7 us Assembly Transformer 1 8 101841701 Kit Wire Assembly 1 9 101841901 Board 1 10 E Bracket Relay and Reset Board Mounting 1 11 1015917 Bushing Strain Relief AC Cord 1 12 101829001 Cordset AC 24 Inches Long with Grounded Plug 1 13 101828701 Breaker Circuit 15 Amp 120 V 1 14 1012098 Bushing Strain Relief DC Cord 12 AWG 1 15 101829101 Cordset DC 90 Inches Long with Leads 12 AWG 1 16 1012101 Assembly Fuse includes hardware 1 17 101828501 Ammeter includes hardware 1 18 102275401 Relay Power 48 V 1 19 101965401 Assembly Retractable Cord Reel 1 20 101952901 Bracket Mounting 2
222. it Rear View Mirror includes items 2 7 1 2 1013824 Mirror ReareVIQW iiis eise E 1 3 1013825 Bracket eg o na lebanese bea vette 1 4 1012891 Bolt Hex Head 8 x 1 1 4_ 1 5 8248 Screw Phillips Head 1 4 20 x 3 4 2 1 6 7251 Screw Phillips Head 5 16 18 1 1 7 1011878 Nut Capped dae res bm P ue lendenen Sranan 1 8 Mirror 5 Inch Convex mounting hardware not included ts an y vehicle with a windshield frame AM10829 Stainless Steel 1 AM10830 iom tte potrete C Due eoo ets edat iod 1 102396601 Accessory Parts Manual Page 1 15 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 6 DS Golf Lynx TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 6 DS Villager 4 Villager 6 Villager 8 07 31 04 Body and Trim ASHTRAY KIT MOUNTING TYPICAL 2 PLACES Page 1 16 Accessory Parts Manual 102396601 07 31 04 Body and Trim ASHTRAY KITS ITEM PART NO DESCRIPTION QTY E 1234 1 1011230 Kit Ashtray includes item 2 1 1 2 101965001 Decal Operator Warning not shown 2 1 Carryall 2 Carryall 2 Plus 3 102363402 Kit Courtesy Ashtray nennen nnne nnne 1 4 102361401 Ashtray Courtesy 1 5 102365401 Insert Ashtray R
223. k 5 160 neni o Tecta d a rr dh road e d ea 2 9 7311 Screw Hex Head Cap 1 4 20 2 sss 8 10 7473 Nut Nylon Lock 5 16 18 4 11 8233 Nut Nylon Lock 1 4 20 eren enne nennen anna rennen ana 10 12 8963 Screw Hex Head Cap 5 16 18 x 1 3 4 2 13 1010237 BUSHING ee eret e uid tete e t pete 2 14 1010577 Screw Hex Head Cap 5 16 18 x 1 1 2 2 15 1011852 Plate Canopy nn cerent ere ee e n ea e aoreet 4 16 1011878 Nut T Capped nen nnns nennen nnne nnns 2 17 1011883 Pad Mounting Windshield Frame 2 2 18 1011964 Washer Flat 1 4 t eee 6 19 1011965 Washer LOCK 1 4 5 5 iet estia tr er tee n 2 20 102332801 Strut Rear Canopy 1 21 N A Bracket Cowl passenger side not shown 1 22 N A Bracket Cowl driver 5 1 23 N A Brace Knee black powder coated passenger side 1 24 N A Brace Knee black powder coated driver side 1 25 N A Frame Windshield black powder Coated 1 102396601 Accessory Parts Manual Page 2 21 Carryall 472 XRT 1200SE 07 31 04 Canopies and Enclosures F
224. k Up 2 AM10027 Bucket Seats Carryall 272 Carryall 294 XRT 1200 XRT 1200SE arid ART 1500 RR 1 3 10029 Bench Seats Carryall 252 and XRT 900 shown 1 4 Cover Seat 2 Piece Mossy Oak Forest Floor 5 AM10675 Bucket Seats Carryall 272 Carryall 294 Carryall 472 XRT 1200 XRT 1500 and XRT 1200SE front seats 1 The items listed above can be special ordered in Advantage Max 4 and Realtree Hardwoods HD 102396601 Accessory Parts Manual Page 9 13 Carryall 252 Carryall 272 Carryall 294 XRT 900 XRT 1200 XRT 1500 07 31 04 Outdoor Sporting Accessories Page 9 14 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories CAMOUFLAGE CANOPY COVERS ITEM PART NO DESCRIPTION QTY 1234 1 Cover Camou age Canop y AM10853 Mossy Oak Forest Floor for ICS Canopy 1 AM10854 Mossy Oak Forest Floor for 1982 2000 non ICS Canopy 1 AM10855 Realtree Hardwoods HD for ICS Canopy 1 AM10856 Realtree Hardwoods HD for 1982 2000 non ICS Canopy 1 AM10857 Advantage Max 4 for ICS Canopy 2 1 AM10858 Advantage Max 4 for 1982 2000 non ICS 1 102396601 Accessory Parts Manual Page 9 15 Carryall 252 Carryal
225. k tiit aieo ee tevin 1 AM10207 BUIQUNGY aaa eae rade net ea quee 1 102396601 Accessory Parts Manual Page 1 39 DS Golf 07 31 04 Body and Trim Page 1 40 Accessory Parts Manual 102396601 07 31 04 Body and Trim SEAT BACKS 2 OF 4 ITEM PART NO DESCRIPTION QTY 1234 NOTE Seat back caps are not included with ICS seat backs Order seat back cap CCI P N 102237001 for one piece ICS seat backs 3 Seat Back One Piece Cloth Upholstered 2000 present ICS vehicles AM10168 eh a i ed 1 10169 VEDI ec 1 AM10170 SI e REM 1 AM10171 ea clea eee et 1 AM10172 ED PEE 1 AM10173 T6824 deni tede tette sr n tet Hb Mr Gh A 1 AM10174 nite ite ith ere m Ls ion ce 1 AM10175 B rgu ridy aedem et iet aad 1 4 Seat Back One Piece Vinyl 2000 present ICS vehicles AM20024 Beige teen tee tet teet e edu ee eise tuus 1 AM20025 DE p ad die dne eius 1 AM20026 Sl 1 AM20027 e IE 1 AM20028 eersten ane aia cnn eh OA 1 AM20029 LT 1 AM20030 Black i meme tbt eI ee PE S eie 1 AM20031 Burgundy d ci tete utet e 1 102396601 Accessory Parts Manual Page 1 41 DS Golf 0
226. l Mossy Oak Break Up eae AM10030 Carryall 272 Carryall 294 XRT 1200 and XRT 1500 Shown dee Lynx 2 Wrap Body Mossy Oak Forest Floor XRT 1200 AM10678 Carryall 272 XRT 1200 eene nennen 1 xrt 1500 AM10681 Carryall 252 and XRT 900 1 3 Cover Cowl Mossy Oak Break Up AM10026 Carryall 272 and XRT 1200 shown 1 AM10028 Carryall 252 and XRT 900 1 4 Cover Cowl Snap On Mossy Oak Forest Floor AM10679 Carryall 272 and XRT 1200 shown 4 1 AM10680 nc ee tene e EHE Re daneen 1 All items listed above can be special ordered in Advantage Max 4 and Realtree Hardwoods HD 102396601 Accessory Parts Manual Page 9 9 07 31 04 Outdoor Sporting Accessories Page 9 10 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories CAMOUFLAGE SEATS AND SEAT COVERS ITEM PART NO DESCRIPTION QTY 1234 NOTE ICS seat cover sets contain two pieces 1982 2000 non ICS Carryall 252 seat cover sets contain three pieces DS Golf 1 Set Economy Camou age Seat pde AM10847 Mossy Oak Forest Floor for ICS Seats M AM10848 Mossy Oak Forest Floor for 1982 2000 non ICS Seats 10849 Realtree Hardwoods HD for ICS
227. l 272 DS Golf Lynx Turf 252 Turf 272 XRT 900 XRT 1200 07 31 04 Outdoor Sporting Accessories Page 9 16 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories CAMOUFLAGE ENCLOSURES ITEM PART NO DESCRIPTION QTY 123 4 4 Sided enclosures include a bug window screen which can be used Carryall 252 with or without a windshield Carryall 272 Lynx XRT 1200 XRT 1200SE 1 Enclosure 4 Sided Mossy Oak Forest Floor AM10670 Carryall 272 and XRT 1200 with integrated box cover see next page for illustration 1 AM10671 Eynx ford CS Canopy cui ne pep a ase e Eae ae ead docs 1 AM10672 Lynx for Pre 2000 Canopy shown 2 404400 00 1 2 Enclosure 3 Sided Mossy Oak Forest Floor AM10673 Carryall 252 and XRT 900 nnns nnne 1 AM10725 Carryall 472 and XRT 1200SE shown 1 102155602 Carryall 272 and XRT 1200 for use with at windshield CCI P N 1014435 or hinged windshield CCI P N 101728602 not shown 1 The items listed above can be special ordered in Advantage Max 4 and Realtree Hardwoods HD 102396601 Accessory Parts Manual Page 9 17 07 31 04 Outdoor Sporting Accessories Page 9 18 Accessory Parts Manual 102396601 07 31 04 Outdoor Sporting Accessories CAMOUFLAGE BED COVERS ITEM PART NO
228. ler blue includes items 7 DS only 1 2 101775404 Kit Cooler red includes items 7 DS only 1 3 101775001 Cooler 10 Quart Rubbermaid blue nanne 1 4 101775002 Cooler 10 Quart Rubbermaid 1 5 1017749 Bracket Cooler 2 bcne tte lo mte Ded ette etes 1 6 8251 Screw Truss Head 1 4 20 1 4 7 8233 Nut Nylon Lock 1 4 20 4 8 332 Washer Flat 1 4 nnne enne nnne nnns 4 9 AM10020 Kit Cooler black includes mounting bracket and mounting hardware 05 01 Dic hee edente m 1 10 AM10018 Cooler 12 Quart Igloo black 1 11 101936401 Cooler 8 Quart Igloo black items 5 8 required for installation 1 Item 11 can be used on both DS and Precedent vehicles 102396601 Accessory Parts Manual Page 1 81 DS Golf Precedent Body and Trim 7j l q9o An U EZ Accessory Parts Manual Page 1 82 07 31 04 Body and Trim SAND BOTTLE KITS 1 OF 3 ITEM PART NO DESCRIPTION QTY 1234 1 1016424 Assembly Sand Bottle includes items 2 and 3 1982 2000 non ICS DS Only arseen ingeent eel ee ed dee ete 1 2 1016224 Top Sand 1 3 1016223 Bottom Sand Bottle eerte tei reset ea ese T
229. lgate angle box bed 8 23 tailgate assembly 8 21 tailgate chain 8 27 taillight 4 9 4 17 4 35 4 43 tank fuel 5 9 tape camouflage 9 21 terminal block 4 13 4 31 4 35 6 29 terminal double male 4 49 thermometer dash 1 35 three bay storage unit 1 77 timer 6 23 tire and wheel assembly 10 27 tire chain 9 27 tire repair kit 11 7 tire replacement clip 1 105 tire off road 9 25 toggle switch tilt bed 8 41 tool box 8 35 8 37 8 39 1 103 8 31 8 33 102396601 INDEX tool frame locating 9 25 top canopy 2 15 2 17 2 21 2 27 top sand bottle 1 83 tow bar deluxe 3 9 tow bar light duty 3 3 3 5 tow bar permanent 3 7 3 13 tow bar arm assembly 3 15 tow bar body weldment 3 3 tow bar bumper 3 15 tow bar bumper brace 3 15 tow barlabel 3 7 tow bar retainer 3 13 tow bar steering assembly 3 13 tow bar weldment assembly 3 13 towing attachment permanent 3 13 towing kit heavy duty 3 17 towing lug weldment assembly 3 7 trailer ball 3 21 trailer hitch 3 21 transformer 6 23 6 25 6 27 6 29 6 31 trash bin 10 7 10 17 10 27 tray dash 1 31 five section dash 1 29 one piece dash 1 29 underseat storage 1 75 tray mat 1 59 trim front body 1 3 tube plug seat 1 37 tube winch mounting 3 29 turn signal 4 21 4 39 turn signal lens 4 7 4 13 4 25 4 31 two bag attachment 1 97 two bag weldment 1 99 two cup dash 1 27 U uncommon key switch 6 13 6 15 6 17 underseat storage tray 1 75 unit base Caf
230. lity cart 9 39 fold down rear seat 7 11 footrest mat 7 5 footrest rear 7 5 forward reverse switch 6 11 four bag attachment 1 99 four ball dash 7 27 four bottle caddy 10 9 10 19 four passenger conversion 7 3 frame locating tool 9 25 frame canopy 10 7 10 15 10 21 frame windshield 2 21 10 7 10 13 front angle flat bed guard 8 3 front body bracket 10 21 front body trim 7 3 front canopy top support 2 31 front panel assembly cargo box 8 21 front receiver 3 25 fuel gauge 5 9 fuel tank 5 9 fuel tank sending unit 5 9 fuse 20 amp 4 5 4 17 4 29 4 35 3 amp 4 47 4 49 charger 6 23 6 25 6 27 6 29 6 31 fuse block 4 17 4 35 fuse holder assembly 6 25 6 27 6 29 6 31 Page i 12 INDEX G gasket muffler 8 67 gasket fuel gauge sending unit 5 9 gauge fuel 5 9 gearbag 1 111 glove box 1 23 graphics 1 109 grip hand 8 21 gripper spring 3 15 grommet 4 47 4 49 guard brush 1 103 bumper 7 5 caliper 9 43 differential 9 37 flatbed 8 3 gun boot kolpin 9 5 gun rack 9 3 gun battery watering 11 5 H halogen bulb 4 3 4 7 4 13 4 25 4 31 hand grip 8 21 hand hold wrap 1 53 handle 10 3 handle locking T 70 77 10 27 handrail rear seat 7 5 hanger front weldment 2 23 2 31 2 33 hardware canopy mounting 2 3 hardware taillight assembly 4 35 harness dc converter 12 volt 6 19 dc converter 48 volt 6 19 headlight wire 4 3 4 5 4 7 4 11 4 13 4 19 4 25 4 29 4 31 4 35 4 37 heater wire 8 67 light bar wi
231. ll Turf and XRT vehicles only 4 Turf 252 53 1011571 Nut Hex 8 32 Carryall Turf and XRT vehicles only 4 DS Villager 4 54 CCX5958 Screw ok DS Golf and Villager vehicles only 4 XRT 900 55 1011557 Screw Hex Head Machine 6 32 x 1 sse 4 56 7591 Washer Flat e re 4 57 1011558 Hex oat E ER 6 58 1015741 Block Fuse 36 volt electric vehicles only 1 59 1016423 Fuse 20 Amp 36 volt electric vehicles only 3 60 1016363 Cover Fuse Block 36 volt electric vehicles only 1 61 1016366 Screw Round Head 10 24 x 36 volt electric vehicles only 2 62 1016 Washer Lock 10 36 volt electric vehicles only 2 63 1016631 Nut Push 36 volt electric vehicles only 2 64 183 Washer Flat 10 36 volt electric vehicles only 4 65 1017 Nut 10 24 36 volt electric vehicles only 2 66 1012438 Nut Nylon Lock 10 24 36 volt electric vehicles only 2 67 101987801 Harness Lighting see page 4 19
232. ll 1 Turf 1 07 31 04 PORTABLE REFRESHMENT CENTERS Beverage Units ITEM PART NO DESCRIPTION QTY 1234 NOTE To install this kit vehicle must be equipped with a cargo box kit 1 101996901 Refreshment Center Portable aluminum includes items 2 4 1 2 102172301 Decal 2 3 102056401 Decal Beverage Unit Dash Warning not shown 2 4 1011962 Decal Refreshment Center not shown 2 102396601 Accessory Parts Manual Page 10 5 Carryall 2 Turf 2 Beverage Units 07 31 04 102396601 Accessory Parts Manual Page 10 6 07 31 04 Beverage Units 19TH HOLE REFRESHMENT CENTER ITEM PART NO DESCRIPTION QTY 1234 NOTE All 19th Hole Refreshment Center parts are special order items available upon request Allow 4 to 6 weeks for delivery of special order items 1 Door Trash 1 1 n Door Trash Compartment with hole 1 2 picos Latch DOOD ee ve eri a v e e ERR rt Lec daas 1 3 TET TRASHY en eet gs exu ERE 1 4 Ze Drain c 2 5 Ae Support CANOPY 4 6 Frame Canopy Front and Rear includes items 15 and 16 1 7 a Frame Canopy Front
233. ludes item 12 2 12 1011583 Bulb Turn Signal scsi 1 102396601 Accessory Parts Manual Page 4 39 07 31 04 PASSENGER SIDE HEADLIGHT DRIVER SIDE HEADLIGHT K BLUE Ra T Black Write i BROWN Lights BRAKE LIGHT RELAY GROUND TERMINAL BLOCK TURN SIGNAL SWITCH 8 5 FLASHER UNIT 3E oe d 16 YELLOW 2 16 WHITE GROUND TERMINAL BLOCK amp pta 4 NC PASSENGER SIDE gt BRAKE LIGHT N C gt PARK us LIMIT E SWITCH I Aes L ORANGEMHITE 8 4 5 BLOCK 2 1 DRIVER SIDE BRAKE LIMIT BRAKE LIGHT SWITCH 16 YELLOW 2 16 WHITE 4 40 Accessory Parts Manual 102396601 07 31 04 WIRING TURN SIGNAL CONVERSION 48 VOLT VEHICLES WITH LIGHTS Lights ITEM PART NO DESCRIPTION QTY 1234 NOTE All wires that connect the turn signal are part of the standard lighting harness 101987801 or 101987901 which is included with the Standard Lighting Packages beginning on page 4 31 102396601 Accessory Parts Manual Page 4 41 Carryall 1 Carryall 2 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 DS Villager 4 Villager 6 Villager 8 07 31 04 Lights BLACK WIRE FROM WIRE HARNESS Page 4 42 Accessory Parts Manual 102396601 07 31 04 Lights TAILLIGHT KIT
234. m 7 1 34 AM10739 Support Rear Canopy Four Passenger black can be used in place of LR 1 102396601 Accessory Parts Manual Page 2 9 DS Golf DS Villager 4 07 31 04 Canopies and Enclosures Page 2 10 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY UNIVERSAL ITEM PART NO DESCRIPTION QTY 1234 NOTE A four passenger conversion kit must be installed DS vehicles DS Golf to install a Universal Canopy DS Villager 4 A strut kit is required for installation For DS Golf vehicles order CCI P N AM10740 aluminum for 1982 2000 non ICS vehicles or CCI P N AM10741 steel for 2000 present ICS vehicles See page 2 13 1 Canopy 80 Inch Universal mounting hardware not included AM10264 MA dane 1 10265 1 Accessory Parts Manual Page 2 11 102396601 07 31 04 Canopies and Enclosures Page 2 12 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures FOUR PASSENGER STRUT KITS ITEM PART NO DESCRIPTION QTY 1234 NOTE DS Golf vehicles must have a four passenger conversion kit installed before strut kit AM10740 or AM10741 can be installed 1 AM10740 Kit Four Passenger Strut aluminum
235. nd 8 are sold in sets of four and include a wheel cover replacement clip CCI P N AM10618 Wheel covers listed below t only wheels with 8 inch rims 1 Cover Wheel Ribbed Sport includes item 5 Without Logo AM10447 Chrome and Black avs se eee erated sateen nated ae 1 AM10450 Solid Chrome 1 AM10445 Gold and Black en erecto ee 1 With Club Car Logo 1014964 Chrom Black eee Ain terere derd ber eec Pere 1 AM10449 Solid Chrome and cet ax Tah Pra Fee 1 AM10444 Gold and Black estere PI RERO EUR FAIR ER RE 1 2 Cover Wheel Ribbed Sport with Spinner includes item 5 With Special Edition Logo AM10448 Chrome and Black nete 1 AM10451 Chrome ete te Tene eased tp bel fedet 1 AM10446 Gold and Black 1 3 AM10443 Cover Wheel Elite with Spinner and Special Edition Logo chrome includes NEm reat 1 4 Cover Wheel Elite includes item 5 AM10442 Without Logo solid chrome 2 1 AM10441 With Club Car Logo solid 1 5 AM10618 Clip Replacement not shown 2 2 4404400 00 1 6 1012642 Cover Wheel Sport with Club Car Logo chrome includes item 7 4 7 1012641 Extension Ait 1 8 2009 Hub Chrome Wheel 4 102396601 Accessory Parts
236. nd Black Stripe Sunbrella code 4798 1 AM10405 Light Blue and Sand Stripe sunbrella code 4783 1 AM10406 Navy and White Stripe Sunbrella code 4902 1 AM10409 Green Navy Red and Yellow Stripe sunbrella code 4901 1 AM10407 Solid Green Sunbrella code 4637 1 AM10408 Solid Navy sunbrella code 4646 1 8 Cover Set Seat Terry Cloth ICS seats AM10718 BOIJE I ie eee ee es 1 AM10719 ME chet 1 102396601 Accessory Parts Manual Page 1 57 DS Golf 07 31 04 Body and Trim WHEE OLEN SOV IH SEL Page 1 58 Accessory Parts Manual 102396601 07 31 04 Body and Trim CARPETS 1 OF 4 ITEM PART NO DESCRIPTION QTY 1234 1 Mat Tray with black binding for one compartment dash trays CCI P N AM50396 and AM10284 AM10217 Plush Light Brown carpet code GC182 1 AM10218 Tweed Sand Tone carpet code POG832 1 AM10219 Tweed Green carpet code POG686 1 AM10220 Tweed Charcoal carpet code POG979 1 AM10221 Tweed Burgundy
237. ng and Green and Taupe Valence 1 AM10968 Burgundy with Black Binding and Burgundy Gray and Black Valence 1 10969 Navy with Black Binding and Navy and White Valence 1 102396601 Accessory Parts Manual Page 2 47 07 31 04 Canopies and Enclosures Page 2 48 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TWO PASSENGER 7 OF 10 ITEM PART NO DESCRIPTION AM10649 AM10650 123 4 NOTE Ultimate enclosures wrap around the front canopy supports and attach with zippers Ultimate enclosures also have oversized door and rear access zippers Enclosure Vinyl Over the Top Ultimate ts 1982 2000 non ICS canopies Beige with Beige Binding White with White Binding 2 2 DS Golf 102396601 Accessory Parts Manual Page 2 49 07 31 04 Canopies and Enclosures Page 2 50 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ALL WEATHER ENCLOSURES TWO PASSENGER DS Golf ITEM PART NO DESCRIPTION 1234 NOTE Ultimate enclosures wrap around the front canopy supports and attach with zippers Ultimate enclosures also have oversized door and rear access zippers 13 Enclosure Vinyl Over the Top Ultimate ts ICS canopies AM10646 Beige with Beige Binding
238. ng flood 4 57 safety strobe 8 55 strobe 4 47 4 49 light bar 4 45 light bulb rear facing flood 4 51 light kit basic 4 7 light switch 4 3 4 9 4 15 4 25 4 33 lighting harness 4 17 lighting package standard 4 13 lights work 8 57 limit switch 4 15 4 33 6 11 limiter voltage 4 27 4 35 locating tool frame 9 25 lock 10 17 10 27 lock push 1 23 lock seat adjuster 1 37 locking T handle 10 17 10 27 log splitter 9 41 lubricant moly teflon 6 11 mat bed 8 19 footrest 7 5 tray 1 59 meter hour mirror convex 5 inch 1 15 exterior 8 47 five panel panoramic 1 13 rear view 1 13 1 15 rear view interior 8 49 motor 6 11 3 75 hp upgrade 6 9 36 volt 6 3 48 volt 6 5 6 17 reconditioned 3 65 6 7 motor bumper 6 3 6 7 mount bumper 7 7 sand bucket 1 89 seatback 1 37 mounting bracket cooler 1 87 mirror five panel 1 13 mirror rear view 1 15 sand bucket 1 89 mounting pad windshield frame 2 3 2 5 2 9 2 15 2 17 2 19 2 21 2 25 2 27 2 31 2 33 5 3 5 5 mounting plate 1 37 3 15 9 3 mower 9 37 N nerfbar 1 101 Page i 13 off road tire 9 25 onboard computer 6 17 organizer dash pocket 1 31 outlet vent heater 8 67 overhead stereo console 1 69 P pad spring 7 7 pan drip 10 19 10 25 panel assembly front cargo box 8 21 panel assembly side 8 27 panelcover 9 9 panel bagwell 7 9 panel rear 6 23 permanent tow bar 3 7 3 13 permanent towing attachment 3 7 pin retainer 3 3 pin stake
239. nge DOr ee cet Dee bmc dae e das E mea 6 4 1014548 Rod dd 6 5 1015091 Nut 1 4 20 6 6 1014415 Screw Torx Truss Head 1 4 20 x 3 4 sse 12 7 1011965 Washer cr ere 12 8 1011963 Bolt Carriage 1 4 20 x 1 22224 0 0 10 000 nnns 10 9 1011964 Washer Flat ei nt attent 20 10 1014944 Hinge Side Door nnne nnne 4 11 1011972 Plug Drain Hole cath ettet eet cte e ts 3 12 101918101 O RING i or eerte t poids 3 13 1011878 Nut L Gappedi D RE REFERTUR NEL 2 14 1011962 Decal Food Warning 2 2 itti 3 15 1014942 tnt bite taie int 4 16 1014943 Bolt Carriage 1 4 20 x 1 174 444 0000000000 00 6 17 1014559 Hinge Center ac P ates nie darse ak ei deden ces 2 18 1015148 Bolt Carriage 1 4 20 x 1 34 0 44444 1 0000000000 4 19 8251 Screw Phillips Truss Head 1 4 20 1 sene 2 20 1015068 Nut Nylon Lock Stainless Steel 1 4 20 26 21 101885601 26 102396601 Accessory Parts Manual Page 10 3 Carrya
240. nted includes mounting hardware and items 6 through 11 3 AM10934 t DS Golf with 1982 2000 non ICS Canopies white 1 4 AM10933 t DS Golf with 2000 present ICS Canopies white 5 AM10932 Precedent White venete tent RR ie 1 6 uw Assembly Canopy and Motor 1 7 PLN Frame Canopy 1 8 TuET Cover Cooler c e 1 9 vs Bracket Mounting driver side 2 10 Ms Bracket Mounting passenger side 2 11 DN Gap heri tte E pe en ew d x Ve 1 Special order item available upon request 102396601 Accessory Parts Manual Page 1 71 DS Golf Precedent 07 31 04 Body and Trim Page 1 72 Accessory Parts Manual 102396601 07 31 04 CANOPY MOUNTED ACCESSORIES 3 OF 3 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 12 AM10986 Fan Canopy Mounted includes mounting hardware 1 102396601 Accessory Parts Manual Page 1 73 DS Precedent 07 31 04 Body and Trim Page 1 74 Accessory Parts Manual 102396601 07 31 04 Body and Trim STORAGE ITEM PART NO DESCRIPTION QTY EUN 1234 1 Net Canopy Storage DS Golf AM10093 DS with ICS recor iet i degeen even 1
241. ody and Trim Page 1 94 Accessory Parts Manual 102396601 07 31 04 SCUFF GUARD AND BAGWELL PROTECTOR KIT Body and Trim ITEM PART NO DESCRIPTION QTY 1234 1 101706702 Kit Scuff Guard includes items 2 4 1 2 101776201 Guard Scuff passenger side 1 3 101776301 Guard Scuff driver side 1 4 1010434 Fastener Plastic 12 5 101768204 Kit Bagwell Protector Ten Pack includes items 7 and 8 1 6 101768202 Kit Bagwell Protector includes items 7 8 1 7 N A Protector Bagwell 1 8 1010434 Fastener Plastic Barrel 9 102396601 Accessory Parts Manual Page 1 95 DS Golf Lynx Body and Trim 07 31 04 102396601 Accessory Parts Manual Page 1 96 07 31 04 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 1 1011519 Kit Two Bag Attachment four passenger vehicles includes items 2 8 1 2 7935 Strap with Buckle Bag Rack short 2 4 3 1010413 Strap Bag Rack long 2 4 1107 Screw Flat Head 1 4 20 x 8 4 4 5 1014306 Washer Plain 1 4 nter Re t e e n Fr eren 4 6 8233 Nut Nylon Lock 1 4 20 6 7 N A Screw Truss Head 1 4 20
242. old Down Tinted Windshield includes items 24 26 1 24 102488304 Clip Windhield short esssssseseeseneeeeneenneennneeen nennen 2 25 102488302 Clip Windshield long sese 2 26 102486901 Clip Lower ennn 2 102396601 Accessory Parts Manual Page 2 79 07 31 04 Canopies and Enclosures Page 2 80 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ITEM PART NO DESCRIPTION QTY 1234 NOTE All windshields listed include mounting hardware 27 10282 Windshield Rear 1982 2000 non ICS canopy tops not shown 1 28 AM10283 Windshield Rear 2000 present ICS canopy tops featured in photo 1 102396601 Accessory Parts Manual Page 2 81 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 6 DS Golf TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 DS Villager 4 Villager 6 Villager 8 XRT 900 XRT 1200 07 31 04 Canopies and Enclosures Page 2 82 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures ITEM PART NO DESCRIPTION QTY 1234 1 Bug Screen AM10697 2000 present DS ICS Windshield Frames shown 1 AM10698 1982 2000 non ICS Windshield Frames 1 102396601 Accessory Parts Manual Page 2 83 Carryall 1 Carryall 2
243. opies and Enclosures CANOPY KITS TRANSPORTATION 5 OF 5 ITEM PART NO DESCRIPTION QTY 1234 1 101680001 Kit Canopy white includes items 2 31 1 TransPorter 4 2 101679902 Canopy white arte rante oce One re eee tee deans 1 TransPorter 6 3 1016793 Support Front nennen nennen nennen seinen 1 4 1016794 Support Front Rear 1 5 1016790 Support Rear 2 6 1016781 Weldment Rear Hanger 2 1 7 1017185 Weldment Front Hanger 1 8 AM10737 Assembly Windshield Frame includes items 9 15 1 9 1010237 BUSHING E 2 10 1011964 Washer Flat 1 45 nennen nennen nennen 2 11 1011965 Washer Kore ALE 2 12 1703 Screw Hex Head Cap 1 4 20 1 72 2 13 1011878 N t Capped ie eee EOD a Es 2 14 1011862 Brace Knee passenger side 1 15 1011865 Brace Knee driver side 1 16 1011883 Pad Windshield Frame Mounting 2 17 1011852 Plate Canopy Trim oerte eet eee te 10 18 343 Screw Hex Head Cap 1 4 0 3 4 19 8233 Nut Nylon Lock 1 4 20 12 20 7473 Nut Nylon Lock 5 16 18 6 21 1241 Washer Flat 5 106 site ict
244. port Seat Back ete e er eee 2 7 1011348 Panel orn peter erri ne tere b ee Ex cu Pra ed de ER wend 1 8 Seat 3 Rear Light Duty ts 2000 present v ehicles AM10627 Beige includes items 9 and 10 1 AM10628 White includes items 9 and 10 1 9 AM10626 Support Four Passenger Seat Back black powder coated includes iteimi 10 ette eate 2 10 N A Back Seat thin en aire i eo re ore Fake euge 4 102396601 Accessory Parts Manual Page 7 9 DS Golf 07 31 04 Conversion Kits Page 7 10 Accessory Parts Manual 102396601 07 31 04 Conversion Kits FOLD DOWN REAR SEAT ITEM PART NO DESCRIPTION QTY 1234 1 Seat Fold Down Rear AM10706 Vinyl White vacio de ce etn dav aii aad DAD diet 1 AM10707 Vinyl Belge xtti deterius Etui 1 102396601 Accessory Parts Manual Page 7 11 DS Golf CABS AND CARGO BEDS EM 07 31 04 Cabs and Cargo Beds at t LM M TYPICAL 14 PLACES TYPICAL 10 PLACES of Page 8 2 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds FLAT BED TRIM ITEM PART NO DESCRIPTION QTY EM 4 1015684 1015688 2 1015477 1015479 3 1015478 1015480 4 1015481 5 1015399 6 7473 7 1015646 8 1015647 9 1010435 10 1016077 11 1010934 12 101553901 1234 Kit Flat Bed Trim Carryall 1 Turf Carryall 1 Carryall 472 and XRT 1200
245. ps 1 8 AM1001 1 Holder Hinged Hard Plastic Information DS Golf DS Villager 4 Precedent and Precedent Villager 4 single pack includes mounting hardware and mounting strip irc ea ener tre ett n te eget race ed 1 102396601 Accessory Parts Manual Page 1 9 DS Golf Precedent DS Villager 4 Precedent Vill 4 07 31 04 Body and Trim Page 1 10 Accessory Parts Manual 102396601 07 31 04 Body and Trim LICENSE PLATE HOLDER KITS ITEM PART NO DESCRIPTION QTY NUN 1234 Holder License Plate ts 1982 present v ehicles Carryall 1 1 10689 Front includes mounting hardware sse 1 Carryall 2 2 AM10744 Rear Lighted includes mounting hardware Carryall 2 Plus DS vehicles with taillights only 1 Carryall 6 DS Golf Lynx TransPorter 4 TransPorter 6 Turf 1 Turf 2 Turf 6 DS Villager 4 Villager 6 Villager 8 102396601 Accessory Parts Manual Page 1 11 07 31 04 Body and Trim TYPICAL 2 PLACES TYPICAL 2 PLACES TYPICAL PLACE Page 1 12 Accessory Parts Manual 102396601 07 31 04 MIRRORS 1 OF 2 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 1 1011524 Kit Rear View Side Mirror includes items 2 and 3 recommended for DS vehicles only 1 2 1015528 Screw Oval Countersink Machine Head 10 16 x 1 1 4 2 3
246. r Enclosure with black binding 1982 2000 non ICS rear sweater enclosures AM10235 Plush Light Brown carpet code GC182 1 AM10236 Tweed Sand Tone carpet code POG832 1 AM10237 Tweed Green carpet code POG686 1 AM10238 Tweed Charcoal carpet code POG979 1 AM10239 Tweed Burgundy carpet code POG317 1 AM10240 Tweed Blue carpet code POG316 1 AM10241 Tweed Walnut carpet code 869 1 AM10242 Plush Green carpet code GC681 1 AM10243 Tweed Light Gray carpet code POGO949 1 9 Carpet Four Passenger Rear Step with black binding AM10254 Plush Light Brown carpet code GC182 1 AM10255 Tweed Sand Tone carpet code POG832 1 AM10256 Tweed Green carpet code POG686 1 AM10257 Tweed Charcoal carpet code POG979 1 AM10258 Tweed Burgundy carpet code POG317
247. re 4 45 lighting 4 17 strobe light wire 4 47 4 49 turn signal 4 21 4 39 wire 8 35 8 37 8 39 8 41 8 61 8 63 header heater assembly 8 67 8 63 headlight 4 3 4 7 4 13 4 25 4 31 headlight diode 4 3 4 7 4 13 heat shrink 6 25 6 27 6 29 6 31 heater switch 8 61 heater wire harness 8 61 heater cab 8 61 8 63 heater Coleman cartcat 1 21 heatsink 6 23 6 25 6 27 6 29 6 31 heavy duty bumper 1 5 heavy duty towing kit 3 17 hinge 7 3 10 3 10 17 10 27 hinge stake side 8 13 8 15 8 17 hinged lid 10 27 Accessory Parts Manual hitch pintle 3 27 trailer 3 21 holder beverage two way radio 1 19 information 1 9 information strip 1 9 license plate 1 11 rake 1 93 3 15 sand bottle 1 83 horn 4 13 4 31 horn button 4 15 4 33 hose assembly hydraulic 8 47 hose duct heater 8 61 8 63 hour meter 5 3 5 5 hub chrome wheel 1 105 humidor 10 19 10 25 hydraulic pump mounting bracket 8 47 hydraulic pump reservoir 8 41 hydraulic tilt bed 8 41 hydraulic tilt bed cylinder 8 41 hydraulic tilt bed pump assembly 8 41 hydro 11 5 indicator battery condition 5 7 information holder 1 9 information strip holder 1 9 inlet vent heater 8 67 insert ashtray retention 1 17 insulator bushing 6 3 6 5 6 7 J jounce bumper 7 7 K key 10 17 10 25 10 27 key glove box 1 23 key uncommon 6 13 6 15 6 17 key switch uncommon 6 13 6 15 6 17 kit 12 volt power point 6 27 adjustable seat back 1 37 ashtray 1 1
248. ry Parts Manual Page 6 17 Carryall 2 Carryall 2 Plus Carryall 272 Carryall 6 TransPorter 4 TransPorter 6 Turf 272 Villager 6 Villager 8 XRT 900 XRT 1200 07 31 04 Flectrical Options DC DC CONVERTER MOUNTING Page 6 18 Accessory Parts Manual 102396601 07 31 04 Flectrical Options DC DC CONVERTER KIT POWERDRIVE AND IQ SYSTEM ELECTRIC VEHICLES ITEM PART NO DESCRIPTION QTY 12 3 4 1 102357501 Kit DC DC Converter includes items 2 6 1 1 2 102354901 Harness DC Converter 12 Volt not shown 1 Carryall 2 3 102355001 Harness DC Converter 48 Volt not shown 1 Carryall 6 4 101835601 Nut Hex 1 4 20 Serrated 2 DS Golf 5 1242 Nut Hex 5 16 18 not shown 1 TransPorter 4 6 8990 Tie Wire not 4 TransPorter 6 Turf 1 Turf 2 DS Villager 4 Villager 6 Villager 8 102396601 Accessory Parts Manual Page 6 19 07 31 04 Flectrical Options Page 6 20 Accessory Parts Manual 102396601 07 31 04 Flectrical Options 12 VOLT POWER POINT KIT ITEM PART NO DESCRIPTION QTY 12 3 4 1 AM10619 Kit 12 Volt Power Point ts 1982 present v ehicles includes mounting Carryall 1 hiard Ware entretien tete dicm th liven
249. s CANOPY KIT LYNX ITEM PART NO DESCRIPTION QTY 1234 1 AM10827 Kit Canopy black includes items 2 21 1 2 AM10828 Canopy black anssen genten ten t rete enten ad adie 1 3 AM10737 Assembly Windshield Frame includes items 4 10 1 4 1010237 BUSHING ioco ete abhi aa acta ieee 2 5 1011964 Washer Flat 1 4 d e daten ined e a 2 6 1011965 Washer LOCK 1 4 an ires Lei ai ER POSER 2 7 1703 Screw Hex Head Cap 1 4 20 1 1 2 2 8 1011878 Capped i drs eerte oet ene di reds 2 9 1011862 Brace Knee passenger side 1 10 1011865 Brace Knee driver side 1 11 1011883 Pad Windshield Frame 0 2 12 1014503 Support Rear Canopy 1 13 1012008 Support Side Canopy smor tamea mere x Re RR RR 4 14 1011852 Plate Canopy Trim etin thie net ea cere nee RE bend 8 15 1011937 Screw Hex Head Cap 5 16 18 x 1 1 4 with patch 2 16 8963 Screw Hex Head Cap 5 16 18 1 3 4 3 17 7311 Screw Hex Head Cap 1 4 20 x 2 8 18 1218 Screw Hex Head Cap 5 16 18 1 7 6 2 19 1241 Washer Flat 5 16 ertet te o D e rere 18 20 8233 Nut Nylon Lock
250. sembly 14 Red includes item 10 not shown 1 10 101881801 Breaker CIICUIE 1 11 N A Wire Assembly 14 Yellow not shown 1 12 N A Wire Assembly 14 Red not shown 1 13 N A Wire Assembly 14 Black not shown 1 14 1015636 Switch Toggle includes hex nut 1 15 1016603 Bushing 0 nennen 2 16 1017774 8 17 102226901 Decal Service Only Warning 1 18 1015653 Decal Up DOWh sisien Ee TOT 1 19 101609401 Decal Crush Area 2 20 1010435 Bolt Carriage 5 16 18 1 3 21 705 Screw Hex Head 3 8 16 x 1 1 4 46 6400000 0 2 000 0000000 4 22 7561 Screw Hex Head 3 8 16 3 4 444 40000 00 nnne nennen 2 23 1011990 Washer Flat 3 8 noticia ed eee beret eo na era eve ved eive 4 24 357 Washer ostio t eet ete nante bue rre Ea 4 25 1014557 Washer Flat 7 16 nnne nnns 1 26 706 Nut Hex 3 8 16 quantity 2 for gasoline 5 4 27 1010138 Nut Dimpled Lock 3 8 16 2 28 7473 Nut Nylon Lock 5 16 18 nnns 3 29 8990 Te cre c EE 8 Special order item available upon request 102396601 Accessory Parts Manual Page 8 39 Carryall 6 Turf
251. sembly Stake Side Front includes items 7 11 1 1 5 N A Assembly Stake Side Rear includes items 7 10 1 Villager 6 6 7311 Screw Hex Head Cap 1 4 20 x 2 for items 2 and only 6 Villager 8 7 1015654 Hinge Stake SIde stet ete festes 12 1200SE 8 7479 Screw Hex Head Cap 1 4 20 x 1 44 18 9 332 Washer Flat 1 4 deve ene 24 10 1108 Nut Dimped Lock 1 2 20 24 11 101553901 Decal Bed Load Warning for 4 1 12 1015656 Pin Stake Side Hing nesar bineda rare p re Lp dn 6 13 1016077 Bracket Stake 5 eaa nne nnns 6 14 1010934 Screw Hex Head 5 16 18 1 4 4 00000 0 2 0000 0 nnne 12 102396601 Accessory Parts Manual Page 8 13 Cabs and Cargo Beds 07 31 04 a lt E LL VEHICLE 102396601 Accessory Parts Manual Page 8 14 07 31 04 Cabs and Cargo Beds STAKE SIDE KITS 2 OF 3 ITEM PART NO DESCRIPTION QTY 1234 1 1015662 Kit Stake Side includes items 2 14 1 2 N A Assembly Stake Side Driver Side includes items 6 10 1 3 N A Assembly Stake Side Passenger Sid
252. side hinge 8 13 8 15 8 17 pintle hitch 3 27 plate bumper mounting 3 15 cabinet connector 10 25 canopy trim 2 9 2 15 2 17 2 19 2 21 2 23 2 29 2 31 2 33 cover 4 47 4 49 mounting 1 37 9 3 receptacle backing 6 25 6 29 6 31 plate skid 9 45 plow snow 9 33 plow snow 54 inch 9 35 plug drain hole 1 91 plug two way charger 6 29 pole weldment 4 47 4 49 portable refreshment center 10 3 10 5 pot coffee 10 9 10 19 10 25 power point 12 volt 6 27 power relay 6 25 6 27 6 29 6 31 powertrain 48 volt electric 6 17 private speed decal 36 11 protector club 2 65 push lock 1 23 R rack gun 9 3 rain curtain rear 2 65 rake assembly 1 93 rake holder 3 15 rake holder kit 1 93 rear canopy cross support 2 27 rear canopy support 2 3 2 5 2 7 2 9 2 13 2 15 2 21 2 23 2 27 2 31 2 33 rear canopy support assembly 2 19 rear hanger weldment 2 23 2 27 2 31 2 33 Page i 14 INDEX rear panel 6 23 rear seat light duty 7 9 rear sweater enclosure 1 79 rear view mirror 1 13 1 15 rear view mirror interior 8 49 receiver front 3 25 rear 2 inch 3 23 receiver hitch weldment assembly 3 23 refreshment center 19th Hole Deluxe 10 11 relay 12 volt 4 13 36 volt dc 6 23 brake light 4 31 power 6 25 6 27 6 29 6 31 remote control winch 3 29 replacement cartridge deionizer 11 3 replacement hardware kit five panel mirror 1 13 reservoir hydraulic pump 8 41 retainer bearing 6 3 6 7 h
253. ssion uid with the reser voir kit 102396601 Accessory Parts Manual Page 8 41 Cabs and Cargo Beds 07 31 04 102396601 ry Parts Manual Page 8 42 07 31 04 Cabs and Cargo Beds ITEM PART NO DESCRIPTION QTY EM 1234 NOTE For replacement parts contact Carryall 1 Curtis Tractor Cab Inc Carryall 2 111 Higgins St Carryall 2 Plus Worcester MA 01606 Carryall 252 508 853 2200 Carryall 272 800 876 9104 fax 1 102262901 Kit Cab iet tatio Tee ee 1 Turf 4 2 102263101 Kit Cab Adapter Turf Carryall 1 2 2 Plus Turf Carryall 252 and XRT 900 decas Turf 272 3 102263201 Kit Cab Adapter Turf Carryall 6 not 4 102263301 Kit Cab Adapter Turf Carryall 272 and XRT 1200 not shown 1 XRT 900 XRT 1200 5 102264501 Kit Seat Belt required for ROPS certi cation includes mounting hardw are and ROPS certi cation decal 1 102396601 Accessory Parts Manual Page 8 43 07 31 04 Cabs and Cargo Beds Page 8 44 Acc
254. stallation 1 Kit Cargo Box includes mounting hardware AM10621 Brushed 1 10622 Black Powder Coated shown on Lynx in 1 Accessory Parts Manual Page 8 25 102396601 07 31 04 Cabs and Cargo Beds TYPICAL 2 Om ES TYPICAL 2 Page 8 26 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds TAILGATE CHAIN KIT ITEM PART NO DESCRIPTION QTY 1234 1 1015764 Kit Tailgate Chain includes items 2 8 1 2 1014131 Assembly Chain and 2 3 1015762 ACE 2 4 332 Washer Flat 4 4 tiet tnter o a senen PN eee 2 5 8233 Nut Nylon Lock 1 4 0 2 6 7251 Screw Phillips Truss Head 5 16 18 x 1 2 7 1241 Washer Flat 5 16 2 8 7473 Nut Nylon Lock 5 16 18 2 102396601 Accessory Parts Manual Page 8 27 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 XRT 900 Turf 1 Turf 2 Turf 252 XRT 900 Cabs and Cargo Beds 07 31 04 TYPICAL 2 PLACES CARRYALL 1 PLACES TYPICAL 2 PLACES 102396601 Accessory Parts Manual Page 8 28 07 31 04 Cabs and Cargo Beds SLAM LATCH KIT ITEM PART NO DESCRIPTION QTY 1234 NOTE Allow 4 to 6 weeks for delivery of special order items 1 Kit Slam Latch includes items 2 16 1 2 xi Bracket Slam Latch
255. ster MA 01606 Carryall 252 508 853 2200 Carryall 272 800 876 9104 fax Carryall 6 1 101995101 Kit Interior Rear View Mirror eneen nen eeeveeneenennnnnnennennnnens 1 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 XRT 900 XRT 1200 102396601 Accessory Parts Manual Page 8 49 07 31 04 Cabs and Cargo Beds Page 8 50 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds INTERIOR DOME LIGHT KIT ITEM PART NO DESCRIPTION QTY EM 1234 NOTE For replacement parts contact Carryall 1 Curtis Tractor Cab Inc Carryall 2 111 Higgins St Carryall 2 Plus Worcester MA 01606 Carryall 252 508 853 2200 Carryall 272 800 876 9104 fax Carryall 6 101994501 Kit Dome LORE eee Peed te cee 1 Turf 1 Turf 2 Turf 252 Turf 272 Turf 6 XRT 900 XRT 1200 102396601 Accessory Parts Manual Page 8 51 07 31 04 Cabs and Cargo Beds Page 8 52 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds FAN DEFOGGER KIT ITEM PART NO DESCRIPTION QTY EM 1234 NOTE For replacement parts contact Carryall 1 Curtis Tractor Cab Inc Carryall 2 111 Higgins St Carryall 2 Plus Worcester MA 01606 Carryall 252 508 853 2200 Carryall 272 800 876 9104 fax Carryall 6 1 101994401 Kit Fan Detog ger fai ie ee ete elec ea 1 Turf 1 T
256. te i ete cok Tte ra eed ARR PE va wedn eene 1 AM10150 1 10151 tere emp Fox eng eem 1 4 Seat Bottom Vinyl 2000 present ICS vehicles AM10152 ee bc igno 1 AM10153 5 TTE 1 10154 SUN EET 1 AM10155 san ep cete 1 AM10156 Charcoal RAA E E EE T ES TONER 1 AM10157 1 AM10158 Black aa ees idee te hate veter ed d S A 1 AM10159 ien pt te ehe ere ies 1 102396601 Accessory Parts Manual Page 1 49 DS Golf 07 31 04 Body and Trim Page 1 50 Accessory Parts Manual 102396601 07 31 04 Body and Trim SEAT BOTTOMS 3 OF 3 ITEM PART NO DESCRIPTION QTY 1234 NOTE Replacement seat bottoms items 1 6 on pages 1 47 through 1 51 do not include mounting hardware or armrests Use existing hardware and armrests to install replacement seat bottoms 5 Seat Bottom Four Passenger Cloth Upholstered for four passenger rear seat AM10160 utter tete mes etd eset en 1 AM10161 Walnut C eode d tt tt tendit ved 1 AM10162 E A a 1 AM10163 ed MP 1 10164 Charc0al tdm uenenum 1 AM10165
257. teel not shown 1 30 101878816 Pot Coffee 3 liter illlustrated on page 10 24 1 31 102005601 Dispenser Beverage 9 46 liter 1 32 te e Ro e ie de 1 33 Caddy Four Bottle 2 1 34 meee Clip Corisumiable 16 itcr 2 Special order item available upon request 102396601 Accessory Parts Manual Page 10 19 07 31 04 Beverage Units Page 10 20 Accessory Parts Manual 102396601 07 31 04 Beverage Units CAF EXPRESS DELUXE CANOPY 1 OF 2 ITEM PART NO DESCRIPTION QTY 1 2 3 4 NOTE Allow 4 to 6 weeks for delivery of special order items 1 TW Frame Canopy front and rear 1 2 Cover Canopy TTE Green and White Stripe 1 piii Blue and White Stripe 1 gee Forest Green ana sneren pube tei e 1 SES Paci BlUG denten ERR RR Rs eere 1 vrare tea dn healen Hor Ee dread deden 1 3 g Bar Splice not shown atiset eei eaan eie aaa a e aea a iea 3 4 1016916 Screw Hex Head Cap 1 4 20 1 2 2 5 8233 Nut Nylon Lock 1 4 20 2 2 6 Screw Truss Head Machine 1 4 20 1 2 4 7 1011931 Washer Large Diameter Flat 1 4
258. tes 1 10 1015910 ueneno ete Er Deque emt e ann 1 11 N A Cordset DC 108 Inch Long standard 12 AWG 1 12 1012101 Assembly Fuse includes hardware 1 13 1012098 Bushing Strain Relief 12 AWG DC Cord 1 14 1012042 Bushing Strain Relief 10 AWG Cord 1 15 1015917 Bushing Strain Relief AC Cord 1 16 N A Cordset AC 72 Inch Long standard 1 17 1015906 Assembly Timer Kit includes mounting hardware 1 18 1015913 Assembly Control Cable 0 2222 000 eene 1 19 1017187 Assembly Retractable Cord Reel 1 20 1011707 Bracket Charger Mounting nnnn ennen nen eennerennvenvennervenvenvenneerenenn 2 21 8233 Nut Nylon Lock 1 4 20 4 22 7847 Bolt Hex Head 1 4 20 x 3 4 a 4 23 1703 Bolt Hex Head 1 4 20 x 1 1 2 00000 0 0 00 000 4 24 1010927 Spacer arretieren 4 25 332 Washer Flat 1 4 used on rear brackets only 2 26 8233 Nut Nylon Lock 1 4 20 tentent nnns 4 102396601 Accessory Parts Manual Page 6 23 Flectrical Options 07 31 04 RECEPTACLE CHARGER
259. tle 1 83 1 85 1 87 sand bucket 1 89 scuff guard 1 95 seat belt 8 43 skid plate 9 45 slam latch 8 29 4 9 4 17 five panel 102396601 INDEX snow plow 9 33 snow plow 54 inch 9 35 spark arrestor 9 29 stake side 8 13 8 15 8 17 standard lighting 4 13 storage basket 1 79 strobe light 4 47 4 49 sweater basket full sized 1 79 switch plate 9 33 tailgate angle box bed 8 23 tailgate chain 8 27 taillight 4 43 tire repair consumer 11 7 tire repair professional 11 7 tow bar deluxe 3 9 tow bar light duty 3 3 3 5 tow bar permanent 3 7 3 13 towing heavy duty 3 17 trailer hitch 3 21 turn signal 4 21 4 39 two bag attachment 1 97 two passenger carpet 1 67 van box 8 5 8 7 vinyl top 2 35 voltage limiter 4 27 winch 3 29 windshield 2 71 windshield hinged 2 73 windshield fold down 2 79 windshield tinted 2 79 knee brace 2 3 2 7 2 9 2 13 2 15 2 17 2 19 2 21 2 25 2 27 2 31 2 33 10 7 10 13 10 15 10 23 knee brace seat back 1 37 knob four bag attachment 1 99 light switch 4 3 4 9 4 15 4 25 4 33 seat adjustment 1 37 L label tow bar 3 7 latch door 10 7 10 9 10 25 slam 8 29 spring 8 29 tailgate 8 21 leaf spring rear 7 7 lens headlight 4 3 4 7 4 13 4 25 4 31 taillight 4 9 4 17 4 35 4 43 turn signal 4 3 license plate holder 1 11 lid hinged 10 17 10 27 lid sliding 10 17 10 27 light dome interior 8 57 Accessory Parts Manual light bar 4 45 rear faci
260. unting 6 25 6 29 sand bucket mounting 1 89 slam latch 8 29 stake side 8 3 8 13 8 15 8 17 tailgate 8 27 brake light relay 4 37 breaker circuit 3 29 6 25 6 27 6 29 6 31 brush 6 7 brush guard rack 1 103 brush rigging 6 3 6 7 brush spring 6 3 6 5 6 7 bulb halogen headlight 4 31 light bar 4 45 light rear facing flood 4 51 strobe light 4 47 4 49 taillight 4 9 4 17 4 35 4 43 turn signal 4 21 4 39 bumper heavy duty 1 5 jounce 7 7 motor 6 3 6 7 rubber 7 3 towbar 3 15 bumper guard 7 5 bumper mount 7 7 bumper mounting plate 3 15 bus bar 6 17 bushing insulator nylon 7 3 strain relief button horn 8 43 cab adapter 8 43 cab heater 8 61 8 63 cabinet connector plate 10 25 cabinet Caf Express Deluxe caddy four bottle 10 9 10 19 caliper guard 9 43 cambro 10 25 camouflage body 9 7 camouflage seat 9 17 camouflage seat cover 9 17 camouflage sheet 9 27 camouflage tape 9 21 camoulage canopy cover 9 15 canopy cover 10 9 10 13 10 15 10 21 4 3 4 7 4 13 4 25 6 3 6 5 6 7 6 23 6 25 6 27 6 29 6 31 4 15 4 33 10 25 102396601 canopy cover camouflage 9 15 canopy frame 10 7 10 15 10 21 canopy kit 2 9 2 17 2 19 2 23 2 31 2 33 canopy mounting hardware kit 2 9 2 15 2 17 2 19 2 27 canopy storage net ICS 1 75 canopy support 10 7 10 11 10 13 canopy support kit 2 13 2 21 2 27 canopy top 2 3 2 5 2 7 2 11 2 15 2 17 2 19 2 21 2 27 canopy top support 2 23 2 3
261. urf 2 Turf 252 Turf 272 Turf 6 XRT 900 XRT 1200 102396601 Accessory Parts Manual Page 8 53 07 31 04 Cabs and Cargo Beds Page 8 54 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds ROOF MOUNTED SAFETY STROBE LIGHT ITEM PART NO DESCRIPTION QTY EM 1234 NOTE For replacement parts contact Carryall 1 Curtis Tractor Cab Inc Carryall 2 111 Higgins St Carryall 2 Plus Worcester MA 01606 Carryall 252 508 853 2200 Carryall 272 800 876 9104 fax Carryall 6 1 101994301 Light Roof Mounted Safety 2 2 2 0440 1 Turf 2 Turf 252 Turf 272 Turf 6 XRT 900 XRT 1200 102396601 Accessory Parts Manual Page 8 55 07 31 04 Cabs and Cargo Beds Page 8 56 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds WORK LIGHTS ITEM PART NO DESCRIPTION QTY EN 1234 NOTE For replacement parts contact Carryall 1 Curtis Tractor Cab Inc Carryall 2 111 Higgins St Carryall 2 Plus Worcester MA 01606 Carryall 252 508 853 2200 Carryall 272 800 876 9104 fax Carryall 6 1 101994801 Lights Work 2 te eem aen ee bd den etae edu ee 1 Turf 2 Turf 252 Turf 272 Turf 6 XRT 900 XRT 1200 102396601 Accessory Parts Manual Page 8 57 07 31 04 Cabs and Cargo Beds
262. ut Nylon Lock 1 4 2 4 102396601 Accessory Parts Manual Page 8 33 Carryall 1 Carryall 2 Carryall 2 Plus Carryall 252 Carryall 272 Carryall 294 Carryall 472 Turf 1 Turf 2 Turf 252 Turf 272 XRT 1500 XRT 900 XRT 1200 XRT 1200SE 07 31 04 Cabs and Cargo Beds TYPICAL 4 PLACES RII BA eb ere o TYPICAL 4 PLACES TYPICAL lt lt x ON Sa TYPICAL VE 2 PLACE 2 PLACES Page 8 34 Accessory Parts Manual 102396601 07 31 04 Cabs and Cargo Beds ELECTRIC TILT BED KITS 1 OF 3 ITEM PART NO DESCRIPTION QTY EM 1234 1 101716102 Kit Electric Tilt Bed gasoline vehicles includes items 2 25 1 Carryall 2 2 Actuator Electric includes item 3 1 Carryall 2 Plus 3 101570401 Decal Tilt System 1 Carryall 252 4 1016603 Bushing Pee e ap y ru uet E Edge 2 Carryall 272 5 1017774 SPACE Mises 8 Turf2 6 7561 Screw 3 8 16929 Exe 2 Turf 252 7 1010138 Nut Dimpled Lock 3 8 16 enne 2 Tur272 8 1017167 Weldment Actuator 1 XRT 900 9 1010435 Bolt Carriage 5 16 18 aeter reet eene rh
263. wing Accessories 07 31 04 102396601 Accessory Parts Manual Page 3 8 07 31 04 Towing Accessories DELUXE TOW BAR KIT FRONT BODY ITEM PART NO DESCRIPTION QTY EM 1234 1 102539502 Kit Deluxe Tow Bar includes items 2 20 1 Precedent 2 102422701 Nylon Lock 9 4 16 or 1 3 101903101 Nut Nylon Lock 1 2 20 2 444244 1 4 101774402 Assembly Tow Bar 1 5 1014278 Attachment Permanent Towing 1 6 1010150 Bearing attt ledge laced 1 7 8754 Nut Nylon Lock 3 8 16 3 8 705 Screw Hex Head Cap 3 8 16 1 74 2 102396601 Accessory Parts Manual Page 3 9 07 31 04 Towing Accessories TYPICAL 2 PLACES TYPICAL 4 PLACES TYPICAL 2 PLACES Page 3 10 Accessory Parts Manual 102396601 07 31 04 Towing Accessories DELUXE TOW BAR KIT REAR BODY ITEM PART NO DESCRIPTION QTY EM 1234 9 102554401 Plate Gripper Spring 1 Precedent 10 102552401 Bracket Towing Self Contained 1 11 102348902 Bracket Towing Rear Self Contained 1 12 102299360 Screw Torx M8 1 25 60 inari aa 4 13 102299238 Spacer Tow Plate 8 x 38 2 14 101926701 Spring Tow B
264. y and Trim NERF BAR ITEM PART NO DESCRIPTION QTY 1234 1 AM10385 Bar Nerf two bars per kit DS Lynx and DS Villager 4 1 2 102341802 Bar Nerf two bars kit Carryall 472 and XRT 1200SE not shown 1 3 102099301 Bar Nerf two bars per kit Turf Carryall 272 Carryall 294 XRT 900 XRT 1200 and 1500 not 1 102396601 Accessory Parts Manual Page 1 101 Carryall 252 Carryall 272 Carryall 294 Carryall 472 DS Golf Lynx Turf 272 Turf 252 DS Villager 4 XRT 1500 XRT 900 XRT 1200 XRT 1200SE 07 31 04 Body and Trim Page 1 102 Accessory Parts Manual 102396601 07 31 04 Body and Trim BRUSH GUARD RACK AND TOOLBOX ITEM PART NO DESCRIPTION QTY i 1234 1 Guard Rack Brush for lifted vehicles only Carryall 252 AM10082 Black Powder Coated 2 1 Lynx AM10083 Chrome Powder Coated 1 2 AM10624 Box Tool Aluminum black powder coated brush guard rack required includes hardware for mounting to brush guard 1 NOTE To install item 2 vehicle must be equipped with a brush guard rack 102396601 Accessory Parts Manual Page 1 103 07 31 04 Body and Trim Page 1 104 Accessory Parts Manual 102396601 07 31 04 Body and Trim ITEM PART NO DESCRIPTION QTY 1234 NOTE All wheel covers except items 6 a
265. yall 2 Plus Carryall 252 Carryall 6 Turf 1 Turf 2 Turf 252 Turf 6 XRT 900 07 31 04 Canopies and Enclosures TYPICAL 2 TYPICAL 2 PLACES TYPICAL 2 PLACES Page 2 16 Accessory Parts Manual 102396601 07 31 04 Canopies and Enclosures CANOPY KITS UTILITY 2 OF 4 ITEM PART NO DESCRIPTION QTY 1234 1 102198501 Kit Canopy black Turf 252 Carryall 252 and XRT 900 Carryall 252 includes items 2 23 nico enne ege d 1 Turt252 2 AM10828 Canopy black sess nennen nnns 1 XRT 900 3 1011942 Grommet Modi ed nennen 2 4 N A Support Rear Canopy black 91055 1 5 1012008 Support Side 4 6 Assembly Windshield Frame black gloss includes items 7 13 1 7 1010237 BUSHING RDUM ie 2 8 1011964 Washer Flats 1 4 eee ret aee de teet neven dvd eneen 2 9 1011965 Washer Lock 1 4 nennen nennen rennen en 2 10 1703 Screw Hex Head Cap 1 4 20 x 1 1 2 2 11 1011878 Nut Capped eiie teer ee ed ve ec rer bn Per gre n 2 12 N A Brace Knee black gloss driver side 1 13 N A Brace Knee black gloss passenger side

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