48" Deck Manual - Deines Manufacturing
Contents
1. 3 8 LOCKWASHER 3 8 NUT ZERK SPACER SNAP RING MACHINE BUSHING SHIELD SADDLE 3 8 X 1 1 4 HHCS 3 8 LOCKWASHER 3 8 NUT BLADE 3 8 24 X 1 HHCS 3 8 LOCKWASHER QUANTITY NNN ARNNANNNO DWONNNNANNNN 48 SPINDLE ASSEMBLY SINGLE BOLT SPINDLE A m OT SHOWN 2 PART NUMBER 300 466 300 480 300 173 300 407 300 437 400 264 400 263 300 278 400 363 400 366 400 464 400 257 400 465 300 288 400 466 400 468 300 212 400 469 300 663 300 431 300 517 400 473 400 473 48 DESCRIPTION 3 8 24 X 1 HHCS 3 8 LOCK WASHER WASHER SOCKET HEAD CAP SCREW SET SCREW PULLEY SPINDLE HUB MACHINE BUSIHING BEARING SPACER SPINDLE HOUSING SNAP RING SPINDLE SHIELD WASHER KEY SPINDLE SHAFT WASHER ZERK BLADE BOLT BLADE 1 4 LOCK WASHER 5 8 LOCKWASHER QUANTITY OR MORE W om om l2 9 3 MN NOW A COMPLETE SPINDLE LESS BLADE COMPLETE SPINDLE WITH BLADE 48 5 REF WN ON 12 13 14 15 PART 300 695 300 289A 400 179 400 160 400 161 400 159 300 679 400 263 400 264 300 407 700 534 300 585 300 195 300 195 300 234 300 685 300 687 300 706 400 185 400 168 300 243 300 203 300 202 300 279 300 201 100 132 300 195 300 395 300 391 200 238 300 264 GEARBOX 5 16 X 1 HHCS 5 16 LOCKWASHER KEY PULLEY LEFT SHIELD 5 162. the component or product is modified in any manner which Deines concludes after inspection adversely affects the reliability of the component or product if the component or product has been repaired or serviced by anyone other than an Authorized Distributor or Dealer or the Deines Plant if the component or product is damaged because not operated in accordance with application with applicable instructions or because of accident misuse or abuse if the component or product is damaged because not properly maintained as set forth in applicable instructions This EXPRESS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES Deines neither assumes nor authorizes any other person natural or corporate to assume for it any other obligations or liability in connection with or with respect to any component or product EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ALL IMPLIED WARRANTIES MADE BY DEINES IN CONNECTION WITH ANY COMPONENT OR PRODUCT MANUFACTURED BY IT INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE WARRANTY PERIODS SET FORTH IN PARAGRAPH FORTH ABOVE AND NO WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF ABOVE AND NO WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS SHALL APPLY AFTER SAID APPLICABLE PERIOD HAS EXPIRED DEINES SHALL UNDER NO CIRCUMSTANCES BE LIABLE FOR ANY DIRECT INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES AND OR EXPE
3. CTURING CORP LIMITED WARRANTY Deines Manufacturing Corp P O Box 266 Ransom KS 67572 proudly warrants to the original purchaser all products and components manufactured by Deines to be free of defects in material and workmanship Deines Manufacturing Corp does not warrant trade accessory items batteries engines generators transmission gear boxes etc which are warranted by their respective manufacturers Deines Manufacturing Corp will at its option replace or repair without charge to the purchaser for materials or labor any component or product manufactured by Deines found upon examination by any Deines Authorized Distributor or Dealer or by Deines at it s plant in Ransom KS to be defective in material and or workmanship To obtain warranty service the component or product must be returned to an Authorized Distributor or Dealer or to the Deines Plant TRANSPORTATION PREPAID accompanied by a letter stating the warranty claim Upon receipt of a Warranty Claim Letter Deines will within ten business days commence performance of it s obligations under this Warranty This Warranty will commence upon the date of delivery and will extend as follows one year for Industrial and or Commercial applications one year for Residential applications THIS WARRANTY WILL NOT TAKE EFFECT unless the Warranty Registration Card is signed and returned to the Deines Manufacturing Corp with in ten days from delivery date This warranty is void if
4. DEINES MANUFACTURING CORPORATION MODEL 48 SLI DECK SUPPLEMENT PARTS AND SERVICE MANUAL DEINES MANUFACTURING CORPORATION 306 WEST HIGHWAY 4 RANSOM KS 67572 800 624 6774 martyj gbta net GEAR BOX PULLEY INSTALLATION AND REMOVAL TAPPED HOLE DRILLED HOLE yo DRILLED HOLE TAPPED HOLE TO INSTALL GEARBOX PULLEY ON GEARBOX SHAFT 1 Align drilled holes in bushing flange with tapped holes in sheave hub 2 Insert capscrews through drilled holes in bushing flange and thread loosely in tapped holes in the sheave 3 Position assembly on shaft and tighten capscrews progressively and uniformly 4 Torque specifications for a 1 4 20 grade 5 bolt is maximum of 8 foot pounds Do not over torque TO REMOVE 1 Remove capscrews and thread in tapped holes in bushing flange Tighten progressively until bushing is free from sheave taper 2 Remove assembly from shaft 3 Do not use a puller on this type of sheave DECK MAINTENANCE FOR ALL MODELS AREA OF MAINTENANCE Gearbox Superior Blade Spindle Housing Castor Wheel Forks Castor Wheel Stem the pneumatic tire Castor Wheel Fork amp Stem Adjustment HOURS 40 NOTES Check lubricant every 8 hours A vented dipstick plug is located on the top of the gearbox The oil level should be at the fill line on the dipstick tube If the oil level is low add 80w90 gear oil CAUTION DO NOT OVERFILL Tighten the dipstick finger tight Over tighten
5. NSES The sale of this product is not subject to any implied warranties of merchantability and there are no warranties which extend beyond the description of the face hereof This warranty gives you specific legal rights You also have implied warranty rights In the event of a problem with this warranty service or performance you may be able to go to a small claims court a State Court or a Federal District Court
6. X 1 HHCS 5 16 LOCKWASHER MIDDLE SHIELD 5 16 X 3 4 HHCS 5 16 LOCKWASHER RIGHT SHIELD 5 16 X 1 HHCS 5 16 LOCKWASHER DECK BELT PULLEY HUB SPINDLE PULLEY SHCS 1 4 LOCKWASHER 3 16 FLATWASHER VEE IDLER 5 8 18 X 1 1 2 5 8 LOCKWASHER SHIM WASHER SHIM WASHER PULLEY 5 16 X 5 16 SHSS IDLER ARM SPRING 5 16 X 1 1 4 HHCS 5 16 NUT 5 16 WASHER FRICTION WASHER END PLATE 3 8 X 3 4 HHCS 3 8 LOCKWASHER 3 8 NUT FOOT GUARD 1 4 X 3 4 HHCS 1 4 LOCKNUT ROLLER BRACKET GAUGE PIN CLIP KEY ROLLER PIN ROLLER SHIM WASHER CASTOR STEM CASTOR FORK ROLL PIN AXLE BOLT 1 2 NUT 48 DECK PARTS QUANTITY MMONMMYMNANDNYNOBRANNNAWWWAN AN BAAN AAhRABAAMDMDANNHAAGAAWAWAANNAANAAS REF 28 29 30 31 32 33 34 35 36 PART DESCRIPTION QUANTITY 400 234 BEARING 4 300 117 SPACER 2 300 247 WHEEL amp TIRE 2 400 212A REPLACEMENT TIRE 400 233 REPLACEMENT WHEEL 300 274 LH CASTOR ARM 1 300 273 RH CASTOR ARM 1 3 8 X 1 3 4 HHCS 8 3 8 LOCKWASHER 8 3 8 NUT 8 300 212B GREASE FITTING 2 LH BOLT 400 311 DECK HOUSING 1 400 998 HANDLE 1 1 4 3 4 HHCS 2 1 4 LOCKWASHER 2 1 4 NUT 2 100 280 RUB BAR 1 5 16 3 4 HHCS 2 5 16 LOCKWASHER 2 5 16 NUT 2 300 212B GREASE FITTING 2 300 326 PUSH ARM BOLT 2 300 513 2 WAY LOCKNUT 2 400 698 LH PUSHARM 1 400 699 RH PUSHARM 1 300 735 IDLER LINKAGE 1 300 455 FENDER NUT 2 400 121 WAVY WASHER 1 300 525 MACHINE BUSHING 1 NOT SHOWN 100 489 WEAR PLATE 1 DEINES MANUFA
7. he shaft and press the bearing into top side of the hub Again be sure to place hub of bearing toward center of the hub Place machine bushing on shaft and against the bearing Slide the pulley onto the shaft using the square key With bolt nut and washer secure the pulley to the shaft and clamp the rotating assembly together Install set screws in pulley using locktite Install bolts lock washers and nuts on the two remaining holes in the blade PRESS THE BOTTOM BEARING INTO THE HOUSING AND SECURE WITH THE SNAP RING 60 SPINDLE ASSEMBLY INSTRUCTIONS PLACE THE TRASH SHIELD WASHER OVER THE SHAFT AND SLIDE THE SHAFT INTO THE BEARING AFTER SERIAL Y1909 T TORQUE TO 90 mn 5 8 LOCK WASHER SLIDE THE SPACER OVER PLACE THE SQUARE KEY INTO THE KEY SEAT ON THE SHAFT AND THE SHAFT AND PRESS THE SLIDE THE PULLEY ONTO THE SHAFT SECURE THE PULLEY TO THE BEARING ONTO THE SHAFT SHAFT WITH THE HEAVY WASHER LOCK WASHER AND THE BOLT THEN PLACE THE MACHINE BOLT THE BLADE TO THE BOTTOM OF THE SHAFT WITH THE 5 8 BUSHING OVER THE SHAFT BOLT AND SPECIAL WASHER AND 5 8 LOCK WASHER REF gt 16 17 300 466 300 173 400 264 400 263 400 363 400 261 300 284 400 324 400 362 300 212 400 366 400 257 300 278 300 607 300 745 400 184 300 466 48 SPINDLE ASSEMBLY DESCRIPTION 3 8 24 X 1 HHCS WASHER PULLEY HUB BEARING SHAFT KEY KEY HOUSING 3 8 X 2 CARRIAGE BOLT
8. ing this dipstick will damage your gearbox housing Use one stroke of a lubricator with multipurpose grease This prevents moisture from accumulating in the housing Use two strokes of a lubricator with multi purpose grease Use three strokes of a lubricator with multi purpose grease Check clip and pin to see that clip is secure to prevent fork or stem from falling out of the deck arm REF OMNDOUOAWND SUPERIOR GEARBOX PARTS EXPLOSION MODEL R100 9AAC A0485 PART NO R100 8B00 A0500 R100 8B00 A0502 R100 003M A0427 R100 004M A0503 300 227A 300 227 203293 200300 109873 IP3021 103125 DESCRIPTION PINION SHAFT WITH GEAR CROSSHAFT WITH GEAR CASTING WITH TAPPED HOLES CASTING WITH THRU HOLES BEARING CUP BEARING CONE RETAINING RING PIPE PLUG SEAL DIPSTICK SOCKET HEAD CAP SCREW REQ D USE 80W90 MULITPURPOSE OIL IN THE SUPERIOR GEARBOX USE THE DIPSTICK TO DETERMINE OIL FILL LEVEL MI quee O ox SPINDLE ASSEMBLY INSTRUCTIONS BEARING SNAP RING STEP 6 7 8 9 PRIOR TO SERIAL Y1909 Place bottom bearing in housing and secure with snap ring Assemble shaft blade saddle woodruff key blade lock washer and bolt Tighten bolt and draw shaft into bottom of the blade saddle Place trash shield and machine bushing over shaft and against blade saddle Slide the above shaft assembly in bearing that is in the hub Slide spacer over t
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