Iron, Sulphur, Manganese and Hardness System Installation
Contents
1. 28 TMOUDIESHOOUAG dnte ere Mente Gs Gite AUOL 29 Removing Gear Box 31 Inserting Circuit Board M 32 Connecting the Circuit 33 DIMENSIONS ee ETE 34 Ra 35 IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended as a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 psi nighttime pressures may exceed pressure limits A pressure reducing valve must be installed Do not install the unit where temperatures may drop below 32 F 0 C or above 110 F 43 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do2. 1 IL Range 0 199 minutes lt gt ce CAUTION Before entering Master Programming please contact your local professional water dealer Page 16 Master Programming Mode 14 Day of Week Settings Press the Extra Cycle button Use this display to set the regeneration schedule for a system configured as a Day of Week control The different days of the week are identified as D1 D2 D3 D4 D5 D6 and D7 in the upper left hand corner of the display Set the value to ON to schedule a regeneration or OFF to skip regeneration for each day Use the Up and Down buttons to adjust the setting as needed Press the Extra Cycle button to accept the setting and move to the next day Note that the control requires at least one day to be set to ON If all 7 days are set to OFF the unit will return to Day One until one or more days are set to ON aS N 15 Current Day Display Code CD Press the Extra Cycle button Use this display to set the current day on systems that have been configured as Day of Week controls This setting is identified by CD in the upper left hand corner of the screen Use the Up and Down buttons to select from Day 1 through Day 7 ms l Not Shown Varum enm Es Not Shown 16 Flow Meter Type Display Code FM Press the Extra Cycle button Use this displa
3. 60016 01 Valve Assembly 7000 560CD Y n 13302 01 O ring 014 61647 Check Valve Assembly 7000 Air Draw Sanka Give G1649 uuig Injector Assembly 7000 AIO HU 40950 Screen Injector 7000 105 es 40951 4 uen O ring 220 Viethen 40556 Injector u UF NE FFF NAT EN 61455 DLFC Assembly 3 4 61455 00 DLFC Size 3 4 Blank H 61455 17 DLFC Size 3 4 1 7 gom 61455 20 DLFC Size 3 4 2 0 FN 61455 24 DLFC Size 3 4 2 4 gom ER 61455 30 DLFC Size 3 4 3 0 ee es 61455 35 DLFC Size 3 4 3 5 EDEN 61455 40 DLFC Size 3 4 4 0 61455 45 DLFC Size 3 4 4 5 61455 50 DLFC Size 3 4 5 0 61455 60 DLFC Size 3 4 6 0 61455 70 DLFC Size 3 4 7 0 61456 DLFC Assembly
4. INSTALLATION INSTRUCTIONS 1 Place the system in desired location 2 Connect bypass valves to the units and if necessary lift and rotate 180 the red bypass valve handles Conditioner Tank only so they correspond with the inlet and outlet labels on the unit 3 Make plumbing connections to the system as per local and state plumbing regulations 4 Open inlet side of conditioner unit allowing the system to fill with water When full close the inlet side valve and allow the media to soak for 30 minutes 5 Check for leaks Repair as necessary 6 Whilst tank two is soaking open the inlet supply on the backwash filter allowing the tank to fill with water When the tank appears to be almost full of water initiate a backwash sequence to allow the dust from the media bed to be rinsed away See the User Displays Settings page to find out how this manual backwash is initiated 7 This backwashing procedure takes approximately 20 minutes Once this is completed you may open the outlet valve on the unit to service position 8 Once all steps are completed you may now open all valves to the system as it is ready for service HOME OWNER Installation Service and Maintenance Manual RSW Type I and II Residential Systems We would like to take a moment to thank you for your purchase of this new innovative technology for scale prevention You should expect over the next few weeks some periodic white talc like film or deposits This
5. and II Residential Systems Warning Do Not let the system freeze Damage to the tanks or valve may result System Parts Overview Bypass Valve Assemblies 1 Male Threaded Fittings for RSW Backwash Valve The Following Page describes the fitting kits available for the FSC conditioner unit One set is included with the system Aqua Cera Installation Service and Maintenance Manual RSW Type I and II Residential Systems Installation Fitting Assemblies Order No V3007 Description WS1 Fitting 1 PVC Male NPT Elbow Assembly Order No V3007 01 Description WS1 Fitting amp 1 PVC Solvent 90 ASY Drawing Order No Description Ouantity Drawing Order No Description Ouantity No No 1 CLK V3151 WS1 Nut 1 Quick 2 1 CLK V3151 WS1 Nut 1 Quick 2 Connect Connect 2 CLK V3150 WS1 Split Ring 2 2 CLK V3150 WS1 Split Ring 2 3 CLK V3105 O Ring 215 2 3 CLK V3105 O Ring 215 2 4 CLK V3149 WS1 Fitting 1 PVC 2 4 CLK V3189 WS1 Fitting Ja amp 1 2 Mule NPT Elbow PVC Solvent 90 Order No V3007 02 Order No V3007 03 Description WS1 Fitting 1 Brass Sweat Assembly Description WS1 Fitting 34 Brass Sweat Assembly Drawing Order No Description Quantity Drawing Order No Description Quantity No No 1 CLK V3151 WS1 Nut 1 Quick 2 1 CLK V3151 WS1 Nut 1 Quick 2 Connect Connect 2 CLK V3150 WS1 Split Ring 2 2 CLK V3150 WS1 Split Ring 2 3 CLK
6. not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the control valve to maintain proper function It is recommended that the AIO valve be serviced annually because of the harsh conditions in which it may be used At a minimum service the valve part numbers 61438 Seals and Spacers Assembly and 61648 7000AIO Piston Assembly These should be replaced annually to maintain optimal performance A service professional should be contacted for this annual maintenance Job Specification Sheet Job Number Model Serial Number Iron ppm Display Format Valve Type Control Type Day Override Regen Time Regen Cycle Step Times Backwash Brine Draw Air Draw Rapid Rinse Mineral Tank Size Page 3 Installation Instructions WATER PRESSURE A minimum of 20 psi of water pressure 1 4 bar is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your volta
7. setting is identified by TS in the upper left hand corner of the screen This parameter is only available if the number of tanks has been set to 2 There are two possible settings Tank One in Service U1 Tank Two in Service U2 LI Not Shown 6 Unit Capacity Display Code C Press the Extra Cycle button Use this display to set the Unit Capacity This setting specifies the treatment capacity of the system media Enter the capacity of the media bed in grains of hardness when configuring a softener system and in the desired volume capacity when configuring an oxidizer system This option setting is identified by C in the upper left hand corner of the screen The Unit Capacity parameter is only available if the control type has been set to one of the metered options Use the Up and Down buttons to adjust the value as needed l LI ALI Not Shown ecc aS KEE Range 1 999 900 grain capacity 7 Feedwater Hardness Display Code H Press the Extra Cycle button Use this display to set the Feedwater Hardness Enter the feedwater hardness in grains per unit volume for softener systems or 1 for oxidizer systems This option setting is identified by H in the upper left hand corner of the screen The feedwater hardness parameter is only available if the control type has been set to one of the metered options Use the Up and Down buttons to adjust the value as needed 4l Not Show
8. step valve through regeneration using the extra cycle button until valve is in service Page 33 Inserting Circuit Board ROTATE BACK 41033_REVA 1 To insert the circuit board align the notches on the left side of the board with the flexible finger on the power head Apply pressure to the left while rotating the board back 41033_REVA 2 When all the way down snap the circuit board into place under the notches on the right Page 34 Connecting the Circuit Board Transformer x N ll 7 a Dr ANID 7 41033 Afterthe circuit board is installed 1 Connect the motor wires to the motor connector on board 2 Connect the transformer cable to the transformer connector on board 3 Thread power wire along path shown in above illustration Page 35 Dimensions LG 165 1 495 __ 1 95 69 9 2 75 69 9 2 75 107 72 m 4241 BYPASS _ LIE TIT 41023 REVC Page 36 Flow Data Service Flow GPM 7000 Air Injector Oxidizer Valve Oxidizer Valve Without Meter 1 Fittings 15 20 Pressure Drop PSID 25 30 TR22625 Page 37 Notes P N 42520 3 31 09 Rev C Aqu
9. timer is in service press the Extra Cycle button for 5 seconds on the main screen The timer advances to Regeneration Cycle Step 1 backwash and begins programmed time count down Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 air draw Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 not used Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 rapid rinse Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 5 not used Press the Extra Cycle button once more to advance the valve back to in service NOTE A queued regeneration can be initiated by pressing the Extra Cycle button To clear a queued regeneration press the Extra Cycle button again to cancel If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request will be cleared Control Operation During Power Failure The SXT includes integral power backup In the event of power failure the control shifts into a power saving mode The control stops monitoring water usage and the display and motor shut down but it continues to keep track of the time and day for a minimum of 48 hours The system configuration settings are stored in a non volatile memory and are stored indefinitely with or without line power The Time of Day flashes when there has been a power failure Press any button to sto
10. to advance to the next cycle step immediately by pressing the Extra Cycle button The Parameter display shows the current Cycle Step BW AD RR etc during regeneration and the Data display counts down the time remaining for that cycle step While the valve is transferring to a new cycle step the display will flash The Parameter display will identify the destination cycle step BW AD RR etc and the Data display will read Once the valve reaches the cycle step the display will stop flashing and the Data display will change to the time remaining Setting the Time of Day 1 Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the parameter display reads TD 2 Adjust the displayed time with the Up and Down buttons 3 When the desired time is set press the Extra Cycle button to resume normal operation The unit will also return to normal operation after 5 seconds if no buttons are pressed Timer Features Queueing a Regeneration 1 Press the Extra Cycle button The service icon will flash to indicate that a regeneration is queued 2 To cancel a queued regeneration press the Extra Cycle button Regenerating Immediately Press and hold the Extra Cycle button for five seconds Page 7 Timer Operation Time Clock Delayed Control A Time Clock Delayed Control regenerates the system on a timed interval The control will initiate a regeneration cycl
11. unit to run until the oxidizer tank has been fully flushed with fresh air as indicated by the presence of large air bubbles in the drain discharge Position the valve to the rapid rinse position Check the drain line flow and run for 5 minutes or until the water runs clear Replace control box cover Page 5 Timer Features Parameter Data PM Display Display Indicator Error Information Icon Flow Indicator Service Icon m 4 am 1000 I x 1000 Indicator Programming Icon Extra AN Button Baton Button Features of the SXT Power backup that continues to keep time and the passage of days for a minimum of 48 hours the event of power failure During a power outage the control goes into a power saving mode It does not monitor water usage during a power failure but it does store the volume remaining at the time of power failure e Settings for both valve basic system and control type method used to trigger a regeneration Day of the Week controls While in service the display alternates between time of day volume remaining or days to regeneration and tank in service twin tank systems only The Flow Indicator flashes when outlet flow is detected e The Service Icon flashes if a regeneration cycle has been queued Aregeneration can be triggered immediately by pressing the Extra Cycle button for five seconds During regeneration the user can force the control
12. 1 61456 00 DLFC Size 1 Blank 61456 8 0 DLFC Size 1 8 0 61456 9 0 DLFC Size 1 9 0 ME 61456 10 DLFC Size 1 10 0 61456 12 DLFC Size 1 12 0 HUU 61456 15 DLFC Size 1 15 0 61456 20 DLFC Size 1 20 0 H ROES 61456 25 DLFC Size 1 25 0 61456 30 DLFC Size 1 30 0 148 eue Y E ET 61419 Distributor Adapter 1 05 E RP EN 40538 Retainer 32 mm JS 1905A daii ga O ring 124 T nicis 40946 Clip Brine Retaining e E E E Tiara 40945 tene Clip Drain Retaining 19 csi e 40570 nune Clip H Plastic 7000 7 iN 40563 01 Connector Assembly 1 NPT w O ring Page 29 Bypass Assembly BYPASS SERVICE 41118 REVA 41147_REVA IMPORTANT To bypass the valve turn bypass knob on both sides of the valve to bypass position When returning to service put the inlet into service before the outlet Item No Quantity Par
13. 10 F 43 C water temperature Do not subject unit to freezing conditions WARNING The system MUST be depressurized before removing any connections for servicing It is recommended that the AIO valve be serviced annually because of the harsh conditions in which it may be used At a minimum service the valve part numbers 61438 Seals and Spacers Assembly and 61648 7000AIO Piston Assembly These should be replaced annually to maintain optimal performance A service professional should be contacted for this annual maintenance Page 4 Start Up Instructions The Air Injected Oxidizer should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes NOTE The valve control may need to reset to the home position when it is powered up If it does the motor will run until it reaches service and time of day will return 1 Press the extra cycle button and hold it for five seconds to trigger a manual regeneration and advance the valve to the first regeneration position Pressing the extra cycle button while the unit is in a regeneration cycle will cause the valve to advance to the next position Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above Position the valve to the draw position Ensure the unit is drawing air through the air inlet check valve Allow the
14. Aqua Cera water filtration technology Installation Service and Operation Manual RS W Systems RS W Type RS W Type II Systems manufactured by Brooklyn Michigan USA All Rights Reserved WWW aquacera com Distributed by DoultonUSA 1 888 664 3336 Agua Cera About the Product Installation Service and Maintenance Manual RSW Type I and II Residential Systems FSC conditioner systems by AguaCera6 are designed to provide years of protection from scale build up and reduce or remove existing scale from hard water supplies The systems are meant for installation at the entry point of water coming into the home whereby it can treat your entire home for both hot and cold water FSC conditioners prevent and reduce existing scale by creating nano sized crystal structures that calcium and magnesium ions attach to and subseguently will not adhere to pipe work plumbing fixtures or water using appliances Unlike water softeners which require salt to periodically regenerate or clean the filtration media FSC conditioners by AguaCera6 reguire no additives or chemicals to keep the unit functioning This unit is not a water softener It will not remove calcium or magnesium minerals from your water The water in your home will still contain these beneficial and essential minerals and is safe to drink We recommend using phosphate free cleaning products to achieve maximum benefit from this system when doing laundry a
15. V3105 O Ring 215 2 3 CLK V3105 O Ring 215 2 4 CLK V3188 WS1 Fitting 1 Brass 2 4 CLK WS1 Fitting 34 Brass 2 Sweat V318801 Sweat Agua Cera Bypass Valve replacement parts Installation Service and Maintenance Manual RSW Type I and II Residential Systems Bypass Valve Drawing No Order No Description Ouantity 1 CLK V3151 WS1 Nut 1 Quick Connect 2 2 CLK V3150 WS1 Split Ring 2 3 CLK V3105 O Ring 215 2 4 CLK V3145 WS1 Bypass 1 Rotor 2 5 CLK V3146 WS1 Bypass Cap 2 6 CLK V3147 WS1 Bypass Handle 2 7 CLK V3148 WS1 Bypass Rotor Seal 2 Retainer 8 CLK V3152 O Ring 135 2 9 CLK V3155 O Ring 112 2 10 CLK V3156 O Ring 214 2 Not Shown Order No V3191 01 Description WS1 Bypass Vertical Adapter Assembly Order No Description Quantity CLK V3151 WS1 Nut 1 Quick Connect 2 CLK V3150 WS1 Split Ring 2 CLK V3105 O Ring 215 2 CLK V319101 WS1 Bypass Vertical Adapter Assembly 2 Aqua Cera Installation Service and Maintenance Manual RSW Type I and II Residential Systems Bypass Valve The bypass valve is typically used to isolate the control valve from the plumbing system s water pressure in order to perform control valve repairs or maintenance The WS1 bypass valve is particularly unique in the water treatment industry due to its versatility and state of the art design features The 1 full flow bypass valve incor
16. a Cera Installation Service and Maintenance Manual RSW Type I and II Residential Systems water filtration technology Warranty through its dealers and distributors warrants the following units RS CITY Carbon Conditioner Systems RS W Well Water Iron H2S Manganese Removal and Conditioning Systems FSC Conditioner Systems The medias for each of the above systems is warranted against defects for a period of 5 years from date of purchase to the home owner Proof of purchase is required for warranty service The tank s and controls for AquaCera branded products are covered by a 10 year manufacturer warranty to cover defects in materials and workmanship for the time period Dated proof of purchase is required for any warranty related service Conditions CFCI of course does not cover neglect or abuse of their products The warranty refers to defects in material or workmanship only Excessive heat 110F or cold is not covered 33F The warranty does not include acts of God such as floods or lightning The warranty does not apply to plumbing supplies or soldering joints Problems such as leaks or floods are to be covered by the purchaser s home insurance Warranty is the decision of CFCI not that of any other party or representative CFCI customers are to maintain their product Failure to do so may cause media failure without defect rather by way of neglect Water by its nature is changeable by way of qualit
17. button Use this display to view the Volume Used since the last regeneration cycle This option setting is identified by VU in the upper left hand corner of the screen 7 Not Shown L os Page 22 Diagnostic Programming Mode Press the Up button Use this display to view the Reserve Capacity This option setting is identified by RC in the upper left hand corner of the screen VE Not Shown ummy Vi 1 cC I Press the Up button Use this display to view the Software Version This option setting is identified by SV in the upper left hand corner of the screen GN O nu 171 Press the Extra Cycle button to end Diagnostic Programming Mode Page 23 Water Conditioner Flow Diagrams In Service Position 42515 10 42544 42515 20 Page 24 Water Conditioner Flow Diagrams Draw Position DRAIN MEDIA LEVEL 42544 REVA 2 42515 30 Position 42544 J 42515 40 Page 25 Powerhead Assembly 61501 7000SXT IF Page 26 Powerhead Assembly Item No Quantity Part No Description diei ere rere 40980 eS Backplate 7000 p ducto FYND 40979 iacet Plate Lower Support Dubia Y SY 40978 0 Plate Suppor
18. control will automatically disregard any programming changes and return to normal operation if it is left in Master Programming mode for 5 minutes without any keypad input Resets Soft Reset Press and hold the Extra Cycle and Down buttons for 25 seconds while in normal Service mode This resets all parameters to the system default values except the volume remaining in meter immediate or meter delayed systems and days since regeneration in the time clock system Master Reset Hold the Extra Cycle button while powering up the unit This resets all of the parameters in the unit Check and verify the choices selected in Master Programming Mode 1 Display Format Display Code DF This is the first screen that appears when entering Master Programming Mode The Display Format setting specifies the unit of measure that will be used for volume and how the control will display the Time of Day This option setting is identified by DF in the upper left hand corner of the screen There are three possible settings Display Format Setting Unit of Volume Time Display GAL U S Gallons 12 Hour AM PM 7000 AIO Default CAUTION Before entering Master Programming please contact your local professional water dealer Page 12 Master Programming Mode 2 Valve Type Display Code VT Press the Extra Cycle button Use this display to set the Valve Type The Valve Type setting specifies the type of cycle that the valve follows during r
19. e at the programmed regeneration time when the number of days since the last regeneration equals the regeneration day override value Day of the Week Control This control regenerates the system on a weekly schedule The schedule is defined in Master Programming by setting each day to either off or on The control will initiate a regeneration cycle on days that have been set to at the specified regeneration time Control Operation During Regeneration During regeneration the control displays a special regeneration display In this display the control shows the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The step number that displays flashes until the valve completes driving to this regeneration step position Once all regeneration steps are complete the valve returns to service and resumes normal operation Pressing the Extra Cycle button during a regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control only enters the Program Mode with the valve in service While in the Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently eliminating the need for battery backup power Page 8 Timer Operation Manually Initiating a Regeneration When
20. egeneration Note that some valve types require that the valve be built with specific subcomponents Ensure the valve is configured properly before changing the Valve Type setting This option setting is identified by VT in the upper left hand corner of the screen There are 5 possible settings 3 Control Type Display Code CT Press the Extra Cycle button Use this display to set the Control Type This specifies how the control determines when to trigger a regeneration For details on how the various options function refer to the Timer Operation section of this service manual This option setting is identified by CT in the upper left hand corner of the screen There are four possible settings Meter Delayed Fd Meter Immediate Fl Time Clock 7000 AIO Default Day of Week dAY L L y 4 Number of Tanks Display Code NT Press the Extra Cycle button Use this display to set the Number of Tanks in your system This option setting is identified by NT in the upper left hand corner of the screen There are two possible settings Single Tank System 1 7000 AIO Default Two Tank System 2 NII L ecc CAUTION Before entering Master Programming please contact your local professional water dealer Page 13 Master Programming Mode 5 Tank in Service Display Code TS Press the Extra Cycle button Use this display to set whether tank one or tank two is in service This option
21. eneral Maintenance Tips Drain your water heater after initial installation of your system has been completed Within 30 60 days of operation drain the water heater again to remove any scale deposits that may be resting in the base of the tank Annual draining of the water heater is suggested depending on the age of the tank upon initial installation of the conditioner and the age of the plumbing in your home Model 7000AIO Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Job Specification Slieet oret RIS RD YY RUDD ARR GWD NY Renee kx ks UR d eU PAD NAHE RA RE 3 Installation M 4 Start Up 5 Mur 6 Timer OP SFA OM E r YND 8 Master Programming Mode Chart Ra 10 Master Programming MOC 12 User Programming Mode eie 19 Diagnostic Programming 20 Water Conditioner Flow Diagrams 4 22 ae iM ea ce YH NYFFRYN FN FFF FFYN NF ar Raw ea vd 24 ASSOMU ww 26 Bypass Assembly
22. fixed volume that will be held as a reserve The reserve capacity cannot be set to a value greater than one half of the calculated system capacity The reserve capacity is a fixed volume and does not change if the unit capacity or feedwater hardness are changed This option setting is identified by RC in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed Jr AL Not Shown Range 0 half the calculated capacity CAUTION Before entering Master Programming please contact your local professional water dealer Page 15 Master Programming Mode 11 Day Override Display Code DO Press the Extra Cycle button Use this display to set the Day Override This setting specifies the maximum number of days between regeneration cycles If the system is set to a timer type control the day override setting determines how often the system will regenerate A metered system will regenerate regardless of usage if the days since last regeneration cycle equal the day override setting Setting the day override value to OFF disables this function This option setting is identified by DO in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed LILI DO 3 7000 AIO Default Range Off 99 days 12 Regeneration Time Press the Extra Cycle button Use this display to set the Regenerat
23. for 7000 bypass assembly bypass body not included Page 30 Troubleshooting Error Codes Note Error codes appear on the In Service display Error Error Type Cause Reset and Recovery Code Unplug the unit and examine the powerhead Verify than 6 minutes to advance to that all cam switches are connected to the circuit the next regeneration position board and functioning properly Verify that the motor and drive train components are in good condition and assembled properly Check the valve and verify that the piston travels freely Replace reassemble the various components as necessary Plug the unit back in and observe its behavior The unit should cycle to the next valve position and stop If the error re occurs unplug the unit and contact technical support Cycle Step The control experienced an Unplug the unit and examine the powerhead Error unexpected cycle input Verify that all cam switches are connected to the circuit board and functioning properly Enter Master Programming mode and verify that the valve type and system type are set correctly with regard to the unit itself Step the unit through a manual regeneration and verify that it functions correctly If the error re occurs unplug the unit and contact technical support Regen The system has not Perform a Manual Regeneration to reset the Failure regenerated for more than 99 error code If the system is metered verify that it days or 7 days if the Control i
24. g on timer configuration The timer will discard any changes and exit Master Programming Mode if any button is not pressed for sixty seconds CAUTION Before entering Master Programming please contact your local professional water dealer Page 11 Master Programming Mode When the Master Programming Mode is entered all available option setting displays may be viewed and set as needed Depending on current option settings some parameters cannot be viewed or set Setting the Time of Day 1 Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the parameter display reads TD 2 Adjust the displayed time with the Up and Down buttons 3 When the desired time is set press the Extra Cycle button to resume normal operation The unit will also return to normal operation after 5 seconds if no buttons are pressed E Iu ILLILI l Entering Master Programming Mode Set the Time Of Day display to 12 01 P M Press the Extra Cycle button to exit Setting Time of Day mode Then press and hold the Up and Down buttons together until the programming icon replaces the service icon and the Display Format screen appears Exiting Master Programming Mode Press the Extra Cycle button to accept the displayed settings and cycle to the next parameter Press the Extra Cycle button at the last parameter to save all settings and return to normal operation The
25. ge supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced LOCATION OF OXIDIZER AND DRAIN The oxidizer should be located close to a drain to prevent air breaks and back flow The oxidizer should be installed ahead of any water softeners BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the oxidizer tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 4 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 A properly sized check valve must be installed at the valve inlet to prevent the pressurized air head in the oxidizer tank from venting backwards up the feed water plumbing 5 Referto the dimensional dra
26. iate F T Control Type T Number of Tanks Two Tank System Tank 1 in Service Not Shown Tank 2 in Service Unit Capacity Grains Not Shown Hardness of Inlet Water Not Shown Percentage Safety Factor Not Shown Fixed Reserve Capacity Not Shown Percentage of the system capacity to be used as a reserve Not Shown RC Not Shown Ur Fixed volume to be used as a reserve Not Shown ID Day Override The system s day override setting DO 3 Default The time of day the system will regenerate C Not Shown Unit Capacity Feedwater RS Not Shown Reserve Selection IF TS Not Shown Tank in Service SF Not Shown Safety Factor The time duration for each regeneration step Adjustable from OFF and 0 199 minutes NOTE If Othr is chosen under Valve Type then R1 R2 R3 etc will be displayed instead Regeneration setting On or OFF for each day of the week on day of week systems Not Shown BW AD RR Regen Cycle Step Times 01 D2 D3 D4 Day of Week D5 D6 amp D7 Settings CAUTION Before entering Master Programming please contact your local professional water dealer Page 10 Master Programming Mode Chart Master Programming Options co __ The Curent day ofthe week FM Not Shown Flow Meter Type Gen K Not Shown Meter Pulse Setting Meter pulses per gallon for generic other flow meter Not Shown NOTES Some items may not be shown dependin
27. ion Time This setting specifies the time of day the control will initiate a delayed manually queued or day override triggered regeneration This option setting is identified by RT in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed B WW RT 12 00 AM 7000 AIO Default 13 Regeneration Cycle Step Times Press the Extra Cycle button Use this display to set the Regeneration Cycle Step Times The different regeneration cycles are listed in sequence based on the valve type selected for the system and are identified by an abbreviation in the upper left hand corner of the screen The abbreviations used are listed below If the System has been configured with the OTHER valve type the regeneration cycles will be identified as R1 R2 R3 R4 R5 and R6 Each cycle step time can be set from 0 to 199 minutes or OFF Setting a cycle step to OFF will disable all of the following steps Setting a cycle step time to O will cause the control to skip that step during regeneration but keeps the following steps available Use the Up and Down buttons to adjust the value as needed Press the Extra Cycle button to accept the current setting and move to the next parameter Cycle Step Abbreviation Air Draw 40 min 7000 AIO Default Brine Fill Not Used Backwash 10 Min 7000 AIO Default 2nd Backwash Not Used RR Rapid Rinse 5 Min 7000 AIO Default
28. ity for metered systems Reserve Capacity The fixed reserve capacity Current Day The current day of week Feed Water Hardness The hardness of the inlet water NOTES Some items may not be shown depending on timer configuration The timer will discard any changes and exit User Mode if any button is not pressed for sixty seconds User Programming Mode Steps 1 Press the Up and Down buttons for five seconds while in service and the time of day is NOT set to 12 01 PM 2 Use this display to adjust the Day Override This option setting is identified by DO in the upper left hand corner of the screen ES um qn 3 Press the Extra Cycle button Use this display to adjust the Regeneration Time This option setting is identified by RT in the upper left hand corner of the screen L II 4 Press the Extra Cycle button Use this display to adjust the Feed Water Hardness This option setting is identified by H in the upper left hand corner of the screen we Range 4 199 hardness Page 20 User Programming Mode Press the Extra Cycle button Use this display to adjust the Fixed Reserve Capacity This option setting is identified by RC in the upper left hand Corner of the screen es ome a Not Shown Press the Extra Cycle button Use this display
29. n Range 4 199 hardness CAUTION Before entering Master Programming please contact your local professional water dealer Page 14 Master Programming Mode 8 Reserve Selection Display Code RS Press the Extra Cycle button Use this display to set the Safety Factor Use this display to select the type of reserve to be used in your system This setting is identified by RS in the upper left hand corner of the screen The reserve selection parameter is only available if the control type has been set to one of the metered options There are two possible settings Safety Factor Fixed Reserve Capacity 2 Y Not Shown rc 9 Safety Factor Display Code SF Press the Extra Cycle button Use this display to set the Safety Factor This setting specifies what percentage of the system capacity will be held as a reserve Since this value is expressed as a percentage any change to the unit capacity or feedwater hardness that changes the calculated system capacity will result corresponding change to the reserve volume This option setting is identified by SF in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value from 0 to 50 as needed Not Shown Range 0 50 10 Fixed Reserve Capacity Display Code RC Press the Extra Cycle button Use this display to set the Reserve Capacity This setting specifies a
30. nd washing dishes Many new products are now available at local grocery chain food stores in your area About this System The system you have purchased is an RSW Type I or ll which incorporates the FSC conditioner and a backwashing iron manganese sulfur removal system This combination system provides all the conditioning benefits as listed above with the added benefit of clear water iron removal up to 12 p p m hydrogen sulfide of up to 5 p p m and manganese levels to 5 p p m This system is normally used on well water supplies containing hard water and a detectable levels of iron Some municipally treated waters also have a residual iron and this system will remove these trace levels from your water This system is recommended to be installed with the backwash filter unit first followed by the conditioner Consult with your AguaCera dealer prior to installation to ensure that the correct installation procedure is being followed Aqua Cera Installation Service and Maintenance Manual RSW Type I and II Residential Systems Benefits of an AquaCera RS W Iron and Conditioner Systems be bh lt S No Salt No Chemicals No Maintenance Retains Essential Minerals Protects Water Using Appliances Simple Installation Takes very limited space Compatible with all on site community waste water treatment systems Recommended for use in areas with water softener restrictions and areas where water softeners have become ba
31. nned High levels of clear water iron removal Hydrogen Sulfide removal Manganese removal Installation Notes FSC Conditioner Due to the amount of area inside the tank reguired for fluidization this tank contains the reguired amount of media based on water hardness and flow reguirements It is partially filled with media and contains approximately 0 5 gallons of water inside the unit to protect the media from drying out during the shipment and storage of the system prior to use This also alleviates pre soaking the media prior to placing the system into service eliminating the need for a lengthy installation process gt This unit can be laid on its side for transportation purposes as there is no under bedding gt These units are installed in an UPFLOW configuration This is the opposite of most water softener installations Please follow the labels on the top of the tank for correct installation Iron Filter Depending on the level of iron to be treated it is recommended that the backwash filter unit is programmed to back wash every 3 days gt A minimum of 7 gallons per minute is required to backwash this unit effectively based on RS W Type I or ll This level of water is required due to the weight of the media inside the unit to adequately lift the media bed and remove the filtered iron particulate Aqua Cera water filtration technology Installation Service and Maintenance Manual RSW Type I
32. occurs due to existing scale deposits built up over time in your pipes and fixtures This whiteness will easily clean off with water and will eventually stop occurring Your aerators on faucets may need to be periodically removed and cleaned for the next few months to remove clogged scale that is too large to pass through the screens Sinks and Fixtures Water that is allowed to evaporate may cause small spots These spots will remove immediately upon wiping with wet cloth or sponge No chemicals or scouring agents will be necessary Dishwashers Phosphate based detergents may cause a white film on glassware If this occurs switching to a non phosphate based detergent such as LemiShine or Seventh Generation6 will eliminate this problem Use the highest heat selection for the water temperature and turn off the heat drying operation Phosphate based detergents are potentially hazardous to the environment and consequently are becoming less used by detergent manufacturers Bathing Soaps and shampoos will lather well in conditioned water and as a result less soap may be needed Modern liquid based soaps offer the best results over traditional bar based soaps Consumers who have switched from a salt based system to an AquaCera based system will see similar results in laundry benefits and soap lathering effects You will not get the slimy film like texture on your skin as you can get with a traditional water softener G
33. p the Time of Day from flashing If power fails while the unit is in regeneration the control will save the current valve position before it shuts down When power is restored the control will resume the regeneration cycle from the point where power failed Note that if power fails during a regeneration cycle the valve will remain in it s current position until power is restored The valve system should include all required safety components to prevent overflows resulting from a power failure during regeneration The control will not start a new regeneration cycle without line power If the valve misses a scheduled regeneration due to a power failure it will queue a regeneration Once power is restored the control will initiate a regeneration cycle the next time that the Time of Day equals the programmed regeneration time Typically this means that the valve will regenerate one day after it was originally scheduled If the treated water output is important and power interruptions are expected the system should be setup with a sufficient reserve capacity to compensate for regeneration delays Page 9 Master Programming Mode Chart Master Programming Options Abbreviation Parameter Option Abbreviation Gallons Default Display Format Cubic Meters St1b Standard Downflow Upflow Single Backwash St2b Standard Downflow Upflow Double Backwash VT Valve Type UFbF Upflow Brine First 8500 TwinFlo100SXT foem Meter Flow Immed
34. porates four positions including a diagnostic position that allows service personnel to work on a pressurized system while still providing untreated bypass water to the facility or residence Its completely non metallic all plastic design allows for easy access and serviceability without the need for tools The bypass body and rotors are glass filled Noryl and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent seizing after long periods of non use Internal o rings can easily be replaced if service is required The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles The handles identify the flow direction of the water The plug valves enable the bypass valve to operate in four positions 1 Normal Operation Position The inlet and outlet handles point in the direction of flow indicated by the engraved arrows on the control valve Water flows through the control valve during normal operation and this position also allows the control valve to isolate the media bed during the regeneration cycle see Figure 1 2 Bypass Position The inlet and outlet handles point to the centre of the bypass the control valve is isolated from the water pressure contained in the plumbing system Untreated water is supplied to the plumbing system see Figure 2 3 Diagnostic Position The inlet handle points in the direction of flow and the outlet handle point
35. s measuring flow by running service water and Type has been set to Day of watching for the flow indicator on the display If the Week unit does not measure flow verify that the meter cable is connected properly and that the meter is functioning properly Enter Master Programming mode and verify that the unit is configured properly As appropriate for the valve configuration check that the corrct system capacity has been selected that the day override is set properly and that the meter is identified correctly If the unit is configured as a Day of Week system verify that at least one days is set ON Correct the Settings as necessary 3 Memory Control board memory failure Perform a Master Reset and reconfigure the system Error via Master Programming mode After reconfiguring the system set the valve through a manual regeneration If the error re occurs unplug the unit and contact technical support WARNING The controller MUST be depressurized before removing any quick connection clips for servicing The connector should be pushed toward the control while removing clips Page 31 Troubleshooting Problem Correction 1 AIO valve fails to regenerate A Electrical service to unit has A Assure permanent electrical been interrupted service check fuse plug pull chain or switch B Timer is defective B Replace timer 2 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner condi
36. s to the centre of bypass valve system water pressure is allowed to the control valve and the plumbing system while not allowing water to exit from the control valve to the plumbing see Figure 3 4 Shut Off Position The inlet handle points to the centre of the bypass valve and the outlet points to the direction of flow the water is shut off to the plumbing system If water is available on the outlet side of the softener it is an indication of water bypass around the system i e a plumbing connection somewhere in the building bypasses the system see Figure 4 NOTE TO INSTALLER Installation Sequence Tank 1 Backwashing Filter Unit Tank 2 Conditioner Tank one is a down flow configured unit Follow the arrows on the back of the control valve to plumb in the inlet and outlet correctly Installation Service and Maintenance Manual Aqua Cera Tank two is an up flow configured unit use the up flow inlet clearly labeled inlet for incoming water and the down flow inlet clearly labeled outlet for treated water Bypass Valve will only connect to the system in one direction The Red bypass handles may need to rotated 180 degrees to correspond with the labels marked INLET and OUTLET on the Tank Head It is most important for proper installation that the inlet feed water supply is connected to the INLET labeled side on the unit and the outlet supply to the home is connected to the OUTLET labeled side on the unit
37. t o 40702 ics Shaft Encoder 7000 Bett i Hr 40703 42470 ines Cam 7000 AIO E A EF er 42349 Motor 24V 2RPM 7000 19602 iiie Screw Phil RD HD 6 32 x 5 16 a E E 61690 dete Circuit Board 7000 SXT e 40901 icono Screw Hex Washer Slotted die tunes ice Screw Washer HD 10 24 x 5 8 y P EE AS i HN 19367 nie Screw Designer Cover Thumb 1 EAT BTV 22 O ring 007 UC reete 61693 01 Cover Assembly 7000 SXT Gray sist Aa Se Meese 61693 02 Cover Assembly 7000 SXT Black ae 40981225260 Transformer US 24V 9 6 7000 41086 Transformer Assembly 230 24V TO Ng 10218 ERR Switch Micro 11805 riecht Screw RD HD 4 40 x 5 8 Type 1 Page 27 Valve Assembly 61500 7000 IF Page 28 Valve Assembly Item No Quantity Part No Description d ER 61050 Valve Body Assembly 7000 32 mm DIST 1 01051 Body Assembly 7000 1 05 DIST p Y 61438 iani Seal and Spacer Kit 7000 D F c ET FR 61648 Piston Assembly 7000 AIO i
38. t No Description 1 40569 Bypass Assembly 7000 Less Clip 42414 01 Connector Assembly 3 4 NPT 7000 Plastic 42414 11 Connector Assembly 3 4 BSP 7000 Plastic Zio 61561 Connector Assembly 1 NPT 7000 Brass 2 61561 10 Connector Assembly 1 BSP 7000 Brass 40563 01 Connector Assembly 1 7000 Plastic LT 40563 11 Connector Assembly 1 BSP 7000 Plastic 40565 01 Connector Assembly 1 1 4 NPT 7000 Plastic E 40565 11 Connector Assembly 1 1 4 BSP 7000 Plastic y FR 61562 nm nu Connector Assembly 1 1 2 NPT 7000 Brass 2 Eu 61562 10 Assembly 1 1 2 BSP 7000 Brass 42241 01 Connector Assembly 1 1 2 NPT 7000 Plastic 7 42241 11 Connector Assembly 1 1 2 BSP 7000 Plastic X 61626 Connector Assembly 3 4 and 1 Sweat 7000 ES 41242 01 Connector Assembly 1 and 1 1 4 Sweat 7000 Lp 41243 01 Connector Assembly 1 1 4 and 1 1 2 Sweat 7000 n OLTA e Clip H Plastic 7000 NY 40951 esie O ring 220 Not Shown E 61462 By Pass Service Kit 7000 Includes all internal parts
39. tioner B Iron buildup in water B Clean control and add conditioner mineral cleaner to mineral bed Increase frequency of regeneration and or backwash C Inlet of control plugged due time to foreign material broken loose C Remove pistons and clean from pipe by recent work done control on plumbing system 3 Loss of mineral through drain A Drain line flow control too A Check to ensure drain line line large flow control is sized properly for your mineral tank 4 Iron in treated water A Bypass valve is open A Close bypass valve B Unit does not draw air during B Check the air inlet check regen valve Clean or replace as needed C Injector screen plugged C Clean injector screen D Tank does not fully flush with D Verify the draw time setting air during regeneration and adjust as needed E Water usage depletes E Adjust regeneration oxidizer capacity before frequency to meet demand regeneration F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston Removing Gear Box Assembly PON gt 42544 Unplug the power source With 3 8 nut driver turn the cycle cam counter clockwise to the position shown in illustration above Slightly pull the two tabs outward and push the gearbox slightly upward to remove When returning valve to service after powerhead disassembly manually
40. to set the Current Day of the Week This option setting is identified by CD in the upper left hand corner of the screen Not Shown Press the Extra Cycle button to end User Programming Mode Page 21 Diagnostic Programming Mode Reserve Capacity Displays the system s reserve capacity calculated from the system capacity feedwater hardness and safety factor Software Version NOTES Some items may not be shown depending on timer configuration The timer will exit Diagnostic Mode after 60 seconds if no buttons are pressed Press the Extra Cycle button to exit Diagnostic Mode at any time Diagnostic Programming Mode Steps 1 Press the Up and Extra Cycle buttons for five seconds while in service 2 Use this display to view the current Flow Rate This option setting is identified by FR in the upper left hand corner of the screen ER 99 Not Shown 3 Press the Up button Use this display to view the Peak Flow Rate since the last regeneration cycle This option setting is identified by PF in the upper left hand corner of the screen mr PF pr LIL 4 Press the Up button Use this display to view the Hours in Service since the last regeneration cycle This option setting is identified by HR in the upper left hand corner of the screen Not Shown LIC LI 1 Press the Up
41. wing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank Assemble the deflector to the distributor tube 7 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 8 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 9 Teflon tape is the only sealant to be used on the drain fitting 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold filtered water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Place unit in cycle 4 rapid rinse and slowly open the bypass Let run to drain until all air is purged Return unit to service then proceed to open water taps starting at the highest elevation working down to the lowest point until air is purged from the lines 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted CAUTION Do not exceed 125 psi water pressure Do not exceed 1
42. y and quantity and CFCI is not responsible for excessive dirty water conditions that may affect the performance or life of its products Warranty refers to defects on material and workmanship not general wear or use Please keep in mind the importance of your bill of sale Your bill of sale is required for all warranty validation Warranty applies to original purchaser and is not transferable Installation Service and Maintenance Manual Agua Cera Please complete the following and return to your dealer for validation
43. y to set the type of flow meter connected to the control This option setting is identified by FM in the upper left hand corner of the screen Use the Up and Down buttons to select one of the 7 available settings Fleck 3 4 Turbine Meter Not Shown P0 7 Fleck 3 4 Paddle Wheel Meter Not Shown Fleck 1 Turbine Meter Not Shown P1 0 Fleck 1 Paddle Wheel Meter Not Shown Fleck 1 1 2 Turbine Meter Not Shown Fleck 1 1 2 Paddle Wheel Meter Not Shown GEn Generic Other Meter Not Shown CAUTION Before entering Master Programming please contact your local professional water dealer Page 17 Master Programming Mode 17 Meter Pulse Setting Display Code K Press the Extra Cycle button Use this display to specify the meter pulse setting for a non standard flow meter This option setting is identified by in the upper left hand corner of the screen Use the Up and Down buttons to enter the meter constant in pulses per unit volume n Li 18 Press the Extra Cycle button to save all settings and exit Master Programming Mode Not Shown J L Page 18 Master Programming Mode Page 19 User Programming Mode User Programming Mode Options Abbreviation Parameter Day Override The timer s day override setting Regeneration Time The time of day that the system will regenerate meter delayed timeclock and day of week systems used to calculate system capac
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