AG-362P - Finishing Brands Europe
Contents
1. amo A 76 9 a SPA 152PU K RECIRCULATION HEAD 7 EZ C E 5 fex orne erop CIN jil 4 pa SB E 2 644 R3 0 12 28 DEVILBISS PARTS LIST CONTINUED ASSEMBLY REF PART No DESCRIPTION QTY i i i E i E i 7 E E 2 i 2 z 2 2 2 SPA 418 K LEVER MANIFOLD ASSEMBLY SPA 418 PK LEVER MANIFOLD ASSEMBLY PLUGGED 851 MANGO 30 E z SCREW MANIFOLD ASSEMBLY SCREW MANIFOLD ASSEMBLY PLUGGED RECIRCULATION SCREW MANIFOLD ASSEMBLY RECIRCULATION SCREW MANIFOLD ASSEMBLY PLUGGED Z 5 Ma x 7 0886 88 6 9 9 9 6 384 z m a a PART OF KIT SPA 424 K PART OF KIT SPA 426 K W N SB E 2 644 R3 0 13 28 DEVILBISS EN TYPICAL SETTING 1 The ATOM air valve controls the atomising air pressure the FAN valve controls the spray pattern size To increase the pressure turn anti clockwise and to reduce the pressure turn clockwise 2 Fluid flow can be adjusted with an external fluid regulator TYPICAL START UP SEQUENCE 1 Turn the FAN and ATOM air valves anti clockwise to be fully open 2 Trigger the gun and adjust the fluid supply pressure to obtain the recommended fluid flow shown in the air cap performance guide table 3 Trigger the gun and set the gun inlet air pressure regulator to achieve the recommended start pressures shown in the air cap performance guide table 4 Test spray if the finish2. Excessive needle wear Replace with new needle Excessive fluid tip wear Replace with new fluid tip Fluid tip not fitted correctly in gun Gun spits paint when triggering on head due to paint build up inside air cap between spraying operations Fluid tip needle leakage Check for damage or blockage Fluid tip not fitted correctly in gun head Paint build up on fluid tip Fluid tip needle leakage Check for damage or blockage Damaged air cap holes Replace with new air cap Paint build up on air cap Gradual build up of bounce back on gun head Thoroughly clean Fluid tip or sprayhead incorrectly Remove check components for fitted damage and refit correctly Unable to get round spray SB E 2 644 R3 0 17 28 DEVILBISS When removing air cap from retaining ring do not remove the ring seat from the retaining ring Damage to the parts may occur Simply wipe parts clean and reassemble with new or clean air cap FLUID FAULTS CAUSE CORRECTION Fluid tip internal seat scored Replace damaged or worn Fluid needle external profile Replace damaged or worn Contamination on needle or tip mating surfaces preventing good Thoroughy clean seal Slow fluid leak from fluid tip and needle seat Incorrect fluid tip for fluid needle Check tiip needle selection chart and fitted to gun fit correct item Sluggish needle Lubricate packing Tight packing nut Contamination on needle or tip mating
3. defect is not inverted it is on the fluid tip Clean tip If problem persists renew tip SB E 2 644 R3 0 21 28 DEVILBISS Heavy centre pattern Intermittent or fluttering spray fan Split spray pattern SB E 2 644 R3 0 Pattern adjustment valve set too low Too much material Material too thick Atomising air pressure too low Loose fluid tip Fluid tip not seated correctly in gun head Partially obstructed fluid passage or hose Not enough material flow Too high horn pressure Too much air for fluid quanitity used 22 28 Turn out counter clockwise to achieve correct pattern Reduce fluid flow by turning fluid needle adjusting screw clockwise Reduce fluid pressure Thin to correct consistency Increase air pressure Tighten Remove fluid tip clean components check cone seating on tip and gun for damage or contamination Clean or replace Increase fluid flow by changing fluid tip size opening needle control knob or increase fluid pressure on pressure feed container Reduce air pressure by rotating pattern control valve clockwise Reduce input air pressure DEVILBISS Ball end heavy pattern Change fluid tip for smaller size or Too much fluid flow change air cap for different specification air cap Too much atomisation air pressure Reduce air pressure Excessive bounce back Check distance normally 150 Gun too far from surface 200mm To
4. is too dry or fine reduce the air flow by reducing the air inlet pressure or by screwing the ATOM valve in clockwise Alternatively increase the fluid flow using the fluid supply pressure 5 Test spray if the finish is too wet reduce the fluid supply pressure to reduce the fluid flow Alternativeily increase the air inlet pressure to increase atomising pressure 6 The pattern size can be reduced by turning adjusting valve clockwise A reduction in the spray fan may require a reduction in fluid flow 7 The spray pattern will be optimised when the spray gun is perpendicular to the target 8 The recommended spray distance is normally 150 200mm 6 8 9 Always turn off air and fluid supply relieve pressure and clean down when gun is not in use SB E 2 644 R3 0 14 28 DEVILBISS EN MAINTENANCE KEY MAINTENANCE SYMBOLS Order for disassembly reverse for assembly Item Number Petroleum Grease Jelly Thread Sealant Locker SB E 2 644 R3 0 15 28 DEVILBISS DISASSEMBLY PACKING SB E 2 644 R3 0 16 28 DEVILBISS EN TROUBLESHOOTING MECHANICAL PERFORMANCE GENERAL FAULTS CAUSE CORRECTION No air pressure at gun Check air supply and air line Will not spray Fluid needle adjustment knob not Open fluid needle adjustment knob open enough Check fluid tip needle selection chart Incorrect needle fitted to gun and fit correct item Gun spits paint when triggering on and off
5. surfaces preventing good seal Major fluid leak or fluid jetting from fluid tip and needle seat Remove tip and needle and thoroughly clean Incorrect fluid tip for fluid needle Check tiip needle selection chart and fitted to gun fit correct item Slow fluid leak from needle packing three possible places Fluid needle packing worn or loose Tighten or replace as necesarry SB E 2 644 R3 0 18 28 DEVILBISS AIR FAULTS CAUSE CORRECTION Piston contaminated and not Remove piston and thoroughly clean correctly seating valve shaft and seating surfaces Small air leak from air cap when gun is not triggered Piston seal damaged or missing Replace LEVER TYPE MANIFOLD FAULTS ASSEMBLY FAULTS CAUSE CORRECTION Spray gun does not locate onto Locking cam is not in the unlock Turn locking cam lever to unlock manifold position position on manifold Turn locking cam lever to lock Locking cam has not been tightened position on manifold Sprav gun is loose when assembled onto manifold Replace using locking cam kit Locking cam has worn SPA 424 K Spray gun cannot be removed from Locking cam is not in the unlock Turn locking cam lever to unlock manifold position position on manifold SB E 2 644 R3 0 19 28 DEVILBISS SCREW TYPE MANIFOLD FAULTS ASSEMBLY FAULTS CAUSE CORRECTION Spray gun does not locate onto Item 29 locking pin still in manifold place Remove item 29 locking pin Clamping
6. NS LUID AND AIR INLET PRESSURES Pi Max Air Input Pressure 7 Bar 102 psi P2 Max Fluid Input Pressure 7 Bar 102 psi P3 Cylinder Air Pressure 4 7 Bar 58 psi 102 psi ENVIRONMENTAL MATERIALS OF CONSTRUCTION Gun Head and Fluid Passageways Stainless Steel Gun Body Material Quickclean Coated Aluminium Air Cap Material Electroless Nickel Plated Brass Stainless Steel Fluid Tip and Needle Construction o l Nitride Coated Stainless Steel Seals and O Rings HDPE Viton Extreme SCREW TYPE 1 4 G 1 4 NPS P3 Cylinder Inlet 1 8 G WEIGHT WITH MANIFOLD LEVER TYPE SCREW TYPE DIMENSIONS WITH MANIFOLD LEVER TYPE SCREW TYPE Lx Hx mm 121 x 64 x 89 SB E 2 644 R3 0 2 28 DEVILBISS Product Description This Product is designed for use with Suitable for use in hazardous area Protection Level Vibration Level Sound Pressure Level Sound Power Level Manufacturer EU Declaration of Conformity AG362P EN Solvent and water based materials Zone 182 112GXT6 N A Available on request Available on request Finishing Brands UK Ringwood Road Bournemouth BH11 9LH UK CE x We Finishing Brands UK declare that the above product conforms with the Provisions of Machinery Directive 2006 42 EC ATEX Directive 94 9 EC by complying with the following statutory documents and harmonised standards BS EN 1953 2013 Atomising and spraying equipment for coating materials Safety re
7. SERVICE MANUAL EN DEVILBISS DEVILBISS AG360 Series AG362P Low Pressure Air Atomisation Automatic Spray Gun with Lever or Screw Type Manifold Petite Head CE Ex 112 GXT6 IMPORTANT DO NOT DESTROY It is the Customer s responsibility to have all operators and service personnel read and understand this manual Contact your local DeVilbiss representative for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT SB E 2 644 R3 0 1 28 DEVILBISS EN FUNCTIONAL DESCRIPTION The AG362P low pressure air atomising spray guns are designed to be fast changeover modular construction applicators for precision spray finishing on machines and fixed mountings The gun can be mounted on either a rear entry lever operated fast detachable manifold or a screw attached low profile manifold dependant on the part number selected and mounting preference Designed for precise spraying operations typically in the Cosmetics and Glass industries it is suitable for both water based and solvent based applications The standard gun is fitted with a non adjustable fluid needle travel for use with external control via fluid regulator but an optional micrometer or ratchet adjustment needle control can be fitted for flow control at the gun The gun is designed as a flexible solution for the modern coating applicator with multiple accessories available to further optimise the process SPECIFICATIO
8. e poisonous create irritation or are otherwise harmful to health Always read all labels safety sheets and follow any recommendations for the material before spraying If in doubt contact your material supplier LOCK OUT TAG OUT Failure to de energise disconnect lock out and tag out all power sources before performing equipment maintenance could cause serious injury or death NOISE LEVELS The A weighted sound level of pumping and spray equipment may exceed 85 dB A depending on equipment settings Actual noise levels are available on request It is recommended that ear protection is worn at all times while equipment is in use HIGH PRESSURE CONSIDERATION High pressure can cause serious injury Relieve all pressure before servicing Spray from the gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis Do not operate the equipment if you are uncertain about its condition EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result in serious injury GLOVES Must be wom when spraying or cleaning the equipment WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness WEAR RESPIRATOR The use of respiratory protective equipment is recomm
9. ended at all times The type of equipment must be compatible with the material being sprayed NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval PROJECTILE HAZARD You may be injured by venting liquids or gases that are released under pressure or flying debris PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY OPERATOR TRAINING All personnel must be trained before operating finishing equipment IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT SB E 2 644 R3 0 4 28 DEVILBISS EN AG362P GUN PART NUMBER FORMAT amp PART SELECTION GUIDE AIR CAP FLUID TIP HV HVLP Size construction See table 1 See table 2 AG362P U 07 L F GUN HEAD FLUID PASSAGEWAYS VALVE OPTIONS Single hole head feed Control Valve U Head recirculation P Plugged MANIFOLD TYPE BACK END OPTIONS Gun only Ratchet L Lever manifold Fixed S Screw manifold no recirculation Micrometer T Screw manifold recirculation See pages 8 amp 10 TABLE 1 AG362 AIR CAP PERFORMANCE GUIDE Recommended Air Inlet Typical Fluid Typical Fan Air Cap amp Type Part Number Air Consumption WA Flow Pattern Size 90HV HVLP CV 39 90HV 220 270 L min 7 8 9 5 cfm 3 7 4 7 Bar 54 68 p
10. ex adjustment and screws SB E 2 644 R3 0 25 28 DEVILBISS DIMENSIONS AG362P LEVER TYPE MANIFOLD AG362P SCREW TYPE MANIFOLD 121 Ml SB E 2 644 R3 0 26 28 DEVILBISS EN NOTES SB E 2 644 R3 0 27 28 DEVILBISS WARRANTY POLICY DeVilbiss products are covered by Finishing Brands one year materials and workmanship limited warranty The use of any parts or accessories from a source other than Finishing Brands will void all warranties For specific warranty information please contact the closest Finishing Brands location listed below Finishing Brands reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg BGK and Binks are registered trademarks of Finishing Brands O 2014 Finishing Brands All rights reserved DeVilbiss is part of Finishing Brands a global leader in innovative spray finishing technologies For technical assistance or to locate an authorised distributor contact one LALA of our international sales and customer support locations below USA Canada www binks com info finishingbrands com Toll Free Tel 1 800 992 4657 Toll Free Fax 1 888 246 5732 United Kingdom www finishingbrands eu info finishingbrands eu Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China www finishingbrands com cn mkt finishingbrands com cn Tel 8621 3373 0108 Fax 8621 3373 0308 ADB Ransburg BGK BINKS Mex
11. ico www finishingbrands com mx sales finishingbrands com mx Tel 011 52 55 5321 2300 Fax 011 52 55 5310 4790 France www finishingbrands eu info finishingbrands eu Tel 33 0 475 75 27 00 Fax 33 0 475 75 27 59 Japan www ransburg co jp binks devilbiss ransburg co jp Tel 081 45 785 6421 Fax 081 45 785 6517 Brazil www devilbiss com br sales devilbiss com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 Germany WWW finishingbrands eu info finishingbrands eu Tel 49 0 6074 403 1 Fax 49 0 6074 403 281 Australia WWW finishingbrands com au sales finishingbrands com au Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Finishing E finishingbrands eu SB E 2 644 R3 0 28 28 DEVILBISS
12. o much fluid flow Adjust gun or reduce fluid pressure Mix properly or apply light Runs and sags Material too thin coats reduce fluid flow Gun tilted at an angle Mount gun at right angle to work Gun too far from surface Check distance Reduce air pressure and check spray Too much air pressure pattern Thin sandy coarse finish drying before it flows out Increase fluid flow by changing fluid tip size supply pressure or turning needle control knob counter clockwise Fluid flow too low SB E 2 644 R3 0 23 28 DEVILBISS EN MOUNTING ADAPTOR OPTIONS SCREW TYPE MANIFOLD SPA 173 K SPA 174 K Horizontal mounting bar and screws Vertical mounting bar and screws SPA 175 K SPA 176 K Mounting block and screws Index adjustment and screws SB E 2 644 R3 0 24 28 DEVILBISS ACCESSORIES PART No DESCRIPTION SPA 417 K Micrometer needle adjustment assembly SPA 426 K Ratchet needle adjustment assembly SPA 167 K Fixed needle position end cap SPA 414 K Control Valve Atomisation amp fan blanking plugs replaces items 34 see exploded SPA 111 K2 view Atomisation 8 fan low profile control valve replaces item 34 see WAER exploded view AGGS 33 Mounting bar SS 659 CD Mounting bar nut SPA 173 K Horizontal mounting bar and screws SPA 174 K Vertical mounting bar and screws SPA 175 K Mounting block and screws SPA 176 K Ind
13. property WARNING Important installation operation or maintenance information Read the following warnings before using this equipment SOLVENTS AND COATING MATERIALS Can be highly flammable or combustible when sprayed Always refer to the coating material supplier s instructions and safety sheets before using this equipment READ THE MANUAL Before operating finishing equipment read and understand all safety operation and maintenance information provided in the operation manual Users must comply with all local and national codes of practice and insurance company requirements goveming ventilation fire precautions operation and house keeping of working areas FIRE AND EXPLOSION HAZARD Never use 1 1 1 Trichloroethane Methylene Chloride other Halogenated Hydrocarbon solvents or fluids containing such solvents in equipment with aluminium wetted parts Such use could result in a serious chemical reaction with the posibility of explosion Consult your fluid suppliers to ensure that the fluids being used are compatibile with aluminium parts STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all other electrically conductive objects in the dispensing area Improper grounding or sparks can cause a hazardous condition and result in fire explosion or elecrtic shock and other serious injury TOXIC VAPOURS When sprayed certain materials may b
14. quirements EN ISO 12100 1 2010 Safety of Machinery Basic concepts general principles for design Basic terminology methodology EN ISO 12100 2 2010 Safety of Machinery Basic concepts general principles for design Technical principles EN 14462 2005 A1 2009 Surface treatment equipment Noise test code for surface treatment equipment including its ancillary handling equipiment Accuracy grades 2 and 3 EN ISO 11201 1995 Acoustics Noise by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections EN1127 1 Explosive atmospheres Explosion prevention Basic concepts EN 13463 1 Non electrical equipment for use in potentially explosive atmospheres Basic methods and requirements HVLP and Trans Tech products comply with the requirements of PG6 from the EPA guidelines and offer greater than 65 transfer efficiency Pdo D Smith General Manager 30 01 15 SB E 2 644 R3 0 3 28 DEVILBISS In this part sheet the words WARNING CAUTION and NOTE are used to emphasise important safety information as Ax CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in severe personal injury death or substantial property damage follows N WARNING damage A minor personal injury product or
15. r storage protection Flush the equipment fluid passageways with appropriate solvent before use SB E 2 644 R3 0 8 28 DEVILBISS EN TYPICAL AIR CONNECTION SCHEMATIC SCREW TYPE MANIFOLD Compressed air take off Shut off valve Air filter Air regulator amp gauge 3 2 solenoid valve normally closed 6 Quick exhaust valve amp silencer CAP 1 4 G CYL 1 8 G ZN WARNING The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows This can be achieved through the spray gun mounting or conductive air fluid hoses Electrical bond from the spray gun to earth should be checked and a resistance of less than 10 Ohms is required SB E 2 644 R3 0 9 28 DEVILBISS EN TYPICAL FLUID CONNECTION SCHEMATIC SCREW TYPE MANIFOLD AG362P 90HV XX S AG362PU 90HV XX S AG362P 90HV XX T FRONT VIEW FRONT VIEW FRONT VIEW Fluid filter 2 Fluid supply Shut off valve Fluid reservoir ES Protective coatings have been used for storage protection Flush the equipment fluid passageways with appropriate solvent before use SB E 2 644 R3 0 10 28 DEVILBISS SPRAY GUN AND MANIFOLD INSTALLATION a ml O LL Lam z lt LLI z o m gt LL l A N lt AG362P SCREW TYPE MANIFOLD DEVILBISS 11 28 SB E 2 644 R3 0 EN EXPLODED VIEW PART No DESCRIPTION i 6 66 A ute 4 PETITE SPRAMEAOK E
16. screw has not been tightened Tighten screw Spray gun is loose when assembled onto manifold Replace using clamping screw kit Clamping screw has worn SPA 161 K2 Spray gun cannot be removed Clamping screw still in place Remove clamping screw from manifold ping p 119 SB E 2 644 3 0 20 28 DEVILBISS EN TROUBLESHOOTING SPRAY PERFORMANCE CONDITION CAUSE CORRECTION Heavy top or bottom pattern Material build up on air cap plugged Soak cap or tip in suitable solvent horn holes centre holes or jets and thoroughly clean Material build up on fluid tip exterior Replace fluid tip or air cap if or partially plugged fluid tip necesarry Replace fluid tip or air cap if necesarry Fluid tip or cap dirty or damaged Heavy right or left side pattern Soak cap or tip in suitable solvent Left or right side horn holes plugged and thoroughly clean Dirt or damage on left or right side Replace fluid tip or air cap if of fluid tip exterior necesarry Remedies for the top heavy bottom heavy right heavy and left heavy patterns Determine if the obstruction is on the air cap or the fluid tip Do this by making a test spray pattern Then rotate the cap one half turn and spray another pattern If the defect is inverted obstruction is on the air cap Clean the air cap as previously instructed Also check for dried paint just inside the cap centre hole opening remove by washing with solvent If the
17. si 160 200 ml min Flow rates may vary according to paint material and pressure used Fan pattern size 200mm distance XXX QOHV HVLP operates at 0 7 Bar 10 psi atomisation air pressure at the cap SB E 2 644 R3 0 5 28 DEVILBISS TABLE 2 AG362P RECOMMENDED FLUID TIP AIR CAP COMBINATIONS oe eree e 65151 1 51 1 1 For HVLP tip amp needle part numbers see table 3 S High quality stainless steel tips amp needles available in this type amp size TABLE 3 AG362P FLUID TIPS 8 NEEDLES Stainless Steel Fluid Tip Size Fluid Tip Needle s m SPA 364 05 07 K Er SB E 2 644 R3 0 6 28 DEVILBISS EN TYPICAL AIR CONNECTION SCHEMATIC LEVER TYPE MANIFOLD Compressed air take off Shut off valve Air filter Air regulator amp gauge 3 2 solenoid valve normally closed 6 Quick exhaust valve 8 silencer CAP 1 8 G CYL 1 8 G N WARNING The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows This can be achieved through the sprav gun mounting or conductive air fluid hoses Electrical bond from the spray gun to earth should be checked and a resistance of less than 10 Ohms is required SB E 2 644 R3 0 7 28 DEVILBISS EN TYPICAL FLUID CONNECTION SCHEMATIC LEVER TYPE MANIFOLD AG362P 90HV XX L AG362PU 90HV XX L FRONT VIEW FRONT VIEW Fluid supply Protective coatings have been used fo
Download Pdf Manuals
Related Search