USA TICKET - Shaffer Distributing
Contents
1. 3 4 5 6 7 HL SF 14510 D 2 x RESET FUSE 3 AMP RED l RED RED l RED 12V PON gt gt Ac eS BLK BLK ORG 110v S 2 2 2 x DICHROIC LAMPS 12V 20 WATT AC YEL 3 RED RED 3 RED ORG BLK ORG BLK BLACK E 4 4 BRN BROWN RED RED 4 WAY 4 WAY ORG ORANGE MOLEX MOLEX Eae BLU BLUE VIO VIOLET GRY GREY WHT WHITE PINK Issue Description Date To Title Dichroic Lamp Wiring Checked Date 02 11 01 D 2209 HARRY LEVY AMUSEMENT CONTRACTOR Ltd Broadstairs Kent Dimensions in MM General Tol 1 metalwork amp hole positions 0 5 Drawing No HL SF 145 1 0 D turned parts 0 1 bending 1 Plastic 2 5 degrees Page 17 Surfs Up June 2002 HL SF 14511 D MOTOR FUSE EJECTOR 10 AMP T MOTOR BLK RED RED ORG GRY us p 2 4 NII M lt VIO GRN ee _ 110V 24V 10 000uF GRN BLU 2 eu RED WHT RED osa GEN z PCB 1 BLU COIN BLK BLK GRY 5 OUT 8 3 468 4 OPTO CN1 9 WAY BRN 1 COIN MOLEX 3 KEY 416 4 BLK BLACK FITTED BRN BROWN RED RED ORG ORANGE LOGIC BOARD 2 22 COIN IN ALARM SIGNAL BLU BLUE RESET VIOL2. SENSORS MAINS INLET FILTER ike MAINS SWITCH Issue Description Date 1501 N Title Drawn Checked Date Do NOT 2209 HARRY LEVY AMUSEMENT CONTRACTOR Ltd Broadstairs Kent Dimensions in MM General Tol 1 metalwork amp hole positions 0 5 Drawing No turned parts 0 1 bending 1 Plastic 2 5 degrees HL SF 14508 D 1 2 3 4 5 6 1 HL SF 14509 D TOPSIGN LIGHTIN BLK CHOKE Ober a COIN EJECT FLUORESCENT TUBE TRANSFORMER 5 59 WHT ilo _ CAPACITOR I KAY BLK 1 y PLAYFIELD PCB m 4 A u p MOTOR 3 MAINS MAINS ANIAY FILTER SWITCH MOLEX BLK BLK POWER d WHT WHT 12V INLET PSU BLK KEY WHT 24V BLK BLACK GRN S BRN BROWN PSU RED ORG ORANGE a YEL YELLOW GRN GREEN N BLU BLUE ee VIO VIOLET RY REY DICHROIC 2 TRANSFORMER M JUNE Issue Description Date App d To 1501 f E Title Mains Wiring UL Mae Checked Date 02 1101 Do Nor 2209 HARRY LEVY AMUSEMENT CONTRACTOR Ltd Broadstairs Kent Dimensions in MM General Tol 1 metalwork amp hole positions 0 5 Drawing No HL SF 145 09 D turned parts 0 1 bending 1 Plastic 2 5 degrees Page 16 Surfs Up June 2002
3. Surfs Up June 2002 A cutout switch in the form of an opto sensor and a revolving cross control the motor operation If the paddle jams the motor is switched off Switch the machine off and investigate the cause Switch on 6 1 Coin and ticket counters Coins and tickets are counted A third counter is fitted if the game is intended to be fitted with a swipe card changer system Counters are located inside the lower cabinet 7 Mechanical Systems 7 1 Paddle motor drive The paddle motor is connected by belt to the paddle shaft assembly The bearings are sealed for life and the belts do not stretch If the belt should become damaged remove the metal or plastic cover by removing the 3 off cross headed screws then loosen the 4 off M5 bolts with an 8mm spanner Lift up the motor until it hits the end stops and remove the belt 7 2 Paddle assembly The paddles are held in place with 2off 2BA grub screws 7 3 Coin entry chutes The coin entries are tailored to suit a certain size coin and to change the coinage would require a new chute 7 5 Diverter U K only diverter is attached to the front door If a problem arises first check that the solenoid works and that it operates the diverter flap smoothly Remove any obstruction If the solenoid does not function then replace it 7 6 Coin ejector assembly The system incorporates a 24v motor pulsed with 30Volts Start amp stop times can be set by dipswitches See section 8 2
4. delay should be set so that the targets are easily hit and coins do not rebound to the front of the playfield If coins are fed rapidly the motor and driver board heat sink get hot and subsequently the performance is degraded 8 0 Switch settings Programs Logic SURF02 V1 4 Sound QSOUND45 V1 1 Sound SURF C V1 0 8 1 Dipswitch settings Main Logic PCB SW1 Target award lamps NOT lit SW2 Target 2 award lamps NOT lit SW3 Target 3 award lamps NOT lit SW4 Target 4 award lamps NOT lit Page 7 Surfs Up June 2002 Switch position Qty 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 A 10 B 11 C 12 D 13 E 14 F 15 SW5 1 amp 4 award lamps LIT SW6 Targets 2 amp 3 award lamps LIT Switch position Qty 100 150 P OO OO L ON O SW7 coins over edge payout Switch position Qty 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 A 10 B 11 C 12 D 13 E 14 F 15 Page 8 Surfs June 2002 SW8 Tickets on coin in Switch position Qty 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 11 12 D 13 E 14 F 15 SW9 Ratio Swipe card input change coin Switch position Qty 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 A 10 B 11 C 12 D 13 E 14 F 15 SW10 Attract sound time interval Switch position Qty 0 No attract sound 30 sec 60 sec 90 sec 120 sec 150 sec 180 sec 210 sec 240 sec 270 sec 300 sec 330 sec
5. SPECIFICATIONS 1 player 4 1 Dimensions Height 1172mm 76 Width 575mm 22 Depth 840mm 33 4 2 Electrical ratings 1 player At 110 Volts 60 Hz 2 Amps 220 Watts At 230 Volts 50 Hz 1 Amp 230 Watts Fuses There is a 3 Amp reset type fuse in the mains switch box Low voltage fuses are in the power supply see section 6 4 3 Error codes and alarm signals If the alarm bell sounds then the tilt has been activated The tilt will automatically time out and reset If the paddle jams the paddle motor stops and the message Please call the attendant is broadcast This will require an engineer to rectify the fault and then power the machine back up There is no jam reset button If tickets run out then an indicator L E D will light on the lower front entry door and Please call the attendant is broadcast Re fill the ticket bin and feed tickets into the dispenser If any ticket award is outstanding this is completed automatically 5 ACCESS 5 1 General With the exception of re loading tickets for the ticket machine always isolate the machine from the mains supply 5 2 Playfield Release the lock at the top of the glass door and lift it up and out 5 3 Coin entry The coin entry housing cover is hinged at the bottom Release the two locks to either side and pull the cover out towards you 5 4 Lower Cabinet Release the lock at the top of the lower cabinet door Disconnect the wiring harness from the ticket machin
6. Switch the machine on the coin ejector will spin twice to clear itself the topsign and playfield lamps will light and the motor will turn the pusher paddle After some time depending on the switch settings the attract mode tune will operate If the volume needs adjusting the control is on the main logic board in the rear of the machine Tilt the machine to test the alarm It will sound for approx 12 seconds See also section 6 6 3 2 The game Insert a coin Coins of the wrong type are rejected internally It will be ejected over the playfield towards the targets The coin in sound is heard If an animal target is hit an animal sound is heard and tickets awarded as per switch settings If a lit target is hit a bonus sound is heard and tickets awarded The coin then slides or bounces down to the playfield and is pushed forward by the paddle Coin in tickets are an option Coins falling from the playfield USA machine activate the Piezo microphone They are counted into the cashbox by the hopper and tickets are awarded A Token hopper for swipe card cash payout is optional All target awards can be set independently when not lit They are grouped into two pairs for lit bonus awards When tickets run out Call attendant is broadcast Do not switch the game off Open the front door Fill the ticket bin Feed the tickets into the dispenser The game will re start the dispenser and complete the award if any Page 3 Surfs Up June 2002 4
7. 360 sec 390 sec 420 sec 450 sec rm O O gt O Q Q N SW11 Spare not used Page 9 Surfs Up June 2002 SW12 Pole 1 Payout device off coin on ticket SW12 Target Lamp Speed Pole 2 3 4 Speed off off off 1 fastest on off off 2 off on off 3 on on off 4 off off on 5 on off on 6 off on on 7 on on on 8 slowest 8 2 Dipswitch settings coin ejector board Program CFIRE10 V1 0 SW1 6 way Pole 1 2 3 4 5 6 coin eject speed Off off off off off off Fastest Off off off on off off Factory setting On on on on on on Slowest Note there are a total of 64 binary codes too confusing for most people For general guidelines pole 1 changes by the least amount pole 6 by the greatest the rest in ascending order SW2 4 Way Start delay All poles on 9 Trouble shooting The following is a guide to some faults and remedies Always replace faulty items with units of the same specification Determine the cause of the fault and rectify to avoid recurrence of a problem Test a coin mech or ticket dispenser by fitting a known good unit from another machine in place of the suspect unit The ticket machines are quite easy to fault find and repair on site Electronic Coin Mechs are not intended to be site serviceable and will need to be replaced Symptom Possible Fault Remedy No Sound Volume Speaker Adjust volume Check speaker Tube starter choke Ticket motor PCB Lights out Ticket machine not working C
8. 5 Coin Ejector Board The Coin ejector board is located inside the front door on the right hand wall It controls the ejector motor start and stops times and coin in L There is an opto sensor on the coin slide to detect the presence of a coin The motor then ejects the coin after a preset time second opto sensor detects the motor arm and the motor is braked to the position set by dipswitches see section 8 2 6 6 Tilt The tilt pendulum and alarm sounder are located in the topsign Slam tilts are located on each cabinet wall and on the front door Test for correct operation and adjust if necessary When tilted the game will Turn off the topsign lights Sound the alarm Accept and eject coins but without the coin in sound Award compensation tickets only Turn on the hopper to empty it The alarm period will not end until the hopper is empty NOT award target bonus tickets NOT award coins over edge tickets 6 7 Hopper microphone The microphone is attached to the coin collector funnel When coins are detected the hopper runs until empty 6 8 Speaker The speaker is fitted to the front left wall below the collector funnel It is rated at 8 Ohm 20Watts 6 9 Lighting The top sign has a 13 Watt fluorescent tube with its attendant gear tray The playfield has a pair of dichroic lamps rated 12Volts 35 Watts 6 10 Paddle drive motor and cut out switch The paddle motor is located inside the lower cabinet under the playfield
9. ET GRY GREY WHT WHITE PINK Issue Description Date App d To 1501 N Title 276 Drawn Checked Date Do NOT 2 GOIN JAM ADDED 13 06 03NGI Ecol t Coin Ejector Wiring NGI 02 11 01 Scale HARRY LEVY AMUSEMENT CONTRACTOR Ltd Broadstairs Kent Dimensions in MM General Tol 1 metalwork amp hole positions 0 5 Drawing No HL SF 145 1 1 turned parts 0 1 bending 1 Plastic 2 5 degrees Page 18 Surfs Up June 2002 2 3 4 5 6 7 HL SF 14512 RED VIO 4x TARGET LAMPS OY X OS BRN GRN 5 BRN BLU 1 1 YEL VIO _ BRN VIO 2 RED BLU 20 LOW LED 3 RED BLU BRN GRY 4 CN5 6 BLK BLU 4 WHT GRN CN4 5 BLUWHT 2 TICKET WHT BLU 2 4 U 1 DISPENSER WHTVIO 8 3 WH 3 4x TARGET SWITCHES ee 10 VIO YEL 11 12 RESET BUTTON eee 11 BREMEN KEYSWITCH BLU 8 RED GRY 5 ORG 3 COIN IN 4 GRY BLU 3 GRN 4 COUNTERS AWARD BLU GRY 2 9 YEL BLU 6 WHT 7 COIN BLU VIO ORG 1 RED 1 COUNT B SWIPE 1 BLK ORG 4 BLK 28 HOPPER 2 WHT RED 2 ASAHI SEIKO SWIPE INPUT SH400 HOPPER GRN VIO REDBLU CN2 WHEE 1 CHANGE HOPPER RELAY INHIBIT GRY VIO WHT ORG 4 2 LOW LEVEL PLATES WHT RED WHT RED LOGIC 5 RED GRN 2 oRG ALARM SOUNDER 7 5 3 3 1 BLK GRN 4 BLK 2 SWIPE PNK 5 BOARD 6 YEL RED 6 WHT 7 C
10. HANGE PENDULUM TILT 7 3 GRY RED 3 GRN 4 HOPPER 3 x SLAM TILT b ORG 1 1 1 YEL WHT 10 WHT BLK 8 C ORO WET 7 MOTOR RELAY 3 8 CN3 9 ee LIGHTING RELAY PCB 4 BLK WHT 3 3 AMP RESET FUSE 5 4 ORG 1 ORG KEY COIN GRN BLU BLK ORG BLKORG 24V PSU POWER aie RECTOR ane VIO GRN 7 RED 5 SUPPLY BEN BROWN PCB GRN WHT 6 CNI 4 BLK 5 5 AMP RESET FUSE COMPONENTS rep RED GRN BRN 1 7 RED YEL 3 RED RED ORG ORANGE BLK WHT 3 3 BLK YEL 6 BLK 12V PSU YEL YELLOW 6 2 GRN GREEN GRN BRN MOLEX BLU BLUE GRN WHT VIO VIOLET GRY BRN GRY GREY SPEAKER D GRY ORG 8 OHMS 15 WATT E 1 ipti D App d To Jo frin Checked Dat ssue Description ate pp d To 1501 SU Logic Wiring NGI ca 02 11 01 Ro NoT HARRY LEVY AMUSEMENT CONTRACTOR Ltd Broadstairs Kent Dimensions in MM General Tol 1 metalwork amp hole positions 0 5 Drawing No HL SF 14512 C turned parts 0 1 bending 1 Plastic 2 5 degrees Page 19 Surfs Up June 2002
11. Su Ffs Ur USA TICKET SERVICE MANUAL Produced by Harry Levy Amusement Contractor Ltd Pysons Road Industrial Estate Broadstairs Kent CT10 2LF England Tel 44 1843 866464 Fax 44 1843 860144 Distributed in the United States of America by Coastal Amusement Distributors Inc 601 Prospect Street Lakewood N J 08701 Tel 908 905 6662 Fax 908 905 6815 CONTENTS Section 1 Information Section 2 General service 2 1 Replacement parts 2 2 Ticket dispensers 2 3 Payout hoppers Section 3 Description of game 3 1 Attract mode 3 2 The game Section 4 Specification 4 1 Dimensions 4 2 Electrical ratings 4 3 Error codes and alarm signals Section 5 Access 5 1 General 5 2 Playfield 5 3 Coin entry compartment 5 4 Lower cabinet 5 5 Cashbox 5 6 Top sign 5 7 Hoppers Section 6 Electrical system 6 1 General troubleshooting 6 2 Wiring check 6 3 Power supply 6 4 Logic Board 6 5 Coin ejector board 6 6 Tilt 6 7 Hopper microphone 6 8 Speaker 6 9 Lighting 6 10 Paddle drive motor and cut out switch 6 11 Coin and ticket counter Section 7 Mechanical systems 7 1 Paddle motor drive 7 2 Paddle assembly 7 3 Coin entry chute 7 5 Diverter 7 6 Coin ejector assembly Section 8 Dipswitch settings 8 1 Logic board 8 2 Coin ejector board Section 9 Troubleshooting Section 10 Spare Parts List Section 11 Schematic Diagrams Page 2 Surfs June 2002 1 INFORMATION 1 1 This Manual is intended
12. as a guide to the operation servicing faultfinding and repairs on the Surfs Up machines 1 2 All details and specifications shown in this manual are correct at the time of print The right to modify equipment change specifications and instructions at any time without notice is reserved as part of Harry Levy Amusement Contractor Ltd policy of continuous development and improvement 1 3 Only qualified professional personnel should gain entry to the machine and the author or Harry Levy Amusement Contractor Ltd accepts no liability for any damage or injury arising from the use of this service manual 2 GENERAL SERVICING 2 1 Replacement Parts It is of mutual interest that equipment is kept in excellent working condition therefore when requested please order original replacement parts from your distributor or Harry Levy Amusement Contractor Ltd The parts list is at the back of this manual 2 2 Ticket dispensers The ticket dispenser is a Deltronic DL 1275 unit Please refer to the yellow manual for ticket machine adjustment and electrical specification 2 3 Hopper USA WARNING DO NOT DISCONNECT OR RECONNECT UNLESS THE MACHINE IS SWITCHED OFF This is an Asahi Seiko SH400 hopper The opto sensor is replaceable The coin discs are interchangeable for different coin sizes 2 4 Swipe Changer Hopper USA This is a Coin Controls Universal hopper There are no user serviceable parts 3 DESCRIPTION OF THE GAME 3 1 Attract mode
13. e low LED and earth bond to remove the door completely A single back door is fitted which can be hinged open by releasing the two locks This gives access to the logic board motor and power supply 5 5 Cash box The cash box door is below the lower cabinet door Release the lock at the top of the door to access the cash box 5 6 Top sign To access the topsign unscrew the two screws on top and lift up Remove the artwork Inside is the light tray tilt pendulum and alarm 5 7 Hoppers ENSURE THE MACHINE IS SWITCHED OFF To access the hopper s first remove the front lower door The baseboard is held in place with two wing nut type screws Release the wiring from the hopper and counters and slide the baseboard out 6 ELECTRICAL SYSTEMS 6 1 General Troubleshooting In general disconnect the machine from the mains supply then check the physical condition and operation of the suspect device or unit Remove from the machine if necessary and bench test if possible In general PCB s are not user serviceable Should a problem develop indicating a board fault it is recommended that the board be returned for repair or replacement by your distributor however fault diagnosis and repair may be performed by skilled service personnel but this may invalidate the warranty Many of the IC s are common components and are available from electronic component suppliers or from Harry Levy Amusement Contractor Ltd 6 2 Wiring check If faults occur with an
14. heck each item Replace if faulty Bench test Check transistor 2N2222 IC40106 Opto sensor Refer to Deltronic manual Paddle not moving Jammed Investigate amp restart Opto sensor Replace Driver PCB Change driver PCB inside PSU Counter hopper Payout hopper Machine not paying out Coin counter not working Ticket counter not working Counter opto sensor Check counter Check ticket opto Optos wrongly wired Coins too small Driver fuse blown Coins not ejecting Fire control OPTO Not working Coin not ejecting right Page 10 Change hopper Change hopper opto Re fill hopper Change hopper Test change for new one Change for new one change ticket machine Reverse opto wires Use correct coins Check Replace Replace OPTO Surfs Up June 2002 10 0 Parts List Here are listed some of the parts more prone to need replacement For parts not listed here please ask your agent or contact Harry Levy Amusements Ltd 6029 6082 6144 6243 6355 6381 6488 6594 6610 6704 9492 8636 8859 8860 8879 8881 22004 14333 SF2507 SF2508 SF2509 SF2510 22261 7819 8353 8617 8641 8688 16745 15150 Counter Bulb Hopper Light Tube Playfield Motor Ticket Dispenser Dichroic Lamp Microphone Keyswitch Choke Coin Eject Motor Circuit Breaker 3 Amp Mains 12V PSU 24V PSU Circuit Breaker 3 Amp Low Voltage Circuit Breaker 5 Amp Low Voltage Light Starter TURN Sticker Gorilla Target Mouse Ta
15. rget Lion Target Bear Target Logic PCB Tilt Sounder PCB Mains Relay PCB Opto PCB Swipe Relay PCB Coin Eject PCB Striker arm Striker shaft See the following photographs for part identification of firing mechanism parts MANUSA02 WPS Page 11 Surfs Up June 2002 9492 Coin Eject Motor 16745 Hitter Arm 7054 SPRING 8617 OPTO PCB Nylon Washers between metal and OPTO PCB 6684 8mm Push on fastener Page 12 Surfs Up June 2002 C i j Si is 17 14988 Bush Collar 15141 OPTO Loom 8581 Bearing 14370 OPTO Loom Page 13 Surfs Up June 2002 Section 11 Schematic Diagrams The following drawings follow DRAWINGS HL SF 14508 HL SF 14509 HL SF 14510 HL SF 14511 HL SF 14512 Page 14 Surfs June 2002 2 3 HL SF 14508 D TOP SIGN A LIGHTING e PENDULUM ALARM TILT SOUNDER SWIPE AES 4 x BONUS TARGETS DICHROIC e e LAMPS HOPPER amp SWITCHES B SWIPE CARD i CONN lt gt COUNTER OPTION COUNT TICKET TICKET HOPPER MACHINE 1 cedi COUNTER SPEAKER Y SWIPE SLAM PIEZO ome COUNTER TILTS MICROPHONE M PLAYHELDMOTOR amp OPTO SENSOR COIN LOGIC EJECTOR COIN EJECT MOTOR PCB amp
16. y electrical system SWITCH THE MACHINE OFF then check that a All fuses are intact set b All wires are properly secured to their connector terminals and pins c All connector plugs and sockets are correctly mated d No wires are trapped damaged or broken Page 4 Surfs Up June 2002 A visual inspection will reveal the general condition of the wiring more thorough test using a continuity tester will be needed to check apparently intact wires however once a machine has been playing successfully wiring is very rarely a cause for concern 6 3 Power supply The power supply is situated in the lower rear cabinet If a fault occurs that affects the whole of the machine the power supply should be checked first Check the reset fuses These pop out if overloaded push to reset 6 4 FUSES Logic Board Dichroic Lamps 2 3 Amp 12v Supply 5 Amp 24v Supply 3 Amp 30v Coin Eject 10 Amp T fitted on ejector board see 6 5 This is clipped to the rear door The user adjustable items are Volume control Piezo microphone sensitivity Dipswitches See section 7 6 A trimmer pot controls the microphone sensitivity The sensitivity increases anti clockwise To adjust turn anti clockwise until the hopper runs the hopper jingle sounds then back it off about one eighth of a turn Wait for the hopper to stop Check operation by dropping coins all over the coin collector funnel Page 5 Surfs June 2002 6
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