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SCL800SM-3X

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1. es O 4 n SCH Fd O 13 4 5
2. g view from the Red A rear pf panel ORE Black H l DR D D e e TOGGLE SWITCH FOR ees White i 32 4 DOOR LATCH Yellow I y Red Io Pink _ 0 Io no COM E Orange Lei N mn Blue Sa PO THROTTLE AND BI e S lack Brown e cow CLUTCH SWITCHES Ga fa Grey Lom D o Negative 10 ga Green w yello ei re From Battery From Batte 1 Red o a Green pape uf 3 1 re 2 Black Green Wor ow WC na 3 White w red str
3. To relay on joystick From Battery From Battery 1 Red oA 119 TN EE 7 3 White w red stripe Oil pressure e 4 Red w blue stripe start 5 Blue temperature 6 White tachometer sa go SE SA 7 Brown shutdown switches se i SC i 8 Orange fuel solenoid or coil 9 Purple Alternator To Relay at Blue w white stripe aux lights To Ground on To Fuse on To Ground on plack To Fuse on joystick eg white stripe ghts Circuit Board Instrument Panel Circuit Board Instrument Panel pink spare green spare Black Throttle Kap Clutch US Black Red Black Red Red does not run in sub harness runs in Red Dr Red a main harness a a Red FED Hot Black does not insub harness Grey Pink White Blue runs in main harness Black Red Black Red Black Red Black Red Green Orange 1 Black stops here 2 Red stops here 3 Pink increase 4 Grey decrease 1 Blue Disengage 2 White Engage 3 Orange Red LED light 4 Green Green LED light 3 Pink increase 4 Grey decrease To Terminal Box Green JOYSTICK WIRING DIAGRAM TOGGLE SWITCH FOR DOOR LATCH
4. Di N Hoist Cylinder Door Latch Cylinder If equipped SCL800 HOIST ver SOME DO S AND DONT S FOR SAFETY AND LONG LIFE 1 Use the Proper hydraulic Fluid KEEP IT CLEAN Remember to change it regularly 2 Lubricate all grease fittings at regular intervals 3 ALWAYS BLOCK UP THE HOIST BEFORE WORKING UNDER IT 4 Do not race the engine when unloading 5 Do not overload the hoist beyond its capacity 6 DO NOT TAMPER WITH THE HYDRAULIC RELIEF VALVE This will void the warranty It can cause severe damage to the hoist and cylinder 7 NEVER LEAVE THE PTO IN GEAR WHILE TRANSPORTING IT WILL RUIN THE HYDRAULIC PUMP 8 Check all bolts and setscrews regularly HYDRAULIC FLUID The capacity of the pump reservoir is 27 U S quarts Five gallons of hydraulic fluid are required for operation KEEP IT CLEAN USE CLEAN CONTAINERS FUNNELS AND OTHER EQUIPMENT Use a high quality hydraulic fluid of 150 SSU 100 degrees F which contains corrosion and oxidation inhibitors and foam depressant For general use a high quality SAE 10W non detergent motor oil with the proper additives or type A automatic transmission fluid can be used CRYSTEEL TRUCK BODY PROP Crysteel s Body Prop is designed and intended for use
5. Blue Green Brown Orange w yellow stripe Boom up Pivot in Knuckle down Latch open x Black x DOOR Ground Purple a PIVOT KNUCKLE LATCH Knuckle up SR 2 LI LI DI Pivot out Deadman O T Orange Green w yellow stripe OO Boom down Latch closed a CH S UP amp OUT FORWARD OPEN Yellow G mm u e cee E K Deadman oi O las leid a Black Ground C2 SE C C6 reverse C8 CLOSED C4 N clevis end rod end clevis end UP amp PIVOT KNUCKLE DOOR DOWN LATCH Orange w yellow stripe e to Fibox Socket 1 Yellow to dead man valve 2 Orange to up solenoid Green w yellow stripe 3 Blue to down solenoid to Fibox 4 Grey to forward solenoid 5 Green to reverse solenoid 6 Brown to in solenoid 7 Purple to out solenoid 8 Blank Plug 9 Black not in wiring harness 3 Axis Boom Valve Wiring Harness Blue w white stripe aux lights Remote Clutch and Throttle Wiring Diagram To Engine Limit switch on wiring blower housing harness Throttle Clutch Actuator Actuator Black White COMI to start
6. Red Green Green w yellow stripe e Red Orange w yellow stripe Red Black gt White N Pa Yellow i Red C Pink ONO COM Orange Blue Ra NOP Brown E COM Grey COM Green w yellow stripe Q NO Purple e CD com NO Lo Green 7 ra x Black Green w yellow stripe To on to 20 amp fuse Relay board Yellow V4F 11F11 1 Yellow to dead man valve 2 Orange to up solenoid 3 Blue to down solenoid 4 Grey to forward solenoid LC 5 Green to reverse solenoid 6 Brown to in solenoid 13 42 H 7 Purple to out solenoid 6 5 4 Green w yellow stripe to and from 9 8 7 relay To Terminal Box Black for relay Red power for trigger Pink on signal from trigger to relay TERMINAL BOX
7. high temperature lithium based EP 2 grease on friction points 7 Parking Jack figure 4 3f Remove the top cover and lubricate the gears inside with a standard gear grease This should be done atthe beginning of each season Proper lubrica tion will make hitching the leaf collector much easier ODB COMPANY 800 446 9823 Maintenance Section Figure A 20 Grease AP nn n d E Points SCH F d Ek d ik SSI OT i sil ODB COMPANY 4 3 LUBRICATION continued Lubrication Points continued Never go under the dump body unless the body is empty and the body prop s is in the proper posi The body prop is designed and intended to sup port an EMPTY truck body in the raised position Unload the body before using the body prop s 8 Hydrauilc Hoist Fittings figure 4 39 Raise and support the dump body as detailed in section 3 2 Lubricate the fittings at least every 200 hours of operation with a 2 high grade grease There are tremendous forces on the bearing sufaces within the hoist frame It pays to be generous with the grease gun to insure proper operation and long life Hoist Hinge and Body Prop s Fittings figure 4 3h Each hinge pivot has a grease fitting that needs lubrciating every 200 hours The body prop s has a fitting at the pivot area as shown in figure 4 3h 800 446 9823 Maintenance Section 4 4 PREVENTATIVE MAINTENANCE ACAUTION Remove t
8. Exhaust Muffler Group SCL800TM May 2004 and after ITEM PART NO NUMBER JD R132471 800 3401 800 3404 800 3402 800 3403 800 3407 800 3405 UU P007191 OO OO eS Notes DESCRIPTION Clamp 90 Degree Elbow to turbocharger Clamp Flex Pipe 4 D 90 Degree elbow to muffler Clamp Muffler Muffler Muffler Support Bands The above exhaust system only works with John Deere 4 cylinder turbo engines ODB started using these engines May 2004 Radiator Assembly Group J ohn Deere after August 1996 Caterpillar 2005 and after Ba Re 9 is p a X GER L geg 10 pi A Bag wee _ Pr u 10 0 ei I 4 13 LS 12 S o aa 11 ta i ia e f Let KEN ad ST I SN ITEM PART ITEM PART NO NUMBER DESCRIPTION NO NUMBER DESCRIPTION 1 4045 9503 Radiator JD amp Cat 8 C 89C 022 5010 Radiator Cap 2 4045 2190B Front Fan Shroud JD 9 4045 9681 Lower Radiator Hose JD 3054 2190B Front Fan Shroud Cat 3054 9505 Lower Rad Hose Cat 3 4045 2190A Rear Fan Shroud to radiator 4 AT35158 Radiator Fan 3054 9505B Lower Rad Hose Cat 5 R128443 Fan Spacer JD to engine 3054 9508 Fan Spacer Cat 10 4045 2151E Radiator Shim 6 G8M8X090 Spacer Bolts 4 req 11 2651 26012 Radiator Grommet 7 81331 Upper Radiator Hose JD 12 4045 2151F Radiator Bolt Bracket 3054 9504 Upper Rad Hose Cat 13 ZSB 500 750 Shoulder Bolt Remo
9. SCL800SM 3X Automated Self Contained Leaf Collector Owner s Manual Safety Manual Pre Operating Manual Operating Manual Maintenance Manual Service Manual Parts Catalog ODB Company 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 www leafcollector com DO NOT ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN INJ URY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD THE i LI b e TABLE OF CONTENTS AAWARNING Read and understand this entire manual before operating maintain AAWARNING This manual is for the leaf vacuum part of the unit only please refer to the truck s owners manual for safety maintenance or parts SAFETY OPERATING AND MAINTENANCE TABLE OF CONTENTS 1 0 GENERAL SAFETY 1 1 Safety Symbol Definitions 1 2 Dos and Don ts 1 3 Training 1 4 Safety Decal Listing and Part Numbers 2 0 PRE OPERATING SECTION 2 1 Instruments and Controls 2 2 Safe Operations 2 3 Preparation for Operation 2 4 Pre Transport Checks 2 5 Protective Equipment and Clothing 2 6 Worksite Preparation 3 0 OPER
10. 1 INSTALLATION n CAUTION Before removing the blower housing face remove the negative battery cable to ensure unit can not be started 1 Clean the shaft of any debris and remove any rust using a 120 grit emory cloth 2 Put a generous coat of anti sieze compound completely around the shaft This will aid in removing the bushing and impeller the next time IMPORTANT Use an anti sieze compound on the shaft and bushing to keep the bushing from welding itself to the shaft This makes removal much easier 3 Using an overhead crane or other suitable lifting device lift the impeller on to the shaft Turn the impeller to align the keyways of the shaft with the keyway in the impeller 4 Insert key into the keyway A light sanding of the keyway may be needed as well as a few light blows with a rubber mallet 5 Apply a generous coat of anti sieze compound to the outside of the bushing being sure to cover any area that will come in contact with the impeller 6 Tap the bushing onto the shaft aligning the keyways 7 BELT DRIVE UNITS Align the bushing and key to be flush with the end of the shaft Fig 1 DIRECT DRIVE UNITS The bushing and key should protrude from the shaft about 1 2 inch Fig 2 8 Put the 3 bolts into the non threaded holes and drive them into the impeller holes evenly Alternate between the three bolts as you drive the bolts in Torque to 40 to 50 Ibs ft There should be a gap of 3 8 to 1 2 bet
11. 11 11 12 13 14 15 16 17 18 19 PART DESCRIPTION NUMBER SE 2 SCL821 818 Exh Adj Flange direct only 03 03 800 2802 Exh Adj Flange 04 03 and after SCL821 817 Exh Duct Gasket direct drive 03 03 800 2803 Exh Duct Gasket direct drive 04 03 SCL821 817BD Exhaust Duct Gasket belt drive LCT621 603 Inspection Door Hinge SCL670 2 Stop Pin Handle Assembly SCL670 1 Pin SCL670 3 Spring SCL670 4 Handle Rod SCL670 5 Grip SCL670 6 End Cap PLEASE NOTE All units manufactured April 2003 and after have the new exhaust duct design and needs to order using the new part numbers as they are not interchangeable with the old parts SCL800 Belt Drive Blower Housing Group Belt Drive Units only 2002 and after ITEM PART NO NUMBER DUI SS Gabi Note DESCRIPTION SCL620 601 BD Blower Housing Back Belt drive only LCT620 602 LCT600 602 LCT620 602A LCT620 603 LCT620 603N Liner Set Bearing Plate Curved Liner Liner Bolt 1 2 13 x 1 1 4 flat head Liner Nut 1 2 13 ESN ITEM PART NO T NUMBER LCT60 33 LCT650 601 LCT650 601F LCT600 615 9CZ 500 750 LCT620 604 DESCRIPTION Impeller Bushing with bolts Key straight 11 16 x 1 2 x 4 L Shaft Protector Bolt Straight Liner Belt Drive Group SCL800TM SM Belt Drive Units ONLY after J une 2001 LC PART ITEM PART NUMBER En NO NUMBER en l 800 2705A Shaft 12 800 2702 Engine Adaptor Front 2 LCT650 602
12. 3 h NO NC BROWN 4 8 LA ORANGE 5 L L GREEN 6 BLUE 7 Ei COMI Lt BROWN 8 to battery E Wd E 1 Red positive 2 None None tt o 3 Blue disengage 3 d fre pe GAL enpuer e S Se bach a 6 Green Green LED lig 9 7 wires on back ee 7 Blue increase throttle Black 5 8 Brown decrease throttle Red gt D 1 Red positive c 2 None None 3 Blue disengage Engine Main Harness 4 White engage 5 Orange Red LED light 6 Green Green LED light 7 Pink increase throttle 8 Grey decrease throttle To Terminal Box Blue Green Brown Orange w yellow stripe Boom up Pivot in knuckle down Latch open x Black TERMINAL BOX SS a o Purple PIVOT KNUCKLE LATGH TTD Dj Knuckle up CG mn DOE ere st Gray P oo mi iz N Le ep O Deadman ai O T Sl o ce S lun ro Orange Green w yellow stripe ele NS Boom down Latch closed TDI tr T eee 3 OO a Z gt Das rm T 0 1 E z at DI Ter Sek Dara 1A m i LC th ti SENDER i Ei EJ u tt D t Sege ta 3 Axis Boom Valve Wiring Harness OPEN sistis iy Oe va our FORWARD B ES CZ rod end Oe end One erg elele o a Velo O O O ei RP BA Deadman C1 c3 c5 c7 E i m pg Q O O zt ay O O O O Cen a Trotta Canto ieri GE Se sto act PLUG c2 C6 Reverse C8 Closet 8 Color Key Ground 28 eisen odend E 1 Black 10 Green w yellow stripe ji Si 2 Red 11 Purple as GK 12 Yalow UP amp PIVOT KNUCKLE DOOR K 5 Green 14 Tan DOWN
13. 6 7 8 8 Io TI 12 2 wen ur O D o Wl Wd WE SS sid ui Fuse fo O D o leleleleleeleelele o TAY IY QD Clutch EE 3 4 5 6 Zi m D Gi 2 Ito D FE rer Se DI i VCF4 1002 BI Throttle SWS LE 1 D Dr S ql T gs or Hl m m alt Sr H I po o IRQS ATI Ti 6 8 TA 16 04 Ta Di ann 8 calo FE SISISISINISISISINIB Eis SE NS SEI EE EI EES EES o E 2 r o oam ea a an t T i W ss we D C Less 2 gage wire d N Y D gag J m gag aaa 11 Remote Clutch amp Throttle Cable Engine Dee Clutch amp Throttle Controls To Controls JOyStick Harness O Le T P Color Key 1 Black Green w yellow stripe T 2 Red Purple 3 Grey Yellow S 4 Pink Brown O 5 Green Tan E 6 Orange White w red stripe E 7 White red w blue stripe i 8 Blue blue w white stripe Engine Main Harness 9 Orange w yellow stripe VALVE BODY WIRING SCHEMATIC
14. MANUALE INSTALLAZIONE PRANSHUL USO E MANUTENZIONE TF 6217 Rev 0 a A SC fa ae hi INSTALLATION USE AND trasmissioni industriali Ke MAINTENANCE MANUAL 3 3 MANUTENZIONE MAINTENANCE Controllare ogni 3 mesi il livello dell olio nel giunto Cambiare lolio Check every 3 months the fluid coupling oil level Change oil every ogni 4000 ore di funzionamento oppure una volta all anno 4000 working hours or once a year whichever occurs first Ingrassare il cuscinetto dell albero di uscita ogni settimana Grease output shaft bearing every week Controllare periodicamente lo stato dei blocchetti in gomma del giunto elastico E consigliabile ogni 4000 ore di funzionamento cambiare tutti gli anelli di tenuta rotante e controllare lo stato dei cuscinetti and to check bearings condition Controllare periodicamente che la taratura del termostato se Check periodically that temperature switch whether installed set installato sia uguale al valore originariamente impostato vedere value be the same as originally adjusted see test certificate and certificato di collaudo e TF5941 O TF5941 O Pulire periodicamente la sonda del termostato se installato Clean periodically the temperature switch bulb whether installed TABELLA INCONVENIENTI SINTOMO Scarse prestazioni Livello olio Controllare il livello olio freddo ed aggiungere se necessario Controllare la macchina condotta Controllare i giri del motore Tipo olio Utilizzar
15. body can not be dumped unless the latches are in the open position Tailgate Latch Control Thoroughly read and understand the safety pre operating and operating sections of this manual before dumping the body Make sure the surface is level and solid before raising the body Watch for any overhead obstacles such as power lines and tree limbs before dumping ODB COMPANY ODB 800 446 9823 Pre Operating Section 2 2 SAFE OPERATIONS ALL personnel using maintaining or servicing this unit must be trained in all safety procedures outlined in this manual Improper or careless use of this equipment CAN result in personal injury or death Operations shall be restricted to 1 Properly trained qualified and experienced operators and or qualified and experienced maintenance and test personnel 2 Trainees under the direct supervision of qualified and experience personnel 3 Qualified and experienced maintenance and service personnel Operators who qualify to operate this equipment under the above restrictions shall also comply with the following physical require ments 1 Have good vision and the ability to read and understand this manual as well as all safety and operational decals on the equipment 2 Be capable of hearing with or without a hearing aid at a level needed to safely operate this equipment 3 Arecord of mental stability with no history of epileptic seizures dizzi ness or any other
16. 800 446 9823 Maintenance Section 4 4 PREVENTATIVE MAINTENANCE continued Preventative Maintenance continued 12 Exhaust Duct Gasket The 1 5 thick gasket should be checked for wear every 200 hours This gasket creates a tight seal between the box container and the blower housing 13 Hydraulic Fittings and Hoses Check all hydraulic fittings and hoses for leaks and tightness daily Any leak could become a hazard fix im mediately 14 Valve Body Assembly Check all electrical and hydraulic connections to the valve body daily for loose wires and leaks Clean the valve body daily with compressed air to keep debris off the connections 15 Boom Cylinders Check all pivot point pins for wear and grease regu larly ODB COMPANY ODB 800 446 9823 Maintenance Section 4 4 PREVENTATIVE MAINTENANCE continued Preventative Maintenance continued 13 Hydraulic Fluid and Filter The hydraulic fluid and filter should be changed every 100 hours of operation The fluid should be completely drained and fresh high quality hydraulic fluid should be added ALWAYS raise and support the box container properly using the steps outlined in this manual 14 Exhaust Duct Gasket The 1 5 thick gasket should be checked for wear every 200 hours This gasket creates a tight seal between the box container and the blower housing 15 Axle Hangers The hanger bolts should be checked periodically for tightness and wear 16 Hydrau
17. OD 6305 2RS OD 3054 9507 Pilot Bearing JD Pilot Bearing Caterpillar 2 OD 41500218 Clutch Disk 3 OD 41500209 Pressure Plate 02 06 02 08 3 OD 41500060 Pressure Plate 03 08 4 OD 41500003 Throw out Bearing 02 06 02 08 OD 41500248 Throw out Bearing 03 08 5 OD 41500172 Clutch Cover 6 OD 45000054 Bolt 3 18 16 x 1 7 OD 45000063 Lock Washer 3 8 8 OD 45000003 Bolt M10 1 50 x 45MM 9 OD 45000046 Lock Washer M10 10 OD 41500009 Decal Diesel Clutch Note 48080050 and 48080050 7 includes the everything on this page the AutoHD PTO page and the AutoHD linkage page This is the complete PTO Clutch assembly It does not include the clutch assist assembly AutoHD PTO Assembly Group February 2006 Present The AutoHD end cap is 6 sided the older Auto is round They are not interchangeable Some units in the time period above used the standard Auto PTO Please verify ITEM PART NO NUMBER DESCRIPTION i OD 41500200 Complete PTO Assembly items 1 11 13 i OD 48080050 Complete PTO amp Clutch Assembly 1 OD 45000212 Bolt 5 16 18 x 1 1 4 HD model 2 OD 41500205 Bearing Retainer Cover 3 OD 41500206 PTO Bearing Rear 4 OD LCT650 601K Key Stepdown direct drive units only OD LCT650 601F Key belt drive units only 5 OD 41500203 PTO shaft 6 OD 45000104 Bolt 9 16 12 x 1 1 2 7 OD 45000105 Bolt 9 16 12 x 3 8 OD 45000103 Lock Washer 9 16 9 OD 41500204 PTO Housing 10 OD 41500202 PTO Collar 11 OD 4
18. WILL result in serious equipment damage injury or possible death Disregarding this safety warning CAN result in serious equipment damage injury or possible death Disregarding this safety warning MAY result in minor or moderate injury or property damage Manufactured by ODB COMPANY SAFETY PRECAUTIONS 1 2 DO S AND DO NOT S This section contains some general safety precautions to do and not to do This is not an all inclusive list and and it is the responsibilty of the operator to have proper training and use common sense in work situations DO NOT 1 DO NOT operate maintain or repair this unit without having fully read and understood ALL the aspects of this manual DO NOT ride sit or stand on unit at anytime DO NOT modify the leaf vacuum for any reasons to allow for riders DO NOT operate the unit in a state of disrepair DO NOT operate the unit with ANY guards or safety devices broken missing or inoperable DO NOT operate the unit without wearing proper safety equipment DO NOT operate this unit while under the influence of any alcohol or medication 8 DO NOT operate this unit if you have a record of mental instability or dizziness which could result in injury to yourself or others DO NOT operate this unit if you are under 18 years of age 10 DO NOT operate this unit without fully inspecting the unit for any dam age or leakage 11 DO NOT operate if the unit has any excessive vibratio
19. cool at least one hour before checking the coolant Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator ODB COMPANY ODB 800 446 9823 Maintenance Section 4 4 PREVENTATIVE MAINTENANCE continued Preventative Maintenance continued 3 Engine Radiator The engine radiator on a leaf vacuum becomes clogged with dust and debris frequently because of the nature of the job If the radiator is not cleaned properly it WILL cause improper cool ing and WILL eventually cause serious damage to your engine The debris accumulating on the radiator can be lessened by lowering the RPM on the engine to a level just enough to vacuum the leaves The higher the RPM the more dust that is put into the air Also it may be necessary to put mesh or tarps on the top of the leaf box container to reduce the debris and dust If this is done make sure there is enough air ventilation on the box so the box is not blown apart Proper belt condition and coolant mix ratio as well as coolant conditioners are all critical to proper engine cooling See the engines owner s manual for specifics on coolant mixture ratios and conditioners The radiator should be inspected and cleaned with compressed air everyday at the very least A DANGER NEVER attempt to clean or inspect the radiator with the engine run ning or while the engine is HOT Allow the engine to cool at least one hour before mantain
20. e Sam gt alal d ij e j Ti f A ba bye A SA ME i i a S E Ble X Switches have Brown Tan P wires attached J x A K Wa nv N A e A i eM PART I NO NUMBER DESCRIPTION 1 35423 049 Water Temperature Switch 2 C5104 4 2 Fitting for Water Temperature Switch di 9603273 Oil Pressure Switch 4 1500171 Oil Temperature Sender 5 3750 2 Bushing for Oil Pressure Switch and Sender 6 52320 009 Water Temperature Sender Engine Senders Switch Group Caterpillar Engines Water Temp Switch Tg 5 K e see enlarged picture to 1 Me the left ITEM NO EE E E PART NUMBER 35423 049 3054 2204 9603273 1500171 3750 2 52320 009 3054 2202 3054 2203 DESCRIPTION Water Temperature Switch Fitting for Water Temperature Switch Oil Pressure Switch Oil Temperature Sender Bushing for Oil Pressure Switch and Sender Water Temperature Sender Bushing Adaptor temp sender Bushing Adaptor oil pressure switch THE D D co CLUTCH GROUP Clutch Breakdown Auto PTO Breakdown Auto PTO Linkage Clutch Assist Breakdown ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 600 446 9823 Ad NO HO HILNID AutoHD PTO Clutch Group February 2006 Present ITEM PART NO NUMBER DESCRIPTION OD 48080050 OD 48080050 7 Complete PTO and Clutch Assembly 02 06 02 08 Complete PTO and Clutch Assembly 03 08
21. ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures Removing Drive Bearings refer to 5 3a thur 5 3d 1 Remove the impeller and drive belt as described in this manual 2 If the bearings have not siezed onto the shaft then removal is straightforward di Loosen the pulley item 5 fig 5 3a by removing the bushing bolts item 6 fig 5 3a 4 Remove the bearing collar Item 8 fig 5 3b if equipped at the rear of the front bearing the bearing closest to the blower housing figure 5 3c 9 On the rear bearing closest to the engine loosen the set screw on the bearing lock collar fig 5 3c figure 5 3d 6 Using a punch loosen the lock collar fig 5 3d 7 Pull the shaft out toward the blower housing The bearing plate front bearing and pulley should come out in one unit 5 A I i ODB COMPANY ODE 800 446 9823 Service Section 5 3 Replacing the Drive Belt if equipped continued Review the safety section of this manual before attempt ing these procedures figure 5 3a 1 2 figure 5 3b Collar Item 8 ae 3 4 deny Bearing Plate WG ODB COMPANY We lie d Removing the Drive Bearings continued If the shaft doesn t pull out easily lubricate the shaft generously where the shaft goes through the bearings If the shaft s
22. of the housing and line up the bottom of the liner with the stop at the bottom of the housing The short liner has the overlap piece on it and should be installed as shown in the pictures at the left 2 Tack weld the liner in place every 8 to 10 inches to help keep the liner in place ODB COMPANY ODE 800 446 9823 Service Section 5 5 Replacing the Blower Housing Liners continued figure 5 5a Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures To gain access to the interior of the blower housing please see the previous sections Installing the Liners refer to 5 5a and 5 5b contin ued di Install the long liner the same way as the short liner except the long liner should slip under the overlap piece Make sure the liner slips under the rear lip and the overlap piece Keep all fuel and fuel fumes away from the unit when grinding or weld ing Work only in a well ventialted area 4 Tack weld the long liner to the overlap piece and tack weld around the liner as you did on the short liner 9 i a 5 Install the two bolt in liners just as they were removed Weld Auto Mfg Clutch Adjustment Rotating Shafts pulleys and moving belts can cause severe
23. removed screw those bolts into the threaded holes on the bushing Drive the two bolts into the bushing Fig 5 This will separate the bushing from the impeller Alternate from one bolt to the other driving only about a 1 4 at a time to keep the bushing coming out straight It 1s 1m perative to keep the bushing straight to remove it CAUTION Before removing the blower housing face remove the negative battery cable to ensure unit can not be started IMPORTANT Be sure to drive the bushing out evenly or it will get in a bind making removal much harder 6 If the bushing does not come off using the two bolts drill and tap several additional 3 8 16 holes around the bushing Using Grade 8 3 8 16 2 inch bolts alternately drive the bolts 1 4 at a time to remove the bushing KEEP THE BUSHING STRAIGHT while removing IMPORTANT If additional holes were drilled in the bush ing it can not be reused It must be be replaced 7 Once the bushing has been removed use an overhead crane or other suitable device to help lift the impeller out of the blower housing 8 At this point it would be a good idea to inspect the blower housing liners and blower housing for any damage or wear Any damage or wear to the liners should be fixed by replacing the liners immediately Fig 1 Direct Drive Fig 2 Belt Drive Fig 3 Fig 4 Fig 5 Service Section 5 4 IMPELLER INSTALLATION AND REMOVAL continued Fig
24. ring should be checked and lubricated daily to minimize wear Apply grease and or SAE30 weight oil wherever applicable While lubricating make sure all components are in good working order and not worn in any way ODB COMPANY 800 446 9823 Maintenance Section Figure 4 3d 4 3 LUBRICATION continued Lubrication Points continued 4 Boom Swivel and Barrell Assembly Bearings figure 4 3d These bearings are on most of ODB s model leaf machines after 1996 Grease the boom bearings once every week with a multi pur pose moisture resistant 2 grease 5 PTO Bearing amp PTO Shaft Fitting figure 4 3e The PTO bearings should be greased after every 50 hours of operation with a high grade high tempera ture lithium base 2 lubricant having an operating temperature of 200 degrees F Three to five pumps with a hand operated grease gun is sufficient NOTE Units manufactured after 2000 may not have a PTO bearing grease fitting These bearings are sealed and do not require greasing The PTO crossover shaft and linkage should be lubricated with high temperature lithium base 2 lubricant after 200 hours of operation 6 Hinge and Friction Points Leaf vacuum opera Figure 4 3f tion and longevity can be improved by keeping a hinges and friction points lubricated ODB recom Uto ta ea RR I g p re er Sr act mends that lubricaton be performed weekly Use T pr SAE30 weight oil on hinges and a premium grade
25. the engines continues to run then a the problem lies in the limit switch or the limit switch g Brown wiring If the engine still cuts off then the limit switch is T not the cause go to Testing the shut off switch SSC TO TEST THE LIMIT SWITCH Urange C With an ohm meter check the resistance of the terminals A amp B Fig 1 while the button is not depressed There should be no resistance or continuity With the button depressed there should be full continuity or infinite resistance if not the switch is bad and should be replaced TESTING THE SHUT OFF MURPHY SWITCH Pull out the ignition switch to the first position Put a test light to terminal B Fig 3 to test for current If there is no current at B power is not getting to the shut off switch Then the problem 1s not the shut off switch If there is current at terminal B put a test light on the fuse at location Z Fig 3 above If there is no current there the fuse is blown Replace fuse If there is current at B and Z push the override button letter X above Fig 3 in on the shut off switch While the button is depressed place the test light on terminal C Fig 3 If there is current at terminal C then the shut off switch is functioning properly and the problem lies elsewhere If there is no current at terminal C then the shut off switch is defective and needs to be replaced Next locate the fuel solenoid valve locat
26. the safety and pre operating sections of this manual before star ing the engine DO NOT start the engine in an enclosed building Proper ventilation is required before starting the engine Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and op erating instructions It is especially important to review break in service procedures for brand new units Starting Procedure refer to figure 3a 1 Perform all the pre starting pre operating checks outlined in the EOM and in this manual 2 Make sure the PTO is disengaged as shown in figure 3b 3 Press the throttle control fig 3a on the right side for 2 seconds 4 Depress and hold the Murphy switch while start ing ODB 800 446 9823 Operating Section FR 3 1 Starting Engine continued gure Ja Typical Typical IMPORTANT Do not operate the starter for more than 30 seconds at a time To do so may overheat the starter If the engine does not start the first time wait at least 2 minutes before trying again If the engine fails to start after 4 attempts see the trouble shooting sec tion of the EOM and this manual Pull the ignition switch all the way out when the engine starts release the ignition switch It should spring back to the first position IMPORTANT If the ignition switch is released before the engine starts wait until the starter and the engine stop turning before trying again This w
27. 1500207 PTO Bearing Front AutoHD PTO Linkage Group February 2006 Present fi te j N da fy d Ze d i Ji i fi d d CH ra A ge Pd dd 28 95 ITEM Z Z ch Li OMANMMR OMEGA Z CH item 7 Unit PART NUMBER 41500063 41500251 41500174 41500999 41500095 41500166 41500065 41500066 41500019 see below 41500042 HD 41500043 41500044 41500045 LCT600 6000 SCL800 60C LCT650 DESCRIPTION Fork 02 06 02 08 Fork 03 08 Clip Spring in Fork Return Spring Linkage Bracket Linkage Bracket Linkage Rod Linkage Rod Linkage Rod End Shaft Lever Shaft Housing AutoHD Grease Zerk Clutch Handle Shaft Bushing Auto HD 41500041 HD 41500041A HD 41500041B HD ITEM NO 12 14 15 16 17 19 20 22 23 24 PART NUMBER 41500046 41500030 45000050 41500001 41500072 15000177 45000063 45000064 45000012 45000015 45000044 45000175 41500164 41500103 DESCRIPTION Shaft Collar Rocker Ball Nut 3 8 16 Pivot Ball 02 06 02 08 Pivot Ball 03 08 Bolt 3 8 16 x 1 3 4 Lock Washer 3 8 Flat Washer 3 8 Bolt 1 4 28 x 2 Locknut 1 4 28 Handle Boot Alignment Tool Alignment Tool Clutch Assist Group Auto PTO J ohn Deere 4045D T 11 00 Caterpillar 2005 and after x ITEM PART NO NUMBER DESCRIPTION 1 400050 A Clutch Cylinder 2 400054 C Cylinder Support
28. 3 HYF 1007 HYF 1042 HOSE 1009 HOSE 1011 HYF 1043 HYF 1016 HYF 800 529 800 529B HYF HYF HYF TCC 1100 DESCRIPTION Fitting 1 2 5 8 P 90deg Fitting 3 8P 1 4 90 deg Fitting 1 P Hydraulic Hose 1 x 30 Hydraulic Hose 3 8 x 96 Fitting 1 P to 1 Fitting 3 8 o ring 90 deg Fitting Fitting Filter Assembly Filter Element Fitting Tee Fitting Fitting Dual Function Valve Body SCL800SM Valve Body Group Computer Controlled Units 2005 Present Non Computer Units an 2007 Present ITEM PART NO NUMBER DESCRIPTION 1 TCC 1100 Complete Valve Body includes all below 2 565534 Solenoid Cartridge Valve 3 300AA00111A Solenoid Coll 4 02 200043 Flow Control 1 5 5 02 201570 Flow Contro 1 75 6 02 171257 Check Valve 7 02 171976 Counter Balance Valve 8 02 164337 Relief Valve 36 35 9 800 529B Filter Element 10 02 164337 Relief Valve 36 35 11 565845 Check Valve 12 02 177834 Relief Valve 25 12 13 600 5000 1 5 2 8 Pressure Transducer Notes There have been various versions of this valve but the basic valve body should look look the valves above SCL800 Manual Top Hinge Door Group 2006 and after Fr ros onde Door tems fo 900 2088 rrusssot O EN T TRATTA ARTT PAT TTT APART TATA EE ATE ARTT EE d f Z tit Il II II I Pe HE Ana E TN EE Gr E TA AAA At tit TRN HEE de dE CH d ATTRA d E dE EN dd EE di EN d E 7 GE 7 Gr e ek Gi
29. 50 100 200 Hours Hours Hours Hours Check and add engine oil coolant fuel and Check for loose nuts or bolts Check for fuel oil coolant and hydraulic leakage Check or clean radiator screen Lubricate impeller shaft flange bearings if equipped Check lug nuts and tire pressure condition Check trailer safety chains and hitch Check tow bar for damage or wear Check and clean instrument panel and circ board Clean pre cleaner Check air filter for dirt or debris Check trailer lighting and trailer brake operation Change engine oil Clean and check battery and connections Check power band tension if equipped Check power band condition if equipped NC ECO 8 BR S ei RW S 8 WS E Li di Check impeller for damage cracks or wear os ME i i Gi We i Gel ii a ii ch WS E li EEE gt O Dv e O a gt O LI Q gt O o O O 3 Grease non conductive circuit board connectors Clean hydraulic pump motor connections Lubricate throttle and choke cables Check blower housing liners for cracks or wear Change hoist hydraulic fluid and filter Change boom hydraulic fluid Inspect intake and exhaust hoses for damage Check exhaust duct gasket for wear Replace oil filter Replace air filter primary element Inspect radiator and hoses Check fan belt conditions and tension Inspect all duct work for cracks holes or wear Grease Inspect wheel bear
30. 99 Steel tanks 3 SCL833 606 Fuel Pick Up Tubes plastics tanks 4 SCL833 607 Gasket plastic tanks 5 LCT633 617 Fuel Strainer plastic tanks 6 SCL833 631P Fuel Tank Hold Down Top plastic tanks Ze SCL833 611P Fuel Tank Hold Down Bottom plastic tanks 8 SCL833 621P Fuel Tank Hold Down Side plastic tanks Units made before 7 1999 had steel tanks These tanks are no longer available A conversion kit must be purchased SCL800TM SM FUEL TANK GROUP April 2007 and after SEH E DESCRIPTION NO NUMBER 1 800 3501 Fuel Tank includes 2 6 2 800 3502 Fuel Cap 3 800 3503 Fuel Sender 4 MET633 901M Grommet 5 MET633 901 Fuel Fitting not pick up 6 800 2527 Fuel Fitting Pickup tube and screen 7 800 3506 Tank Support Bracket Bottom 8 800 3504 Tank Support Bracket Front 9 800 3505 Tank Support Bracket Top ITEM PART NUMBER oN cS Ol SR 10 11 lo 14 SCL800SM 3X Hydraulic Tank Group All 3X Trucks April 2007 and after TCC 1102A FCS 437W SCL 5CT1214 TCC 1104 TCC 1104B TCC 1107 HYF TCC 1102B TCC 102G HOSE HOSE TCC 1101 HYF 1016 HYF 1036 HOSE 1013 DESCRIPTION Hydraulic Tank Fill Cap Fluid Level Gauge Hydraulic Filter Filter Element not shown Gauge Fitting Tee Access Panel Gasket for Access Panel Hydraulic Hose 3 8 Hydraulic Hose 3 8 Hydraulic Pump Fitting 3 8 o ring Fitting 1 2 5 8P 90 deg Hydraulic Hose 1 4 x 107 ITEM PART NUMBER 15 16 HYF 102
31. A Bearing 13 800 2710 Jack Bolt 3 LCT600 610 Bearing Plate 03 02 14 800 2704 Lifting Cam Shaft 4045D LCT600 611 Bearing Plate 04 02 800 2704A Lifting Cam Shaft 6068D 4 SCL850 606 Power Band 15 800 2703A Lifting Cam 5 LCT650 603 11 Pulley 16 800 2751 Cover Plate 6 LCT650 604 Bushing Ke LCT650 602 C Bearing Collar 2 LCT650 601K Step Down Key 18 800 2730 Shaft Cover 8 800 2750A Belt Guard Shaft 19 UU 199T52500 Bearing Auto Luber 9 800 2750 Belt Guard LH amp RH 20 UU 199T52500H Lube Hose 10 LCT609 602 Latch top and bottom 21 UU 199T52500B Bracket for Auto Luber 11 800 2701 Engine Adaptor Rear CHASSIS AND HOPPER GROUP Fuel Tank Hydraulic Tank amp Valve Assembly Top Hinge Door Group Top Screens Assembly Chassis Body Prop Group Light and Reflector Assembly Automated Door Latch Assembly Air Group Box Container Interior Group Bottom Exhaust Group optional dNnOYD Y3ddOH ANV SISSVHI ODB COMPANY 5118 Gien Alden Drive Richmond VA 23231 800 446 9823 SCL800TM FUEL TANK GROUP All Years non electric fuel gauge de en DESCRIPTION NO NUMBER 1 SCL833 601P2 Fuel Tank all years Units before 7 1999 need this tank and kit SCL833 601 KIT Retro Kit to convert steel tank to plastic tank 2 SCL833 604A Fuel Cap and Gauge 07 1999 and after Plastic tanks SCL833 604 Fuel Cap and Gauge BEFORE 07 19
32. ATING SECTION 3 1 Starting Engine 3 2 Engaging PTO 3 3 Dumping the Body 3 4 Hose Boom Operation 3 Axis 4 0 MAINTENANCE SECTION 4 1 Maintenance Overview 4 2 Maintenance Interval Chart 4 3 Lubrication 4 4 Preventative Maintenance 4 5 Torque Values 4 6 Quick Reference Maintenance Chart ODB COMPANY DD 800 446 9823 TABLE OF CONTENTS SAFETY OPERATING AND MAINTENANCE TABLE OF CONTENTS continued 5 0 SERVICE SECTION SERVICE AND TROUBLESHOOTING 5 1 Blower Housing Face Removal 5 2 Drive Belt Replacement 5 3 Drive Bearing Replacement 5 4 Impeller Replacement 5 5 Blwr Hsing Liner Replacement 5 6 Auto PTO Linkage Adustment 5 7 Engine Electrical Troubleshooting WIRING DIAGRAMS Basic Wiring Diagram Instrument Panel Wiring Joystick Wiring Diagram Terminal Box Wiring Diagram Valve Body Wiring Diagram Remote Clutch amp Throttle Diagram Chassis Wiring Diagram HOIST HYDRAULIC SYSTEM Hydraulic System Diagram Hoist Operation 6 0 PARTS BREAKDOWNS ENGINE GROUP Inst Panel Breakdown Air Cleaner Assembly Engine Sheet Metal Assembly Engine Mount Engine Exhaust Radiator Assembly Remote Throttle Ass y CLUTCH GROUP Clutch Breakdown Auto PTO Breakdown Auto PTO Linkage Clutch Assist Breakdown ODB COMPANY 6 0 PARTS BREAKDOWNS cont BLOWER HOUSING GROUP Blower Housing Face Belt Drive Group OPTIONAL Imp amp Bir Housing Breakdown CHASSIS AND HOPPER GROUP Fuel Tank Assembly Hydraulic Tank amp Valve Ass
33. Bracket JD 3054 2160 Cylinder Support Bracket Caterpillar 3 400054 A Clutch Bracket Arm 41500095 Clutch Bracket Arm Auto HD 4 41500019 Linkage Rod end 41500019A Linkage Threaded insert 5 400050 C1 Bearing 6 41500042 Pivot Shaft Tube 41500042 HD Pivot Shaft Turb Auto HD 7 41500041 Pivot Shaft LCT600 41500041 HI Pivot Shaft LCT600 Auto HD 41500041A Pivot Shaft SCL800 amp LCT60C 41500041A HD Pivot Shaft SCL800 amp LCT60C Auto HD 41500041B Pivot Shaft LCT650 41500041B HD Pivot Shaft LCT650 Auto HD 8 400050 C2 opacer Note Auto HD is used on engines with 99HP or greater and other engines as an option Started 08 22 05 BLOWER HOUSING GROUP Blower Housing Face Belt Drive Group optional Impeller and Housing Breakdown ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 600 446 9823 d0H5 DNISMOH HIMO 19 ITEM NO PI 9 10 10 Blower Housing Face Group SCL800TM Single Axis units April 2003 and after PART NUMBER SCL621 601C SCL621 601BD SCL875 001A SCL875 001 SCL621 603 SCL621 604 SCL621 602 LCT690 601 A LCT609 602 LCT616 801 SCL820 875 800 2801 DESCRIPTION Blower Housing Face direct Blower Housing Face belt drive Intake Swivel Elbow Bearing for Swivel Elbow Support Bar Support Bar Bracket Inspection Door Limit Switch Limit Swith Wire Boom Bearing Exh Duct direct drive only 03 03 Exh Duct direct drive only 04 03 ITEM NO
34. EF TS i 4 BOOM RIGHT er KNUCKLE IN NOTE Do not force the joystick Pushing the joystick harder does not make the boom work harder or faster Application of too much force will damage the joystick Do not make fast jerking movements with the boom try to move the boom slowly and smoothly Leaves will vacuum better and the unit will last longer ODB COMPANY Boom Operation continued 9 b b d Using the sticker located on the control panel as a reference fig 3 4b maneu ver the hose to the leaf pile Engage the clutch fully using the steps outlined earlier in this manual Always keeping the hose nozzle at a 45 degree angle This allows proper air flow and will reduce clogging DO NOT bury the nozzle into the leaf pile this will cut off the air flow and will make vacuuming much more difficult and will increase the chance of clogging If leaves are not vacuuming increase the engine rpm to 1 400 and try vacuuming again NOTE Wet leaves will need higher rpm s to vacuum whereas dry leaves will only need minimal rpm s Continue moving the nozzle slowly and carefully in a sweeping motion above the leaves while vacuuming 800 446 9823 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION 4 1 Maintenance Overview 4 2 Maintenance Interval Chart 4 3 Lubrication 4 4 Preventative Maintenance MAINTENANCE 4 0 4 5 Torque Values SECTION 4 6 Quick Reference Maintenance Chart ODB CO
35. LATCH 5 6 Orange 15 White w red stripe E 7 White 16 red w blue stripe D 2 8 Blue 17 blue w white stripe Engine Main Harness 9 orange wiyellow stripe Socket 1 Yellow to dead man valve Instrument Panel Main Harness Plug 2 Orange to up solenoid 13 2 1 3 Blue to down solenoid 3 Axis Boom Valve Wiring Harness 6 5 A 4 Grey to forward solenoid g Fut ee EI 5 Green to reverse solenoid e 6 Brown to in solenoid 7 Purple to out solenoid 8 Blank 9 Black not in wiring harness Blue wiwhite stripe aux lights Yellow CARI O lt A i i i I Aux Lights 42V ACC 4 Yellow Red Positive 25 amp max Yellow WW Remote Throttle ie Black to relay at joystick Z Es Remote Yellow Green w yellow stripe Clutch Instrument Panel and Switch Diagram CIRCUIT BOARD Joystick Fuse B ue w white stripe Engine Plug view from the rear of panel SH Zen SP Ion oo THROTTLE AND SE CLUTCH SWITCHES Red Black Negative 10 ga
36. MPANY Manufactured by Maintenance Section 4 1 MAINTENANCE OVERVIEW Only properly trained personnel should perform maintenance or repair on this equipment Consult ODB before performing any maintenance procedures that is not specificially covered in this manual Improper maintenance or repair may void any and all war ranties on this equipment Improper maintenance or repair CAN result in equipment damage and or personal injuries nri BEFORE CONTINUING please read and understand the Safety Pre operating and Operating sections of this manual before doing any prodcedures in this section A properly maintained leaf vacuum will dramatically extend the life of the unit and will create a safer work place as well For the general safety and welfare of all personnel it is important to create a scheduled maintenance program that covers all the elements in this manual as well as the engine PTO and axle owner s manuals provided with this unit Use the chart on the following page as a guide for your scheduled mainte nance program lf there are any questions concerning any ot these proce dures please call ODB ODB COMPANY Manufactured by Maintenance Section 4 2 MAINTENANCE AND LUBRICATION CHART This chart is only a reference always consult the Owners Manual of the Engine PTO etc for actual recommendations Use Hour Meter as a Guide INTERVAL MAINTENANCE Daily Every Every Every Every 25
37. N Sce Crysteel Truck Body Prop section for complete instructions LOWERING THE DUMP BODY l AR ot Make sure the leaf vacuum is connected properly to the towing vehicle DO NOT RAISE THE HOIST IF THE UNIT IS NOT PROPERLY CONNECTED TO THE TOW VEHICLE Make sure all persons tools or other objects are clear of the hoist Make sure body prop is down Set engine speed to appoximately 1 200 RPM s and slowly lower hoist When the dump body lowers to approximately 12 from the bottom position the body may stop This is because a safety check valve 1s installed in the hoist hydraulic lines The check valve prevents the dump body from being lowered too quickly DO NOT REMOVE OR ALTER THIS VALVE IN ANY WAY If the body stops near the bottom raise the body approximately 12 and slowly lower the dump body to the bottom The body must be lowered slowly the last 12 or it will not go to the bottom position THE i D D co PARTS BREAKDOWNS SECTION Engine Group Clutch Group Blower Housing Group Chassis and Hopper Group Hose Boom Group ODB COMPANY 5118 Glen Alden bate Richmond VA 23 800 446 9823 NOILIAS NMOQGAVAdd SLHVA ENGINE GROUP Instrument Panel Air Cleaner Engine Sheet Metal Engine Mount Engine Exhaust Radiator Assembly Remote Throtte Assembly dnOYD ANIONS ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 SCL 3X In Cab Instrument Panel Mounting Grou
38. NUMBER STD 3000 5TD 3000D STD 3000A STD 3000B STD 3000C STD 3000E STD 3000F Sole Qi DESCRIPTION Entire Assembly Box and Cover Backing Plate Spacer requires 4 Circuit Board Actuator Wiring Harness Instrument Panel and Nozzle Wiring Harness Note This assembly is only used if the unit is equipped with the OPTIONAL remote clutch or remote throttle configuration Engine Miscelleous Parts Group John Deere Engines Enlarged View of 4045T 9101 ITEM PART NO NUMBER DESCRIPTION 1 39011 2 Throttle Connector 2 4045 9101 Throttle Cable Bracket All units with John Deere natural engines non turbo All LCT turbo units still use this bracket 4045T 9101 Throttle Cable Bracket 2004 and after SCL s with turbo engines 3 4045 9101A Throttle Cable Clamp LCT s with JD engines 4045T 9101A Throttle Cable Clamp for 4045T 9101 only 4 400016 Fuel Line Bracket 9 2856 26012 Grommet Door 6 ST40 Starter Solenoid Engine Miscelleous Parts Group Caterpillar Engines ITEM SI N PART NUMBER OD 39011 2 3054 9101 3054 9101B OD 400016 OD ST40 DESCRIPTION Throttle Connector Throttle Cable Bracket Caterpillar Throttle Cable Clamp Caterpillar Fuel Line Bracket Starter Solenoid Engine Senders Switch Group John Deere Engines 2 k n QLL ana Water Temp Switch Srna kr 44 D e N 2 see enlarged picture to pee ee Rak ithe left Fuel Injector Pump
39. Overheating High slip Check oil level Check installation Check engine rpm Low ventilation Clean ventilation openings Add oil if required Oil leakage at engine side Oil leakage at output side Fusible plug whether installed Rotating seal Replace Check shaft wear Noise Elastic coupling wear Torsional vibration high temperature misalignement oil elastic coupling Spline wear between output shafthub inner impeller Dismantle and replace worn components Temperature switch intervention High oil temperature See overheating Wrong switch setting See test certificate and TF 5941 O tf6217 3 06 04 01 TRANSFLUID S r l via V Monti 19 20016 Pero Ml Italy tel 0039 02 339315 1 fax 0039 02 33910699 www transfluid it e mail info transluid it DO NOT ATTEMPT TO OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL ODB FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN INJ URY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD THE i LI b e
40. PMENT DAMAGE AND SERIOUS BODILY INJURY ADANGER RENE TOW BAR AND CHECK THE MOUNTING HOLES FOR DAACKS bigti WESA BEFORE THE WECHRE 15 PUT N SERVICE EVERY SEAGH WELLL INSPECT TRE TOM BAA DALY FOR DABLLSE IF THE TOW BAS S BENT DO MOT TOW BI amp CHIME REFLACE TOW BASS DO MOT FEW MALHHE UHLESS ALL SAFE inane ARE PROFERLY ST AL Ki AND ih oo I OPERATING CONDMONI LURE TODO SO MAY REGUL BOOLT AER OF FATAL JU ESES RA EES CHECK WHEEL Liim BEFOME MOVING THIS nE YO uo ec Fa PMLI GO Bia BUE SL T iF DOD CH A ea ON FATAL Ihe Ti 4 ODE OLD DOMNU att DOMINION BRUSH CO RICHMOND VIRGINIA 15 16 2 0 PRE OPERATING SECTION 2 0 Pre Operating Section 2 0 PRE OPERATING SECTION 2 1 Instruments and Controls 2 2 Safe Operations 2 3 Preparation for Operation 2 4 Pre Transport Checks 2 5 Protective Equipment and Clothing 2 6 Worksite Preparation ODB COMPANY Manufactured by Pre Operating Section H i Murphy Switch al US I i Ignition Switch lways make sure the PTO is disengaged before starting unit ODB COMPANY 2 1 INSTRUMENTS AND CONTROLS Ignition Switch Used to power the accessories and start the unit Unit will not start without Murphy switch depressed ACCESSORIES first position STARTER ENGAGE second position springs return to first position Murphy Switch This switch overrides the low oil pressure and high temperature cutoff cont
41. TION Marker Light Red rear of unit Marker Light Yellow front of unit Sealed Light Round Red 3 req d Oval Grommet LED Tail Light Assembly after 01 05 Plug Harness after 01 05 Oval Grommet for tail light License Plate Light License Plate Bracket Door Hinge LED Strobe Light with asher SCL800SM Automated Door Latch Group Jan 2007 thru present Item 21 1s on NON computer models only 5 ITEM PART ITEM PART NO NUMBER DESCRIPTION NO NUMBER DESCRIPTION 1 800 401 Hydraulic Cylinder 155 800 425 Mercury Switch Assy 2 800 408 Pin 15 includes 16 21 below 3 800 419 Cylinder Guide 16 800 426 Switch Box 4 800 410 Spring 17 800 427 Switch Cover 5 800 411 Washer 18 800 428 Mercury Switch 6 800 412 Pin 19 800 429 Back Plate 7 800 406 Flange Bearing 2 bolt 20 800 430 Wiring Harness 8 800 407 Pillow Block Bearing 21 800 431 Relay 9 800 402 Actuator Shaft short 22 800 433 Limit Switch 10 800 403 Actuator Shaft long 23 800 434 Bolt 11 800 404 Hook Assembly 24 800 435 Switch Cover 12 800 405 Center Pivot Arm 25 800 436 Switch Actuator Cam 13 800 413 Nut 26 800 432 Limit Switch Plate 14 800 414 Key Hook Assembly Note Item 21 is on NON Computer models only SCL800SM Air Group July 2001 thru December 2005 ITEM PART NO NUMBER DESCRIPTION 1 800 507 Hand Valve 3 axis units with Auto Door Latch SCL843 605 Hand Valve 3 axis units without Auto Door Latch 2 800 415 Air operat
42. ace refer to 5 1a and Bolt Frame n 5 1b e W 1 Raise the dump body and secure it as described previously in this manual making sure the body prop is in place 2 Unbolt the 4 bolts holding the intake hose flange assembly to the blower housing face figure 5 1a and remove the hose assembly figure 5 1b 3 Remove the frame bolts figure 5 1b 4 Turn the adjusting rod bolt figure 5 1b counter clockwise to begin moving the boom frame out The frame has a built in stop to prevent it from moving too far out di Once the frame is as far out as possible secure the blower housing face with an overhead crane or lift to prevent the face from falling after the bolts have been removed 6 Remove the housing bolts figure 5 1a from the housing face to gain access to the impeller ODB COMPANY ODE 800 446 9823 Service Section 5 2 Replacing the Drive Belt if equipped figure 5 2a d WARNING Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Top Cover Plate di WARNING Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures Removing Drive Belt refer to 5 1a thur 5 1d 1 Open the belt guard figure 5 2a to gain access to the power band 2 Remove the top cover plate figure 5 2b gt Loo
43. aintenance and detailed equipment safety checks ODB strongly recommends all training programs be documented to ensure all operators and mechanics receive initial training on not just the opera tion but the safety features of the leat collector Manufactured by ODB COMPANY SAFETY PRECAUTIONS 1 4 SAFETY DECALS SCL800 Read and Follow all Safety Sticker Warnings Replace all damaged or missing stickers im mediately 3 9 11 1 2 3 12 3 8 9 15 16 7 6 10 5 17 18 19 Decals shown on next page ITEM PART NO NUMBER DESCRIPTION IR 200175 Danger Do Not Raise Hoist Without Trailer Attached Di 200179 Danger Do Not Ride Sit or Stand on Unit 3 200181 Danger Head Eye and Ear Protection Required 4 200186 Danger Do Not Open Doors While Unit is In Operation 5 200188 Danger Do Not Go Under Raised Body 6 200055 Use Diesel Only 7 200177 Danger Flammable 8 200059 Do Not Engage PTO over 1 000 RPM 9 200183 Danger Rotating Parts 10 200178 Danger Explosion Hazard 11 200189 Danger Check Impeller and Liners Daily for Wear 12 200180 Danger Inspe
44. amount of pressure See PIC 4 Move the adjustment nut to create the 1 8 gap 7 Re install the return spring Pi Service Section N me Start the engine using the normal procedure then release B 5 7 Engine Electrical Troubleshooting Guide in o Typical Limit Wiring O Urange Brown Bo NO White with Red Stripe B Switch Diagram Fig 1 Fio 2 1g ENGINE RUNS ONLY WHEN OVERRIDE Tee BUTTON IS DEPRESSED A NUIT amp Make sure the PTO s disengaged D Sn Take a look at the limit switch located at the inspection E ele a door of the blower housing Check to be sure that the 35423 049 Sender 1500171 oz inspection door closes completely and that the door presses in the limit switch The limit switch is extremely sensitive and only needs to open 1 64 to shut the engine off Fuel Injector Solenoid If the inspection door closes properly and presses in the limit switch properly then disconnect the two wires from the back of the limit switch Murphy Switch Yellow Fuse the shut off button If
45. ar up to the bearing and make sure the groove in the collar goes inside the groove in the bearing Tighten the set screw figure 5 3e Install the front locking collar sliding the locking collar up to the bearing and the turn the collar clockwise until is slips over the inner ring exten stion and engages the eccentric Turn by hand until the parts are locked together Place a punch or drift in the blind hole in the collar and strike it sharply to the lock the collar and ring tightly together figure 5 3f Tighten the set screws with an Allen wrench until the set screw stops figure 5 3g Do steps 11 14 for the other bearing also Line up the pulleys and tighten the busing Re install the belt guards and impeller as de scribed earlier ODB 800 446 9823 Service Section 5 4 IMPELLER INSTALLATION AND REMOVAL REMOVAL A 1 The blower housing face must be removed to gain access to the impeller Use an overhead crane or forklift to support the face while removing 2 Once the face has been removed remove the shaft protector Fig 1 or 2 3 Saturate the shaft and bushing using a penetrating lubricant to help loosen the bushing Clean any grease or debris from the bushing and shaft 4 Remove the 3 bolts attaching the bushing to the impeller Fig 3 Being careful not to break the bolts If a set screw is on the lip of the bushing loosen it using an allen wrench Fig 4 5 Using two of the bolts that were just
46. be vacuumed must be done prior to the vacuuming process We realize that it is Impossible to com pletely inspect every inch of leaves being vacuumed but it is imperative that all leaves be inspected for obvious dangerous material before vacuuming 2 The operator should never be in the line of traffic the operator should work on the shoulder whenever possible 3 The operators should place cones or other barriers to provide adequate warnings to vehicles and pedestrians that vacuuming is in progress 4 Confirm that all operators are wearing proper clothes and per sonal protective equipment 5 Restrict all personnel except the operator from the area near the leaf vacuum DO NOT allow pedestrians children or animals near the work area 6 Make sure that the exhaust hose fits properly into the box con tainer so that all debris is blown into the box container Manufactured by ODB COMPANY 3 0 OPERATING SECTION 3 0 OPERATING 3 0 OPERATING SECTION SECTION 3 1 Starting Engine 3 2 Engaging the PTO 3 3 Dumping the Body 3 4 Hose Boom Operation 3 Axis ODB COMPANY ODB 800 446 9823 Operating Section Murphy Switch vw figure 3a i L M gw h ji M ST e C EI Ignition Switch ODB COMPANY Oil Press Gauge SI Oil Press Gauge Boom Up Down Buttons 3 1 Starting Engine Always make sure the PTO is disengaged before starting unit Thoroughly read and understand
47. before a different type of grease used in these bearings are also critical to grease is used Mixing grease WILL the performance of the bearings Amulti purpose cause premature failure to the bear heavy load high temperature moisture resistant 2 ings grease Is required for the drive bearings ODB recommends LubeMaster Premalube 4234 grease Other premium quality grease that matches the above requirements may be used but after years of testing ODB recommends the Premalube grease ODB COMPANY DD 800 446 9823 Maintenance Section 4 3 LUBRICATION continued Lubrication Points continued 2 Trailer Wheel Bearings figure 4 3b All of ODB s units are equipped with oil lubricated hubs Periodically fill the hub with a high quality hypoid gear oil to the level indicated on the clear plastic oil Figure 4 3b cap The oil can be filled from either the oil fill hole in the hub or through the rubber plug hole in the cap itself Oil specifications SAE 90 Hypoid Gear Hypoid Rear Axle Gear Oil Approved Sources Union Oil Co Union MP Gearlube LS EXXON Co Gear Oll GX80W 90 Mobil Oil Corp Mobilube SHC 75W 90 Penzoil Prod Co Multipurpose Gear Lubr 4092 EN or Mulitpurpose Gear Lubr 4096 For any questions concerning wheel lubrication please consult the axle owner s manual supplied Figure 4 3c with your leaf collector or contact ODB 3 Hitch and Tongue figure 4 3c The hitch and hitch
48. cle turns will not activate the safety breakaway switch NOTE Follow manufacturers procedure to ensure tow vehicles brake control box is properly ad justed 5 Check the general condition of the tires tire pressure and ensure that all lugnuts are securely fastened ODB COMPANY 800 446 9823 Pre Operation Section 2 4 PRE TRANSPORT CHECKS continued IMPORTANT CHECKS continued 6 Visual examination of the leaf vacuum frame suspension and struc ture to determine if all components are correctly positioned and secured for travel 7 Check the intake hose boom to verify that it is securely fastened to the leaf vacuum and can not swing free 8 Verify there are no loose tools or materials on the trailer inside the intake and exhaust hoses or inside the engine sheet metal 9 Check all cones wheel chocks signs or other support tools and materials to ensure proper stowage ODB COMPANY 800 446 9823 Pre Operating Section 2 5 PERSONAL PROTECTIVE EQUIPMENT AND CLOTHING IMPORTANT CHECKS Anyone operating ODB s leaf vacuums MUST wear appropriate protective equipment and clothing to protect them from injury during operations Always wear proper safety equipment as outlined below not wear ing such equipment CAN result in serious personal injury or pos sible death PROTECTIVE EQUIPMENT 1 Head Protection Hard hats without under chin strapping 2 Eye Protection Wraparound goggle type eye pr
49. ct Tow Bar for Damage 13 200104 Warning Check Lug nuts 14 200061 ODB leaf collection systems sticker 15 200120 Throttle decal 16 200112 Safety Shut off Ignition decal 17 200190 Caution Unload Body Before Using Body Prop 18 200187 Caution Body must be braced before servicing hoist 19 200185 Caution Operation of Body Prop SAFETY PRECAUTIONS 1 4 SAFETY DECALS Decal Layout for SCL800 DANGER gt BE NOT RANE HOIST a TRAILER ATTACHED TO TRUCK A FEINE DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IH BODILY HARM OA FATAL INJURY use EXTREME CAUTION WHEN LIT iS in USE OR IN MOTION HEAD EYE AND EAR PROTECTION REQUIRED WHILE OPERATING THIS i EQUIPMENT AA mn DO NOT GO UNDER gi Sea BODY IT MAY DROP AND KILL OPERATE HOST CONTROLS ONLY FROM INSIDE TRUCK CAB A WARNING FLAMMABLE SAFETY LIGHT START OR STOP ENGANE WITHCSIT DISENG AGG PIO ENGAGE CLUICH WITH ORARE RUNNINGS CER LODO SPM EMGAGE SLOWLY ID PREVENT ESIE SALLA ii NAGE ROTATING PARTS HUN Ge zen e re ees il PADLER w ege PARTO es ated 7 Rai Le Pitta Leier Sen ur E leier Logi dii e ar H 1 REA DEATH cla li SER Ba PETE A EA ET BR EXPLOSION HAZARD DO NOT CUT BURN OR WELD WITHOUT FIRST REMOVING OR COMPLETELY PURGING THE FUEL TANK 10 CHECK IMPELLER AND 1 1 BLOWER HOUSING LINERS FOR WEAR DAILY WORN IMPELLER OR LINERS COULD RESULT IN EQUI
50. d IF ER Fr F ee Let EEN treet tee NEE VE EC E SJ PARITA 177 AN SCL800 BOX CONTAINER SCREENS Nota A ie Sasa A Hee HR THET L K ZE I Ip ake RE GE GE E N SES EEN STI SON PERE pis EE E E TR CLC Gu tty 3 required for 25 30 CY Screen 2 required for 14 20 CY Lock down bracket Description Spring Clip SCL805 810M Replacement mesh screen 36 W x 100 roll Part Number SCL805 810 OD 200008 OD 7502 99 Item 1 Di 3 Chassis Group SCL800TM R ITEM PART NO NUMBER l SCL800 015 2 SCL800 015B 3 SCL800 015C 4 SCL800 015A 5 SCL800 8 11 6 800 3309 T 800 3308 8 800 33 10 DESCRIPTION Body Prop Body Prop Receiver drivers side Body Prop Receiver passenger side af equipped Body Prop Bracket welded on bed Mud Flap Dump Body Alignment Receiver Dump Body Alignment Guide Trap Door 25 amp 30 CY units after 04 01 PLEASE NOTE Only 2002 and later 25 30CY units have dual body props All self contained units use 1 2 amp 4 Only on units 2002 and after SCL65 800TM Light and Reflector Group April 2008 Present PON O ONAN PART NUMBER STD 2201 STD 2202 SCL 10205 SCL 10404 STD 2414 94706 660700 LCT60 615B LCT600 010 SCL800 028 STD 2213 DESCRIP
51. d D co Kraft PIO Section optional Only if equipped Parts Breakdown Maintenance ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 600 446 9823 UO1 39S Old Wey KRAFT The power of performance 1000B Northbrook Parkway Suwanee GA 30024 Ph 770 963 6288 Fax 770 963 9678 E mail transfluid kraftpower com IV ee IC ach a mira e na Cal Ta na Of io Pennsylvania INSTALLATION AND MAINTENANCE MANUAL THIS MANUAL CONTAINS INSTRUCTIONS FOR INSTALLATION START UP FUNCTIONING AND MAINTENANCE KFBD POWER TAKE OFFS WE SUGGEST THAT ANY PERSON WHO IS RESPONSIBLE FOR USE AND OR MAINTENANCE SHOULD BE PROVIDED WITH THIS MANUAL THE RESPECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRENTY VALIDITY WE REQUIRE THAT FOR SPARE PARTS ORDERS IT IS IMPORTANT TO PROVIDE BESIDES PART NUMBER AND QUANTITY MODEL SPECIFICATION No AND SERIAL No WHICH ARE STAMPED ON NAME PLATE Type 13KFBD Spec nr Serial nr drive with us New ersey NewYork North IRANGELU trasmissioni industriali 13KFBD 471 3 100 3 371 60 45 39 85 120 5 611 Nr 12x30 4 5 108 5 S 103 5601 sl N 286 0 AE Lettura totale Lettura totale Lettura totale st Ey N 2706 AB Total reading Total reading Total reading A oD N 2660 872 A 0 1 mm B 0 2 mm D 0 15 mm E C 0 13 E 0 15 e e pi Rondella indurita N 2603 BR0 a A x Q Hardened washer 100 230 B V
52. disability that may result in injury to himself or others If any of these requirements are not satisfied at any time the person failing to meet these requirements MUST NOT OPERATE THIS EQUIPMENT Manufactured by ODB COMPANY Pre Operating Section 2 2 SAFE OPERATIONS continued Additional Requirements 1 Manufactured by Each operator must demonstrate competence to understand all safety decals operator s manuals safety codes applicable government regulations and all other information applicable to the safe and proper operation of the leaf vacuum Each operator must demonstrate the ability to recognize an emer gency situation that may arise during vacuuming operations and the knowledge and procedures to implement corrective action Each operator must demonstrate or provide evidence of qualificatation and experience prior to operating the leaf vacuum Each operator must be able to recognize existing or potential prob lems regarding the mechanical integrity of the leaf vacuum and report any maintenance requirements to the supervisor in charge Each operator must wear the proper personal clothing and safety gear Refer to SAFETY PRECAUTIONS Section 5 4 Operators must not be physically or mentally fatigued Operators must not be under the direct or indirect influence of alcohol and or drugs This includes prescription drugs that could cause drowsiness dizziness or any other condition that would impair
53. e any corrosion with a wire brush and coat the terminals with light grease or petroleum jelly to reduce the possibility of corrosion Also check the battery cable for wear all cable connections and battery tie downs to be certain that they are not loose T Drive Belt if equipped The main drive belt should be checked daily for cracks and for proper tension If the belt shows any sign of ACAUTION Remove the negative battery cable before opening the belt guard cracking it should be replaced immediately The proper tension of the belt should be approximately 1 2 deflection when applying a 8 pound pull 8 Fasteners Fasteners should be checked weekly for the first 30 days and monthly thereafter They must be in place at all times and properly torqued For general torque values see the torque chart at the end of this section 9 Instrument Panel and Circuit Board The instrument panel and circuit board should be cleaned with compressed air daily Also the cir cuit board connectors should be wiped clean and have nonconductive grease applied weekly to help maintain solid connections 10 Engine Driven Hydraulic Pump Check and tighten all hydraulic fit tings making sure there are no leaks 11 Hydraulic Fluid and Filter The hydraulic fluid and filter should be changed every 150 hours of operation The fluid should be completely drained and fresh high quality ISO grade 46 non foaming hydraulic fluid should be added ODB COMPANY ODB
54. e olio indicato in tabella Surriscaldamento Scorrimento eccessivo Controllare il livello olio Verificare l installazione Controllare i giri del motore Scarsa ventilazione Pulire le aperture per la ventilazione Cuscinetto non lubrificato Verificare il livello olio ed eventualmente aggiungere Cuscinetto in uscita danneggiato Sostituire Carico radiale eccessivo Ridurre la tensione delle cinghie Perdita olio lato motore Tappo conico Rimontare con sigillante per filetti Anello OR Sostituire Tenuta rotante Sostituire Controllare l usura sull albero Perdita olio lato uscita Tappo conico Rimontare con sigillante per filetti Tappo fusibile se installato Sostituire Anelli OR Sostituire Tenuta Rotante Sostituire Controllare l usura sull albero Rumore Rottura cuscinetto Sostituire Olio con troppa schiuma Controllare il livello ed il tipo di olio Usura eccessiva giunto elastico Smontare e sostituire i blocchetti od il giunto vibrazioni torsionali temperatura eccessiva elastico completo disallineamento olio Usura della dentatura tra albero uscita mozzo Smontare e sostituire le parti usurate girante interna Intervento termostato Alta temperatura olio Vedere surriscaldamento Errata taratura termostato Vedere certificato di collaudo e TF 5941 O TROUBLE SHOOTING Poor performances Oil level Check level cold oil and add as necessary Check driven machine Check engine rpm Oil type Use recommended oil see table
55. e unit before leaving the service garage 5 DO check the tow tongue each day for cracks 6 DO inspect and be attentive to what is being vacuumed 7 DO check the impeller liners and blower housing for cracks or holes daily 8 DOremove the lead spark plug wires before doing any maintenance on the unit DO wear proper safety equipment as described in this manual 10 DO watch for pedestrians animals and other foreign material when vacuuming leaves 11 DO replace any worn or missing safety stickers immediately Manufactured by ODB COMPANY SAFETY PRECAUTIONS 1 3 TRAINING Improper use of the ODB leaf collector CAN result in severe per sonal injury or death All personnel using this leaf vacuum must be trained and qualified with all the operations maintenance repair and safety procedures defined in this manual The warnings and procedures regarding safety in this manual are to be used as a guideline only It is impossible to cover all the events that could happen in the vacuuming process For this reason it is vital that the owner accept the responsibility to implement a training program that will provide every operator or mechanic the basic skills and knowledge to make good judgement in all situations This training program must include the entire scope of hazards precau tions and government regulations encountered in the vacuuming process The program should stress the need for regularly scheduled preventive m
56. ed Dump Valve 3 800 417 Toggle Switch for Auto Door Latch 4 800 416 Cover for items 2 and 3 5 800 418 3 way Limit Valve 3 axis units with Auto Door Latch includes item 10 6 800 409 Muffler for 3 way Limit Valve T 800 421 Poly enclosure 8 800 420 Filter Regulator 9 800 422 Pressure Safety Check Valve 10 800 418L Lever Arm included on item 5 SCL65 800 BOX INTERIOR ASSEMBLY 2007 Item SR E Part Number SCL800 034 SCL800 030 SCL800 8 11 SCL800 880 SCL800 88 1 800 2805 SCL800 035 SCL800 030 Description Door Seal Bracket L shaped bolts to welded piece on box Door Seal Rubber Deflector Rubber Nose Cone Liner Deflector Rubber Retainer Nose Cone Adjustable Insert BELT DRIVE UNITS ONLY used July 2005 and after Door Seal Bracket vertical Door Seal Rubber vertical same as 2 SCL800 Bottom Exhaust Group Optional 2005 and after ITEM PARI NO NUMBER DESCRIPTION 800 2900 Bottom Exhaust Complete 1 800 2905 Top Panel 2 800 2906 Top Panel Center 25CY only 3 800 2904 Screen Door 4 LCT690 602 Latch 5 800 2907 Hinge 6 800 2914 Air Deflector Skirt welded on Note We define RH or LH as if you are facing a side panel ITEM PART NO NUMBER 800 2901 800 2902 800 2903 800 2911 800 2912 800 2909 800 2908 DESCRIPTION Side Panel RH Center Side Panel 25CY only Side Panel LH Hopper Pan Long inside box Hopper Pan Brace Plate inside box Side Panel Fla
57. ed on the fuel injector pump Letter C Fig 2 It has an orange wire running to it Pull the ignition switch to the first position Put a test light on the terminal of the fuel solenoid where the wire is attached Test light should light up showing current if not shut off switch is bad Replace If engine still cuts off after shut off button is released then test the water temperature switch located on the engine block Letter D fig 2 by removing the brown wire attached to the temperature switch Start the engine using the normal procedure then release the shut off button If the engine continues to run then the water temperature switch 1s defective Replace the switch If the engine shuts off do the same test on the oil pressure switch If the engine continues to shut off after this test call ODB for additional service procedures THE fl b b co WIRING DIAGRAMS Basic Wiring Diagram Instrument Panel Diagram Joystick Wiring Diagram Terminal Box Diagram Valve Body Wiring Diagram Remote Clutch amp Throttel Diagram Trailer Wiring Diagram ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 SNVIUOVIO ONIZIM Yellow Il Il 12V ACC oO L Ground die Aux Lights 12V ACC Yellow Red Positive 25 amp max L Remote Yellow Red Throttle Pa __ Black to relay at joystick Remote 5 a Instrument Pan
58. el and n P B as C WI A N Q D ag ra M Switch Diag ram CIRCUIT BOARD Joystick Fuse Blue w white stripe JOYSTICK WIRING DIAGRAM i chine pig IT Each Component has a detailed
59. embly Top Screen Assembly Chassis Body Prop Group Light and Reflector Group Automated Door Latch Assembly Air Group Assembly Box Container Interior Group HOSE BOOM GROUP Hose Boom Assembly Boom Adjuster Frame 800 446 9823 1 0 GENERAL SAFETY 1 0 GENERAL SAFETY 1 0 GENERAL SAFETY 1 1 Safety Symbol Definitions 1 2 Do s and Don ts 1 3 Training 1 4 Safety Decal Listing and Part Numbers Manufactured by ODB COMPANY SAFETY PRECAUTIONS 1 1 SAFETY SYMBOL DEFINITIONS This manual provides the owners operator with procedures for safe opera tion maintenance and repair of ODB s leaf collectors As with any ma chine there are hazards associated with their operation For this reason safety is emphasized throughout this manual To highlight specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols are to attract your attention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutues for proper accident prevention measures SYMBOL MEANING SAFETY ALERT SYMBOL Indicates danger warning or caution Attention is required in order to avoid serious personal injury May be used in conjuction with other symbols or pictographs is DANGER Disregarding this safety warning
60. er NO NC Starter Solenoid RED 1 om BLUE 3 NO NC BROWN 4 Va ORANGE 5 P GREEN 6 BLUE 7 COMI L BROWN 8 to battery LA 1 Red positive d 2 None None SSES 3 Blue disengage G 4 Brown engage View Facing female pins 5 Orange Red LED light 6 SI 4 wires on back 6 Green Green LED lig 98 7 Blue increase throttle gt Black 8 Brown decrease throttle Red 1 Red positive 2 None None 3 Blue disengage 4 White engage 5 Orange Red LED light 6 Green Green LED light 7 Pink increase throttle 8 Grey decrease throttle To Terminal Box GDB HYDRAULIC SYSTEMS Hydraulic System Diagram Hoist Operation ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 NALSAS STINVIGCAH LSIOH 3 Axis Boom Hydraulic Diagram Up Down Cylinder Gear Motor E J d Left Right In Out Cylinder Du ZF Valve Body U e In n l C 1 25 Suction Hose Right Out Closed p Hydraulic Tank Hydraulic Filter Hand Valve J Hydraulic Pump bolted to engine Flow Control Valv
61. freeze green in color see EOM manual Mixture Water 50 Antifreeze 50 1 1 Freezing Point 35 degrees C 31 degrees F Amount 2 5 US gallons Host Boom Hydr Tank Type High Viscocity Premium Hydraulic Fluid ISO grade 46 viscosity non foaming Amount 20 US gallons AA DANG ER BEFORE CONTINUING please read and understand the Safety Pre operating and Operating sections of this manual before doing any prodcedures in this section ODB COMPANY ODB 800 446 9823 SERVICE SECTION Service and Troubleshooting Wiring Diagrams Hoist Hydraulic System ODB COMPANY 5118 Glen Alden ate Richmond VA 23 800 446 9823 NOILOAS SAVIAYAS SERVICE AND TROUBLESHOOTING 5 1 Blower Housing Face Removal 5 2 Drive Belt Replacement 5 3 Drive Bearing Replacement 5 4 Impeller Replacement 5 5 Blower Housing Liner Replacement 5 6 Auto PTO Linkage Adjustment 5 Engine Electrical Troubleshooting ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 600 446 9823 ONILOOHS AIdNOdl DNV SAVDIAYAS Service Section 5 1 Removing Blower Housing Face figure 5 la Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing WER Wl NI Review the safety section of this manual before attempt ing these procedures Boom n E Auster Roa Removing Blower Housing F
62. he negative battery terminal before attempting any mainte nance procedures Thoroughly read and understand the safety and pre operating sec tions of this manual before performing any maintenance procedures The following are general preventative maintenance procedures for our stan dard units Any special or custom built units may have other preventative maintenance procedures not directly mentioned in this manual Please con sult ODB before doing any preventative maintenance procedures not specifi cally mentioned in this manual Proper preventative maintenance of your unit just like lubrication correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly Preventative Maintenance 1 Engine Oil Change the oil and oil filter according to schedules pro vided in your engine s owner s manual EOM The engine oil level should be checked every day The level should be checked after the engine has been stopped for a period of time This will allow the oil to drain back into the oil pan allowing a better indication of the true oil level If the level is low see the engines owner s manual for the correct type of oil 2 Engine Coolant Check the coolant level before starting the unit each day The coolant level should not be less than one inch below the top of the radiator NEVER check the engine coolant when the engine is hot Allow the engine to
63. i N 2706 ARO F n SOLE 198C n 7018 00 OLIO CONSIGLIATO per giunto idrodinamico GRASSO CONSIGLIATO per cuscinetto ol 55 x 3 100 1014A RECOMMENDED OIL for fluid coupling RECOMMENDED GREASE for bearing 7012 Ab us S N 2850 AR AGIP OSO 32 AGIP SAPPHIRE 2 8002 DM D 9 H N 2603 DW6 ARAL VITAM GF 32 BP ENERGREASE LC2 S 103 5971 ENERGOL HLP 32 CASTROL SPHEEROL EPL2 CA KZA 7036 AA HYSPIN AWS 32 ESSO BEACON EP2 102 8532 CHEVRON RPM EP HYDRAULIC 32 MOBIL HP 222 2860 AB a GUARNIZIONE LIQUIDA ASIZZIO A CHEVRON _ J SEALANT 8202 AD ESSO NUTO H 32 SHELL ALBIDA LX 2706 AB N i 4212 ch MOBIL DTE 24 TOTAL MULTIS 3 C 61 289 B N e SHELL TELLUS 32 Per ulteriori informazioni richiedere la specifica TB 1108 N Sree TEXACO RANDO HD 32 For further details ask for TB 1108 specification NIN 139 7 TOTAL AZOLLA ZS 32 YZ E LY e gt 4 WANN 3 E SSS N REI VM Ga AAT SS OZR Z N EECH EEH RO KEKI es00 Al Ir AC BRS N 3004 AM 5103 9971 Ee ER vee N 2603 Be 5 100 10 3 EN d b 100 5671 Yoa E 103 6001 EI N 8002 As d 3006 AM c 101 235K CH A N 2850 Als 2 sep ECH N SpeciiN 2603 Che N 20732 4701 233 18 TF 5558 HE E 100 5511 3 H d O LALL LL ITS NE FASATURA_ CAMPANA PER RIEMPIMENTO OLIO de __ 3 7 N Hi 77 NE MANUALE INSTALLAZIONE USO E MANUTENZIONE trasmissioni industriali INSTALLATION USE AND MAINTENANCE MANUAL 13 KFBD
64. igger Leaf Spring Switch S Series Please specificy red or blue joystick This is NOT the breakdown for the black joystick AIR CLEANER GROUP Approx 08 96 and after 8 _ Mounting bands do not come with the air cleaner or pre cleaner they are sold separately John Deere JD 4 cyl Turbo 4 cyl regular JD 6 cyl only used bef 04 04 Caterpillar Ford 6 5 Diam 8 Diam 1 OD G065012 UU G080023 Air Cleaner Assembly w filter 2 P18 1052 P18105 4 Filter Element 3 P002940 P003951 Clamp 4 P102510 P102980 Rubber Baffle 5 P102805 P103113 Dust Cap 6 P101870 P101870 Wing Nut 7 P103198 N A Vacuator Valve rubber 8 P007191 P004307 Mounting Bands to sheet metal 9 H001251 H001249 Pre Cleaner Assembly 10 P020648 P020648 Bowl Cover 11 P020227 P020227 Bowl Before July 1999 LCT650 with John Deere engines used G080023 8 diam air cleaners and H001249 pre cleaners May 2004 and after all ODB LC T s and SCL s use UU G080023 8 diameter fiters as standard ITEM NO SR PP ina gt PART NUMBER 4045T 2102S 6068 2102S 4045 2102A 4045 2102C LCT60 624A 4045 2102B 4045 2101 4045 0018 LCT650 114 4045 2109 6068 2109 4045 2106A 6068 2106 SCL 3X Sheet Metal Group John Deere 4045T and 6068D 2006 and after DESCRIPTION Hood SCL800 JD Turbo Hood SCL800 JD 6 cyl diesel Radiator Access Door Rad Access Door Hinge Lift And Turn Latch Oil Fill Access Door Front Panel Radiat
65. ill prevent possible damage to the starter and or flywheel 6 After the engine starts continue to hold the Mur phy Switch in until the oil pressure gauge reads at least 15 psi The Murphy shut off switch will not allow the engine to operate below this level If the gauge does not rise above 15 psi withing 5 sec onds stop the engine and determine the cause Normal operating oil pressure is 50 psi with oil at normal operating temperature T Check all gauges for normal engine opreration If operation is not normal stop the engine and determine the cause IMPORTANT To assure proper lubrication operate the engine at or below 1200 rpm with no load for 1 2 minutes Extend this period 2 4 minutes when operating at temperatures below freezing 8 Watch the coolant temperature gauge Do not place engine under load until it is properly warmed up The normal engine coolant tempera ture range is 180 202 degrees F Operating Section 3 2 Engaging the PTO Thoroughly read and understand the safety and pre operating sections of this manual before star figure 3b ing the engine Make sure the intake hose is properly attached and make sure the front of the hose is clear of any objects which could be inadvertently vac uumed during the PTO engagement process x Throttle Control Clutch Engagement Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and op erating ins
66. ing the radiator Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator A Engine Air Cleaner Due to the large amounts of dust generated in collection leaves it is critical to your engine s life that the pre clean er and air filter be maintained properly The pre cleaner should be cleaned at least daily of any debris that has accumulated If conditions warrant it should be cleaned more The air filter should be checked daily and should be replaced at the first sign of it being dirty DO NOT attempt to clean the air filter replace the dirty air filter It is a good idea to clean out the air filter housing once a week to clean any dust debris that may have accumulated 5 Fuel Tank Fill the fuel tank at the beginning of the work shift leaving a gap of at the top of the tank for expansion of fuel A full fuel tank will reduce the possibility of condensation forming in the tank and moisture entering the fuel lines Check the fuel lines daily for cracks holes or tightness ODB COMPANY ODB 800 446 9823 Maintenance Section 4 4 PREVENTATIVE MAINTENANCE continued Preventative Maintenance continued ACAUTION ALWAYS wear eye and hand protection when working with the bat tery 6 Battery ODB s units are supplied with maintenance free batteries so there is no need to check fluid levels but the battery terminals should be checked daily for corrosion Remov
67. ings for corrosion Change engine coolant Check fuel tank for leaks Lubricate Hoist and Hinge Fittings WE D see the engine owner s manual for complete details ODB COMPANY GOB 800 446 9823 Maintenance Section 4 3 LUBRICATION Remove the negative battery terminal before attempting any lubrication procedures Figure 4 3A Thoroughly read and understand the safety and pre operating sections of this manual before per forming any lubrication procedures The following are general lubrication procedures for our standard units Any special or custom built units may have other lubrication procedures not directly mentioned in this manual Please consult ODB before any lubricat ing procedures not specifically mentioned in this manual Proper lubrication of your unit correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly NOTE Always lubricate bearings at the end of each work day This will displace any moisture in the bearings Also lubri cate thorougly before extended shutdown or storage Lubrication Points 1 Drive Bearings if equippped figure 4 3a These bearings are critical components of the belt driven units These bearings should be greased NOTE DONOT mix different types every 10 hours with approximately two strokes from of grease The old grease MUST BE the average hand pump grease gun The type of purged
68. injury or can be fatal A CAUTION fine engine and driven unit MUST be completely stopped before any adjustments or work is attemped to the engine driven unit or the PTO clutch itself The clutch linkage should be checked after the first 15 hours of operation and every 40 hours there after An im properly adjusted clutch can result in premature wear to the clutch disc flywheel and the throwout bearing and will void the warranty on the clutch and PTO AE Adjusting Nut a d e Rocker Ball PW va Return Spring remove 178 GAP Pag _ mg Ti ye Gauge Tool f Ly wi ADJUSTMENT OF THE CLUTCH LINKAGE 1 Make sure the engine is OFF and remove the negative battery cable to ensure the unit can not accidently be started 2 Remove the spring from the throwout arm See PIC 1 An accurate measure of the arm tension CAN NOT be made with the spring attached 3 With the clutch in the engaged position the PTO is engaged when the PTO handle 1s pointing straight up on the LCT600 and LCT6000 and pointing out to the side 3 o clock on the LCT60C LCT650 and SCL800TM adjust the nut See PIC 2 against the rocker ball until a 1 8 gap between the nut and rocker ball is visible See PIC 4 3 If available use the special 1 8 gauge tool to slip between the nut and rocker ball With the proper adjustment the 5 gauge should slide between the nut and rocker ball with a slight
69. ipe Oil pressure kW 4 Red w blue stripe start A 5 Blue temperature 6 White tachometer Red SH ined pike SS 7 Brown shutdown switches 8 Orange fuel solenoid or coil N TRA 9 Purple Alternator o Relay ai i i i G To Ground on To Fuse on To Ground on Back To Fuse on joystick Blue w white stripe aux lights dl E enti ae Greta wiyellow stipe Circuit Board Instrument Panel _ Circuit Board Instrument Panel pink spare Red To on to 20 amp fuse 24 green spare Orange wiyellow stripe Relay board Throttle A Sech Clutch K ellow V4F 11F 11 X i aE aS j Red does not run J sub harness runs in main harness 1 Yellow to dead man valve 2 Orange to up solenoid Green LED Light Red LED Light Blade does nat 3 Blue to down solenoid sub harness runs 4 Grey to forward solenoid in main harness ni REMOTE CLUTCH 6 Brown to in solenoid 7 Purple to out solenoid EEE maton wl zb Sek AND THROTTLE Black for relay To Engine Limit switch on To Terminal Box Red power for trigger wiring blower housi Pink on signal from trigger to relay harness COCO Green Orange La 1 Black stops here 2 Red stops here 3 Pink increase Throttle Clutch NM 4 Grey decrease Actuato Actuator 1 Blue Disengage 2 White Engage 3 Orange Red LED light N Black 4 Green Green LED light White 3 Pink increase 4 Grey decrease COM to starter NO NC I 14 Starter Solenoid RED 1 BLUE
70. lic Fittings Check all hydraulic fittings for leaks and tightness Any leak could become a hazard fix immediately 800 446 9823 ODB COMPANY Maintenance Section 4 5 TORQUE VALUES RECOMMENDED TORQUE IN FOOT POUNDS TYPE HEX HEAD CAP SCREWS 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 ch DO NOT use these values if a different torque value or tightening procedure is given for a specific application Torque values listed are for general use only Check tightness of fasteners periodically Make sure fastener threads are clean and that you properly start thread engage ment This will prevent them from failing when tightening ODB COMPANY DD 800 446 9823 Maintenance Section 4 6 QUICK REFERENCE MAINTENANCE CHART Only properly trained personnel should perform maintenance or re pair on this equipment Consult ODB before performing any main tenance procedures that is not specificially covered in this manual Improper maintenance or repair may void any and all warranties on this equipment NOTE THIS CHART IS FOR REFERENCE ONLY CONSULT THE ENGINE S OWNERS MAN UAL FOR SPECIFIC DETAILS FOR JOHN DEERE 4045D ENGINES ONLY Fuel Requirement Diesel fuel specified to EN 590 or ASTM D975 Low High Idle Speed Engine Oil Grade API service classicfication CG 4 CF 4 Viscocity SAE15W 40 SAE10W 40 or SAE 5W 30 see EOM manual for de tails Capacity 9 US qt Coolant Type Permanent type of anti
71. n 12 DO NOT operate unit with the inspection door limit switch damaged or missing 13 DO NOT operate unit unless it is properly connected to a leaf collection box 14 DO NOT operate unit unless it is properly attached to the tow vehicle 15 DO NOT tow unit without using all the safety chains 16 DO NOT tow unit with a damaged tongue 17 DO NOT fill fuel tank with engine running Allow engine to cool for 5 minutes before refueling 18 DO NOT operate unit if fuel is spilled or with fuel cap off 19 DO NOT smoke or weld near the unit 20 DO NOT run engine in an enclosed area 21 DO NOT place hands or feet near moving or rotating parts 22 DO NOT operate engine with an accumulation of grass leaves or other debris on the engine oS NO Manufactured by ODB COMPANY SAFETY PRECAUTIONS A WARNING DO NOT continued 23 DO NOT run engine with air cleaner removed 24 DO NOT leave leaf machine unattended while in operation 25 DO NOT park machine on steep grade or slope 26 DO NOT vacuum a leaf pile without looking for foreign objects such as metal glass plastic or large pieces of wood 1 DO completely read and understand the owner s manual before operat ing maintaining or repairing the leaf collector 2 DO follow engine and PTO manufacturer operating and maintenance instructions 3 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 4 DO completely inspect th
72. n until the red light comes e a d r e on To disengage the clutch press the button fi to the right until the blue indicator light comes Controls the 3 axis hose boom assembly The on DO NOT let go of the button until the light comes on It is critical to completely engage or disengage the clutch do not run the engine without one of the lights being on or serious clutch damage may occur Throttle Control Clutch Engagemen A CAUTION Throttle Control This switch increases or decrease the throttle of the en Always make sure the PTO is gine Pressing the right side of the button increases the disengaged before starting unit throttle and pressing the left side of the button decreases the throttle The longer the button is pressed the more the throttle moves tn that direction This indicates the amount of fuel left in the fuel tank Always make sure one of the clutch indicator lights is on when the engine is running because if the clutch is not either fully engaged or disengaged severe clutch damage may occur ODB COMPANY ODB 800 446 9823 Pre Operating Section 2 1 INSTRUMENTS AND CONTROLS continued Hoist Dump Control Lever This controls the hoist dump body There is a safety mechcanism on the unit that will not allow the dump body to raise unless the tailgate latch is in the open position Tailgate Latch Control This opens and closes the tailgate latches The dump
73. nge RH Side Panel Flange LH ODB HOSE BOOM GROUP Hose Boom Assembly Boom Adjuster Frame Group dNO049 NOOSE ISOH ODB COMPANY 5118 Glen Alden Drive Richmond VA 23231 800 446 9823 SCL800SM 3 Axis Boom Assembly March 2002 thru present ITEM PART ITEM PART NO NUMBER DESCRIPTION NO NUMBER DESCRIPTION 1 LCT616 606MA 2 Boom Arm Up Down 20 LCT616 603U B Hose Support Band 2 LCT616 606MA 1 Boom Arm In Out 21 SDH 16 120 UC Intake Hose 10 Long 3 SCL816 810 Hydraulic Cylinder In Out SDH 16 144 UC Intake Hose 12 Long 4 SCL816 814 Pin 22 SCL875 002 Hose Flange 5 SCL816 503 Stop Bracket 23 800 706 Gear Cover 6 800 707 Boom Mast 24 800 704 Bearing Block 7 SCL816 501 Flange Bearing top 25 800 704G Gasket 8 800 703 Sprocket 72 tooth 26 8X 002D Bushing 625 IDx 75 Dx 5 9 SCL816 506 Bushing 27 8X 002E Bushing 75 IDx1 ODx1 10 800 701 Hydraulic Motor Apr 2007 28 8X 002F Bushing 625 IDx 875 ODx1 800 701C Hydr Motor May 2007 29 8X 002G Bushing 1 IDx 375 ODx1 11 800 702 Sprocket 24 tooth 30 800 708 Bolt 3 4 16 x 4 5 Long 12 SCL816 502 Flange Bearing bottom 31 800 709 Bolt 3 4 16 x 5 Long 13 SCL816 812 Hydr Cylinder up down 32 800 710 Bolt 3 4 16 x 7 5 Long 14 HYF 1028 90 Degree Fitting 33 800 711 Bolt 5 8 11 x 4 5 Long 15 LCT617 604 Flow Control Valve 34 800 712 Nut 3 4 16 800 705 Crossover Relief Valve 35 800 713 Nut 5 8 17 SCL816 813 Hose Suppor
74. ook for any object person or animal that could potentially get between the dump body and the frame DO NOT go under the body while inspecting Once the load has been dumped start the engine as described in section 3 1 DO NOT race the engine Slowly raise the body just enough to clear the body prop saddle lower the body prop to the stor age position fig 3 3c and slowly lower the body ODB 800 446 9823 Operating Section figure 3 3a 3 3 Dumping the body continued Lowering the body continued 4 The dump body may stop approximately 12 from the bottom due to the safety check valve If it does slowly raise the body a few inches and SLOWLY lower the body down The body needs to be lowered extremely slow the last 12 inches or the check valve will stop the body 5 Once the body is completely down close the rear doors and prepare the unit for travel as detailed in this manual figure 3 3c CHANNEL LONGBEAM wl BODY PROP LONGBEAM BODY PROP C SPRING SHACKLE PROP PIVOT MOUNT ODB COMPANY ODE 800 446 9823 Operating Section 3 4 Hose Boom Operation 3 Axis Thoroughly read and understand the safety pre operating and oper ating sections of this manual before vacuuming Wear the proper safety equipment as outlined in this manual Visually inspect the area around the hose boom for any objects trees telephone poles persons or animals which could possibly be in the path of the moving hose b
75. oom Visually inspect the leaves before vacuuming any for any material that could be harmful to the leaf vacuum of people This includes bottles wood steel glass stone or other hard or breakable ob jects figure 3 4a Boom Operation 1 Start the engine using the procedures stated ear lier in this manual 2 Set the engine throttle to around 1 200 NOTE Always vacuum leaves using the lowest rom as possible This saves fuel and decreases the amount of dust escaping the box container It also decreases the chance of picking up undesir able material 3 Check again for any objects in the path of the moving hose boom 4 Grasping the joystick press the left button fig 3 4a to raise the hose out of the cradle 2 Slowly and carefully ease the joystick to the right moving the boom away from the unit ODB COMPANY ODE 800 446 9823 Operating Section 3 4 Hose Boom Operation 3 Axis continued Visually inspect the area around the hose boom for any objects trees telephone poles persons or animals which could possibly be in the path of the movinc hose boom Visually inspect the leaves before vacuuming any for any material that could be harmful to the leaf vacuum of people This includes bottles wood steel glass stone or other hard or breakable ob jects figure 3 4b JOYSTICK BOOM UE BOOM DOWN CONTROLS KNUCKLE OUT mai hi A TEL J TETE H BOOM L
76. or Screen Radiator Screen Clamp Panel Door LH Panel Door LH 6 cyl diesel Upper Side Panel LH turbo Upper Side Panel LH 6 cyl SC Vas J MU ITEM 11 12 13 14 15 16 17 18 19 PART NO NUMBER 4045 2112E 4045 2105A 6068 2105 4045 2108B 6068 2108 LCT60 624A LCT609 602 4045 2112F STD 6304 4045 2108C 2856 26012 DESCRIPTION Rear Panel SCL s with JD turbo Upper Side Panel RH 03 01 Upper Side Panel RH 6 cyl diesel Panel Door RH 3X only Panel Door RH 6 cyl diesel Lift and Turn Latch Overcenter Latch Cover Solenoid Wiring Plug Bracket Cut out Panel Door Grommet Engine Mount Group John Deere 4045D 4045T and 6068D after 08 96 Caterpillar 2005 and after DESCRIPTION NO NUMBER l 4045 2151 Engine Mount Front 3054 2151 Engine Mount Front Caterpillar 2A 4045 2152 Engine Mount Rear 3054 2152 Engine Mount Rear Caterpillar 3 4045 2154 Side Rail LH except LCT650 4045 2156 Side Rail LH LCT650 only 6068 2154 Side Rail LH J D 6 cyl diesel 4 4045 2153 Side Rail RH 4045 2153B Side Rail RH LCT650 only 6068 2153 Side Rail RH J D 6 cyl diesel LCT604 603 1 Engine Adjuster Nut belt drive units only LCT604 603 1A Engine Adjuster Bracket belt drive units only LCT604 603 2 Adjustable Motor Mount belt drive units only LCT604 603 B Engine Base Adjuster LCT600 6000 only 4045 2155 Wire Harnesses Bracket June 2005 and after CoA
77. otection held in place with an elastic band around the head or a hard hat mounted face shield which provides full protection of the face Eye protection must meet ANSI Z87 1 standards 3 Hearing Protection plug type or muff type ear protection should be worn at all times while operating the unit 4 Breathing Protection Paper filter tyoe dust masks should be worn to protect from dirt and dust particles during the vacuuming process 5 Reflective Vests Highly visible vests should be worn so motor ists can see see the operator in all weather and lighting condi tions 6 Work Gloves Gloves should be worn to protect the hands and wrists from debris 7 Steel Toed Boots should be worn to protect the feet ih DANGER Work clothes MUST be close fitting but not restrictive of move ment without any loose parts that could be entangled in any parts of the leaf vacuum This includes items such as jewelry chains and backpacks Manufactured by ODB COMPANY Pre Operating Section 2 6 WORK SITE PREPARATION Never place any part of the body under or behind guards or any other visually obscured area Making sure the leaves are clear of possible dangerous material is critical to safe vacuuming Vacuuming up metal glass rocks or other dangerous material CAN cause serious damage to the equip ment or personal injury The following guidelines must be followed to insure safety 1 An inspection of the leaves to
78. p Standard units non computer models January 2006 and after ITEM PART NO NUMBER DESCRIPTION STD PM Panel Mounting Complete Assembly 1 STD 6301 Instrument Panel Housing 2 STD 3115 Panel Housing Back 3 STD 6305 Hinge 4 STD 3114 Panel Mount 5 STD 3116 Side Plate 6 STD 3117 Support Bracket T STD 3118 Floor Mounting Bracket 8 STD 3119 Harness Rubber Boot 9 800 415 Air Operated Dump Valve thru Dec 2006 10 PUM725 094 Red LED Light 11 PUM725 094B Green LED Light SCL 3X In Cab Joystick Group Standard units non computer models January 2006 and after ITEM NO cero oS NS PART NUMBER STD 3100 STD 3100 STD 3100S STD 3110 STD 3111 STD 3112 STD 3113 STD 3100W DESCRIPTION Complete Joystick Assembly Items 1 7 Joystick only with switches Blue Handle Joystick Switch Joystick Box Retainer Bottom Plate Mounting Bracket Wire Harness Joystick to Instrument Panel Joystick Breakdown 3X Truck Parts Group January 2006 and after SCL800SM 3X PART NUMBER SC 02 S FP A2 S FP 01 S ME A2 SW 00 SC 03 SC 04 S HL 01 GR 01 PN 03 S H1 02 SC 04 SC 03 S TR 01 LS 00 SW 00 DESCRIPTION Button Capscew 10 32 x 3 8 2 Button Faceplate Assembly Empty Faceplate 2 Button Overlay Switch S Series Tapping Screw 2 x 7 16 Button Capscrew 10 32 x 1 4 Handle Case Left Wire Grommet Mounting Pin Handle Case Right Button Capscew 10 32 x 1 4 Tapping Scew 2 x 7 16 Single Tr
79. pm to 1000 rpm 2 Press the clutch engagement button on the right side until the blue light turns on 3 When the PTO is fully disengaged the engine can be shut down Do not operate the engine if neither of the clutch in dicator lights are not on The unit needs to be either completely in gear of completely out of gear If nei ther light is on then the clutch is not fully engaged nor fully disengaged and serious clutch damage may occur ODB 800 446 9823 Operating Section AA DANGER Make sure all people and animals are completely clear of the unit dur ing the dumping process AA DANGER Always operate the dump body controls from the front of the unit standing beside the tongue figure 3 3a Hoist Dump Control Lever Tailgate Latch Control figure 3 3bc ODB COMPANY 3 3 Dumping the Body Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine Make sure the unit is properly attached to the tow vehicle and the surface is level and solid before raising the body Watch for any overhead obstacles such as power lines and tree limbs before dumping Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and op erating instructions It is especially important to review break in service procedures for brand new units Dumping the body refer to fiqures 3 3a and 3 3b 1 Perform all
80. prior to operating the leaf vacuum See the decal section for decal replacement ODB COMPANY Pre Operating Section 2 4 PRE TRANSPORT CHECKS Failure to properly hitch the leaf vacuum to the tow vehicle verify the road worthiness of the leaf vacuum and the tow vehicle and verify all equipment is properly stowed may cause serious injury or death to yourself or others TOW VEHICLE MUST have proper towing capacity for the leaf vacuum being towed Check the tow vehicles operating manual for rated capacity Do not tow the leaf vacuum unless all important checks listed below are completed IMPORTANT CHECKS 1 Hitch is properly secured to tow vehicle and hose boom secured a Frame mustbe level or the tongue slightly lower than the rear of the leaf vacuum while towing to ensure proper weight distribution The hitech may have to be adjusted when towing with vehicles of varying tow hitch height 2 Safety chains installed correctly a Chains routed under trailer tongue in an X pattern between tow vehicle and trailer b Slack in chain should be adjusted to permit turning but should not be dragging on the ground 3 Connect trailer wiring if equipped to the tow vehicle and ensure that all trailer lighting is operating properly 4 Ensure that the safety breakaway switch used only if unit has electric brakes is functioning properly and attached securely to the tow vehicle Allow enough slack to ensure that vehi
81. rol This switch must be depressed before the starter engages After the engine starts wait for oil pressure to rise before releasing the button Tachometer This gauge indicates the engine r p m s The sender is located on the engine block Volt Meter The gauge shows the status of the engine charging sys tem When the charging system is operating properly it should read approximately 14 volts If the gauge reads below 13 volts the alternator is not charging the battery and the system should be checked by a qualified technici can Oil Pressure Gauge Confirms and indicates the presense and pressure of en gine oil If the gauge reads low it should be checked by a qualified technician Engine Temperature Indicates the engine coolant temperature If the gauge reads over 240 degrees the unit should be checked by a qualified technician Hour Meter Indicates the accumulated hours of the the engine This should be used to schedule maintenance ODB 800 446 9823 Pre Operating Section 2 1 INSTRUMENTS AND CONTROLS continued Joystick buttons on the Joystick raise and lower the boom while the joystick move the boom in out and left right Boom Up Down g s Buttons Da r EN Clutch Engagement La This switch engages and disengages the clutch a CS a To engage the clutch press the button to the left i E until the red indicator light comes on DO NOT S half stop pressing the butto
82. sen the 1 2 nut on the engine mount adjuster bolts item A on figure 5 2b amp 5 2c There are 4 figure 5 2b one in each corner 4 Then turn the engine cam adustment nut figure 5 2b to raise the engine 5 This should allow the belt to have enough slack to slip out figure 5 2d on next page ODB COMPANY ODE 800 446 9823 Service Section 5 2 Replacing the Drive Belt if equipped continued figure 5 2d d WARNING Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit dh WARNING Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures Installing the Drive Belt refer to 5 1a thru 5 1d 1 Install the belt by reversing the previous proce dure 2 If the belt needs to be adjusted more loosen the 1 2 nut on the engine adjuster bolt item A figure 5 2a and fine tune the adjustment using the large nut item B Figure 5 2b Be careful to keep the engine level figure 5 2b 3 After adjusting the engine height using the large nut tighten down the 1 2 nut Item A figure 5 2b s Engine Cam ll Rita e I 1004 W figure 5 2c Service Section 5 3 Replacing the Drive Bearings if equipped Thoroughly read and understand the safety and pre operating sections of this manual before work
83. t Tube 18 36 800 1010 Hose Cradle rear mount only SCL816 813 24 Hose Support Tube 24 37 800 1011 Cradle Arm standard 18 LCT616 601 MA Hose Nozzle 800 1012 Cradle Arm Down Exhaust Box 19 SCL816 604 Hose Clamp 800 1011C Cradle Arm City of Clemmons 38 800 714 Bolt 5 8 11 x 4 Lon 3X Hinged Boom Frame Assembly 3 Axis units July 2005 and after ITEM PART NO NUMBER DESCRIPTION 1 800 602A Upright Frame 2 800 601A R Frame Arm rear 2 800 601A L Frame Arm front 4 800 607 Hinge Pin 5 800 608 Bushing uses 3 6 800 603A Center Bracket 7 800 609 Frame Support Tab Belt Drive 800 609A Frame Support Tab Direct Drive This is the new hinged style boom assembly The units before July 2005 had a telescoping boom assembly They are not interchangeable Single Joystick Control Box Group 2 Axis CA ITEM NO se a E F a Y gt ta Mm PUSH y4 FON A ONLY Ce e PART NUMBER 800 900B 800 901 800 903 800 905 800 907B 800 906A 800 904 800 902 800 908 800 909 4045 0021A N A 800 910 March 2004 DESCRIPTION Single Joystick Control Box Complete Items 1 8 Joystick Box Box and Top only Joystick Assembly Emergency Stop Button Assembly Decal Kit Wiring Harness Inside Box Joytick Contact Block 2 required Box Holder Frame Neck Strap Wiring Harness Rocker Switch throttle Wiring Shell for switch included in 6 Junction Box not shown THE
84. te Clutch and Remote Throttle Assembly after March 2002 ver 2 ITEM PART ITEM PART NO NUMBER DESCRIPTION NO NUMBER DESCRIPTION i STD 6550 Entire Assembly see note 11 STD 6558 Cable Adaptor throttle STD 6550B Entire Assemby see note 12 STD 6552A Cover 1 STD 6551A Mounting Base 13 4045 6565 Throttle Cable Bracket 2 STD 6551A 01 Mounting Base Thick Spacer 14 4045 6564 Clutch Cable Bracket 3 STD 6551A 02 Mounting Base Thin Spacer 15 STD 6563 Torque Coupling 4 STD 6566 Wiring Harness 16 STD 6562 Torque Coupling Sleeve 5 STD 6555 Limit Switch thru 2005 17 STD 6560 PTO Cable Adaptor 6 STD 6554 Clutch Cable direct drive 18 STD 6561 Roller Bearing STD 6554B Clutch Cable belt drive 800 19 STD 6568 Spacing Washer re STD 6556 Clutch Actuator top Parts Below used on SCL8003X Computer Models only 8 STD 6559 Cable Adaptor clutch 20 STD 6569 Collar Cam 9 STD 6553 Throttle Cable direct drive 21 800 434 Limit Switch STD 6553B Throttle Cable belt drive 800 22 STD 6571 Cover 10 STD 6557 Throttle Actuator bottom 23 STD 6570 Limit Switch Bracket Note STD 6550 Assembly has item 5 switches installed These were used up to 2005 STD 6550B Assembly does not have item 5 switches installed and used from 2006 and atter The STD 6550B uses the item 21 switches to activate the indicator lights Remote Clutch Throttle Circuit Board Assembly October 2005 and after with remote throttle clutch option ITEM PART NO
85. the pre starting pre operating checks outlined in the EOM and in this manual Start the engine as previously discussed in this manual and in the EOM Make sure the PTO is disengaged Do a thorough inspection of the entire area around and above the unit looking for any object that could get in the way of the body dumping Make sure the surface is level and the ground is solid before dumping Open the rear doors and secure to the side of the box container GDB 800 446 9823 Operating Section figure 3 3a 3 3 Dumping the body continued 6 j T 8 9 figure 3 3c CHANNEL LONGBEAM__ BODY PROP LONGBEAM 2 ger C SPRING SHACKLE PROP PIVOT MOUNT ODB COMPANY Increase the throttle to 1 200 rom Do not race the engine while using the hoist Locate the tailgate latch control switch fig 3 3a and move the switch forward to open the tailgate latch Grasp the Hoist Dump Control Lever fig 3 3a press the black knob in then move the lever foward to start raising the body Raise the body only as high as it is needed to dump the load Shut off all power raise the body prop s fig 3 3b to a free standing position Lower the body slowly until the the long beam bracket contacts the prop arm saddle fig 3 3c DO NOT POWER HOIST DOWN Lowering the body 1 Before lowering the body walk completely around the unit and thoroughly inspect the area between the body and the units frame L
86. their ability to operate or use this equipment in a safe manner ODB COMPANY Pre Operating Section 2 3 PREPARATION FOR OPERATION Before your leaf vacuum is put into operation it is very important to read and follow the procedures outlined in the engine owner s manual EOM For specific Information regarding the following checks please refer to the Maintenance section of this manual and the engine owner s manual Shut off the engine and remove the lead spark plug wires before performing the following checks NEVER place any part of the body under or behind guards or any other area in which you cannot see IMPORTANT CHECKS Ge Em Manufactured by NOTE The following checks contained in the next three sections should be performed prior to leaving the storage area Check engine fuel coolant and oil levels see EOM Check engine air filter Check all bolts and nuts to ensure they are tight Check all controls for free and proper operation Check main drive belt if equipped for proper adjustment Inspect the fan blades to ensure that they are not bent deformed fatiqued or cracked Inspect the intake hose flange to make sure it is connected correctly to the blower housing Inspect the leaf vacuum frame and structure for any bent broken cracked missing or loose parts Check all guards to ensure they are undamaged in place and prop erly secured AII decals must be in place and legible
87. till doesn t come out the final solution is to cut the shaft in half Once the shaft is out remove the front bearing from the shaft by using steps 5 and 6 Installing the Drive Bearings Make sure the shaft is clean and remove any burrs Bolt up the rear bearing closest to the engine to the frame Bolt the front bearing to the bearing plate Bolt the bearing plate fig 5 3b up to the blower housing and bearing frame Slide the shaft through the front bearing making sure the front locking collar is slid on to the shaft Once the shaft is through the front bearing install the pulley onto the shaft but don t tighten it until the bearings have been installed and your sure the the two pulleys are lined up correctly Slide the shaft through the rear bearing closest to the engine Make sure the front locking collar is put on before the bearing OBB 800 446 9823 Service Section 5 3 Replacing the Drive Bearings if equipped continued figure 5 3a figure 5 3b ODB COMPANY 10 11 12 13 14 15 16 17 Review the safety section of this manual before attempt ing these procedures Installing the Drive Bearings continued Once the shaft is in place lock down the bear ings Starting with the rear bearing closest to the blower housing install the rear collar on the blower housing side figure 5 3b The rubber seal should be facing the bearing Push the steel coll
88. to support an EMPTY truck body in the raised position to permit service work to be performed safely beneath a raised body DO NOT GO BENEATH THE CONTAINER BODY UNLESS THE BODY IS EMPTY AND THE BODY PROP IS IN THE PROPER POSITION UNLOAD BODY BEFORE USING BODY PROP OPERATION OF BODY PROP 1 Raise body to full height and shut off all power 2 Raise prop to upright position 3 Lower body SLOWLY until body bracket contacts prop 4 DO NOT POWER HOIST DOWN SCL800 HOIST a OPERATION OF DUMP HOIST RAISING THE DUMP BODY 1 a Make sure the leaf vacuum is connected properly to the towing vehicle DO NOT RAISE THE HOIST IF THE UNIT IS NOT PROPERLY CONNECTED TO THE TOW VEHICLE Survey the dumping area for overhead lines or any object that could hinder the path of the box container when dumping Be sure to look at the sides rear of unit and above the box container for any obstructions persons or animals Secure the rear doors to the side of the box container Double check the complete area to be sure all people power lines or other objects are clear of the dumping area Start the engine using the procedure located in the front of this manual Set the engine speed to approximately 1 200 RPM s increase if necessary Make sure the clutch 1s disengaged Slowly raise the body to the height needed to remove the material from the box container Use the body prop if the unloaded box container 1s left in the raised position NEO
89. tructions It is especially important to review break in service procedures for brand new units Engaging the PTO refer to figure 3b 1 Perform all the pre starting pre operating checks outlined in the EOM and in this manual 2 Start the engine as previously discussed in this manual and in the EOM 3 Once the engine has been allowed to thoroughly warm up engine temperature gauge should read at least 180 degrees pull the throttle control until the engine reaches 1000 rpm 4 Press the left side of the clutch engagement but ton fig 3b and continue pressing the button until the red indicator light comes on ODB COMPANY ODE 800 446 9823 Operating Section figure 3b Throttle Control Clutch Engagement ODB COMPANY 3 2 Engaging the PTO continued IMPORTANT If the unit experiences any heavy vibrations or makes any unusual nois es shut the engine down and after following the necessary safety guidelines have a quali fied technician investigage the cause DO NOT operate a unit that is in a state of disre pair 5 If the unit is running smoothly and does not dis paly any excessive vibration the unit is ready to vacuum leaves NOTE Please see the next section before vacuuimg leaves The unit is fully engaged when red indiactor light is on DO NOT release the button before the light comes on as serious clutch damage may occur Disengaging the PTO refer to figure 3b 1 Decrease the r
90. ween the bushing and the impeller Fig 4 IMPORTANT Slowly spin the impeller by hand making sure that the back of the impeller is not hitting any of the Direct bolt heads located at the back of the blower housing Drive 9 If the bushing has a set screw on it tighten the screw snug with an allen wrench Fig 3 This will help keep the key in place 10 Install the shaft protector on to the shaft Fig 4 or 5 Fig 5 Belt Drive Service Section 5 9 Replacing the Blower Housing Liners figure 5 5a Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures To gain access to the interior of the blower housing please see the previous sections Removing and installing the Liners refer to 5 5a and 9 5b 1 Unbolt the the blower housing face as described Keep all fuel and fuel fumes away a previously in this manual from the unit when grinding or weld ing Work only in a well ventialted 9 area Remove the curved and straight bolt in liners by removing the appropriate bolts figure 5 50 i 3 With a grinder cut out the remaining welds to free la the liners DO NOT remove the stop piece at the bottom of the housing Ss TO INSTALL ee 1 Place the short liner into lip at the rear

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