Page 8 - Solid Axle Industries
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1. Quantity 2 NOrRPFNINNNNNNNN N N O Page 3 1a After the wheel is unbolted the brake caliper will need to be removed A 18mm socket or wrench will be needed 1b The factory rotor can now be removed Brake pads may contain asbestos DO NOT use compressed air Use a readily available brake cleaning fluid Asbestos has been found to be a cancer causing agent 2a Next a 1 11 16 socket and ratchet will be required to remove the axle nut you will see four 6 or 12 point screws clamping the unit bearing to the knuckle Carefully remove these 18 mm 6 point or 14mm 12 point socket as they will be reused during re assembly Sometimes a slight tap on the socket will ensure proper seating for 12 point spindle screws Us a5 mm hex key to remove the screw from the sensor but do not remove the sensor at this time as it may be damaged Carefully tap on the unit bearing to seperate it from the knuckle Pay close attention to not ruin the metal dust shield as this will be reused Once the bearing is seperated from the knuckle remove the sensor by pulling it straight out SEE NOTE ON PAGE 8 With the sensor removed the shaft assembly can now be removed 4a Clean the knuckle bore and surface with fine emery cloth ora brush to remove any scale Saas So er k Tt Solid Axle Industries 12356 Mahoning Avenue North Jackson Ohio 44451 1 888 290 AXLE Page 4 5a Using a small screw d2. Solid Axle Industries Installation Instructions for the Dodge SpynTec Hub Conversion Kit 2000 Current solidaxle com SOLID Solid Axle Industries Solid Axle Industries 12356 Mahoning Avenue North Jackson Ohio 44451 1 888 290 AXLE Page 1 Warning Installation should only be performed by a professional mechanic During the installation of the Spyntec front hub conversion kit always ensure the vehicle is properly supported and prevented from rolling Do not use a jack to support the vehicle Always use properly rated jack stands in good working order Make sure all vehicle work is performed on a hard level and stable surface An unstable vehicle can fall and can kill or injure you Always wear proper safety gear Debris can fall from the vehicle as well as tools failing Wear your safety goggles For all fastener torque values and disassembly proceedures refer to the Jeep Service Manual These are available from your Jeep dealership Torque values and disassembly assembly pictures shown are only for reference Before starting inspect that the length of stud supplied is long enough for the wheels chosen Thread engagement should be at least equivalent to the diameter of the stud As always re torque lug nuts to manufacturers specifications after 50 miles It s also a good preventative measure to do so after heavy off roading Sere gt e SOLID AXLE PRODUCTS LIMITED LIFETIME MATERIAL AND WORKMAN
3. Ohio 44451 330 538 9791 Coverage and Exclusions to this Warranty Exclusions to this warranty Finish u joints seals bearings rotors studs Products covered by this warranty SpynTec Hub Conversion Kit Solid Axle Industries 12356 Mahoning Avenue North Jackson Ohio 44451 1 888 290 AXLE Key Description 35 Spline Stub Shaft Mud Slinger Inner Spindle Bearing Kit Spindle Inner Wheel Bearing Inner Wheel Race Hub Seal V Lip Seal Hub Outer Wheel Bearing Outer Wheel Race Spindle Nut Kit Lockout Hub Assembly Factory ABS Sensor Wheel Stud I Qn mOoUNWwW gt rAe Tools and Supplies Needed Floor Jack Jack Stands 5 mm Hex Wrench 14 mm 12 Point Socket 18 mm Socket 1 11 16 Socket Deadblow Hammer Flat Blade Screw Drivers Grinder or Belt Sander Spindle Nut Socket Snap Ring Pliers Wheel Bearing Grease Emery Cloth Anti Seize Solid Axle Industries 12356 Mahoning Avenue North Jackson Ohio 44451 1 888 290 AXLE SAI Part Number SAI 030 20 004 03 SAI 030 20 005 01 SAI 030 20 006 01 SAI 050 20 001 05 SAI 050 20 003 10 SAI 050 20 003 11 SAI 050 20 003 14 SAI 050 20 003 15 SAI 050 20 002 09 SAI 050 20 003 12 SAI 050 20 003 13 SAI 050 20 005 01 SAI 050 20 020 01 Reuse SAI 050 00 004 01 Manufacturer Part Spicer 37308 Spicer 700014X Timken 387A Timken 382A Chicago Rawhide CR29887 Chicago Rawhide CR401100 Timken LM104949 Timken LM104911 Mile Marker 459 S S Dorman 610 471
4. over the rotor Tighten the caliper mount screws to factory specifications The Spyntec assembly is complete at this time You are ready to place the wheel on and torque down the lugnuts Make sure you retorque the lugnuts after 50 miles as well as after heavy offroading Warning If your sensor has pulled out of it s protective plastic cover the sensor needs replaced with a new one Failure to do so will result in a malfuction of the ABS system Solid Axle Industries 12356 Mahoning Avenue North Jackson Ohio 44451 1 888 290 AXLE
5. spindle is completely seated in the knuckle Ensure once again that the routing of the cable will not get cut on the bracket The sensor will be a tight fit into the spindle Make sure the sensor hole is alligned with the tapped hole 12a 12b Cut the screws back by approximately 3 8 of an inch The final measurement from the backside of the screw head to the end of the screw should be around 1 80 inches Solid Axle Industries 12356 Mahoning Avenue North Jackson Ohio 44451 1 888 290 AXLE Page 6 13a Anti seize the spindle screws before installing Hand thread the knuckle screws and work your way around ina circular pattern tightening them evenly Tighten the screws to 85 ft lbs 14a The v lip seal is installed on the hub from our factory Puta thin film of high quality grease on the lip of the v lip seal 15a Slide the hub and rotor assembly onto the spindle Pay close attention that the inner hub bearing seats against the shoulder on the spindle 15b Push the outer wheel bearing onto the spindle Di i rmm 15r aoa a a Before going into the installation of the spindle nuts onto the spindle Look closely at the configurations to the left 16a shows the nut with the pin facing toward the outside of the vehicle This is so the tab washer in 16b can lock the nut in place keeping in from turning 16c is simply a jamb nut pinching the nut washer assembly together Solid Axle Industri
6. warranties of merchantability and fitness for a particular purpose Any implied warranty of merchantability or fitness for a particular purpose which by law may not be excluded is limited in duration to one 1 year from the date of original retail purchase of the product The Warranty and the remedies set forth above are exclusive and in lieu of all others oral or written expressed or implied No Solid Axle dealer agent or employee is authorized to make any modification extension or addition to this Warranty In no event is Solid Axle responsible for special incidental or consequential damages resulting from any breach of Warranty or under any other legal theory including but not limited to lost profits down time goodwill damage to or replacement of equipment and property loss of use of the p6oduct of any associated equipment or cost of substituted products The above exclusion or limitation may not cover you because some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts This Warranty gives you specific legal rights and you may also have other rights that vary from state to state Solid Axle reserves the right to change Product design without notice or obligation to modify previously manufactured products Warranty Claims and Products returned for warranty service should be sent to SOLID AXLE INDUSTRIES LLC 12356 Mahoning Avenue North Jackson
7. SHIP WARRANTY Solid Axle Industries LLC warrants to the original purchaser that the Solid Axle Products covered by this Warranty as specified below to be free from defects in materials and workmanship under normal off road uder this Warranty shall be limited to the repair or exchange of any part or parts which may thus prove defective under normal off road use and service by the original purchaser and which our examination shall disclose to our satisfaction to be thus defective In order to claim the Warranty you must return the parts in question shipping charges prepaid to Solid Axle at the address given below or a factory authorized servicing distributor together with your name address telephone number a brief description of the defect and your proof of original retail purchase for each product returned for warranty service Exclusions from this Warranty are those specified below Only products which are sold bearing the Solid Axle trademark are covered by this Warranty Products or components expressly excluded below are not covered by this Warranty If the product or component has been damaged by use in racing competition or by accident abuse collision overloading misuse misapplication improper installation improper service or modification of the product without written permission from Solid Axle it is not covered by this warranty Except as expressly stated herein there are no other warranties expressed or implied including implied
8. es 12356 Mahoning Avenue North Jackson Ohio 44451 1 888 290 AXLE Page 7 16d Thread the inner spindle nut onto the spindle Using a spindle nut socket and torque wrench tighten the spindle nut photo 16a to 50 ft lbs Do not over tighten the nut Rotate the hub back and forth while tightening Back off the spindle nut 1 4 turn Slide on the lock washer photo 16b Make sure the pin is aligned with a hole on the nut Thread the outer nut onto the spindle and torque to 125 150 ft lbs There should be no endplay in the assembly at this point If there is repeat the process 17a Slide the lockout hub body into the wheel hub You may have to slightly rotate the hub to get the splines located 17b Install the large snap ring into the groove in the wheel hub 18a Install the spacer onto the shaft 18b Install the axle snap ring using snap ring pliers A pry bar may have to be used from the backside of the knuckle to shift the shaft forward 19a Lay the large o ring onto the hub body 19b Lightly grease the o ring on the hub dial body Set the dial in the free position and align the holes in the dial to the tapped holes in the hub body Slide the orings on the hex screws and torque to 25 30 in lbs Solid Axle Industries 12356 Mahoning Avenue North Jackson Ohio 44451 1 888 290 AXLE Page 8 20a Slide the rotor onto the face of the hub Make sure it is fully seated 20b Slide the caliper assembly
9. river and hammer tap the ujoint retaining clips from the inner axle shaft 5b Once the clips are removed go ahead and press or tap the ujoint the u joint from the shaft 6a Remove the caps from the ujoint and lightly grease the needle bearings 6b Gently align the cap to the ujoint cross paying close attention not to move the needle bearings from the wall of the cap 7a A gentle tap with a small hammer will seat the cap 7b Go ahead and repeat the process for the other side of the ujoint Tap the caps down until the c clip groove can be seen Snap the c clip onto the cap and repeat the process for the inner shaft 8a Put a light coat of anti seize on the knuckle face and bore This will help with removal later on Ba Solid Axle Industries 12356 Mahoning Avenue North Jackson Ohio 44451 1 888 290 AXLE Page 5 9a 9b The assembled shafts can be greased at the seal surface and slid into the housings 10a Slide the V lip Seal over the mud slinger as shown Apply a thin film of grease on the lip 10b Slide the thrust washer with the chamfer side toward the center of the vehicle This will sit flat up against the shaft If installed incorrectly there will be a gap between the thrust washer and the shaft 11a Slide on the factory brake dust shield and pilot the spindle in the knuckle Route the ABS sensor through the metal dust shield 11b Install the sensor BEFORE the
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