VICOTEC320 Measurement of NO, NO2 , CO and Visibility
Contents
1. Voltage supply VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 27 Installation Table 3 Input output cabling for analog digital variants 1 The CAN bus terminator must be set to ON LED must be on see page 32 Fig 17 The inputs and outputs of the connection unit are assigned as follows Inputs outputs assignment Input or output Assignment Analog Output 1 Visibility Output 2 Temperature Output 3 NO Output 4 NO Output 5 CO Digital Operation fault for NO NO visibility Relay 1 Operation Relay is closed e Fault Relay is open Maintenance request signal Relay 2 Nomaintenance request Relay is open e Maintenance request e g contamination Relay is closed Measuring operation signal Relay 3 Measuring operation Relay is open Notin measuring operation e g during maintenance adjustment etc Relay is closed Operation fault for CO option Relay 4 Operation Relay is open Fault Relay is closed Input 1 Maintenance mode measured values frozen 28 VICOTEC320 Operating Instructions 8011703 V2 2 51 Subject to change without notice Subject to change without notice Installation Fig 14 1 0 modules and circuit diagram of analog modules without CO inlets outlets Analog Output 0 20 Load 5000 9 o Analog O2. aj I Le Xi es 95 Ne dA SS lt XX XS SX 055 2505 dee 1 Sound insulation VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG 19 Project Planning 3 2 Fig 6 Electrical installation project planning 1 Observe the relevant safety regulations during all installation work Take suit able protective measures against all possible local risks or those arising in con nection with the system See also gt For your Safety page 7 Sender receiver unit 2 must always be fitted on the left see Fig 6 so that visor 4 is accessible Position connection unit 1 so that it can be connected to the sender receiver unit with a 1 long cable It must be possible to separate every device singly from the power supply system e g using a switch or circuit breaker Sensor arrangement Measuring section 10 or 20 m 1 Connection unit 2 Sender receiver unit 3 Reflector 4 Visor A B Max 0 7 m Cable length max 1 m 20 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Installation VICOTEC320 Installation Transport Assembly Installation VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 21 Installation
3. 125 22125 2212 2212 n 2292 n 2212 n 22 oo ooo olo de 13 n 2343 n 25343 n 2543 n 2313 n 2303 n 25 DDL ooo 14n 2414 n 214 n 2514 n 2244 n 2 04 n 24 Q WW A Table 4 Significance of LEDs Analog Out Visibility 11 Visibility 12 Temperature 21 Temperature 23 Il Analog Out NO Il 11 NO ll 12 No2 1 21 NO 1 23 III Digital Out II 11 Operation Faul que Maintenance call NI Not in measuring ill 14 mode Ill 13 Not assigned CAD I IV Digital In Lee 11 aintenance fIV 12 121 IV 21 Not used rea IV 22 Not used lV 13 13 IV 14 Not used IV 21 IV 22 V Analog In CO detector V 11 CO detector V 12 Not used V 21 Not used V 23 VI Analog Out CO VI 11 CO VI 12 Not used VI 21 Not used VI 23 internal external Module LED Significance Digital out Green Active Digital in Green Contact closed Analog out Green Actual current value rated current value Analog in Green O mA Ion lt 22 mA Off lon 222 mA 30 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Installation Cabling o
4. It is recommended to install additional fog sensors e g VISIC620 near the tunnel por tals when there is a risk that fog can be sucked into the tunnel Dust particles acting as additional condensation crystals can strengthen the fog effect in the tunnel sections Fog moisture overlays visibility due to dust particles Fog sensors serve to prevent fog drifts being sucked into the tunnel Alternately visibility can be measured at the tunnel portals using extractive measuring devices e g VICOTECA50 that heat the air sucked in and therefore evaporate fog moisture When the tunnel roadway curves ensure that the measuring beam between single sen Sors is not interrupted by the tunnel wall fixtures or vehicles passing each other see p 18 83 1 3 3 1 2 Arrangement in cross section profile Particle concentration distribution in a tunnel is generally very even across the profile cross section during traffic movement Traffic flows and lengthwise flows through natural ventilation and the piston effect of vehicle movement in separate tunnel sections for each direction effect rapid swirling of the air in the tunnel The turbulence behind vehicles strengthens this effect The height is not critical due to excellent swirling A fitting height between 2 8 and 4 5 meters is aimed at The sensors contaminate faster when fitted lower and the mainte nance effort increases when the sensors are fitted higher 16 VICOTEC320 Operating Instruction
5. Operating Instructions 8011703 V2 2 SICK AG Project Planning 8 1 Assembly project planning 3 1 1 Arrangement along the tunnel section The number and distribution of measuring points depends on the ventilation system used Single factors are Type of tunnel profile Section route Ventilation system design Number and arrangement of fans Regional regulations Measuring point selection depends primarily on the following criteria A combination of VICOTEC320 with VICOTEC 411 visibility or VICOTEC 414 CO and visibility is recommended for optimum measurement results In this case position the VICOTEC 411 414 units closer to each other and the VICOTEC320 units further apart The recommended distance between visibility measurements depends on whether these are also to be used for smoke detection Without smoke detection lt 400 m With smoke detection lt 150 m An even spread along the tunnel length is recommended for semi and transverse venti lation with at least 2 measuring points per ventilation section NO NO can be measured every 400 1000 m Position the measuring points prefera bly at the tunnel exit in tunnels with one way traffic Two way traffic can still arise in tunnels with one way traffic It is therefore recom mended to install at least 3 measuring points for visibility in tunnels with lengthwise ventilation one each about 150 m from the entrance and at least one in the middle of the tunnel
6. iig ds eu ES ares 39 Sensor arrangement 16 Smoke detection 16 SOPAS ET ik RR guna wauu a akuna qap anan q 38 Sound insulation wall 19 Switching operating mode 43 T Tools iis E IN Da us e S Cortes 22 Tunnel Cleanings 21 eR ee Rt tn 36 Tunnel curvature 18 Type plate ze t eR 9 VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 8011703 2013 07 2 2 ISubject to change without notice Australia Phone 61 3 9457 0600 1800 334 802 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 3215 4900 E Mail sac sick com br Canada Phone 1 905 771 14 44 E Mail information sick com Cesk Republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 86 4000 121 000 E Mail info china sick net cn Phone 852 2153 6300 E Mail ghkGsick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 211 5301 301 E Mail kundenservice sick de Espa a Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 6881000 E Mail info sick sensors com Italia Phone 39 02 27 43 41 E M
7. per line accord ing to ANSI TIA 568 Fiber optic cable Up to about 5 km according n to type CAN bus Li12YC11 TP H Analog outputs Screened and Dependent on 2 O 20 mA twisted in pairs cable resistance Oro mm 1 Unitronic LiHCH TP or equivalent cables can also be used with the VICOTEC320 Table 2 1 Warranty claims are void when you use cables not released by SICK for use 26 VICOTEC320 Operating Instructions 8011703 V2 2 51 Subject to change without notice Subject to change without notice Installation Cabling of voltage supply gt For VICOTEC322 323 324 Set the mains voltage for the connection unit to 115 V or 230 V before connecting the unit to the power supply system Use slide switch 1 in the connection unit to the correct voltage Fig 12 Slide switch and voltage supply shown on VICOTEC322 323 324 1 Slide switch for voltage selection only for VICOTEC322 323 324 2 Terminals for voltage supply position also for VICOTEC321 Connect voltage supply according to terminal designation L1 N PE Fig 13 Connection options for peripherals 2 VICOTEC322 323 324 2 2 db 8 vo Sender receiver unit connection 2x Reflector connection Ethernet when used Analog signals when used
8. 4 1 4 2 4 3 4 4 Transport are void when this is not observed 1 Only use the packing provided by SICK to transport sensors Warranty claims The packing can be obtained from SICK free of charge when required Scope of delivery The scope of delivery includes Sender receiver unit incl screws for fastening on assembly console Reflector incl screws for fastening on assembly console Connection unit incl dowels and screws for wall fitting e Connection lines from the connection unit to the sender receiver unit and to the reflec tor Not included in the scope of delivery Stainless steel assembly consoles for the sensors Material required Tools required Apart from standard tools such as drill water level tape measure you also need the following tools for the installation Drill tips 8 and 15 mm Blowout pump for dowel holes 18 and 19 mm socket wrench Rubber or plastic hammer Two laser adjustment units obtainable from SICK see p 61 89 3 3 Additional material required 2stainless steel assembly consoles incl fixing accessories Connection lines acc to Table 2 page 26 Assembly preparation gt Secure the place of work gt Provide adequate lighting and power gt Provide a jack lift or stable ladder with clearance to wall 22 VICOTEC320 Operating Instructions 8011703 V2 2 51 Subject to change without notice Subject to chan
9. Start up The start up must only be performed by authorized technicians and is described in the Service Manual reached a thermal balance and delivers measured values within the tolerance 1 Wait two hours after start up until the system has heated up It has then band Operation Tunnel cleaning 1 Cover every sensor tube with a protective cap during tunnel cleaning 36 VICOTEC320 Operating Instructions 8011703 V2 2 51 Subject to change without notice Subject to change without notice _Using the SOPAS ET Software VICOTEC320 6 Using the SOPAS ET Software VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 37 Using the SOPAS ET Software 6 1 6 2 6 2 1 6 2 3 Table 5 Operating the VICOTEC320 The VICOTEC320 runs automatically after start up and does not require further operator intervention You can however use the SOPAS ET software to change the configuration or display measured values SOPAS ET software The SOPAS ET software serves to set the VICOTEC320 parameters The parameter records can be stored as a Project file as well as archived on the PC Measured values can also be read out SOPAS ET software functions for VICOTEC320 Overview The Online Help of the SOPAS ET software Help menu describes the general function of the software and how to use it Menu language selection German English Setting up communication with t
10. change without notice Subject to change without notice For your Safety 1 22 Table 1 1 2 3 1 2 5 Scope of application and identification These Operating Instructions are applicable for VICOTEC320 series devices The following variants are available to measure different components VICOTEC 321 to measure visibility and NO2 VICOTEC 322 to measure visibility and NO VICOTEC 323 to measure visibility NO NO2 VICOTEC 324 to measure NO and NO2 The Identification number of the VICOTEC320 type plate is located as follows Type plate locations Device Type plate location Sender receiver unit Outside Next to the connections Inside At the bottom of the left enclosure side Outside Next to the connections Inside At the middle of the right enclosure side Connection unit Outside At the top of the right enclosure side Inside Next to the connections Reflector Designated users The VICOTEC320 may only be installed and put into operation by skilled persons who based on their technical training and knowledge as well as knowledge of the relevant regulations can assess the tasks given and recognize the dangers involved The VICOTEC320 may only be maintained by persons properly instructed on the tasks assigned possible risks and protective measures Responsibility of the operator Only operate the VICOTEC320 according to the intended use 81 2 5 Follow all specifications in the
11. unit on N Connection unit assembly drilling plan 420 170 VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 25 Installation 4 6 Table 2 Electrical installation WARNING Danger though electrical voltage N gt Only allow an authorized electrician to work on the electric system gt Observe the relevant safety regulations during all installation work gt Take suitable protective measures against local risks and those arising from the system Connecting the sensors to the connection unit 1 Plug the connection lines mounted fixed on the connection unit in the corresponding sockets of the sender receiver unit 2 Connect the connection line to the reflector unit 12 m 22 m included in the delivery to the connection unit and plug in to the reflector 3 Fasten the connection lines to the tunnel wall 4 Fitthe power separation options provided for each device in the project planning Connection unit cabling Connection lines The following connection lines can be used Connection lines For Line type Max length Cross section VICOTEC322 323 324 m mu Energy supply 115 230 V AC 50 60 Hz Dependent on VIOT EGIZI cable meee Energy supply 100 240 V AC 50 60 Hz Digital input A2Y L 2Y Dependent on 2 x 2 x 0 75 mm2 cable resistance Relay outputs A2Y L 2Y Dependent on A x 2 x 0 75 mm2 cable resistance Ethernet Category 5 cop 100m
12. wall holder openings according to the Drilling plan see figure 8 3 Insert dowels or wall ties according to the manufacturer s assembly specifications walls must be made of at least B25 concrete 4 Screw the wall holder on and tighten the screws with 70 Nm according to the manufac turer s assembly specifications use a torque wrench as necessary 5 Screw the consoles on provisionally at first VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 23 Installation Fig 8 4 5 2 Fig 9 Wall holder assembly drilling plan 210 NO ge N N oo oo d lt A gt Tolerances for measuring path A 10 0 1 m 20 502m Fitting the VICOTEC320 sensors 1 Position the sender receiver unit on the left assembly console and screw it on lightly with both the retaining screws included in the delivery Position the reflector on the right assembly console and screw it on lightly with both the retaining screws included in the delivery Screw a laser adjustment unit on each sensor above the tube using both knurled head Screws WARNING Laser class 2 A gt Do not point the laser beam at persons gt Do not look directly into the laser beam Switch the laser adjustment unit on one sensor on Align the sensor horizontally so that the laser beam strikes the vertical line of the cross hair of the other laser adjustment unit To do this tap very lightly against the front lo
13. 08 08 16 15 50 060808 16 16 05 060808 16 07 48 0608 08 16 08 03 060808 16 07 33 0608 08 16 07 38 06 08 08 15 21 35 06 08 08 15 46 50 06 08 08 15 21 14 060808 16 21 26 06 08 08 16 02 41 060808 15 02 46 060808 15 02 31 0608 08 15 02 36 06 08 08 14 20 23 06 08 08 14 39 37 x Spectral outlier detected Spectral outlier detected Spectral outlier detected Spectral outlier detected Spectral outlier detected Spectral outlier detected Spectral outlier detected Spectral outlier detected Spectral outlier detected 000000000000 3 Messages can be exported as follows 1 Click on EXPORT 2 Select the storage location and file names 3 Click on SAVE The Logbook is saved as a Log file Operating mode switch Fig 22 Operating mode switch Operating mode switch Operation Operating mode Measuring Reference cycle Reference cycle System reset Start system reset After execution establish new connection This screen serves to switch between Measuring mode and Maintenance mode Apart from that a reference cycle and a system reset can also be initiated The parameters are not deleted The connection between SOPAS and VICOTEC320 must be established again after a system reset p 39 86 3 1 VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG Using the SOPAS ET Software 6 3 3 Saving stor
14. EE MO TT T1 VIT TCIT2T0T TATOH HT T T T Device name type VC VKOTEC measuring system for funnels 30 lFami reflector and conne jon unii 34 for measuring components 05 NO 32 _ for measuring components is NO 3233 measuring q co ponents VIS NO2 NO a o NO If el thernet_connectio 04 Measuring distance 10m m external Ethernet connection 5 Measunng dslance Z exer Ethernel LSE ee WI DO 06 Measuring distance 10m with extemal Ethernet connection with halogen lamp Reflector wil Connection VOs and interfaces 0 s iq nal block 2 RJ45 converter with optics connector l te te edd dnd a d 99 60 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice _Technical Documentation 9 3 3 Accessories Part No Designation 2031397 Assembly console made of 1 4571 stainless steel 2034795 Laser adjustment unit 1 piece 2040063 Filter and cuvette case for linearity test 9 3 4 Expendable and wearing parts Part No Designation 2033796 UV lamp 2055423 Halogen lamp 2012785 Drying agent cartridge reflector 5323946 Activated charcoal sachet sender receiver unit 2045856 CO sensor VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG 61 Technical Documenta
15. ET Otherwise Replace the CO sen sor gt page 49 8 7 2 5 System Systemstart Shows when the last system start was made System Zero adjust Shows when the last adjust ment was made System Spantest Shows when the last spantest was made 52 VICOTEC320 Operating Instructions 8011703 V2 2 51 Subject to change without notice Subject to change without notice _Technical Documentation VICOTEC320 9 Technical Documentation Operating data VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 53 Technical Docu mentation 9 1 Operating data Measured value recording Measured variable U ee Measuring range NO min 20 ppm max 0 45 ppm 25 mg m3 60 mg m3 2 O 1 ppm max 5 ppm 0 2 mg m3 10 mg m3 CO option Max 0 300 ppm Visibility 15 10 3 m Temperature 25 55 Measuring principle NO NO UV VIS spectroscopy DOAS principle Dif ferential Optical Absorption Spectroscopy CO Electrochemical cell Visibility Transmission measurement Measuring section 10 or 20 m 1 Interval measuring cycle 5 360 s adjustable 505 T90 60s Reference cycle interval 2h Adjustable O 1440 min Max measurement error Temperature 2K Visibility 0 8 103
16. ICOTEC320 Service Manual 10 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice _ Product Description VICOTEC320 2 Product Description Functional principle Design VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Product Description 2 1 2 2 2 3 2 4 Functional principle The VICOTEC320 is a sensor system for continuous measurement of NO and CO option concentrations as well as visibility and temperature in road tunnels The following functional principles are used NO NO DOAS Differential Optical Absorption Spectroscopy CO Electrochemical cell Visibility Transmission measurement e For the functional principles please see the relevant literature e g the inter 15 net Performance features Fast representative local measurement Very low detection limits for NO and NO Automatic function monitoring and self adjustment Independent maintenance prompt when contaminated Very sturdy design IP 69K stainless steel 1 4571 Compatible to assembly consoles and measuring path lengths of the VICOTEC 410 400 from SICK Special features Operating hour meter for UV lamp and Logbook function High precision adjustment through automatic mirror tracking Temperature recording Reflector heated Communication via CAN System bus or Ethernet optional Device variants T
17. IP address and confirm with OK A new entry appears in the IP ADDRESS CONFIGURATION list 11 Confirm settings with OK VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 39 Using the SOPAS ET Software Fig 20 Perform a scan 1 Click on SCAN in the SCAN WIZARD register tab The scan progress is displayed in a new window Close the PROGRESS dialog window with OK after the message SCAN COMPLETE is dis played The devices found are listed in the SCAN WIZARD register tab Drag the desired device into the project tree with the left mouse button held down The stored parameters for the selected device are read out VICOTEC320 menu tree S New Project qd VICOTEC321 VIC321 NS 012 5 0 Measured values 2 Bargraph measured values Parameter 3 Device parameter B Spectrometer 2 Spectral analysis Visibility 5 Logbook 8 Signal output 2 2 Adjustment 2 Alignment CJ Diagnosis 2 Device information 5 Logbook Sensor values 8 Spectral evaluation Spectrometer Visibility a Alignment s Emitter Measurement reflector Aperture signal measurement reflector 3 LPF aperture signal measurement reflector Zeropoint reflector Aperture signal zeropoint reflector 5 Absorption Filtered absorption Wavelength corrected absorption 5 Reference Normalisation 2 Maintenance B Operating mode switch 40 VICOTEC320 Operating Inst
18. OPERATING INSTRUCTIONS VICOTEC320 Measurement of NO NO CO and Visibility Installation Operation Maintenance SICK Sensor Intelligence Document Information Document ID Title Operating Instructions VICOTEC320 Part No 8011703 Version 2 2 Release 2013 07 Described Product Product name VICOTEC320 Variants VICOTEC321 VICOTEC322 VICOTEC323 VICOTEC324 Manufacturer SICK AG Erwin Sick Str 1 79183 Waldkirch Germany Phone 49 7641 469 0 Fax 49 7641 469 1149 E mail info pa sick de Trademarks Windows is a Microsoft Corporation trademark Other product names used in this document may also be trade marks and are only used for identification purposes Original Documents The English edition 8011703 of this document is an original docu ment of SICK AG SICK AG assumes no liability for the correctness of an unauthor ized translation Please contact the manufacturer or your local representative in case of doubt Legal information Subject to change without notice SICK AG All rights reserved Glossary Skilled persons Persons who based on their technical training and knowledge as well as knowledge of the relevant regulations can assess the tasks given and recognize the dangers involved Competent persons Persons who based on their technical train ing on and knowledge concerning the specific device as well as knowledge of the relevant regulations can assess the
19. OTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Scheduled Maintenance 7 2 5 Replacing the CO sensor gt Replace the CO sensor once a year recommendation Procedure 1 2 0 Disconnect all poles of the connection unit from the mains Disconnect both connection lines from the terminals of the small electronic board of the CO sensor Loosen 2 screws Fig 26 Pull off the upper part of the CO sensor Insert the new CO sensor Screw the new CO sensor tight Reconnect both connection lines Switch the voltage supply of the connection unit on again Fig 26 Position of the CO sensor in the connection unit shown for VICOTEC322 323 324 2 screws VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 49 Scheduled Maintenance 50 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice ectto change without notice Subj _Troubleshooting and Fault Clearance VICOTEC320 8 Troubleshooting and Fault Clearance VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 51 Troubleshooting and Fault Clearance 8 1 Fault messages Error messages are shown in the SOPAS configuration software Logbook Only those error messages are shown that the user can clear in
20. ail info sick it Japan Phone 81 0 3 3358 1341 E Mail support sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederlands Phone 31 0 30 229 25 44 E Mail infoGsick nl SICK AG Waldkirch Germany www sick com Norge Phone 47 67 81 50 00 E Mail austefjord sick no Osterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail infoGsick pl Rom nia Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732 E Mail admin sicksgp com sg Slovenija Phone 386 0 1 47 69 990 E Mail office sick si South Africa Phone 27 11 472 3733 E Mail info sickautomation co za South Korea Phone 82 2 786 6321 4 E Mail info sickkorea net Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail info sick se Taiwan Phone 886 2 2375 6288 E Mail sales sick com tw Turkiye Phone 90 216 528 50 00 E Mail info sick com tr United Arab Emirates Phone 971 0 4 88 65 878 E Mail info sick ae USA M xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com representatives and agencies at www sick com SICK Sensor Intelligence
21. ay state Green LED blinks in operation Red LED on CAN bus is connected but not initialized 2 1 0 module state LED1 blinks I C bus cycle pulse LED2 blinks in data transfer cycle pulse Gateway CAN 4 Gateway 1 0 LEDs blink Data transfer via CAN bus LEDs on No CAN bus connected LED41 blinks I C bus cycle pulse LED2 blinks in data transfer cycle pulse 5 Gateway error LED on No 1 0 module found on gateway or one or more modules failed during operation 6 120 V 24V 8 Reflector heating 24V 9 CAN bus connection LED is green CAN bus terminator is activated VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG 33 Installation Fig 19 Connecting the Ethernet cable for Ethernet variant Ethernet connection shown for VICOTEC322 323 324 Corresponding for VICOTEC321 gt Lead the Ethernet cable through the nearest cable gland page 27 Fig 13 and plug into switch 1 gt Cabling of reflector heating page 31 34 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice _Start up and Operation VICOTEC320 5 Start up and Operation VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 35 Start up and Operation 5 1 5 2 5 2 1
22. ded USE cse ede E ien tac ec C SCRI ER D 9 1 2 6 Warranty limites uscite mor ik p eges eru ce dero Rs cR a 10 1 2 7 F rther literature iet a eo oe GC s Roe S 10 2 Product Description 11 2 1 Functional e uen eue ne et tnt cR ERE DR e Dea aga 12 2 2 Performance features ci usa ea e Pa dies CO d 12 2 3 Special features nes Pn am eee dex er Pb ees Pene nr PU Rie Pad e 12 2 4 DEVICE Varlants 3 adeste eed ote scatet bone caca Re Lac ada Put 12 2 5 Device components layout 2 13 3 Project Planning ieee Pomorie doe ie teintes 15 3 1 Assembly project planning sssssesesesee eem 16 3 1 1 Arrangement along the tunnel section 16 3 1 2 Arrangement in cross section profile 16 3 1 3 Arrangement with special lt 18 3 2 Electrical installation project 20 4 Installation ES u usu alias qata Lente Liu cols 21 4 1 Transporte noe x or eerte ee e e epe ee ew tesla ee t ERN 22 4 2 SCOPE of dellvery osse E x ae edd A x Ya TR 22 4 3 Ma t rialr quired y dene e d eur akuta Ya d RARE RA 22 4 4 Assembly pr paration temen idee bu e n
23. e dedica tea RC eR Cg 56 Reflect Rman nn era tea ec E a ea rend dris CE are Ped cer e Raat en ation 57 Connection ereen nn 58 INOS erste waska a etse dis ab 59 DEVICE COMPONENTS arto ec ta Roe a Ue DR CR T Rc he sa a Rec Ee 59 key s cor re MEX T E ROM PORA Cs Eder d Ra PR Y UR RE RD 60 AGCESSOMNES Sed Va Y au ER DAT oe DR RR RODA POUR Ux PO TR ENG REUS 61 Expendable and wearing parts 2 61 Mapping Table 63 Mapping Table ehe ue eo denso eme ertet iR eR a 64 Measured values on SCU 64 Operating State Table s eee nn 64 NIC MM PILLE 64 Status of measured values 64 VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG Contents VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG Subject to change without notice _For your Safety VICOTEC320 For your Safety Safety information Responsibility of the operator Intended use VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG For your Safety 1 1 1 2 1 Short summary of the most important hazards Read and always observe the safety and warning information in these Operating Instruc tions WARNING Danger thr
24. e through very bright light UV radiation VICOTEC322 323 324 and halogen light VICOTEC321 can cause eye inflammation when eyes are subjected to the radiation for longer than 10 minutes gt Wear protective goggles normal glass or plastic is sufficient Loosen both nuts at the end of the tube and pull the tube off 2 Clean the protective screens with clean optical tissues 3 Check the tube and the optical beam path for contamination through deposits or ani mals and clean when necessary 4 Position the tube and tighten both nuts Maintenance Persons authorized to carry out maintenance Maintenance going beyond the tasks described here must be performed by authorized technicians only and is described in the Service Manual WARNING Danger though electrical voltage N Live parts are accessible when the device is open gt Switch the supply voltage off before opening the device gt Only use suitable insulated tools 46 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Scheduled Maintenance 7 2 2 Replacing the activated charcoal The activated charcoal sachet is located in the sender receiver unit gt Replace the used activated charcoal sachet with a new activated charcoal sachet Fig 23 Replacing the activated charcoal sachet 7 2 3 Replacing the drying agent cartridge The drying agent ca
25. ext to the measured values signals that the measured value is unsafe e g Calibration range exceeded Logbook VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 41 Using the SOPAS ET Software Alignment vj ss 002 The beam is tracked automatically to the center of the reflector Manual alignment is only possible for authorized users 1 Click on START ALIGNMENT Measuring operation is interrupted during alignment 2 Click on MEASURING after alignment has completed Device information This screen shows the serial number device process and operating hours of the lamp 42 VICOTEC320 Operating Instructions 8011703 V2 2 51 Subject to change without notice Subject to change without notice Using the SOPAS ET Software Logbook All sensor messages are stored in the Logbook Messages marked with a red dot are still active messages with a green dot are already completed Messages can be filtered according to type Click on the dropdown box and select the type of message required Fig 21 Logbook Logbook B o M Entries 14 al Delete all entries Export Refresh Backward Forward Tes etas Date start Time stan Date stop Time end Spectral outlier detected 06 08 08 16 43 27 Systemstart 06 08 08 16 39 39 Spectral outlier detected 06 08 08 16 20 07 06 08 08 16 39 38 06 08 08 16 16 15 060808 16 19 53 06
26. f reflector heating gt For VICOTEC322 323 324 Connect the blue and brown lead of the line between reflector heating and connection unit to the reflector heating terminals gt page 32 Fig 17 P For VICOTEC321 Connect the blue and brown lead of the line between reflector heating and connection unit to terminals 1 and 2 A of the terminal strip Fig 16 Reflector heating connection on VICOTEC321 A Terminals 1 and 2 B Fuse 2 A slow Reflector heating Checking cabling Correct cabling can be checked as follows The gateway LEDs are green State CAN 1 0 The error LED on the gateway is off The 120 V LED only on VICOTEC322 323 324 and the 24 V LED are green The status LEDs of the 1 0 module blink green The reflector heating LED is green only on VICOTEC322 323 324 The alignment LEDs on the sender receiver unit flash sequentially VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 31 Installation Fig 17 VICOTEC322 323 324 Positions of LEDs in the connection unit for analog digital variant 32 VICOTEC320 Operating Instructions 8011703 V2 2 51 Subject to change without notice Subject to change without notice Installation Fig 18 VICOTEC321 Positions of the LEDs in the connection unit for analog digital variant 4 L eo 1 Gatew
27. ge without notice Installation 4 5 Assembly Assembly work must only be carried out by skilled persons familiar with the assembly work 4 5 1 Fitting the assembly consoles The assembly consoles comprise 2 parts Fig 7 Assembly console 1 Wall holder for wall fitting 2 Angle bracket to fasten the sensor Two screws fasten the wall holder and the assembly console together The angle bracket be swiveled up to 7 5 to compensate any assembly unevenness gt Keep the length of the measuring section as exact as possible Record small deviations in the Assembly protocol gt Mount both assembly consoles at the same height Height differences in the optical axis can be compensated later by swiveling the angle bracket gt Only use high strength and absolutely non corrosive fastening material made of stainless steel because the tunnel atmosphere is highly corrosive gt Align both assembly consoles at the same tilt angle to the tunnel wall Dif ferent tilt positions to the tunnel perpendicular make the following sensor alignment difficult Insert washers under the wall holder when necessary gt Ensure there is enough space to remove the tube and device cover gt Observe local valid safety measures 1 Observe the following points during assembly Procedure 1 Determine the installation location for the assembly consoles according to the project planning 2 Drill the
28. gram window with the English user interface as standard 3 Tochange the language setting click on CANCEL and use the TOOLS OPTIONS menu to switch the program interface language to GERMAN DEUTSCH Terminate and restart SOPAS ET after changing the language setting 5 Select the CREATE A NEW PROJECT option in the dialog window and confirm with OK 6 Click on CONFIGURATION in the main window under SCAN WIZARD The SCAN WIZARD dialog window appears A Configure the Ethernet connection 1 Select the ENABLE IP COMMUNICATION checkbox under INTERNET PROTOCOL INTERNET PROTO COL IP in the SCAN WIZARD dialog window 2 Select the ENABLE AUTOIP checkbox 3 Click on EXTENDED 4 Select CoLa DIALECT Binary and TCP Port 2112 and confirm with OK 5 Click on AUTO IP CONFIGURATION 6 Click on SEARCH in the AUTO IP CONFIGURATION dialog window All connected sensors are shown 7 Tochange the IP address subnet mask or gateway of a particular sensor mark the sen sor and click on EDIT grated in a network or connected to a customer WLAN module The IP address of the PC can be adapted to the sensor address in order to create a connection The procedure depends on the operating system on the PC and is described in the Help function on the PC 1 The sensor IP address must not be changed when the VICOTEC320 is inte 8 Close the Auro IP CONFIGURATION dialog window 9 Click on INSERT in the SCAN WIZARD dialog window 10 Enter the sensor
29. he VICOTEC320 Password protected configuration for different operator levels Output current measured values System diagnostics Installing the SOPAS ET software Refer also to the booklet in the CD ROM sleeve for installation information 1 2 3 Start the PC and insert the Installation CD Call setup exe directly from the CD when installation does not start automatically Follow the operating instructions to complete installation Basic setting for the SOPAS ET software Basic setting for the SOPAS ET software extract Parameter Value Operating interface language English Unit of measure for lengths Metric User groups operating level Operator l I Download parameters when modified Immediate fail safe in the VICOTEC320 EEPROM Upload parameters after switching on line Automatic Screen split 3 project tree help workarea 1 The software must be restarted after changes 38 VICOTEC320 Operating Instructions 8011703 V2 2 51 Subject to change without notice Subject to change without notice Using the SOPAS ET Software 6 3 6 3 1 Using SOPAS ET Creating a connection Connect data interfaces gt Connect PC Ethernet interface and VICOTEC320 via crossover Ethernet line Start the SOPAS ET software and call the Scan Wizard 1 Ensure the supply voltage of the VICOTEC320 is switched on 2 Switch the PC on and start the SOPAS ET software SOPAS ET opens the Pro
30. he device variants differ in measurable components measuring path connection unit interfaces The following variants are available to measure different components VICOTEC 321 halogen lamp to measure visibility and NO2 e VICOTEC 322 UV lamp to measure visibility and NO VICOTEC 323 UV lamp to measure visibility NO and NO VICOTEC 324 UV lamp to measure NO NO5 The sender receiver unit and the reflector are available for the following measuring distances e 10m e 20m The connection unit is available with the following interfaces e Analog digital Ethernet The connection unit can contain an optional CO sensor electrochemical cell 12 VICOTEC320 Operating Instructions 8011703 V2 2 51 Subject to change without notice Subject to change without notice Product Description 2 5 Device components layout Fig 1 VICOTEC320 layout Reflector LED matrix to signal automatic beam tracking Sender receiver unit Dust protection tube Connection unit N P Plug connections VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 13 Product Description 14 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Project Planning VICOTEC320 3 Project Planning VICOTEC320
31. iei nt ag 22 4 5 ASSeImblyx i iion detta aero cic Ms Reto be e ae rne ec et ad etc eia puel indie at 23 4 5 1 Fitting the assembly lt lt 23 4 5 2 Fitting the VICOTEC320 sensors 24 4 5 3 Fitting the connection Unit eissis asi Y sia k 25 4 6 Electrical Installation eit Ped e qc e ate E a eked 26 4 6 1 Connecting the sensors to the connection unit 26 4 6 2 Connection urit cabllng rre reb tee 26 5 Start up and Operation 35 5 1 Startup ie cac aita tritis i bt ani dira desi dsr o dre bua ditt edes 36 5 2 Qus pM 36 5 2 1 T hrnel cleaning s 23592 EX DE ES Dari dg E ans 36 VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG Contents 6 1 6 2 6 2 1 6 2 2 6 2 3 6 3 6 3 1 6 3 2 6 3 3 7 1 7 1 1 7 2 7 2 1 7 2 2 7 2 3 7 2 4 7 2 5 8 1 9 1 9 2 9 2 1 9 2 2 9 2 3 9 3 9 3 1 9 3 2 9 3 3 9 3 4 10 10 1 10 1 1 10 1 2 10 1 3 10 1 4 Using the SOPAS ET Software 37 Operating the VICOTECS320 eR dee aee e C RR 38 SOPAS ET SOftWale s s Lecker bua Ex br wr br EP qusa araq er x 38 SOPAS ET software functions for VICOTEC320 Overview 38 Installi
32. ing and printing the current parameter set 1 Saving the parameter set The saved file can then be restored for example on new hardware Select ExPoRT PROJECT DEVICE Storing the project a project can be several devices This file can then for example be printed but can however not be restored in the device a To store the current parameter set select the SAVE AS command in the PROJECT menu b Enter a file name in the dialog window and confirm with SAVE The SOPAS ET software stores the current settings in an SPR file To print the current parameter set select the PRINT PRINT PREVIEW command in the PROJ ECT menu The SOPAS ET software displays a preview of the tabular list of all parameter values Select the PRINT command in the FiLE menu dialog window The PRINT dialog window opens to configure the printer Edit the settings as required and confirm with OK The current project settings are printed in tabular form 44 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice _Scheduled Maintenance VICOTEC320 4 Scheduled Maintenance Maintenance work VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 45 Scheduled Maintenance 7 1 T 1 1 7 2 7 2 1 Cleaning Cleaning sensors The tube can be removed in order to clean the protective screen of the sender receiver unit or reflector CAUTION Eye damag
33. installation Measuring section 10 or 20m Allowable fitting location 1 Along the measuring section 0 Transverse to measuring section 15 Electrical connection line p 22 84 3 1 Allowable enclosure tilt during operation VICOTEC322 323 324 VICOTEC321 installation Mains fuses 115 V 2A slow 5x20 mm 3 15 A 5x20 mm not accessi 230 V 1A slow 5x20 mm ble Secondary fuses 24 V DC 6 3A slow 5x20mm 24 V DC 2A slow 120V 1 6A slow 5 x 20 mm Reflector heating gt Fig 16 Supply voltage 230 V AC 6 10 96 50 Hz 85 264 VAC 47 63 Hz 115 V AC 6 10 96 60 Hz Power input 200 VA 100 VA VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 55 Technical Documentation 9 2 9 2 1 Fig 27 Dimensions Sender receiver unit Sender receiver unit dimensions 56 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Technical Documentation 9 22 Reflector Fig 28 Reflector dimensions VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG 57 Technical Documentation 9 2 3 Connection unit Fig 29 Connection unit dimensions M16 95 10 M20 910 14 M16 u M e M ce e t m m N N 58 VICOTEC320 Opera
34. inutes Fitting options Both sensors on a wall in a recess recommended Both sensors on a wall above the side strip requires safety measures for maintenance work in cramped conditions VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 17 Project Planning Fig 3 Fig 4 Arrangement with special prerequisites Tunnel curvature The sensors can be used with tunnel curvatures up to the following curve radiuses Measuring section A 10 20 Inner radius R4 Min 58 m Min 115 m Outer radius Ro Min 147 m Min 438 m Fitting sensors on the inner curve wall AR4 LA Yt A lt gt Fitting sensors on the outer curve wall A lt gt H ml E R2 18 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Project Planning Tunnel with sound insulation wall Provide appropriate assembly bases onsite when fitting sensors on a tunnel wall with sound insulation The assembly bases must provide a firm base suitable for reliable sensor fitting Fig 5 54 RRR Fitting sensors with sound insulation 2529 SKK RK KK SS lt NISI SOAS RS SERIES RRR LAS ES
35. m Accuracy 5 of measuring range NO 1 ppm NO VICOTEC321 0 05 ppm CO Approx 10 ppm Device features Measuring path length 10 or 20m VICOTEC 321 Halogen lamp VICOTEC 322 323 324 UV Deuterium lamp Material Stainless steel enclosure 1 4571 Device dimensions Sender receiver unit 718 x 470 x 310 mm WxHxD Reflector 617 x 278 x 245 mm Connection unit 450 x 254 x 148 mm Weights Sender receiver unit 20 kg Reflector 9 kg Connection unit 8 kg Enclosure color Gray RAL 7042 powder coated Temperature sensor Pt 1000 54 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice _Technical Documentation Ambient conditions Ambient temperature 25 55 C CO cell 20 40 C Storage temperature 25 75 C cell 40 55 C Relative humidity 10 95 non condensing Ambient air pressure 700 1200 hPa Protection class IP 69K Interfaces Display LEDs Relay outputs For NO visibility Operation Fault Maintenance request Function control For CO Operation Fault Digital inputs Maintenance mode Analog outputs NO NO2 Visibility Temperature CO Ethernet 10 BaseT Slot Compact Flash Type II Mechanical
36. ng the SOPAS ET software 38 Basic setting for the SOPAS ET 38 Using SOPAS ET use et crate Fd eret er RAC RR DR PR 39 Creating a Connectlonus au e ease etia pa Gen e n no A Ania ASAS RT nt abe a 39 Reading out the VICOTEC320 and operating manually 41 Saving storing and printing the current parameter set 44 Scheduled Maintenance 45 D AG Wa 46 Cleaning Sensoren bebe es todo ied al e ebd inc ae 46 217 tin qea here anis Kor s 46 Persons authorized to carry out 46 Replacing the activated 4T Replacing the drying agent cartridge 4T Replacing thela Mpi siens de unten rae ec ee e ce e h ce 48 Replacing the CO sensor i teer P EE ud e dI a i Ca n di Ra ea W CRT de 49 Troubleshooting and Fault Clearance 51 Fault MeSSages 53m IDEE CAT ER VR A E 52 Technical Documentation 53 Operating datas i eL ce bebes ed eL Aou Rico lp eru nod 54 DIMENSIONS iier bre eI PERDE te de ardent aon viri braces 56 Sender recelver UNIT sn t Ee der arabe re ate a cR
37. ough defective device N The VICOTEC320 is likely to be unsafe when it Shows visible damage on the outside Has been penetrated by moisture Has been stored or operated under irregular conditions When safe operation is no longer possible gt Put the VICOTEC320 out of operation separate all connectors from the power supply and secure against unauthorized start up WARNING Risk of explosions through explosive sample gas gt Do not use the VICOTEC320 to measure explosive combustible or flamma ble gases WARNING Hazard in potentially explosive atmospheres gt Do not use the VICOTEC320 in potentially explosive atmospheres CAUTION Eye damage through very bright light UV radiation VICOTEC322 323 324 and halogen light VICOTEC321 can cause eye inflammation when eyes are subjected to the radiation for longer than 10 minutes gt Wear protective goggles normal glass or plastic is sufficient gt P P Basic information Detail level of these Operating Instructions These Operating Instructions contain a fundamental description of the VICOTEC320 series measuring system and serve as guide for installation operation and scheduled mainte nance They also contain information on safe operation of VICOTEC320 series devices gt Read and observe the corresponding Sections in these Operating Instructions VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to
38. own responsi 1 bility Please contact SICK Customer Service for all other error messages Source Error message Significance Clearance System Lamp fault Lamp does not go on Exchange lamp p 48 87 2 4 System Mirror adj End Mirror tracking has reached Check alignment and realign maximum position when necessary see Service Manual Visibility No signal Sudden signal loss of more than Check for animals or dirt in the 5096 light path interrupted dust tubes or other obstacles in the optical beam path p 46 87 1 1 System Lamp spectro UV lamp current for spectrome Exchange the UV lamp if ter operation exceeds 1000 mA required p 48 87 2 4 or cor limit rectthe parameter settings see Service Manual System Lamp 4Q UV lamp current for visibility Exchange the UV lamp if measurement operation required p 48 87 2 4 or cor exceeds 1000 mA during rectthe parameter settings see adjustment limit Service Manual System Temp Extern External temperature sensor Check connection exchange defective the sensor if required see Ser vice Manual Tempera Temp failure Temperature sensor signal Check connection exchange ture invalid the sensor if required see Ser vice Manual System CO failure The read in current of the CO Check the wiring of the CO sen sensors is below the error limit sor see SOPAS ET Factory setting Check the settings of the ana 35 mA or above 21 mA log input in SOPAS
39. rtridge is located in the reflector gt Unscrew the lid with pin key and replace the drying agent cartridge Fig 24 Replace the drying agent cartridge VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 4T Scheduled Maintenance 7 2 4 Replacing the lamp Fig 25 Position of the lamp VICOTEC322 323 324 VICOTEC321 TURN 1 Lamp plug 2 Lamp 3 Lamp retaining screws WARNING Lamp is hot AN Risk of skin burns gt Let the lamp cool down before exchanging it Exchange the lamp at regular intervals These intervals depend on the parameter settings for the device and the ambient conditions in the tunnel and are about 1 to 4 years Disconnect all poles of the connection unit from the mains Open the enclosure cover of the sender receiver unit Disconnect plug 1 On VICOTEC322 323 324 Loosen the screw on the plug Loosen the retaining screws 3 of the lamp and take lamp 2 out Insert the new lamp and fasten with both retaining screws Connect the plug on VICOTEC322 323 324 Screw the plug tight 7 Close the enclosure cover of the sender receiver unit Measured values are output about 5 minutes after the lamp has been exchanged but can be outside the tolerances during the first minutes ooh WN VIC
40. ructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Using the SOPAS ET Software 6 3 2 Reading out the VICOTEC320 and operating manually The corresponding operator level must first be selected to configure a device with the SOPAS ET software The SOPAS ET software runs in the operator level OPERATOR after start up and parameters can only be read 1 Select the LOGIN ON DEVICE command in the TOOLS menu 2 Select MAINTENANCE under USERLEVEL in the dialog window and click on LOGIN 3 Double click a register tab in the project tree to start it 4 To save all the data select the EXPORT DEVICE command in the PROJECT menu The following tabs are important for you the other tabs are shown colored gray and are only relevant for Service technicians Bargraph measured values Bargraph measured values Operation Malfunction Maintenance O Malfunction Maintenance Uncertain Maintenance Uncertain Malfunction 2 Maintenance Uncertain o This screen shows whether the sensors are in measuring operation or whether a fault or maintenance requirement exist Apart from that the current measured values for visibility temperature NO and NO are displayed depending on the device variant When fault or maintenance request is shown the measurement triggering the fault or maintenance request is shown next to the measured values The UNSAFE LED n
41. s 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Project Planning Fig 2 VICOTEC320 fitting height Fitting location selection of the respective sensor pairs depends primarily on the following criteria Mountthe sensors at a safe distance from traffic movement see for example Section 2 of the German Richtlinie f r die Ausstattung und den Betrieb von Strafentunneln RABT version 2006 Regulations governing equipping and operating road tunnels Good access for maintenance and checking work must be ensured Locate the sensors in a protected recess when possible Do not locate sensors in close vicinity to ventilators or in the fresh air flow from blowout units so that the measured value records the effective concentration ratios The measuring beam must run lengthwise between sensors and must not be hindered by fixtures or vehicles passing each other Fixtures that shine e g emergency exit signs should be at least 1 m from the optical axis e Noreflecting paint should be on the wall between sensors e Maintain a distance of 10 to 20 m between both sensors depending on the VICOTEC320 variant used e Plan sufficient clearance to be able to flap or remove the enclosure cover e Measured values are kept constant at first when the light beams are inter 1 rupted A malfunction message is sent to the evaluation unit when interrup tions last longer than two m
42. se Operating Instructions and only operate the VICOTEC320 as described in these Operating Instructions Contact your local SICK representative before performing any work described where the information in these Operating Instructions is inadequate or capable of being misunder stood Keep these Operating Instructions for future use Pass these Operating Instructions on to a new owner Pay attention to the prescribed maintenance work Do not change any settings on or in the device and do not modify any components when such changes are not described in these Operating Instructions or in documents referred to in these Operating Instructions n addition to the Operating Instructions follow local laws regulations and operating directives applicable at the respective installation location Intended use Devices of the VICOTEC320 series only serve continuous measurement of concentrations of certain gases visibility not on all types and the temperature in the atmosphere in road tunnels VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG For your Safety 1 2 6 1 2 7 Warranty limits The following parts have limited service lives shorter than five years Lamp one to four years depending on parameter settings ambient conditions and con tamination in the tunnel Drying agent cartridge in the reflector one to two years Further literature Other Instructions SOPAS ET Software Manual V
43. tasks given and recognize the dangers involved Instructed persons Persons properly instructed on the tasks assigned possible risks and necessary protective measures VICOTEC320 Operating Instructions 8011703 2013 07 V2 2 SICK AG Warning Symbols Hazard general N Hazard by voltage AA Hazard in potentially explosive atmospheres Hazard by ultraviolet radiation UV light Signal Words Information Symbols DANGER Immediate hazard which will result in severe personal injury or death WARNING Risk or hazardous situation which could result in severe personal injury or death CAUTION Hazard which could result in less severe or minor injuries and or property damage 1 Important technical information for this product n Supplementary information VICOTEC320 Operating Instructions 8011703 2013 07 V2 2 SICK AG Contents 1 For your Safety oer oa ee He Doe doc em dl de 7 1 1 Short summary of the most important 2 lt 8 1 2 Basic infOrmation ad peg a dat dons RM ee eae b eor 8 1 2 1 Detail level of these Operating Instructions 8 1 2 2 Scope of application and identification 9 1 2 3 Designated USe S is ERES ME 9 1 2 4 Responsibility of the 9 1 2 5 Inten
44. ting Instructions 8011703 V2 2 SICK AG Subject to change without notice Subject to change without notice _Technical Documentation 9 3 9 3 1 Part Nos Device components 1 Only for VICOTEC321 Part number Designation Type 1028793 VIC320 A011 CONNECTION UNIT VIC320 A011 1041130 VIC320 A012 CONNECTION UNIT VIC320 A012 1040009 VIC320 A013 CONNECTION UNIT VIC320 A013 1041069 VIC320 A014 CONNECTION UNIT VIC320 A014 105055311 VIC320 A016 CONNECTION UNIT VIC320 A016 1044818 VIC320 A0151 connection unit with VIC320 A0151 electrochemical cell for CO 105235711 VIC320 A0161 connection unit with VIC320 A0161 electrochemical cell for CO 1028736 VIC320 RO1 REFLECTOR MS 20M VIC320 RO1 1040643 VIC320 RO2 REFLECTOR MS 10M VIC320 RO2 10513321 VIC320 RO3 REFLECTOR MS 20M VIC320 RO3 1051333ltl VIC320 RO4 REFLECTOR MS 10M VIC320 ROA 1051235 VIC321 MO5 OPTIC HEAD MS 20M VIC321 MO5 1031236 VIC321 MO6 OPTIC HEAD MS 10M VIC321 MO6 1041126 VIC322 MO3 OPTIC HEAD MS 20M VIC322 MO3 1040642 VIC322 M04 OPTIC HEAD MS 10M VIC322 MOA 1028627 VIC323 M03 OPTIC HEAD MS 20M VIC323 M03 1041127 VIC323 M04 OPTIC HEAD MS 10M VIC323 MOA 1041128 VIC324 M03 OPTIC HEAD MS 20M VIC324 M03 1041129 VIC324 M04 OPTIC HEAD MS 10M VIC324 MOA VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG 59 Technical Documentation 9 3 2 Fig 30 Type key Type key DEGR
45. tion 62 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Mapping Table VICOTEC320 10 Mapping Table Mapping Table for SCU VICOTEC320 Operating Instructions 8011703 V2 2 SICK AG 63 Mapping Table 10 1 1 10 1 2 10 1 3 10 1 4 Mapping Table Mapping Table for SCU parameter settings Measured values on SCU Measured value MV Index Measured value MVO1 VIS 1 Km MVO2 MVO3 NO not used on VICOTEC321 MVO4 NO2 ppm MVO5 CO ppm Operating State Table States S Index Operating state 501 Initialization S02 Warming up S03 Measuring S04 Maintenance S05 Maintenance Switch S06 Zero adjust 507 Alignment S08 RCycle S09 RESTART S10 Span Test Status e Failure Maintenance Uncertain Check Extended Index Diagnostic message FO1 F64 Failure messages MO1 M32 Maintenance messages UO1 UO8 Uncertain messages C01 CO8 Check messages EO1 E16 Extended messages Status of measured values e MVxx xx 01 04 Index Diagnostic message MVxxFO1 F64 Failure messages MVxxEO1 E32 Extended messages MVxxUO1 U16 MVxxMO1 M08 Uncertain messages Maintenance messages MVxxC01 C08 Check messages 64 VICOTEC320 Operating Ins
46. tructions 8011703 V2 2 SICKAG Subject to change without notice Index A Activated charcoal replacing 4T Aligrniment i ys pe PR x anes 42 Assembly consoles 23 B Bargraph measured values 41 C Cabling ann acp cere er tore la er ans 28 CO Sensor de REIR agua luqla l 12 Replacing sises m mn 49 Curve radiuses 18 D Device information 42 Drilling plan assembly console 23 Drilling plan connection unit 25 Drying agent cartridge replacing 47 E Ethernet connection 39 F Fitting height llle 17 op RELIER LEE 16 l O module iis Screened Se recte rcd 29 30 Identification x 25 up sau Ss We ia ed nis 9 L Lamp replacing tn 48 Laser adjustment unit 24 Layout eR et ade Rx Cs 13 EDS dtes ead cd oad wad a bla aa suscepi 30 LOSDOOK uu Addie Ms de ERAS ERE 43 Maintenance operation menu 43 Mapping Table 64 One way traffic 16 Peripherals sis 3c sue pas nace ei Ree wale 27 R Reference cycle 43 wid dade da Bi ea 43 Roadway Curves 16 S Scar WIZard
47. utput 0 20mA Load 5000 9 o o Digital Output Signal Relais 2 ef n Y D01 D02 Digital Input I Analog Out Visibility Visibility Temperature Temperature II Analog Out NO NO NO2 NO2 III Digital Out Operation Fault Maintenance cally Not in measuring mode Not assigned V IV Digital In Maintenance Not used Not used Not used internal external VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG 29 Installation I O modules and circuit diagram of analog modules with CO inlets outlets Fig 15 State State State State State State Analog Analog Digital Digital Analog Analog Output Output Output Input Input Output 0 20mA 0 20mA Signal 0 20mA 0 20mA Load Load neas Sense Load 5002 5002 ES 1000 5002 ter 1 211 2 o s Se lt Shield Shield Shield Shield AO1A02 1 2 001002 DH DI2 Al Al2 1 2 2 003004 DM D u 00 u 00 un wo BO ooo 6 115 20d n 21 TIE TM I 2 DDOI DD OO 0
48. wer edge of the sensor enclosure with a rubber hammer see Fig 9 Horizontal sensor alignment 6 Tighten both screws of the sensor with 45 Nm use a torque wrench as necessary 7 Loosen the two screws of the angle bracket slightly 24 VICOTEC320 Operating Instructions 8011703 V2 2 SICKAG Subject to change without notice Subject to change without notice Installation Fig 10 4 5 3 Fig 11 8 Align the sensor vertically so that the laser beam strikes the horizontal line of the cross hair of the other laser adjustment unit To do this tap very lightly against the front lower edge of the angle bracket with a rubber hammer see Fig 10 Vertical sensor alignment 9 Tighten both screws of the angle bracket use a torque wrench as necessary 10 Check again whether the laser beam strikes the crosshair and correct as necessary 11 Switch the laser adjustment unit off 12 Repeat steps 5 to 11 on the opposite sensor and laser adjustment unit Fitting the connection unit Position the connection unit so that it can be connected to the sender receiver unit with the 1 m long cables 1 Determine the installation location for the connection unit according to the project plan ning Drill the openings according to the Drilling plan see figure 11 Insert dowels or wall ties according to the manufacturer s assembly specifications walls must be made of at least B25 concrete 4 Screw the connection
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